EP2921705B1 - A diaphragm-plate group for diaphragm pumps - Google Patents
A diaphragm-plate group for diaphragm pumps Download PDFInfo
- Publication number
- EP2921705B1 EP2921705B1 EP14179637.5A EP14179637A EP2921705B1 EP 2921705 B1 EP2921705 B1 EP 2921705B1 EP 14179637 A EP14179637 A EP 14179637A EP 2921705 B1 EP2921705 B1 EP 2921705B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- plate
- membrane
- diaphragm pump
- diaphragm
- contact
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000012528 membrane Substances 0.000 claims description 47
- 239000000463 material Substances 0.000 claims description 9
- 229920001971 elastomer Polymers 0.000 claims description 5
- 239000000806 elastomer Substances 0.000 claims description 4
- -1 polytetrafluoroethylene Polymers 0.000 claims description 3
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims description 3
- 239000004810 polytetrafluoroethylene Substances 0.000 claims description 3
- 230000002093 peripheral effect Effects 0.000 claims description 2
- 239000004809 Teflon Substances 0.000 description 2
- 229920006362 Teflon® Polymers 0.000 description 2
- 230000003213 activating effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 238000005253 cladding Methods 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 229920002725 thermoplastic elastomer Polymers 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B43/00—Machines, pumps, or pumping installations having flexible working members
- F04B43/0009—Special features
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B43/00—Machines, pumps, or pumping installations having flexible working members
- F04B43/0009—Special features
- F04B43/0054—Special features particularities of the flexible members
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B43/00—Machines, pumps, or pumping installations having flexible working members
- F04B43/02—Machines, pumps, or pumping installations having flexible working members having plate-like flexible members, e.g. diaphragms
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B45/00—Pumps or pumping installations having flexible working members and specially adapted for elastic fluids
- F04B45/04—Pumps or pumping installations having flexible working members and specially adapted for elastic fluids having plate-like flexible members, e.g. diaphragms
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B53/00—Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
- F04B53/16—Casings; Cylinders; Cylinder liners or heads; Fluid connections
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05C—INDEXING SCHEME RELATING TO MATERIALS, MATERIAL PROPERTIES OR MATERIAL CHARACTERISTICS FOR MACHINES, ENGINES OR PUMPS OTHER THAN NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES
- F05C2225/00—Synthetic polymers, e.g. plastics; Rubber
- F05C2225/04—PTFE [PolyTetraFluorEthylene]
Definitions
- the present invention relates to diaphragm pumps, and more in particular to a diaphragm plate group thereof.
- Diaphragm pumps comprise at least a pump chamber, delimited by an elastomer membrane and provided with aspiration and delivery conduits.
- the pumping effect is carried out by means of cyclic deformations of the membrane which respectively reduce and increase the volume of the pump chamber.
- the membrane is substantially flat and it has been found that in flat membranes at present used, the material is stretched in traction, cyclically, by the plate in the alternating motion thereof.
- the membrane is fashioned from a rubber-based material or an electrically nonconductive and chemically-inert thermoplastic elastomer, while the plate is generally made of metal.
- the aim of the present invention is to obviate the above-mentioned drawbacks with a solution that is simple, reliable and relatively inexpensive.
- the aim is attained by a diaphragm plate group, destined to be used in a diaphragm pump, having the characteristics cited in the independent claim.
- the plate has a dome-shape, slightly convex and connected on an edge, so as to prevent splits on contact of the membrane with the edge.
- the plate can be advantageously clad with non-stick material, such as for example Teflon (polytetrafluoroethylene).
- the surface of the plate can advantageously comprise, on the face in contact with the membrane, lowered or dropped zones or parts, obtainable directly in the moulding process of the plate.
- the membrane does not come into contact with the plate at the positions of the lowered parts, thus preventing sticking phenomena.
- the membrane while maintaining its circular shape, it is not flat but it is shaped to be able to deform without being subjected to traction forces, but only to bending forces.
- the lowered parts are preferably uniformly distributed on the surface of the plate. They preferably have a radial extension, and occupy at least thirty per cent of the surface of the plate.
- Figure 1 is a schematic axial section of the pump chamber of an example of a diaphragm pump not covered by the claims but useful for understanding the invention, configured in a position in which the membrane is positioned in an intermediate point of the travel of the plate.
- Figure 2 is a schematic axial section of the pump chamber of an embodiment of a diaphragm pump according to the invention, configured in a position in which the membrane is positioned in an intermediate point of the travel of the plate.
- Figure 3 is a plan view of the elastomer membrane of Figs. 1 and 2 .
- Figure 4 is a plan view of the activating plate of the membrane of Figs. 1 and 2 .
- the figures illustrate a diaphragm pump 1 comprising the pump chamber 2 delimited by the membrane 3, 30 made of an elastomer material.
- the delivery and aspiration valves that are part of the pump chamber are omitted, as they do not relate to the present invention.
- the activating piston 4 is located beneath the membrane 3, 30.
- the piston 4 exhibits a convexity thereof facing towards the membrane 3, 30.
- the membrane 3 exhibits a hub 31 at the centre thereof.
- the membrane is flat, while the piston exhibits a lowered part 41 able to receive an end of the hub.
- the profile of the membrane seen in axial section and in rest position exhibits, at a centre thereof, a first circular concavity 32 facing towards the pump chamber 2 and connected to the hub 31, and a second circular concavity 33 facing in an opposite direction and connected with the edge of the membrane.
- the membrane 3 is blocked between the piston 4 and a profiled plate 40.
- the piston 4 and the profiled plate 40 are blocked together at the hub 31 on a pin 5, which is moved in alternating motion by the crank 51.
- lowered parts 42 having a radial extension are illustrated, distributed in a regular fashion on all the convex surface of the plate which comes into contact with the membrane 3, 30.
- the surface of the plate 40 facing towards the membrane 3 is clad with a non-stick material, such as Teflon (polytetrafluoroethylene) or an equivalent material.
- a non-stick material such as Teflon (polytetrafluoroethylene) or an equivalent material.
- the edge of the plate 40 is further slightly rounded so as to exclude cutting effects when it comes into contact with the membrane.
- the friction between the diaphragm and the plate is reduced by the non-stick cladding of the plate.
- a sticking phenomenon between the membrane and the plate is greatly reduced by the presence of the lowered parts 42, distributed uniformly on the surface of the plate in contact with the membrane, and occupying at least 30% of the surface of the plate.
- the stresses induced in the membrane are practically limited to flexion stresses, while the sticking between the membrane and the plate is excluded by the shape of the plate.
Description
- The present invention relates to diaphragm pumps, and more in particular to a diaphragm plate group thereof.
- Diaphragm pumps comprise at least a pump chamber, delimited by an elastomer membrane and provided with aspiration and delivery conduits.
- The pumping effect is carried out by means of cyclic deformations of the membrane which respectively reduce and increase the volume of the pump chamber.
- These deformations are very frequent, can reach up to 9 cycles a second, and are impressed on the membrane by a plate on which the membrane rests, activated to move alternatingly.
- The membrane is substantially flat and it has been found that in flat membranes at present used, the material is stretched in traction, cyclically, by the plate in the alternating motion thereof.
- Further, in the motion thereof the membrane nears the peripheral edge of the plate, risking splitting by continuous friction of a non-perfectly connecting surface. Lastly there is a rubbing between the membrane and the plate in the contact zone between the membrane and the plate, which generates extra wear because the membrane tends to stick to the smooth surface of the plate.
- The membrane is fashioned from a rubber-based material or an electrically nonconductive and chemically-inert thermoplastic elastomer, while the plate is generally made of metal.
- The above phenomena have a negative influence on the duration of the membrane and on the reliability of the pump.
- The aim of the present invention is to obviate the above-mentioned drawbacks with a solution that is simple, reliable and relatively inexpensive.
- The aim is attained by a diaphragm plate group, destined to be used in a diaphragm pump, having the characteristics cited in the independent claim.
- The dependent claims relate to other advantageous characteristics of the invention.
- According to the invention, the plate has a dome-shape, slightly convex and connected on an edge, so as to prevent splits on contact of the membrane with the edge.
- The plate can be advantageously clad with non-stick material, such as for example Teflon (polytetrafluoroethylene).
- The surface of the plate can advantageously comprise, on the face in contact with the membrane, lowered or dropped zones or parts, obtainable directly in the moulding process of the plate.
- The membrane does not come into contact with the plate at the positions of the lowered parts, thus preventing sticking phenomena. The membrane, while maintaining its circular shape, it is not flat but it is shaped to be able to deform without being subjected to traction forces, but only to bending forces.
- The lowered parts are preferably uniformly distributed on the surface of the plate. They preferably have a radial extension, and occupy at least thirty per cent of the surface of the plate.
- The advantages and constructional and functional characteristics of the invention will emerge from the detailed description that follows, which with the aid of the accompanying tables of drawings illustrates a preferred embodiment given by way non-limiting example.
-
Figure 1 is a schematic axial section of the pump chamber of an example of a diaphragm pump not covered by the claims but useful for understanding the invention, configured in a position in which the membrane is positioned in an intermediate point of the travel of the plate. -
Figure 2 is a schematic axial section of the pump chamber of an embodiment of a diaphragm pump according to the invention, configured in a position in which the membrane is positioned in an intermediate point of the travel of the plate. -
Figure 3 is a plan view of the elastomer membrane ofFigs. 1 and2 . -
Figure 4 is a plan view of the activating plate of the membrane ofFigs. 1 and2 . - The figures illustrate a
diaphragm pump 1 comprising the pump chamber 2 delimited by themembrane - The delivery and aspiration valves that are part of the pump chamber are omitted, as they do not relate to the present invention.
- The activating
piston 4 is located beneath themembrane - The
piston 4 exhibits a convexity thereof facing towards themembrane membrane 3 exhibits ahub 31 at the centre thereof. - In the example of
Fig.1 the membrane is flat, while the piston exhibits a loweredpart 41 able to receive an end of the hub. - In the embodiment of
Fig.2 , the profile of the membrane seen in axial section and in rest position (not deformed) exhibits, at a centre thereof, a firstcircular concavity 32 facing towards the pump chamber 2 and connected to thehub 31, and a secondcircular concavity 33 facing in an opposite direction and connected with the edge of the membrane. - The
membrane 3 is blocked between thepiston 4 and a profiledplate 40. - The
piston 4 and theprofiled plate 40 are blocked together at thehub 31 on apin 5, which is moved in alternating motion by thecrank 51. - With reference to
Fig.1 ,Fig.2 and Fig.4 , loweredparts 42 having a radial extension are illustrated, distributed in a regular fashion on all the convex surface of the plate which comes into contact with themembrane - The surface of the
plate 40 facing towards themembrane 3 is clad with a non-stick material, such as Teflon (polytetrafluoroethylene) or an equivalent material. The edge of theplate 40 is further slightly rounded so as to exclude cutting effects when it comes into contact with the membrane. - Observing
Fig.2 , it can be seen that the deformations of the membrane during the functioning do not induce radially-directed stretches in the membrane, which reduces to a minimum the rubbing between the plate and the membrane during the functioning of the pump. - The friction between the diaphragm and the plate is reduced by the non-stick cladding of the plate.
- Further, a sticking phenomenon between the membrane and the plate is greatly reduced by the presence of the lowered
parts 42, distributed uniformly on the surface of the plate in contact with the membrane, and occupying at least 30% of the surface of the plate. - Thanks to the peculiar characteristics of the plate/membrane group, the stresses induced in the membrane are practically limited to flexion stresses, while the sticking between the membrane and the plate is excluded by the shape of the plate.
- Thus all the aims of the invention are attained.
- The invention is not limited to the preferred embodiment described above, and any variants and improvements might be brought thereto without departing from the scope of the invention, which is solely defined by the following claims.
Claims (6)
- A diaphragm pump (1), comprising a pump chamber (2) delimited by a circular membrane (3) blocked between a piston (4) and a circular plate (40), wherein the circular membrane (3) is made of an elastomer material and is activated by the circular plate (40) moved in alternating motion, and wherein the plate (40) is slightly convex with a convexity thereof facing towards the membrane (3), the plate (40) is directly in contact with the membrane (3), and the plate (40) exhibits, on a whole surface thereof facing towards the membrane (3) and destined to come into contact there-with, a series of lowered parts (42), characterised in that the membrane (3), viewed in an axial section, exhibits a first central concavity (32) facing towards the plate (40) and a second concavity (33), concentric to the preceding first central concavity (32), facing in an opposite direction and terminating on the edge of the membrane (3).
- The diaphragm pump (1) of claim 1, characterised in that the lowered parts (42) are uniformly distributed on the surface of the plate (40).
- The diaphragm pump of claim 1, characterised in that the lowered parts occupy overall a portion of the surface of the plate equal to at least thirty per cent.
- The diaphragm pump (1) of claim 1, characterised in that the plate (40) exhibits a rounded peripheral edge in the axial section of the plate (40).
- The diaphragm pump (1) of claim 1, characterised in that the surface of the plate (40) destined to come into contact with the membrane (3) is clad with non-stick material.
- The diaphragm pump (1) of claim 5, characterised in that the non-stick material is polytetrafluoroethylene.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ITRE20140028 | 2014-03-20 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2921705A1 EP2921705A1 (en) | 2015-09-23 |
EP2921705B1 true EP2921705B1 (en) | 2018-09-05 |
Family
ID=50943464
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP14179637.5A Active EP2921705B1 (en) | 2014-03-20 | 2014-08-04 | A diaphragm-plate group for diaphragm pumps |
Country Status (4)
Country | Link |
---|---|
US (1) | US20150267694A1 (en) |
EP (1) | EP2921705B1 (en) |
CN (1) | CN104929924B (en) |
DK (1) | DK2921705T3 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107327391B (en) * | 2017-08-11 | 2020-07-03 | 宁波九缘菲力加泵业有限公司 | Upper end cover of micro diaphragm pump |
IT201800004722A1 (en) * | 2018-04-19 | 2019-10-19 | DIAPHRAGM VOLUMETRIC PUMP | |
US20200003203A1 (en) * | 2018-06-28 | 2020-01-02 | Sung Am CHO | Extrusion pumping module and diaphragm fluid supply device using the same |
Family Cites Families (28)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2185784A (en) * | 1938-05-27 | 1940-01-02 | Proportioneers Inc | Pump |
US2418385A (en) * | 1945-05-16 | 1947-04-01 | Frederic S Wilcox | Cooling system for internalcombustion engines |
US2904876A (en) * | 1954-05-12 | 1959-09-22 | Acf Ind Inc | Shaft end mounting for sealing and loop forming a pump diaphragm |
US3071080A (en) * | 1959-09-11 | 1963-01-01 | Acf Ind Inc | Shaft end mounting for sealing and loop forming a pump diaphragm |
US3149572A (en) * | 1961-11-13 | 1964-09-22 | William E Davis | Adjustable diaphragm pump |
US3354831A (en) * | 1966-11-04 | 1967-11-28 | Weatherhead Co | Piston diaphragm pump |
DE2004227B2 (en) * | 1970-01-30 | 1973-05-24 | Knorr Bremse GmbH, 8000 München | DIAPHRAGM PISTON |
US3911796A (en) * | 1973-02-12 | 1975-10-14 | Gates Rubber Co | Diaphragm |
DE3838141C2 (en) * | 1988-11-10 | 1998-12-24 | Knf Neuberger Gmbh | Diaphragm pump |
DE3931516C2 (en) * | 1989-09-21 | 1993-10-14 | Ott Kg Lewa | Diaphragm pump with a mechanically driven diaphragm |
US5335584A (en) * | 1993-03-30 | 1994-08-09 | Baird Dayne E | Improved diaphragm |
US5349896A (en) * | 1993-06-14 | 1994-09-27 | W. L. Gore & Associates, Inc. | Pump diaphragm |
DE4328559C5 (en) * | 1993-08-25 | 2004-11-25 | Knf-Neuberger Gmbh | Diaphragm pump with at least two membranes |
US5638737A (en) * | 1995-11-27 | 1997-06-17 | Quest Medical, Inc. | Spline pumping assembly |
US6079959A (en) * | 1996-07-15 | 2000-06-27 | Saint-Gobain Performance Plastics Corporation | Reciprocating pump |
US5894784A (en) * | 1998-08-10 | 1999-04-20 | Ingersoll-Rand Company | Backup washers for diaphragms and diaphragm pump incorporating same |
DE19906317C1 (en) * | 1999-02-16 | 2000-10-19 | Knf Flodos Ag Sursee | Diaphragm pump |
DE10227192B4 (en) * | 2002-06-18 | 2009-08-06 | Ulman Dichtungstechnik Gmbh | Composite membrane for diaphragm pumps |
US6865981B2 (en) * | 2003-03-11 | 2005-03-15 | Ingersoll-Rand Company | Method of producing a pump |
JP2005163565A (en) * | 2003-11-28 | 2005-06-23 | Toyota Industries Corp | Diaphragm type pump |
US7967022B2 (en) * | 2007-02-27 | 2011-06-28 | Deka Products Limited Partnership | Cassette system integrated apparatus |
JP2010031653A (en) * | 2008-07-24 | 2010-02-12 | Fujifilm Corp | Method for pumping agglomerative liquid and method for manufacturing recording medium |
JP2012533357A (en) * | 2009-07-15 | 2012-12-27 | フレゼニウス メディカル ケア ホールディングス インコーポレーテッド | Medical fluid cassette and related systems and methods |
CN201679695U (en) * | 2010-01-29 | 2010-12-22 | 深圳市颜华守信科技有限公司 | Arc diaphragm and diaphragm pump using the diaphragm |
GB201005350D0 (en) * | 2010-03-30 | 2010-05-12 | Safety Kleen Europ Ltd | Diaphragm pump |
CN202045946U (en) * | 2011-03-17 | 2011-11-23 | 上海麦特密封件有限公司 | Composite membrane of slurry pump |
MX353759B (en) * | 2012-02-01 | 2018-01-26 | Continental Teves Ag & Co Ohg | Pump unit driven by an electric motor. |
US9046180B2 (en) * | 2012-08-30 | 2015-06-02 | Itt Manufacturing Enterprises Llc. | Diaphragm and backing cushion shaping for increased membrane life |
-
2014
- 2014-08-04 EP EP14179637.5A patent/EP2921705B1/en active Active
- 2014-08-04 DK DK14179637.5T patent/DK2921705T3/en active
-
2015
- 2015-03-04 US US14/638,745 patent/US20150267694A1/en not_active Abandoned
- 2015-03-18 CN CN201510118580.9A patent/CN104929924B/en active Active
Also Published As
Publication number | Publication date |
---|---|
CN104929924A (en) | 2015-09-23 |
CN104929924B (en) | 2019-05-10 |
EP2921705A1 (en) | 2015-09-23 |
DK2921705T3 (en) | 2019-01-07 |
US20150267694A1 (en) | 2015-09-24 |
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