EP2895300B1 - Impact tightening tool - Google Patents
Impact tightening tool Download PDFInfo
- Publication number
- EP2895300B1 EP2895300B1 EP13786144.9A EP13786144A EP2895300B1 EP 2895300 B1 EP2895300 B1 EP 2895300B1 EP 13786144 A EP13786144 A EP 13786144A EP 2895300 B1 EP2895300 B1 EP 2895300B1
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- EP
- European Patent Office
- Prior art keywords
- torque
- value
- screw
- angular acceleration
- output shaft
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B23/00—Details of, or accessories for, spanners, wrenches, screwdrivers
- B25B23/14—Arrangement of torque limiters or torque indicators in wrenches or screwdrivers
- B25B23/147—Arrangement of torque limiters or torque indicators in wrenches or screwdrivers specially adapted for electrically operated wrenches or screwdrivers
- B25B23/1475—Arrangement of torque limiters or torque indicators in wrenches or screwdrivers specially adapted for electrically operated wrenches or screwdrivers for impact wrenches or screwdrivers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B21/00—Portable power-driven screw or nut setting or loosening tools; Attachments for drilling apparatus serving the same purpose
- B25B21/02—Portable power-driven screw or nut setting or loosening tools; Attachments for drilling apparatus serving the same purpose with means for imparting impact to screwdriver blade or nut socket
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B23/00—Details of, or accessories for, spanners, wrenches, screwdrivers
- B25B23/14—Arrangement of torque limiters or torque indicators in wrenches or screwdrivers
- B25B23/145—Arrangement of torque limiters or torque indicators in wrenches or screwdrivers specially adapted for fluid operated wrenches or screwdrivers
- B25B23/1456—Arrangement of torque limiters or torque indicators in wrenches or screwdrivers specially adapted for fluid operated wrenches or screwdrivers having electrical components
Definitions
- the present invention relates to an impact tightening tool to be used for tightening a screw.
- an impact tightening tool (1) comprising a rotating part (2), angular acceleration detection means (3), torque value calculation means (4), and a storage section (5), wherein: the rotating part (2) includes a rotary power source (21), an impact tightening generation mechanism (22), and an output shaft (23); the angular acceleration detection means (3) is configured to detect an angular acceleration value of the rotary power source (21); the torque value calculation means (4) is configured to calculate an actual torque approximate value of the output shaft (23).
- Screws are used for fastening parts together. A screw will loosen if the tightening torque is insufficient and, on the contrary, excessive torque may cause failure of the screw. Therefore, when tightening a screw, it is essential to perform a tightening operation with a proper torque.
- impact tightening tools which perform tightening of a screw with successive blows are widely used.
- tightening operation is performed such that when a preset tightening torque (proper tightening torque) is reached, the torque transmission to the screw is stopped, thereby maintaining a proper tightening torque.
- Implementations of the stopping of torque transmission to the screw may be exemplified by such as one in which a rotary power source (for example, a motor) of the impact tightening tool is stopped or broken, and one in which the torque transmission from the drive source to the screw is disengaged.
- Impact tightening tools of this type have been already disclosed in JP S614676 A and JP 4560268B B2 .
- the tightening torque of the tool is determined by acquiring a twist amount (strain amount) of a power transmission shaft with a strain gauge provided in the power transmission shaft, and the motor is stopped when the tightening torque reaches a preset value.
- This is convenient for tightening a screw with a proper torque.
- the operation to paste a strain gauge onto the power transmission shaft is very delicate, it requires skilled work and poses high cost.
- a problem exists in that the tool as a whole increases in size, as well as in weight.
- the tightening torque of the tool is calculated from the inertia of the rotating part including a motor, and the angular acceleration value obtained based on the position sensor information owned by the driving side of the impact tightening generation mechanism.
- the output shaft becomes not to include a strain gauge so that the impact tightening tool becomes reduced in size and weight.
- actual tightening torque in an impact tightening tool can be represented as follows.
- the impact tightening tool according to JP 4560268B B2 does not take into account e(t). Because of this, measure values of torque of the impact tightening tool according to JP 4560268B B2 tended to be larger than actual torque values since various loss torques that occur in the transmission system e(t) are not taken into account. As a result of that, the impact tightening tool according to JP 4560268B B2 has a problem in that the tightening operation is automatically stopped before a proper tightening torque is reached (the timing of automatic stopping is too early).
- the impact tightening tool of JP 2005 212022 A fastens a screw member by the torque of a main shaft applied by impact force, by converting the torque of an air motor into intermittent impact by an impact generating mechanism.
- a fastening controlling controller for controlling the fastening of the screw member is stored in a grip for gripping a tool itself by hand.
- a base board is stored in the grip. A part for constituting the fastening controlling controller, is incorporated into the base board.
- the impact tightening tool according to claim 1 is used.
- the impact tightening tool of the present invention has become an impact tightening tool which enables the calculation of an actual torque approximate value which takes into account the loss caused by actual impact tightening, without an expensive strain gauge provided on the output shaft, thus enabling improved tightening.
- Fig. 1 shows a partial cross-sectional view and a general side view of an impact tightening tool 1.
- Fig. 2 is a conceptual diagram of an impact tightening tool performing the measurement of a torque measured value before the torque transmission to a screw.
- Fig. 3 is a conceptual diagram of an impact tightening tool at the time of torque transmission to a screw.
- Fig. 4 is a conceptual diagram showing the measurement of a torque measured value by using a torque tester.
- Formula 1 shows an example of the formula for calculating an actual torque approximate value T, represented by a first-order equation.
- the impact tightening tool 1 which includes a rotating part 2, angular acceleration detection means 3, torque value calculation means 4, and a storage section 5, is configured to tighten a screw with a preset torque value and include control means 13 for stopping tightening at a preset torque value.
- the impact tightening tool 1 may also include approximation formula derivation means 6.
- the impact tightening tool 1 may include a trigger 11 for performing rotating operation of the rotating part 2, as well as a rotational direction designating lever 12 for designating the rotational direction.
- a trigger 11 for performing rotating operation of the rotating part 2 is referred to such as an impulse wrench and an impact wrench.
- the impact tightening tool 1 includes at least a calibration mode and a tightening mode.
- the calibration mode is a mode in which storing operation into the storage section 5 is performed
- the tightening mode is a mode in which a screw is tightened with a preset torque.
- the rotating part 2 rotates upon pulling of the trigger 11, and stops upon releasing of the trigger 11.
- the rotating part 2 includes a rotary power source 21, an impact tightening generation mechanism 22, and an output shaft 23.
- the rotary power source 21 may utilize an electric motor, an air motor, and the like.
- the output shaft 23 may be provided with a socket 8 at its front end.
- the impact tightening tool 1 calculates a current, actual torque approximate value T by using an approximation formula stored in the storage section 5 while tightening the screw.
- the control means 13 stops the rotary power source 21 thereby terminating tightening.
- the control means 13 signals the operator with such as sound and light to release the trigger 11. The confirmation that the preset torque value is reached is performed when the actual torque approximate value T exceeds the preset torque value.
- the angular acceleration detection means 3 is configured to detect an angular acceleration value X of the rotary power source 21.
- the angular acceleration detection means 3 is made up at least of a rotor 31, a sensor 32, and differentiation means 33, as shown in Fig. 2 .
- the rotor 31 is connected to the above described rotary power source 21 so as to rotate in tandem.
- the sensor 32 detects a rotational angle THETA of the rotor 31.
- the differentiation means 33 differentiates the detected rotational angle THETA twice to detect an angular acceleration. That is, differentiating rotational angle THETA with respect to time t will result in angular velocity OMEGA, and further differentiating angular velocity OMEGA with respect to time t will result in angular acceleration.
- This value of angular acceleration is an angular acceleration value X.
- the differentiation means 33 for detecting the angular acceleration value X may utilize an arithmetic processing unit to be described later.
- the torque value calculation means 4 is configured to calculate an actual torque approximate value T of the output shaft 23 from the angular acceleration value X by using an approximation formula stored in the storage section 5.
- the approximation formula is a formula which correlates the angular acceleration value X detected by the angular acceleration detection means 3 at the time of torque transmission to the screw with the actual torque value of the output shaft 23 at the time of torque transmission to the screw.
- the arithmetic processing unit may be used as the torque value calculation means 4 to calculate an actual torque approximate value T.
- a calculation circuit corresponding to the above described approximation formula may be made up in place of the arithmetic processing unit, to be used as the torque value calculation means 4.
- Fig. 5 is a graph comparing a tightening torque indicated in the conventional art with an actual tightening torque.
- Formula 1 is an approximation formula, which is based on a torque measured value Y of the output shaft 23 measured before the torque transmission to the screw.
- Math 1 T Y 2 ⁇ Y1 X 2 ⁇ X1 X + Y 1 ⁇ Y 2 ⁇ Y1 X 2 ⁇ X1 X1
- a torque tester 7 having a torque sensor 71 and a torque indicator 72 is prepared.
- the impact tightening tool 1 is activated in a preprogrammed calibration mode.
- the torque sensor 71 is attached and fixed to the output shaft 23 of the impact tightening tool 1 so that the torque measured value Y of the output shaft 23 is measured by the torque tester 7 (see Fig. 5 ).
- the angular acceleration values (X1, X2) and the torque measured values (Y1, Y2) are substituted into Formula 1 to derive an approximation formula which is a first-order equation between the angular acceleration value X and the actual torque approximate value T.
- the derived approximation formula of a first-order equation is stored in the storage section 5, and when the storing operation into the storage section 5 is finished, the impact tightening tool 1 is switched from the calibration mode to a tightening mode.
- an actual torque approximate value T is calculated by using the stored approximation formula of a first-order equation based on the angular acceleration value X detected by the angular acceleration detection means 3 at the time of torque transmission to the screw.
- the storage section 5 may be configured to store angular acceleration values (X1, X2) of the rotary power source 21 measured before the torque transmission to the screw, and torque measured values (Y1, Y2) of the output shaft 23 measured by the torque tester 7 before the torque transmission to the screw.
- the impact tightening tool 1 When the storage section 5 stores the angular acceleration values (X1, X2) and the torque measured values (Y1, Y2), the impact tightening tool 1 includes approximation formula derivation means 6. In this case as well, when the storing operation into the storage section 5 is finished, the impact tightening tool 1 is switched from the calibration mode to the tightening mode.
- the approximation formula derivation means 6 substitutes "the angular acceleration values (X1, X2) and the torque measured values (Y1, Y2) stored in the storage section 5" into the "formula (Formula 1) which correlates the angular acceleration value X detected by the angular acceleration detection means 3 at the time of torque transmission to the screw with the actual torque value of the output shaft 23 at the time of torque transmission to the screw” to derive a "formula (approximation formula of a first-order equation) based on the torque measured value Y of the output shaft 23 measured before the torque transmission to the screw.”
- the torque value calculation means 4 calculates the actual torque approximate value T of the output shaft 23 by using the approximation formula of a first-order equation derived by the approximation formula derivation means 6 based on the angular acceleration value X detected by the angular acceleration detection means 3 at the time of torque transmission to the screw.
- the storage section 5 stores data such as "the approximation formula of a first-order equation between the angular acceleration value X and the actual torque approximate value T" or "the angular acceleration values (X1, X2) of the rotary power source 21 measured before the torque transmission to the screw, and the torque measured values (Y1, Y2) of the output shaft 23 measured by the torque tester 7 before the torque transmission to the screw.”
- Examples of the storage section 5 storing these data may include a flash memory.
- the impact tightening tool 1 may incorporate a flash memory, and also include an access terminal to the flash memory.
- the access terminal enables data storage by external electronic devices.
- the impact tightening tool 1 does not need to include an input key which is used in the operation for storing data in the flash memory. This will allow the reduction in size and weight of the impact tightening tool 1.
- the flash memory may be a removable small one, such that it may be removable from the interior of the impact tightening tool 1.
- the removed small flash memory can be mounted to an external electronic device to make the flash memory store the above described data. Then, the small flash memory that has stored the above described data is mounted to the impact tightening tool 1.
- the above described approximation formula of torque will not be limited to Formula 1 and a first-order equation between the angular acceleration value X and the actual torque approximate value T, and can be exemplified by linear approximation, polynomial approximation, power approximation, exponential approximation, log approximation, the spline interpolation, and so on.
- the number of measurement points may be 2 to n points ([X1, X2, ..., Xn : Y1, Y2, ..., Yn], where n is an arbitrary number) in correspondence with the approximation formula.
- the differentiation means 33, the torque value calculation means 4, the storage section 5 and the approximation formula derivation means 6 can be combined and installed in the impact tightening tool 1 as hardware or software so that the actual torque approximate value T can be calculated by using various mathematical algorithms including the above described methods.
- the calculated actual torque approximate value T becomes close to the torque measured value Y shown in Fig. 5 so that the impact tightening tool 1 enables better torque management.
- the impact tightening tool 1 becomes reduced in size and weight, and moreover inexpensive, even though it can obtain a relatively accurate actual torque approximate value T.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Details Of Spanners, Wrenches, And Screw Drivers And Accessories (AREA)
Description
- The present invention relates to an impact tightening tool to be used for tightening a screw. In particular the present invention relates to an impact tightening tool (1), comprising a rotating part (2), angular acceleration detection means (3), torque value calculation means (4), and a storage section (5), wherein: the rotating part (2) includes a rotary power source (21), an impact tightening generation mechanism (22), and an output shaft (23); the angular acceleration detection means (3) is configured to detect an angular acceleration value of the rotary power source (21); the torque value calculation means (4) is configured to calculate an actual torque approximate value of the output shaft (23).
- Such an impact tightening tool is known from
JP 2005 212022 A - Screws are used for fastening parts together. A screw will loosen if the tightening torque is insufficient and, on the contrary, excessive torque may cause failure of the screw. Therefore, when tightening a screw, it is essential to perform a tightening operation with a proper torque.
- Nowadays, impact tightening tools which perform tightening of a screw with successive blows are widely used. Upon use of an impact tightening tool, tightening operation is performed such that when a preset tightening torque (proper tightening torque) is reached, the torque transmission to the screw is stopped, thereby maintaining a proper tightening torque. Implementations of the stopping of torque transmission to the screw may be exemplified by such as one in which a rotary power source (for example, a motor) of the impact tightening tool is stopped or broken, and one in which the torque transmission from the drive source to the screw is disengaged. Impact tightening tools of this type have been already disclosed in
JP S614676 A JP 4560268B B2 - In the technique according to
JP S614676 A - In the technique according to
JP 4560268B B2 JP 4560268B B2 JP 4560268B B2 -
- T(t): Actual torque with which the output shaft tightens a screw,
- J*w"(t): Torque generated by the acceleration of the rotating part,
- Mt(t): Torque generated by the motor, and
- e(t): Various loss torques that occur in the transmission system.
- Based on the above described formula, the impact tightening tool according to
JP 4560268B B2 JP 4560268B B2 JP 4560268B B2 - The impact tightening tool of
JP 2005 212022 A - Accordingly, it is an object of the present invention to provide an impact tightening tool whereby the tool can be stopped at a proper torque by using torque calculation means which takes into account the loss caused by actual impact tightening, without expensive strain gauges provided in the output shaft, thereby enabling improved tightening.
- In order to achieve the above described object, the impact tightening tool according to
claim 1 is used. - Further improvement are subject to the dependent claims.
- Owing to the above described configuration, the impact tightening tool of the present invention has become an impact tightening tool which enables the calculation of an actual torque approximate value which takes into account the loss caused by actual impact tightening, without an expensive strain gauge provided on the output shaft, thus enabling improved tightening. As a result, it is possible to provide a compact, light and inexpensive impact tightening tool.
-
- [
fig.1]Fig. 1 shows a partial cross-sectional view and a general side view of an impact tightening tool. - [
fig.2]Fig. 2 is a conceptual diagram of an impact tightening tool performing the measurement of a torque measured value before the torque transmission to a screw. - [
fig.3]Fig. 3 is a conceptual diagram of an impact tightening tool at the time of torque transmission to a screw. - [
fig.4]Fig. 4 is a conceptual diagram showing the measurement of a torque measured value by using a torque tester. - [
fig.5]Fig. 5 is a graph comparing a tightening torque indicated in the conventional art with an actual tightening torque. - Hereafter, the impact tightening tool will be described in conjunction with an embodiment shown in each drawing.
-
Fig. 1 shows a partial cross-sectional view and a general side view of animpact tightening tool 1.Fig. 2 is a conceptual diagram of an impact tightening tool performing the measurement of a torque measured value before the torque transmission to a screw.Fig. 3 is a conceptual diagram of an impact tightening tool at the time of torque transmission to a screw.Fig. 4 is a conceptual diagram showing the measurement of a torque measured value by using a torque tester.Formula 1 shows an example of the formula for calculating an actual torque approximate value T, represented by a first-order equation. - The
impact tightening tool 1, which includes a rotatingpart 2, angular acceleration detection means 3, torque value calculation means 4, and astorage section 5, is configured to tighten a screw with a preset torque value and include control means 13 for stopping tightening at a preset torque value. Theimpact tightening tool 1 may also include approximation formula derivation means 6. - The
impact tightening tool 1 may include atrigger 11 for performing rotating operation of the rotatingpart 2, as well as a rotationaldirection designating lever 12 for designating the rotational direction. To be specific, such impact tighteningtool 1 being used is referred to such as an impulse wrench and an impact wrench. - The
impact tightening tool 1 includes at least a calibration mode and a tightening mode. The calibration mode is a mode in which storing operation into thestorage section 5 is performed, and the tightening mode is a mode in which a screw is tightened with a preset torque. - The rotating
part 2 rotates upon pulling of thetrigger 11, and stops upon releasing of thetrigger 11. - The
rotating part 2 includes arotary power source 21, an impact tighteninggeneration mechanism 22, and anoutput shaft 23. - The
rotary power source 21 may utilize an electric motor, an air motor, and the like. - The
output shaft 23 may be provided with asocket 8 at its front end. - When tightening a screw with a preset torque value using the
impact tightening tool 1, the following control is performed. Since the tightening torque of a screw increases as it is tightened, theimpact tightening tool 1 calculates a current, actual torque approximate value T by using an approximation formula stored in thestorage section 5 while tightening the screw. When the above described actual torque approximate value T reaches a preset torque value, the control means 13 stops therotary power source 21 thereby terminating tightening. Alternatively, upon the preset torque value being reached, the control means 13 signals the operator with such as sound and light to release thetrigger 11. The confirmation that the preset torque value is reached is performed when the actual torque approximate value T exceeds the preset torque value. - The angular acceleration detection means 3 is configured to detect an angular acceleration value X of the
rotary power source 21. - The angular acceleration detection means 3 is made up at least of a
rotor 31, asensor 32, and differentiation means 33, as shown inFig. 2 . Therotor 31 is connected to the above describedrotary power source 21 so as to rotate in tandem. Thesensor 32 detects a rotational angle THETA of therotor 31. The differentiation means 33 differentiates the detected rotational angle THETA twice to detect an angular acceleration. That is, differentiating rotational angle THETA with respect to time t will result in angular velocity OMEGA, and further differentiating angular velocity OMEGA with respect to time t will result in angular acceleration. This value of angular acceleration is an angular acceleration value X. - The differentiation means 33 for detecting the angular acceleration value X may utilize an arithmetic processing unit to be described later.
- The torque value calculation means 4 is configured to calculate an actual torque approximate value T of the
output shaft 23 from the angular acceleration value X by using an approximation formula stored in thestorage section 5. The approximation formula is a formula which correlates the angular acceleration value X detected by the angular acceleration detection means 3 at the time of torque transmission to the screw with the actual torque value of theoutput shaft 23 at the time of torque transmission to the screw. In an implementation in which theimpact tightening tool 1 is provided with an arithmetic processing unit, the arithmetic processing unit may be used as the torque value calculation means 4 to calculate an actual torque approximate value T. Moreover, a calculation circuit corresponding to the above described approximation formula may be made up in place of the arithmetic processing unit, to be used as the torque value calculation means 4. -
Fig. 5 is a graph comparing a tightening torque indicated in the conventional art with an actual tightening torque. -
- T : Actual torque approximate value
- X : Angular acceleration
- Y : Torque measured value
- Description will be made, as an example, on a case in which as a formula based on the torque measured value Y of the
output shaft 23 measured before the torque transmission to the screw, an approximation formula of a first-order equation is derived by substituting angular acceleration values (X1, X2) of therotary power source 21 measured before the torque transmission to the screw, and torque measured values (Y1, Y2) of theoutput shaft 23 measured by thetorque tester 7 before the torque transmission to the screw intoFormula 1. - First, as shown in
Fig. 4 , atorque tester 7 having atorque sensor 71 and atorque indicator 72 is prepared. Next, theimpact tightening tool 1 is activated in a preprogrammed calibration mode. Then, thetorque sensor 71 is attached and fixed to theoutput shaft 23 of theimpact tightening tool 1 so that the torque measured value Y of theoutput shaft 23 is measured by the torque tester 7 (seeFig. 5 ). When there are two measurement points, it is possible to obtain a torque measured value Y1 when the angular acceleration value is X1, and a torque measured value Y2 when the angular acceleration value is X2. - Then, the angular acceleration values (X1, X2) and the torque measured values (Y1, Y2) are substituted into
Formula 1 to derive an approximation formula which is a first-order equation between the angular acceleration value X and the actual torque approximate value T. The derived approximation formula of a first-order equation is stored in thestorage section 5, and when the storing operation into thestorage section 5 is finished, theimpact tightening tool 1 is switched from the calibration mode to a tightening mode. At the time of torque transmission to the screw, an actual torque approximate value T is calculated by using the stored approximation formula of a first-order equation based on the angular acceleration value X detected by the angular acceleration detection means 3 at the time of torque transmission to the screw. - Further, the
storage section 5 may be configured to store angular acceleration values (X1, X2) of therotary power source 21 measured before the torque transmission to the screw, and torque measured values (Y1, Y2) of theoutput shaft 23 measured by thetorque tester 7 before the torque transmission to the screw. - When the
storage section 5 stores the angular acceleration values (X1, X2) and the torque measured values (Y1, Y2), theimpact tightening tool 1 includes approximation formula derivation means 6. In this case as well, when the storing operation into thestorage section 5 is finished, theimpact tightening tool 1 is switched from the calibration mode to the tightening mode. - Then, the approximation formula derivation means 6 substitutes "the angular acceleration values (X1, X2) and the torque measured values (Y1, Y2) stored in the
storage section 5" into the "formula (Formula 1) which correlates the angular acceleration value X detected by the angular acceleration detection means 3 at the time of torque transmission to the screw with the actual torque value of theoutput shaft 23 at the time of torque transmission to the screw" to derive a "formula (approximation formula of a first-order equation) based on the torque measured value Y of theoutput shaft 23 measured before the torque transmission to the screw." - Then, at the time of torque transmission to the screw, the torque value calculation means 4 calculates the actual torque approximate value T of the
output shaft 23 by using the approximation formula of a first-order equation derived by the approximation formula derivation means 6 based on the angular acceleration value X detected by the angular acceleration detection means 3 at the time of torque transmission to the screw. - As described so far, the
storage section 5 stores data such as "the approximation formula of a first-order equation between the angular acceleration value X and the actual torque approximate value T" or "the angular acceleration values (X1, X2) of therotary power source 21 measured before the torque transmission to the screw, and the torque measured values (Y1, Y2) of theoutput shaft 23 measured by thetorque tester 7 before the torque transmission to the screw." Examples of thestorage section 5 storing these data may include a flash memory. - Then, the
impact tightening tool 1 may incorporate a flash memory, and also include an access terminal to the flash memory. The access terminal enables data storage by external electronic devices. - In this way, the
impact tightening tool 1 does not need to include an input key which is used in the operation for storing data in the flash memory. This will allow the reduction in size and weight of theimpact tightening tool 1. - Further, the flash memory may be a removable small one, such that it may be removable from the interior of the
impact tightening tool 1. By doing so, the removed small flash memory can be mounted to an external electronic device to make the flash memory store the above described data. Then, the small flash memory that has stored the above described data is mounted to theimpact tightening tool 1. - The above described approximation formula of torque will not be limited to
Formula 1 and a first-order equation between the angular acceleration value X and the actual torque approximate value T, and can be exemplified by linear approximation, polynomial approximation, power approximation, exponential approximation, log approximation, the spline interpolation, and so on. Then, the number of measurement points may be 2 to n points ([X1, X2, ..., Xn : Y1, Y2, ..., Yn], where n is an arbitrary number) in correspondence with the approximation formula. Further, the differentiation means 33, the torque value calculation means 4, thestorage section 5 and the approximation formula derivation means 6 can be combined and installed in theimpact tightening tool 1 as hardware or software so that the actual torque approximate value T can be calculated by using various mathematical algorithms including the above described methods. - As a result of using
Formula 1 or the first-order equation between the angular acceleration value X and the actual torque approximate value T, the calculated actual torque approximate value T becomes close to the torque measured value Y shown inFig. 5 so that theimpact tightening tool 1 enables better torque management. - As a result of obviating the need for a strain gauge which is conventionally needed for good torque management, the
impact tightening tool 1 becomes reduced in size and weight, and moreover inexpensive, even though it can obtain a relatively accurate actual torque approximate value T. - It is assumed that the above described actual torque approximate value T be used for
impact tightening tools 1 such as air impact wrenches, air impulse wrenches, power impact wrenches, power impulse wrenches, and so on. - It can also be applied to other tools which provide successive blows.
-
- 11.trigger
- 12.rotational direction designating lever
- 13.control means
- 2.rotating part
- 21.rotary power source
- 22.impact tightening generation mechanism
- 23.output shaft
- 3 .angular acceleration detection means
- 31.rotor
- 32.sensor
- 33.differentiation means
- 4.torque value calculation means
- 5.storage section
- 6.approximation formula derivation means
- 7.torque tester
- 71.torque sensor
- 72.torque indicator
- 8.socket
Claims (3)
- An impact tightening tool (1), comprising a rotating part (2), angular acceleration detection means (3), torque value calculation means (4), and a storage section (5), wherein:the rotating part (2) includes a rotary power source (21), an impact tightening generation mechanism (22), and an output shaft (23);the angular acceleration detection means (3) is configured to detect an angular acceleration value of the rotary power source (21);the torque value calculation means (4) is configured to calculate an actual torque approximate value of the output shaft (23);the torque value calculation means (4) calculates the actual torque approximate value of the output shaft (223) by using an approximation formula stored in the storage section (5); characterized in thatthe approximation formula stored in the storage section (5) is a formula which correlates an angular acceleration value detected by the angular acceleration detection means (3) at the time of torque transmission to a screw with an actual torque value of the output shaft (23) at the time of torque transmission to the screw, and is a formula based on a torque measured value of the output shaft (23) measured before the torque transmission to the screw.
- The impact tightening tool according to claim 1, characterized in that
the formula based on the torque measured value is derived by substituting an angular acceleration value of the rotary power source (21) measured before the torque transmission to the screw and a torque measured value of the output shaft (23) measured by a torque tester (7) before the torque transmission to the screw into the correlated formula. - An impact tightening tool (1) according to claim 1, characterized by an approximation formula derivation means (6), wherein:the approximation formula is derived by the approximation formula derivation means (6);the storage section (5) stores an angular acceleration value of the rotary power source (21) measured before torque transmission to a screw, and a torque measured value of the output shaft (23) measured by a torque tester (7) before the torque transmission to the screw; andthe approximation formula derivation means (6) is configured to derive a formula based on the torque measured value of the output shaft (23) measured before the torque transmission to the screw by substituting the angular acceleration value and the torque measured value stored in the storage section (5) into a formula which correlates the angular acceleration value detected by the angular acceleration detection means (3) at the time of torque transmission to the screw with the actual torque value of the output shaft (23) at the time of torque transmission to the screw.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2012201414A JP5877468B2 (en) | 2012-09-13 | 2012-09-13 | Impact tightening tool |
PCT/JP2013/003226 WO2014041723A1 (en) | 2012-09-13 | 2013-05-21 | Impact tightening tool |
Publications (3)
Publication Number | Publication Date |
---|---|
EP2895300A1 EP2895300A1 (en) | 2015-07-22 |
EP2895300A4 EP2895300A4 (en) | 2016-06-08 |
EP2895300B1 true EP2895300B1 (en) | 2018-04-04 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP13786144.9A Active EP2895300B1 (en) | 2012-09-13 | 2013-05-21 | Impact tightening tool |
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EP (1) | EP2895300B1 (en) |
JP (1) | JP5877468B2 (en) |
WO (1) | WO2014041723A1 (en) |
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SE519292C2 (en) * | 2001-04-17 | 2003-02-11 | Atlas Copco Tools Ab | Method and tool including determination of transmitted torque as a function of deceleration and moment of inertia |
JP2007167959A (en) * | 2003-06-25 | 2007-07-05 | 株式会社空研 | Screw tightening control method and impact power screw tightening tool |
JP2005212022A (en) * | 2004-01-29 | 2005-08-11 | Yokota Kogyo Kk | Impact fastening tool |
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JP5877468B2 (en) | 2016-03-08 |
WO2014041723A1 (en) | 2014-03-20 |
EP2895300A1 (en) | 2015-07-22 |
EP2895300A4 (en) | 2016-06-08 |
JP2014054702A (en) | 2014-03-27 |
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