EP2903902A1 - Ecological pallet - Google Patents
Ecological palletInfo
- Publication number
- EP2903902A1 EP2903902A1 EP13815568.4A EP13815568A EP2903902A1 EP 2903902 A1 EP2903902 A1 EP 2903902A1 EP 13815568 A EP13815568 A EP 13815568A EP 2903902 A1 EP2903902 A1 EP 2903902A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- openings
- semi
- fabric web
- pins
- circular support
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D19/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
- B65D19/0004—Rigid pallets without side walls
- B65D19/0006—Rigid pallets without side walls the load supporting surface being made of a single element
- B65D19/0008—Rigid pallets without side walls the load supporting surface being made of a single element forming a continuous plane contact surface
- B65D19/001—Rigid pallets without side walls the load supporting surface being made of a single element forming a continuous plane contact surface the base surface being made of a single element
- B65D19/0012—Rigid pallets without side walls the load supporting surface being made of a single element forming a continuous plane contact surface the base surface being made of a single element forming a continuous plane contact surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D19/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
- B65D19/36—Pallets comprising a flexible load carrier extending between guide elements, e.g. guide tubes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
- B65D2519/00004—Details relating to pallets
- B65D2519/00009—Materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
- B65D2519/00004—Details relating to pallets
- B65D2519/00009—Materials
- B65D2519/00014—Materials for the load supporting surface
- B65D2519/00034—Plastic
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
- B65D2519/00004—Details relating to pallets
- B65D2519/00009—Materials
- B65D2519/00049—Materials for the base surface
- B65D2519/00069—Plastic
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
- B65D2519/00004—Details relating to pallets
- B65D2519/00258—Overall construction
- B65D2519/00263—Overall construction of the pallet
- B65D2519/00273—Overall construction of the pallet made of more than one piece
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
- B65D2519/00004—Details relating to pallets
- B65D2519/00258—Overall construction
- B65D2519/00263—Overall construction of the pallet
- B65D2519/00278—Overall construction of the pallet the load supporting surface and the base surface being identical
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
- B65D2519/00004—Details relating to pallets
- B65D2519/00258—Overall construction
- B65D2519/00283—Overall construction of the load supporting surface
- B65D2519/00293—Overall construction of the load supporting surface made of more than one piece
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
- B65D2519/00004—Details relating to pallets
- B65D2519/00258—Overall construction
- B65D2519/00313—Overall construction of the base surface
- B65D2519/00318—Overall construction of the base surface made of one piece
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
- B65D2519/00004—Details relating to pallets
- B65D2519/00258—Overall construction
- B65D2519/00313—Overall construction of the base surface
- B65D2519/00328—Overall construction of the base surface shape of the contact surface of the base
- B65D2519/00343—Overall construction of the base surface shape of the contact surface of the base contact surface being substantially in the form of a panel
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
- B65D2519/00004—Details relating to pallets
- B65D2519/00258—Overall construction
- B65D2519/00398—Overall construction reinforcements
- B65D2519/00402—Integral, e.g. ribs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
- B65D2519/00004—Details relating to pallets
- B65D2519/00547—Connections
- B65D2519/00552—Structures connecting the constitutive elements of the pallet to each other, i.e. load supporting surface, base surface and/or separate spacer
- B65D2519/00572—Structures connecting the constitutive elements of the pallet to each other, i.e. load supporting surface, base surface and/or separate spacer with separate auxiliary element, e.g. screws, nails, bayonets
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49826—Assembling or joining
Definitions
- the present invention relates to a pallet structure made of organic materials other than wood, which is used to hold packages, boxes, articles, products, palletized loads, bundles, and the like, and its manufacturing method.
- Such a structure by not using wood in its construction helps the environment by avoiding indiscriminate felling of trees for these types of products, in addition to the additional property of not being pest vector as wood.
- the wooden pallet manufacturing industry uses wood as the main component of manufacture and greatly contributes to increasing deforestation afflicting the world.
- This area corresponds to 20% of total cultivated forests in Argentina (Source FEDERAL INVESTMENT COUNCIL) . The same calculations can be made for other countries.
- US 2,774,490 A refers to a shipping unit comprising in combination a pile composed of courses of filled bags of oblong shape each course containing at least one bag disposed longitudinally along one side of said pile and another bag disposed between the inner side thereof and the opposite side of the pile and adjacent courses having a longitudinally disposed bag on opposite sides of said pile and a lifting skid located under the bottom course of the pile, said skid consisting essentially of a pair of parallel hollow tube members extending longitudinally under said pile and located centrally under said longitudinally disposed packages and having walls sufficiently rigid to support at least 25% of the weight of the pile and an internal size sufficient to receive the forks of a lift truck and a web connecting said hollow tubular members and having a length such as to support the central area of said bottom course when they are lifted.
- the web is connected to the members by an adhesive.
- US 3, 036, 802 A refers to a pallet to support a load comprising a sheet member having a plurality of pair of slots therein, a plurality of semi-cylindrical hollow members with a fork engaging channel, the semi-cylindrical members are fixed by strapping means through the slots of the sheet member .
- US 3,112,715 A refers to a non renewable foldable pallet adapted to occupy less space comprising a pair of substantially parallel open channels defined by rigid semi- cylindrical sections constructed of half-sections of cemented fiberboard tubes having a wall thickness of 0.1 to 0.5 inches and a horizontally oriented flexible supporting web adhesively attached to the convex outer surface of the semi-cylindrical channels; said semi-cylindrical channels can receive the forks of a lift truck to support loads on the web.
- US 5,067,418 refers to a recyclable paper pallet, having tubes with slots where elongated runners engage, being the same totally rigid to support loads.
- US 5,890,437 refers to a collapsible pallet with rectangular support blocks and reinforcing slats.
- US 6,533,121 Bl refers to a bag pallet structure for bulk materials.
- US 7,516,706 B2 refers to a knockdown pallet structure comp ising semi-circular members fixed to a web, that can receive the forks of a lift truck to transport a load, with reinforcing slats extending through the pockets of the web, so as to stretch the fabric for transpo ation of loads.
- US 7,913,630 B2 refers to a combination knockdown pallet structure as the preceding reference and a bag article container.
- the pallet described herein comprises the following members :
- Fabric web that can be of polypropylene woven raffia fabric, with 6 lines of successive openings made at equidistant intervals.
- Two semi-circular support structures which are elongated arch-shaped structures, corresponding to half section injection molded supports, with a succession of continuous ribs, made of polypropylene or high density polyethylene.
- the same have specially shaped openings on one of their sides and hollow cylindrical structures on the longitudinal ends of the other side; the support structures can be comprised by more than one component that can be attached to form a single support structure.
- the specially shaped openings have on the upper portion a larger diameter, on the lower portion a smaller diameter, and on the middle portion a passage necking allowing the passage of the pin heads of one or more double male anchoring members .
- Polypropylene or high density polyethylene injected double male anchoring members for example, that is a flat member having pins with heads and a body out of the plane towards both sides of the member.
- the ecological pallet of the invention can use a single double male anchoring member or several double male anchoring members in the assembly.
- Polypropylene or high density polyethylene injected female anchoring member for example, is a flat member with specially shaped holes. These specially shaped openings have on the upper portion a larger diameter, on the lower portion a smaller diameter, and on the middle portion a passage necking. The larger diameter allows the passage of the pin heads of the double male anchoring member, and the smaller diameter allows housing the pin bodies, going the head through the head by the upper portion and taking the pin to the lower portion resistance to the passage in the aforementioned necking is provided, that when beaten allows housing of the body of the pins and generates resistance to move to the upper portion and release.
- the ecological pallet of the invention can use only one female anchoring member or several female anchoring members on the assembly.
- the cylindrical pins for attachment to another pallet are cylindrical pins of a larger diameter, a smaller diameter and a small bulge on the end of the smaller diameter.
- the larger serves as a guide inside the cylindrical housing of the pin on the ends of the semi-circular support structures.
- the smaller diameter retractably protrudes away from the platform to place a pin on each corner of the same that matches with the 4 openings on the corners of another wooden or solid plastic pallet, to fix the platform on the same.
- the bulge on the end of the lower diameter portion is to prevent the retraction of pin limiting its stroke.
- the functionality of the platform is based on the stiffness of the forks of the lift trucks, the extremely high tensile strength of the raffia fabric web and the resistance of the semi-circular support structures made of molded plastic pieces with continuous ribs to increase the stiffness.
- the semicircular support structures have a special shape designed to support the weight of the loads to be transported.
- the semicircular support structures are a succession of sections constructed of half-sections attached and aligned so as to generate a self-supporting and load resistant structure.
- the semi-circular support structures have inner horizontal ribs that cross and link the arcs and reinforce the load resistance of the structure.
- Said inner horizontal ribs jointly form a virtual plane to allow a better contact and support of the lift fork forks when the platform is raised by this machine, supporting the vertical push and transmitting the same to the semi-circular support structures and providing load stability.
- the semi-circular support structures have specially shaped openings to allow anchoring of the double male anchoring member and for example the raffia fabric web .
- These specially shaped openings have on the upper portion a larger diameter and on the lower portion a smaller diameter, and on the middle portion a passage necking.
- the larger diameter allows the passage of the pin heads of the anchoring member, and the smaller diameter allows housing the pin bodies, so that going the head through the upper portion and taking the pin to the lower portion we find a passage resistance at said necking, that when beaten allows housing of the body of the pins and generates a resistance to move to the upper portion and release.
- the semi-circular support structures have modified and reinforced longitudinal ends which help to better withstand the bumps and scratches when entering the metal forks of the forklifts.
- the semi-circular support structures have outer horizontal ribs that connect the arcs to certain zones and to the floor supports, certain vertical slits on both sides of the support, such that when supports are manufactured in the molding machine and are orthogonally stacked on each other in layers aligned, these horizontal ribs match positionally to the aforementioned vertical slits, locking the parts supported upon one another, giving stability to the pile of parts.
- the semi-circular support structures have on one side of each of their ends a cylindrical housing wherein a plastic pin is inserted that is moveable orthogonally to the support surface, protruding from the support and allowing to fix the platform on a wooden or plastic pallet prepared to receive the same and retracting when it is supported on a smooth surface, warehouse floor or load deck of a truck or container .
- the double male anchoring member interacts with the semi-circular support structures and with the female anchoring member through the pins that protrude from its body at regular intervals, having at the beginning a smaller diameter (body) and at the end a larger diameter (head) .
- the female anchoring member has specially shaped openings to anchor the pins of the double male anchoring member.
- These specially shaped openings have on the upper portion a larger diameter and on the lower portion a smaller diameter, and on the middle portion a passage necking.
- the larger diameter allows the passage of the pin heads of the anchoring member, and the smaller diameter allows housing the pin bodies, so that going the head through the upper portion and taking the pin to the lower portion we find a passage resistance at said necking, that when beaten allows housing of the body of the pins and generates a resistance to move to the upper portion and release.
- the web can be preferably made of raffia and does not need any sewing work, saving processes and avoids the distortion in the proper alignment of the semicircular support structures.
- the attachment of the fabric web to the semi ⁇ circular support structures is made with manually assembled mechanical locks.
- the fabric web preferably made of raffia has a succession of openings at predetermined places to allow the passage of the assembly pins of the double male anchoring member and the connecting pins of the platform on a pallet.
- the platform can be shipped disassembled and assembled by the user in an economic and simple way, quickly and manually without use of tools or devices. In the same way, trained personnel may repair the damaged platforms.
- Figure 1 shows the support structures of the ecological pallet of the invention from above and from below together with the first and second double male anchoring members and first and second female anchoring members at the sides of the semi-circular support structures.
- the anchoring members for every type of member can be more than one
- the upper view shows 2 double male anchoring members and 2 female anchoring members for each support structure of the ecological pallet
- the lower view shows 3 double male anchoring members and 3 female anchoring members for each support structure of the ecological pallet.
- Figure 2 shows two alternatives of the assembled ecological pallet with the components of Figure 1, wherein the female anchoring members are locked on the pins of the double male anchoring members. Each case uses sets of two and three anchoring members for each assembled ecological pallet .
- Figure 3 shows views from the left, from the right or above (which matches with the lower view) of a female anchoring member.
- Figure 4 shows a side view and an upper view (or lower view) as well as a front view of the double male anchoring member .
- Figure 5 shows a perspective view from the left side of a support structure with an extension of its end.
- Figure 6 shows a perspective view of the support structure dada inverted with an extension of its end.
- Figure 7 shows how a support structure with the web and the anchoring members is disposed.
- Figure 8 shows in detail an end of the support structure with a cylindrical housing wherein a plastic pin is orthogonally moveable in relation with the support surface, protruding from the support and allowing fixing the platform on a wooden or plastic pallet prepared to receive the same and retracting when lying on a smooth surface, warehouse floor or load deck of a truck or container.
- Illustrative dimensions of the plastic pins and cylindrical housing are expressed in millimeters; and the lower portion of said figure shows the locking and cross stacking system of several support structures allowing saving space during manufacturing.
- Figure 9 shows two types of design of support structures with its dimensions in millimeters and angles in degrees by way of example.
- Figure 10 shows a front and side section view of the support structure with the reinforcing ribs; wherein by way of example dimensions in millimeters and angles in grades are shown.
- Figure 11 shows a side view of a support structure from the side of the openings with two front views with dimensions in millimeters and angles in degrees by way of example .
- Figure 12 shows an upper view and a side view of the double male anchoring member and the female anchoring member with dimensions in millimeters by way of example.
- Figure 13 shows the fabric web with the 6 parallel opening lines wherein each opening is equidistant to the following on each of the lines keeping the same equal distances to each other that keep the openings on one of the sides of the semi-circular support structures.
- Figure 14 shows an end of the fabric web wrapping the double male anchoring member.
- Figure 15 shows how the fabric web wrapping the double male anchoring member is located in front of the openings of the support structure in the upper view and how it is engaged in the lower view.
- Figure 16 shows how the fabric web wraps the semi ⁇ circular support structure.
- Figure 17 shows a plastic pallet with a detail of the opening to insert the moveable plastic pin with of the ecological pallet.
- Figure 18 shows the longitudinal ends of the support structures that have been reinforced to better support the bumps and scratches produced by the forks of the forklifts when they enter into the structure no perfectly parallel or at an undue height.
- each illustrated support structure comprises two double male anchoring members and two female anchoring members (corresponding to the first or second anchoring members if used in one semi-circular support structure or the other semi-circular support structure)
- each illustrated support structure comprises three double male anchoring members and three female anchoring members (corresponding to the first or second anchoring members if used in one semi-circular support structure or the other semi-circular support structure) .
- Each of the support structures and anchoring members of Figure 1 result in the assembled ecological pallets of Figure 2 that use in the upper view two first double male anchoring members and two first female anchoring members for one of the semi-circular support structures and two second double male anchoring members and two second female anchoring members for the other semi-circular support structure.
- the lower view of Figure 2 shows an ecological pallet as the previously described using three first double male anchoring members and three first female anchoring members, for the other semi-circular support structure uses three first double male anchoring members and three second female anchoring members.
- the ecological pallet according to this disclosure could also have a single first and a single second double male anchoring member and a single first and a single second female anchoring member for the two semi-circular support structures comprising the same.
- the one or more first anchoring members fix the fabric web to a semi-circular support structure and one or more second anchoring member fix the fabric web to the other semi-circular support structure.
- the fabric web comprises 6 parallel opening lines wherein each opening is equidistant to the following within each of the lines so as to keep the same equidistant distances to each other that keep the openings on one of the sides of the semi-circular support structures; said lines of openings can be seen in Figure 13.
- the total number of openings of each line of openings of the fabric web is equal to the number of openings of the semi-circular support structures. Said number of openings is also equal to the total number of pins that comprise all the double male anchoring members used in the assembly of the ecological pallet and also is equal to all the openings that comprise all the female anchoring members used in the assembly of the ecological pallet.
- the spacing between the centers of the openings between the first and second line of openings on one end of the fabric web is equal to the spacing between the centers of the openings between the fifth and sixth line of openings on the other end of the fabric web and is equal to the width of the double male anchoring member/s added to the thickness of said anchoring member/s when the pins are centered on the sides of said double male anchoring member.
- the spacing between the centers of the openings between the first and second line of openings on one end of the fabric web is equal to the spacing between the centers of the openings between the fifth and sixth line of openings on the other end of the fabric web and is equal to the width of the double male anchoring member/s added to the thickness of said anchoring member/s when the pins are centered on the sides of said double male anchoring member; that is to say it is equal to twice the distance "a” added to the distance "b" of front view of the double male anchoring member of Figure 4.
- the spacing between the opening centers between the first line of openings and the closest end of the fabric web is equal to the spacing between the opening centers between the sixth line of openings and the other end of the fabric web and is equal to half the width of the double male anchoring member, corresponding to the distance "a" of the front view of the double male anchoring member of Figure 4.
- the spacing between the opening centers between the second line of openings and the third line of openings of the fabric web is equal to the spacing between the fourth line of openings and the fifth line of openings of the fabric web and is equal to the outer diameter of the semi-circular support structures added to the length of the outer arch of semi-circular support structures.
- Figures 8, 9, 10 and 11 show examples of semi circular support structures which are elongated arch-shaped structures, with openings located at equidistant distances on one of the sides. Considering the arch shape of the same, they can be half-shaped (with one center arch) or carpanel shaped (with three center arch) . The shape and size of the arch define the spacing between the second and third lines of openings of the fabric web that is equal to the spacing of the fourth and fifth lines of openings of said fabric web.
- the spacing between the opening centers between the second line of openings and the third line of openings of the fabric web is equal to the spacing between the fourth line of openings and the fifth line of openings of the fabric web and is equal to the inner diameter of the semi-circular support structures added to the length of the outer arch of the semi-circular support structures when the arch corresponds to a semi circumference; in this case the arch length would be (n*d)/2, where d is equal to the outer diameter of the semi-circular support structures.
- the spacing between the third and fourth line of openings of the fabric web depends on the separation between the forks of the forklift that will carry the loads on the ecological pallet.
- the first end of the fabric web wraps the first semi ⁇ circular support structure, that is an arc-shaped elongated structure, going first underneath the base of the arch and then above the arch engaging the third line of equidistant openings of the fabric web on the projecting pins of the one or more double male first anchoring member at the side that does not engage to the semi-circular support structure and in the same way, the second end of the fabric web wraps the second semi-circular support structure, that is an arc- shaped elongated structure, going first underneath the base of the arch and then above the arch engaging the fourth line of openings of the fabric web on the projecting pins of one or more second double male anchoring member at the side that does not engages to the other semi-circular support structure; a way to embody this can be seen in Figure 16.
- first female anchoring members engage to the pins projecting through the third line of openings of the fabric web and one or more second female anchoring member engage to the pins projecting through fourth line of openings of the fabric web, as illustrated in Figure 7.
- Raffia is preferred as the material for the fabric web .
- anchoring members as well as the support structures are made of a plastic material, specially polypropylene or high density polyethylene.
- the equidistant openings of the two semi-circular support structures as the one or more first and second female anchoring members have a special shape having in the upper portion a larger diameter that allows the passage of the pin heads of the double male anchoring members and in the lower portion a smaller diameter that allows the passage of the body of said pins, and on the middle portion a passage necking so that going the head through the upper portion and taking the pin to the lower portion resistance to the passage in the aforementioned necking is provided, that when beaten allows housing of the body of the pins and generates a resistance to move to the upper portion and release .
- the semi-circular support structures also have cylindrical housings on their ends at the side opposite to the openings located at equal distances, that contain cylindrical pins allowing attachment on another pallet; said cylindrical housings as well as the pins can be seen in Figure 8.
- Cylindrical pins have a larger diameter, a smaller diameter and a small bulge on the end of the smaller diameter, the larger diameter is used as a guide inside the cylindrical housing on the ends of the semi-circular support structures, the smaller diameter retractably protrudes from the platform to leave a pin on each corner of the same that matches to 4 openings on the corners of another wooden or solid plastic pallet, to fix the platform on the same, the bulge on the end of smaller diameter portion is to avoid retraction of the pin limiting the stroke of the same.
- the semi ⁇ circular support structures have a succession of parallel continuous ribs to improve their strength, said ribs copy the arch shape of the support structure. Said ribs are better seen in the upper view of Figure 10.
- the two semi-circular support structures have inner horizontal ribs that cross and link the inner upper portion of the arcs and reinforce the load resistance of the structure, said ribs can be observed in the exploded view of Figure 6.
- Another preferred embodiment of the invention also incorporates in the semi-circular support structures outer horizontal ribs on their upper portion joining the continuous ribs that copy the arch shape in certain zones and also incorporate on the floor supports, certain vertical slits on the semi-circular support structures at both sides, such that when said semi-circular support structures are manufactured in molding machines, and are stacked orthogonally, on each other in layers aligned, these horizontal ribs match positionally to the aforementioned vertical slits, locking the parts supported upon one another, giving stability to the pile of parts; these outer horizontal ribs are shown in the center view of Figure 10, while the upper view of Figure 10 shows vertical slits at one side of the semi-circular support structure.
- the longitudinal ends of the support structures have been reinforced to better support the bumps and scratches produced by the forks of the forklifts when they enter into the structure no perfectly parallel or at an undue height.
- the reinforcement is basically the general thickening of the walls of the structures in the above areas, in a longitudinal extension of 100 mm, and a thickening of about 50% of the thickness wall, to the inside of the shape.
- ribs at an angle of 45°, from the upper portion of the inlet to the end of the first inner horizontal rib. These forms prevent the first horizontal rib and following from being bumped by the forks of the forklift in case of entering at an incorrect height.
- the fork will push the angled face of the ribs, that will work as inclined plane, producing an upward movement of the support structure, that can be appreciated by the driver of the lift fork and corrected immediately slightly lowering the forks.
- These three ribs at an angle of 45° can be seen in the drawings of Figure 18.
- a fabric web that may be a raffia cloth, already conveniently pierced with 6 lines of successive openings made at equidistant intervals and the first double male anchoring members with the pins at the first line of coincident openings are placed, more than one double male anchoring member can be used such that all the openings of the fabric web are traversed by the head of a pin of the first double male anchoring members;
- El above method further comprises fixing to a plastic or wooden pallet by cylindrical pins located within the cylindrical housing on the ends of the semi-circular support structures, wherein said cylindrical pins project from the ecological pallet and are inserted in the openings corresponding to the plastic or wooden pallet to prevent it from moving during transportation or loading.
- Figure 17 shows an example of the plastic pallet to this end.
- a polypropylene web of raffia is a material produced in Argentina and different countries where the ecological pallet can be exported to, so it is convenient to use local materials, readily available, with a high tensile strength.
- stitching causes trouble at the time of recycling the units used, as the threads can be of different materials (polyamide, polyester) that contaminate the polypropylene .
- the way to solve the problem of sewing of raffia used in the background art is the assembly system by openings and mechanical engagement that streamlines the assembly, avoids differences between units and allows an easy and quick disassembly and reassembly.
- Two cavities are mold projected to attain a high production of semi-circular support structures.
- the stacked semi-circular support structures have side slots that combine with outer longitudinal ribs at the highest point of the formed arc, so as to lock the pieces when stacked on a pallet, crossed on each other. This allows a stable and transportable stacking without need of strapping or wrapping the pallet.
- the double male and female anchoring members necessary for fixing the web will be injection molded with the same material of the semi ⁇ circular support structures, in order to attain the same post-molding contraction in all the parts and enhanced assembly accuracy.
- the anchoring members can be designed in two or more pieces shaped to cover the entire length of the semi-circular support structure. It is preferred that the anchoring members are formed by two pieces for each type of anchoring members in order to cover the total length of each semi-circular support structure.
- the number of openings the semi ⁇ circular support structure has will be equal to the openings of the female anchoring member and equal to the total number of pins of the double male anchoring member and equal to the total number of openings of each line of openings of the fabric web.
- the longitudinal ends of the support structures can be reinforced to better support the bumps and scratches produced by the forks of the forklifts when they enter into the structure no perfectly parallel or at an undue height.
- the reinforcement is basically the general thickening of the walls of the structures in the above areas, in a longitudinal extension of 100 mm, and a thickening of about 50% of the thickness wall, to the inside of the shape.
- the fork will push the angled face of the ribs, that will work as inclined plane, producing an upward movement of the support structure, that can be appreciated by the driver of the lift fork and corrected immediately slightly lowering the forks.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Pallets (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ARP120103659A AR088090A1 (en) | 2012-10-01 | 2012-10-01 | ECOLOGICAL PALLET |
PCT/IB2013/058640 WO2014053937A1 (en) | 2012-10-01 | 2013-09-18 | Ecological pallet |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2903902A1 true EP2903902A1 (en) | 2015-08-12 |
EP2903902B1 EP2903902B1 (en) | 2017-01-11 |
Family
ID=49911746
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP13815568.4A Not-in-force EP2903902B1 (en) | 2012-10-01 | 2013-09-18 | Ecological pallet |
Country Status (9)
Country | Link |
---|---|
US (1) | US9382036B2 (en) |
EP (1) | EP2903902B1 (en) |
AR (1) | AR088090A1 (en) |
BR (1) | BR112015007396A2 (en) |
CO (1) | CO7400877A2 (en) |
ES (1) | ES2622338T3 (en) |
MX (1) | MX354871B (en) |
PT (1) | PT2903902T (en) |
WO (1) | WO2014053937A1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20160101894A1 (en) * | 2014-10-14 | 2016-04-14 | Polymer Valley Chemicals, Inc. | Pallet for bagged materials |
Family Cites Families (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2506346A (en) * | 1946-01-25 | 1950-05-02 | Clark Equipment Co | Pallet construction |
US2774490A (en) * | 1954-12-30 | 1956-12-18 | American Cyanamid Co | Shipping unit |
US3036802A (en) | 1960-03-14 | 1962-05-29 | Union Bag Camp Paper Corp | Load supporting pallet |
NL277296A (en) * | 1961-05-29 | |||
US3112715A (en) * | 1961-06-09 | 1963-12-03 | Monsanto Chemicals | Foldable expendable pallet |
JPS613226U (en) * | 1984-06-11 | 1986-01-10 | 盟和産業株式会社 | Palette for forklift truck |
JPH07120233B2 (en) | 1984-06-18 | 1995-12-20 | カシオ計算機株式会社 | Small electronic device with optical input device |
US5067418A (en) | 1990-07-24 | 1991-11-26 | Reusable Rolls, Inc. | Recyclable paperboard pallet |
US5890437A (en) | 1998-06-08 | 1999-04-06 | Hill; Melvin B. | Collapsible pallet with reinforcing slats and method of using the same |
US6533121B1 (en) | 1999-04-26 | 2003-03-18 | Grayling Industries, Inc. | Palletized bulk bag |
US20060254473A1 (en) | 2005-05-16 | 2006-11-16 | Creighton Thomas W | Knockdown pallet structure, and method of erecting and knocking-down the same |
BRPI0700676F1 (en) | 2007-03-01 | 2019-01-15 | Forte Tecnologia & Consultoria Ltda | pallet |
US20110030588A1 (en) * | 2009-08-07 | 2011-02-10 | Jim Baechle | Pallet for bulk bags and the like |
WO2011039766A2 (en) * | 2009-09-13 | 2011-04-07 | Reliance Industries Ltd | Transport structure |
EP2316741A1 (en) * | 2009-10-27 | 2011-05-04 | Durço, José Roberto | Pallet |
-
2012
- 2012-10-01 AR ARP120103659A patent/AR088090A1/en not_active Application Discontinuation
-
2013
- 2013-09-18 EP EP13815568.4A patent/EP2903902B1/en not_active Not-in-force
- 2013-09-18 WO PCT/IB2013/058640 patent/WO2014053937A1/en active Application Filing
- 2013-09-18 MX MX2015004221A patent/MX354871B/en active IP Right Grant
- 2013-09-18 BR BR112015007396A patent/BR112015007396A2/en active Search and Examination
- 2013-09-18 US US14/432,944 patent/US9382036B2/en not_active Expired - Fee Related
- 2013-09-18 ES ES13815568.4T patent/ES2622338T3/en active Active
- 2013-09-18 PT PT138155684T patent/PT2903902T/en unknown
-
2015
- 2015-04-29 CO CO15098375A patent/CO7400877A2/en unknown
Non-Patent Citations (1)
Title |
---|
See references of WO2014053937A1 * |
Also Published As
Publication number | Publication date |
---|---|
US9382036B2 (en) | 2016-07-05 |
MX2015004221A (en) | 2015-09-23 |
PT2903902T (en) | 2017-04-21 |
CO7400877A2 (en) | 2015-09-30 |
BR112015007396A2 (en) | 2017-07-04 |
US20150259095A1 (en) | 2015-09-17 |
ES2622338T3 (en) | 2017-07-06 |
WO2014053937A1 (en) | 2014-04-10 |
MX354871B (en) | 2018-04-05 |
EP2903902B1 (en) | 2017-01-11 |
AR088090A1 (en) | 2014-05-07 |
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