EP2888432B1 - Latch body components having multiple functions, and drilling head assembly incorporating same - Google Patents
Latch body components having multiple functions, and drilling head assembly incorporating same Download PDFInfo
- Publication number
- EP2888432B1 EP2888432B1 EP12883130.2A EP12883130A EP2888432B1 EP 2888432 B1 EP2888432 B1 EP 2888432B1 EP 12883130 A EP12883130 A EP 12883130A EP 2888432 B1 EP2888432 B1 EP 2888432B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- latch body
- chamber
- head assembly
- check valve
- valve element
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000005553 drilling Methods 0.000 title claims description 71
- 230000006870 function Effects 0.000 title description 4
- 239000012530 fluid Substances 0.000 claims description 109
- 238000004891 communication Methods 0.000 claims description 17
- 230000000903 blocking effect Effects 0.000 claims description 16
- 230000007246 mechanism Effects 0.000 description 28
- 230000000712 assembly Effects 0.000 description 11
- 238000000429 assembly Methods 0.000 description 11
- 238000000034 method Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 230000008878 coupling Effects 0.000 description 3
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- 230000008859 change Effects 0.000 description 2
- 230000000295 complement effect Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000004044 response Effects 0.000 description 2
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- 230000009286 beneficial effect Effects 0.000 description 1
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- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 230000012447 hatching Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000012549 training Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B21/00—Methods or apparatus for flushing boreholes, e.g. by use of exhaust air from motor
- E21B21/10—Valve arrangements in drilling-fluid circulation systems
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B25/00—Apparatus for obtaining or removing undisturbed cores, e.g. core barrels or core extractors
- E21B25/02—Apparatus for obtaining or removing undisturbed cores, e.g. core barrels or core extractors the core receiver being insertable into, or removable from, the borehole without withdrawing the drilling pipe
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B47/00—Survey of boreholes or wells
- E21B47/09—Locating or determining the position of objects in boreholes or wells, e.g. the position of an extending arm; Identifying the free or blocked portions of pipes
- E21B47/095—Locating or determining the position of objects in boreholes or wells, e.g. the position of an extending arm; Identifying the free or blocked portions of pipes by detecting an acoustic anomalies, e.g. using mud-pressure pulses
Definitions
- This application relates generally to drilling equipment and methods and, more particularly, to devices and methods for controlling fluid flow through core barrel head assemblies.
- core barrel head assemblies that provide improved tripping speed during descent into a drill string.
- core barrel head assemblies that include mechanisms for (a) allowing standing fluid to pass through an inner tube for purposes of reducing drag during tripping of the head assembly into a hole while also (b) preventing drilling supply fluid from passing into the inner tube and damaging a core sample.
- core barrel head assemblies that provide for improved fluid control during all drilling conditions.
- core barrel head assemblies that include mechanisms for reliably creating pressure change signals that are detectable by a drill operator and for ensuring fluid communication between a drill rig and a drill bit, particularly during "lost circulation” conditions when it is crucial to avoid a loss of fluid pressure.
- the drilling head assembly can include a fluid control subassembly, a check valve element, and/or a hollow spindle.
- the latch body can have a longitudinal axis, a longitudinal length, a proximal end portion, and a distal end portion.
- the latch body can define a central bore extending along the longitudinal length of the latch body through the proximal and distal end portions of the latch body.
- the distal end portion of the latch body can include a port section that defines a chamber in fluid communication with the central bore.
- the port section can further define at least one port in fluid communication with the chamber.
- the chamber of the port section can be configured to receive at least a portion of the check valve element of the drilling head assembly.
- the chamber of the port section can have an inner surface configured to promote movement of the check valve element between a blocking position in which fluid flow through at least a portion of the chamber of the port section is blocked and an open position in which fluid flow through the chamber is permitted.
- the hollow spindle of the fluid control subassembly can be operatively coupled to, and positioned in fluid communication with, the chamber of the port section.
- the hollow spindle can be configured to support the check valve element in the blocking position.
- the latch body can further include a spring at least partially received within the chamber of the port section that is configured to bias the check valve element in the blocking position.
- the proximal end portion of the latch body can be configured to support the fluid control subassembly of the drilling head assembly in an operative position.
- the fluid control subassembly can have a common longitudinal axis with the latch body.
- the fluid control subassembly can include a valve member configured for movement relative to the common longitudinal axis.
- the fluid control assembly can further include a spring positioned in abutting relation to the valve member and the proximal end portion of the latch body such that the spring is biased against the valve member.
- the latch body can include a plurality of male protrusions extending inwardly toward and spaced from the longitudinal axis of the latch body. Each protrusion of the plurality of male protrusions can have a leading end spaced a selected distance from the longitudinal axis of the latch body.
- the latch body can also include a plurality of channels extending radially outwardly from the longitudinal axis of the latch body. Each channel of the plurality of channels can span between the leading ends of adjacent male protrusions.
- Figures 1-3 are partial cross-sectional views of exemplary drilling head assemblies as described herein. Some elements of the exemplary drilling head assemblies are shown in cross-section, while the distal end 16 of the latch body 10 of the exemplary drilling head assemblies is shown in partial broken-away perspective. The hatching shown within Figures 1-3 is used to display the orientation and surface geometry of various components of the exemplary drilling head assemblies.
- portions of the described system can be used with any suitable downhole or uphole tool, such as a core sample orientation measuring device, a hole direction measuring device, a drill hole deviation device, or any other suitable downhole or uphole object.
- an inner tube can include two or more such inner tubes unless the context indicates otherwise.
- Ranges can be expressed herein as from “about” one particular value, and/or to "about” another particular value. When such a range is expressed, another aspect includes from the one particular value and/or to the other particular value. Similarly, when values are expressed as approximations, by use of the antecedent "about,” it will be understood that the particular value forms another aspect. It will be further understood that the endpoints of each of the ranges are significant both in relation to the other endpoint, and independently of the other endpoint.
- the terms "optional” or “optionally” mean that the subsequently described event or circumstance may or may not occur, and that the description includes instances where said event or circumstance occurs and instances where it does not.
- trip refers to the periods of a drilling operation during which: (a) an empty inner tube assembly (not containing a sample) is advanced into a drill hole until the inner tube assembly reaches the bottom and/or end of the hole; or (b) a full inner tube assembly (containing a sample) is retrieved from the bottom and/or end of the hole.
- tripping can refer to the dropping and/or lowering of an empty inner tube assembly into a down-angled hole until the inner tube assembly reaches a drilling position, the pumping of an empty inner tube assembly into an inclined hole until the inner tube assembly reaches a drilling position, as well as the wireline retrieval of a fully inner tube assembly from the drilling position until the inner tube assembly exits the hole.
- the inner tube assembly can comprise a head assembly, an inner tube, a core lifer, and a case.
- a latch body 10 for use in a drilling head assembly 100.
- the drilling head assembly 100 can have a fluid control subassembly 60, a check valve element 40, and/or a hollow spindle 50.
- the drilling head assembly 100 can comprise any suitable component, in exemplary configurations, the drilling head assembly can comprise a drill string, an inner core barrel assembly comprising an inner core barrel, an outer core barrel assembly comprising an outer core barrel, and a retrieval tool that is connected to a cable.
- the latch body 10 can comprise the inner and outer core barrel assemblies.
- the drill string can include one or more sections of tubular drill rod that are connected together to create an elongated, tubular drill string.
- the drill string can have any suitable characteristic known in the art.
- the drill rod can have any suitable length, depending on the drilling application.
- the drill rod sections can also have any suitable cross-sectional wall thickness. It is contemplated that at least one section of the drill rod in the drill string can have a varying cross-sectional wall thickness.
- the drill string can be oriented at any angle, including angles ranging from about 30 degrees to about 90 degrees from a horizontal surface, whether for an up-hole or a down-hole drilling process. Indeed, when the drilling head assembly 100 is used with a drilling fluid in a downhole drilling process, it is contemplated that a downward angle can help retain some of the drilling fluid at the bottom of a borehole. Additionally, it is contemplated that the downward angle can permit the use of a retrieval tool and cable to trip the inner core barrel from the drill string.
- the inner core barrel can have any characteristic or component that allows it to connect a downhole object (e.g., a sample tube) with a retrieval tool such that the downhole object can be tripped in or out of the drill string.
- the inner core barrel can comprise a retrieval point.
- the retrieval point of the inner core barrel can have any characteristic that allows it to be selectively attached to any retrieval tool, such as, for example and without limitation, an overshot assembly and/or a wireline hoist.
- the retrieval point can be shaped like a spear point so as to aid the retrieval tool in correct alignment and coupling with the retrieval point.
- the retrieval point can be pivotally attached to the inner core barrel so as to pivot in one plane with a plurality of detent positions.
- the latch body 10 can be a lower latch body that is configured for operative coupling to an upper latch body of the drilling head assembly 100.
- the upper latch body can comprise the fluid control subassembly 60.
- the upper latch body can further comprise a latching mechanism that can retain a core sample tube in a desired position with respect to the outer core barrel while the core sample tube is filled.
- the latching mechanism can be configured so that the latches do not drag against the interior surface of the drill string. Accordingly, this non-dragging latching mechanism can be any latching mechanism that allows it to perform this retaining function without dragging against the interior surface of the drill string during tripping.
- the latching mechanism can comprise a fluid-driven latching mechanism, a gravity-actuated latching mechanism, a pressure-activated latching mechanism, a contact-actuated mechanism, a magnetic-actuated latching mechanism, and the like. Consequently, in some aspects, the latching mechanism can be actuated by electronic or magnetic sub-systems, by valve works driven by hydraulic differences above and/or below the latching mechanism, or by another suitable actuating mechanism.
- the latching mechanism can also comprise any component or characteristic that allows it to perform its intended purposes.
- the latching mechanism may comprise any number of latch arms, latch rollers, latch balls, multi-component linkages, or any mechanism configured to move the latching mechanism into an engaged position when the inner core barrel is seated in an operative position.
- the latching mechanism can comprise a detent mechanism that helps maintain the latching mechanism in an engaged or retracted position. It is further contemplated that such a detent mechanism can help hold the latching mechanism in contact with the interior surface of the drill string during drilling. The detent mechanism can also help the latching mechanism to stay retracted so as to not contact and drag against the interior surface of the drill string during any tripping action.
- the latch body 10 can comprise any component or characteristic suitable for use with an inner core barrel.
- the latch body 10 can have a longitudinal axis L, a longitudinal length 12, a proximal end portion 14, and a distal end portion 16.
- the proximal end portion 14 of the latch body 10 can define a proximal end 15 of the latch body.
- the distal end portion 16 of the latch body 10 can define a distal end 17 of the latch body.
- the longitudinal axis L can be centrally positioned within the latch body 10 along the longitudinal length 12 of the latch body.
- the latch body 10 can define a central bore 18 extending along the longitudinal length 12 of the latch body through the proximal end portion 14 and the distal end portion 16.
- the central bore 18 of the latch body 10 can extend along the entire longitudinal length 12 of the latch body (between the proximal end 15 of the latch body and the distal end 17 of the latch body).
- the central bore 18 of the latch body 10 can be in fluid communication with a complementary bore and/or channel of an upper latch body.
- the central bore 18 of the latch body can increase productivity by allowing fluid to flow directly through the latch body 10.
- the distal end portion 16 of the latch body 10 can comprise a port section 30.
- the port section 30 can define a chamber 32 in fluid communication with the central bore 18 of the latch body.
- the port section 30 can further define at least one port 34 in fluid communication with the chamber 32.
- the ports 34 of the at least one port can be configured to increase passage of heavier drilling fluids, which are advantageous in stabilizing bad ground conditions.
- the ports 34 of the at least one port can be configured to increase the rate at which drilling fluids are provided to drive cuttings.
- the port section 30 of the latch body 10 can comprise one or more materials that are configured to withstand high static and cyclic loads, such as, for example and without limitation, the vibration and impact loads experienced during drilling operations.
- the chamber 32 of the port section 30 can be configured to receive at least a portion of the check valve element 40 of the drilling head assembly 100.
- the check valve element 40 is positioned within the latch body 10, thereby eliminating the need for a separate "check valve body" as is conventionally found in the art.
- the check valve element 40 can be a ball valve.
- the check valve element 40 can be any conventional check valve element that provides the fluid control characteristics described herein.
- the ports 34 of the at least one port of the valve body 10 can be shaped to prevent the check valve element 40 from exiting the ports.
- the ports 34 of the at least one port can have a diameter that is less than an outer diameter (or other outer dimension) of the check valve element 40.
- the chamber 32 of the port section 30 can have an inner surface configured to promote movement of the check valve element 40 between a blocking position in which fluid flow through at least a portion of the chamber is blocked and an open position in which fluid flow through the chamber is permitted.
- a distal portion of the inner surface of the chamber 32 can have a substantially frusto-conical profile, with the inner surface being inwardly sloped relative to the longitudinal axis L of the latch body 10 moving from the proximal end 15 of the latch body to the distal end 17 of the latch body.
- the distal portion of the inner surface of the chamber 32 can be inwardly sloped relative to the longitudinal axis L of the latch body 10 at an angle of less than about 40 degrees.
- the distal portion of the inner surface of the chamber 32 can be configured to minimize resistance to movement of the check valve element 40 as gravity pulls the check valve element from an open position into a blocking position. In the blocking position, it is contemplated that the check valve element 40 can form a fluid seal with a distal opening of the chamber 32 that is in communication with the central bore 18 of the latch body 10.
- the open position of the check valve element 40 can correspond to a position of the check valve element that permits passage of standing fluid through the latch body 10 to reduce drag during tripping. It is further contemplated that, in any open position, the resistance to passage of fluid around the check valve element can be substantially equivalent. It is still further contemplated that the blocking position of the check valve element 40 can correspond to a position of the check valve element that prevents passage of drilling supply fluid into a core sample tube, thereby preserving a core sample within the core sample tube.
- the check valve element 40 can permit fluid to flow from a core sample tube to the central bore 18 while preventing fluid to flow from the central bore to the core sample tube. Accordingly, the check valve element 40 can be configured to allow fluid to pass into the central bore 18 and then through the inner core barrel when the inner core barrel is being tripped into the drill string and when the core sample tube is empty. In this manner, it is contemplated that fluid resistance can be lessened, thereby permitting the inner core barrel to be tripped into the drill string faster and more easily. On the other hand, when the inner core barrel is tripped out of the drill string, it is contemplated that the check valve element 40 can prevent fluid from pressing down on or damaging a core sample contained in core sample tube.
- the check valve element 40 can prevent the sample from being dislodged or lost. It is further contemplated that, when the check valve element 40 prevents fluid from passing through the latch body 10 and into the core sample tube (in the blocking position), the fluid can be forced to flow around the outside of the core sample tube and the latch body 10. It is still further contemplated that, when the check valve element 40 is in the blocking position, it can be configured to prevent and/or minimize washing or erosive damage to the core sample.
- the latch body 10 can further comprise a spring 36 at least partially received within the chamber 32 of the port section 30.
- the spring 36 can be configured to bias the check valve element 40 in the blocking position. It is contemplated that during downhole drilling, the force of gravity can ensure proper biasing of the check valve element 40; in contrast, during uphole drilling, when the force of gravity is applied in the opposite direction, the spring 36 can be used to properly bias the check valve element.
- a first portion of the spring 36 can be received within the chamber 32, and a second portion of the spring can be received within the central bore 18 of the latch body 10 (in between the port section 30 and the proximal end portion 14 of the latch body).
- the spring 36 can be configured to lift the weight of the check valve element 40.
- the spring 36 can comprise light, widely spaced wire to thereby limit resistance to fluid flow.
- the fluid control subassembly 60 can comprise a valve chamber 62 and a valve member 64.
- the valve chamber 62 can be positioned in fluid communication with the central bore 18 of the latch body 10. It is contemplated that the valve chamber 62 can share a common longitudinal axis L with the latch body 10. It is further contemplated that the proximal end portion 14 of the latch body 10 can be configured to support the fluid control subassembly 60 in an operative position. For example, it is contemplated that the valve chamber 62 can be positioned in abutting relation to the proximal end 15 of the latch body 10.
- valve member 64 can be positioned within the valve chamber 62 and configured for movement relative to the common longitudinal axis L.
- the valve member 64 can be an elongate piston (as shown in Figures 1-3 ).
- the valve member 64 can be any known fluid control valve element, including, for example and without limitation, a ball valve.
- the fluid control subassembly 60 can comprise a spring 66 that is positioned within the valve chamber 62 such that the spring abuts a portion of the proximal end portion 14 of the latch body 10 and is biased against the valve member 64.
- the fluid control subassembly 60 can comprise a bushing 68 mounted within the valve chamber 62 and axially surrounding at least a portion of the spring 66.
- the bushing 68 can be configured to restrict fluid flow and create pressure change signals (e.g., higher pressure signals) that are delivered to a drill operator as the valve member 64 moves relative to longitudinal axis L.
- valve member 64 can optionally be configured for positioning within the bushing 68 in an interference fit, thereby permitting the bushing 68 to operate as a pressure indicator. It is contemplated that, when the valve member 64 is configured for positioning within the busing 68 in an interference fit, the bushing can comprise nylon or other like materials. However, it is further contemplated that, when the valve member 64 is not configured for positioning within the bushing 68 in an interference (i.e., when there is some amount of clearance), the bushing can comprise steel or other like materials.
- the spring 66 can provide adequate resistance to the valve member 64 to ensure that at least some fluid is delivered to a drill bit of the drilling head assembly 100.
- the spring 66 can resist the creation of an elevated fluid pressure by the valve member 64, thereby ensuring fluid communication between a drill rig and the drill bit.
- the spring 66 can have sufficient stiffness to generate large resistance loads that exert significant fluid flow pressure (ranging from about 500 to about 1,500 psi) and resist fluctuation, thereby providing a smooth response and reliable fluid control.
- the spring 66 can comprise a die spring or other spring having heavy rectangular section wire as are conventionally known in the art.
- the bushing 68 can be positioned in abutting relation to the proximal end 15 of the latch body 10. In these aspects, it is contemplated that the proximal end 15 of the latch body 10 can function as a landing shoulder for the bushing 68.
- the latch body 10 can provide both (1) a seat for spring 66 and/or bushing 68 of the fluid control subassembly 60 and (2) a housing for check valve element 40.
- the fluid control subassembly 60 can be configured to control the amount of drilling fluid that passes through the inner core barrel during tripping and/or drilling. In these aspects, it is contemplated that the fluid control subassembly 60 can have any characteristic or component consistent with these functions.
- the valve member 64 can be coupled to an outer core barrel by any known connector, such as a pin. In this aspect, it is further contemplated that the pin can travel within an axial slot such that the valve member 64 can move axially with respect to both the inner core barrel and the outer core barrel.
- the valve member 64 can axially move between an open position and a closed position through interaction with the bushing 68.
- the fluid control subassembly 60 can be configured for engagement with a fluid supply pump, with the fluid supply pump being configured to deliver fluid and pressure to generate fluid drag across the valve member 64 such that the valve member engages and/or moves past the bushing 68.
- the inner core barrel can comprise one or more fluid ports that are in fluid communication with the exterior of the inner core barrel.
- fluid can flow from the (lower) latch body 10, through the fluid control subassembly 60 (and past and/or around the valve member), and through the fluid ports of the inner core barrel.
- the latching mechanism can be positioned in a retracted position and configured for insertion into the drill string.
- fluid can flow from the (lower) latch body 10 to the upper latch body, but fluid pressure can force the valve member 62 toward the bushing 68, thereby causing the valve member to press against the bushing and prevent fluid flow.
- the latch body 10 can comprise a plurality of male protrusions 20 extending inwardly toward and spaced from the longitudinal axis L of the latch body.
- each protrusion of the plurality of male protrusions can have a leading end 22 spaced a selected distance d from the longitudinal axis L of the latch body 10.
- the leading end 22 of each protrusion 20 of the plurality of male protrusions can comprise an edge surface 23.
- the edge surface 23 can be substantially flat.
- the edge surface 23 of each leading end 22 can have any shape that preserves the functionality of the protrusions as described herein.
- the edge surface 23 of the leading end 22 can be an arcuate surface having a curvature such that the selected distance d between the leading end and the longitudinal axis L remains substantially consistent moving radially along the edge surface 23. It is further contemplated that the leading end 22 of at least one protrusion 20 of the plurality of male protrusions can optionally have a different geometric and/or angular profile from a leading end of another protrusion of the plurality of male protrusions.
- each protrusion 20 of the plurality of male protrusions of the latch body 10 can define a proximal engagement surface 25 oriented substantially perpendicularly to the common longitudinal axis L of the latch body and the valve member 62 of the fluid control subassembly 60.
- the proximal engagement surface 25 of each male protrusion 20 of the plurality of male protrusions can be configured to abut the spring 66 of the fluid control subassembly 60.
- the selected distance d between each protrusion 20 and the longitudinal axis L can be selected depending upon the outer diameter of the spring 66 and/or valve member 62.
- the selected distance d can be selectively varied as necessary to withstand drilling loads and vibration, thereby avoiding fatigue failure and other complications.
- maximization of the selected distance d can, in turn, maximize fluid flow through the latch body 10.
- the proximal engagement surface 25 of each male protrusion 20 of the plurality of male protrusions can be spaced from the proximal end 15 of the latch body 10 by a selected distance 26 along the longitudinal length 12 of the latch body. It is contemplated that the selected distance 26 can be selected depending upon the longitudinal length of spring 66, with the spring being selected to provide sufficient resistance to valve member 64. In one exemplary aspect, the selected distance 26 can be less than the longitudinal length of spring 66 (when the spring is in an unstressed position), thereby permitting compressive pre-loading of the spring when the spring is positioned in engagement with the proximal engagement surfaces 25 of the male protrusions 20 and the valve member 64.
- pre-loading of the spring can be configured to provide a high initial resistance to the valve member 64 upon contact.
- the latch body 10 can be configured to receive at least a portion of the spring 66 such that the spring imparts no resistance upon first contact with the valve member 64, and the bushing 68 and the valve member can be configured to cooperate with the spring to provide a desired fluid pressure response profile and/or signal.
- the bushing 68 can be positioned proximate the proximal end 15 of the latch body 10; thus, it is contemplated that selected distance 26 can substantially correspond to the longitudinal spacing between the bushing 68 and the proximal engagement surfaces 25 of the latch body.
- the outer surface of the proximal end portion 14 of the latch body 10 can have a threaded portion.
- the threaded portion of the outer surface of the latch body 10 can extend from the proximal end 15 of the latch body along a portion of the longitudinal length 12 of the latch body.
- the distance by which the threaded portion of the outer surface of the latch body 10 extends along the longitudinal length 12 of the latch body can substantially correspond to selected distance 26.
- each male protrusion 20 of the plurality of male protrusions can have a base portion 21a and an extension portion 21b.
- the extension portion 21b of each male protrusion 20 can extend inwardly toward longitudinal axis L relative to the base portion 21a.
- the proximal engagement surface 25 of each male protrusion 20 can be defined by the extension portion 21b.
- the base portion 21a of each male protrusion can comprise a proximal portion 29 that is positioned between the extension portion 21b and the proximal end 15 of the latch body 10 relative to the longitudinal axis L of the latch body.
- each protrusion 20 of the plurality of male protrusions of the latch body 10 can define (or cooperate with the inner surface of the port section 30 to define) a distal engagement surface 27.
- the distal engagement can be configured to abut the check valve element 40 upon movement of the check valve element toward the proximal end portion 14 of the latch body relative to the common longitudinal axis L of the latch body and the fluid control subassembly 60.
- the distal engagement surface 27 can be inwardly sloped toward the longitudinal axis L of the latch body 10 moving along the longitudinal length 12 of the latch body from the distal end 17 to the proximal end 15 of the latch body.
- the latch body 10 can define a seat for both the check valve element 40 and the fluid control subassembly 60, including valve member 64.
- the distal engagement surface 27 can be oriented substantially perpendicularly to the longitudinal axis L of the latch body.
- the distal engagement surface 27 of each male protrusion 20 of the plurality of male protrusions can be configured to abut the spring 36 of the latch body 10.
- the latch body 10 can comprise a plurality of channels 28 extending radially outwardly from the longitudinal axis L of the latch body.
- each channel 28 of the plurality of channels can span between the leading ends 22 of adjacent male protrusions 20.
- the plurality of channels 28 of the latch body 10 can be configured to permit fluid flow around the valve member 64 of the fluid control subassembly 60 and the check valve element 40 relative to the common longitudinal axis L.
- each channel 28 of the plurality of channels can optionally be substantially U-shaped. However, it is contemplated that each channel 28 of the plurality of channels can have any shape that preserves the functionality of the channels 28 as described herein.
- At least one channel 28 of the plurality of channels can optionally have a different geometric and/or angular profile from another channel of the plurality of channels.
- the plurality of channels can be formed by a pattern of drilled holes.
- it is contemplated that the plurality of channels can be formed by two perpendicular milled paths, such as can be formed using a conventional round milling bit.
- the plurality of channels 28 can comprise four channels. However, it is contemplated that the plurality of channels 28 can comprise any number of channels that preserve the fluid flow characteristics of the latch body 10 as described herein. Thus, for example and without limitation, it is contemplated that the plurality of channels 28 can comprise three, five, six, seven, eight, nine, ten, eleven, or twelve channels.
- the latch body 10 can comprise sufficient material to maintain drilling loads and support spring loads.
- the channels 28 can have a substantially symmetrical profile as measured from a plane bisecting the latch body 10 through the longitudinal axis L of the latch body.
- the channels 28 can have an asymmetrical profile.
- the hollow spindle 50 of the drilling head assembly 100 can be operatively coupled to the chamber 32 of the port section 30 of the latch body 10.
- the hollow spindle 50 can be positioned in fluid communication with the chamber 32 of the port section 30 of the latch body 10.
- the hollow spindle 50 can be configured to support the check valve element 40 in the blocking position.
- this positioning of the check valve element 40 (supported between the hollow spindle 50 and housed within the chamber 32 of the port section 30 of the latch body 10) can permit fluid to flow completely through the spindle when the check valve element is in the open position.
- the latch body comprises spring 36
- the spring can bias the check valve element 40 against the hollow spindle 50 in the blocking position.
- the distal end portion 16 of the latch body 10 can further comprise an engagement section 38 positioned in fluid communication with the chamber 32 and configured for engagement with the hollow spindle 50.
- the engagement section 38 can be positioned between the port section 30 and the distal end 17 of the latch body 10 relative to longitudinal axis L (such that the engagement section defines a portion of central bore 18). It is contemplated that the engagement section 38 can have a threaded inner surface that is configured for complementary engagement with a threaded outer surface of hollow spindle 50. However, it is understood that the engagement section 38 can comprise any known means for mechanical, axially aligned engagement.
- the described drilling head assembly 100 and/or latch body 10 can provide means for confirming positioning of the latch body 10 in a drilling position.
- the drilling position can correspond to (a) the landing of the latch body 10 at the bottom and/or end of a drill hole and/or (b) the engagement between the latch body 10 and a drill string.
- the means for confirming positioning of the latch body 10 in a drilling position can comprise means for detecting engagement between the latch body and the landing ring and/or between an inner tube assembly and the landing ring.
- the means for confirming positioning of the latch body 10 in the drilling position can comprise means for detecting fluid flow and/or pressure changes within the latch body 10.
- the means for confirming positioning of the latch body 10 in the drilling position can comprise means for rotating the head assembly 100 such that sufficient centrifugal force is created to drive one or more rollers of the head assembly radially outwardly, overcome the loading of the one or more detent springs, and deploy the plurality of latches into a drilling position.
- rotation of the head assembly 100 in this manner can ensure drilling (latched) position of the latch body 10 is achieved.
- centrifugal force can drive the rollers into a locking coupling groove of the head assembly 100 and allow underlying flats under each roller to slightly rotate, thereby wedging the rollers into a locking position and driving the head assembly in rotation with a drill string.
- one or more of the various components of the latch body 10 and/or fluid control subassembly 60 can be incorporated with a variety of other downhole or uphole tools and/or objects.
- the described drilling head assembly 100 and/or latch body 10 can comprise one or more of the components and features disclosed in U.S. Patent No. 5,934,393 , U.S. Patent No. 6,029,758 , U.S. Patent No. 6,089,335 , and U.S. Patent Application Publication No. 2010/0012383 .
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Description
- This application relates generally to drilling equipment and methods and, more particularly, to devices and methods for controlling fluid flow through core barrel head assemblies.
- There is a need for core barrel head assemblies that provide improved tripping speed during descent into a drill string. Thus, there is a need for core barrel head assemblies that include mechanisms for (a) allowing standing fluid to pass through an inner tube for purposes of reducing drag during tripping of the head assembly into a hole while also (b) preventing drilling supply fluid from passing into the inner tube and damaging a core sample.
- There is a further need for core barrel head assemblies that provide for improved fluid control during all drilling conditions. Thus, there is a need for core barrel head assemblies that include mechanisms for reliably creating pressure change signals that are detectable by a drill operator and for ensuring fluid communication between a drill rig and a drill bit, particularly during "lost circulation" conditions when it is crucial to avoid a loss of fluid pressure.
- Conventional core barrel head assemblies such as described in
US 4,800,969 are not equipped with mechanisms for -and are incapable of-meeting all of these needs in a single assembly configuration. Instead, multiple configurations are required, thereby increasing the costs and complexity of manufacturing, inventory logistics, and operator training. Accordingly, there is a need in the pertinent art for a single core barrel head assembly configuration that is configured to provide for both improved tripping speed and improved fluid control under all drilling conditions. - Described herein is a latch body for use in a drilling head assembly. The drilling head assembly can include a fluid control subassembly, a check valve element, and/or a hollow spindle. The latch body can have a longitudinal axis, a longitudinal length, a proximal end portion, and a distal end portion. The latch body can define a central bore extending along the longitudinal length of the latch body through the proximal and distal end portions of the latch body.
- The distal end portion of the latch body can include a port section that defines a chamber in fluid communication with the central bore. The port section can further define at least one port in fluid communication with the chamber. The chamber of the port section can be configured to receive at least a portion of the check valve element of the drilling head assembly. The chamber of the port section can have an inner surface configured to promote movement of the check valve element between a blocking position in which fluid flow through at least a portion of the chamber of the port section is blocked and an open position in which fluid flow through the chamber is permitted. The hollow spindle of the fluid control subassembly can be operatively coupled to, and positioned in fluid communication with, the chamber of the port section. The hollow spindle can be configured to support the check valve element in the blocking position. The latch body can further include a spring at least partially received within the chamber of the port section that is configured to bias the check valve element in the blocking position.
- The proximal end portion of the latch body can be configured to support the fluid control subassembly of the drilling head assembly in an operative position. The fluid control subassembly can have a common longitudinal axis with the latch body. The fluid control subassembly can include a valve member configured for movement relative to the common longitudinal axis. The fluid control assembly can further include a spring positioned in abutting relation to the valve member and the proximal end portion of the latch body such that the spring is biased against the valve member.
- The latch body can include a plurality of male protrusions extending inwardly toward and spaced from the longitudinal axis of the latch body. Each protrusion of the plurality of male protrusions can have a leading end spaced a selected distance from the longitudinal axis of the latch body. The latch body can also include a plurality of channels extending radially outwardly from the longitudinal axis of the latch body. Each channel of the plurality of channels can span between the leading ends of adjacent male protrusions.
- Methods of using the described latch body and drilling head assembly are also disclosed.
- These and other features of the preferred embodiments of the disclosure will become more apparent in the detailed description in which reference is made to the appended drawings wherein:
Figures 1-3 are partial cross-sectional views of exemplary drilling head assemblies as described herein. Some elements of the exemplary drilling head assemblies are shown in cross-section, while thedistal end 16 of thelatch body 10 of the exemplary drilling head assemblies is shown in partial broken-away perspective. The hatching shown withinFigures 1-3 is used to display the orientation and surface geometry of various components of the exemplary drilling head assemblies. -
Figure 1 displays an exemplary drilling head assembly having a spring-biased fluid control subassembly and a spring-biased check valve element. -
Figure 2 displays an exemplary drilling head assembly having a spring-biased fluid control subassembly and a gravity-biased check valve element. -
Figure 3 displays an exemplary drilling head assembly having a fluid-drag-biased fluid control element and a gravity-biased check valve element. -
Figure 4 is a partial cross-sectional view of an exemplary latch body having a plurality of male protrusions, a plurality of channels, and a port section as described herein. The partial cross-sectional view is taken along line 4-4 ofFigures 6 and7B . -
Figure 5 is a partial cross-sectional view of another exemplary latch body having a plurality of male protrusions, a plurality of channels, and a port section as described herein. The partial cross-sectional view is taken along line 5-5 ofFigure 7A . -
Figure 6 is a partially transparent perspective view of the latch body ofFigure 4 . -
Figure 7A is a top (proximal) perspective view of the latch body ofFigure 5 . -
Figure 7B is a top (proximal) perspective view of the latch body ofFigure 4 . - The present disclosure can be understood more readily by reference to the following detailed description, examples, drawings, and claims, and their previous and following description.
- The following description of the disclosure is provided as an enabling teaching of the disclosure in its best, currently known embodiment. To this end, those skilled in the relevant art will recognize and appreciate that many changes can be made to the various aspects of the disclosure described herein, while still obtaining the beneficial results of the present disclosure. It will also be apparent that some of the desired benefits of the present disclosure can be obtained by selecting some of the features of the present disclosure without utilizing other features. Accordingly, those who work in the art will recognize that many modifications and adaptations to the present disclosure are possible and can even be desirable in certain circumstances. Thus, the following description is provided as illustrative of the principles of the present disclosure. For instance, while the description below focuses on a drilling system used to trip a core barrel assembly into and out of a drill string, portions of the described system can be used with any suitable downhole or uphole tool, such as a core sample orientation measuring device, a hole direction measuring device, a drill hole deviation device, or any other suitable downhole or uphole object.
- As used throughout, the singular forms "a," "an" and "the" include plural referents unless the context clearly dictates otherwise. Thus, for example, reference to "an inner tube" can include two or more such inner tubes unless the context indicates otherwise.
- Ranges can be expressed herein as from "about" one particular value, and/or to "about" another particular value. When such a range is expressed, another aspect includes from the one particular value and/or to the other particular value. Similarly, when values are expressed as approximations, by use of the antecedent "about," it will be understood that the particular value forms another aspect. It will be further understood that the endpoints of each of the ranges are significant both in relation to the other endpoint, and independently of the other endpoint.
- As used herein, the terms "optional" or "optionally" mean that the subsequently described event or circumstance may or may not occur, and that the description includes instances where said event or circumstance occurs and instances where it does not.
- The word "or" as used herein means any one member of a particular list and also includes any combination of members of that list.
- As used herein, the term "trip" or "tripping" refers to the periods of a drilling operation during which: (a) an empty inner tube assembly (not containing a sample) is advanced into a drill hole until the inner tube assembly reaches the bottom and/or end of the hole; or (b) a full inner tube assembly (containing a sample) is retrieved from the bottom and/or end of the hole. For example, tripping can refer to the dropping and/or lowering of an empty inner tube assembly into a down-angled hole until the inner tube assembly reaches a drilling position, the pumping of an empty inner tube assembly into an inclined hole until the inner tube assembly reaches a drilling position, as well as the wireline retrieval of a fully inner tube assembly from the drilling position until the inner tube assembly exits the hole. In exemplary applications, the inner tube assembly can comprise a head assembly, an inner tube, a core lifer, and a case.
- Described herein with reference to
Figures 1-7B is alatch body 10 for use in adrilling head assembly 100. In exemplary aspects, thedrilling head assembly 100 can have afluid control subassembly 60, acheck valve element 40, and/or ahollow spindle 50. Although thedrilling head assembly 100 can comprise any suitable component, in exemplary configurations, the drilling head assembly can comprise a drill string, an inner core barrel assembly comprising an inner core barrel, an outer core barrel assembly comprising an outer core barrel, and a retrieval tool that is connected to a cable. As described herein, thelatch body 10 can comprise the inner and outer core barrel assemblies. - The drill string can include one or more sections of tubular drill rod that are connected together to create an elongated, tubular drill string. The drill string can have any suitable characteristic known in the art. For example, the drill rod can have any suitable length, depending on the drilling application. The drill rod sections can also have any suitable cross-sectional wall thickness. It is contemplated that at least one section of the drill rod in the drill string can have a varying cross-sectional wall thickness.
- The drill string can be oriented at any angle, including angles ranging from about 30 degrees to about 90 degrees from a horizontal surface, whether for an up-hole or a down-hole drilling process. Indeed, when the
drilling head assembly 100 is used with a drilling fluid in a downhole drilling process, it is contemplated that a downward angle can help retain some of the drilling fluid at the bottom of a borehole. Additionally, it is contemplated that the downward angle can permit the use of a retrieval tool and cable to trip the inner core barrel from the drill string. - The inner core barrel can have any characteristic or component that allows it to connect a downhole object (e.g., a sample tube) with a retrieval tool such that the downhole object can be tripped in or out of the drill string. For example, the inner core barrel can comprise a retrieval point. The retrieval point of the inner core barrel can have any characteristic that allows it to be selectively attached to any retrieval tool, such as, for example and without limitation, an overshot assembly and/or a wireline hoist. For example, the retrieval point can be shaped like a spear point so as to aid the retrieval tool in correct alignment and coupling with the retrieval point. In another example, when the retrieval tool and the inner core barrel are to be handled outside of the drill hole, it is contemplated that the retrieval point can be pivotally attached to the inner core barrel so as to pivot in one plane with a plurality of detent positions.
- In exemplary aspects, the
latch body 10 can be a lower latch body that is configured for operative coupling to an upper latch body of thedrilling head assembly 100. In these aspects, the upper latch body can comprise thefluid control subassembly 60. It is contemplated that the upper latch body can further comprise a latching mechanism that can retain a core sample tube in a desired position with respect to the outer core barrel while the core sample tube is filled. In order to not hinder the movement of the inner core barrel within the drill string, it is contemplated that the latching mechanism can be configured so that the latches do not drag against the interior surface of the drill string. Accordingly, this non-dragging latching mechanism can be any latching mechanism that allows it to perform this retaining function without dragging against the interior surface of the drill string during tripping. For instance, the latching mechanism can comprise a fluid-driven latching mechanism, a gravity-actuated latching mechanism, a pressure-activated latching mechanism, a contact-actuated mechanism, a magnetic-actuated latching mechanism, and the like. Consequently, in some aspects, the latching mechanism can be actuated by electronic or magnetic sub-systems, by valve works driven by hydraulic differences above and/or below the latching mechanism, or by another suitable actuating mechanism. - The latching mechanism can also comprise any component or characteristic that allows it to perform its intended purposes. For example, the latching mechanism may comprise any number of latch arms, latch rollers, latch balls, multi-component linkages, or any mechanism configured to move the latching mechanism into an engaged position when the inner core barrel is seated in an operative position. It is contemplated that the latching mechanism can comprise a detent mechanism that helps maintain the latching mechanism in an engaged or retracted position. It is further contemplated that such a detent mechanism can help hold the latching mechanism in contact with the interior surface of the drill string during drilling. The detent mechanism can also help the latching mechanism to stay retracted so as to not contact and drag against the interior surface of the drill string during any tripping action.
- In various aspects, it is contemplated that the
latch body 10 can comprise any component or characteristic suitable for use with an inner core barrel. In one aspect, and with reference toFigures 1-5 , thelatch body 10 can have a longitudinal axis L, alongitudinal length 12, aproximal end portion 14, and adistal end portion 16. In this aspect, it is contemplated that theproximal end portion 14 of thelatch body 10 can define aproximal end 15 of the latch body. It is further contemplated that thedistal end portion 16 of thelatch body 10 can define adistal end 17 of the latch body. As shown inFigures 6-7B , it is contemplated that the longitudinal axis L can be centrally positioned within thelatch body 10 along thelongitudinal length 12 of the latch body. In another aspect, thelatch body 10 can define acentral bore 18 extending along thelongitudinal length 12 of the latch body through theproximal end portion 14 and thedistal end portion 16. For example, it is contemplated that thecentral bore 18 of thelatch body 10 can extend along the entirelongitudinal length 12 of the latch body (between theproximal end 15 of the latch body and thedistal end 17 of the latch body). It is further contemplated that, when thelatch body 10 corresponds to a lower latch body, thecentral bore 18 of thelatch body 10 can be in fluid communication with a complementary bore and/or channel of an upper latch body. In use, it is contemplated that thecentral bore 18 of the latch body can increase productivity by allowing fluid to flow directly through thelatch body 10. - In still another aspect, and with reference to
Figures 1-5 , thedistal end portion 16 of thelatch body 10 can comprise aport section 30. In this aspect, theport section 30 can define achamber 32 in fluid communication with thecentral bore 18 of the latch body. Theport section 30 can further define at least oneport 34 in fluid communication with thechamber 32. In exemplary aspects, it is contemplated that theports 34 of the at least one port can be configured to increase passage of heavier drilling fluids, which are advantageous in stabilizing bad ground conditions. It is further contemplated that theports 34 of the at least one port can be configured to increase the rate at which drilling fluids are provided to drive cuttings. It is still further contemplated that theport section 30 of thelatch body 10 can comprise one or more materials that are configured to withstand high static and cyclic loads, such as, for example and without limitation, the vibration and impact loads experienced during drilling operations. - In exemplary aspects, it is contemplated that the
chamber 32 of theport section 30 can be configured to receive at least a portion of thecheck valve element 40 of thedrilling head assembly 100. Thus, in these aspects, thecheck valve element 40 is positioned within thelatch body 10, thereby eliminating the need for a separate "check valve body" as is conventionally found in the art. In one exemplary aspect, thecheck valve element 40 can be a ball valve. However, it is contemplated that thecheck valve element 40 can be any conventional check valve element that provides the fluid control characteristics described herein. - In one aspect, the
ports 34 of the at least one port of thevalve body 10 can be shaped to prevent thecheck valve element 40 from exiting the ports. For example, in this aspect, it is contemplated that theports 34 of the at least one port can have a diameter that is less than an outer diameter (or other outer dimension) of thecheck valve element 40. - Optionally, in various aspects, the
chamber 32 of theport section 30 can have an inner surface configured to promote movement of thecheck valve element 40 between a blocking position in which fluid flow through at least a portion of the chamber is blocked and an open position in which fluid flow through the chamber is permitted. In an exemplary aspect, it is contemplated that a distal portion of the inner surface of thechamber 32 can have a substantially frusto-conical profile, with the inner surface being inwardly sloped relative to the longitudinal axis L of thelatch body 10 moving from theproximal end 15 of the latch body to thedistal end 17 of the latch body. Optionally, in this aspect, the distal portion of the inner surface of thechamber 32 can be inwardly sloped relative to the longitudinal axis L of thelatch body 10 at an angle of less than about 40 degrees. In this aspect, it is further contemplated that the distal portion of the inner surface of thechamber 32 can be configured to minimize resistance to movement of thecheck valve element 40 as gravity pulls the check valve element from an open position into a blocking position. In the blocking position, it is contemplated that thecheck valve element 40 can form a fluid seal with a distal opening of thechamber 32 that is in communication with thecentral bore 18 of thelatch body 10. It is contemplated that the open position of thecheck valve element 40 can correspond to a position of the check valve element that permits passage of standing fluid through thelatch body 10 to reduce drag during tripping. It is further contemplated that, in any open position, the resistance to passage of fluid around the check valve element can be substantially equivalent. It is still further contemplated that the blocking position of thecheck valve element 40 can correspond to a position of the check valve element that prevents passage of drilling supply fluid into a core sample tube, thereby preserving a core sample within the core sample tube. - In exemplary aspects, the
check valve element 40 can permit fluid to flow from a core sample tube to thecentral bore 18 while preventing fluid to flow from the central bore to the core sample tube. Accordingly, thecheck valve element 40 can be configured to allow fluid to pass into thecentral bore 18 and then through the inner core barrel when the inner core barrel is being tripped into the drill string and when the core sample tube is empty. In this manner, it is contemplated that fluid resistance can be lessened, thereby permitting the inner core barrel to be tripped into the drill string faster and more easily. On the other hand, when the inner core barrel is tripped out of the drill string, it is contemplated that thecheck valve element 40 can prevent fluid from pressing down on or damaging a core sample contained in core sample tube. Accordingly, thecheck valve element 40 can prevent the sample from being dislodged or lost. It is further contemplated that, when thecheck valve element 40 prevents fluid from passing through thelatch body 10 and into the core sample tube (in the blocking position), the fluid can be forced to flow around the outside of the core sample tube and thelatch body 10. It is still further contemplated that, when thecheck valve element 40 is in the blocking position, it can be configured to prevent and/or minimize washing or erosive damage to the core sample. - Optionally, in additional aspects, and as shown in
Figure 1 , thelatch body 10 can further comprise aspring 36 at least partially received within thechamber 32 of theport section 30. In these aspects, thespring 36 can be configured to bias thecheck valve element 40 in the blocking position. It is contemplated that during downhole drilling, the force of gravity can ensure proper biasing of thecheck valve element 40; in contrast, during uphole drilling, when the force of gravity is applied in the opposite direction, thespring 36 can be used to properly bias the check valve element. In one exemplary aspect, a first portion of thespring 36 can be received within thechamber 32, and a second portion of the spring can be received within thecentral bore 18 of the latch body 10 (in between theport section 30 and theproximal end portion 14 of the latch body). In a further aspect, thespring 36 can be configured to lift the weight of thecheck valve element 40. In this aspect, it is contemplated that thespring 36 can comprise light, widely spaced wire to thereby limit resistance to fluid flow. - In another exemplary aspect, and with reference to
Figures 1-3 , thefluid control subassembly 60 can comprise avalve chamber 62 and avalve member 64. In this aspect, thevalve chamber 62 can be positioned in fluid communication with thecentral bore 18 of thelatch body 10. It is contemplated that thevalve chamber 62 can share a common longitudinal axis L with thelatch body 10. It is further contemplated that theproximal end portion 14 of thelatch body 10 can be configured to support thefluid control subassembly 60 in an operative position. For example, it is contemplated that thevalve chamber 62 can be positioned in abutting relation to theproximal end 15 of thelatch body 10. It is still further contemplated that at least a portion of thevalve member 64 can be positioned within thevalve chamber 62 and configured for movement relative to the common longitudinal axis L. In exemplary aspects, thevalve member 64 can be an elongate piston (as shown inFigures 1-3 ). However, it is contemplated that thevalve member 64 can be any known fluid control valve element, including, for example and without limitation, a ball valve. - Optionally, in an additional aspect, the
fluid control subassembly 60 can comprise aspring 66 that is positioned within thevalve chamber 62 such that the spring abuts a portion of theproximal end portion 14 of thelatch body 10 and is biased against thevalve member 64. In a further optional aspect, thefluid control subassembly 60 can comprise abushing 68 mounted within thevalve chamber 62 and axially surrounding at least a portion of thespring 66. In this aspect, it is contemplated that thebushing 68 can be configured to restrict fluid flow and create pressure change signals (e.g., higher pressure signals) that are delivered to a drill operator as thevalve member 64 moves relative to longitudinal axis L. It is further contemplated that thevalve member 64 can optionally be configured for positioning within thebushing 68 in an interference fit, thereby permitting thebushing 68 to operate as a pressure indicator. It is contemplated that, when thevalve member 64 is configured for positioning within the busing 68 in an interference fit, the bushing can comprise nylon or other like materials. However, it is further contemplated that, when thevalve member 64 is not configured for positioning within thebushing 68 in an interference (i.e., when there is some amount of clearance), the bushing can comprise steel or other like materials. - In exemplary aspects, it is contemplated that the
spring 66 can provide adequate resistance to thevalve member 64 to ensure that at least some fluid is delivered to a drill bit of thedrilling head assembly 100. For example, thespring 66 can resist the creation of an elevated fluid pressure by thevalve member 64, thereby ensuring fluid communication between a drill rig and the drill bit. In exemplary aspects, thespring 66 can have sufficient stiffness to generate large resistance loads that exert significant fluid flow pressure (ranging from about 500 to about 1,500 psi) and resist fluctuation, thereby providing a smooth response and reliable fluid control. In these aspects, thespring 66 can comprise a die spring or other spring having heavy rectangular section wire as are conventionally known in the art. It is contemplated that, without thespring 66 to resist thevalve member 64, some fluid can be lost to a ground formation. In exemplary aspects, thebushing 68 can be positioned in abutting relation to theproximal end 15 of thelatch body 10. In these aspects, it is contemplated that theproximal end 15 of thelatch body 10 can function as a landing shoulder for thebushing 68. Thus, it is contemplated that thelatch body 10 can provide both (1) a seat forspring 66 and/orbushing 68 of thefluid control subassembly 60 and (2) a housing forcheck valve element 40. - In various exemplary aspects, it is contemplated that the
fluid control subassembly 60 can be configured to control the amount of drilling fluid that passes through the inner core barrel during tripping and/or drilling. In these aspects, it is contemplated that thefluid control subassembly 60 can have any characteristic or component consistent with these functions. In another aspect, it is contemplated that thevalve member 64 can be coupled to an outer core barrel by any known connector, such as a pin. In this aspect, it is further contemplated that the pin can travel within an axial slot such that thevalve member 64 can move axially with respect to both the inner core barrel and the outer core barrel. In exemplary aspects, when the fluid control subassembly comprisesbushing 68, thevalve member 64 can axially move between an open position and a closed position through interaction with thebushing 68. Optionally, thefluid control subassembly 60 can be configured for engagement with a fluid supply pump, with the fluid supply pump being configured to deliver fluid and pressure to generate fluid drag across thevalve member 64 such that the valve member engages and/or moves past thebushing 68. - In exemplary aspects, the inner core barrel can comprise one or more fluid ports that are in fluid communication with the exterior of the inner core barrel. In use, when the
valve member 62 is in an open position, it is contemplated that fluid can flow from the (lower)latch body 10, through the fluid control subassembly 60 (and past and/or around the valve member), and through the fluid ports of the inner core barrel. With the valve member in the open position, the latching mechanism can be positioned in a retracted position and configured for insertion into the drill string. Optionally, in this open position, it is contemplated that fluid can flow from the (lower)latch body 10 to the upper latch body, but fluid pressure can force thevalve member 62 toward thebushing 68, thereby causing the valve member to press against the bushing and prevent fluid flow. - In an additional aspect, and with reference to
Figures 4-7B , thelatch body 10 can comprise a plurality ofmale protrusions 20 extending inwardly toward and spaced from the longitudinal axis L of the latch body. In this aspect, each protrusion of the plurality of male protrusions can have aleading end 22 spaced a selected distance d from the longitudinal axis L of thelatch body 10. Optionally, in another aspect, the leadingend 22 of eachprotrusion 20 of the plurality of male protrusions can comprise anedge surface 23. Optionally, as shown inFigure 7B , theedge surface 23 can be substantially flat. However, it is contemplated that theedge surface 23 of eachleading end 22 can have any shape that preserves the functionality of the protrusions as described herein. For example, as shown inFigure 7A , it is contemplated that theedge surface 23 of theleading end 22 can be an arcuate surface having a curvature such that the selected distance d between the leading end and the longitudinal axis L remains substantially consistent moving radially along theedge surface 23. It is further contemplated that the leadingend 22 of at least oneprotrusion 20 of the plurality of male protrusions can optionally have a different geometric and/or angular profile from a leading end of another protrusion of the plurality of male protrusions. - In yet another optional aspect, and with reference to
Figures 1-2 and4-7B , eachprotrusion 20 of the plurality of male protrusions of thelatch body 10 can define aproximal engagement surface 25 oriented substantially perpendicularly to the common longitudinal axis L of the latch body and thevalve member 62 of thefluid control subassembly 60. In this aspect, theproximal engagement surface 25 of eachmale protrusion 20 of the plurality of male protrusions can be configured to abut thespring 66 of thefluid control subassembly 60. Thus, it is contemplated that the selected distance d between eachprotrusion 20 and the longitudinal axis L can be selected depending upon the outer diameter of thespring 66 and/orvalve member 62. It is further contemplated that the selected distance d can be selectively varied as necessary to withstand drilling loads and vibration, thereby avoiding fatigue failure and other complications. Subject to these limitations, it is also contemplated that maximization of the selected distance d can, in turn, maximize fluid flow through thelatch body 10. - As shown in
Figures 4-5 , it is optionally contemplated that theproximal engagement surface 25 of eachmale protrusion 20 of the plurality of male protrusions can be spaced from theproximal end 15 of thelatch body 10 by a selecteddistance 26 along thelongitudinal length 12 of the latch body. It is contemplated that the selecteddistance 26 can be selected depending upon the longitudinal length ofspring 66, with the spring being selected to provide sufficient resistance tovalve member 64. In one exemplary aspect, the selecteddistance 26 can be less than the longitudinal length of spring 66 (when the spring is in an unstressed position), thereby permitting compressive pre-loading of the spring when the spring is positioned in engagement with the proximal engagement surfaces 25 of themale protrusions 20 and thevalve member 64. Optionally, in this aspect, pre-loading of the spring can be configured to provide a high initial resistance to thevalve member 64 upon contact. Alternatively, in another aspect, thelatch body 10 can be configured to receive at least a portion of thespring 66 such that the spring imparts no resistance upon first contact with thevalve member 64, and thebushing 68 and the valve member can be configured to cooperate with the spring to provide a desired fluid pressure response profile and/or signal. In exemplary aspects, thebushing 68 can be positioned proximate theproximal end 15 of thelatch body 10; thus, it is contemplated that selecteddistance 26 can substantially correspond to the longitudinal spacing between thebushing 68 and the proximal engagement surfaces 25 of the latch body. - Optionally, in an exemplary aspect, the outer surface of the
proximal end portion 14 of thelatch body 10 can have a threaded portion. In this aspect, the threaded portion of the outer surface of thelatch body 10 can extend from theproximal end 15 of the latch body along a portion of thelongitudinal length 12 of the latch body. Optionally, as shown inFigures 4-5 , it is contemplated that the distance by which the threaded portion of the outer surface of thelatch body 10 extends along thelongitudinal length 12 of the latch body can substantially correspond to selecteddistance 26. - In exemplary optional aspects, each
male protrusion 20 of the plurality of male protrusions can have abase portion 21a and anextension portion 21b. In these aspects, as shown inFigures 6-7B , it is contemplated that theextension portion 21b of eachmale protrusion 20 can extend inwardly toward longitudinal axis L relative to thebase portion 21a. It is further contemplated that theproximal engagement surface 25 of eachmale protrusion 20 can be defined by theextension portion 21b. In additional aspects, as shown inFigures 4-5 , thebase portion 21a of each male protrusion can comprise aproximal portion 29 that is positioned between theextension portion 21b and theproximal end 15 of thelatch body 10 relative to the longitudinal axis L of the latch body. - In yet another optional aspect, and with reference to
Figures 1-5 , eachprotrusion 20 of the plurality of male protrusions of thelatch body 10 can define (or cooperate with the inner surface of theport section 30 to define) adistal engagement surface 27. In one exemplary aspect, the distal engagement can be configured to abut thecheck valve element 40 upon movement of the check valve element toward theproximal end portion 14 of the latch body relative to the common longitudinal axis L of the latch body and thefluid control subassembly 60. In this aspect, as shown inFigure 4 , it is contemplated that thedistal engagement surface 27 can be inwardly sloped toward the longitudinal axis L of thelatch body 10 moving along thelongitudinal length 12 of the latch body from thedistal end 17 to theproximal end 15 of the latch body. Thus, it is contemplated that thelatch body 10 can define a seat for both thecheck valve element 40 and thefluid control subassembly 60, includingvalve member 64. - In another exemplary aspect, as shown in
Figure 5 , thedistal engagement surface 27 can be oriented substantially perpendicularly to the longitudinal axis L of the latch body. In this aspect, thedistal engagement surface 27 of eachmale protrusion 20 of the plurality of male protrusions can be configured to abut thespring 36 of thelatch body 10. - In a further aspect, the
latch body 10 can comprise a plurality ofchannels 28 extending radially outwardly from the longitudinal axis L of the latch body. In this aspect, it is contemplated that eachchannel 28 of the plurality of channels can span between the leading ends 22 of adjacentmale protrusions 20. It is further contemplated that the plurality ofchannels 28 of thelatch body 10 can be configured to permit fluid flow around thevalve member 64 of thefluid control subassembly 60 and thecheck valve element 40 relative to the common longitudinal axis L. In exemplary aspects, eachchannel 28 of the plurality of channels can optionally be substantially U-shaped. However, it is contemplated that eachchannel 28 of the plurality of channels can have any shape that preserves the functionality of thechannels 28 as described herein. It is further contemplated that at least onechannel 28 of the plurality of channels can optionally have a different geometric and/or angular profile from another channel of the plurality of channels. In exemplary aspects, the plurality of channels can be formed by a pattern of drilled holes. In other exemplary aspects, it is contemplated that the plurality of channels can be formed by two perpendicular milled paths, such as can be formed using a conventional round milling bit. - In one exemplary aspect, the plurality of
channels 28 can comprise four channels. However, it is contemplated that the plurality ofchannels 28 can comprise any number of channels that preserve the fluid flow characteristics of thelatch body 10 as described herein. Thus, for example and without limitation, it is contemplated that the plurality ofchannels 28 can comprise three, five, six, seven, eight, nine, ten, eleven, or twelve channels. - In use, it is contemplated that the larger the
channels 28 are, the less resistance will be provided to drilling fluid flow. However, it is also contemplated that thelatch body 10 can comprise sufficient material to maintain drilling loads and support spring loads. Optionally, it is contemplated that thechannels 28 can have a substantially symmetrical profile as measured from a plane bisecting thelatch body 10 through the longitudinal axis L of the latch body. However, in other aspects, it is contemplated that thechannels 28 can have an asymmetrical profile. - In exemplary aspects, the
hollow spindle 50 of thedrilling head assembly 100 can be operatively coupled to thechamber 32 of theport section 30 of thelatch body 10. In these aspects, it is contemplated that thehollow spindle 50 can be positioned in fluid communication with thechamber 32 of theport section 30 of thelatch body 10. In one aspect, thehollow spindle 50 can be configured to support thecheck valve element 40 in the blocking position. In this aspect, it is contemplated that this positioning of the check valve element 40 (supported between thehollow spindle 50 and housed within thechamber 32 of theport section 30 of the latch body 10) can permit fluid to flow completely through the spindle when the check valve element is in the open position. It is further contemplated that, when the latch body comprisesspring 36, the spring can bias thecheck valve element 40 against thehollow spindle 50 in the blocking position. - Optionally, in another aspect, the
distal end portion 16 of thelatch body 10 can further comprise anengagement section 38 positioned in fluid communication with thechamber 32 and configured for engagement with thehollow spindle 50. In this aspect, theengagement section 38 can be positioned between theport section 30 and thedistal end 17 of thelatch body 10 relative to longitudinal axis L (such that the engagement section defines a portion of central bore 18). It is contemplated that theengagement section 38 can have a threaded inner surface that is configured for complementary engagement with a threaded outer surface ofhollow spindle 50. However, it is understood that theengagement section 38 can comprise any known means for mechanical, axially aligned engagement. - In exemplary aspects, it is contemplated that the described
drilling head assembly 100 and/or latchbody 10 can provide means for confirming positioning of thelatch body 10 in a drilling position. In these aspects, the drilling position can correspond to (a) the landing of thelatch body 10 at the bottom and/or end of a drill hole and/or (b) the engagement between thelatch body 10 and a drill string. In one aspect, when thedrilling head assembly 100 and latchbody 10 are used in conjunction with a landing ring as is known in the art, it is contemplated that the means for confirming positioning of thelatch body 10 in a drilling position can comprise means for detecting engagement between the latch body and the landing ring and/or between an inner tube assembly and the landing ring. In another aspect, it is contemplated that the means for confirming positioning of thelatch body 10 in the drilling position can comprise means for detecting fluid flow and/or pressure changes within thelatch body 10. In a further aspect, when thehead assembly 100 comprises a plurality of rollers, one or more detent springs, and a plurality of latches as are conventionally known in the art, it is contemplated that the means for confirming positioning of thelatch body 10 in the drilling position can comprise means for rotating thehead assembly 100 such that sufficient centrifugal force is created to drive one or more rollers of the head assembly radially outwardly, overcome the loading of the one or more detent springs, and deploy the plurality of latches into a drilling position. It is contemplated that rotation of thehead assembly 100 in this manner can ensure drilling (latched) position of thelatch body 10 is achieved. In operation, it is further contemplated that, when thelatch body 10 is positioned in the drilling (latched) position, centrifugal force can drive the rollers into a locking coupling groove of thehead assembly 100 and allow underlying flats under each roller to slightly rotate, thereby wedging the rollers into a locking position and driving the head assembly in rotation with a drill string. - It is contemplated that, in some variations of the described
drilling head assembly 100, one or more of the various components of thelatch body 10 and/orfluid control subassembly 60 can be incorporated with a variety of other downhole or uphole tools and/or objects. - It is further contemplated that the described
drilling head assembly 100 and/or latchbody 10 can comprise one or more of the components and features disclosed inU.S. Patent No. 5,934,393 ,U.S. Patent No. 6,029,758 ,U.S. Patent No. 6,089,335 , andU.S. Patent Application Publication No. 2010/0012383 .
Claims (12)
- A latch body (10) for use in a drilling head assembly (100) having a fluid control subassembly (60) and a check valve element (40), the latch body (10) having a longitudinal axis, a longitudinal length (12), a proximal end portion (14), and a distal end portion (16), the latch body defining a central bore (18) extending along the longitudinal length (12) of the latch body (10) through the proximal and distal end portions of the latch body;
wherein the distal end portion (16) of the latch body (10) comprises a port section (30), the port section defining a chamber (32) in fluid communication with the central bore (18) of the latch body, and at least one port in fluid communication with the chamber (32), wherein the chamber of the port section (30) is configured to receive at least a portion of the check valve element (40), and
wherein the proximal end portion (14) of the latch body is configured to support the fluid control subassembly (60) of the drilling head assembly (100) in an operative position;
characterized in that the latch body comprises:a plurality of male protrusions (20) extending inwardly toward and spaced from the longitudinal axis of the latch body, each protrusion of the plurality of male protrusions having a leading end (22) spaced a selected distance from the longitudinal axis of the latch body;a plurality of channels (28) extending radially outwardly from the longitudinal axis of the latch body, each channel of the plurality of channels spanning between the leading ends (22) of adjacent male protrusions,wherein the chamber (32) of the port section (30) has an inner surface that is inwardly sloped relative to the longitudinal axis (12) of the latch body (10) moving from the proximal end portion (14) of the latch body (10) to the distal end portion (16) of the latch body (10) to promote movement of the check valve element (40) between a blocking position in which fluid flow through at least a portion of the chamber (32) is blocked and an open position in which fluid flow through the chamber is permitted, and wherein the latch body (10) further comprises a spring (36) at least partially received within the chamber of the port section (30), the spring (36) being configured to bias the check valve element (40) in the blocking position. - The latch body (10) of Claim 1, wherein the leading end (22) of each protrusion of the plurality of male protrusions (20) comprises a substantially flat edge surface (23).
- The latch body (10) of claim 1, wherein a distal portion of the inner surface of the chamber (32) of the port section (30) has a substantially frusto-conical profile.
- A drilling head assembly (100) comprising:a fluid control subassembly, a check valve element, a hollow spindle, and a latch body (10) according to claim 1;at least a portion of the check valve element of the drilling head assembly being positioned within the chamber (32) of the port section (30) of the latch body;the hollow spindle (50) operatively coupled to and in fluid communication with the chamber (32) of the port section (30) of the latch body;wherein the hollow spindle (50) is configured to support the check valve element (40) in the blocking position, and wherein the spring is configured to bias the check valve element (40) against the hollow spindle (50) in the blocking position.
- The drilling head assembly (100) of Claim 4, wherein the leading end (22) of each protrusion of the plurality of male protrusions (20) of the latch body (10) comprises a substantially flat edge surface (23).
- The drilling head assembly (100) of Claim 4, wherein the fluid control subassembly (60) comprises:a valve chamber (62) positioned in fluid communication with the central bore (18) of the latch body, the valve chamber (62) having a common longitudinal axis with the latch body (10);a valve member (64) positioned within the valve chamber (62) and configured for movement relative to the common longitudinal axis; anda spring (66) positioned within the valve chamber (62) such that the spring (66) abuts the proximal end portion (14) of the latch body and is biased against the valve member (64).
- The drilling head assembly (100) of Claim 6, wherein the fluid control subassembly (60) further comprises a bushing (68) mounted within the valve chamber (62) and axially surrounding at least a portion of the spring (66).
- The drilling head assembly (100) of Claim 6, wherein the plurality of channels (28) of the latch body (10) are configured to permit fluid flow around the valve member (64) of the fluid control subassembly (60) and the check valve element (40) relative to the common longitudinal axis.
- The drilling head assembly (100) of claim 7
wherein each protrusion of the plurality of male protrusions (20) of the latch body (10) defines a proximal engagement surface (25) oriented substantially perpendicularly to the common longitudinal axis of the latch body (10) and the valve chamber (62) of the fluid control subassembly (60), the proximal engagement surface (25) of each male protrusion of the plurality of male protrusions (20) being configured to abut the spring (66) of the fluid control subassembly (60). - The drilling head assembly (100) of Claim 9, wherein each protrusion of the plurality of male protrusions (20) of the latch body (10) further defines a distal engagement surface (27) configured to abut the check valve element (40) upon movement of the check valve element (40) toward the proximal end portion (14) of the latch body (10) relative to the common longitudinal axis of the latch body and the fluid control subassembly (60).
- The drilling head assembly (100) of claim 4, wherein a distal portion of the inner surface of the chamber (32) of the port section (30) of the latch body (10) has a substantially frusto-conical profile.
- The latch body (10) of claim 1 wherein each channel of the plurality of channels (28) is substantially U-shaped.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/US2012/052063 WO2014031120A1 (en) | 2012-08-23 | 2012-08-23 | Latch body components having multiple functions, and drilling head assembly incorporating same |
Publications (3)
Publication Number | Publication Date |
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EP2888432A1 EP2888432A1 (en) | 2015-07-01 |
EP2888432A4 EP2888432A4 (en) | 2016-06-01 |
EP2888432B1 true EP2888432B1 (en) | 2019-07-24 |
Family
ID=50150275
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP12883130.2A Active EP2888432B1 (en) | 2012-08-23 | 2012-08-23 | Latch body components having multiple functions, and drilling head assembly incorporating same |
Country Status (7)
Country | Link |
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EP (1) | EP2888432B1 (en) |
CN (1) | CN104520525B (en) |
AU (1) | AU2012388216B2 (en) |
BR (1) | BR112014033068A2 (en) |
CA (1) | CA2877113C (en) |
WO (1) | WO2014031120A1 (en) |
ZA (1) | ZA201500020B (en) |
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Publication number | Priority date | Publication date | Assignee | Title |
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US11242719B2 (en) | 2017-11-27 | 2022-02-08 | Chevron U.S.A. Inc. | Subterranean coring assemblies |
US10577879B2 (en) | 2017-11-27 | 2020-03-03 | Chevron U.S.A. Inc. | Subterranean coring assemblies |
CN113302376B (en) * | 2018-11-06 | 2024-02-23 | 坎里格机器人技术有限公司 | Lift for lifting tubular members of various sizes with independent articulation of certain jaws |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4800969A (en) | 1987-11-24 | 1989-01-31 | Longyear Company | Fast descent core barrel apparatus |
US5934393A (en) | 1997-02-19 | 1999-08-10 | Boart Longyear International Holdings, Inc. | Core barrel apparatus |
US6029758A (en) * | 1997-11-24 | 2000-02-29 | Boart Longyear International Holdings, Inc. | Retractable core barrel valving apparatus |
US6089335A (en) * | 1998-12-16 | 2000-07-18 | Boart Longyear International Holdings, Inc. | Positive latch core barrel apparatus |
EP2132395B1 (en) | 2007-03-03 | 2019-02-20 | Longyear TM, Inc. | High productivity core drilling system |
US8485280B2 (en) * | 2009-10-07 | 2013-07-16 | Longyear Tm, Inc. | Core drilling tools with retractably lockable driven latch mechanisms |
NO334083B1 (en) * | 2009-11-04 | 2013-12-09 | Devico As | Core drill head for drilling system |
CN103154422B (en) * | 2010-08-30 | 2015-11-25 | 阿特拉斯·科普柯加拿大有限公司 | The brill core tube head assembly that can reconfigure fast |
-
2012
- 2012-08-23 EP EP12883130.2A patent/EP2888432B1/en active Active
- 2012-08-23 BR BR112014033068A patent/BR112014033068A2/en not_active IP Right Cessation
- 2012-08-23 CN CN201280074418.6A patent/CN104520525B/en not_active Expired - Fee Related
- 2012-08-23 WO PCT/US2012/052063 patent/WO2014031120A1/en active Application Filing
- 2012-08-23 AU AU2012388216A patent/AU2012388216B2/en active Active
- 2012-08-23 CA CA2877113A patent/CA2877113C/en active Active
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2015
- 2015-01-05 ZA ZA2015/00020A patent/ZA201500020B/en unknown
Non-Patent Citations (1)
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None * |
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WO2014031120A1 (en) | 2014-02-27 |
AU2012388216B2 (en) | 2017-01-05 |
CA2877113C (en) | 2015-12-15 |
ZA201500020B (en) | 2016-10-26 |
EP2888432A1 (en) | 2015-07-01 |
EP2888432A4 (en) | 2016-06-01 |
AU2012388216A1 (en) | 2015-01-22 |
CA2877113A1 (en) | 2014-02-27 |
CN104520525A (en) | 2015-04-15 |
CN104520525B (en) | 2017-01-18 |
BR112014033068A2 (en) | 2017-06-27 |
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