EP2891617B1

EP2891617B1 - Insulating loading bay

Info

Publication number: EP2891617B1
Application number: EP13787100.0A
Authority: EP
Inventors: Miguel Angel Iglesias Ballester
Original assignee: Amiserru SL
Current assignee: Amiserru SL
Priority date: 2012-05-11
Filing date: 2013-05-09
Publication date: 2018-07-04
Anticipated expiration: 2033-05-09
Also published as: ES2689440T3; WO2013167785A1; EP2891617A4; ES2435068B1; EP2891617A1; ES2435068A1; PT2891617T

Description

Object of the invention

The invention refers to an insulating loading bay, of the type aimed to be secured in a protruding position in respect to the front of a building and aligned with a loading bay for trucks or similar vehicles, located in an opening for the access to the building having an insulating shelter and an extension shaped as an inverted "U" for the closing of the sides and top portion of a passage area between the loading box of a truck and the opening to access to the building, as well as a moveable footbridge which communicates the floor of the building or premises with the loading box of the truck.
This shelter has construction characteristics aimed at permitting a vertical swiveling movement of the shelter in respect to the loading box of the truck, during the operations of loading and unloading of the same, and to establish a total lower part closing to minimize the energy losses, as well as to prevent the eventual entry of insects, rodents, etc. thanks to a flexible lateral closing established between the footbridge and the interior sides of the insulating shelter and said extension.

Field of the invention

This invention is to be applied to loading bays of buildings, mainly air conditioned buildings, with the aim to minimize the energy losses during the processes of loading and unloading of the trucks.

Background of the invention

Currently, the air conditioned premises have insulating shelters permitting to minimize in a higher or lower degree the energy losses in the processes of loading/unloading the trucks.
These insulating shelters are located in the front part of the opening for the door of the loading bay and, for being fixed, the vertical oscillations of the truck during the process of loading and unloading, provoke an early wear of the same.
Generally these shelters are prepared to receive a controlled pressure on occasion of the trucks going back towards the loading opening.
One of the most important shortcomings in this type of installations is that of not having solved the lower closing of the shelter through which an important part of the air conditioning of the installation is lost, being as well a point of entry for insects, rodents, etc. This area is presently occupied by a hydraulic ramp or footbridge, permitting to communicate the premises with the truck. Document US7146673 faces said problem providing the footbridge with a sealing flexible anti-friction edges.
Document US3375625A describes an insulating loading bay according to the preamble of claim 1, furthermore a loading bay formed by two lateral shelters which are vertically movable and which are connected to a spring in order to be supported in a middle position, allowing its further upward and downward movement. This document also describes the existence of an upper shelter connected to a counterweight mechanism which urges said upper shelter to the uppermost position, and allowing a user to move said upper shelter downward in order to adapt its position to a truck size. This loading way has the problem that if a user does not adapt the upper shelter position and a parked truck is moved upwards the upper shelter cannot absorb said upward movement and undesired stresses will be produced. Furthermore according to the solution described on document US3375625A if the protruding size of the shelter is small the truck shall be parked very close to the loading bay increasing the risk of a crash or crush, and if the protruding size of the shelter is big then the movable part of the shelter will be very big, increasing its weight and spacing away its center of mass from the vertical guides, generating undesired problems.

Description of the invention

The invention refers to an insulating loading bay according to the appended claim 1.
The loading bay has a mechanism for supporting-leveling and vertical guiding of the shelter in respect to an extension protruding from the access opening to access the building, said mechanism making possible the vertical displacement of the shelter in respect of said fixed extension and to absorb the vertical movements transmitted by the truck to the shelter.
This extension may have variable lengths, according to the sizes of the hydraulic platform or footbridge of the loading bay and the available transport means (hand trolleys, electric trolleys, hydraulic trolleys...) for loading/unloading the truck.
The mechanism for supporting-leveling and vertical guiding of the shelter has in the front some vertical guides on which the shelter is assembled with the possibility of vertical displacement, as well as some cables, tapes, belts, etc. for the supporting-leveling of the shelter, which run around pulleys mounted on a shaft mainly located in the upper part of the mechanism of the insulating shelter; being said cables, tapes, belts, etc. secured by its opposite ends to the shelter and to counterweighs vertically displaceable in respect to vertical guides; so that the movement of the shelter is transmitted through the cables, tapes, and belts, etc. to said counterweights.
Said mechanism for supporting-leveling and for the vertical guiding of the shelter, has springs and abutments located in the opposite sides of a fixed support connected to the fixed extension supporting of said mechanism for supporting-leveling and vertical guiding of the shelter. Said abutments permitting to regulate the pressure of said springs and the insulating shelter to recover its original position when the truck leaves the loading bay.
The vertical guides have in the frontal part some bearings or antifriction elements for supporting the shelter, so that said bearings facilitate the oscillating movement of the truck so that the shelter becomes integral to the truck preventing friction among those elements.
According to the invention, the shelter is internally formed by flexible foam, preferably polyurethane foam, or a plastic material, lined by a plastic canvas or similar in the front and in the sides and mounted on a support plate located in front of the supporting-leveling and vertical guiding mechanism.
The cables, tapes, belts, etc. for the supporting-leveling of the shelter are secured to the plate supporting said shelter by one of the ends and to a counterweight by the opposite end.
The plate to support the shelter has vertical channels to receive the bearings or antifriction elements of the supporting-leveling and vertical guiding mechanism for the shelter, as well as some protruding elements preventing the horizontal loosening of the flexible shelter in respect to the support plate.
Said protrusions, preventing the loosening in the horizontal direction of the flexible shelter for the support plate, are formed by short lengths permitting to remove the shelter without the need to displace the same vertically in its entirety.
According to the invention, the insulating loading bay has a footbridge that occupies the total space comprised between the internal faces of the shelter, having in these lateral ends antifriction flexible edges closing the space between the footbridge and the insulating shelter, obtaining an additional closing of the passage area, reducing the energy losses, as well as preventing the entry of insects, rodents, dust, etc.
Said footbridge has dimensions which are adequate to the loading and unloading means foreseen to be used, as well as adequate to the difference in height between the level of the floor of the building and the trucks which are foreseen to be used in the loading bay.
Said footbridge has flexible protecting frontal elements with antifriction properties which establish a closing between said footbridge and the loading box of the truck, when said footbridge is arranged in an operative position, supported on the loading box of the truck.
Said footbridge may be formed by only one unit, or alternatively by a central body and lateral extensions completing the entirety of the space existing between the internal sides of the insulating shelter. In both cases, said footbridge has lateral flexible, antifriction protecting elements, establishing the closing between said footbridge and the internal sides of the shelter, when said footbridge is arranged in an operating position, supported on the box of a truck.
In case that said footbridge has the mentioned lateral extensions, these may be fixed or moveable, hand activated or automatic, unitary or made out of parts, and having in its lateral ends contacting the insulating shelter and the extensions as well as in its frontal parts, the flexible and antifriction protecting elements as above stated.
The footbridge has in this frontal region a space which is substantially smaller than the full width of the opening formed between the internal walls of the insulating shelter, which may be fixed or movable, unique or formed by composing portions, whose function is to rest on the loading box of the truck to facilitate to carry out the loading/unloading operations between the truck and the building. In its back region, it is fixed to the internal floor of the building, so that no slits or orifices exist communicating the floor of the building to the exterior.
It has been foreseen that the footbridge may have in its lower face, or opposite side to the passage area, a covering of insulating material increasing the insulation of the passing area between the truck and the building.
Said footbridge comprises flexible and insulating protecting elements located under its hinged area establishing the external closing and sealing of said hinged area, occupying all of the area existing between the internal faces of the shelter and the fixed extension.

Description of the drawings

To complement the present description and with the aim to facilitate the understanding of the features of the invention, the present description has annexed a set of drawings in which, with illustrative and non-limitative purposes, the following is represented:

Figure 1 shows a diagrammatic side view of an example of an embodiment of the insulating loading bay according to the invention, in which the extensions have been diagrammatically represented, as well as the insulating shelter, the support leveling and vertical guiding mechanism for the shelter, in respect of said extension and the footbridge for the loading/unloading of the truck.
Figure 2 shows a partial perspective view of the shelter of the invention representing the shelter frontally separated from the supporting-leveling and guiding mechanism to permit the observation of the vertical guides and the elements constituting the support means for the shelter.
Figure 3 shows a similar view to that of Figure 1 , in which the mechanism for supporting-leveling and vertical guiding of the shelter has been represented in cross section.
Figure 4 shows an enlarged view of a portion of Figure 3 , in which the mechanism for supporting-leveling and guiding of the shelter has adjustable means for the regulation of the counterweight associated to the shelter by the support cables, tapes, belts, etc.
Figure 5 shows an upper plan view of an example of embodiment of the shelter and the extension in which the for supporting-leveling and vertical guiding mechanism of the shelter, and the shelter itself, have been shown in cross section through an horizontal plane.
Figure 6 shows an upper plan view of the insulating loading bay according to the invention, without the upper cover and having a footbridge in extended position, occupying all the width between the internal opposite sides of the insulating shelter and the support extension resting on the loading box of the truck; the said footbridge; and the insulating shelter which contacts the loading box of the truck. In the sides of the footbridge as well as in the front part of the same non occupied by the lips or flanges resting on the truck, some flexible edges may be observed which are adapted to the internal side of the shelter minimizing the energy loses by air leakages.
Figure 7 corresponds to a front view of the insulating loading bay with the footbridge in position of vertical resting, showing flexible areas closing the internal side of the insulating shelter.
Figure 8 corresponds to a plan view from the upper side without the cover of the shelter according to Figure 7.
Figure 9 corresponds to a plan view of the elements shown in Figure 8 with the footbridge extended in the position for loading/unloading and resting on the loading box of a truck.
Figure 10 corresponds to a front view of a variant embodiment of Figure 7 in which the footbridge has an addition in each of in its sides extending to the entirety of the space comprised between the internal faces of the insulating shelter.
Figure 11 corresponds to a plan view from the upper side without the cover of the shelter as shown in the Figure 10.
Figure 12 corresponds to a plan view of the elements shown in Figure 11 with the footbridge in position of loading/unloading and resting on the platform of a truck.
Figure 13 corresponds to a cross section showing only the footbridge in vertical resting position to enhance the details of an insulating closure of the hinged area of said footbridge portion to prevent the energy loss through said hinged area.
Figure 14 corresponds to a cross section view of the elements of Figure 13 with the extension portions in horizontal position for loading/unloading.

Preferred embodiment of the invention

In the example which has been shown in Figure 1 the insulating loading bay according to the invention has been shown secured to a facade (F) of a building and aligned up with an internal separating door located in the opening (H) to have access to the building. In said Figure 1 , the insulating loading bay comprises: a fixed extension (1) protruding from the loading bay of the building; a mechanism (2) for supporting-leveling and guiding vertically the insulating shelter (3) in respect of the fixed extension (1); an insulating shelter (3) and an footbridge (P) shown in dashed lines in a non-active or vertical position and with continuous line in a practically horizontal active position connecting the loading bay with the loading box of the truck.
Said extension (1) will have variable dimensions according to the depth of the footbridge (P) which that will be defined in its turn by the transport means used for the loading/unloading as well as the difference in height between internal floor of the building (S) and the upper part of the bottom (S) of the loading box of the truck (SC).
This mechanism (2) permits the insulating shelter (3) to describe vertical movements together with the loading box (C) of a truck during the loading and unloading of this latter due to passage on the loading box (P) of the loading bay of lift trucks for the transport of loads.
In the embodiment shown as an example in Figure 2 the mechanism (2) for the supporting-leveling and vertical guiding of the insulating shelter has vertical guides (4) for the assembly of the shelter (3) with possibility of vertical displacement, and some cables, tapes, belts, etc. (5) to support the insulating shelter, which run around pulleys (6) mounted on a shaft (7); being secured said cables, tapes, belts, etc. (5) by the opposed ends to counterweights (8) and to the shelter (3) as may be observed in Figures 3 and 4 , as in said Figure 2 the shelter has been shown separated from the mechanism (2) for the support and vertical guiding of the same.
As is to be observed in mentioned Figure 2 , the vertical guides (4) have frontally some bearings of similar elements (9) to facilitate the support and the vertical displacement of the insulating shelter (3).
In the example embodiment shown in Figures 3 and 4 the mechanism (2) for the support and vertically guiding the insulating shelter (3), has a positioning device for the insulating shelter (3), being said positioning device formed by a cable, tape, belt, etc. (5) secured to the insulating shelter (3) by one of its ends, some springs (10a, 10b) and abutments (11a, 11b) which are capable to regulate the pressure of said springs, both being situated (springs and abutments) in the opposite sides of a fixed support (12) secured to the fixed extension (1) supporting said mechanism (2) for the support and vertical guiding of the shelter (3), as well as a counterweight (8) located in the opposite end of the cable, tape, belt, etc. (5).
In the example of embodiment shown in Figure 5 the insulating shelter (3) is formed by flexible foam with a plastic perimetrical covering and assembled on a support plate (13) in which said cables, tapes, belts, etc. (5) for the supporting-leveling of the shelter are secured.
Said plate (13) has vertical channels (14) to be guided on the bearings of similar elements (9) of the supporting-leveling and vertical guiding mechanism for the insulating shelter (3). Also, said plate (13) has associated a guiding system to prevent the separation of the insulating shelter (3) by means of metal plates or similar (13a, 13b) preventing the loosening of the insulating shelter (3) from its guides.
In the example of embodiment shown in Figures 6 and 7 , the insulating loading bay has in its sides insulating and tight closing protecting elements (15a) opposite to each other and insulating and tight closing protecting elements (15b) located in the front part of the extension portion, as well as an insulating flexible and tight closing protecting element (15c), located in the lower part of the extension portion, occupying all of the space between the internal faces of the shelter, and covering all the hinged area of the footbridge; and aimed all of them to form a lower closing arrangement between the loading box (P) and the side walls of the insulating shelter and the loading box (C) of the truck, when said loading box is arranged in an operative position that is, supported on the face of the loading box (SC) of a truck as shown in Figure 3.
In an alternative example of embodiment shown in Figures 10, 11 and 12, it is to be appreciated that the footbridge (P) has associated in its ends extensions (16) to cover all of the width comprised between the side walls of the insulating shelter (3). In this case, the protecting elements (15a and 15b) would be located on said extensions (16) as shown in the Figures.
Said extensions portions (16) may be integral or not with the loading box (P), or movable or fixed, in one unit or formed by component parts.
After having sufficiently defined the invention, as well as a preferred example of embodiment, it is to be remarked to all effects that the materials, shape, size and arrangement of the described elements could be modified whenever said changes do not mean an alteration of the essential characteristics of the invention as defined in the following claims.

Claims

Insulating loading bay, of the type aimed at loading and unloading trucks, having
• an insulating shelter (3) for the lateral and superior closing of a passage area between the loading box of a truck and an opening (H) to have access to a building,

• a fixed footbridge (P) protruding from the opening (H) to have access to the building to form said passage area;

• a supporting-leveling and vertical guiding mechanism (2) for supporting-leveling and vertical guiding the shelter (3) in respect of said footbridge (P), said mechanism (2) including
∘ vertical guides (4) on which the shelter (3) is assembled allowing the shelter vertical displacement,

∘ pulleys (6) assembled on a shaft (7) located in the upper part of the mechanism (2), and cables, tapes or belts (5) running on said pulleys (6) and secured by its opposed ends to the shelter (3) and to counterweights (8) vertically displaceable in respect to the vertical guides (4), said cables, tapes or belts (5) transmitting the vertical movement of the shelter (3) to the counterweights (8);

• said shelter (3) is configured in the form of an inverted "U";
characterized in that the insulating loading bay comprises:
• a fixed extension (1) protruding from the loading bay of the building integrating a fixed support (12), said fixed support (12) supporting the mechanism (2) for supporting-leveling and vertical guiding the shelter and the shelter (3); wherein

• the mechanism (2) further has some springs (10a, 10b) and abutments (11a, 11b) with capacity to regulate the pressure of said springs (10a, 10b) located in opposed sides of said fixed support (12);
permitting the vertical displacement of the shelter (3) in respect of said fixed footbridge (P), and the absorption of the vertical displacements transmitted by the truck to the shelter (3), and permitting the shelter (3) to recover its original position when the truck leaves the loading bay.
Insulating loading bay, according to claim 1, wherein the vertical guides (4) of the supporting-leveling and the vertical guiding mechanism (2) have in the front part some bearings or antifriction elements (9) for the support of the shelter (3).
Insulating loading bay, according to claim 1, wherein the shelter (3) is formed by a flexible foam or plastic material assembled on a support plate (13) opposite to the supporting-leveling and vertical guiding mechanism (2).
Insulating loading bay, according to claim 3, wherein the cables, tapes or belts (5) of the supporting-leveling and vertical guiding mechanism (2) are secured to the support plate (13) of said shelter (3) by one of its ends and to the counterweight (8) by the opposite end.
Insulating loading bay, according to the previous claims 3 or 4; wherein the vertical guides (4) of the supporting-leveling and the vertical guiding mechanism (2) have in the front part some bearings or antifriction elements (9) for the support of the shelter (3), and wherein the support plate (13) has vertical channels (14) to receive the bearings or antifriction elements (9) of the support and vertical guiding mechanism (2), as well as some protrusions to prevent the loosening in the horizontal direction of the shelter (3) from the support plate (13).
Insulating loading bay, according to claim 5, wherein the protrusions to prevent the loosening in the horizontal direction of the shelter (3) from the support plate (13) are formed by short stretches permitting the removal of the shelter (3) without the need to displace the same vertically in its entirety.
Insulating loading bay according to any preceding claim wherein the footbridge (P) occupies the totality of the space between the sides of the shelter (3), having in its side ends flexible antifriction edges constituting the closure between the footbridge (P) and the shelter (3) providing and additional tight closing of the passage area reducing energy losses and preventing the entry of insects, rodents or dust.
Insulating loading bay, according to claim 7, wherein the footbridge (P) has frontal flexible antifriction protecting elements (15a) establishing the closure between the footbridge (P) and the loading box of the truck, when said footbridge (P) is arranged in an operative position supported on the loading box of the truck.
Insulating loading bay, according to any of the claims 7 and 8, wherein the footbridge (P) is formed by a central body and lateral extensions covering all of the space existing between the internal faces of the shelter (3).
Insulating loading bay, according to any of the claims 7, 8 and 9, wherein the footbridge (P) has in is lower face, opposite to the passage area, a lining of insulating material.
Insulating loading bay, according to claim 7, wherein the footbridge (P) has lateral flexible antifriction protecting elements (15b) establishing the closure between by the footbridge (P) and the internal faces of the shelter (3), and the extension portion, when said footbridge (P) is arranged in an operative position supported on the loading box of the truck.
Insulating loading bay, according to claim 7, wherein the footbridge (P) has flexible insulating elements located under its hinged area establishing the external closing and sealing of said hinged area extending to the whole area existing between the internal surfaces of the shelter (3) and the fixed extension (1).