EP2953884A1 - Motion compensation device - Google Patents
Motion compensation deviceInfo
- Publication number
- EP2953884A1 EP2953884A1 EP14704183.4A EP14704183A EP2953884A1 EP 2953884 A1 EP2953884 A1 EP 2953884A1 EP 14704183 A EP14704183 A EP 14704183A EP 2953884 A1 EP2953884 A1 EP 2953884A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- axis
- rotational movement
- movement
- carrier frame
- actuators
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 230000033001 locomotion Effects 0.000 title claims abstract description 309
- 238000013519 translation Methods 0.000 claims abstract description 93
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims abstract description 90
- 230000000903 blocking effect Effects 0.000 claims abstract description 23
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 20
- 230000004044 response Effects 0.000 claims description 4
- 230000007935 neutral effect Effects 0.000 description 10
- 230000003068 static effect Effects 0.000 description 7
- 230000001133 acceleration Effects 0.000 description 4
- 230000001419 dependent effect Effects 0.000 description 3
- 238000006073 displacement reaction Methods 0.000 description 3
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- 238000010276 construction Methods 0.000 description 2
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- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
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- 230000007246 mechanism Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
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- 238000013459 approach Methods 0.000 description 1
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- 230000003071 parasitic effect Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/02—Devices for facilitating retrieval of floating objects, e.g. for recovering crafts from water
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
- B63B—SHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING
- B63B17/00—Vessels parts, details, or accessories, not otherwise provided for
- B63B2017/0072—Seaway compensators
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
- B63B—SHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING
- B63B27/00—Arrangement of ship-based loading or unloading equipment for cargo or passengers
- B63B27/10—Arrangement of ship-based loading or unloading equipment for cargo or passengers of cranes
Definitions
- the present invention relates in general to a motion compensation device for compensating for local water motion of a carrier frame - which might for example carry a load transfer device, like a crane or gantry, or a winch - on a vessel.
- a load transfer device like a crane or gantry, or a winch - on a vessel.
- the present invention relates to a motion compensation device for compensating a carrier frame arranged on a vessel for water motion, wherein an imaginary set of three orthogonal axes is defined by an x-axis, an y-axis and an z-axis; wherein the device comprises:
- the invention further relates to an assembly comprising such a motion compensation device according to the invention and a crane or winch, which assembly might further comprise a vessel as well.
- the invention further relates to an assembly comprising such a motion compensation device according to the invention and a vessel, which assembly preferably comprises a crane or winch as well.
- the present invention thus also relates to a vessel provided with a motion compensation device according to the invention, which vessel preferably is provided with a crane as well.
- a vessel is in fact subject to 6 degrees of freedom of movement, three translational movements and three rotational movements.
- a mathematical approach based on a Cartesian coordinate system having an imaginary set of three orthogonal axes - an x-axis, y-axis and z- axis - these 6 movements can be called x-axis translational movement, y-axis translational movement, z-axis translational movement, x-axis rotational movement, y-axis rotational movement and z-axis rotational movement.
- surge, sway, heave, roll, pitch and yaw all are dynamic in the sense that these might vary from moment to moment depending on the movements of the water.
- the vessel might not be aligned horizontal - also not in absence of any motion of the water - for example due to uneven load distribution or wind influences.
- the static deviation with respect rotation around the x-axis is called 'list' and the static deviation with respect to the y-axis rotation is called 'trim'.
- WO 2010/1 14359 describes a motion compensation device of the same applicant as the present application.
- the carrier frame is compensated for x-axis rotational movement, y-axis rotational movement as well as z-axis translational movement due to water motion. Taking into account that the load is carried on the carrier frame, this also compensates the load.
- an actuator system comprising at least three cylinder-piston-units, which are arranged essentially parallel, especially essentially vertical. In use these cylinder-piston units can be extended or shortened simultaneously to adjust the vertical height - in z-axis direction - of the carrier frame with respect to the vessel.
- 2010/1 14359 describes a constraining system restricting x-axis translational movement, y- axis translational movement and z-axis rotational movement of the carrier frame with respect to the base to movements necessary to allow for z-axis translational movement, x-axis rotational movement and y-axis rotational movement of the carrier frame with respect to the base by said actuator system.
- the concept behind WO 2010/114359 is that in most cases, it suffices to compensate only for z-axis translational movement, x-axis rotational movement and y-axis rotational movement of the vessel.
- the other three degrees of freedom of movement of the vessel i.e.
- the general object of the present invention is to at least partially eliminate drawbacks of known devices and/or to provide a useable alternative. More specific, it is an object of the invention to provide a motion compensation device to compensate heave, roll and pitch motion for a pedestal structure on board of a vessel.
- the present invention has as its object to provide a motion
- This object is achieved by providing a motion compensation device for compensating for water motion of a carrier frame arranged on a vessel, wherein an imaginary set of three orthogonal axes is defined by an x-axis, an y-axis and an z- axis;
- the device comprises:
- ⁇ a base for supporting the motion compensation device on the vessel
- the z-translation unit allows z-axis translational movement and prevents x-axis translational movement, y-axis translational movement, z-axis rotational movement, x-axis rotational movement and y-axis rotational movement;
- the z-translation unit has, viewed in the direction of the z-axis, a first end and a second end;
- the xy-rotation unit allows x-axis rotational movement as well as y-axis rotational movement and prevents z-axis rotational movement, x-axis translational movement, y-axis translational movement, and z-axis translational movement;
- the base is provided at a first end of the z-translation unit and the carrier frame at a second end of the z-translation unit wherein the carrier frame and base are:
- the z-translation unit is provided with at least one z-actuator arranged to cause, upon actuation of said z-actuator, z-axis translational movement of the carrier frame with respect to the base frame
- the xy-rotation unit is provided with at least two xy-actuators arranged to cause, upon actuation of one or more of said xy-actuators, x-axis rotational and/or y-axis rotational movement of the carrier frame with respect to the base frame, the at least one z- actuator and at least two xy-actuators being different actuators.
- the functionality of the x-axis, y-axis rotational movement and the z-axis translational movement of the device is carried out by separate actuators.
- the rotational movement is carried out by the xy-actuators of the xy-rotation unit and the z-translational movement is carried out by the z- actuator of the z-translation unit.
- the rotational movement can be carried out independent of a translational movement.
- This arrangement of functional separate actuators may simplify a control system to control the motion compensation device.
- the z- translation unit and the xy-rotation unit are aligned with each other.
- the alignment of the z- translation unit and the xy-rotation unit means that the central axes of both units are aligned in a neutral position of the device. In the neutral position of the device, the z-translation unit and xy-rotation unit are oriented in upwards direction which corresponds with the z-axis.
- the alignment of the z-translation unit and the xy-rotation unit contributes to a pedestal type configuration of the device.
- a pedestal type configuration of a structure has only a single leg for supporting the structure to a ground base.
- the z-translation unit and the xy-rotation unit are concentrically positioned.
- the z- translation unit has a central axis which substantially coincidences with a central axis of the xy-rotation unit.
- the z-actuator of the z-translation unit is positioned in a central region of the xy-rotation unit.
- the z- translation unit is stacked with the xy-rotation unit.
- the xy- rotation unit is arranged between the z-translation unit and the carrier frame.
- the xy- rotation unit is arranged between the z-translation unit and base.
- the z- translation unit comprises a linear guide system and the xy-rotation unit comprises a main universal joint, which linear guide system and main universal joint prevent together the z-axis rotational movement of the carrier frame with respect to the base.
- the other five DOF of the z-axis translation unit are fixated.
- the xy- rotation unit has two DOF, the x-axis rotation and the y-axis rotation.
- the other 4 DOF of the xy-rotation unit are fixated.
- the motion compensation device is able to compensate for roll, list, pitch, trim and heave of the carrier frame. This compensation according to the invention might be with respect to the fixed world.
- the z-axis translation unit is rotationally coupled in a central region to the xy-rotation unit.
- the main universal joint may have a centrally positioned rotational coupling, like a ball joint of the z- translation unit to allow the z-translation unit to rotate about a rotation point.
- the base is arranged at the lower side of the motion compensation device and the carrier frame at the upper side of the motion compensation device, there are, according to the invention, basically two configurations possible:
- ⁇ a first configuration with, in vertical direction, sequentially: the base, the z-translation unit, the xy-rotation unit and the carrier frame;
- An imaginary set of three orthogonal axes defined by an x-axis, an y-axis and an z-axis, means that the x-axis and y-axis are mutually perpendicular, and the z-axis being
- the z-axis can be defined as a fixed vertical axis immovable with respect to the surrounding, but it can also be defined as another vertical, like a vertical immovable with respect to the vessel.
- the z-translation unit comprises a first and second part mutually connected by a linear guide system extending in the z-direction, which linear guide system is arranged to allow the first and second part to shift in z-direction with respect to each other and to prevent x-axis translational movement, y- axis translational movement, x-axis rotational movement, y-axis rotational movement and z- axis rotational movement of the first part with respect to the second part.
- the linear guide system contributes advantageously to a compact configuration of the motion compensation device.
- the first part is also called an outer pedestal.
- the second part is also called an inner pedestal.
- the outer pedestal is connected to the base or vessel or on top of the xy-rotation unit, wherein the inner pedestal is able to move with respect to the outer pedestal.
- the inner pedestal is also possible to connect the inner pedestal to the base or vessel or on top of the xy-rotation unit, wherein the outer pedestal is able to move with respect to the inner pedestal.
- the inner part comprises an inner space for receiving said z-actuator.
- the inner part is hollow.
- the inner part has a cylindrical shape which is open at a bottom end and closed at a top end.
- the z-actuator can be positioned inside the inner space of the inner part and connected to the closed top end.
- the first and second part are telescopic parts.
- the first and second part might be tubular having a circular cross section or a cross section with different shape, like square or triangular. Such a telescopic construction can be made very resistant against moments around the x-axis, y-axis and z- axis.
- the linear guide system comprises at least three guidance units.
- the guidance units are preferably connected to the outer pedestal to guide the inner pedestal in a translational movement with respect to the outer pedestal.
- the at least three guidance units are positioned in parallel and spaced from each other.
- Each guidance unit extends in a longitudinal direction of the outer pedestal.
- the longitudinal direction corresponds with a z-axis direction of the device in its neutral position.
- the at least three guidance units enclose the inner pedestal to constrain all rotational movements and two translational movements which result in 1 DOF which is the z- axis translational movement.
- each guidance unit comprises a pair of an upper and a lower roller box.
- Each roller box include at least one roller.
- Each roller has an outer roller surface to contact a running surface provided at a movable counterpart.
- the linear guide system comprises three guidance units including each a pair of an upper and a lower roller box.
- the pair of roller boxes define a longitudinal axis of the guidance unit.
- the guidance units are positioned along an outer circumference of the first or second part. Preferably, the guidance units are equally distributed along the outer circumference under an angle of 120°.
- the guidance units are in their longitudinal direction arranged in parallel to allow a z-axis translational movement, but to prevent a translational movement in x-and y-direction and to prevent a rotational movement about the x-axis and y-axis. So, in this embodiment, a z-axis rotational movement is still allowed by the three guidance units.
- An auxiliary roller box is provided to prevent the z-axis rotational movement.
- the auxiliary roller box is positioned in between the upper and lower roller boxes of the guidance units.
- the auxiliary roller box is positioned in a middle region in between the upper and lower roller boxes. The presence of the auxiliary roller box advantageously contribute to a robust structure of the linear guide system.
- the z-translation unit comprises a plurality of rollers which are in a abutting engagement with a running surface of the counterpart.
- all rollers of the z-translation unit are biased.
- each roller is biased by a set of cup springs.
- Each set of springs may comprise a variety of cup springs, such that a bias force is arranged which increases exponentially over a bias stroke of the set of cup springs.
- the presence of the guidance units including at least one roller provide a robust structure which is able to withstand heavy workloads.
- the linear guide system comprises four guidance units.
- the fourth guidance unit can be arranged to constrain a z-axis rotational movement.
- the four guidance units include two pairs of guidance units which include two guidance units which are staggered and mated at a distance from each other.
- the two pairs of guidance units are oriented along their longitudinal axis in perpendicular to each other.
- Each pair of guidance units constrain 3DOF which include one translational movement and two rotational movements.
- the two pairs of guidance units constrain two translational movements and all rotational movements.
- the guidance units allow a translational movement in parallel with the guidance unit which corresponds with the z-direction in a neutral position of the device.
- the inner pedestal has a first and second opposite positioned corner edge in cross-section.
- the four guidance units are positioned in abutting engagement with the corner edges.
- the corner etches are provided with the running surfaces to allow the at least one roller of the guidance unit to run smoothly across the corner edge.
- the first and second opposite positioned corner edges comprise a square angle chamfer edge.
- the chamfer edge is provided with the running surface.
- the guidance units of the linear guide system are spaced apart at a large distance which provides a robust structure to compensate occurring heavy workloads.
- the xy-rotation unit comprises a main universal joint attached to the z-translation unit, on the one hand, and to the carrier frame respectively the base, on the other hand.
- a 'main universal joint' is a joint allowing rotational movement around two perpendicular axes.
- the two parts joined by the main universal joint thus are allowed to rotate with respect to each other around two perpendicular axes, whilst any translation with respect to each other and rotation with respect to the third rotational axis is prohibited.
- Three examples of such a joint are a cardan joint, a ball joint and spherical joint with two degrees of freedom.
- a conventional ball joint allows 3DOF which are three orthogonal rotational movements.
- the main universal joint of the device according to the invention may comprise such a conventional ball joint, wherein further a blocking element is provided to prevent one orthogonal rotational movement. In particular, this blocking element is spaced apart from the conventional ball joint.
- the conventional ball joint and the blocking element of the main universal joint are positioned opposite each other at an outer circumference of the outer part.
- the conventional ball joint and the blocking element are positioned at a large distance from each other which provides a strong structure to compensate occurring heavy workloads.
- the blocking element comprises a raking shore structure.
- the raking shore structure comprises a push-pull-bar and a raking shore.
- the push-pull-bar is positioned at an upper connection point on top of the raking shore.
- the raking shore includes a stander and a shore which are connected to each other at the upper connection point. In a lower region of the raking shore, the stander and sure are connected to the base or vessel.
- the stander provides rigidity in a longitudinal direction, but is relatively flexible in radial direction.
- the shore provides rigidity to the stander in one radial direction and let the remaining radial directions relatively flexible.
- the stander and shore may be incorporated into a plate shaped item.
- the raking shore structure is relatively flexible to compensate for parasitic movements in x-direction and y- direction during a rotational movement introduced by the xy-rotational unit.
- said at least one z- actuator and/or said at least two xy-actuators are hydraulically or electrically driven.
- said at least one z- actuator and/or said at least two xy-actuators comprise a cylinder-piston assembly and/or a spindle.
- the cylinder-piston assembly might be of hydraulic type, especially in case of large forces and short response times.
- a spindle might be driven electrically or otherwise.
- said at least two xy- actuators are linear; wherein the proximal end of each said linear actuator is attached to the z-translation unit by a proximal universal joint, whilst the distal end of each said linear actuator is attached to the carrier frame respectively base by a distal universal joint.
- proximal and distal are used in relation to the z-translation unit, i.e. the end closest to the z-translation unit is proximal, whilst the other end is distal.
- the linear direction of the linear actuators can - in rest condition - be essentially parallel to the z-axis.
- linear xy-actuators comprise one or more actuators having their linear direction in the x-direction and one or more actuators having their linear direction in the y-direction
- the xy-actuators require to set of linear actuators extending
- this is a joint allowing rotational movement around two perpendicular axes.
- the two parts joined by the universal joint thus are allowed to rotate with respect to each other around two perpendicular axes, whilst any translation with respect to each other is prohibited.
- Three examples of such a joint are a cardan joint, a spherical bearing and a ball joint.
- the two perpendicular axes of the distal/proximal 'universal joint' might be the x-axis and y-axis or any other similar pair of orthogonal axes.
- the maximum stroke of the z-actuators of the z-translation unit is at least 2x, such as at least 4x or at least 10x or at least 15x, as large as the maximum stroke of said linear actuators of the xy-rotation unit.
- the diameter of the base is in the range of 2x to 50x - such as 15x to 50x or 2x to 10x like 2x to 5x - the maximum stroke of said linear actuators of the xy-rotation unit. This ensures a footprint which is relatively small.
- the device further comprises a sensor system for sensing z-axis translational movement, x-axis rotational movement, y-axis rotational movement of the base (vessel) and/or carrier frame and generating sensor signals representing said movements.
- the device further comprises a control system generating control signals for driving the z-actuator and/or one or more of said xy-actuators in response to said sensor signals such that the position of the carrier frame is compensated for said sensed movements.
- the diameter of the base is at most 7 m, such as at most 5 m or at most 4 m;
- the maximum stroke of the at least one z-actuator is at least 150 cm, such as at least 200 cm;
- the maximum stroke of the at least two xy-actuators is at most 80 cm, such as at most 40 cm or at most 30 cm or at most 20 cm.
- Figure 1 shows, in perspective view, a device according to the invention
- Figure 2 is, in perspective view, a detail of the device of figure 1 ;
- Figure 3A shows, in a perspective view, an embodiment of the device according to the invention which comprises an alternative structure to prevent a rotational movement about a z-axis of a z-translation unit with respect to a base of the device;
- Figure 3B shows, in a perspective view, the embodiment of the device as shown in figure 3A;
- Figure 3C, 3D and3F show several orthogonal views the device as shown in figure 3A;
- Figure 3E shows a cross-sectional view of the device over section line E-E as indicated in figure 3C;
- Figure 3G shows a cross sectional view similar as the one shown in figure 3E;
- Figure 3G shows a variant of the embodiment shown in figures 3E and 3C, which variant has three guidance units;
- Figure 4A shows, in perspective view, a vessel provided with the device as shown in figure 1 ;
- Fig. 4B shows in a perspective view, a vessel provided with the device as shown in figure 3 which vessel is positioned close to an off shore object
- a Cartesian coordinate system having an x-axis x, y-axis y and z-axis z is represented to define the x-direction, y-direction and z-direction.
- An x-axis rotational movement is a movement having the x-axis as centre of rotation
- an x-axis translational movement is a movement in a the direction of arrow x (or opposite direction). The same applies for the y-axis and z-axis.
- Figure 1 shows in perspective view a first embodiment of a motion compensation device 1 according to the invention.
- the motion compensation device 1 has a pedestal type configuration and is arranged to support a pedestal structure, like a pedestal crane to compensate for heave motion. For that reason, the motion compensation device 1 is also called a pedestal motion compensation device.
- the motion compensation device 1 is column shaped. Herewith, the motion compensation device 1 has a compact elongated configuration.
- This motion compensation device 1 has at its lower end L a base 3. When mounted on a vessel 40, this base 3 is rigidly attached to the vessel 40, see fig 4A, 4B. In this embodiment the base 3 has a circular flange 50 with a plurality of bolt passages 51.
- the base 3 determines the so called 'footprint' of the device 1 on the vessel.
- the footprint is circular with a diameter of about 385 cm. It is however to be noted that the footprint might have a different shape, like square, and that also the diameter of the footprint can have another size. For example a square footprint with a diameter of about 3 or 7 meter is conceivable as well. In case of a non-circular footprint, the diameter of the footprint is to be understood as the diameter of an imaginary circle enclosing the entire footprint.
- the motion compensation device 1 is provided with a carrier frame 2.
- This carrier frame 2 is intended to support an object which is to be motion compensated.
- this object is a crane 30, in particular a pedestal crane like a knuckle boom crane, having a telescopic or fixed boom 34, a hoisting cable 32, crane hook 31 and winch 33 for operating the cable.
- the carrier frame 2 according to the invention can also be used for supporting other objects, like just a winch, etcetera.
- the motion compensation device 1 is arranged to support structures having a pedestal type
- Such structures are also called pedestal structures.
- the pedestal type configuration is characterised by its one support column which supports the whole pedestal structure.
- a pedestal structure having a pedestal type configuration comprises only one supporting leg to support the structure from only one location.
- the carrier frame 2 supports the whole pedestal structure.
- the motion compensation device 1 advantageously just requires a minimum working area.
- the carrier frame 2 shown is essentially a plate, it will be clear that the carrier frame can have lots of other configurations as well.
- the carrier frame might have dimensions in the x- and y- direction which are larger than the dimensions of the footprint
- the carrier frame 2 has in the shown embodiment xy- dimensions smaller than the footprint.
- the entire motion compensation device 1 has xy-dimensions within the footprint formed by the base 3.
- the footprint of the motion compensation device 1 is smaller than the footprint of the base 3.
- the motion compensation device 1 has according to the invention a z-translation unit 4 and a xy-rotation unit 5.
- the z-translation unit 4 and the xy-rotation unit 5 are arranged in between the base 3 and the carrier frame 2.
- the z-translation unit 4 has a first end 6, in this embodiment at the lower side, and a second end 7, in this embodiment at the upper side.
- the z-translation unit 4 comprises a first part 10, an inner pedestal and a second part 1 1 , an outer pedestal.
- This first 10 and second 1 1 part are mutually connected by a linear guide system 12 extending in the z-direction.
- This linear guide system 12 which may be formed by two parallel flanges 13 on one of the first and second part and an intermediate flange (not shown) on the other of the first and second part, is adapted to guide linear movement of the first and second part relative to each other in the z-direction. It will be clear that this linear guide system 12 can also be designed differently.
- the first 10 and second part 11 are telescopic, tubular parts. Note however that the first 10 and second 1 1 parts neither must be telescopic neither tubular.
- the first and second part can also be designed differently. Another configuration is for example shown in figure 3.
- the z-translation unit (in this embodiment especially the first and second part of the z-translation unit) is designed such that it allows only z-axis translational movement and prevents all other movements, i.e. x-axis translational movement, y-axis translational movement, z-axis rotational movement, x-axis rotational movement and y- axis rotational movement.
- the z-translation unit 4 is further provided with at least one z-actuator 8.
- This z-actuator is designed to cause upon its actuation a z-axis translational movement of the carrier frame 2 with respect to the base 3.
- the z-actuator is a hydraulic cylinder- piston unit 8.
- the z-actuator is attached to the second part 1 1 and first part 10, respectively, by a hinge joint 57. These hinge joints prevent the z-actuator from being subjected to bending moments.
- the xy-rotation unit 5 as shown in figure 1 is shown in more detail in figure 2.
- the xy-rotation unit 5 has a proximal side 52 and a distal side 53.
- Proximal, in relation to the xy-rotation unit, means in this embodiment relatively close to the z-translation unit, whilst distal, in relation to the z-translation unit, means relatively remote from the z-translation unit.
- the xy-rotation unit 5 comprises a main universal joint 14 (also called u- joint) extending from the proximal side 52 to the distal side 53.
- the main universal joint 14 is positioned at a centreline of the xy-rotation unit 5.
- the universal joint is, in this embodiment, in the form of a ball joint.
- the ball joint comprises a shaft 54 provided with a ball 55. This ball 55 is moveably received in a flange 56.
- the flange 56 is rigidly attached to the carrier frame 2.
- the shaft 54 is carried by two flanges 50, which in turn are rigidly attached to the upper end of the z-translation unit 4.
- the main universal joint 14 further comprises partly cylindrical blocks 58.
- the cylindrical blocks 58 are fixedly connected to the flange 56. Only two of these blocks 581 can be seen in figure 2, but at the backside two further blocks 58 can, optionally, be provided.
- the cylindrical blocks 58 are positioned at a distance from a centre of rotation of the ball 55, such that the cylindrical blocks 58 serve as a blocking element to prevent a rotational movement.
- Each cylindrical block 58 comprises a cylindrical running surface which is in abutting engagement with the flange 50.
- the cylindrical blocks 58 prevent a rotational movement of the flange 56 with respect to the flange 50 about the ball 55, but allow a rotational movement about the x-axis. The rotational movement about the z-axis is prevented by the blocking element.
- this universal joint has two degrees of freedom, namely rotational freedom around two mutually perpendicular axes. So, the arrangement of the universal joint 14 prevents translational movements in x, y and a z-direction, allows two perpendicular rotational movements about the x- and y-axis, and prevents a rotational movement about the z-axis. It is to be noted that the main universal joint 14 can also be designed differently, for example as shown in figure 3D or like a cardan joint similar to the cardan joints 16 and 18 (to be discussed below).
- the blocking element 58 which is in figure 1 configured as comprising partly cylindrical blocks 581 for blocking a rotational movement about the z-axis can be designed differently.
- the main universal joint 14 ensures that the xy-rotation unit allows x-axis rotational movement as well as y-axis rotational movement, on the one hand, and prevents z-axis rotational movement, x-axis translational movement, y-axis translational movement, and z-axis translational movement, on the other hand.
- the xy-rotation unit is provided with at least two xy-actuators 9.
- the xy-actuators are designed as linear, hydraulic actuators. Note however, that the xy-actuators can also be designed differently, for example using a spindle which is driven electrically.
- the xy-actuators 9 each have a proximal end 15 and a distal end 17. At their proximal ends the xy-actuators are attached to the second end 7 of the z-translation unit 4 by a proximal universal joint 16. At their distal ends the xy-actuators are attached to the carrier frame 2 by a distal universal joint 18.
- the longitudinal direction of the xy- actuators 9 is, in the neutral position of the xy-actuators 9, parallel to the z-direction. It is however noted, that in the neutral position - in which the carrier frame is parallel to the base - the longitudinal direction of the xy-actuators might also slant with respect to the z-axis.
- the longitudinal direction of one or more of the xy-actuators will slant with respect to the z-axis when the carrier frame 2 and base 3 are not parallel.
- the distal and proximal universal joints are cardan joints with two orthogonal shafts 26 and 27. It is however to be noted that these universal joints can also be designed in different manner, for example as a ball joint like the main universal joint 14.
- the carrier frame 2 Upon actuation of one or more of the xy-actuators, the carrier frame 2 will rotate around the x-axis and/or y-axis with respect to the upper end 7 of the z-translation unit/with respect to the base 3.
- FIG 3A shows in a perspective view an embodiment of the motion compensation device according to the invention.
- the motion compensation device 1 comprises a base 3 for supporting a z-translation unit 4 and a xy-rotation unit 5.
- a carrier frame 2 is supported by the z-translation unit 4.
- the z-translation unit 4 and the xy-rotation unit 5 are positioned in between the base 3 and the carrier frame 2.
- a crane 30 is mounted on top of the carrier frame 2.
- the motion compensation device 1 has a pedestal type configuration.
- the motion compensation device 1 is column shaped.
- the motion compensation device 1 has a compact elongated configuration.
- the z-translation unit 4 has a first end 6 at a lower side and a second end 7 at an upper side.
- the z-translation unit 4 comprises a first part 10, a so called outer pedestal, and a second part 11 , a so called inner pedestal.
- the inner pedestal 1 1 is movable in translation with respect to the outer pedestal 10.
- a relative rotation of the inner pedestal 11 with respect to the outer pedestal 10 is constrained by a linear guide system 12. It is noted that the inner and outer pedestal can also be mutually changed in their position.
- Fig. 3A shows the crane mounted on the inner pedestal 1 1 , but the crane can also be mounted on the outer pedestal 10.
- the linear guide system 12 is arranged to guide the inner pedestal 1 1 in translation with respect to the outer pedestal 10.
- the linear guide system 12 comprises at least three guidance units, 12.2, 12.3, 12.4 which are positioned along a circumference of the outer pedestal 10.
- four guidance units 12.1 ,12.2,12.3,12.4, which are shown in cross section in figure 3E, are positioned along an circumference of the outer pedestal 10.
- the guidance units 12.1 , 12.2, 12.3, 12.4 enclose the inner pedestal 11 , such that the inner pedestal 11 is constrained in rotation about its own central axis with respect to the outer pedestal 10.
- the guidance units are connected to the outer pedestal.
- the guidance units are mounted to an outer surface of the outer pedestal.
- Each guidance unit is elongated and extends z-direction, which corresponds with the z-axis.
- Figure 3E shows a cross sectional view of the device 1 about section line E-E as indicated in figure 3C.
- the inner pedestal 1 1 has a substantially triangular shape in cross section.
- the inner pedestal 1 1 has a hollow inner space to receive the z-actuator 8.
- the inner pedestal 11 is guided at an outer surface by the four guidance units
- the first and second corner edge have each a first and second square angled chamfer edge which are provided with a running surface 123.
- Each guidance unit is in engagement with a corresponding running surface.
- each guidance unit comprises a pair of a lower and upper roller boxes 121.
- One roller box 121 of said pair is positioned in an upper region of the outer pedestal, the other roller box of said pair is positioned in a lower region of the outer pedestal 10.
- Each roller box 121 include at least one roller 122 having an outer roller surface which is in abutting engagement via a through hole in the outer pedestal 10 with said running surface 123 of the inner pedestal 1 1 .
- the four guidance units 12.1 ,12.2,12.3,12.4 enclose the inner pedestal 1 1 to constrain all relative rotational movements and traverse translational movements, and to allow a translational movement in longitudinal direction, which corresponds with the z-direction in the neutral position of the device 1.
- the z-translation unit 4 is provided with at least one z-actuator 8.
- the z-actuator 8 is a hydraulic cylinder.
- the z-actuator is received in the hollow inner space of the inner pedestal.
- One end of the z-actuator 8, the upper end, is connected to the inner pedestal 1 1 while an opposed end, the lower end, of the z-actuator 8 is connected to the base 3 or vessel.
- the inner pedestal 11 can move in and outwards the outer pedestal 10.
- the xy-rotation unit 5 is aligned with the z-translation unit 4.
- the central axis of the xy-rotation unit 5 is in parallel with the central axis of the z-translation unit 4.
- the xy-rotation unit 5 has a proximal side 52 and a distal side 53.
- the proximal side 52 is positioned at a lower region of the device 1 .
- the xy- rotation unit 5 comprises two xy-actuators 9.
- the xy-actuators 9 In the neutral position of the device 1 , the xy- actuators 9 extent in a longitudinal direction of the device 1. At the distal side 53, the xy- actuators 9 are connected to the outer pedestal 10. At the proximal side, the xy-actuators 9 are connected to the base 3.
- the xy-actuators 9 extend away from a lower region of the outer pedestal 10 in a downwards direction.
- the xy-actuators 9 may extend from a lower region of the outer pedestal 10 in an upwards direction and may extend in parallel with the outer pedestal.
- the base 3 may include a ring-shaped base body which extend around the outer pedestal 10 to connect the ends of the xy-actuators 9 to the base or vessel.
- the motion compensation device 1 comprises a main universal joint 14.
- the main universal joint 14 comprises a ball joint 54,55 and a blocking element 58.
- the ball joint 54, 55 is positioned at the outer circumference of the outer pedestal 10.
- the blocking element 58 is positioned at the outer circumference of the outer pedestal 10 diametrically opposite the ball joint 54, 55.
- a distance in between the 54, 55 and the blocking element 58 is considerably enlarged with respect to the embodiment shown in figure 1 and 2.
- the enlarged distance contributes to a substantial reduction of occurring forces to withstand on the main universal joint 14.
- the main universal joint 14 is robust.
- the ball joint 54,55 is arranged to pivotally connect the outer pedestal 10 with respect to the base or vessel which is formed by the base 3.
- the ball joint 54, 55 has three degrees of freedom and allows a rotational movement of the outer pedestal 10 about three orthogonal axes.
- the base 3 is provided with a space frame 310 to provide a rigid structure to mount the main universal joint 14 at a height level which corresponds with a desired height level of the outer pedestal 10.
- the space frame 31 comprises two flanges 50 for mounting a shaft 54.
- the shaft is provided with a ball 55 which is locked in a flange 56 which is connected to the outer pedestal 10.
- the blocking element 58 is arranged to provide in combination with the ball joint 54, 55 a constraint in a z-axis rotational movement of the ball joint 54, 55.
- the blocking element is arranged to constrain the z-axis rotational movement of the outer pedestal 10.
- the blocking element connects the outer pedestal 10 with the base or vessel.
- the blocking element 58 comprises a push-pull-bar 581 which has one end, the distal end, attached to the outer pedestal and the other end, the proximal end, attached to the base or vessel.
- the attachment of the proximal end of the push-pull-bar to the base or vessel can, according to a further embodiment, be realised by means of a raking shore structure.
- the raking shore structure provides - from a functional view - a rigid connection between the proximal end of the push-pull-bar, on the one hand, and the base or vessel, on the other hand.
- This rigid connection can, for example, be realised with a raking shore 582.
- the push-pull-bar 581 is provided with ball joints at both ends.
- the push-pull-bar 581 has three degrees of freedom.
- the push-pull-bar has an elongated push-pull-bar body which provides a constraint in a translational direction.
- the push-pull-bar extends in a substantially horizontal direction in the neutral position of the device 1.
- One or more shores 5822 are fixedly connected to the stander 5821 which shores 5822 provides rigidity to the stander 5821 in all directions.
- the stander 5821 and the shore 5822 built the raking shore 582.
- the stander 5821 and the shore 5822 may be integrated as a one piece item into a single plate-shaped piece.
- the shore 5822 and stander 5821 serve the purpose of providing rigidity to an upper connection point of the raking shore 582 in at least two translational directions X and Z, like in all three translational directions X, Y and Z.
- the proximal end of the push-pull-bar is connected to this upper connection point.
- the linear guide system comprises three guidance units 12.2, 12.3 and 12.4, each including a pair of an upper and a lower roller box 121.
- the pair of roller boxes define a longitudinal axis of the guidance unit.
- the guidance units are positioned along an outer circumference of the first or second part. In this example of Fig. 3G, the guidance units are equally distributed along the outer circumference under an angle of 120°.
- the guidance units are in their longitudinal direction arranged in parallel to allow a z-axis translational movement, but to prevent a translational movement in x-and y-direction and to prevent a rotational movement about the x-axis and y-axis.
- a z-axis rotational movement is still allowed by the three guidance units.
- An auxiliary roller box is provided to prevent the z-axis rotational movement.
- the auxiliary roller box is positioned in between the upper and lower roller boxes of the guidance units.
- the auxiliary roller box is positioned in a middle region in between the upper and lower roller boxes. The presence of the auxiliary roller box advantageously contribute to a robust structure of the linear guide system.
- the motion compensation device 1 is according to the invention provided with a sensor system and a control system.
- the sensor system comprises a sensor 19 for sensing the movements of the base.
- the sensor system might further comprise a sensor 20 for sensing the movements of the carrier frame.
- the base 19 will be rigidly attached to a vessel 40, the sensor 19 thus senses the movements of the vessel when the motion compensation device 1 has been mounted on a vessel 40.
- sensors 19 and 20 only need to be able to sense z- translational movement, x-rotational movement and y-rotational movement, it will in practise be practical to use sensors which are capable of sensing also the x-translational movement, y-translational movement and z-rotational movement. This simply because such sensors are commonly available on the market as standard sensor. In practise, most sensors sense in fact the acceleration in x-translational direction, y-translational direction, in z-translational direction, in x-rotational direction, in y-rotational direction and in z-rotational direction.
- the sensors 19 and 20 will generate sensor signals representing the sensed movements. These sensor signals are transferred wireless or by wire to a control system 21 as is indicated in figure 1 with sensor lines 22 and 23. In response to these sensor signals, the control system 21 will generate one or more control signals for driving the z-actuator and/or one or more of the xy-actuators. These control signals are transferred wireless or by wire to the z-actuator and xy-actuators as is indicated in figure 1 with control lines 24 and 25. In addition also sensors can be used to sense the movements of the carrier frame and/or at least one z-actuator and/or at least two xy-actuators to provide corresponding sensor signals used as feedback by the control system 21 to increase the accuracy of the control.
- Figure 4A shows a vessel 40 provided with a motion compensation device 1 according to the invention.
- the vessel 40 is a vessel of shallow draught which allows the vessel 40 to come close to static objects O at sea.
- the motion compensation device 1 is positioned at a deck 41 of the vessel 40.
- the motion compensation device 1 is positioned close to the hull to enhance lifting operations to be carried out.
- the motion compensation device is arranged to compensate for: a roll and pitch up to at most +/-10"; a heave up to 4.0m, in particular 3.5m, more in particular 3.0m; a wave period of at least 4s and at most 20s.
- the motion compensation device 1 supports a pedestal crane 30.
- the pedestal crane 30 comprises one base leg which is supported by the motion compensation device 1 and at least one arm for lifting a load 43.
- the pedestal crane 30 has a reach of a radius of at most 50m, in particular at most 40m, more in particular at most 35m for lifting a load 43 at a target location 42.
- the motion compensation device 1 is arranged to compensate movements of a pedestal crane, in particular a knuckle boom type crane, with a maximum load capacity of at most 50 tons, in particular at most 40tons or at most 30 tons, more in particular is most 20tons.
- the control system will be arranged to neutralize all z-translations and x- and y-rotations of the vessel.
- the motion compensation device 1 is in particular advantageous to carry out lifting operations to a static off shore object O which provides little freedom of movement for the crane itself.
- the off shore object O may be a static positioned object, like a windmill or a platform at sea which has a founding at a water bottom.
- the motion compensation device 1 compensates movements of the vessel 40 and keeps the crane in a substantially static position.
- the motion compensation device 1 according to the invention is suitable for lifting operations in such circumstances.
- the motion compensation device according to the invention allows the z- translation compensation to be essentially independent from the xy-rotation compensation. This simplifies the control algorithms used by the control system and allows increase in accuracy. Numerous variants are possible in addition to the embodiment shown. Features and aspects described for or in relation with a particular embodiment may be suitably combined with features and aspects of other embodiments, unless explicitly stated otherwise.
- any feature of the linear guide system and main universal joint according to the invention which is described in the embodiments and/or mentioned in the dependent claims is in itself considered patentable without any dependency to another presented feature.
- any measure presented in a dependent claim is also considered patentable without dependency of the independent claim.
- the invention provides a motion compensation device having separate actuators to carry out separate compensating movements.
- the device according to the invention allows a simple control of a translational movement in length direction which control is independent of an induced rotational movement.
- main universal joint 581 push-pull-bar
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NL2013050060 | 2013-02-05 | ||
PCT/NL2014/050070 WO2014123414A1 (en) | 2013-02-05 | 2014-02-05 | Motion compensation device |
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EP2953884A1 true EP2953884A1 (en) | 2015-12-16 |
EP2953884B1 EP2953884B1 (en) | 2017-12-27 |
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DE102014114331A1 (en) * | 2014-10-02 | 2016-04-07 | Thyssenkrupp Ag | Watercraft with a crane for lifting loads |
DK179117B1 (en) * | 2016-03-31 | 2017-11-13 | A P Møller - Mærsk As | Tugboat with crane or robot arm |
CN107933835B (en) * | 2017-11-22 | 2023-05-26 | 自然资源部第二海洋研究所 | Underwater robot throwing equipment |
NL2020664B1 (en) * | 2018-03-26 | 2019-10-07 | Barge Master Ip B V | Offshore crane |
NL2027600B1 (en) | 2021-02-19 | 2022-10-07 | Barge Master Ip B V | Offshore assembly comprising a motion compensation platform carrying an object with a height of 30-50 meters or more, motion compensation platform, as well as use of the assembly. |
DK181248B1 (en) * | 2021-11-23 | 2023-05-31 | Enabl As | Roll and pitch compensating platform for a vessel and method for onloading a structure, e.g. a wind turbine structure from a vessel |
CN116425064B (en) * | 2023-05-26 | 2024-02-09 | 南通力威机械有限公司 | Active heave compensation and cable arrangement system for electric winch and control method |
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DK2414218T3 (en) | 2009-04-03 | 2014-09-15 | Barge Master Ip B V | Motion compensation apparatus for compensating a carrier frame on a water movement vessel |
KR101217527B1 (en) * | 2009-07-31 | 2013-01-10 | 한국과학기술원 | Balance keeping crane and vessel with the crane |
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