EP2859648A2 - Insulating element for electric machine stator - Google Patents

Insulating element for electric machine stator

Info

Publication number
EP2859648A2
EP2859648A2 EP13730035.6A EP13730035A EP2859648A2 EP 2859648 A2 EP2859648 A2 EP 2859648A2 EP 13730035 A EP13730035 A EP 13730035A EP 2859648 A2 EP2859648 A2 EP 2859648A2
Authority
EP
European Patent Office
Prior art keywords
support
arms
insulating element
stator
face
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP13730035.6A
Other languages
German (de)
French (fr)
Inventor
Jean-Claude LABROSSE
Benoit WALME
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Valeo Equipements Electriques Moteur SAS
Original Assignee
Valeo Equipements Electriques Moteur SAS
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Valeo Equipements Electriques Moteur SAS filed Critical Valeo Equipements Electriques Moteur SAS
Publication of EP2859648A2 publication Critical patent/EP2859648A2/en
Withdrawn legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/32Windings characterised by the shape, form or construction of the insulation
    • H02K3/34Windings characterised by the shape, form or construction of the insulation between conductors or between conductor and core, e.g. slot insulation
    • H02K3/345Windings characterised by the shape, form or construction of the insulation between conductors or between conductor and core, e.g. slot insulation between conductor and core, e.g. slot insulation
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/46Fastening of windings on the stator or rotor structure
    • H02K3/52Fastening salient pole windings or connections thereto
    • H02K3/521Fastening salient pole windings or connections thereto applicable to stators only
    • H02K3/522Fastening salient pole windings or connections thereto applicable to stators only for generally annular cores with salient poles
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/46Fastening of windings on the stator or rotor structure
    • H02K3/50Fastening of winding heads, equalising connectors, or connections thereto

Definitions

  • the invention relates to an insulating element for an electric machine stator.
  • the invention finds a particularly advantageous, but not exclusive, application with air conditioner refrigerant compressors for a motor vehicle.
  • the stator comprises a body made of laminated sheet for reducing the eddy current.
  • the body has at its outer periphery an annular wall, called a yoke, and arms coming from the inner periphery of the annular wall having an outer periphery in contact with a housing that comprises the rotating electrical machine.
  • This housing also called housing, is configured to rotate the rotor shaft via ball bearings and / or needle as can be seen for example in Figures 1 and 2 of EP 1 865 200.
  • the stator arms are radially and axially oriented. They are distributed on the wall of the stator body and extend towards the inside of the stator towards the rotor. An air gap exists between the free end of the arms, defining the inner periphery of the stator body, and the outer periphery of the rotor, which may be a permanent magnet rotor.
  • the arms define with the annular wall notches open towards the inside and intended to receive coils, for example in the form of coiled coils each around an arm, for forming a polyphase stator for example of the three-phase type.
  • the invention aims to optimize the insulation of the stator vis-à-vis its environment.
  • the invention proposes an insulating element for an electric machine stator characterized in that it comprises:
  • annular support having an internal periphery
  • This insulating element having a bearing face intended to be pressed against an end face of the stator.
  • the support comprises anchor son of stator coil systems located on the support near the arms.
  • each anchoring system is formed by a stud and a groove formed around the stud, the groove has a generally U-shaped having two branches facing each other, two ends of these branches opening on the side of the inner periphery of the support.
  • the studs are circumferentially oblong
  • the pads generally parallelepiped shape, have substantially flat longitudinal faces or slightly rounded and transverse faces connecting the longitudinal faces.
  • a median plane of a pad is angularly offset relative to a median plane of the corresponding arm.
  • the side of the support face, the arms, the flanges and an inner periphery of the support comprise recesses for receiving ends of notch insulators positioned within notches of the stator.
  • the recesses of the arms are delimited by a face substantially perpendicular to an axis of the support and an orthogonal face substantially parallel to the lateral faces of the arms,
  • the recesses of the flanges which lie in the continuity of the recesses of the arms, are delimited by a face substantially perpendicular to the axis of the support and an orthogonal face which extends parallel to faces of the flanges facing towards the support,
  • the recesses formed in the inner periphery of the support which lie in the continuity of the recesses of the arms, are delimited by a face substantially perpendicular to the axis of the support, and an orthogonal face which extends parallel to faces of the internal periphery of the support.
  • the insulating element comprises strand holding systems of winding son located on the support of the side opposite the bearing face.
  • each strand holding system comprises a base and a tongue extending in a radial plane on a face of the base facing the outside of the support.
  • each base of the axially extending strand holding systems has a trapezoidal shape in cross-section.
  • the strand holding systems are interposed between two successive anchoring systems so that there is alternation between the anchoring systems and the strand holding systems on the circumference of the support.
  • the support further comprises on its bearing surface at least two latching devices to facilitate the angular positioning of the insulating member on the end face of the stator.
  • the support comprises on its bearing surface recesses for coming opposite stator rivets located on the same circumference.
  • the faces of the support delimiting the inner periphery of the support are inclined relative to each other in a V-shape.
  • Figures 1a and 1b shows perspective views from above and below of an electrically insulating member according to the invention
  • Figure 2 shows a detailed view of the recesses of the insulating member according to the invention for receiving the stator slot insulators
  • Figure 3 shows a top view of the arms of the insulating member according to the invention.
  • Figure 4a shows a top view of a coil wire anchoring system of an insulating member according to the invention
  • Figure 4b shows a sectional view of the anchoring system according to the plane D-D of Figure 4a;
  • Figure 5a shows a top view of a latching device of the insulating member according to the invention
  • Figure 5b shows a sectional view of the latching device along the plane BB of Figure 5a;
  • Figure 6 shows in perspective view from above an assembled stator provided with the insulating member according to the invention;
  • Figure 7 shows in perspective the stator of Figure 6 seen from below;
  • Figure 8a and 8b shows perspective views from above and below of the other electrically insulating member
  • Figures 9 and 10 are front views of the front and rear ends of the stator of Figures 6 and 7;
  • Figure 1 1 is a perspective view of the stator of Figures 6 and 7 without the coils;
  • FIG. 12 shows the contact zone between an arm of the insulator and a stator arm.
  • Figures 1a and 1b and 12 show an electrically insulating member 200 for rotating electric machine stator, such as an air conditioner refrigerant compressor for a motor vehicle.
  • the machine consists of an alternator or an electric motor.
  • the element 200 may be moldable plastic, for example PA 6.6.
  • the plastic element 200 may be reinforced with fibers, such as glass fibers.
  • This element 200 comprises at its outer periphery an axially annular support ring 201 having an axial orientation, and circumferentially distributed arms 202 which extend radially from the inner periphery of the support 201 towards the inside of the device. the element 200.
  • the stator 300 comprises a body in the form of a bundle of sheets having at its outer periphery an annular wall 301 (FIG. 11), called a cylinder head, and arms 302 coming from the inner periphery of the wall. annular 301.
  • the arms 302 are circumferentially evenly distributed and extend inward towards the rotor of the machine such as a permanent magnet rotor.
  • the arms 302 delimit two by two notches 308 and have at their free end unreferenced returns.
  • the bearing face 207 is intended to be pressed against a radial end face 307 of the stator 300 and this element 200 has an opposite outer face the bearing face 207.
  • the arms 202 are regularly distributed on the inner periphery of the support 201 and are intended to bear against the arms 302 of the stator 300 of corresponding shape.
  • the arms 202 of the insulating element are here in number 15, as the arms 302 of the stator 300.
  • the arms 202, the flanges 205, and the inner periphery of the support 201 delimit notches 208 having a shape and dimensions corresponding to the notches 308 of the stator 300. More specifically, as shown in FIG. 3, the arms 202 comprise lateral faces 210 of radial orientation; while the flanges 205 have a face 21 1 facing outwardly of the notches 208. The flanges 205 also have two faces 212 on either side of the arm 202 facing inwards of the notches 208. These faces 212 are inclined at an angle A with respect to the lateral faces 210.
  • the arms 202 are symmetrical with respect to their median plane P1 (see Figure 1b) extending radially with respect to the axis X.
  • the faces 214 defining the inner periphery of the support 201 are thus inclined relative to each other between two arms 202 In a plane perpendicular to the X axis, the angle B formed between, on the one hand, the line D2 passing through the axis X and the line D1 and, on the other hand, the straight line D3 passing through the median plane P1 of an arm 202 is relatively small, for example of the order of ten degrees.
  • the notches 208 are each delimited by the two inclined faces 214 of the inner periphery of the support 201, the two side faces 210 of the arms 202 facing each other and the two faces 212 of the corresponding flanges 205.
  • the notches 308 of the stator have the same shape as the notches 208. Note the presence of an opening between two edges of the same notch 208, 308. These openings allow the passage of a needle for forming coils belonging to the polyphase winding of the stator 300 as described below.
  • the free ends of the arms 202, 302 delimit, in known manner, an air gap with the outer periphery of the rotor of the rotating electrical machine, such as a rotor with permanent magnets.
  • the side of the bearing face 207, the arms 202, the flanges 205 and the inner periphery of the support 201 each comprise recesses 216 made in the thickness of the material intended to receive ( Figures 1 1 and 12) the notch insulator ends 400 of the stator 300.
  • the stator 300 is equipped with notch insulators 400 in the form of a thin membrane, made in a electrically insulating material and heat conductor, for example an aramid material of Nomex type (trademark). This thin membrane is folded so that each notch insulator is pressed against the axial inner walls 306 of the stator 300 between two adjacent poles.
  • the ends of the notch insulators which protrude axially from the stator 300 may be housed inside the recesses 216 of the insulating element 200 as can be seen in FIG. 12.
  • These insulators 400 have a small thickness (0.24 mm at the Figure 12).
  • the recesses 216 have a depth adapted to that of the insulator 400 (0.5 mm in Figure 12).
  • These recesses 216 of the arms 202 are delimited by a face substantially perpendicular to the X axis and an orthogonal face substantially parallel to the lateral faces 210 of the arms 202.
  • the recesses 216 of the flanges 205 which lie in the continuity of the recesses 216 of the arms 202, are delimited by a face substantially perpendicular to the X axis and an orthogonal face which extends in parallel. to the faces 212 of the flanges facing the notches 208.
  • the recesses 216 formed in the inner periphery of the support 201, which lie in the continuity of the recesses of the arms 202, are delimited by a face substantially perpendicular to the axis X and a face orthogonal which extends parallel to the faces 214 of the inner periphery of the support 201.
  • the recesses 216 follow the outline of the notches 208.
  • the support 201 comprises, according to one characteristic, anchoring systems 220 shown in Figures 1, 4a and 4b, for maintaining and guiding the son of the polyphase winding of the stator 300 having coils 600 ( Figures 6, 7, 9 and 1 1), in particular the input son of these coils 600.
  • anchoring systems 220 here in the same number as the arms 202 are located on the support 201 near the outer periphery each anchoring system 220 is formed by a stud 223 and a groove 224 U-shaped formed around the stud 223.
  • the stud is circumferentially oblong and has two longitudinal faces, which may be of rounded shape, and two lateral faces, which may be rounded, connecting the longitudinal faces,
  • This groove 224 is delimited by lateral faces of the stud 223, here rounded, and walls of the support 201 located around the stud 223.
  • the two ends of the branches 228 of the U facing one another and substantially parallel to each other open on the side of the arms 202 on the wall delimiting the inner periphery of the support 201.
  • the median plane P2 of a stud 223 is preferably angularly offset with respect to the median plane P1 of the corresponding arm 202 (see Figure 1a).
  • the median plane P2 of a stud 223 is preferably slightly offset angularly with respect to the median plane P1 of an arm 202.
  • the son of the coils 600 pass through the grooves 224 bearing on the side faces of the pads 223 which thus allow to guide and maintain the son of the coils wound around of pad 223.
  • the pads 223, of generally parallelepipedal shape comprise substantially planar or very slightly rounded longitudinal faces and transverse faces 223, constituting the lateral faces of the pad 223, connecting the longitudinal faces. These faces 223 are rounded in order to avoid hurting the son of the coils.
  • the studs 223 have a height H1 measured in the axial direction slightly larger than the depth H2 of the grooves 224, so that each stud 223 slightly projects beyond the walls delimiting the groove 224 on the opposite side of the bearing face 207.
  • the support 201 also comprises on its outer face 230 strand holding systems 236. These systems 230 are interposed between two systems of anchorage 220 successive. There is thus an alternation between the anchoring systems 220 and the 230 systems for maintaining strands.
  • the holding systems 230 are each located between two successive arms 202.
  • each holding system 230 comprises an axial extension base 232 having a trapezoid-shaped cross section and a tongue 233 positioned in the upper part of the face of the base 232 facing the outside of the support. 201. This face turned outward is preferably flat.
  • the tongue 233 extends in a radial plane and is preferably at a height corresponding to the thickness of the strands 236.
  • the tongue 233 thus holds a holding wire 237 bearing against one side of the tongue 233 facing the bearing face 207 of the support 201 and the face of the base 232 facing outward of the support 201.
  • the holding wire 237 also bears against the lateral faces of the base 232 and passes over the strands 236 and below the stator bunches so as to keep the strands 236 pressed against the bunches of the coils 600. that the buns correspond to the axial end portions of the coils 600 which protrude axially with respect to each radial outer end face of the stator.
  • Each strand 236 is formed of several son twisted coils 600 corresponding to a phase of the stator.
  • each strand 236 comprises wires associated with five coils 600.
  • a system for holding the strands 236 is alternated after a set of several anchoring systems 220. for example two or three. As clearly visible in FIG. 4b, there is a horizontal shoulder between the face 21 of the support 201 delimiting the groove 224 and a lateral face 22 of the base 232.
  • the support 201 of the insulating member 200 comprises at least two clipping devices 242 (clipping) shown in Figures 1b, 5a and 5b, to facilitate the angular positioning of the insulating element 200 and thus the centering of the insulating elements 200 on the end face of the stator during assembly.
  • the devices 242 are intended to cooperate by clipping (clipping) with corresponding openings provided on each radial end face of the stator 300.
  • the devices 242 are each formed of two portions 244 of cylinder having flat faces facing each other. These flat faces are separated by a space allowing the elastic deformation of the two portions 244 towards each other during their insertion inside the openings of the stator 300.
  • the free ends of the cylindrical portions 244 are chamfered.
  • the support 201 also includes recesses 250 shown in Figures 1b and 2 for example of circular shape intended to come opposite stator rivets 300 located on the same circumference.
  • These rivets advantageously made of non-magnetic material such as stainless steel, pass axially through the stack of sheets of the stator 300 to ensure the maintenance of the sheets and formation of a manipulable and transportable assembly.
  • the bearing face 207 of the insulating member 200 does not interfere with the rivets of the sheet package.
  • another electrically insulating member 200 ' is located at the other end radial face of the stator 300.
  • This insulator 200' is the image insulation 200. It has a support 201 ', 202 arms with ledges 205 from the inner periphery of the support 201 ', the notches 208, the recesses 216 for receiving the notch insulation 400 and two devices 242 snap (clipping).
  • This insulator 200 ' differs from the insulator 200 only by the shape of its support 201'. More precisely, the insulating element 200 'has a support part devoid of anchoring systems 220 and holding system 230.
  • the electrically insulating element 200' may be made of moldable plastic, for example in PA 6.6.
  • the plastic element 200 ' may be reinforced with fibers, such as glass fibers.
  • the arms 202 of the insulators 200 and 200 'and the insulator 400 electrically isolate the coils 600 from the winding of the stator 300, here of the three-phase type, with respect to the stator plates 300. They also protect the son of the windings 600, during the winding of the conductive son around the arms of the stator 300.
  • the son of the coils 600 such as copper or aluminum son covered with a electrically insulating layer, such as enamel, are each wound around an arm 302 of the stator and associated arms 202 of the insulating elements 200, 200 '.
  • the arms 202 of the insulating member 200 may have on their outer face inclined grooves to facilitate the change of rank during the winding operation of winding a conductive wire around the different poles to get the stator windings.
  • the excitation windings of each pole are electrically connected to each other by connecting son in series or in parallel. It is the same for the holding member 200 which may have grooves to facilitate winding during the winding operation. The grooves are not inclined in this case.
  • the insulating member 200 has a diameter L1 of the order of 10cm. This diameter L1 is slightly smaller than the external diameter of the stator 300 to allow the passage of mounting rods of the electric machine along the lateral face of the stator 300.
  • the stator has at its outer periphery recesses 321 for the passage of the tie rods.
  • the tie rods are located on a circumference of diameter greater than that of the fastening rivets of the stator plate package.
  • the element 200 has a height L2 of the order of 1 1 mm.
  • the grooves 224 have a width of the order of 1 mm.
  • the pads 223 have an end located at a height L3 of the order of 9mm relative to the bearing surface 207.
  • the arms 202 have a length L4 of the order of 15mm.
  • the faces 212 of the flanges 205 are inclined with respect to the lateral faces 210 of the arms, for example at an angle A of the order of 60 degrees.
  • the angle B formed between on the one hand the line D2 passing through the axis X and the line D1 and on the other hand the straight line D3 passing through the median plane of an arm is for example of the order of one ten degrees.
  • the latching devices 242 are separated from each other by an angle of the order of 170 degrees.
  • the depressions 250 have a depth slightly greater than 1 mm.
  • the insulating member 200 comprises 15 arms, 15 holding systems as well as 15 anchoring systems for a coil stator.
  • this number of elements as well as the dimensions of these elements will be adapted according to the configuration of the stator 300 to be isolated, and in particular the number and the size of the arm 301 of the stator, as well as the size of the wire of coil.
  • the insulating element 200 is made of a non-conductive material, for example a fiberglass-based plastic material.
  • the holding member 200 is pressed via its bearing face 207 against an end face of the stator 300 so that the latching devices 242 cooperate with the corresponding openings of the stator 300.
  • the positioning of the elements 200, 200 ' is such that the ends of the notch insulators previously positioned inside the notches 308 ( Figure 1 1) of the stator 300 which protrude axially from the stator 300 are housed inside the recesses 216 of the insulating member 200.
  • the coil winding operation is then carried out using a centrally hollow needle to allow passage of the wire which moves circumferentially, axially and radially with respect to the stator.
  • the wires of the coils are then wrapped around the formed assembly by the arms 302 of the stator 300 and the arms 202 of the insulating elements 200, 200 'to form the different poles.
  • the coils 600 have two ends, called buns, arranged on either side of an arm 302 of the stator.
  • the coils 600 here have a trapezoidal shape as can be seen in FIG. 7.
  • One end of the wires guided by the lateral faces of the pads passes through the grooves 224 so as to be held in position by the anchoring systems 220.
  • the buns of the coils 600 are retained by the flanges 205 of the arms 202. It will be noted that a passage exists for the needle between two consecutive flanges 205 of the same notch 208, 308.
  • the son of the coils of each phase are grouped in strands 236 positioned on the outer periphery of the buns of the coils 600 following a circular path.
  • the holding wires 237 are positioned against the rear faces of the holding systems 230 and against the face of the tongue facing the bearing face 207.
  • the holding wires 237 are also positioned against the inclined faces of the base 232 so as to return to the X axis and pass above the strands 236.
  • the wire 237 passes under the strands 236 and then hang around a new holding system 230.
  • the wire 237 The holder follows a slot-like path around the entire circumference of the holder 201 to move from a holding system 230 to another.
  • the strands 236 are arranged to form passages as shown in FIGS. 8 and 9.
  • this housing here comprises three parts, namely an intermediate portion carrying the annular wall of the stator of the electric machine, such as a refrigerant compressor of a motor vehicle air conditioner, and two flanges arranged on either side of the intermediate part.
  • One of the hollow-shaped flanges carries the "scroll" of the compressor, while the other flange carries the control electronics of the compressor integrated into the electric machine and protruding axially.
  • the tie rods connect the flanges together by passing through the recesses 321 of the stator, for example, mounted to hooping via its annular wall 301 in the intermediate portion sandwiched between the flanges.
  • the intermediate portion comprises hooping sectors for the hoop-mounting of the wall 301 of the stator. Between two consecutive hooping areas there are passages. These passages are opposite recesses 321. The shrinking sectors are separated from each other by passages.
  • the outer periphery of the wall 301 is in hooping contact with the inner periphery of the hooping sectors.
  • the passages are opposite the recesses 321 so that the tie rods pass through the passages without interfering with the intermediate portion of the housing.
  • the intermediate part may be filled with coolant. This liquid can pass through the spaces between the coils 600 and the strands 236.
  • the ends of the strands 236 are sheathed for forming projecting ends 236 'axially intended to pass through the sealing flange of the electronics, which comprises an inverter as described for example in the document EP 0 831 580 to which reference will be made.
  • the rotor of the compressor electric motor is permanent magnets, preferably buried in the rotor.
  • the magnets may be of radial orientation.
  • the rotor comprises a body in the form of a pack of sheets provided with housings, which may be of radial orientation for housing the magnets.
  • the rotor made of laminated sheet may comprise a central core, and arms extending radially relative to the core. These arms each comprise two flanges extending circumferentially on either side of the arms. Permanent magnets are positioned inside housings delimited each by two faces facing each other of two adjacent arms, an outer face of the rotor core, and the edges of the arms having an inner portion generally. constant width from the central core and extended by a second flared portion towards the outer periphery of the stator as described for example in the document FR 1 1 61019 filed 01/12/201 1.
  • FR 12 54949 filed on 30/05/2012.
  • Balancing flanges with balancing weights may be located at each end of the rotor laminations as described in FR 12 54949, supra.
  • the rotor comprises ten permanent magnets with beveled internal end. This configuration associated with that of the stator of Figures 1 to 5 allows a good passage of the magnetic flux.
  • the housing of the magnets may be of constant width.
  • the rotor sheet package is secured to a tree itself integral with the scroll-mobile scroll movable in English- the compressor.
  • the compressor has no pulley and the control electronics of the electric motor is integral with a flange being integrated in the compressor.
  • the stator and the rotor of the electric machine are immersed in the refrigerant fluid.
  • the insulation 400 may alternatively be in two parts each in one piece with one of the elements 200, 200 '.
  • the arms 202 may alternatively be in one piece with the insulation 400 advantageously in two parts for forming a coil insulator 600 separate supports 200, 200 '.
  • the studs 223, circumferentially oblong, may alternatively be oval.
  • These pads 223 may be of parallelepipedal shape with two substantially flat longitudinal faces and transverse faces connecting the longitudinal faces.
  • the edges of the studs 223 are advantageously rounded in rounded form.
  • the groove 224 therefore has a generally U shape.
  • the recesses 321 may have another shape and have a flat bottom and two side edges as shown in Figures 6 and 1 1.

Abstract

The invention essentially concerns an insulating element (200) for a stator (300) of an electric machine, characterized in that it comprises: an annular support (201); and arms (202) distributed circumferentially about the support (201) and extending radially relative thereto from the internal periphery of the support (201) towards the interior of the insulating element; as well as rims (206) extending on either side of the arms (202), the insulating element (200) having an abutment face (207) which is to be placed flat against an end face of the stator (300).

Description

ELEMENT ISOLANT POUR STATOR DE MACHINE ELECTRIQUE  INSULATING ELEMENT FOR STATOR OF ELECTRIC MACHINE
[01] DOMAINE TECHNIQUE DE L'INVENTION [01] TECHNICAL FIELD OF THE INVENTION
[02] L'invention concerne un élément isolant pour stator de machine électrique. L'invention trouve une application particulièrement avantageuse, mais non exclusive, avec les compresseurs de fluide réfrigérant de climatiseur pour véhicule automobile. [02] The invention relates to an insulating element for an electric machine stator. The invention finds a particularly advantageous, but not exclusive, application with air conditioner refrigerant compressors for a motor vehicle.
[03] ETAT DE LA TECHNIQUE [03] STATE OF THE ART
[04] On connaît des machines électriques comportant un stator et un rotor solidaire d'un arbre assurant la mise en mouvement d'un compresseur à spirale, également connu sous le nom de "compresseur scroll". Un tel système comporte deux spirales intercalées comme des palettes pour pomper et comprimer le fluide réfrigérant. En général, une des spires est fixe, alors que l'autre se déplace excentriquement sans tourner, de manière à pomper puis emprisonner et comprimer des poches de fluide entre les spires. Un tel système est par exemple décrit dans le document EP1 865 200. [04] Electrical machines are known having a stator and a rotor secured to a shaft ensuring the movement of a scroll compressor, also known as "scroll compressor". Such a system comprises two spirals interposed as pallets for pumping and compressing the refrigerant. In general, one of the turns is fixed, while the other moves eccentrically without turning, so as to pump and trap and compress fluid pockets between the turns. Such a system is for example described in EP1 865 200.
[05] Le stator comporte un corps réalisé en tôle feuilletée pour diminution des courant de Foucault. Le corps présente à sa périphérie externe une paroi annulaire, appelée culasse, et des bras issus de la périphérie interne de la paroi annulaire présentant une périphérie externe en contact avec un boîtier que comporte la machine électrique tournante. Ce boîtier, appelé également carter, est configuré pour porter à rotation l'arbre du rotor via des roulements à billes et/ou à aiguilles comme visible par exemple dans les figures 1 et 2 du document EP 1 865 200. [05] The stator comprises a body made of laminated sheet for reducing the eddy current. The body has at its outer periphery an annular wall, called a yoke, and arms coming from the inner periphery of the annular wall having an outer periphery in contact with a housing that comprises the rotating electrical machine. This housing, also called housing, is configured to rotate the rotor shaft via ball bearings and / or needle as can be seen for example in Figures 1 and 2 of EP 1 865 200.
[06] Les bras du stator sont d'orientation radiale et axiale. Ils sont réparties sur la paroi du corps du stator et s'étendent vers l'intérieur du stator en direction du rotor. Un entrefer existe entre l'extrémité libre des bras, définissant la périphérie interne du corps du stator, et la périphérie externe du rotor, qui pourra être un rotor à aimants permanents. Les bras définissent avec la paroi annulaire des encoches ouvertes vers l'intérieur et destinées à recevoir des bobinages, par exemple en forme de bobines enroulées chacune autour d'un bras, pour formation d'un stator polyphasé par exemple du type triphasé. [06] The stator arms are radially and axially oriented. They are distributed on the wall of the stator body and extend towards the inside of the stator towards the rotor. An air gap exists between the free end of the arms, defining the inner periphery of the stator body, and the outer periphery of the rotor, which may be a permanent magnet rotor. The arms define with the annular wall notches open towards the inside and intended to receive coils, for example in the form of coiled coils each around an arm, for forming a polyphase stator for example of the three-phase type.
[07] OBJET DE L'INVENTION [07] OBJECT OF THE INVENTION
[08] L'invention a pour but d'optimiser l'isolation du stator vis-à-vis de son environnement. [08] The invention aims to optimize the insulation of the stator vis-à-vis its environment.
[09] A cet effet, l'invention propose un élément isolant pour stator de machine électrique caractérisé en ce qu'il comporte: [09] For this purpose, the invention proposes an insulating element for an electric machine stator characterized in that it comprises:
- un support annulaire ayant une périphérie interne,  an annular support having an internal periphery,
- des bras répartis circonférentiellement autour du support s'étendant radialement par rapport au support depuis la périphérie interne du support vers l'intérieur de l'élément isolant, ainsi que  circumferentially distributed arms around the support extending radially with respect to the support from the inner periphery of the support towards the inside of the insulating element, as well as
- des rebords s'étendant de part et d'autre des bras,  - flanges extending on both sides of the arms,
- cet élément isolant présentant une face d'appui destinée à être plaquée contre une face d'extrémité du stator.  - This insulating element having a bearing face intended to be pressed against an end face of the stator.
[010] Selon une réalisation, le support comporte des systèmes d'ancrage de fils de bobines du stator situés sur le support à proximité des bras. [010] In one embodiment, the support comprises anchor son of stator coil systems located on the support near the arms.
[011] Selon une réalisation, chaque système d'ancrage est formé par un plot et une gorge ménagée autour du plot, cette gorge a globalement une forme de U ayant deux branches en regard l'une de l'autre, deux extrémités de ces branches débouchant du côté de la périphérie interne du support. [011] In one embodiment, each anchoring system is formed by a stud and a groove formed around the stud, the groove has a generally U-shaped having two branches facing each other, two ends of these branches opening on the side of the inner periphery of the support.
[012] Selon une réalisation les plots sont circonférentiellement de forme oblongue [012] According to one embodiment the studs are circumferentially oblong
[013] Selon une réalisation, les plots, de forme globalement parallélépipédique, comportent des faces longitudinales sensiblement planes ou très légèrement arrondies et des faces transversales reliant les faces longitudinales. [013] According to one embodiment, the pads, generally parallelepiped shape, have substantially flat longitudinal faces or slightly rounded and transverse faces connecting the longitudinal faces.
[014] Selon une réalisation les faces latérales des plots sont de forme arrondie. [015] Selon une réalisation, un plan médian d'un plot est décalé angulairement par rapport à un plan médian du bras correspondant. [014] In one embodiment the side faces of the pads are rounded. [015] In one embodiment, a median plane of a pad is angularly offset relative to a median plane of the corresponding arm.
[016] Selon une réalisation, du côté de la face d'appui, les bras, les rebords et une périphérie interne du support comportent des évidements destinés à recevoir des extrémités d'isolants d'encoches positionnés à l'intérieur d'encoches du stator. [016] In one embodiment, the side of the support face, the arms, the flanges and an inner periphery of the support comprise recesses for receiving ends of notch insulators positioned within notches of the stator.
[017] Selon une réalisation, les évidements des bras sont délimités par une face sensiblement perpendiculaire à un axe du support et une face orthogonale sensiblement parallèle à des faces latérales des bras, [017] In one embodiment, the recesses of the arms are delimited by a face substantially perpendicular to an axis of the support and an orthogonal face substantially parallel to the lateral faces of the arms,
- les évidements des rebords, qui se situent dans la continuité des évidements des bras, sont délimités par une face sensiblement perpendiculaire à l'axe du support et une face orthogonale qui s'étend parallèlement à des faces des rebords tournées vers le support,  the recesses of the flanges, which lie in the continuity of the recesses of the arms, are delimited by a face substantially perpendicular to the axis of the support and an orthogonal face which extends parallel to faces of the flanges facing towards the support,
- les évidements ménagés dans la périphérie interne du support, qui se situent dans la continuité des évidements des bras, sont délimités par une face sensiblement perpendiculaire à l'axe du support, et une face orthogonale qui s'étend parallèlement à des faces de la périphérie interne du support.  the recesses formed in the inner periphery of the support, which lie in the continuity of the recesses of the arms, are delimited by a face substantially perpendicular to the axis of the support, and an orthogonal face which extends parallel to faces of the internal periphery of the support.
[018] Selon une réalisation, l'élément isolant comporte des systèmes de maintien de torons de fils de bobinage situés sur le support du côté opposé à la face d'appui. [018] In one embodiment, the insulating element comprises strand holding systems of winding son located on the support of the side opposite the bearing face.
[019] Selon une réalisation, chaque système de maintien de toron comporte une base et une languette s'étendant dans un plan radial sur une face de la base tournée vers l'extérieur du support. [019] In one embodiment, each strand holding system comprises a base and a tongue extending in a radial plane on a face of the base facing the outside of the support.
[020] Selon une réalisation, chaque base des systèmes de maintien de torons d'extension axiale présente en coupe transversale une forme de trapèze. According to one embodiment, each base of the axially extending strand holding systems has a trapezoidal shape in cross-section.
[021] Selon une réalisation, les systèmes de maintien de torons sont intercalés entre deux systèmes d'ancrage successifs de sorte qu'il existe une alternance entre les systèmes d'ancrage et les systèmes de maintien de torons sur la circonférence du support. [022] Selon une réalisation, le support comporte en outre sur sa face d'appui au moins deux dispositifs d'encliquetage pour faciliter le positionnement angulaire de l'élément isolant sur la face d'extrémité du stator. [021] In one embodiment, the strand holding systems are interposed between two successive anchoring systems so that there is alternation between the anchoring systems and the strand holding systems on the circumference of the support. [022] According to one embodiment, the support further comprises on its bearing surface at least two latching devices to facilitate the angular positioning of the insulating member on the end face of the stator.
[023] Selon une réalisation, le support comporte sur sa face d'appui des creux destinés à venir en regard de rivets du stator situés sur une même circonférence. [023] In one embodiment, the support comprises on its bearing surface recesses for coming opposite stator rivets located on the same circumference.
[024] Selon une réalisation, entre deux bras successifs, des faces du support délimitant la périphérie interne du support sont inclinées l'une par rapport à l'autre suivant une forme en V. According to one embodiment, between two successive arms, the faces of the support delimiting the inner periphery of the support are inclined relative to each other in a V-shape.
[025] BREVE DESCRIPTION DES FIGURES [025] BRIEF DESCRIPTION OF THE FIGURES
[026] L'invention sera mieux comprise à la lecture de la description qui suit et à l'examen des figures qui l'accompagnent. Ces figures ne sont données qu'à titre illustratif mais nullement limitatif de l'invention. [026] The invention will be better understood on reading the description which follows and on examining the figures that accompany it. These figures are given for illustrative but not limiting of the invention.
[027] Les figures 1 a et 1 b montre des vues en perspective de dessus et de dessous d'un élément électriquement isolant selon l'invention; [027] Figures 1a and 1b shows perspective views from above and below of an electrically insulating member according to the invention;
[028] La figure 2 montre une vue détaillée des évidements de l'élément isolant selon l'invention destinés à recevoir les isolants d'encoches du stator; [028] Figure 2 shows a detailed view of the recesses of the insulating member according to the invention for receiving the stator slot insulators;
[029] La figure 3 montre une vue de dessus des bras de l'élément isolant selon l'invention; [029] Figure 3 shows a top view of the arms of the insulating member according to the invention;
[030] La figure 4a montre une vue de dessus d'un système d'ancrage de fil de bobines d'un élément isolant selon l'invention; [030] Figure 4a shows a top view of a coil wire anchoring system of an insulating member according to the invention;
[031] La figure 4b montre une vue en coupe du système d'ancrage selon le plan D-D de la figure 4a; [031] Figure 4b shows a sectional view of the anchoring system according to the plane D-D of Figure 4a;
[032] La figure 5a montre une vue de dessus d'un dispositif d'encliquetage de l'élément isolant selon l'invention; [032] Figure 5a shows a top view of a latching device of the insulating member according to the invention;
[033] La figure 5b montre une vue en coupe du dispositif d'encliquetage selon le plan B-B de la figure 5a; [034] La figure 6 montre en perspective vue de dessus un stator assemblé muni de l'élément isolant selon l'invention ; [033] Figure 5b shows a sectional view of the latching device along the plane BB of Figure 5a; [034] Figure 6 shows in perspective view from above an assembled stator provided with the insulating member according to the invention;
[035] La figure 7 montre en perspective le stator de la figure 6 vu de dessous; [035] Figure 7 shows in perspective the stator of Figure 6 seen from below;
[036] La figure 8a et 8b montre des vues en perspective de dessus et de dessous de l'autre élément électriquement isolant ; [036] Figure 8a and 8b shows perspective views from above and below of the other electrically insulating member;
[037] Les figures 9 et 10 sont des vues de face des extrémités avant et arrière du stator des figures 6 et 7 ; [037] Figures 9 and 10 are front views of the front and rear ends of the stator of Figures 6 and 7;
[038] La figure 1 1 est une vue en perspective du stator des figures 6 et 7 sans les bobines ; [038] Figure 1 1 is a perspective view of the stator of Figures 6 and 7 without the coils;
[039] La figure 12 montre lala zone de contact entre un bras de l'isolant et un bras du stator. [039] FIG. 12 shows the contact zone between an arm of the insulator and a stator arm.
[040] Les éléments identiques, similaires ou analogues conservent la même référence d'une figure à l'autre. [040] The identical, similar or similar elements retain the same reference from one figure to another.
[041] DESCRIPTION D'EXEMPLES DE REALISATION DE L'INVENTION [041] DESCRIPTION OF EXEMPLARY EMBODIMENTS OF THE INVENTION
[042] Les figures 1 a et 1 b et 12 montrent un élément électriquement isolant 200 pour stator de machine électrique tournante, tel qu'un compresseur de fluide réfrigérant de climatiseur pour véhicule automobile. En variante la machine consiste en un alternateur ou en un moteur électrique. L'élément 200 pourra être en matière plastique moulable, par exemple en PA 6.6. L'élément 200 en matière plastique pourra être renforcé par des fibres, telles que des fibres de verre. Cet élément 200 comporte à sa périphérie externe un support 201 en forme d'anneau d'axe X présentant une orientation axiale, et des bras 202, répartis circonférentiellement, qui s'étendent radialement depuis la périphérie interne du support 201 vers l'intérieur de l'élément 200. Ces bras 202 se terminent chacun à leur extrémité libre par un rebord 205 qui s'étend circonférentiellement de part et d'autre du bras 202 et axialement dans une direction opposée à une face interne d'appui 207 de l'élément 200. La fonction du rebord 205 est de retenir dans la direction radiale un bobinage d'excitation enroulé autour d'un bras radial 302 de chaque pôle du stator 300 visible sur les figures 6, 7 et 1 1 . Pour mémoire on rappellera que le stator 300 comporte un corps sous la forme d'un paquet de tôles présentant à sa périphérie externe une paroi annulaire 301 (Figure 1 1 ), appelé culasse, et des bras 302 issus de la périphérie interne de la paroi annulaire 301 . Ces bras sont réparties circonférentiellement de manière régulière et s'étendent vers l'intérieur en direction du rotor de la machine tel qu'un rotor à aimant permanent. Les bras 302 délimitent deux à deux des encoches 308 et présentent à leur extrémité libre des retours non référencés. [042] Figures 1a and 1b and 12 show an electrically insulating member 200 for rotating electric machine stator, such as an air conditioner refrigerant compressor for a motor vehicle. In a variant, the machine consists of an alternator or an electric motor. The element 200 may be moldable plastic, for example PA 6.6. The plastic element 200 may be reinforced with fibers, such as glass fibers. This element 200 comprises at its outer periphery an axially annular support ring 201 having an axial orientation, and circumferentially distributed arms 202 which extend radially from the inner periphery of the support 201 towards the inside of the device. the element 200. These arms 202 each end at their free end by a flange 205 which extends circumferentially on either side of the arm 202 and axially in a direction opposite to an internal bearing surface 207 of the element 200. The function of the rim 205 is to retain in the radial direction an excitation winding wound around a radial arm 302 of each pole of the stator 300 visible in FIGS. 6, 7 and 11. For the record, it will be recalled that the stator 300 comprises a body in the form of a bundle of sheets having at its outer periphery an annular wall 301 (FIG. 11), called a cylinder head, and arms 302 coming from the inner periphery of the wall. annular 301. These arms are circumferentially evenly distributed and extend inward towards the rotor of the machine such as a permanent magnet rotor. The arms 302 delimit two by two notches 308 and have at their free end unreferenced returns.
[043] Comme visible à la figure 12, la face d'appui 207 est destinée à être plaquée contre une face radiale d'extrémité 307 du stator 300 et cet élément 200 présente une face externe opposée la face d'appui 207. Les bras 202 sont répartis régulièrement sur la périphérie interne du support 201 et sont destinés à venir en appui contre les bras 302 du stator 300 de forme correspondante. En l'occurrence, les bras 202 de l'élément isolant sont ici au nombre de 15, comme les bras 302 du stator 300. [043] As shown in Figure 12, the bearing face 207 is intended to be pressed against a radial end face 307 of the stator 300 and this element 200 has an opposite outer face the bearing face 207. The arms 202 are regularly distributed on the inner periphery of the support 201 and are intended to bear against the arms 302 of the stator 300 of corresponding shape. In this case, the arms 202 of the insulating element are here in number 15, as the arms 302 of the stator 300.
[044] Les bras 202, les rebords 205, et la périphérie interne du support 201 délimitent des encoches 208 ayant une forme et des dimensions correspondantes aux encoches 308 du stator 300. Plus précisément, comme montré sur la figure 3, les bras 202 comportent des faces latérales 210 d'orientation radiale; tandis que les rebords 205 comportent une face 21 1 tournée vers l'extérieur des encoches 208. Les rebords 205 comportent également deux faces 212 de part et d'autre du bras 202 tournées vers l'intérieur des encoches 208. Ces faces 212 sont inclinées d'un angle A par rapport aux faces latérales 210. Les bras 202 sont symétriques par rapport à leur plan médian P1 (cf. figure 1 b) s'étendant radialement par rapport à l'axe X. [044] The arms 202, the flanges 205, and the inner periphery of the support 201 delimit notches 208 having a shape and dimensions corresponding to the notches 308 of the stator 300. More specifically, as shown in FIG. 3, the arms 202 comprise lateral faces 210 of radial orientation; while the flanges 205 have a face 21 1 facing outwardly of the notches 208. The flanges 205 also have two faces 212 on either side of the arm 202 facing inwards of the notches 208. These faces 212 are inclined at an angle A with respect to the lateral faces 210. The arms 202 are symmetrical with respect to their median plane P1 (see Figure 1b) extending radially with respect to the axis X.
[045] Entre deux bras 202 successifs, la périphérie interne du support[045] Between two successive arms 202, the inner periphery of the support
201 présente deux faces 214 qui s'étendent perpendiculairement aux bras201 has two faces 214 which extend perpendicularly to the arms
202 et se coupent suivant une droite référencée D1 perpendiculaire à la feuille de la figure 3. Les faces 214 délimitant la périphérie interne du support 201 sont ainsi inclinées l'une par rapport à l'autre entre deux bras 202 successifs suivant une forme en V. Dans un plan perpendiculaire à l'axe X, l'angle B formé entre d'une part la droite D2 passant par l'axe X et la droite D1 et d'autre part la droite D3 passant par le plan médian P1 d'un bras 202 est relativement faible, par exemple de l'ordre d'une dizaine de degrés. 202 and intersect along a line referenced D1 perpendicular to the sheet of Figure 3. The faces 214 defining the inner periphery of the support 201 are thus inclined relative to each other between two arms 202 In a plane perpendicular to the X axis, the angle B formed between, on the one hand, the line D2 passing through the axis X and the line D1 and, on the other hand, the straight line D3 passing through the median plane P1 of an arm 202 is relatively small, for example of the order of ten degrees.
[046] Les encoches 208 sont chacune délimitée par les deux faces 214 inclinées de la périphérie interne du support 201 , les deux faces latérales 210 des bras 202 tournées l'une vers l'autre ainsi que les deux faces 212 des rebords 205 correspondantes. [046] The notches 208 are each delimited by the two inclined faces 214 of the inner periphery of the support 201, the two side faces 210 of the arms 202 facing each other and the two faces 212 of the corresponding flanges 205.
[047] Les encoches 308 du stator présentent la même forme que les encoches 208. On notera la présence d'une ouverture entre deux rebords d'une même encoche 208, 308. Ces ouvertures permettent le passage d'une aiguille pour formation de bobines appartenant au bobinage polyphasé du stator 300 de manière décrite ci-après. Les extrémités libres des bras 202, 302 délimitent, de manière connue, un entrefer avec la périphérie externe du rotor de la machine électrique tournante, tel qu'un rotor à aimants permanents. [047] The notches 308 of the stator have the same shape as the notches 208. Note the presence of an opening between two edges of the same notch 208, 308. These openings allow the passage of a needle for forming coils belonging to the polyphase winding of the stator 300 as described below. The free ends of the arms 202, 302 delimit, in known manner, an air gap with the outer periphery of the rotor of the rotating electrical machine, such as a rotor with permanent magnets.
[048] Comme montré sur les figures 1 b et 2, du côté de la face d'appui 207, les bras 202, les rebords 205 et la périphérie interne du support 201 comportent chacun des évidements 216 réalisés dans l'épaisseur de la matière destinés à recevoir (Figures 1 1 et 12) les extrémités d'isolants d'encoches 400 du stator 300. En effet, le stator 300 est équipé d'isolants d'encoche 400 prenant la forme d'une membrane fine, réalisée dans un matériau électriquement isolant et conducteur de chaleur, par exemple un matériau aramide de type dit Nomex (marque déposée). Cette membrane fine est pliée de manière que chaque isolant d'encoche est plaqué contre les parois internes axiales 306 du stator 300 entre deux pôles adjacents. Les extrémités des isolants d'encoches qui dépassent axialement du stator 300 peuvent être logées à l'intérieur des évidements 216 de l'élément isolant 200 comme visible à la figure 12. Ces isolants 400 ont une faible épaisseur (0, 24 mm à la Figure 12). Les évidements 216 ont une profondeur adaptée à celle de l'isolant 400 (0,5 mm à la Figure 12). [048] As shown in Figures 1b and 2, the side of the bearing face 207, the arms 202, the flanges 205 and the inner periphery of the support 201 each comprise recesses 216 made in the thickness of the material intended to receive (Figures 1 1 and 12) the notch insulator ends 400 of the stator 300. Indeed, the stator 300 is equipped with notch insulators 400 in the form of a thin membrane, made in a electrically insulating material and heat conductor, for example an aramid material of Nomex type (trademark). This thin membrane is folded so that each notch insulator is pressed against the axial inner walls 306 of the stator 300 between two adjacent poles. The ends of the notch insulators which protrude axially from the stator 300 may be housed inside the recesses 216 of the insulating element 200 as can be seen in FIG. 12. These insulators 400 have a small thickness (0.24 mm at the Figure 12). The recesses 216 have a depth adapted to that of the insulator 400 (0.5 mm in Figure 12).
[049] Ces évidements 216 des bras 202 sont délimités par une face sensiblement perpendiculaire à l'axe X et une face orthogonale sensiblement parallèle aux faces latérales 210 des bras 202. Les évidements 216 des rebords 205, qui se situent dans la continuité des évidements 216 des bras 202, sont délimités par une face sensiblement perpendiculaire à l'axe X et une face orthogonale qui s'étend parallèlement aux faces 212 des rebords tournées vers les encoches 208. Les évidements 216 ménagés dans la périphérie interne du support 201 , qui se situent dans la continuité des évidements des bras 202, sont délimités par une face sensiblement perpendiculaire à l'axe X et une face orthogonale qui s'étend parallèlement aux faces 214 de la périphérie interne du support 201 . Ainsi, les évidements 216 suivent le contour des encoches 208. [049] These recesses 216 of the arms 202 are delimited by a face substantially perpendicular to the X axis and an orthogonal face substantially parallel to the lateral faces 210 of the arms 202. The recesses 216 of the flanges 205, which lie in the continuity of the recesses 216 of the arms 202, are delimited by a face substantially perpendicular to the X axis and an orthogonal face which extends in parallel. to the faces 212 of the flanges facing the notches 208. The recesses 216 formed in the inner periphery of the support 201, which lie in the continuity of the recesses of the arms 202, are delimited by a face substantially perpendicular to the axis X and a face orthogonal which extends parallel to the faces 214 of the inner periphery of the support 201. Thus, the recesses 216 follow the outline of the notches 208.
[050] Sur la face externe, le support 201 comporte, selon une caractéristique, des systèmes d'ancrage 220 montrés sur les figures 1 , 4a et 4b, permettant de maintenir et guider des fils du bobinage polyphasé du stator 300 comportant des bobines 600 (figures 6, 7, 9 et 1 1 ), en particulier les fils d'entrée de ces bobines 600. Ces systèmes d'ancrage 220 ici en même nombre que les bras 202 sont situés sur le support 201 à proximité de la périphérie externe des bras 202. Chaque système d'ancrage 220 est formé par un plot 223 et une gorge 224 en forme de U ménagée autour du plot 223. Le plot est circonférentiellement de forme oblongue et comporte deux faces longitudinales, qui pourront être de forme arrondie, et deux faces latérales, qui pourront être arrondies, reliant les faces longitudinales, Cette gorge 224 est délimitée par des faces latérales du plot 223, ici arrondies, et des parois du support 201 situées autour du plot 223. Comme visible sur les figures 4a et 4b, les deux extrémités des branches 228 du U en regard l'une de l'autre et sensiblement parallèles entre elles débouchent du côté des bras 202 sur la paroi délimitant la périphérie interne du support 201 . Sur la circonférence du support 201 , le plan médian P2 d'un plot 223 est préférence décalé angulairement par rapport au plan médian P1 du bras 202 correspondant (cf. figure 1 a). Dans ce mode de réalisation, le plan médian P2 d'un plot 223 est préférence légèrement décalé angulairement par rapport au plan médian P1 d'un bras 202. [050] On the outer face, the support 201 comprises, according to one characteristic, anchoring systems 220 shown in Figures 1, 4a and 4b, for maintaining and guiding the son of the polyphase winding of the stator 300 having coils 600 (Figures 6, 7, 9 and 1 1), in particular the input son of these coils 600. These anchoring systems 220 here in the same number as the arms 202 are located on the support 201 near the outer periphery each anchoring system 220 is formed by a stud 223 and a groove 224 U-shaped formed around the stud 223. The stud is circumferentially oblong and has two longitudinal faces, which may be of rounded shape, and two lateral faces, which may be rounded, connecting the longitudinal faces, This groove 224 is delimited by lateral faces of the stud 223, here rounded, and walls of the support 201 located around the stud 223. As shown in FIGS. 4a and 4b, the two ends of the branches 228 of the U facing one another and substantially parallel to each other open on the side of the arms 202 on the wall delimiting the inner periphery of the support 201. On the circumference of the support 201, the median plane P2 of a stud 223 is preferably angularly offset with respect to the median plane P1 of the corresponding arm 202 (see Figure 1a). In this embodiment, the median plane P2 of a stud 223 is preferably slightly offset angularly with respect to the median plane P1 of an arm 202.
[051] Lors de l'opération de bobinage, les fils des bobines 600 passent par les gorges 224 en prenant appui sur les faces latérales des plots 223 qui permettent ainsi de guider et maintenir les fils des bobines enroulés autour du plot 223. De préférence, les plots 223, de forme globalement parallélépipédique, comportent des faces longitudinales sensiblement planes ou très légèrement arrondies et des faces transversales 223, constituant les faces latérales du plot 223, reliant les faces longitudinales. Ces faces 223 sont de forme arrondie afin d'éviter de blesser les fils des bobines. Les plots 223 présentent une hauteur H1 mesurée suivant la direction axiale légèrement plus grande que la profondeur H2 des gorges 224, de sorte que chaque plot 223 dépasse légèrement des parois délimitant la gorge 224 du côté opposé de la face d'appui 207. [051] During the winding operation, the son of the coils 600 pass through the grooves 224 bearing on the side faces of the pads 223 which thus allow to guide and maintain the son of the coils wound around of pad 223. Preferably, the pads 223, of generally parallelepipedal shape, comprise substantially planar or very slightly rounded longitudinal faces and transverse faces 223, constituting the lateral faces of the pad 223, connecting the longitudinal faces. These faces 223 are rounded in order to avoid hurting the son of the coils. The studs 223 have a height H1 measured in the axial direction slightly larger than the depth H2 of the grooves 224, so that each stud 223 slightly projects beyond the walls delimiting the groove 224 on the opposite side of the bearing face 207.
[052] Comme visible sur les figures 1 a, 1 b, et 6, le support 201 , selon une caractéristique, comporte également sur sa face externe des systèmes 230 de maintien de torons 236. Ces systèmes 230 sont intercalés entre deux systèmes d'ancrage 220 successifs. Il existe ainsi une alternance entre les systèmes d'ancrage 220 et les systèmes 230 de maintien de torons. Les systèmes 230 de maintien sont situés chacun entre deux bras 202 successifs. Pour maintenir les torons 236, chaque système 230 de maintien comporte une base 232 d'extension axiale ayant en coupe transversale une forme de trapèze et une languette 233 positionnée dans la partie supérieure de la face de la base 232 tournée vers l'extérieur du support 201 . Cette face tournée vers l'extérieur est plate de préférence. La languette 233 s'étend dans un plan radial et se situe de préférence à une hauteur correspondant à l'épaisseur des torons 236. [052] As visible in Figures 1a, 1b and 6, the support 201, according to one feature, also comprises on its outer face 230 strand holding systems 236. These systems 230 are interposed between two systems of anchorage 220 successive. There is thus an alternation between the anchoring systems 220 and the 230 systems for maintaining strands. The holding systems 230 are each located between two successive arms 202. To maintain the strands 236, each holding system 230 comprises an axial extension base 232 having a trapezoid-shaped cross section and a tongue 233 positioned in the upper part of the face of the base 232 facing the outside of the support. 201. This face turned outward is preferably flat. The tongue 233 extends in a radial plane and is preferably at a height corresponding to the thickness of the strands 236.
[053] Comme montré sur la figure 6, la languette 233 assure ainsi la retenue d'un fil 237 de maintien venant en appui contre une face de la languette 233 tournée vers la face d'appui 207 du support 201 et la face de la base 232 tournée vers l'extérieur du support 201 . Le fil 237 de maintien est également en appui contre les faces latérales de la base 232 et passe au- dessus des torons 236 et en dessous de chignons du stator de manière à maintenir les torons 236 plaqués contre les chignons des bobines 600. On rappelle ici que les chignons correspondent aux portions d'extrémité axiale des bobines 600 qui font saillie axialement par rapport à chaque face d'extrémité radiale externe du stator. [054] Chaque toron 236 est formé de plusieurs fils torsadés des bobines 600 correspondant à une phase du stator. En l'occurrence, le stator 300 ayant trois phases et 15 bobines, chaque toron 236 comporte des fils associés à cinq bobines 600. En variante, on alterne un système de maintien des torons 236 après un ensemble de plusieurs systèmes d'ancrage 220, par exemple deux ou trois. Comme bien visible sur la Figure 4b, il existe un épaulement horizontal entre la face 21 du support 201 délimitant la gorge 224 et une face 22 latérale de la base 232. [053] As shown in Figure 6, the tongue 233 thus holds a holding wire 237 bearing against one side of the tongue 233 facing the bearing face 207 of the support 201 and the face of the base 232 facing outward of the support 201. The holding wire 237 also bears against the lateral faces of the base 232 and passes over the strands 236 and below the stator bunches so as to keep the strands 236 pressed against the bunches of the coils 600. that the buns correspond to the axial end portions of the coils 600 which protrude axially with respect to each radial outer end face of the stator. [054] Each strand 236 is formed of several son twisted coils 600 corresponding to a phase of the stator. In this case, since the stator 300 has three phases and 15 coils, each strand 236 comprises wires associated with five coils 600. In a variant, a system for holding the strands 236 is alternated after a set of several anchoring systems 220. for example two or three. As clearly visible in FIG. 4b, there is a horizontal shoulder between the face 21 of the support 201 delimiting the groove 224 and a lateral face 22 of the base 232.
[055] Sur sa face d'appui 207, le support 201 de l'élément isolant 200 comporte au moins deux dispositifs 242 d'encliquetage (de clipsage) montrés sur les figures 1 b, 5a et 5b, pour faciliter le positionnement angulaire de l'élément isolant 200 et donc le centrage des éléments isolants 200 sur la face d'extrémité du stator lors du montage. A cet effet, les dispositifs 242 sont destinés à coopérer par encliquetage (clipsage) avec des ouvertures correspondantes ménagées sur chaque face d'extrémité radiale du stator 300. Dans une réalisation, les dispositifs 242 sont formés chacun de deux portions 244 de cylindre ayant des faces plates en regard l'une de l'autre. Ces faces plates sont séparées par un espace autorisant la déformation élastique des deux portions 244 l'une vers l'autre lors de leur insertion à l'intérieur des ouvertures du stator 300. Les extrémités libres des portions cylindriques 244 sont chanfreinées. [055] On its bearing face 207, the support 201 of the insulating member 200 comprises at least two clipping devices 242 (clipping) shown in Figures 1b, 5a and 5b, to facilitate the angular positioning of the insulating element 200 and thus the centering of the insulating elements 200 on the end face of the stator during assembly. For this purpose, the devices 242 are intended to cooperate by clipping (clipping) with corresponding openings provided on each radial end face of the stator 300. In one embodiment, the devices 242 are each formed of two portions 244 of cylinder having flat faces facing each other. These flat faces are separated by a space allowing the elastic deformation of the two portions 244 towards each other during their insertion inside the openings of the stator 300. The free ends of the cylindrical portions 244 are chamfered.
[056] Sur la face d'appui, le support 201 comporte également des creux 250 montrés sur les figures 1 b et 2 par exemple de forme circulaire destinés à venir en regard de rivets du stator 300 situés sur une même circonférence. Ces rivets, avantageusement en matière amagnétique tel que de l'inox, traversent axialement de part en part l'empilement des tôles du stator 300 pour assurer le maintien des tôles et formation d'un ensemble manipulable et transportable. Ainsi, la face d'appui 207 de l'élément isolant 200 n'interfère pas avec les rivets du paquet de tôles. [056] On the bearing face, the support 201 also includes recesses 250 shown in Figures 1b and 2 for example of circular shape intended to come opposite stator rivets 300 located on the same circumference. These rivets, advantageously made of non-magnetic material such as stainless steel, pass axially through the stack of sheets of the stator 300 to ensure the maintenance of the sheets and formation of a manipulable and transportable assembly. Thus, the bearing face 207 of the insulating member 200 does not interfere with the rivets of the sheet package.
[057] Bien entendu, comme mieux visible dans les figures 7 et 1 1 , un autre élément électriquement isolant 200' est implanté au niveau de l'autre face radiale d'extrémité du stator 300. Cet isolant 200' est à l'image de l'isolant 200. Il possède un support 201 ', des bras 202 à rebords 205 issus de la périphérie interne du support 201 ', des encoches 208, des évidements 216 de réception de l'isolant d'encoche 400 et deux dispositifs 242 d'encliquetage (de clipsage) . Cet isolant 200' se différencie de l'isolant 200 uniquement par la forme de son support 201 '. Plus précisément l'élément isolant 200' présente une partie de support dépourvue de systèmes d'ancrage 220 et de système de maintien 230. Tout comme l'isolant 200, l'élément électriquement isolant 200' pourra être en matière plastique moulable, par exemple en PA 6.6. L'élément 200' en matière plastique pourra être renforcé par des fibres, telles que des fibres de verre. [057] Of course, as best seen in Figures 7 and 1 1, another electrically insulating member 200 'is located at the other end radial face of the stator 300. This insulator 200' is the image insulation 200. It has a support 201 ', 202 arms with ledges 205 from the inner periphery of the support 201 ', the notches 208, the recesses 216 for receiving the notch insulation 400 and two devices 242 snap (clipping). This insulator 200 'differs from the insulator 200 only by the shape of its support 201'. More precisely, the insulating element 200 'has a support part devoid of anchoring systems 220 and holding system 230. Like the insulator 200, the electrically insulating element 200' may be made of moldable plastic, for example in PA 6.6. The plastic element 200 'may be reinforced with fibers, such as glass fibers.
[058] Ainsi qu'il ressort de la description et des dessins, les bras 202 des isolants 200 et 200' et l'isolant 400 isolent électriquement les bobines 600 du bobinage du stator 300, ici du type triphasé, par rapport au paquet de tôles du stator 300. Ils protègent également les fils des bobinages 600, lors de l'enroulement des fils conducteurs autour des bras du stator 300. Plus précisément les fils des bobines 600, tels que des fils en cuivre ou en Aluminium recouverts d'une couche électriquement isolante, telle que de l'émail, sont enroulés chacun autour d'un bras 302 du stator et des bras 202 associés des éléments isolants 200, 200'. Il existe un passage entre deux bras 202, 302 consécutifs comme visible dans les figures 9 et 10 de sorte qu'une même encoche reçoit deux demies bobines 600. [058] As can be seen from the description and the drawings, the arms 202 of the insulators 200 and 200 'and the insulator 400 electrically isolate the coils 600 from the winding of the stator 300, here of the three-phase type, with respect to the stator plates 300. They also protect the son of the windings 600, during the winding of the conductive son around the arms of the stator 300. Specifically the son of the coils 600, such as copper or aluminum son covered with a electrically insulating layer, such as enamel, are each wound around an arm 302 of the stator and associated arms 202 of the insulating elements 200, 200 '. There is a passage between two arms 202, 302 consecutive as visible in Figures 9 and 10 so that the same notch receives two half coils 600.
[059] Dans une variante de réalisation, les bras 202 de l'élément isolant 200' peuvent présenter sur leur face externe des rainures inclinées afin de faciliter le changement de rang lors de l'opération de bobinage consistant à enrouler un fil conducteur autour des différents pôles pour obtenir les bobinages du stator. Les bobinages d'excitation de chaque pôle sont reliés électriquement entre eux par des fils de liaison en série ou en parallèle. Il en est de même de l'élément de maintien 200 qui peut présenter des rainures pour faciliter l'enroulement lors de l'opération d'enroulement. Les rainures ne sont pas inclinées dans ce cas. [059] In an alternative embodiment, the arms 202 of the insulating member 200 'may have on their outer face inclined grooves to facilitate the change of rank during the winding operation of winding a conductive wire around the different poles to get the stator windings. The excitation windings of each pole are electrically connected to each other by connecting son in series or in parallel. It is the same for the holding member 200 which may have grooves to facilitate winding during the winding operation. The grooves are not inclined in this case.
[060] Selon une réalisation, l'élément isolant 200 présente un diamètre L1 de l'ordre de 10cm. Ce diamètre L1 est légèrement inférieur au diamètre externe du stator 300 pour permettre le passage de tirants de montage de la machine électrique le long de la face latérale du stator 300. A cet effet le stator présente à sa périphérie externe des évidements 321 pour le passage des tirants. IL en est de même des éléments isolants 200, 200' comme visible à la figue 7. Les tirants sont implantés sur une circonférence de diamètre supérieur à celui des rivets de fixation du paquet de tôles du stator. L'élément 200 présente une hauteur L2 de l'ordre de 1 1 mm. Les gorges 224 présentent une largeur de l'ordre de 1 mm. Les plots 223 ont une extrémité située à une hauteur L3 de l'ordre de 9mm par rapport à la face d'appui 207. Les bras 202 ont une longueur L4 de l'ordre de 15mm. Les faces 212 des rebords 205 sont inclinées par rapport aux faces latérales 210 des bras par exemple d'un angle A de l'ordre de 60 degrés. L'angle B formé entre d'une part la droite D2 passant par l'axe X et la droite D1 et d'autre part la droite D3 passant par le plan médian d'un bras est par exemple de l'ordre d'une dizaine de degrés. Les dispositifs d'encliquetage 242 sont séparés entre eux d'un angle de l'ordre de 170 degrés. Les creux 250 présentent une profondeur légèrement supérieure à 1 mm. Dans la réalisation représentée, l'élément isolant 200 comporte 15 bras, 15 systèmes de maintien ainsi que 15 systèmes d'ancrage pour un stator à 15 bobines. Bien entendu, ce nombre d'éléments ainsi que les dimensions de ces éléments seront adaptés en fonction de la configuration du stator 300 à isoler, et en particulier du nombre et de la taille de bras 301 du stator, ainsi que de la taille du fil de bobine. L'élément isolant 200 est réalisé dans un matériau non conducteur, par exemple un matériau en matière plastique à base de fibre de verre. [060] In one embodiment, the insulating member 200 has a diameter L1 of the order of 10cm. This diameter L1 is slightly smaller than the external diameter of the stator 300 to allow the passage of mounting rods of the electric machine along the lateral face of the stator 300. For this purpose the stator has at its outer periphery recesses 321 for the passage of the tie rods. It is the same insulating elements 200, 200 'as shown in Figure 7. The tie rods are located on a circumference of diameter greater than that of the fastening rivets of the stator plate package. The element 200 has a height L2 of the order of 1 1 mm. The grooves 224 have a width of the order of 1 mm. The pads 223 have an end located at a height L3 of the order of 9mm relative to the bearing surface 207. The arms 202 have a length L4 of the order of 15mm. The faces 212 of the flanges 205 are inclined with respect to the lateral faces 210 of the arms, for example at an angle A of the order of 60 degrees. The angle B formed between on the one hand the line D2 passing through the axis X and the line D1 and on the other hand the straight line D3 passing through the median plane of an arm is for example of the order of one ten degrees. The latching devices 242 are separated from each other by an angle of the order of 170 degrees. The depressions 250 have a depth slightly greater than 1 mm. In the embodiment shown, the insulating member 200 comprises 15 arms, 15 holding systems as well as 15 anchoring systems for a coil stator. Of course, this number of elements as well as the dimensions of these elements will be adapted according to the configuration of the stator 300 to be isolated, and in particular the number and the size of the arm 301 of the stator, as well as the size of the wire of coil. The insulating element 200 is made of a non-conductive material, for example a fiberglass-based plastic material.
[061] Lors du montage, l'élément de maintien 200 est plaqué via sa face d'appui 207 contre une face d'extrémité du stator 300 de sorte que les dispositifs d'encliquetage 242 coopèrent avec les ouvertures du stator 300 correspondantes. Il en est de même de l'isolant 200'. Le positionnement des l'éléments 200, 200' est tel que les extrémités des isolants d'encoches préalablement positionnés à l'intérieur des encoches 308 (Figure 1 1 ) du stator 300 qui dépassent axialement du stator 300 sont logées à l'intérieur des évidements 216 de l'élément isolant 200. [061] During assembly, the holding member 200 is pressed via its bearing face 207 against an end face of the stator 300 so that the latching devices 242 cooperate with the corresponding openings of the stator 300. The same is true of the 200 'insulation. The positioning of the elements 200, 200 'is such that the ends of the notch insulators previously positioned inside the notches 308 (Figure 1 1) of the stator 300 which protrude axially from the stator 300 are housed inside the recesses 216 of the insulating member 200.
[062] On effectue ensuite l'opération de bobinage des bobines à l'aide d'une aiguille centralement creuse pour permettre un passage du fil qui se déplace circonférentiellement, axialement et radialement par rapport au stator. Les fils des bobines sont alors enroulés autour de l'ensemble formé par les bras 302 du stator 300 et les bras 202 des l'éléments isolant 200, 200' pour former les différents pôles. Ainsi les bobines 600 présentent deux extrémités, appelées chignons, disposées de part et d'autre d'un bras 302 du stator. Les bobines 600 ont ici une forme trapézoïdale comme visible à la figure 7. Une extrémité des fils guidée par les faces latérales des plots passe par les gorges 224 de manière à être maintenue en position par les systèmes d'ancrage 220. Les chignons des bobines 600 sont retenus par les rebords 205 des bras 202. On notera qu'un passage existe pour l'aiguille entre deux rebords 205 consécutifs d'une même encoche 208, 308. [062] The coil winding operation is then carried out using a centrally hollow needle to allow passage of the wire which moves circumferentially, axially and radially with respect to the stator. The wires of the coils are then wrapped around the formed assembly by the arms 302 of the stator 300 and the arms 202 of the insulating elements 200, 200 'to form the different poles. Thus the coils 600 have two ends, called buns, arranged on either side of an arm 302 of the stator. The coils 600 here have a trapezoidal shape as can be seen in FIG. 7. One end of the wires guided by the lateral faces of the pads passes through the grooves 224 so as to be held in position by the anchoring systems 220. The buns of the coils 600 are retained by the flanges 205 of the arms 202. It will be noted that a passage exists for the needle between two consecutive flanges 205 of the same notch 208, 308.
[063] Les fils des bobines de chaque phase sont regroupés en torons 236 positionnés sur la périphérie externe des chignons des bobines 600 suivant un chemin circulaire. Pour maintenir les torons 236 en position, les fils de maintien 237 sont positionnés contre les faces arrière des systèmes 230 de maintien et contre la face de la languette tournée vers la face d'appui 207. Les fils de maintien 237 sont également positionnés contre les faces inclinées de la base 232 de manière à revenir vers l'axe X et passer au- dessus des torons 236. Le fil 237 passe sous les torons 236 pour ensuite s'accrocher autour d'un nouveau système de maintien 230. Le fil 237 de maintien suit un chemin en forme de créneau sur toute la circonférence du support 201 pour passer d'un système 230 de maintien à un autre. [063] The son of the coils of each phase are grouped in strands 236 positioned on the outer periphery of the buns of the coils 600 following a circular path. To keep the strands 236 in position, the holding wires 237 are positioned against the rear faces of the holding systems 230 and against the face of the tongue facing the bearing face 207. The holding wires 237 are also positioned against the inclined faces of the base 232 so as to return to the X axis and pass above the strands 236. The wire 237 passes under the strands 236 and then hang around a new holding system 230. The wire 237 The holder follows a slot-like path around the entire circumference of the holder 201 to move from a holding system 230 to another.
[064] On appréciera que les torons 236 sont agencés pour former des passages comme visible dans les figures 8 et 9. [064] It will be appreciated that the strands 236 are arranged to form passages as shown in FIGS. 8 and 9.
[065] Ainsi qu'il ressort des dessins et notamment de la figure 7, le positionnement des évidements 321 correspond au positionnement angulaire des ouvertures ménagées dans des flasques de fermeture de la machine assurant le passage des tirants d'assemblage, lesdits flasques appartenant au boîtier portant le corps du stator. Plus précisément ce boîtier comporte ici trois parties à savoir une partie intermédiaire portant la paroi annulaire du stator de la machine électrique, telle qu'un compresseur de fluide réfrigérant de climatiseur de véhicule automobile, et deux flasques disposés de part et d'autre de la partie intermédiaire. L'un des flasques de forme creuse porte le « scroll » du compresseur, tandis que l'autre flasque porte l'électronique de commande du compresseur intégrée à la machine électrique et saillante axialement. Les tirants, par exemple en forme de vis, relient entre eux les flasques en traversant les évidements 321 du stator par exemple monté à frettage via sa paroi annulaire 301 dans la partie intermédiaire prise en sandwich entre les flasques. Avantageusement la partie intermédiaire comporte des secteurs de frettage pour le montage à frettage de la paroi 301 du stator. Entre deux secteurs de frettage consécutifs il existe des passages. Ces passages sont en regard des évidements 321 . Les secteurs de frettage sont séparés les uns des autres par des passages. La périphérie externe de la paroi 301 est en contact de frettage avec la périphérie interne des secteurs de frettage. Les passages sont en regard des évidements 321 de sorte que les tirants traversent les passages sans interférer avec la partie intermédiaire du boîtier. La partie intermédiaire pourra être remplie de liquide réfrigérant. Ce liquide pourra traverser les espaces entre les bobines 600 et les torons 236. [065] As shown in the drawings and in particular in Figure 7, the positioning of the recesses 321 corresponds to the angular positioning of the openings in the closing flanges of the machine ensuring the passage of the tie rods, said flanges belonging to the casing bearing the stator body. More specifically, this housing here comprises three parts, namely an intermediate portion carrying the annular wall of the stator of the electric machine, such as a refrigerant compressor of a motor vehicle air conditioner, and two flanges arranged on either side of the intermediate part. One of the hollow-shaped flanges carries the "scroll" of the compressor, while the other flange carries the control electronics of the compressor integrated into the electric machine and protruding axially. The tie rods, for example in the form of screws, connect the flanges together by passing through the recesses 321 of the stator, for example, mounted to hooping via its annular wall 301 in the intermediate portion sandwiched between the flanges. Advantageously, the intermediate portion comprises hooping sectors for the hoop-mounting of the wall 301 of the stator. Between two consecutive hooping areas there are passages. These passages are opposite recesses 321. The shrinking sectors are separated from each other by passages. The outer periphery of the wall 301 is in hooping contact with the inner periphery of the hooping sectors. The passages are opposite the recesses 321 so that the tie rods pass through the passages without interfering with the intermediate portion of the housing. The intermediate part may be filled with coolant. This liquid can pass through the spaces between the coils 600 and the strands 236.
[066] On notera que les extrémités des torons 236 sont gainées pour formation d'extrémités saillantes 236' axialement destinées à traverser de manière étanche le flasque de support de l'électronique, qui comporte un onduleur comme décrit par exemple dans le document EP 0 831 580 auquel on se reportera. Les extrémités 236' sont configurées pour être reliées au bras de l'onduleur comme dans le document EP 0 831 580. Dans cette réalisation le rotor du moteur électrique du compresseur est à aimants permanents, de préférence enterrés dans le rotor. Les aimants pourront être d'orientation radiale. Dans ce mode de réalisation le rotor comporte un corps sous la forme d'un paquet de tôles doté de logements, qui pourront être d'orientation radiale pour logement des aimants. Le rotor réalisé en tôle feuilletée pourra comporter une âme centrale, et des bras s'étendant radialement par rapport à l'âme. Ces bras comportent chacun deux rebords s'étendant circonférentiellement de part et d'autre des bras. Des aimants permanents sont positionnés à l'intérieur de logements délimités chacun par deux faces en regard l'une de l'autre de deux bras adjacents, une face externe de l'âme du rotor, et les rebords des bras présentant une portion interne globalement de largeur constante issue de l'âme centrale et prolongée par une seconde portion évasée en direction de la périphérie externe du stator comme décrit par exemple dans le document FR 1 1 61019 déposé le 01/12/201 1 . Bien entendu on peut prévoir des ressorts positionnés chacun dans un logement d'un aimant permanent entre la face externe de l'âme et la face interne de l'aimant pour assurer un maintien de l'aimant permanent contre les rebords du logement avec intervention d'une lame souple comme décrit dans le document FR 12 54949 déposé le 30/05/2012. Des flasques d'équilibrages à poids d'équilibrage peuvent être implantés à chaque extrémité du paquet de tôles du rotor comme décrit dans le document FR 12 54949 précité. Dans le document FR 12 54949 le rotor comporte dix aimants permanents à extrémité interne biseautée. Cette configuration associée à celle du stator des figures 1 à 5 permet un bon passage du flux magnétique. Les logements des aimants pourront être de largeur constante. [066] Note that the ends of the strands 236 are sheathed for forming projecting ends 236 'axially intended to pass through the sealing flange of the electronics, which comprises an inverter as described for example in the document EP 0 831 580 to which reference will be made. The ends 236 'are configured to be connected to the arm of the inverter as in EP 0 831 580. In this embodiment the rotor of the compressor electric motor is permanent magnets, preferably buried in the rotor. The magnets may be of radial orientation. In this embodiment the rotor comprises a body in the form of a pack of sheets provided with housings, which may be of radial orientation for housing the magnets. The rotor made of laminated sheet may comprise a central core, and arms extending radially relative to the core. These arms each comprise two flanges extending circumferentially on either side of the arms. Permanent magnets are positioned inside housings delimited each by two faces facing each other of two adjacent arms, an outer face of the rotor core, and the edges of the arms having an inner portion generally. constant width from the central core and extended by a second flared portion towards the outer periphery of the stator as described for example in the document FR 1 1 61019 filed 01/12/201 1. Of course, it is possible to provide positioned springs each in a housing of a permanent magnet between the outer face of the core and the inner face of the magnet to ensure a maintenance of the permanent magnet against the edges of the housing with intervention of a flexible blade as described in the Document FR 12 54949 filed on 30/05/2012. Balancing flanges with balancing weights may be located at each end of the rotor laminations as described in FR 12 54949, supra. In FR 12 54949 the rotor comprises ten permanent magnets with beveled internal end. This configuration associated with that of the stator of Figures 1 to 5 allows a good passage of the magnetic flux. The housing of the magnets may be of constant width.
[067] Le paquet de tôle du rotor est solidaire d'un arbre lui-même solidaire de la spirale mobile-movable scroll en Anglais- du compresseur. Dans ce type de réalisation le compresseur est dépourvu de poulie et l'électronique de commande du moteur électrique est solidaire d'un flasque en étant intégrée au compresseur. Le stator et le rotor de la machine électrique baignent dans le fluide réfrigérant. [067] The rotor sheet package is secured to a tree itself integral with the scroll-mobile scroll movable in English- the compressor. In this type of embodiment the compressor has no pulley and the control electronics of the electric motor is integral with a flange being integrated in the compressor. The stator and the rotor of the electric machine are immersed in the refrigerant fluid.
[068] Bien évidemment, l'homme du métier peut modifier la forme de l'élément isolant 200 de stator. En particulier, il est possible de supprimer les bras 202 et les rebords 205 pour ne conserver que le support 201 . Ce support 201 peut alors comporter uniquement les systèmes d'ancrage 220 ou alors une combinaison des systèmes d'ancrage 220 et des systèmes de maintien 230 de torons. Alternativement également, le support 201 conserve uniquement les systèmes de maintien des torons 230. [068] Of course, those skilled in the art can modify the shape of the insulating element 200 of the stator. In particular, it is possible to remove the arms 202 and the edges 205 to retain only the support 201. This support 201 may then comprise only anchoring systems 220 or a combination of anchoring systems 220 and 230 strand holding systems. Alternatively, the support 201 retains only the strand holding systems 230.
[069] Bien entendu l'isolant 400 pourra être en variante en deux parties chacune d'un seul tenant avec I 'un des éléments 200, 200'. Les bras 202 pourront être en variante d'un seul tenant avec l'isolant 400 avantageusement en deux parties pour formation d'un isolant de bobine 600 distinct des supports 200, 200'. [069] Of course the insulation 400 may alternatively be in two parts each in one piece with one of the elements 200, 200 '. The arms 202 may alternatively be in one piece with the insulation 400 advantageously in two parts for forming a coil insulator 600 separate supports 200, 200 '.
Les plots 223, circonférentiellement de forme oblongue, pourront être en variante de forme ovale. Ces plots 223 pourront être de forme parallélépipédique avec deux faces longitudinales sensiblement planes et des faces transversales reliant les faces longitudinales. Les arrêtes des plots 223 sont avantageusement arrondies de forme arrondie. The studs 223, circumferentially oblong, may alternatively be oval. These pads 223 may be of parallelepipedal shape with two substantially flat longitudinal faces and transverse faces connecting the longitudinal faces. The edges of the studs 223 are advantageously rounded in rounded form.
La gorge 224 a donc globalement une forme de U. The groove 224 therefore has a generally U shape.
Les évidements 321 pourront avoir une autre forme et comporter un fond plat et deux bords latéraux comme visible dans les figures 6 et 1 1 .  The recesses 321 may have another shape and have a flat bottom and two side edges as shown in Figures 6 and 1 1.

Claims

REVENDICATIONS
1 . Elément isolant (200) pour stator (300) de machine électrique caractérisé en ce qu'il comporte: 1. Insulating element (200) for a stator (300) of an electric machine characterized in that it comprises:
- un support (201 ) annulaire ayant une périphérie interne,  an annular support (201) having an internal periphery,
- des bras (202) répartis circonférentiellement autour du support (201 ) s'étendant radialement par rapport au support (201 ) depuis la périphérie interne du support (201 ) vers l'intérieur de l'élément isolant, ainsi que  arms (202) distributed circumferentially around the support (201) extending radially with respect to the support (201) from the inner periphery of the support (201) towards the inside of the insulating element, as well as
- des rebords (205) s'étendant de part et d'autre des bras (202), rims (205) extending on either side of the arms (202),
- cet élément isolant (200) présentant une face d'appui (207) destinée à être plaquée contre une face d'extrémité du stator (300). - This insulating member (200) having a bearing face (207) intended to be pressed against an end face of the stator (300).
2. Elément isolant selon la revendication 1 , caractérisé en ce que le support (201 ) comporte des systèmes d'ancrage (220) de fils de bobines (600) du stator situés sur le support (201 ) à proximité des bras (202). 2. Insulating element according to claim 1, characterized in that the support (201) comprises anchoring systems (220) of coil wires (600) of the stator located on the support (201) near the arms (202). .
3. Elément isolant selon la revendication 2, caractérisé en ce que chaque système d'ancrage (220) est formé par un plot (223) et une gorge (224) ménagée autour du plot (223) et en ce que cette gorge (224) a globalement une forme de U ayant deux branches (228) en regard l'une de l'autre, deux extrémités de ces branches (228) débouchant du côté de la périphérie interne du support (201 ). 3. insulating element according to claim 2, characterized in that each anchoring system (220) is formed by a stud (223) and a groove (224) formed around the stud (223) and in that this groove (224). ) has generally a U-shape having two branches (228) facing one another, two ends of these branches (228) opening on the side of the inner periphery of the support (201).
4. Elément selon la revendication 3, caractérisée en ce que les plots (223) sont circonférentiellement de forme oblongue. 4. Element according to claim 3, characterized in that the studs (223) are circumferentially oblong.
5. Elément selon la revendication 3, caractérisé en ce que les plots (223) sont de forme ovale. 5. Element according to claim 3, characterized in that the studs (223) are oval.
6. Elément isolant selon la revendication 3, caractérisé en ce que les plots (223) sont de forme globalement parallélépipédique et comportent des faces longitudinales sensiblement planes ou très légèrement arrondies et des faces transversales reliant les faces longitudinales de forme arrondie. 6. insulating element according to claim 3, characterized in that the pads (223) are of generally parallelepipedal shape and have longitudinal faces substantially flat or slightly rounded and transverse faces connecting the longitudinal faces of rounded shape.
7. Elément isolant selon l'une des revendications 3 à 6, caractérisé en ce que un plan médian d'un plot (223) est légèrement décalé angulairement par rapport à un plan médian du bras (202) correspondant. 7. insulating element according to one of claims 3 to 6, characterized in that a median plane of a stud (223) is slightly angularly offset relative to a median plane of the arm (202) corresponding.
8. Elément isolant selon l'une des revendications 1 à 7, caractérisé en ce que du côté de la face d'appui (207), les bras (202), les rebords (205) et une périphérie interne du support (201 ) comportent des évidements (216) destinés à recevoir des extrémités d'isolants d'encoches positionnés à l'intérieur d'encoches du stator. 8. Insulating element according to one of claims 1 to 7, characterized in that the side of the bearing face (207), the arms (202), the flanges (205) and an inner periphery of the support (201) have recesses (216) for receiving ends of slot insulators positioned within stator slots.
9. Elément isolant selon la revendication 8, caractérisé en ce que les évidements (216) des bras (202) sont délimités par une face sensiblement perpendiculaire à un axe (X) du support (201 ) et une face orthogonale sensiblement parallèle à des faces latérales (210) des bras (202), 9. Insulating element according to claim 8, characterized in that the recesses (216) of the arms (202) are delimited by a face substantially perpendicular to an axis (X) of the support (201) and an orthogonal face substantially parallel to the faces. laterals (210) of the arms (202),
- les évidements (216) des rebords (205), qui se situent dans la continuité des évidements (216) des bras (202), sont délimités par une face sensiblement perpendiculaire à l'axe (X) du support (201 ) et une face orthogonale qui s'étend parallèlement à des faces (212) des rebords (205) tournées vers le support (201 ),  the recesses (216) of the flanges (205), which lie in the continuity of the recesses (216) of the arms (202), are delimited by a face substantially perpendicular to the axis (X) of the support (201) and a orthogonal face extending parallel to faces (212) of flanges (205) facing the support (201),
- les évidements (216) ménagés dans la périphérie interne du support (201 ), qui se situent dans la continuité des évidements des bras (202), sont délimités par une face sensiblement perpendiculaire à l'axe (X) du support (201 ), et une face orthogonale qui s'étend parallèlement à des faces (214) de la périphérie interne du support (201 ).  the recesses (216) formed in the inner periphery of the support (201), which lie in the continuity of the recesses of the arms (202), are delimited by a face substantially perpendicular to the axis (X) of the support (201) and an orthogonal face which extends parallel to faces (214) of the inner periphery of the support (201).
10. Elément isolant selon l'une des revendications 1 à 9, caractérisé en ce qu'il comporte des systèmes (230) de maintien de torons (236) de fils de bobinage situés sur le support (201 ) du côté opposé à la face d'appui (207). 10. Insulating element according to one of claims 1 to 9, characterized in that it comprises systems (230) for maintaining strands (236) of winding son located on the support (201) on the side opposite the face support (207).
1 1 . Elément isolant selon la revendication 10, caractérisé en ce que chaque système (230) de maintien de torons (236) comporte une base (232) et une languette (233) s'étendant dans un plan radial sur une face de la base (232) tournée vers l'extérieur du support (201 ). 1 1. An insulating member according to claim 10, characterized in that each strand holding system (230) (236) has a base (232) and a tongue (233) extending in a radial plane on a face of the base (232). ) facing the outside of the support (201).
12. Elément isolant selon la revendication 1 1 , caractérisé en ce que chaque base des systèmes (230) de maintien de torons (236) d'extension axiale présente en coupe transversale une forme de trapèze. 12. Insulating element according to claim 1 1, characterized in that each base of the systems (230) for maintaining strands (236) of axial extension has a cross sectional trapezoidal shape.
13. Elément isolant selon l'une des revendications 10 à 12 prises en combinaison avec l'une des revendications 3 à 7, caractérisé en ce que les systèmes (230) de maintien de torons sont intercalés entre deux systèmes d'ancrage (220) successifs de sorte qu'il existe une alternance entre les systèmes d'ancrage (220) et les systèmes (230) de maintien de torons sur la circonférence du support (201 ). 13. Insulating element according to one of claims 10 to 12 taken in combination with one of claims 3 to 7, characterized in that the systems (230) for maintaining strands are interposed between two anchoring systems (220) successive so that there is alternation between the anchoring systems (220) and the systems (230) for maintaining strands on the circumference of the support (201).
14. Elément isolant selon l'une des revendications 1 à 13, caractérisé en ce que le support (201 ) comporte en outre sur sa face d'appui (207) au moins deux dispositifs (242) d'encliquetage pour faciliter le positionnement angulaire de l'élément isolant (200) sur la face d'extrémité du stator. 14. insulating element according to one of claims 1 to 13, characterized in that the support (201) further comprises on its bearing face (207) at least two devices (242) latching to facilitate angular positioning the insulating element (200) on the end face of the stator.
15. Elément isolant selon l'une des revendications 1 à 14 caractérisé en ce que le support (201 ) comporte sur sa face d'appui des creux (250) destinés à venir en regard de rivets du stator (300) situés sur une même circonférence. 15. insulating element according to one of claims 1 to 14 characterized in that the support (201) has on its bearing surface recesses (250) intended to come opposite stator rivets (300) located on the same circumference.
16. Elément isolant selon l'une des revendications 1 à 15, caractérisé en ce que entre deux bras (202) successifs, des faces (214) du support (201 ) délimitant la périphérie interne du support (201 ) sont inclinées l'une par rapport à l'autre suivant une forme en V. 16. Insulating element according to one of claims 1 to 15, characterized in that between two arms (202), successive faces (214) of the support (201) defining the inner periphery of the support (201) are inclined one with respect to the other in a V-shape.
EP13730035.6A 2012-06-12 2013-06-04 Insulating element for electric machine stator Withdrawn EP2859648A2 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR1255481A FR2991831B1 (en) 2012-06-12 2012-06-12 INSULATING ELEMENT FOR STATOR OF ELECTRIC MACHINE
PCT/FR2013/051261 WO2013186459A2 (en) 2012-06-12 2013-06-04 Insulating element for electric machine stator

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EP2859648A2 true EP2859648A2 (en) 2015-04-15

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EP (1) EP2859648A2 (en)
CN (1) CN104584394A (en)
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WO (1) WO2013186459A2 (en)

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WO2013186459A3 (en) 2014-12-24
FR2991831B1 (en) 2015-07-24
WO2013186459A2 (en) 2013-12-19
FR2991831A1 (en) 2013-12-13
CN104584394A (en) 2015-04-29

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