EP2879525A1 - Ice dispensing and cleaning mechanism and process - Google Patents

Ice dispensing and cleaning mechanism and process

Info

Publication number
EP2879525A1
EP2879525A1 EP13826309.0A EP13826309A EP2879525A1 EP 2879525 A1 EP2879525 A1 EP 2879525A1 EP 13826309 A EP13826309 A EP 13826309A EP 2879525 A1 EP2879525 A1 EP 2879525A1
Authority
EP
European Patent Office
Prior art keywords
ice
hopper
cleaning
dispensing mechanism
maker
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP13826309.0A
Other languages
German (de)
French (fr)
Other versions
EP2879525A4 (en
Inventor
Vittal MURTHY
Jayateertha Malagi
A.R. Servesh
Matthew KAMPERT
Chris ZEMKO
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Cornelius Inc
Original Assignee
Cornelius Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Cornelius Inc filed Critical Cornelius Inc
Priority claimed from PCT/US2013/053243 external-priority patent/WO2014022677A1/en
Publication of EP2879525A1 publication Critical patent/EP2879525A1/en
Publication of EP2879525A4 publication Critical patent/EP2879525A4/en
Withdrawn legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67DDISPENSING, DELIVERING OR TRANSFERRING LIQUIDS, NOT OTHERWISE PROVIDED FOR
    • B67D1/00Apparatus or devices for dispensing beverages on draught
    • B67D1/07Cleaning beverage-dispensing apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/08Cleaning containers, e.g. tanks
    • B08B9/093Cleaning containers, e.g. tanks by the force of jets or sprays
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2/00Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/08Cleaning containers, e.g. tanks
    • B08B9/093Cleaning containers, e.g. tanks by the force of jets or sprays
    • B08B9/0936Cleaning containers, e.g. tanks by the force of jets or sprays using rotating jets
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25CPRODUCING, WORKING OR HANDLING ICE
    • F25C5/00Working or handling ice
    • F25C5/18Storing ice
    • F25C5/182Ice bins therefor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25CPRODUCING, WORKING OR HANDLING ICE
    • F25C5/00Working or handling ice
    • F25C5/20Distributing ice
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B17/00Systems involving the use of models or simulators of said systems
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25CPRODUCING, WORKING OR HANDLING ICE
    • F25C2400/00Auxiliary features or devices for producing, working or handling ice
    • F25C2400/12Means for sanitation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D2400/00General features of, or devices for refrigerators, cold rooms, ice-boxes, or for cooling or freezing apparatus not covered by any other subclass
    • F25D2400/36Visual displays

Definitions

  • the invention relates to ice dispensing machines and cleaning systems for cleaning ice dispensing machines.
  • Ice dispensing machines may generate contaminants such as scale and hard water deposits when operating for a long-term duration. Additionally, ice dispensing machines may receive contaminants from an exterior environment such as bacterial or other such contaminants including dust, dirt, and other forms of contamination. Therefore, ice dispensing machines should be cleaned and sanitized at various periodic intervals to assure the quality of ice being produced as well as provide smooth operation of the ice dispensing machine.
  • ice dispensing machines may be cleaned and sanitized manually requiring disassembly of various portions of the ice dispensing mechanism. Oftentimes personnel may be required to utilize ladders, disassemble various of the external panels, or require physical ingress into the ice dispensing mechanism such as in the hopper or ice maker portions of such a mechanism.
  • an ice dispensing mechanism that includes a cleaning system that is semi or fully automated and cleans and sanitizes various portions of an ice dispensing mechanism including the ice maker and ice hopper portions of such an assembly.
  • a cleaning system that cleans in place without the requirements for complicated manual operations.
  • Such an automated system may require cleaning of the ice dispensing apparatus at predetermined intervals such that cleanliness and sanitation of the ice dispensing apparatus is maintained.
  • an ice dispensing system that includes an ice hopper structure including a plurality of walls having inner surfaces that define an inner volume storing ice therein.
  • the ice hopper may include a drain.
  • a cleaning structure is coupled to the ice hopper structure.
  • the cleaning structure includes a pump linked to a spray mechanism positioned within the inner volume of the ice hopper structure. The spray mechanism disperses a liquid on an inner surface of the ice hopper structure during a cleaning cycle of the ice dispensing mechanism.
  • an ice dispensing system that includes a water source connected to an ice maker structure.
  • An ice hopper is connected to the ice maker structure.
  • the ice hopper includes a plurality of walls having inner surfaces that define an inner volume storing ice therein.
  • An automated cleaning structure is coupled to the ice maker and ice hopper structures.
  • the automated cleaning structure includes a computer controller and a user interface.
  • the automated cleaning structure includes a pump linked to a spray mechanism positioned within the inner volume of the ice hopper. The spray mechanism disperses a liquid on an inner surface of the ice hopper structure during a cleaning cycle of the ice dispensing mechanism.
  • a method of cleaning an ice dispensing system that includes the steps of: providing a water source connected to an ice maker structure; providing an ice hopper structure connected to the ice maker structure, the ice hopper structure including a plurality of walls having inner surfaces that define an inner volume storing ice therein; providing an automated cleaning structure coupled to the ice maker and ice hopper, the automated cleaning structure having a computer controller and a user interface, the automated cleaning structure including a pump linked to a spray mechanism positioned within the inner volume of the ice hopper; removing ice from the ice hopper; running a cleaning and descaling cycle wherein descaling and cleaning solution is introduced into the ice hopper and ice maker; running a sanitizing cycle wherein sanitizing solution is introduced into the ice hopper and ice maker; running a rinsing cycle wherein potable water is introduced into the ice hopper and ice maker wherein the spray mechanism disperses the descal
  • Figure 1 is a schematic representation of an ice dispensing system including a cleaning structure
  • Figure 2 is a schematic representation of an ice dispensing system including a cleaning structure
  • Figure 3 is a graphic representation of a user interface
  • Figures 4A-H are structural configurations of the spray mechanism
  • Figures 5A-B are perspective views of lids that fit over a top opening of the ice hopper;
  • Figure 6 is a partial view of an ice hopper including an ice dispense structure having a funnel attached thereon directing liquid from the cleaning operation;
  • Figure 7 is a schematic representation of an ice dispensing mechanism including a cleaning structure attached as a kit to the ice dispensing system;
  • Figure 8 is a schematic representation of an ice dispensing mechanism including a cold plate.
  • the ice dispensing system 10 includes an ice hopper structure 16 including a plurality of walls 18 having inner surfaces 20 that define an inner volume 22 storing ice therein.
  • the ice hopper 16 may include a drain 24.
  • a cleaning structure 26 is coupled to the ice hopper structure 16.
  • the cleaning structure 16 includes a pump 32 linked to a spray mechanism 34 positioned within the inner volume 22 of the ice hopper structure 16.
  • the spray mechanism 34 disperses a liquid on an inner surface 20 of the ice hopper structure 16 during a cleaning cycle of the ice dispensing mechanism.
  • ice dispensing mechanisms 10 may include the cleaning structure 26 as described above.
  • an ice hopper structure 16 may be linked or connected to an ice maker structure 14, as will be described in more detail below.
  • the ice hopper 16 may be manually filled with ice from an ice source.
  • the ice hopper structure 16 may include a cold plate structure 13 as shown in Figure 8.
  • FIG. 1 and 2 there are shown schematic representations of an ice dispensing system 10.
  • the ice dispensing mechanism or system 10 includes a water source 12 that is connected to an ice maker structure 14.
  • An ice hopper structure 16 is connected to the ice maker structure 14.
  • the ice hopper structure 16 as best shown in Figures 4A-H includes a plurality of walls 18 having inner surfaces 20 that define an inner volume 22 for storing ice therein.
  • the ice hopper 16 includes a drain 24.
  • An automated cleaning structure 26 is coupled to the ice maker and ice hopper structures 14, 16.
  • the automated cleaning structure 26 includes a computer controller 28 and a user interface 30.
  • the automated cleaning structure 26 includes a pump 32 linked to a spray mechanism 34 that is positioned within the inner volume 22 of the ice hopper 16.
  • the spray mechanism 34 disperses a liquid on inner surfaces 20 of the ice hopper structure 16 during a cleaning cycle of the ice dispensing mechanism 10.
  • Various user interfaces 30 may be utilized by the automated cleaning structure including touch screens, buttons, toggles, or other mechanisms utilized for controlling and inputting various information associated with the computer controller 28. In the depicted embodiment of Figure 3, the interface may include a display and touch screen.
  • the ice dispensing system 10 includes various valves 36 and tubing or lines 38 coupling the various components.
  • the ice dispensing system 10 includes a one way check valve 37 positioned between the water source 12 and the ice maker 14. Another one way check valve 37 may be positioned between a source of cleaning solution 40 and the ice maker 14 and ice hopper 16.
  • the automated cleaning structure 26 includes an external source of a cleaning liquid 40 that is connected to the pump 32. The pump 32 is in turn connected to a one way check valve 37 positioned between the pump 32 and the ice hopper 16 and ice maker 14 structures.
  • a pressure sensor 21 may be linked to the ice dispensing system 10 to verify a pressure of the cleaning solutions or liquids as well as water within the ice dispensing system 10.
  • the pressure sensor 21 may be connected with the computer controller 28 to monitor pressures within the system.
  • Various other valves including an ice float valve 42 connected to an ice float mechanism 43, an ice hopper nozzle valve 44, and ice float drain valves 46 may be included for supplying water to various of the structures as well as to drain various liquids from the ice dispensing system 10.
  • the ice dispensing mechanism 10 may include additional beverage dispensing subsystems 48 coupled to the ice dispensing mechanism 10 and connected to the automated cleaning structure 26.
  • the additional beverage subsystem 48 may include a blending station 50 having blender valves 51, ingredient valves 53, and ice hopper valves 44 connected to the ice hopper 16.
  • the spray mechanism 34 may include a rotating spray nozzle 52.
  • the spray mechanism 34 may include at least two spray nozzles 52 that are attached to the inner surfaces 20 of the ice hopper 16, as best shown in Figure 4C.
  • Various spray patterns may be provided by the rotating spray nozzle 52 or at least two spray nozzles 52 attached to the inner surfaces 20 by forming perforated holes within the spray mechanism 34 at desired angles to achieve a coverage of the inner surface of the ice hopper 16.
  • the spray mechanism 34 may include at least one perforated pipe 54 positioned on an inner surface 20 of the ice hopper 16.
  • the perforated pipe 54 may include holes or slits formed at various angles and positions to achieve a desired spray pattern.
  • the at least one perforated pipe 54 may include a pipe 54 attached about a circumference of the inner surfaces 20 of the ice hopper 16, as shown in Figure 4D.
  • the at least one perforated pipe 54 may include two perforated pipes 54 attached to the inner surfaces 20 on opposing portions of the ice hopper 16. Again, various holes or slits may be formed at desired positions and angles to achieve a desired spray pattern, as shown in Figure 4E.
  • the spray mechanism 34 may include a second cover 56 attached to a lid 58.
  • the secondary cover 56 may include perforations formed therein in various patterns to achieve a desired spray pattern as shown in Figure 4F.
  • the spray mechanism 34 may include opposing pipes 60 positioned adjacent the inner surface 20 of the ice hopper 20, as best shown in Figure 4G.
  • liquid exiting the opposing pipes 60 spirals about the inner surfaces 20 of the ice hopper 20 contacting the surfaces with a liquid.
  • a spray mechanism 34 that includes a rotating arm structure 62 attached to an inner surface 20 of the ice hopper 16.
  • the rotating arm 62 may include perforations formed therein to achieve various spray patterns within the inner volume. It should be realized that the rotating arm structure 62 may be attached to various of the inner surfaces with the rotating arm structure attached to a bottom of the inner volume as shown in Figure 4H.
  • a lid 58 that may be positioned over a top opening of the ice hopper 16.
  • the lid 58 includes a bottom surface 64 that has a profile lip 66 extending therefrom in a direction corresponding to the inner volume of the ice hopper 16 when installed.
  • the profile lip 66 may be positioned to contact the inner surfaces 20 of the plurality of walls 18 of the ice hopper 16 forming a liquid- tight seal between the lid 58 and the ice hopper structure 16. In this manner, various gaskets or seals are not needed by the lid 58.
  • the spray mechanism 34 may be connected to the lid 58 or supported from the lid 58 as shown in the figures.
  • the lid 58 may include latches 59 for coupling to the ice hopper 16.
  • the computer controller 28 of the automated cleaning structure 26 includes a lock out logic in the computer program such that a user must run a cleaning cycle at a predetermined interval or ice will not be dispensed from an ice dispensing mechanism 10.
  • the user interface 30 may display a time to the predetermined interval for the next cleaning cycle. In this manner, compliance with a predetermined cleaning and sanitation regimen is controlled directly by the computer controller 28 associated with the ice dispensing mechanism 10.
  • the ice dispensing mechanism 10 may include an automated cleaning structure that is an integrated subcomponent of the ice dispensing mechanism 10.
  • the ice dispensing mechanism 10 may be built with the components of the automated cleaning structure 26 directly attached to or otherwise connected or integrated with the ice dispensing mechanism 10.
  • the automated cleaning structure 26 may be an add-on kit that can be mated to an ice dispensing mechanism 10. In this manner, various ice dispensing mechanisms can be retrofitted or connected with a cleaning structure 26 with the addition of various connections including tubing or valves to allow for the various connections of components.
  • a method of cleaning an ice dispensing system includes the steps of: providing a water source 12 connected to an ice maker structure 14; providing an ice hopper structure 16 connected to the ice maker structure 14, the ice hopper structure 16 including a plurality of walls 18 having inner surfaces 20 that define an inner volume 22 storing ice therein, the ice hopper 16 including a drain 24; providing an automated cleaning structure 26 coupled to the ice maker and ice hopper structures 14, 16, the automated cleaning structure 26 having a computer controller 28 and a user interface 30, the automated cleaning structure 26 including a pump 32 linked to a spray mechanism 34 positioned within the inner volume 22 of the ice hopper 16; removing ice from the ice hopper 16; running a cleaning and descaling cycle wherein descaling and cleaning solution is introduced into the ice hopper 16 and ice maker 14; running a sanitizing cycle wherein sanitizing solution is introduced into the ice hopper 16 and ice maker 14; running a rinsing cycle
  • the method may include the step of positioning a funnel structure 70 about an ice dispense nozzle 73 for directing liquid from the cleaning cycle to a drain 24, as best shown in Figure 6.
  • the step of running a cleaning and descaling cycle may include the steps of: preparing a cleaning and descaling solution in an exterior vessel 40; positioning a sanitary tube 72 into the vessel 40 with the sanitary tube 72 connected to the pump 32; actuating a cycle start of the user interface 30; draining water from the ice maker 14; introducing cleaning and descaling solution into the ice maker 14 and maintaining the solution in position for a predetermined time; spraying cleaning and descaling solution on the inner surfaces 20 of the ice hopper 16; forming ice from the cleaning and descaling solution in the ice maker 14; discarding the ice from the ice maker 14; and draining the cleaning and descaling solution from the ice maker 14 and ice hopper 16.
  • the step of running a sanitizing cycle may include the steps of: preparing a sanitizing solution in an exterior vessel 40; positioning a sanitary tube 72 into the vessel 40 with the sanitary tube connected to a pump 32; introducing sanitizing solution into the ice maker 14 and maintaining the sanitizing solution in position for a predetermined time; spraying sanitizing solution on the inner surfaces 20 of the ice hopper 16; forming ice from the sanitizing solution in the ice maker 14; discarding the ice from the ice maker 14; and draining the sanitizing solution from the ice maker 14 and ice hopper 16.
  • the step of air drying the ice hopper 16 may be performed following the step of running a sanitizing cycle.
  • the step of running a rinsing cycle may include the steps of: preparing a source of potable water in an exterior vessel 40; positioning a sanitary tube 72 into the vessel 40 with the sanitary tube 72 connected to a pump 32; introducing potable water into the ice maker 14 and maintaining the potable water in position for a predetermined time; spraying potable water on the inner surfaces 20 of the ice hopper 16; forming ice from the potable water in the ice maker 14; discarding the ice from the ice maker 14; and draining the potable water from the ice maker 14 and ice hopper 16.
  • the step of running a dry cycle following the step of rinsing may be performed.
  • the step of performing a dry cycle may include removing a sanitary tube 72 from the vessel 40 and providing a source of air to the pump, such that the pump forces air through the ice hopper 16, ice maker 14, and automated cleaning structure 26 flushing liquid from the ice dispensing system 10.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Health & Medical Sciences (AREA)
  • Automation & Control Theory (AREA)
  • General Physics & Mathematics (AREA)
  • Epidemiology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Production, Working, Storing, Or Distribution Of Ice (AREA)

Abstract

An ice dispensing system includes an ice hopper structure including a plurality of walls having inner surfaces that define an inner volume storing ice therein. The ice hopper may include a drain. A cleaning structure is coupled to the ice hopper structure. The cleaning structure includes a pump linked to a spray mechanism positioned within the inner volume of the ice hopper structure. The spray mechanism disperses a liquid on an inner surface of the ice hopper structure during a cleaning cycle of the ice dispensing mechanism.

Description

ICE DISPENSING AND CLEANING MECHANISM AND PROCESS
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] This application claims priority of U.S. Provisional Application 61/678,194 filed August 1, 2012, the contents of which are incorporated herein by reference. FIELD OF THE INVENTION
[0002] The invention relates to ice dispensing machines and cleaning systems for cleaning ice dispensing machines.
BACKGROUND OF THE INVENTION
[0003] Ice dispensing machines may generate contaminants such as scale and hard water deposits when operating for a long-term duration. Additionally, ice dispensing machines may receive contaminants from an exterior environment such as bacterial or other such contaminants including dust, dirt, and other forms of contamination. Therefore, ice dispensing machines should be cleaned and sanitized at various periodic intervals to assure the quality of ice being produced as well as provide smooth operation of the ice dispensing machine.
[0004] Generally, ice dispensing machines may be cleaned and sanitized manually requiring disassembly of various portions of the ice dispensing mechanism. Oftentimes personnel may be required to utilize ladders, disassemble various of the external panels, or require physical ingress into the ice dispensing mechanism such as in the hopper or ice maker portions of such a mechanism.
[0005] There is therefore a need in the art for an ice dispensing mechanism that includes a cleaning system that is semi or fully automated and cleans and sanitizes various portions of an ice dispensing mechanism including the ice maker and ice hopper portions of such an assembly. There is also a need in the art for a cleaning system that cleans in place without the requirements for complicated manual operations. There is also a need in the art for such an automated system that may require cleaning of the ice dispensing apparatus at predetermined intervals such that cleanliness and sanitation of the ice dispensing apparatus is maintained.
SUMMARY OF THE INVENTION
[0006] In one aspect, there is disclosed an ice dispensing system that includes an ice hopper structure including a plurality of walls having inner surfaces that define an inner volume storing ice therein. The ice hopper may include a drain. A cleaning structure is coupled to the ice hopper structure. The cleaning structure includes a pump linked to a spray mechanism positioned within the inner volume of the ice hopper structure. The spray mechanism disperses a liquid on an inner surface of the ice hopper structure during a cleaning cycle of the ice dispensing mechanism.
[0007] In one aspect, there is disclosed an ice dispensing system that includes a water source connected to an ice maker structure. An ice hopper is connected to the ice maker structure. The ice hopper includes a plurality of walls having inner surfaces that define an inner volume storing ice therein. An automated cleaning structure is coupled to the ice maker and ice hopper structures. The automated cleaning structure includes a computer controller and a user interface. The automated cleaning structure includes a pump linked to a spray mechanism positioned within the inner volume of the ice hopper. The spray mechanism disperses a liquid on an inner surface of the ice hopper structure during a cleaning cycle of the ice dispensing mechanism.
[0008] In a further aspect, there is disclosed a method of cleaning an ice dispensing system that includes the steps of: providing a water source connected to an ice maker structure; providing an ice hopper structure connected to the ice maker structure, the ice hopper structure including a plurality of walls having inner surfaces that define an inner volume storing ice therein; providing an automated cleaning structure coupled to the ice maker and ice hopper, the automated cleaning structure having a computer controller and a user interface, the automated cleaning structure including a pump linked to a spray mechanism positioned within the inner volume of the ice hopper; removing ice from the ice hopper; running a cleaning and descaling cycle wherein descaling and cleaning solution is introduced into the ice hopper and ice maker; running a sanitizing cycle wherein sanitizing solution is introduced into the ice hopper and ice maker; running a rinsing cycle wherein potable water is introduced into the ice hopper and ice maker wherein the spray mechanism disperses the descaling and cleaning solution, sanitizing solution, and potable water on an inner surface of the ice hopper structure during a cleaning cycle of the ice dispensing mechanism. BRIEF DESCRIPTION OF THE DRAWINGS
[0009] Figure 1 is a schematic representation of an ice dispensing system including a cleaning structure;
[0010] Figure 2 is a schematic representation of an ice dispensing system including a cleaning structure;
[0011] Figure 3 is a graphic representation of a user interface;
[0012] Figures 4A-H are structural configurations of the spray mechanism;
[0013] Figures 5A-B are perspective views of lids that fit over a top opening of the ice hopper; [0014] Figure 6 is a partial view of an ice hopper including an ice dispense structure having a funnel attached thereon directing liquid from the cleaning operation;
[0015] Figure 7 is a schematic representation of an ice dispensing mechanism including a cleaning structure attached as a kit to the ice dispensing system;
[0016] Figure 8 is a schematic representation of an ice dispensing mechanism including a cold plate.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0017] Referring to the Figures, there is shown embodiments of an ice dispensing system 10. The ice dispensing system 10 includes an ice hopper structure 16 including a plurality of walls 18 having inner surfaces 20 that define an inner volume 22 storing ice therein. The ice hopper 16 may include a drain 24. A cleaning structure 26 is coupled to the ice hopper structure 16. The cleaning structure 16 includes a pump 32 linked to a spray mechanism 34 positioned within the inner volume 22 of the ice hopper structure 16. The spray mechanism 34 disperses a liquid on an inner surface 20 of the ice hopper structure 16 during a cleaning cycle of the ice dispensing mechanism. In one aspect, there may be provided a user interface to actuate the pump 32.
[0018] It should be realized that various types of ice dispensing mechanisms 10 may include the cleaning structure 26 as described above. For example, an ice hopper structure 16 may be linked or connected to an ice maker structure 14, as will be described in more detail below. Alternatively, the ice hopper 16 may be manually filled with ice from an ice source. Additionally, the ice hopper structure 16 may include a cold plate structure 13 as shown in Figure 8.
[0019] Referring to Figures 1 and 2, there are shown schematic representations of an ice dispensing system 10. The ice dispensing mechanism or system 10 includes a water source 12 that is connected to an ice maker structure 14. An ice hopper structure 16 is connected to the ice maker structure 14. The ice hopper structure 16 as best shown in Figures 4A-H includes a plurality of walls 18 having inner surfaces 20 that define an inner volume 22 for storing ice therein. In one aspect, the ice hopper 16 includes a drain 24.
[0020] An automated cleaning structure 26 is coupled to the ice maker and ice hopper structures 14, 16. The automated cleaning structure 26 includes a computer controller 28 and a user interface 30. The automated cleaning structure 26 includes a pump 32 linked to a spray mechanism 34 that is positioned within the inner volume 22 of the ice hopper 16. The spray mechanism 34 disperses a liquid on inner surfaces 20 of the ice hopper structure 16 during a cleaning cycle of the ice dispensing mechanism 10. [0021] Various user interfaces 30 may be utilized by the automated cleaning structure including touch screens, buttons, toggles, or other mechanisms utilized for controlling and inputting various information associated with the computer controller 28. In the depicted embodiment of Figure 3, the interface may include a display and touch screen.
[0022] In one aspect, the ice dispensing system 10 includes various valves 36 and tubing or lines 38 coupling the various components. In one aspect, the ice dispensing system 10 includes a one way check valve 37 positioned between the water source 12 and the ice maker 14. Another one way check valve 37 may be positioned between a source of cleaning solution 40 and the ice maker 14 and ice hopper 16. In one aspect, the automated cleaning structure 26 includes an external source of a cleaning liquid 40 that is connected to the pump 32. The pump 32 is in turn connected to a one way check valve 37 positioned between the pump 32 and the ice hopper 16 and ice maker 14 structures. In one aspect, a pressure sensor 21 may be linked to the ice dispensing system 10 to verify a pressure of the cleaning solutions or liquids as well as water within the ice dispensing system 10. The pressure sensor 21may be connected with the computer controller 28 to monitor pressures within the system.
[0023] Various other valves including an ice float valve 42 connected to an ice float mechanism 43, an ice hopper nozzle valve 44, and ice float drain valves 46 may be included for supplying water to various of the structures as well as to drain various liquids from the ice dispensing system 10.
[0024] In one aspect, the ice dispensing mechanism 10 may include additional beverage dispensing subsystems 48 coupled to the ice dispensing mechanism 10 and connected to the automated cleaning structure 26. In one aspect, as best shown in Figure 1, the additional beverage subsystem 48 may include a blending station 50 having blender valves 51, ingredient valves 53, and ice hopper valves 44 connected to the ice hopper 16.
[0025] Referring to Figures 4A-H, there are shown structures of the spray mechanism 34 for dispersing a liquid on inner surfaces 20 of the ice hopper structure 16 during a cleaning cycle of the ice dispensing mechanism 10. In one aspect, as best shown in Figures 4A and B, the spray mechanism 34 may include a rotating spray nozzle 52. In another aspect, the spray mechanism 34 may include at least two spray nozzles 52 that are attached to the inner surfaces 20 of the ice hopper 16, as best shown in Figure 4C. Various spray patterns may be provided by the rotating spray nozzle 52 or at least two spray nozzles 52 attached to the inner surfaces 20 by forming perforated holes within the spray mechanism 34 at desired angles to achieve a coverage of the inner surface of the ice hopper 16. [0026] In another aspect, the spray mechanism 34 may include at least one perforated pipe 54 positioned on an inner surface 20 of the ice hopper 16. Again, the perforated pipe 54 may include holes or slits formed at various angles and positions to achieve a desired spray pattern. The at least one perforated pipe 54 may include a pipe 54 attached about a circumference of the inner surfaces 20 of the ice hopper 16, as shown in Figure 4D. Alternatively, the at least one perforated pipe 54 may include two perforated pipes 54 attached to the inner surfaces 20 on opposing portions of the ice hopper 16. Again, various holes or slits may be formed at desired positions and angles to achieve a desired spray pattern, as shown in Figure 4E.
[0027] The spray mechanism 34 may include a second cover 56 attached to a lid 58. The secondary cover 56 may include perforations formed therein in various patterns to achieve a desired spray pattern as shown in Figure 4F.
[0028] The spray mechanism 34 may include opposing pipes 60 positioned adjacent the inner surface 20 of the ice hopper 20, as best shown in Figure 4G. In one aspect, liquid exiting the opposing pipes 60 spirals about the inner surfaces 20 of the ice hopper 20 contacting the surfaces with a liquid.
[0029] Referring to Figure 4H, there is shown an embodiment of a spray mechanism 34 that includes a rotating arm structure 62 attached to an inner surface 20 of the ice hopper 16. In one aspect, the rotating arm 62 may include perforations formed therein to achieve various spray patterns within the inner volume. It should be realized that the rotating arm structure 62 may be attached to various of the inner surfaces with the rotating arm structure attached to a bottom of the inner volume as shown in Figure 4H.
[0030] Referring to Figures 5A-B, there is shown a lid 58 that may be positioned over a top opening of the ice hopper 16. In one aspect, the lid 58 includes a bottom surface 64 that has a profile lip 66 extending therefrom in a direction corresponding to the inner volume of the ice hopper 16 when installed. The profile lip 66 may be positioned to contact the inner surfaces 20 of the plurality of walls 18 of the ice hopper 16 forming a liquid- tight seal between the lid 58 and the ice hopper structure 16. In this manner, various gaskets or seals are not needed by the lid 58. In one aspect, the spray mechanism 34 may be connected to the lid 58 or supported from the lid 58 as shown in the figures. In another aspect, the lid 58 may include latches 59 for coupling to the ice hopper 16.
[0031] In one aspect, the computer controller 28 of the automated cleaning structure 26 includes a lock out logic in the computer program such that a user must run a cleaning cycle at a predetermined interval or ice will not be dispensed from an ice dispensing mechanism 10. In one aspect, the user interface 30 may display a time to the predetermined interval for the next cleaning cycle. In this manner, compliance with a predetermined cleaning and sanitation regimen is controlled directly by the computer controller 28 associated with the ice dispensing mechanism 10.
[0032] In one aspect, the ice dispensing mechanism 10 may include an automated cleaning structure that is an integrated subcomponent of the ice dispensing mechanism 10. In other words, the ice dispensing mechanism 10 may be built with the components of the automated cleaning structure 26 directly attached to or otherwise connected or integrated with the ice dispensing mechanism 10. Alternatively, as best shown in Figure 7, the automated cleaning structure 26 may be an add-on kit that can be mated to an ice dispensing mechanism 10. In this manner, various ice dispensing mechanisms can be retrofitted or connected with a cleaning structure 26 with the addition of various connections including tubing or valves to allow for the various connections of components.
[0033] A method of cleaning an ice dispensing system is also provided. The method includes the steps of: providing a water source 12 connected to an ice maker structure 14; providing an ice hopper structure 16 connected to the ice maker structure 14, the ice hopper structure 16 including a plurality of walls 18 having inner surfaces 20 that define an inner volume 22 storing ice therein, the ice hopper 16 including a drain 24; providing an automated cleaning structure 26 coupled to the ice maker and ice hopper structures 14, 16, the automated cleaning structure 26 having a computer controller 28 and a user interface 30, the automated cleaning structure 26 including a pump 32 linked to a spray mechanism 34 positioned within the inner volume 22 of the ice hopper 16; removing ice from the ice hopper 16; running a cleaning and descaling cycle wherein descaling and cleaning solution is introduced into the ice hopper 16 and ice maker 14; running a sanitizing cycle wherein sanitizing solution is introduced into the ice hopper 16 and ice maker 14; running a rinsing cycle wherein potable water is introduced into the ice hopper 16 and ice maker 14 wherein the spray mechanism 34 disperses the descaling and cleaning solution, sanitizing solution, and potable water on an inner surface 20 of the ice hopper structure 16 during a cleaning cycle of the ice dispensing mechanism.
[0034] In one aspect, the method may include the step of positioning a funnel structure 70 about an ice dispense nozzle 73 for directing liquid from the cleaning cycle to a drain 24, as best shown in Figure 6.
[0035] In one aspect, the step of running a cleaning and descaling cycle may include the steps of: preparing a cleaning and descaling solution in an exterior vessel 40; positioning a sanitary tube 72 into the vessel 40 with the sanitary tube 72 connected to the pump 32; actuating a cycle start of the user interface 30; draining water from the ice maker 14; introducing cleaning and descaling solution into the ice maker 14 and maintaining the solution in position for a predetermined time; spraying cleaning and descaling solution on the inner surfaces 20 of the ice hopper 16; forming ice from the cleaning and descaling solution in the ice maker 14; discarding the ice from the ice maker 14; and draining the cleaning and descaling solution from the ice maker 14 and ice hopper 16.
[0036] In one aspect, the step of running a sanitizing cycle may include the steps of: preparing a sanitizing solution in an exterior vessel 40; positioning a sanitary tube 72 into the vessel 40 with the sanitary tube connected to a pump 32; introducing sanitizing solution into the ice maker 14 and maintaining the sanitizing solution in position for a predetermined time; spraying sanitizing solution on the inner surfaces 20 of the ice hopper 16; forming ice from the sanitizing solution in the ice maker 14; discarding the ice from the ice maker 14; and draining the sanitizing solution from the ice maker 14 and ice hopper 16. In one aspect, the step of air drying the ice hopper 16 may be performed following the step of running a sanitizing cycle.
[0037] In one aspect, the step of running a rinsing cycle may include the steps of: preparing a source of potable water in an exterior vessel 40; positioning a sanitary tube 72 into the vessel 40 with the sanitary tube 72 connected to a pump 32; introducing potable water into the ice maker 14 and maintaining the potable water in position for a predetermined time; spraying potable water on the inner surfaces 20 of the ice hopper 16; forming ice from the potable water in the ice maker 14; discarding the ice from the ice maker 14; and draining the potable water from the ice maker 14 and ice hopper 16. In one aspect, the step of running a dry cycle following the step of rinsing may be performed. In one aspect, the step of performing a dry cycle may include removing a sanitary tube 72 from the vessel 40 and providing a source of air to the pump, such that the pump forces air through the ice hopper 16, ice maker 14, and automated cleaning structure 26 flushing liquid from the ice dispensing system 10.
[0038] The invention has been described in an illustrative manner. It is to be understood that the terminology which has been used is intended to be in the nature of words of description rather than limitation. Many modifications and variations of the invention are possible in light of the above teachings. Therefore, within the scope of the appended claims, the invention may be practiced other than as specifically described.

Claims

1. An ice dispensing system comprising:
an ice hopper structure, the ice hopper structure including a plurality of walls having inner surfaces that define an inner volume storing ice therein, the ice hopper including a drain;
a cleaning structure coupled to the ice hopper structure, the cleaning structure having a a user interface, the cleaning structure including a pump linked to a spray mechanism positioned within the inner volume of the ice hopper, the spray mechanism dispersing a liquid on an inner surface of the ice hopper structure during a cleaning cycle of the ice dispensing mechanism.
2. The ice dispensing mechanism of claim 1 wherein the cleaning structure includes an external source of a cleaning liquid connected to the pump, the pump connected to a one way check valve positioned between the pump and the ice hopper.
3. The ice dispensing mechanism of claim 1 wherein the ice hopper structure includes a lid positioned over a top opening of the ice hopper, the lid including a bottom surface, the bottom surface including a profiled lip extending therefrom in a direction corresponding to the inner volume of the ice hopper when installed, the profiled lip positioned to contact the inner surfaces of the plurality of walls of the ice hopper forming a liquid tight seal between the lid and the ice hopper structure.
4. The ice dispensing mechanism of claim 3 wherein the spray mechanism is connected to the lid.
5. The ice dispensing mechanism of claim 1 wherein the spray mechanism includes a rotating spray nozzle.
6. The ice dispensing mechanism of claim 1 wherein the spray mechanism includes at least two spray nozzles attached to the inner surfaces of the ice hopper.
7. The ice dispensing mechanism of claim 1 wherein the spray mechanism includes at least one perforated pipe positioned on the inner surface of the ice hopper.
8. The ice dispensing mechanism of claim 7 wherein the spray mechanism includes two perforated pipes attached to the inner surfaces of the ice hopper.
9. The ice dispensing mechanism of claim 7 wherein the spray mechanism includes a perforated pipe attached about a circumference of the inner surfaces of the ice hopper.
10. The ice dispensing mechanism of claim 3 wherein the spray mechanism includes a secondary cover attached to the lid, the secondary cover including perforations formed therein.
11. The ice dispensing mechanism of claim 1 wherein the spray mechanism includes opposing pipes positioned adjacent the inner surface of the ice hopper, liquid exiting the opposing pipes spiraling about the inner surfaces of the ice hopper.
12. The ice dispensing mechanism of claim 1 wherein the spray mechanism includes a rotating arm structure attached to an inner surface of the ice hopper, the rotating arm having perforations formed therein.
13. An ice dispensing system comprising:
a water source connected to an ice maker structure;
an ice hopper structure connected to the ice maker structure, the ice hopper structure including a plurality of walls having inner surfaces that define an inner volume storing ice therein, the ice hopper including a drain;
an automated cleaning structure coupled to the ice maker and ice hopper structures, the automated cleaning structure having a computer controller and a user interface, the automated cleaning structure including a pump linked to a spray mechanism positioned within the inner volume of the ice hopper, the spray mechanism dispersing a liquid on an inner surface of the ice hopper structure during a cleaning cycle of the ice dispensing mechanism.
14. The ice dispensing mechanism of claim 13 wherein the ice dispensing system includes a one way check valve positioned between the water source and ice maker.
15. The ice dispensing mechanism of claim 13 wherein the automated cleaning structure includes an external source of a cleaning liquid connected to the pump, the pump connected to a one way check valve positioned between the pump and the ice hopper and ice maker structures.
16. The ice dispensing mechanism of claim 13 wherein the spray mechanism includes a rotating spray nozzle.
17. The ice dispensing mechanism of claim 13 wherein the spray mechanism includes at least two spray nozzles attached to the inner surfaces of the ice hopper.
18. The ice dispensing mechanism of claim 13 wherein the spray mechanism includes at least one perforated pipe positioned on the inner surface of the ice hopper.
19. The ice dispensing mechanism of claim 18 wherein the spray mechanism includes two perforated pipes attached to the inner surfaces of the ice hopper.
20. The ice dispensing mechanism of claim 18 wherein the spray mechanism includes a perforated pipe attached about a circumference of the inner surfaces of the ice hopper.
21. The ice dispensing mechanism of claim 13 wherein the spray mechanism includes opposing pipes positioned adjacent the inner surface of the ice hopper, liquid exiting the opposing pipes spiraling about the inner surfaces of the ice hopper.
22. The ice dispensing mechanism of claim 13 wherein the spray mechanism includes a rotating arm structure attached to an inner surface of the ice hopper, the rotating arm having perforations formed therein.
23. The ice dispensing mechanism of claim 13 further including additional beverage dispensing sub-systems coupled to the ice dispensing mechanism and connected to the automated cleaning structure.
24. The ice dispensing mechanism of claim 23 wherein the additional beverage subsystem includes a blending station including blender ingredient valves, water valves and ice hopper valves connected to the ice hopper.
25. The ice dispensing mechanism of claim 13 wherein the computer controller includes a lock out logic in the computer program wherein a user must run a cleaning cycle at a predetermined interval.
26. The ice dispensing mechanism of claim 25wherein the user interface displays a time to the required cleaning cycle.
27. The ice dispensing mechanism of claim 13 wherein the automated cleaning structure is a subcomponent of the ice dispensing mechanism.
28. The ice dispensing mechanism of claim 14 wherein the automated cleaning structure is an add on kit attached to the ice dispensing mechanism.
29. A method of cleaning an ice dispensing system comprising the steps of:
providing a water source connected to an ice maker structure;
providing an ice hopper structure connected to the ice maker structure, the ice hopper structure including a plurality of walls having inner surfaces that define an inner volume storing ice therein, the ice hopper including a drain;
providing an automated cleaning structure coupled to the ice maker and ice hopper structures, the automated cleaning structure having a computer controller and a user interface, the automated cleaning structure including a pump linked to a spray mechanism positioned within the inner volume of the ice hopper,
removing ice from the ice hopper;
running a cleaning and descaling cycle wherein descaling and cleaning solution is introduced into the ice hopper and ice maker;
running a sanitizing cycle wherein sanitizing solution is introduced into the ice hopper and ice maker;
running a rinsing cycle wherein potable water is introduced into the ice hopper and ice maker;
wherein the spray mechanism disperses the descaling and cleaning solution, sanitizing solution and potable water on an inner surface of the ice hopper structure during a cleaning cycle of the ice dispensing mechanism.
30. The method of claim 29 including the step of positioning a funnel structure about an ice dispense nozzle for directing liquid from the cleaning cycle to a drain.
31. The method of claim 29 wherein the step of running a cleaning and descaling cycle includes the steps of:
preparing a cleaning and descaling solution in an exterior vessel;
positioning a sanitary tube into the vessel, said sanitary tube connected to said pump; actuating a cycle start of the user interface;
draining water from the ice maker;
introducing cleaning and descaling solution into the ice maker and maintain the solution in position for a predetermined time;
spraying cleaning and descaling solution on the inner surfaces of the ice hopper;
forming ice from the cleaning and descaling solution in the ice maker;
discarding the ice from the ice maker;
draining the cleaning and descaling solution from the ice maker and ice hopper.
32. The method of claim 29 wherein the step of running a sanitizing cycle includes the steps of:
preparing a sanitizing solution in an exterior vessel;
positioning a sanitary tube into the vessel, said sanitary tube connected to said pump; introducing sanitizing solution into the ice maker and maintain the sanitizing solution in position for a predetermined time;
spraying sanitizing solution on the inner surfaces of the ice hopper;
forming ice from the sanitizing solution in the ice maker;
discarding the ice from the ice maker;
draining the sanitizing solution from the ice maker and ice hopper.
33. The method of claim 29 including the step of air drying the ice hopper following the step of running a sanitizing cycle.
34. The method of claim 29 wherein the step of running a rinsing cycle includes the steps of:
preparing a source of potable water in an exterior vessel;
positioning a sanitary tube into the vessel, said sanitary tube connected to said pump; introducing potable water into the ice maker and maintain the potable water in position for a predetermined time;
spraying potable water on the inner surfaces of the ice hopper; forming ice from the potable water in the ice maker;
discarding the ice from the ice maker;
draining the potable water from the ice maker and ice hopper.
35. The method of claim 29 including the step of running a dry cycle following the step of running a rinse cycle.
36. The method of claim 35 wherein the dry cycle includes the steps of:
removing a sanitary tube from a vessel;
providing a source of air to the pump, the pump forcing air through the ice hopper, ice maker and automated cleaning structure flushing the ice dispensing system of liquid.
EP13826309.0A 2012-08-01 2013-08-01 Ice dispensing and cleaning mechanism and process Withdrawn EP2879525A4 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US201261678194P 2012-08-01 2012-08-01
PCT/US2013/053243 WO2014022677A1 (en) 2012-08-01 2013-08-01 Ice dispensing and cleaning mechanism and process

Publications (2)

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EP2879525A1 true EP2879525A1 (en) 2015-06-10
EP2879525A4 EP2879525A4 (en) 2016-08-17

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Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5458851A (en) * 1993-10-29 1995-10-17 Packaged Ice, Inc. Automatic ice bagger with self-contained sanitizing system
US6209339B1 (en) * 1999-07-26 2001-04-03 Lancer Partnership, Ltd. Modular ice delivery system for a beverage dispenser
US6561691B1 (en) * 2000-04-07 2003-05-13 Tmo Enterprises Limited Method and apparatus for the distribution of ice
US6698226B1 (en) * 2003-04-04 2004-03-02 Gregory Mahloch Refrigerator interior cleaning system
CA2859038C (en) * 2011-12-22 2017-07-25 The Delfield Company, Llc Automated method and device for cleaning of blended ice machine

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