EP2863160A1 - Heat exchanger, set and method for forming the same - Google Patents
Heat exchanger, set and method for forming the same Download PDFInfo
- Publication number
- EP2863160A1 EP2863160A1 EP20140189322 EP14189322A EP2863160A1 EP 2863160 A1 EP2863160 A1 EP 2863160A1 EP 20140189322 EP20140189322 EP 20140189322 EP 14189322 A EP14189322 A EP 14189322A EP 2863160 A1 EP2863160 A1 EP 2863160A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- heat exchanger
- flue gas
- channel
- exchanger body
- burner
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H1/00—Water heaters, e.g. boilers, continuous-flow heaters or water-storage heaters
- F24H1/22—Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating
- F24H1/24—Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating with water mantle surrounding the combustion chamber or chambers
- F24H1/26—Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating with water mantle surrounding the combustion chamber or chambers the water mantle forming an integral body
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H1/00—Water heaters, e.g. boilers, continuous-flow heaters or water-storage heaters
- F24H1/10—Continuous-flow heaters, i.e. heaters in which heat is generated only while the water is flowing, e.g. with direct contact of the water with the heating medium
- F24H1/12—Continuous-flow heaters, i.e. heaters in which heat is generated only while the water is flowing, e.g. with direct contact of the water with the heating medium in which the water is kept separate from the heating medium
- F24H1/14—Continuous-flow heaters, i.e. heaters in which heat is generated only while the water is flowing, e.g. with direct contact of the water with the heating medium in which the water is kept separate from the heating medium by tubes, e.g. bent in serpentine form
- F24H1/145—Continuous-flow heaters, i.e. heaters in which heat is generated only while the water is flowing, e.g. with direct contact of the water with the heating medium in which the water is kept separate from the heating medium by tubes, e.g. bent in serpentine form using fluid fuel
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/02—Making other particular articles heat exchangers or parts thereof, e.g. radiators, condensers fins, headers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H1/00—Water heaters, e.g. boilers, continuous-flow heaters or water-storage heaters
- F24H1/22—Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating
- F24H1/24—Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating with water mantle surrounding the combustion chamber or chambers
- F24H1/30—Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating with water mantle surrounding the combustion chamber or chambers the water mantle being built up from sections
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H9/00—Details
- F24H9/0005—Details for water heaters
- F24H9/001—Guiding means
- F24H9/0026—Guiding means in combustion gas channels
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/4935—Heat exchanger or boiler making
Definitions
- the invention relates to a heat exchanger comprising a first heat exchanging body having a first end and an opposite second end, at least a flue gas channel and at least a water channel, a longitudinal direction of the first body extending between the first and second end thereof, and a second heat exchanging body, having a first end and an opposite second end, at least a flue gas channel and at least a water channel, a longitudinal direction of the second body extending between the first and second end thereof.
- first and second heat exchanger bodies are substantially identical and are positioned side by side.
- Each of the first and second heat exchanger bodies has a burner space and a flue gas exhaust connecting element.
- a burner is provided, wherein the burners are coupled to the same gas supply.
- the exhaust connecting elements of the first and second heat exchanging bodies are coupled to the same flue gas exhaust.
- the water channels of the first and second heat exchanger bodies are coupled in parallel to a common water supply and a common water exhaust.
- each of the exchanger bodies has the same capacity
- each added heat exchanger body will increase the overall capacity with the same mount.
- Such heat exchanger is however complicated and expensive, especially since each added body requires an extra burner or a burner adapted to the extended width of the combined heat exchanger elements, whereas the flue gas exhaust and gas supply, as well as the connecting water ducts have to be adjusted for each number of heat exchanger bodies.
- the different numbers of heat exchanger bodies in a heat exchanger will require a different ground area.
- a heat exchanger in a first aspect can be characterized by comprising a first heat exchanging body having a first end and an opposite second end, at least a flue gas channel and at least a water channel, a longitudinal direction of the first body extending between the first and second end thereof, and a second heat exchanging body, having a first end and an opposite second end, at least a flue gas channel and at least a water channel, a longitudinal direction of the second body extending between the first and second end thereof.
- the first end of the second body is connected to the second end of the first body, wherein a burner chamber is provided at the first end of the first body.
- the first and second heat exchanger bodies can be substantially the same, except for a length measured in the longitudinal direction thereof.
- the longitudinal length of the second body can be smaller than the longitudinal length of the first body.
- a further second heat exchanger body can be connected to the second end of the second heat exchanger body connected to the first heat exchanger body.
- a series of second heat exchanger bodies can be connected in series to the second end of the first heat exchanger body.
- a third heat exchanger body can be provided having a first end and an opposite second end, at least a flue gas channel and at least a water channel, a longitudinal direction of the third body extending between the first and second end thereof, wherein the first end of the third body is connected to the second end of the second body, wherein the at least one flue gas channel of the second body is connected to the at least one flue channel of the third body and the at least one water channel of the second body is connected to the at least one water channel of the third body.
- the third heat exchanger body can be substantially equal to the first and/or second heat exchanger body except for its longitudinal length between the opposite first and second end, which may be shorter of longer than the longitudinal length of the first and/or second heat exchanger bodies.
- the disclosure can comprise a set of a first heat exchanger body and at least one second heat exchanger body, wherein the first heat exchanger body has first coupling elements at a lower end and the or each second heat exchanger has complementary second coupling elements at an upper end, such that the or each second heat exchanger body can be coupled to the first heat exchanger body or to a second heat exchanger body at a downstream position for flue gasses.
- a heat exchanger according to the disclosure can be comprised in a boiler such as a central heating boiler or a tap water boiler or a combined central heating and tap water boiler.
- a boiler such as a central heating boiler or a tap water boiler or a combined central heating and tap water boiler.
- Such boiler can for example be a condensing boiler, a high efficiency boiler or a an improved efficiency boiler.
- the present disclosure can be directed to a method for forming a heat exchanger, wherein a first heat exchanger body is provided with a flue gas channel or part thereof having a main flue gas flow direction, wherein a second heat exchanger body comprising a flue gas channel or part thereof having a main flue gas flow direction, wherein the second heat exchanger body is connected at a downstream end of said first heat exchanger body.
- a heat exchanger has to be understood as an exchanger for exchanging heat between heated flue gasses from a burner and water flowing through one or more water channels within said heat exchanger.
- a burner space is provided into which a burner can be inserted, such that said heated flue gasses are actively created, during use, within said heat exchanger.
- the burner can be at least partly integrated in the heat exchanger, for example by extrusion, casting and/or machining.
- Such heat exchangers are especially, but not exclusively suitable in domestic and commercial heating systems such as boilers and central heating systems, such as for space heating and/or tap water heating systems.
- molding or casting possibly combined with machining of extruded parts, shall be described as an advantageous means for manufacturing parts of such heat exchanger. Nevertheless, some or all of these parts can also be made differently, such as but not limited to injection moulding, sand or otherwise lost core moulding or casting or the like, possibly combined with machining, such as but not limited to grinding, turning, milling, drilling and the like known machining methods. Parts of heat exchangers according to this disclosure can be made differently, for example by pressing, setting, folding, welding or any other suitable means known to skilled person.
- heat exchanger bodies can be connected in series in a longitudinal direction of the heat exchanger bodies, especially of a main flow direction of flue gasses through the heat exchanger bodies.
- a heat exchanger 1 is shown in the embodiments comprising a first heat exchanging body 2 having a first end 3 and an opposite second end 4. At least a flue gas channel 5 is provided extending through the first heat exchanging body 2 and at least a water channel 6.
- the first heat exchanger body has a longitudinal direction L 1 extending between the first and second end 3, 4 thereof.
- a second heat exchanging body 7 is shown, having a first end 8 and an opposite second end 9, at least a flue gas channel 10 extending through the second heat exchanger body 7, and comprising at least a water channel 11.
- the second heat exchanger body 7 has a longitudinal direction L 2 of extending between the first and second end 8, 9 thereof.
- the first end 8 of the second body 7 is connected to the second end 4 of the first body 2.
- a burner chamber 12 is provided at the first end 3 of the first body 2. In the embodiments shown a burner 13 is shown extending at least partly into the burner space 12.
- the at least one flue gas channel 5 of the first body 2 is connected to the at least one flue channel 10 of the second body 7 and the at least one water channel 6 of the first body 2 is connected to the at least one water channel 11 of the second body 7.
- the at least one flue channel 5 of the first body 2 has a main flue gas direction D 1 extending substantially parallel to the longitudinal direction L 1 of the first body 2.
- the at least one flue channel 10 of the second body 7 has a main flue gas direction D 2 extending substantially parallel to the longitudinal direction L 2 of the second body 7.
- first and second heat exchanger bodies 2, 7 can have a substantially block shaped outer configuration with substantially flat first and second ends 3, 4; 8, 9; 18, 19, substantially flat front 14 and back 15 and substantially flat sides 16 with a width W1 and a depth W2.
- a third heat exchanger body 17 is provided. It is shown substantially identical to the second heat exchanger body 7. It has a first end 18 and an opposite second end 19, at least a flue gas channel 20 and at least a water channel 21. It has a longitudinal direction L 3 extending between the first 18 and second end 19 thereof.
- the first end 18 of the third body 17 is connected to the second end 9 of the second body 7.
- At least one flue gas channel 10 of the second body 7 is connected to the at least one flue channel 20 of the third body 17 and the at least one water channel 11 of the second body 7 is connected to the at least one water channel 21 of the third body 17.
- at least one continuous flue gas channel and at least one continuous water channel can be provided through the heat exchanger can be obtained.
- the second and third heat exchanger bodies 7, 17 can be similar in shape and dimensions, preferably identical, but can also be different, for example have a longitudinal length L 2 , L 3 , which in turn may be different from the longitudinal length L 1 of the first heat exchanger body 2.
- the ratio of the longitudinal lengths L 1 and L 2 of the first and second heat exchanger bodies 2, 7 can for example be about 2:1 or 3:1.
- the ratio of the longitudinal lengths L 2 , L 3 of the second and third heat exchanger bodies 7, 17 can for example be about 1:1 or 2:1.
- the ratio of the longitudinal lengths L 1 , L 2 , L 3 of the first, second and third heat exchanger bodies 2, 7, 17 can for example be 2:1:1, 3:2:1, 4:2:1 or 4:3:2 or any other suitable ratio.
- different heat exchangers with different heat capacities can be constructed using one, two or more of the first, second and/or third bodies.
- a suitable ratio between the longitudinal lengths L of the different bodies 2, 7 and/or 17 different heat exchangers with different heat capacities can be constructed using one, two or more of the first, second and/or third bodies.
- the burner space 12 is provided in the first heat exchanger body 2, which can form part of or comprise a burner 13. Depending on the capacity wanted the burner capacity and type can be chosen.
- the heat exchanger bodies have been made from light metal, especially aluminum or aluminum alloy.
- suitable light metal can for example be magnesium or magnesium alloy.
- Light metal is considered to be non-ferro metal having a density of less than about 4500 kg/m 3 .
- aluminum or aluminum alloy can be used having a density of about 2800 kg/m 3 or less.
- the or each water channel 6 in the first heat exchanger body 2 can have an increasing cross section in a main flow direction.
- the or each water channel of at least one of the second and third heat exchanger body 7, 17 can have a substantially constant cross section.
- the heat exchanger has a first and two second heat exchanger bodies 2, 7, 7.
- the heat exchanger 1 has a first and a second heat exchanger body 2, 7.
- a heat exchanger can comprise only one heat exchanger body 2, for example only a first heat exchanger body 2.
- a series of three such heat exchangers could for example have capacities of 60, 90 and 120 kW, 60, 90 and 110 kW, 80, 120 and 160 kW or any other range.
- more or less heat exchangers can be comprises in such series built with the same bodies as modules.
- Fig. 3 shows a set 25 of a first heat exchanger body 2 and two further heat exchanger bodies.
- Such set will preferably comprise at least a first heat exchanger body and at least one second heat exchanger body.
- the first heat exchanger body has first coupling elements at a lower end 4 and the or each second heat exchanger 7 has complementary second coupling elements at an upper end 8, such that the or each second heat exchanger body 7 can be coupled to the first heat exchanger body 2 or to a second heat exchanger body 7 at a downstream position for flue gasses.
- a set 25 can further comprise a burner 13 and/or a burner lid 27 and an end piece 26 for connecting to a flue gas exhaust 28.
- An upper end 3 of the first heat exchanger body 2 and the burner 13 and/or the burner lid 27 can be provided with complementary coupling elements for connecting the burner 13 and/or the burner lid 27 to the upper end 3 of the first heat exchanger body 2 .
- the end piece 28 can be provided with second coupling elements complementary to the first coupling elements of the first heat exchanger body 2.
- the or each second heat exchanger body 7 can also be provided with first coupling elements, such that the end piece 28 can be coupled to either the lower end 4 of the first heat exchanger body 2 or the lower end 9 of a second heat exchanger body 7.
- the complementary first and second coupling means can for example be formed by adjacent ends 3, 4; 8, 9; 18, 19 of heat exchanger bodies 2, 7, 17, burner 13 or burner plate 27 and/or end piece 26, such that they can be adhere, for example glued to each other.
- a heat resistant, elastic bonding agent is used.
- bonding can for example be achieved by glue, for example but not limited to acrylic glue, two or more component glue, PLEXUS MA 420, PERMABOND ES 550 or DOW CORNING 7091.
- other coupling means can be provided, such as nuts and bolts, screws, clamps or the bodies can be welded to each other or in any other suitable way be interconnected.
- the water channel 6, 11 and/or 21 through the heat exchanger 1 can have a main flow direction W contrary to the main flow direction D of flue gas through the flue gas channel 5, 10 and/or 20.
- a water inlet 40 is provided at a lower end of the heat exchanger 1 and a water exit 41 is provided at an upper end of the heat exchanger 1, with the burner 13 provided at an upper end of the heat exchanger and a gas exhaust at the lower end of the heat exchanger.
- Fig. 4 shows schematically a heating boiler comprising a heat exchanger according to the disclosure.
- the burner 13 is connected to a gas supply line 30.
- a flue gas exhaust 31 such as a chimney is connected to the end piece 28, and thus to the lower end of the flue gas channel.
- a water circuit 32 for example comprising at least a radiator 33 and/or a tap water heating system 34 such as a tap water boiler is connected between the water inlet 40 and the water outlet 41 of the water channel 6, 11 and/or 21.
- heat transferring surface increasing elements 35 can be provided at least in part of the flue gas channels 5, 10, and/or 20.
- These elements 35 can for example be ribs, notches, pins or the like which can extend for example in rows and/or columns and can have a main height extending perpendicular to a main flow direction through the flue gas channel.
- the height of the elements 35 can increase in the flow direction D of flue gasses, such that closest to the first end 3 the distance between facing free ends 36 of the pins on two opposite sides of the flue gas channel 6 is larger than further down the flue gas channel 6.
- a surface area P occupied by the heat exchanger can be defined largely by the cross section of the heat exchangers, irrespective of the number of heat exchanger bodies forming the heat exchanger and thus irrespective of the capacity of the heat exchanger.
- Such cross section can for example be substantially perpendicular to the main direction of flow of flue gasses through the flue gas channel extending through the bodies 2, 7 and/or 17. Moreover only one burner 13 and one exhaust 31 are necessary.
- each heat exchanger body 2, 7, 17 can be made integrally, for example by an appropriate lost core method such as but not limited to sand die casting, whereas they can alternatively be made of two or more pieces, connected to each other, for example again by gluing, welding, bonding, screwing or any such known and suitable means.
- the water channels 6, 11, 21 preferably spiral around the flue gas channels 5, 10, 20, such that water can flow all around the heat exchanger bodies.
- the water channels can be provided differently, for example on two opposite sides 14, 15 of each body 2, 7, 17, zig-zagging up or down.
- the elements 35 can extend across the full width of the flue gas channel or such that a space is left between their ends 36.
- the end piece 26 and the cap 27 can be made by any suitable means and from any suitable material, such as but not limited to cast or forged from metal, such as light metal.
- a first heat exchanger body is provided with a flue gas channel or part thereof having a main flue gas flow direction and a second heat exchanger body comprising a flue gas channel or part thereof having a main flue gas flow direction, wherein the second heat exchanger body is connected at a downstream end of said first heat exchanger body. If so desired further heat exchanger bodies can be coupled downstream from the second heat exchanger body, in series.
- a desired capacity of a heat exchanger or heating boiler is defined, wherein based on said capacity a first or first and second or a first and two or more further heat exchanger bodies are selected, for example tow or more second heat exchanger bodies.
- a burner is provided at a first end of the first heat exchange.
- an end piece 28 can be connected to the opposite second end 4 of the first heat exchanger body 2.
- a first 2 and a second heat exchanger body 7 are selected, a first end 8 of the second heat exchanger body 7 is coupled to a second end 4 of the first heat exchanger body 2 and an end piece 28 is connected to a second end 9 of the second heat exchanger body 7.
- a first end 8 of a first second heat exchanger body 7 is coupled to a second end 4 of the first heat exchanger body 2 and a first end 8 of a second second heat exchanger body 7 is connected to a second end 9 of the first second heat exchanger body 7.
- An end piece 28 can be provided for connecting to a second end 9 of the second second heat exchanger body 7. Obviously if more heat exchanger bodies are necessary they can be coupled similarly in series with the heat exchanger bodies 2, 7 as discussed.
- first and/or second and/or further heat exchanger can have other cross sections and can for example have different cross sections, as long as they can be connected to each other as indicated, for forming at least one continuing flue gas path through the heat exchanger.
- the bodies can be attached to each other using different means, such as screws, fasteners, clamps, welds or the like. Also other bonding agents can be used, for example two or more component agents.
- an even thickness of the bonding layers and heat conducting properties through the connection thus formed can be achieved in another way, for example by gluing tools and moulds used for exact positioning of the parts during bonding, and/or by providing heat conducting elements connected to both parts, such as but not limited to pins, strips or similar, preferably metal elements inserted in between the bonded parts or to them, crossing said bonding connection.
- Shapes and dimensions, as well as positions of the different parts can be changed within the scope of the claims as pending.
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Abstract
Description
- The invention relates to a heat exchanger comprising a first heat exchanging body having a first end and an opposite second end, at least a flue gas channel and at least a water channel, a longitudinal direction of the first body extending between the first and second end thereof, and a second heat exchanging body, having a first end and an opposite second end, at least a flue gas channel and at least a water channel, a longitudinal direction of the second body extending between the first and second end thereof.
- In such known heat exchanger the first and second heat exchanger bodies are substantially identical and are positioned side by side. Each of the first and second heat exchanger bodies has a burner space and a flue gas exhaust connecting element. In each burner space a burner is provided, wherein the burners are coupled to the same gas supply. The exhaust connecting elements of the first and second heat exchanging bodies are coupled to the same flue gas exhaust. The water channels of the first and second heat exchanger bodies are coupled in parallel to a common water supply and a common water exhaust.
- In this known heat exchanger each of the exchanger bodies has the same capacity, each added heat exchanger body will increase the overall capacity with the same mount. Such heat exchanger is however complicated and expensive, especially since each added body requires an extra burner or a burner adapted to the extended width of the combined heat exchanger elements, whereas the flue gas exhaust and gas supply, as well as the connecting water ducts have to be adjusted for each number of heat exchanger bodies. Moreover the different numbers of heat exchanger bodies in a heat exchanger will require a different ground area.
- An aim of the present disclosure is to provide an alternative heat exchanger. Moreover an aim is to provide for a heat exchanger which can relatively easily be amended for a different capacity. An aim of the present disclosure is to provide for a series of heat exchangers having different capacities but substantially the same ground plane.
- In a first aspect a heat exchanger according to the disclosure can be characterized by comprising a first heat exchanging body having a first end and an opposite second end, at least a flue gas channel and at least a water channel, a longitudinal direction of the first body extending between the first and second end thereof, and a second heat exchanging body, having a first end and an opposite second end, at least a flue gas channel and at least a water channel, a longitudinal direction of the second body extending between the first and second end thereof. The first end of the second body is connected to the second end of the first body, wherein a burner chamber is provided at the first end of the first body.
- The first and second heat exchanger bodies can be substantially the same, except for a length measured in the longitudinal direction thereof. In particular the longitudinal length of the second body can be smaller than the longitudinal length of the first body.
- In an aspect a further second heat exchanger body can be connected to the second end of the second heat exchanger body connected to the first heat exchanger body. In an aspect a series of second heat exchanger bodies can be connected in series to the second end of the first heat exchanger body.
- In an aspect a third heat exchanger body can be provided having a first end and an opposite second end, at least a flue gas channel and at least a water channel, a longitudinal direction of the third body extending between the first and second end thereof, wherein the first end of the third body is connected to the second end of the second body, wherein the at least one flue gas channel of the second body is connected to the at least one flue channel of the third body and the at least one water channel of the second body is connected to the at least one water channel of the third body. The third heat exchanger body can be substantially equal to the first and/or second heat exchanger body except for its longitudinal length between the opposite first and second end, which may be shorter of longer than the longitudinal length of the first and/or second heat exchanger bodies.
- In an aspect the disclosure can comprise a set of a first heat exchanger body and at least one second heat exchanger body, wherein the first heat exchanger body has first coupling elements at a lower end and the or each second heat exchanger has complementary second coupling elements at an upper end, such that the or each second heat exchanger body can be coupled to the first heat exchanger body or to a second heat exchanger body at a downstream position for flue gasses.
- A heat exchanger according to the disclosure can be comprised in a boiler such as a central heating boiler or a tap water boiler or a combined central heating and tap water boiler. Such boiler can for example be a condensing boiler, a high efficiency boiler or a an improved efficiency boiler.
- In an aspect the present disclosure can be directed to a method for forming a heat exchanger, wherein a first heat exchanger body is provided with a flue gas channel or part thereof having a main flue gas flow direction, wherein a second heat exchanger body comprising a flue gas channel or part thereof having a main flue gas flow direction, wherein the second heat exchanger body is connected at a downstream end of said first heat exchanger body.
- In further elucidation of the present disclosure embodiments of a heat exchanger, set, heating boiler and method will be described, with reference to the drawings, which are only shown in elucidation and should not be understood as limiting the disclosure in any way. The drawings show:
-
Fig. 1 a heat exchanger comprising a first heat exchanger body and two further heat exchanger bodies, in cross sectional side view; -
Fig. 2 a heat exchanger comprising a first heat exchanger body and one further heat exchanger body, in cross sectional side view; -
Fig. 2A the cross section along the line IIA - IIA; -
Fig. 3 in cross sectional view a first and second heat exchanger body are shown, spaced apart from each other; -
Fig. 4 in cross sectional side view a thing boiler comprising a heat exchanger according tofig. 1 , connected to a heating circuit and a flue gas exhaust. - In this description different embodiments of heat exchangers and parts thereof, as well a heating circuit equipped therewith are disclosed and described by way of example only. In these embodiments the same or similar parts have the same or similar reference signs. Combinations of parts of the embodiments shown are also considered to have been disclosed herein. In this description a heat exchanger has to be understood as an exchanger for exchanging heat between heated flue gasses from a burner and water flowing through one or more water channels within said heat exchanger. Preferably a burner space is provided into which a burner can be inserted, such that said heated flue gasses are actively created, during use, within said heat exchanger. In an alternative the burner can be at least partly integrated in the heat exchanger, for example by extrusion, casting and/or machining. Such heat exchangers are especially, but not exclusively suitable in domestic and commercial heating systems such as boilers and central heating systems, such as for space heating and/or tap water heating systems.
- In the following description molding or casting, possibly combined with machining of extruded parts, shall be described as an advantageous means for manufacturing parts of such heat exchanger. Nevertheless, some or all of these parts can also be made differently, such as but not limited to injection moulding, sand or otherwise lost core moulding or casting or the like, possibly combined with machining, such as but not limited to grinding, turning, milling, drilling and the like known machining methods. Parts of heat exchangers according to this disclosure can be made differently, for example by pressing, setting, folding, welding or any other suitable means known to skilled person.
- In this disclosure embodiments of heat exchangers shall be disclosed by way of example only. In general terms an element of the present disclosure is that heat exchanger bodies can be connected in series in a longitudinal direction of the heat exchanger bodies, especially of a main flow direction of flue gasses through the heat exchanger bodies.
- A
heat exchanger 1 is shown in the embodiments comprising a firstheat exchanging body 2 having afirst end 3 and an oppositesecond end 4. At least aflue gas channel 5 is provided extending through the firstheat exchanging body 2 and at least awater channel 6. The first heat exchanger body has a longitudinal direction L1 extending between the first andsecond end heat exchanging body 7 is shown, having afirst end 8 and an oppositesecond end 9, at least aflue gas channel 10 extending through the secondheat exchanger body 7, and comprising at least awater channel 11. The secondheat exchanger body 7 has a longitudinal direction L2 of extending between the first andsecond end first end 8 of thesecond body 7 is connected to thesecond end 4 of thefirst body 2. Aburner chamber 12 is provided at thefirst end 3 of thefirst body 2. In the embodiments shown aburner 13 is shown extending at least partly into theburner space 12. - In the embodiments shown the at least one
flue gas channel 5 of thefirst body 2 is connected to the at least oneflue channel 10 of thesecond body 7 and the at least onewater channel 6 of thefirst body 2 is connected to the at least onewater channel 11 of thesecond body 7. - In embodiments shown the at least one
flue channel 5 of thefirst body 2 has a main flue gas direction D1 extending substantially parallel to the longitudinal direction L1 of thefirst body 2. The at least oneflue channel 10 of thesecond body 7 has a main flue gas direction D2 extending substantially parallel to the longitudinal direction L2 of thesecond body 7. - In the embodiments shown the first and second
heat exchanger bodies second ends flat front 14 andback 15 and substantiallyflat sides 16 with a width W1 and a depth W2. - In the embodiment shown in
fig. 1 a thirdheat exchanger body 17 is provided. It is shown substantially identical to the secondheat exchanger body 7. It has afirst end 18 and an oppositesecond end 19, at least aflue gas channel 20 and at least awater channel 21. It has a longitudinal direction L3 extending between the first 18 andsecond end 19 thereof. Thefirst end 18 of thethird body 17 is connected to thesecond end 9 of thesecond body 7. At least oneflue gas channel 10 of thesecond body 7 is connected to the at least oneflue channel 20 of thethird body 17 and the at least onewater channel 11 of thesecond body 7 is connected to the at least onewater channel 21 of thethird body 17. Thus at least one continuous flue gas channel and at least one continuous water channel can be provided through the heat exchanger can be obtained. - The second and third
heat exchanger bodies heat exchanger body 2. In embodiments the ratio of the longitudinal lengths L1 and L2 of the first and secondheat exchanger bodies heat exchanger bodies heat exchanger bodies different bodies - In embodiments the
burner space 12 is provided in the firstheat exchanger body 2, which can form part of or comprise aburner 13. Depending on the capacity wanted the burner capacity and type can be chosen. - The heat exchanger bodies have been made from light metal, especially aluminum or aluminum alloy. Other suitable light metal can for example be magnesium or magnesium alloy. Light metal is considered to be non-ferro metal having a density of less than about 4500 kg/m3. According to the invention for example aluminum or aluminum alloy can be used having a density of about 2800 kg/m3 or less.
- The or each
water channel 6 in the firstheat exchanger body 2 can have an increasing cross section in a main flow direction. In embodiments the or each water channel of at least one of the second and thirdheat exchanger body - In the embodiment shown in
fig 1 the heat exchanger has a first and two secondheat exchanger bodies fig. 2 theheat exchanger 1 has a first and a secondheat exchanger body heat exchanger body 2, for example only a firstheat exchanger body 2. A series of three such heat exchangers could for example have capacities of 60, 90 and 120 kW, 60, 90 and 110 kW, 80, 120 and 160 kW or any other range. Also more or less heat exchangers can be comprises in such series built with the same bodies as modules. -
Fig. 3 shows aset 25 of a firstheat exchanger body 2 and two further heat exchanger bodies. Such set will preferably comprise at least a first heat exchanger body and at least one second heat exchanger body. The first heat exchanger body has first coupling elements at alower end 4 and the or eachsecond heat exchanger 7 has complementary second coupling elements at anupper end 8, such that the or each secondheat exchanger body 7 can be coupled to the firstheat exchanger body 2 or to a secondheat exchanger body 7 at a downstream position for flue gasses. - A set 25 can further comprise a
burner 13 and/or aburner lid 27 and anend piece 26 for connecting to aflue gas exhaust 28. Anupper end 3 of the firstheat exchanger body 2 and theburner 13 and/or theburner lid 27 can be provided with complementary coupling elements for connecting theburner 13 and/or theburner lid 27 to theupper end 3 of the firstheat exchanger body 2 . Theend piece 28 can be provided with second coupling elements complementary to the first coupling elements of the firstheat exchanger body 2. The or each secondheat exchanger body 7 can also be provided with first coupling elements, such that theend piece 28 can be coupled to either thelower end 4 of the firstheat exchanger body 2 or thelower end 9 of a secondheat exchanger body 7. - In embodiments the complementary first and second coupling means can for example be formed by
adjacent ends heat exchanger bodies burner 13 orburner plate 27 and/orend piece 26, such that they can be adhere, for example glued to each other. Preferably a heat resistant, elastic bonding agent is used. By way of example only, bonding can for example be achieved by glue, for example but not limited to acrylic glue, two or more component glue, PLEXUS MA 420, PERMABOND ES 550 or DOW CORNING 7091. In alternative embodiments and/or additionally other coupling means can be provided, such as nuts and bolts, screws, clamps or the bodies can be welded to each other or in any other suitable way be interconnected. - The
water channel heat exchanger 1 can have a main flow direction W contrary to the main flow direction D of flue gas through theflue gas channel water inlet 40 is provided at a lower end of theheat exchanger 1 and awater exit 41 is provided at an upper end of theheat exchanger 1, with theburner 13 provided at an upper end of the heat exchanger and a gas exhaust at the lower end of the heat exchanger. -
Fig. 4 shows schematically a heating boiler comprising a heat exchanger according to the disclosure. Theburner 13 is connected to a gas supply line 30. Aflue gas exhaust 31 such as a chimney is connected to theend piece 28, and thus to the lower end of the flue gas channel. Awater circuit 32, for example comprising at least a radiator 33 and/or a tapwater heating system 34 such as a tap water boiler is connected between thewater inlet 40 and thewater outlet 41 of thewater channel - As can be seen in
fig. 1 - 4 , heat transferringsurface increasing elements 35 can be provided at least in part of theflue gas channels elements 35 can for example be ribs, notches, pins or the like which can extend for example in rows and/or columns and can have a main height extending perpendicular to a main flow direction through the flue gas channel. In a burner space, if present, the height of theelements 35 can increase in the flow direction D of flue gasses, such that closest to thefirst end 3 the distance between facing free ends 36 of the pins on two opposite sides of theflue gas channel 6 is larger than further down theflue gas channel 6. - Since the
heat exchanger bodies heat exchanger 1 according to the description are connected in series, one on top of the other, a surface area P occupied by the heat exchanger can be defined largely by the cross section of the heat exchangers, irrespective of the number of heat exchanger bodies forming the heat exchanger and thus irrespective of the capacity of the heat exchanger. Such cross section can for example be substantially perpendicular to the main direction of flow of flue gasses through the flue gas channel extending through thebodies burner 13 and oneexhaust 31 are necessary. - In the disclosure each
heat exchanger body water channels flue gas channels opposite sides body elements 35 can extend across the full width of the flue gas channel or such that a space is left between their ends 36. - The
end piece 26 and thecap 27 can be made by any suitable means and from any suitable material, such as but not limited to cast or forged from metal, such as light metal. - According to a method for forming a heat exchanger, a first heat exchanger body is provided with a flue gas channel or part thereof having a main flue gas flow direction and a second heat exchanger body comprising a flue gas channel or part thereof having a main flue gas flow direction, wherein the second heat exchanger body is connected at a downstream end of said first heat exchanger body. If so desired further heat exchanger bodies can be coupled downstream from the second heat exchanger body, in series.
- In designing a heat exchanger in embodiments a desired capacity of a heat exchanger or heating boiler is defined, wherein based on said capacity a first or first and second or a first and two or more further heat exchanger bodies are selected, for example tow or more second heat exchanger bodies. A burner is provided at a first end of the first heat exchange. In such method when only a first heat exchanger body is selected, an
end piece 28 can be connected to the oppositesecond end 4 of the firstheat exchanger body 2. When a first 2 and a secondheat exchanger body 7 are selected, afirst end 8 of the secondheat exchanger body 7 is coupled to asecond end 4 of the firstheat exchanger body 2 and anend piece 28 is connected to asecond end 9 of the secondheat exchanger body 7. When a first 2 and at least two secondheat exchanger bodies 7 are selected, afirst end 8 of a first secondheat exchanger body 7 is coupled to asecond end 4 of the firstheat exchanger body 2 and afirst end 8 of a second secondheat exchanger body 7 is connected to asecond end 9 of the first secondheat exchanger body 7. Anend piece 28 can be provided for connecting to asecond end 9 of the second secondheat exchanger body 7. Obviously if more heat exchanger bodies are necessary they can be coupled similarly in series with theheat exchanger bodies - The invention is by no means limited to the embodiments as shown and/or described in this description. Many variations thereof are possible within the scope of the claims, including at least all combinations of parts and elements of the embodiments and parts thereof shown, in any combination or permutation. For example the first and/or second and/or further heat exchanger can have other cross sections and can for example have different cross sections, as long as they can be connected to each other as indicated, for forming at least one continuing flue gas path through the heat exchanger. The bodies can be attached to each other using different means, such as screws, fasteners, clamps, welds or the like. Also other bonding agents can be used, for example two or more component agents. Moreover, an even thickness of the bonding layers and heat conducting properties through the connection thus formed can be achieved in another way, for example by gluing tools and moulds used for exact positioning of the parts during bonding, and/or by providing heat conducting elements connected to both parts, such as but not limited to pins, strips or similar, preferably metal elements inserted in between the bonded parts or to them, crossing said bonding connection. Shapes and dimensions, as well as positions of the different parts can be changed within the scope of the claims as pending.
- These and other alterations and modifications are supposed to be disclosed within the scope of the claims.
Claims (13)
- Heat exchanger comprising a first heat exchanging body having a first end and an opposite second end, at least a flue gas channel and at least a water channel, a longitudinal direction of the first body extending between the first and second end thereof, and a second heat exchanging body, having a first end and an opposite second end, at least a flue gas channel and at least a water channel, a longitudinal direction of the second body extending between the first and second end thereof, wherein the first end of the second body is connected to the second end of the first body, wherein a burner chamber is provided at the first end of the first body.
- Heat exchanger according to claim 1, wherein the at least one flue gas channel of the first body is connected to the at least one flue channel of the second body and the at least one water channel of the first body is connected to the at least one water channel of the second body.
- Heat exchanger according to claim 1 or 2 wherein the at least one flue channel of the first body has a main flue gas direction extending substantially parallel to the longitudinal direction of the first body and wherein preferably the at least one flue channel of the second body has a main flue gas direction extending substantially parallel to the longitudinal direction of the second body.
- Heat exchanger according to any one of the previous claims, wherein a third heat exchanger body is provided having a first end and an opposite second end, at least a flue gas channel and at least a water channel, a longitudinal direction of the third body extending between the first and second end thereof, wherein the first end of the third body is connected to the second end of the second body, wherein the at least one flue gas channel of the second body is connected to the at least one flue channel of the third body and the at least one water channel of the second body is connected to the at least one water channel of the third body.
- Heat exchanger according to claim 4, wherein the second and third heat exchanger bodies are similar in shape and dimensions, preferably identical.
- Heat exchanger according to any one of the previous claims, wherein the burner space is provided in the first heat exchanger body.
- Heat exchanger according to any one of the previous claims, wherein the heat exchanger bodies have been made from light metal, especially aluminum or aluminum alloy.
- Heat exchanger according to any one of the previous claims, wherein the or each water channel in the first heat exchanger has an increasing cross section in said main flow direction, wherein at least one of the second and third heat exchanger body preferably has a substantially constant cross section.
- Set of a first heat exchanger body and at least one second heat exchanger body, wherein the first heat exchanger body has first coupling elements at a lower end and the or each second heat exchanger has complementary second coupling elements at an upper end, such that the or each second heat exchanger body can be coupled to the first heat exchanger body or to a second heat exchanger body at a downstream position for flue gasses.
- Set according to claim 9, further comprising a burner and/or a burner lid and an end piece for connecting to a flue gas exhaust, wherein an upper end of the first heat exchanger body and the burner and/or the burner lid are provided with complementary coupling elements for connecting the burner and/or the burner lid to the upper end of the first heat exchanger body and wherein the end piece is provided with second coupling elements complementary to the first coupling elements of the first heat exchanger body and wherein preferably the or each second heat exchanger body is also provided with first coupling elements, such that the end piece can be coupled to either the lower end of the first heat exchanger body or the lower end of a second heat exchanger body.
- Heating boiler comprising a heat exchanger according to any one of claims 1 - 8 or constructed using a set according to claim 9 or 10.
- Method for forming a heat exchanger, wherein a first heat exchanger body is provided with a flue gas channel or part thereof having a main flue gas flow direction, wherein a second heat exchanger body comprising a flue gas channel or part thereof having a main flue gas flow direction, wherein the second heat exchanger body is connected at a downstream end of said first heat exchanger body.
- Method according to claim 12, wherein a desired capacity is defined, and wherein based on said capacity a first a first and second or a first and two second heat exchanger bodies are selected, wherein a burner is provided at a first end of the first heat exchanger and:- when only a first heat exchanger body is selected, an end piece is connected to the opposite second end of the first heat exchanger body; or- when a first and a second heat exchanger body are selected, a first end of the second heat exchanger body is coupled to a second end of the first heat exchanger body and an end piece is connected to a second end of the second heat exchanger; or- when a first and at least two second heat exchanger bodies are selected, a first end of a first second heat exchanger body is coupled to a second end of the first heat exchanger body and a first end of a second second heat exchanger body is connected to a second end of the first second heat exchanger, and wherein an end piece is provided for connecting to a second end of the second second heat exchanger body.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
NL2011646A NL2011646C2 (en) | 2013-10-18 | 2013-10-18 | Heat exchanger, set and method for forming the same. |
Publications (1)
Publication Number | Publication Date |
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EP2863160A1 true EP2863160A1 (en) | 2015-04-22 |
Family
ID=49817226
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP20140189322 Withdrawn EP2863160A1 (en) | 2013-10-18 | 2014-10-17 | Heat exchanger, set and method for forming the same |
Country Status (4)
Country | Link |
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US (1) | US20150107535A1 (en) |
EP (1) | EP2863160A1 (en) |
CN (1) | CN104633937A (en) |
NL (1) | NL2011646C2 (en) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3096093A1 (en) * | 2015-05-21 | 2016-11-23 | Viessmann Werke GmbH & Co. KG | Heating device |
WO2017148974A1 (en) * | 2016-03-03 | 2017-09-08 | Bekaert Combustion Technology B.V. | Heat exchanger |
US10533769B2 (en) | 2017-07-28 | 2020-01-14 | Viessmann Werke Gmbh & Co Kg | Heating device |
IT202000004204A1 (en) * | 2020-02-28 | 2021-08-28 | Cestaro Fond Spa | HEAT EXCHANGER FOR BOILERS AND BOILER INCLUDING SAID HEAT EXCHANGER |
EP4030113A1 (en) * | 2021-01-14 | 2022-07-20 | Remeha B.V. | Heat exchanger body, heat exchanger and condensing boiler |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
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EP3173710B1 (en) * | 2015-11-25 | 2018-06-06 | Daikin Industries, Limited | Heat exchanger |
WO2017153280A1 (en) * | 2016-03-09 | 2017-09-14 | Bekaert Combustion Technology B.V. | Sectional heat exchanger for use in a heat cell |
CN107366914B (en) * | 2017-07-20 | 2019-07-05 | 华中科技大学 | A kind of continous way refuse pyrolysis plant with binder function |
CN110006174B (en) * | 2019-03-21 | 2023-12-19 | 西安交通大学 | Modularized extruded aluminum condensation heat exchanger and condensation type boiler |
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GB9013154D0 (en) * | 1990-06-13 | 1990-08-01 | Chato John D | Improvements in pulsating combustors |
CN2282648Y (en) * | 1996-11-13 | 1998-05-27 | 高常宝 | Tube still heat-exchanger |
CN2360748Y (en) * | 1998-10-27 | 2000-01-26 | 王兆云 | Combined heating appts. |
KR20100089062A (en) * | 2007-10-25 | 2010-08-11 | 베카에르트 컴버스천 테크놀러지 비.브이. | Metallic porous body incorporated by casting into a heat exchanger |
EA201201326A1 (en) * | 2010-03-26 | 2013-08-30 | Кубо Д С.Р.Л. | HEAT EXCHANGER |
EP2795219B1 (en) * | 2011-12-20 | 2017-12-06 | Robert Bosch GmbH | Modular heat exchanger |
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2013
- 2013-10-18 NL NL2011646A patent/NL2011646C2/en not_active IP Right Cessation
-
2014
- 2014-10-17 US US14/517,130 patent/US20150107535A1/en not_active Abandoned
- 2014-10-17 EP EP20140189322 patent/EP2863160A1/en not_active Withdrawn
- 2014-10-20 CN CN201410755989.7A patent/CN104633937A/en active Pending
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NL1009225C1 (en) * | 1998-05-20 | 1999-11-24 | Brabant Alucast Products B V | Heat exchanger comprises body with one or more through channels each connected to feed of flowing medium, media being reciprocally connected for heat transmission |
WO2009053247A1 (en) * | 2007-10-25 | 2009-04-30 | Bekaert Combust. Technol. B.V. | Heat exchanger element with a combustion chamber for a low co and nox emission combustor |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3096093A1 (en) * | 2015-05-21 | 2016-11-23 | Viessmann Werke GmbH & Co. KG | Heating device |
WO2017148974A1 (en) * | 2016-03-03 | 2017-09-08 | Bekaert Combustion Technology B.V. | Heat exchanger |
US10533769B2 (en) | 2017-07-28 | 2020-01-14 | Viessmann Werke Gmbh & Co Kg | Heating device |
IT202000004204A1 (en) * | 2020-02-28 | 2021-08-28 | Cestaro Fond Spa | HEAT EXCHANGER FOR BOILERS AND BOILER INCLUDING SAID HEAT EXCHANGER |
EP3872411A1 (en) * | 2020-02-28 | 2021-09-01 | Cestaro Fonderie SpA | Heat exchanger for boilers and boiler including said heat exchanger |
EP4030113A1 (en) * | 2021-01-14 | 2022-07-20 | Remeha B.V. | Heat exchanger body, heat exchanger and condensing boiler |
NL2027319B1 (en) * | 2021-01-14 | 2022-07-25 | Remeha B V | Heat exchanger body, heat exchanger and condensing boiler |
Also Published As
Publication number | Publication date |
---|---|
NL2011646C2 (en) | 2015-04-23 |
US20150107535A1 (en) | 2015-04-23 |
CN104633937A (en) | 2015-05-20 |
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