EP2909418A4 - Ultra-hard material cutting elements, methods of forming the same, and bits incorporating the same - Google Patents

Ultra-hard material cutting elements, methods of forming the same, and bits incorporating the same

Info

Publication number
EP2909418A4
EP2909418A4 EP13848276.5A EP13848276A EP2909418A4 EP 2909418 A4 EP2909418 A4 EP 2909418A4 EP 13848276 A EP13848276 A EP 13848276A EP 2909418 A4 EP2909418 A4 EP 2909418A4
Authority
EP
European Patent Office
Prior art keywords
same
ultra
methods
forming
hard material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP13848276.5A
Other languages
German (de)
French (fr)
Other versions
EP2909418A1 (en
Inventor
Feng Yu
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Smith International Inc
Original Assignee
Smith International Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Smith International Inc filed Critical Smith International Inc
Publication of EP2909418A1 publication Critical patent/EP2909418A1/en
Publication of EP2909418A4 publication Critical patent/EP2909418A4/en
Withdrawn legal-status Critical Current

Links

Classifications

    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B10/00Drill bits
    • E21B10/46Drill bits characterised by wear resisting parts, e.g. diamond inserts
    • E21B10/56Button-type inserts
    • E21B10/567Button-type inserts with preformed cutting elements mounted on a distinct support, e.g. polycrystalline inserts
    • E21B10/573Button-type inserts with preformed cutting elements mounted on a distinct support, e.g. polycrystalline inserts characterised by support details, e.g. the substrate construction or the interface between the substrate and the cutting element
    • E21B10/5735Interface between the substrate and the cutting element
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D1/00Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
    • B28D1/14Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by boring or drilling
    • B28D1/146Tools therefor
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B10/00Drill bits
    • E21B10/46Drill bits characterised by wear resisting parts, e.g. diamond inserts
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B10/00Drill bits
    • E21B10/46Drill bits characterised by wear resisting parts, e.g. diamond inserts
    • E21B10/54Drill bits characterised by wear resisting parts, e.g. diamond inserts the bit being of the rotary drag type, e.g. fork-type bits
    • E21B10/55Drill bits characterised by wear resisting parts, e.g. diamond inserts the bit being of the rotary drag type, e.g. fork-type bits with preformed cutting elements
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B10/00Drill bits
    • E21B10/62Drill bits characterised by parts, e.g. cutting elements, which are detachable or adjustable
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B10/00Drill bits
    • E21B10/46Drill bits characterised by wear resisting parts, e.g. diamond inserts
    • E21B10/56Button-type inserts
    • E21B10/567Button-type inserts with preformed cutting elements mounted on a distinct support, e.g. polycrystalline inserts
    • E21B10/5676Button-type inserts with preformed cutting elements mounted on a distinct support, e.g. polycrystalline inserts having a cutting face with different segments, e.g. mosaic-type inserts

Landscapes

  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Geology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Environmental & Geological Engineering (AREA)
  • Fluid Mechanics (AREA)
  • Physics & Mathematics (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Chemical & Material Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Earth Drilling (AREA)
  • Manufacturing & Machinery (AREA)
EP13848276.5A 2012-10-22 2013-09-19 Ultra-hard material cutting elements, methods of forming the same, and bits incorporating the same Withdrawn EP2909418A4 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US201261717070P 2012-10-22 2012-10-22
US13/837,609 US20140110180A1 (en) 2012-10-22 2013-03-15 Ultra-hard material cutting elements, methods of forming the same and bits incorporating the same
PCT/US2013/060661 WO2014065965A1 (en) 2012-10-22 2013-09-19 Ultra-hard material cutting elements, methods of forming the same, and bits incorporating the same

Publications (2)

Publication Number Publication Date
EP2909418A1 EP2909418A1 (en) 2015-08-26
EP2909418A4 true EP2909418A4 (en) 2016-07-20

Family

ID=50484317

Family Applications (1)

Application Number Title Priority Date Filing Date
EP13848276.5A Withdrawn EP2909418A4 (en) 2012-10-22 2013-09-19 Ultra-hard material cutting elements, methods of forming the same, and bits incorporating the same

Country Status (5)

Country Link
US (1) US20140110180A1 (en)
EP (1) EP2909418A4 (en)
CN (1) CN104812988A (en)
CA (1) CA2888354A1 (en)
WO (1) WO2014065965A1 (en)

Families Citing this family (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB201411676D0 (en) 2014-07-01 2014-08-13 Element Six Abrasives Sa Superhard constructions & methods of making same
GB201418660D0 (en) * 2014-10-21 2014-12-03 Element Six Abrasives Sa Superhard constructions & methods of making same
WO2016077302A1 (en) * 2014-11-10 2016-05-19 Smith International, Inc. A graphite heater with tailored resistance characteristics for hpht presses and products made therein
US10107043B1 (en) * 2015-02-11 2018-10-23 Us Synthetic Corporation Superabrasive elements, drill bits, and bearing apparatuses
US10450808B1 (en) 2016-08-26 2019-10-22 Us Synthetic Corporation Multi-part superabrasive compacts, rotary drill bits including multi-part superabrasive compacts, and related methods
US10487590B2 (en) * 2017-07-28 2019-11-26 Baker Hughes, A Ge Company, Llc Cutting element assemblies and downhole tools comprising rotatable cutting elements and related methods
US20210372203A1 (en) * 2018-11-12 2021-12-02 Schlumberger Technology Corporation Non planar cutting element with non planar interface design and tools incorporating such elements
US20230072819A1 (en) * 2020-01-31 2023-03-09 Diamond Innovations, Inc. Interlocking components for forming a wear resistant layer
US11866372B2 (en) 2020-05-28 2024-01-09 Saudi Arabian Oil Company Bn) drilling tools made of wurtzite boron nitride (W-BN)
EP4157570A1 (en) 2020-06-02 2023-04-05 Saudi Arabian Oil Company Producing catalyst-free pdc cutters
US12024470B2 (en) 2021-02-08 2024-07-02 Saudi Arabian Oil Company Fabrication of downhole drilling tools
US20230211414A1 (en) * 2022-01-03 2023-07-06 Saudi Arabian Oil Company Producing polycrystalline diamond compact (pdc) drill bits with catalyst-free and substrate-free pdc cutters
US20240328262A1 (en) * 2023-03-31 2024-10-03 Saudi Arabian Oil Company Binderless or catalyst-free revolving pdc cutter

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2128416A (en) * 1936-05-13 1938-08-30 Globe Oil Tools Co Reamer cutter mounting
US2233724A (en) * 1939-09-22 1941-03-04 Nat Tube Co Cutting tool
US5302032A (en) * 1992-07-01 1994-04-12 Daido Metal Company Ltd. Radial/thrust composite-bearing having rolling elements
US20100146865A1 (en) * 2008-02-06 2010-06-17 Sumitomo Electric Industries, Ltd Polycrystalline diamond
US20110114393A1 (en) * 2009-11-16 2011-05-19 Gerard Dolan Super-hard cutter inserts and tools
US20110297454A1 (en) * 2010-06-03 2011-12-08 Smith International, Inc. Rolling cutter assembled directly to the bit pockets
US20120211284A1 (en) * 2011-02-22 2012-08-23 Baker Hughes Incorporated Methods of forming polycrystalline compacts, cutting elements and earth-boring tools

Family Cites Families (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5810103A (en) * 1996-12-03 1998-09-22 Sylvan Engineering Company Method and apparatus for mounting PCD compacts
US20050133276A1 (en) * 2003-12-17 2005-06-23 Azar Michael G. Bits and cutting structures
GB2429471B (en) * 2005-02-08 2009-07-01 Smith International Thermally stable polycrystalline diamond cutting elements and bits incorporating the same
US7533739B2 (en) * 2005-06-09 2009-05-19 Us Synthetic Corporation Cutting element apparatuses and drill bits so equipped
US7506698B2 (en) * 2006-01-30 2009-03-24 Smith International, Inc. Cutting elements and bits incorporating the same
US7703559B2 (en) * 2006-05-30 2010-04-27 Smith International, Inc. Rolling cutter
CA2675572C (en) * 2007-01-31 2015-06-23 Halliburton Energy Services, Inc. Rotary drill bits with protected cutting elements and methods
US8074748B1 (en) * 2009-02-20 2011-12-13 Us Synthetic Corporation Thermally-stable polycrystalline diamond element and compact, and applications therefor such as drill bits
US20100242375A1 (en) * 2009-03-30 2010-09-30 Hall David R Double Sintered Thermally Stable Polycrystalline Diamond Cutting Elements
WO2011038263A2 (en) * 2009-09-25 2011-03-31 Baker Hughes Incorporated Cutting element and method of forming thereof
WO2011146736A2 (en) * 2010-05-19 2011-11-24 Smith International, Inc. Rolling cutter bit design
US9016409B2 (en) * 2010-05-19 2015-04-28 Smith International, Inc. Rolling cutter placement on PDC bits
US8936115B2 (en) * 2010-08-24 2015-01-20 Varel Europe S.A.S. PCD cutter with fins and methods for fabricating the same

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2128416A (en) * 1936-05-13 1938-08-30 Globe Oil Tools Co Reamer cutter mounting
US2233724A (en) * 1939-09-22 1941-03-04 Nat Tube Co Cutting tool
US5302032A (en) * 1992-07-01 1994-04-12 Daido Metal Company Ltd. Radial/thrust composite-bearing having rolling elements
US20100146865A1 (en) * 2008-02-06 2010-06-17 Sumitomo Electric Industries, Ltd Polycrystalline diamond
US20110114393A1 (en) * 2009-11-16 2011-05-19 Gerard Dolan Super-hard cutter inserts and tools
US20110297454A1 (en) * 2010-06-03 2011-12-08 Smith International, Inc. Rolling cutter assembled directly to the bit pockets
US20120211284A1 (en) * 2011-02-22 2012-08-23 Baker Hughes Incorporated Methods of forming polycrystalline compacts, cutting elements and earth-boring tools

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
QIAN J ET AL: "High pressure, high temperature sintering of diamond-sic composites by ball-milled diamond-si mixtures", JOURNAL OF MATERIALS RESEARCH, MATERIALS RESEARCH SOCIETY, WARRENDALE, PA, US, vol. 17, no. 8, 1 August 2002 (2002-08-01), pages 2153 - 2160, XP002904877, ISSN: 0884-2914 *
See also references of WO2014065965A1 *

Also Published As

Publication number Publication date
CA2888354A1 (en) 2014-05-01
US20140110180A1 (en) 2014-04-24
WO2014065965A1 (en) 2014-05-01
CN104812988A (en) 2015-07-29
EP2909418A1 (en) 2015-08-26

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