EP2812135B1 - Press table or press beam having adjustable beam element - Google Patents
Press table or press beam having adjustable beam element Download PDFInfo
- Publication number
- EP2812135B1 EP2812135B1 EP13713067.0A EP13713067A EP2812135B1 EP 2812135 B1 EP2812135 B1 EP 2812135B1 EP 13713067 A EP13713067 A EP 13713067A EP 2812135 B1 EP2812135 B1 EP 2812135B1
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- EP
- European Patent Office
- Prior art keywords
- press
- beam element
- press table
- hose
- support
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000005452 bending Methods 0.000 claims description 67
- 238000003825 pressing Methods 0.000 claims description 23
- 239000012530 fluid Substances 0.000 claims description 20
- 229920002994 synthetic fiber Polymers 0.000 claims description 3
- 230000000712 assembly Effects 0.000 claims 1
- 238000000429 assembly Methods 0.000 claims 1
- 239000000463 material Substances 0.000 claims 1
- 230000000717 retained effect Effects 0.000 claims 1
- 238000005728 strengthening Methods 0.000 claims 1
- 238000000034 method Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 8
- 230000009471 action Effects 0.000 description 4
- 230000004913 activation Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000007654 immersion Methods 0.000 description 2
- 230000035515 penetration Effects 0.000 description 2
- 238000004904 shortening Methods 0.000 description 2
- 239000012209 synthetic fiber Substances 0.000 description 2
- 230000003213 activating effect Effects 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000009172 bursting Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000000844 transformation Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/02—Bending sheet metal along straight lines, e.g. to form simple curves on press brakes without making use of clamping means
- B21D5/0272—Deflection compensating means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/007—Means for maintaining the press table, the press platen or the press ram against tilting or deflection
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/04—Frames; Guides
- B30B15/044—Means preventing deflection of the frame, especially for C-frames
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/06—Platens or press rams
- B30B15/068—Drive connections, e.g. pivotal
Definitions
- the invention relates to a press table or press beam for a press brake according to the preamble of claim 1.
- a press brake in which the convex curvature of the press table or press beam, which is also referred to as a crown, can be effected by a biasing device is off AT 351896 B known.
- the press table or press beam consists of two half-cheeks, which are biased against each other by means of a biasing device, whereby the tool contact surface can be convexly curved outward. Wedge arrangements or hydraulic cylinders are disclosed as possible embodiments of the pretensioning device.
- the disadvantage of this embodiment is that the biasing forces causing the curvature are introduced at predetermined positions as point loads by such biasing devices, and thereby results in a course of curvature that coincides with the deflection of the press bar corresponds only slightly, since this is highly dependent on the positioning of the workpiece and the length of the bending edge.
- the object of the invention is to provide a press brake, in which a curvature can be adjusted on the press table or press beam, which allows for many applications, a high bending accuracy with uniform forming angles and still has a simple structure.
- the object of the invention is achieved by a generic press table or a pressing bar with the characterizing features of claim 1.
- the curvature of the beam member is caused by a direct load and not by point loads. Since the forming forces resulting from the workpiece during the bending process also represent a constant load and a corresponding bending line results for the deflection of the deformed, non-actively adjustable press bar or press table, the curvature caused by the hose arrangement on the actively adjustable press table or pressing bar is a better approximation to FIG Deflection, as when using point loads for biasing the beam element on the active press table or pressing beam. Furthermore, the hose assembly is a simple component for generating the bias and are in most press brakes hydraulic units for the pressing beam drive available, which can also be used to supply the hose assembly with pressurized fluid.
- a high rigidity with a slim design of a press table or press beam is achieved when the beam element and the support beam element are plate-shaped, overlap each other at least in sections and extend substantially parallel to the working plane or press plane.
- High flexural rigidity of the beam member prevents local deformations or deflections of the beam member from occurring for workpieces having shorter bending edges that act approximately like point loads, which could otherwise occur due to the point-type compliant hose assembly.
- the beam element or the support beam element at least partially forms a U-shaped cross section with a base and adjoining legs and the beam element engages around the support beam element or the support beam element at least partially on both sides with the legs.
- the enclosed between the pressure surfaces hose assembly is thereby arranged in the interior of the press table or press bar and well protected against mechanical damage. Furthermore, this gives good mutual guidance and lateral support of the beam element and the support beam element.
- the hose assembly has an effective length between the pressure surfaces, which corresponds approximately to the distance between two connection points on the beam element. As a result, the entire bending length is subjected to a constant load, thereby achieving a high biasing force.
- connection points or the bolts can be arranged in the working direction in the direction of the height of the beam member in the spaced-apart from the support surface half, resulting in a more homogeneous bending curve of the beam element.
- Increased mobility between the beam element and the support beam element can also be achieved by moving from the connection points on the beam element in each case at least one bending bar element extends to an attachment point on the support bar element.
- the hose assembly may comprise at least two parallel extending hose sections, which are connected in parallel hydraulically, whereby the force is distributed in the pressure surface of the beam element on a plurality of contact lines or contact surfaces. The introduction of force is thereby more uniform and load peaks are reduced at the hose arrangement as well as at the beam element or the support beam element.
- the handling and assembly of the hose assembly is facilitated when adjacent parallel hose sections are connected together to form a hose package.
- the connection can be made by welding or gluing along generatrices of the tube sections.
- the hose assembly may comprise two or more superimposed in the pressing direction hose packages, whereby the deformation height can be increased if a hose package to produce the required maximum crowning is not sufficient.
- the hose packages can be separated by a stiff intermediate layer
- the pressure surfaces on the beam member and / or support beam member may have concave recesses for partially receiving the hose assembly, thereby reducing load peaks on the hose assembly and avoid undefined deformations of the hose assembly.
- the bar element contacts the support bar element in the area of the pressure surfaces.
- the bending stiffness and strength of the beam element is thereby supplemented by those of the support beam element.
- the hose assembly may comprise a hose portion with a reinforcing member made of a synthetic fiber braid.
- the pressure fluid supply unit connected to the hose arrangement can comprise at least one essentially leakage-free valve, in particular a seat valve or cartridge valve, for simple regulation of the filling volume and thus of the pressure and the crowning height.
- An existing bias voltage can be easily maintained because no pressure drop occurs after closing the valve.
- the valve comprises an electromagnetic actuator.
- control of the valve can be effected by means of a pulse-width modulator.
- Fig. 1 shows the front view of a press brake 1, with which on a workpiece 2 rectilinear bending transformations can be performed.
- the press brake 1 comprises two pressing bars which are adjustable relative to one another and act on the workpiece 2 with bending tools in the form of a bending punch and a bending die.
- the in Fig. 1 shown, lower fixed pressing beam is referred to in sequence as a press table 3, which serves together with the bending die as a support for the workpiece 2 and cooperates with the adjustable pressing beam 4 and the bending punch arranged thereon.
- the press bar 4 is here is mounted adjustably by means of a guide assembly 5 on the fixed machine frame of the press brake 1 and is driven by drive means 6, for example in the form of hydraulic cylinders.
- Fig. 1 shows, in general, in a bending operation on the pressing bar 4 set a dashed line indicated elastic deflection 7, since the lines of action of the forces of the drive means 6 and the force exerted by the workpiece 2 on the pressing bar 4 force do not coincide.
- a deflection 7 is possible on the press table 3, since the lines of action of the forces exerted by the workpiece 2 on the press table 3 and the forces exerted by the footprint 8 on the press table 3 forces do not coincide.
- Such a deflection 7 of the press bar 4 or the press table 3 causes a workpiece 2 is pressed in the middle of the edge to be bent by the punch less deeply in the bending die, as at the ends of the bending edge, which is why on the curved workpiece 2 along the Bending edge can give different bending angles and such a workpiece may need to be reworked or unusable.
- the respective bending 7 causing forces 9 are in Fig. 1 on the press table 3 or on the press bar 4 simplified represented by arrows.
- a uniform penetration depth of the punch into a workpiece 2 can be achieved by compensating for a deflection 7 on the pressing beam 4, caused by the driving forces 10 of the drive means 6 and the forming force 11 from the workpiece 2, simultaneously on the press table 3 a crown 12 active is brought about, which approximately corresponds to the deflection 7 on the pressing beam 4.
- the concave underside 13 of the press beam 4 due to the deflection 7 cooperates by this measure with the convex, cambered top 14 of the press table 3 and thereby results along the bending edge a uniform penetration depth of the punch into the workpiece 2 and thereby also a along the bending edge largely constant bending angle.
- a press table 3 according to the invention are shown, wherein the described structural features and measures can be analogously transferred to an adjustable pressing bar 4 and thus not only in a press table 3 but also in a press bar 4, the support surface for a bending die 15th or a punch 16 can be actively adjusted from a flat initial position into a convex, outwardly curved shape.
- Fig. 3 shows a section along line III - III in Fig. 2 by a press table 3 a press brake 1.
- This comprises a beam member 17 which has on its upper side 14 extending in the direction of the width of the press brake 1, elongated support surface 18.
- a bending tool 19 here in the form of a bending die 15, is attached to the support surface 18 by means of a clamping device 20.
- the beam element 17 is U-shaped, wherein the support surface 18 is formed by the base of the U and the legs 21 of the U-shaped beam element 17 extending from the base parallel to the working plane 22 of the press brake 1 down.
- the support surface 18 forming the base 23 of the U-shaped beam member 17 by itself would have a very low bending stiffness, the connection with the parallel to the working plane 22 legs 21, the beam member 17 has a total but a relatively high bending stiffness, as in press brakes. 1 generally required.
- the connection between the base 23 and the legs 21 may in particular comprise a positive connection parallel to the working plane 22, whereby a stable power transmission between the base 23 and the legs 21 is given. Also possible is a one-piece, e.g. welded connection between base 23 and legs 21.
- the beam element 17 is connected to a support beam element 24 of approximately equal length, which also has a plate-shaped basic structure and extends approximately parallel to the working plane 22.
- the support beam member 24 is disposed inside the U-shaped beam member 17 and it is trapped between the two legs 21.
- connecting points 25 are formed, where it is connected by means of connecting elements 26, for example in the form of bolts 27 with the support beam member 24.
- the bar element 17 and the support bar element 24 thus overlap in the region of the legs 21.
- the bolts 27 are perpendicular to the working plane 22 of the press brake 1 and enforce both the legs 21 of the beam member 17 and the support beam member 24.
- Such a design of a press table 3 and a press beam 4 with overlapping portions of the beam member 17 and support beam member 24 can also as Sandwich arrangement can be designated.
- the beam element 17 has a pressure surface 28, which faces the support beam element 24 and in the illustrated embodiment is located on the inside of the base 23. Furthermore, the support beam element 24 has a pressure surface 29, which faces the pressure surface 28 on the beam element 17.
- active crowning 12 is disposed between the pressure surface 28 on the beam member 17 and the pressure surface 29 on the support member 24, an actuator 30 which extends approximately in the pressing direction 31, which is directed at a press table 3 upwardly extending adjusting force 32 on the Can exercise underside of the beam member 17.
- the actuator 30 is formed by a hose assembly 33 which extends in the longitudinal direction of the beam member 17 and can be filled with hydraulic fluid 34.
- the hose assembly 33 comprises three mutually parallel hose sections 35 which are supported by filling with hydraulic fluid 34 both on the pressure surface 28 of the beam member 17 and on the pressure surface 29 on the support beam element and thereby exert the adjusting force 32 on the beam member 17.
- hose assembly 33 In the Fig. 3 illustrated three mutually parallel hose sections 35 of the hose assembly 33 are embedded in concave recesses 36 in the pressure surfaces 28 and 29, but it is also possible that the pressure surfaces 28 and 29 are flat and the hose assembly 33, for example, a single, flattened hose larger Cross-section includes.
- the press table 3 can be designed so that the beam element 17 is supported laterally of the hose assembly 33 with the support surface 28 on the support surface 29 of the support beam member 24 in unfilled or pressureless hose assembly 33, whereby during operation of the press brake 1 without activating the crowning device, the flexural rigidity the beam element 17 is additionally supported by the bending stiffness of the support beam element 24.
- the hose assembly 33 comprises flexible hose sections whose strength is dimensioned so that the maximum occurring pressures can be borne by the hydraulic fluid 34 without bursting.
- An advantageous embodiment is that hoses are used with a reinforcement made of a synthetic fiber braid, since they have a higher elasticity than hoses with a metal braid and thereby larger adjustment in the production of the crown 12 are possible.
- the hose assembly 33 preferably has an effective length between the pressure surfaces 28 and 29, which corresponds approximately to the distance between two connection points 25 on the beam element 17. The entire free bending length of the beam member 17 can be acted upon by a caused by the hose assembly 33 uniform load and thereby a crown 12 are generated, which is approximately parallel to the deflection 7 of the press bar 4.
- Parallel extending tube sections 35 may, as in Fig. 3 shown to be connected to a hose package 37, such as by the individual tube sections 35 are glued to each other on generatrices or welded. To produce a uniform adjusting force 32, the individual tube sections 35 are hydraulically connected in parallel.
- the hose assembly 33 may be positioned closer to the support surface 18 than the connection points 25 on the beam member 17.
- the crowning curve is less affected by the spacing of the connection points 25 than if the connection points 25 were located closer to the support surface 18.
- Fig. 4 shows a section through a press table 3 according to line IV - IV in Fig. 3 , Wherein corresponding components are identified by the same reference numerals and this is dispensed with a new description of the same or equivalent components.
- Fig. 4 shows the support beam member 24 which is supported on the footprint 8 and the beam member 17, the base 23 forms the support surface 18 for the bending tool and the legs 21, the support beam member 24 overlap on both sides.
- the connection points 25 are arranged on the beam member 17 symmetrical to the median plane 37 of the press table 3, in particular, however, the connection points 25 are preferably on the extended lines of action of the drive means 6, which results in a bending length 38 between the connection points 25 on the beam element 17, which preferably coincides with the corresponding bending length between the drive means 10 on the adjustable pressing beam 4.
- beam element 17 and support beam element 24 have substantially the same length 39, which corresponds to the working width of the press brake 1.
- hose assembly 33 can that of the basis of the Fig. 3 described hose assembly 33 and this can by filling with hydraulic fluid 34 exert a constant load on the pressure surface 28 on the underside of the base 23, whereby the support surface 18 is arched between the connection points 25, and thereby a in Fig. 2 shown crowning 12 is achieved.
- the extent of the bulge can be determined by the controlled supply of hydraulic fluid 34 and concomitant controlled increase in pressure in the hose assembly 33.
- the crown 12 of the press table 3 can also be adjusted before carrying out the bending process.
- the crown 12 is also adjusted during the bending process suitable.
- the crowning 12, ie the curvature of the support surface 18 is measured during the bending process, whereby a regulation of the crown 12 can be done by these adjusted the measured or calculated deflection 7 of the press bar 4 adjusted.
- the supply of the hose assembly 33 with hydraulic fluid 34 is effected by means of a pressure fluid supply unit 42, which comprises at least one substantially leak-free valve 43, whereby the fluid pressure can be kept constant during a bending operation in a simple manner when the valve is closed.
- the valve 43 is designed, for example, as a seat valve or cartridge valve.
- the operation of the valve 43 is preferably carried out by means of an electromagnetic actuator unit, whereby the supply of the hose assembly 33 can be integrated with hydraulic fluid 34 in a simple manner in the control device of the press brake 1.
- the control of the valve 43 can be effected in particular by means of a pulse-width modulator 44, which can be integrated in the pressure fluid supply unit 42 or can be formed by the control device of the press brake 1.
- the tube assembly 33 may also be designed in several layers, for example, in the two in Fig. 3 shown hose packages are arranged one above the other, and between a suitable, rigid intermediate plate is arranged.
- hose packages are arranged one above the other, and between a suitable, rigid intermediate plate is arranged.
- hose package with several parallel hose sections 35 it is also possible to use a single hose of larger cross-section, which is in the pressureless starting position between the pressure surfaces 28 and 29 in an oval, flattened shape and increases in height by filling with hydraulic fluid 34.
- connection points 25 with respect to the height 45 of the beam element in FIG the spaced from the support surface 18, the lower half are arranged.
- Fig. 5 an alternative embodiment of the connection between the beam element 17 and support beam element 24 is shown.
- the supporting beam element 24 contacts the supporting surface 8 with the adjustable feet 46 and encloses the beam element 17 with a U-shaped cross section of the supporting beam element 24, as already described in US Pat Fig. 3 and 4 is shown.
- connecting elements 26 between beam element 17 and support beam element 24 are not used in this embodiment, as in the bolts Fig. 3 and 4 but the cross connector 40, which connect the legs 21 of the beam member 17 at the bottom together and upon activation of the hose assembly 33 by supplying hydraulic fluid, the recess 41 on the underside of the support beam member 24 contacted.
- the cross connector 40 can bear directly on the underside of the support beam element 24, it is advantageous, however, if, as in Fig. 5 shown, between the support beam member 24 and the cross connector 40, a pressure segment 47 is arranged, which rests with its flat bottom 48 on the flat top of the cross connector 40 and is inserted with a circular arc-shaped top 49 in a circular arc-shaped bearing recess 50 in the support beam element.
- a sliding bearing 51 is thereby formed between the underside 48 of the pressure segment 47 and the upper side of the transverse connector 40, which facilitates the relative movements occurring between the beam element 17 and the support beam element 24 upon activation of the deformation. Due to the bulging of the support surface 18 between the connection points 25, the support surface 18 is slightly extended, while the underside of the beam member 17 undergoes a slight shortening. Conversely, the support beam element undergoes an extension due to the uniform load exerted by the hose arrangement 33 on the underside, ie in the region of the recess 41, and a slight shortening in the area of the pressure surface 29, whereby the sliding bearing 51 facilitates these length changes and internal stresses in the press table 3 be reduced.
- the upper side 49 of the pressure segment 47 and the bearing recess 50 in the support bar element 24 forms a pivot bearing 52, which also permits slight changes in angle due to the deformations or bending lines of the bar element 17 and the support bar element 24 that are opposite from the tube arrangement 33.
- a sliding bearing 51 and a pivot bearing 52 is formed by use of a pressure segment 47 between the beam element 17 and support beam element 24, which allows the bending deformation of the beam element 17 and support beam element 24 caused by the hose arrangement 33 and by deformation forces during the bending process, without high internal stresses in the Press table 24 arise.
- the bottom is of the pressure segment 47 circular arc-shaped running and the top 49 as a flat surface.
- FIG. 7 a further and possibly independent embodiment is shown, in turn, the same reference numerals or component names for the same parts as in the preceding Fig. 1 to 6 be used. In order to avoid unnecessary repetition, the detailed description in the previous ones will be used Fig. 1 to 6 referred or referred.
- the pressure segment 47 has both on the bottom 48 and on the top 49 a circular arc shape and thereby has a lenticular cross-section.
- the underside 48 is inserted at the cross connector 40 in a corresponding recess and the curved top 49 inserted in a slider 53 which is slidably mounted on the top with a flat sliding surface 54 in a guide recess 55 on the underside of the support beam member 24.
- a sliding bearing 51 and a pivot bearing 52 is realized at the connection point 25 thereby.
- Fig. 8 shows another possible embodiment of the connection between the beam member 17 and the support beam member 24, wherein also here the connection point 25 is positioned on the lower cross connector 40 of the U-shaped beam member 17.
- a connecting element 26 is used in this embodiment, a bending bar element 56 which is fixedly secured with its lower end to the cross connector 40 and the upper end of which is fixedly connected to an attachment point 57 on the support bar element 24.
- the bending bar element 56 may be formed as a separate component which is fixed at its two ends at the connection point 25 and at the attachment point 57, but it is also possible for the bending bar element 56 to be formed by the support bar element 24 itself, by inserting into the plate-shaped base body of the support bar element 24 vertical slots 58 are introduced and thereby between the parallel slots 58, the bending bar element 56 is formed.
- the direction of the slots 58 may also be different from the vertical.
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Description
Die Erfindung betrifft einen Presstisch oder Pressbalken für eine Abkantpresse gemäß dem Oberbegriff des Anspruches 1.The invention relates to a press table or press beam for a press brake according to the preamble of
Beim Abkanten von Werkstücken, insbesondere mit langen Biegekanten, gibt es häufig das Problem, dass der nach dem Abkantvorgang erreichte Biegewinkel entlang der Biegekante nicht konstant ist, da an dem das Biegewerkzeug tragenden Pressbalken oder Presstisch durch die Umformkräfte eine Durchbiegung stattfindet, die auch bei sehr massiver Bauweise nicht vollständig verhindert werden kann. Die Eintauchtiefe eines Biegestempels ist dadurch in der Werkstückmitte geringer als an den Enden der Biegekante und dementsprechend auch der Umformwinkel.When folding workpieces, especially with long bending edges, there is often the problem that the bending angle reached after the bending process along the bending edge is not constant, since at the bending tool carrying the press beam or press table by the forming forces a deflection takes place, which also at very massive construction can not be completely prevented. The immersion depth of a punch is thereby lower in the center of the workpiece than at the ends of the bending edge and, accordingly, the forming angle.
Zur Vermeidung dieser Werkstückfehler ist es bekannt, bei einem Biegevorgang die Werkzeuganlagefläche an einem aktiven Presstisch oder Pressbalken durch geeignete Vorrichtungen in einem Maße konvex nach außen zu krümmen, das der Durchbiegung des nicht aktiv verformbaren Pressbalkens bzw. Presstisches entspricht. Die die Biegewerkzeuge tragenden Stützflächen verlaufen dadurch etwa parallel zueinander und die Eintauchtiefe eines Biegestempels ist entlang der Biegekante konstant, wodurch auch ein gleichmäßiger Umformwinkel erzielt wird.To avoid these workpiece errors, it is known to bend the tool abutment surface on an active press table or press beam by suitable devices to a degree convex outward in a bending operation, which corresponds to the deflection of the non-actively deformable press beam or press table. The support surfaces carrying the bending tools thereby extend approximately parallel to one another and the immersion depth of a bending punch is constant along the bending edge, as a result of which a uniform forming angle is also achieved.
Eine Abkantpresse, bei der die konvexe Krümmung des Presstisches oder Pressbalkens, die auch als Bombierung bezeichnet wird, durch eine Vorspannvorrichtung bewirkt werden kann ist aus
Der Nachteil an dieser Ausführung besteht darin, dass durch derartige Vorspannvorrichtungen die die Krümmung bewirkenden Vorspannkräfte an vordefinierten Positionen als Punktlasten eingebracht werden, und sich dadurch ein Krümmungsverlauf ergibt, der mit der Durchbiegung des Pressbalkens nur wenig übereinstimmt, da diese stark von der Positionierung des Werkstückes und der Länge der Biegekante abhängig ist.The disadvantage of this embodiment is that the biasing forces causing the curvature are introduced at predetermined positions as point loads by such biasing devices, and thereby results in a course of curvature that coincides with the deflection of the press bar corresponds only slightly, since this is highly dependent on the positioning of the workpiece and the length of the bending edge.
Die Aufgabe der Erfindung besteht darin, eine Abkantpresse bereitzustellen, bei der ein Krümmungsverlauf am Presstisch oder Pressbalken eingestellt werden kann, der für viele Anwendungsfälle eine hohe Biegegenauigkeit mit gleichmäßigen Umformwinkeln ermöglicht und trotzdem einfach aufgebaut ist.The object of the invention is to provide a press brake, in which a curvature can be adjusted on the press table or press beam, which allows for many applications, a high bending accuracy with uniform forming angles and still has a simple structure.
Die Aufgabe der Erfindung wird durch einen gattungsgemäßen Presstisch oder einen Pressbalken mit den kennzeichnenden Merkmalen des Anspruches 1 gelöst.The object of the invention is achieved by a generic press table or a pressing bar with the characterizing features of
Dadurch, dass der Aktuator eine zwischen den einander zugewandten Druckflächen angeordnete und an diesen anliegende und mit Hydraulikfluid befüllbare Schlauchanordnung umfasst, die im Wesentlichen in Längsrichtung des Balkenelements verläuft, wird der Krümmungsverlauf des Balkenelements durch eine Gleichlast und nicht durch Punktlasten bewirkt. Da die beim Biegevorgang vom Werkstück herrührenden Umformkräfte ebenfalls eine Gleichlast darstellen und sich daraus eine entsprechende Biegelinie der Durchbiegung des verformten, nicht aktiv verstellbaren Pressbalkens oder Presstisches ergibt, ist der durch die Schlauchanordnung bewirkte Krümmungsverlauf am aktiv verstellbaren Presstisch bzw. Pressbalken eine bessere Annäherung an die Durchbiegung, als bei Einsatz von Punktlasten zur Vorspannung des Balkenelements am aktiven Presstisch bzw. Pressbalken. Weiters stellt die Schlauchanordnung ein einfaches Bauelement zur Erzeugung der Vorspannung dar und sind bei den meisten Abkantpressen Hydraulikaggregate für den Pressbalkenantrieb vorhanden, die auch zur Versorgung der Schlauchanordnung mit Druckfluid verwendet werden können.Characterized in that the actuator arranged between the mutually facing pressure surfaces and adjoining these and can be filled with hydraulic fluid hose assembly which extends substantially in the longitudinal direction of the beam member, the curvature of the beam member is caused by a direct load and not by point loads. Since the forming forces resulting from the workpiece during the bending process also represent a constant load and a corresponding bending line results for the deflection of the deformed, non-actively adjustable press bar or press table, the curvature caused by the hose arrangement on the actively adjustable press table or pressing bar is a better approximation to FIG Deflection, as when using point loads for biasing the beam element on the active press table or pressing beam. Furthermore, the hose assembly is a simple component for generating the bias and are in most press brakes hydraulic units for the pressing beam drive available, which can also be used to supply the hose assembly with pressurized fluid.
Eine hohe Steifigkeit bei schlanker Bauweise eines Presstisches bzw. Pressbalkens wird erzielt, wenn das Balkenelement und das Stützbalkenelement plattenförmig ausgeführt sind, einander zumindest abschnittsweise überlappen und im Wesentlichen parallel zur Arbeitsebene bzw. Pressebene verlaufen. Eine hohe Biegesteifigkeit des Balkenelements verhindert, dass bei Werkstücken mit kürzeren Biegekanten, die annähernd wie Punktlasten wirken lokale Verformungen bzw. Durchbiegungen des Balkenelements auftreten, die aufgrund der für Punktlasten nachgiebigen Schlauchanordnung ansonsten auftreten könnten.A high rigidity with a slim design of a press table or press beam is achieved when the beam element and the support beam element are plate-shaped, overlap each other at least in sections and extend substantially parallel to the working plane or press plane. High flexural rigidity of the beam member prevents local deformations or deflections of the beam member from occurring for workpieces having shorter bending edges that act approximately like point loads, which could otherwise occur due to the point-type compliant hose assembly.
Von Vorteil ist, wenn das Balkenelement oder das Stützbalkenelement zumindest abschnittsweise mit einer Basis und daran anschließenden Schenkeln einen U-förmigen Querschnitt bildet und das Balkenelement das Stützbalkenelement bzw. das Stützbalkenelement das Balkenelement zumindest teilweise beidseitig mit den Schenkeln umgreift. Die zwischen den Druckflächen eingeschlossene Schlauchanordnung ist dadurch im Inneren des Presstisches bzw. Pressbalkens angeordnet und vor mechanischen Beschädigungen gut geschützt. Weiters ist dadurch eine gute gegenseitige Führung und seitliche Abstützung von Balkenelement und Stützbalkenelement gegeben.It is advantageous if the beam element or the support beam element at least partially forms a U-shaped cross section with a base and adjoining legs and the beam element engages around the support beam element or the support beam element at least partially on both sides with the legs. The enclosed between the pressure surfaces hose assembly is thereby arranged in the interior of the press table or press bar and well protected against mechanical damage. Furthermore, this gives good mutual guidance and lateral support of the beam element and the support beam element.
Um auch sehr biegesteife Balkenelemente vorspannen zu können ist es vorteilhaft, wenn die Schlauchanordnung eine Wirklänge zwischen den Druckflächen, aufweist, die etwa dem Abstand zwischen zwei Verbindungspunkten am Balkenelement entspricht. Dadurch wird die gesamte Biegelänge mit einer Gleichlast beaufschlagt und dadurch eine hohe Vorspannkraft erzielt.In order to bias also very rigid beam elements, it is advantageous if the hose assembly has an effective length between the pressure surfaces, which corresponds approximately to the distance between two connection points on the beam element. As a result, the entire bending length is subjected to a constant load, thereby achieving a high biasing force.
Alternativ können die Verbindungspunkte oder die Bolzen bezogen auf die Höhe des Balkenelements in Arbeitsrichtung in der von der Stützfläche distanzierten Hälfte angeordnet sein, wodurch sich eine homogenere Biegekurve des Balkenelements ergibt.Alternatively, the connection points or the bolts can be arranged in the working direction in the direction of the height of the beam member in the spaced-apart from the support surface half, resulting in a more homogeneous bending curve of the beam element.
Wenn an den Verbindungspunkten zwischen Balkenelement und Stützbalkenelement ein Schwenklager ausgebildet ist ergibt sich eine Biegelinie des Balkenelements, die im Wesentlichen nur durch die Gleichlast der Schlauchanordnung bewirkt wird und werden dadurch störende innere Verspannungen im Presstisch bzw. Pressbalken vermieden, da geringfügige gegenseitige Winkeländerungen nicht behindert werden.If a pivot bearing is formed at the connection points between the beam element and the support beam element, this results in a bending line of the beam element which is essentially caused only by the uniform load of the hose arrangement and thus disturbing internal tension in the press table or pressing beam is avoided since minor mutual angle changes are not hindered ,
Ähnlich vorteilhafte Effekte können auch erzielt werden, wenn an den Verbindungspunkten ein Verschiebelager ausgebildet ist, da dadurch Längenänderungen zwischen den Verbindungspunkten, die von der Verformung von Balkenelement und Stützbalkenelement herrühren nicht behindert werden.Similarly advantageous effects can also be achieved if a sliding bearing is formed at the connecting points, as this does not hinder changes in length between the connecting points resulting from the deformation of the beam element and the supporting beam element.
Eine erhöhte Beweglichkeit zwischen Balkenelement und Stützbalkenelement kann auch dadurch geschaffen werden, wenn sich von den Verbindungspunkten am Balkenelement jeweils zumindest ein Biegestabelement zu einem Befestigungspunkt am Stützbalkenelement erstreckt.Increased mobility between the beam element and the support beam element can also be achieved by moving from the connection points on the beam element in each case at least one bending bar element extends to an attachment point on the support bar element.
Wenn die Schenkel des U-förmigen Balkenelements von der Stützfläche aus betrachtet nach der Schlauchanordnung mit zumindest einem Querverbinder in fixem Abstand zueinander gehalten sind, erhöht sich die Stabilität des Presstisches bzw. des Pressbalkens und werden Verformungen oder Verwölbungen quer zur Pressrichtung unterbunden.When the legs of the U-shaped beam element, viewed from the support surface, are held at a fixed distance from one another with at least one transverse connector, the stability of the press table or the press beam is increased and deformations or warping transverse to the pressing direction are prevented.
Die Schlauchanordnung kann zumindest zwei parallel zueinander verlaufende Schlauchabschnitte umfassen, die hydraulisch parallel geschaltet sind, wodurch die Krafteinleitung in die Druckfläche des Balkenelements auf mehrere Kontaktlinien bzw. Kontaktflächen verteilt wird. Die Krafteinleitung ist dadurch gleichmäßiger und werden Belastungsspitzen an der Schlauchanordnung als auch am Balkenelement bzw. dem Stützbalkenelement verringert.The hose assembly may comprise at least two parallel extending hose sections, which are connected in parallel hydraulically, whereby the force is distributed in the pressure surface of the beam element on a plurality of contact lines or contact surfaces. The introduction of force is thereby more uniform and load peaks are reduced at the hose arrangement as well as at the beam element or the support beam element.
Die Handhabung und Montage der Schlauchanordnung wird erleichtert, wenn benachbarte parallele Schlauchabschnitte miteinander zu einem Schlauchpaket verbunden sind. Die Verbindung kann dabei durch Verschweißen oder Verkleben entlang von Mantellinien der Schlauchabschnitte erfolgen.The handling and assembly of the hose assembly is facilitated when adjacent parallel hose sections are connected together to form a hose package. The connection can be made by welding or gluing along generatrices of the tube sections.
Die Schlauchanordnung kann zwei oder mehr in Pressrichtung übereinanderliegende Schlauchpakete umfassen, wodurch die Verformungshöhe vergrößert werden kann, falls ein Schlauchpaket zur Erzeugung der erforderlichen maximalen Bombierung nicht ausreichend ist. Die Schlauchpakete können dabei durch eine steife Zwischenlage getrennt seinThe hose assembly may comprise two or more superimposed in the pressing direction hose packages, whereby the deformation height can be increased if a hose package to produce the required maximum crowning is not sufficient. The hose packages can be separated by a stiff intermediate layer
Die Druckflächen am Balkenelement und/oder Stützbalkenelement können konkave Ausnehmungen für die teilweise Aufnahme der Schlauchanordnung aufweisen, wodurch Belastungsspitzen an der Schlauchanordnung reduziert werden und undefinierte Verformungen der Schlauchanordnung vermieden werden.The pressure surfaces on the beam member and / or support beam member may have concave recesses for partially receiving the hose assembly, thereby reducing load peaks on the hose assembly and avoid undefined deformations of the hose assembly.
Für Biegevorgänge, bei denen eine Bombierung des Presstisches bzw. Pressbalkens nicht erforderlich ist, kann vorgesehen sein, dass bei druckloser Schlauchanordnung das Balkenelement das Stützbalkenelement im Bereich der Druckflächen, kontaktiert. Die Biegesteifigkeit und Festigkeit des Balkenelements wird dadurch um jene des Stützbalkenelements ergänzt. Damit die Schlauchanordnung eine höhere Flexibilität und dadurch auch Verformbarkeit aufweist kann die Schlauchanordnung einen Schlauchabschnitt mit einem Festigkeitsträger aus einem Kunstfasergeflecht umfassen.For bending operations in which a crowning of the press table or press bar is not required, it can be provided that, in the case of a pressure-less hose arrangement, the bar element contacts the support bar element in the area of the pressure surfaces. The bending stiffness and strength of the beam element is thereby supplemented by those of the support beam element. So that the hose assembly has a higher flexibility and thus also deformability, the hose assembly may comprise a hose portion with a reinforcing member made of a synthetic fiber braid.
Die mit der Schlauchanordnung verbundene Druckfluidversorgungseinheit kann zur einfachen Regelung des Füllvolumens und damit des Drucks und der Bombierungshöhe zumindest ein im Wesentlichen leckagefreies Ventil, insbesondere ein Sitzventil bzw. Cartridge-Ventil umfassen. Eine bestehende Vorspannung kann dadurch leicht aufrechterhalten werden, da nach dem Schließen des Ventils kein Druckabfall eintritt.The pressure fluid supply unit connected to the hose arrangement can comprise at least one essentially leakage-free valve, in particular a seat valve or cartridge valve, for simple regulation of the filling volume and thus of the pressure and the crowning height. An existing bias voltage can be easily maintained because no pressure drop occurs after closing the valve.
Um die Betätigung des Ventils einfach in eine bestehende Steuerungsvorrichtung der Abkantpresse einbinden zu können und um eine schnelle sowie feinfühlige Einstellung des Füllvolumens und der Bombierungshöhe vornehmen zu können ist es von Vorteil, wenn das Ventil eine elektromagnetische Betätigungseinheit umfasst.In order to easily integrate the operation of the valve in an existing control device of the press brake and to make a fast and sensitive adjustment of the filling volume and the crown height, it is advantageous if the valve comprises an electromagnetic actuator.
Insbesondere kann die Ansteuerung des Ventils mittels eines Puls-Weiten-Modulators erfolgen.In particular, the control of the valve can be effected by means of a pulse-width modulator.
Zum besseren Verständnis der Erfindung wird diese anhand der nachfolgenden Figuren näher erläutert.For a better understanding of the invention, this will be explained in more detail with reference to the following figures.
Es zeigen jeweils in stark schematisch vereinfachter Darstellung:
- Fig. 1
- eine Ansicht einer Abkantpresse mit beim Pressvorgang auftretenden Verformungen;
- Fig. 2
- eine Ansicht einer Abkantpresse gemäß
Fig. 1 , bei der die Verformung des Pressbalkens durch eine aktive Verformung des Presstisches ausgeglichen wird; - Fig. 3
- einen Teilschnitt durch einen erfindungsgemäßen Presstisch gemäß Linie III - III in
Fig. 2 ; - Fig. 4
- einen Schnitt durch eine mögliche Ausführungsform eines Presstisches gemäß Linie IV - IV in
Fig. 3 ; - Fig. 5
- eine weitere mögliche Ausführungsform der Verbindung zwischen Balkenelement und Zusatzbalkenelement;
- Fig. 6
- eine weitere mögliche Ausführungsform der Verbindung zwischen Balkenelement und Zusatzbalkenelement;
- Fig. 7
- eine weitere mögliche Ausführungsform der Verbindung zwischen Balkenelement und Zusatzbalkenelement;
- Fig. 8
- eine weitere mögliche Ausführungsform der Verbindung eines Balkenelements und eines Zusatzbalkenelements.
- Fig. 1
- a view of a press brake occurring during the pressing process deformations;
- Fig. 2
- a view of a press brake according to
Fig. 1 in which the deformation of the press beam is compensated by an active deformation of the press table; - Fig. 3
- a partial section through a press table according to the invention along line III - III in
Fig. 2 ; - Fig. 4
- a section through a possible embodiment of a press table according to line IV - IV in
Fig. 3 ; - Fig. 5
- a further possible embodiment of the connection between the beam element and additional beam element;
- Fig. 6
- a further possible embodiment of the connection between the beam element and additional beam element;
- Fig. 7
- a further possible embodiment of the connection between the beam element and additional beam element;
- Fig. 8
- a further possible embodiment of the compound of a beam element and an additional beam element.
Einführend sei festgehalten, dass in den unterschiedlich beschriebenen Ausführungsformen gleiche Teile mit gleichen Bezugszeichen bzw. gleichen Bauteilbezeichnungen versehen werden, wobei die in der gesamten Beschreibung enthaltenen Offenbarungen sinngemäß auf gleiche Teile mit gleichen Bezugszeichen bzw. gleichen Bauteilbezeichnungen übertragen werden können. Auch sind die in der Beschreibung gewählten Lageangaben, wie z.B. oben, unten, seitlich usw. auf die unmittelbar beschriebene sowie dargestellte Figur bezogen und sind bei einer Lageänderung sinngemäß auf die neue Lage zu übertragen. Weiters können auch Einzelmerkmale oder Merkmalskombinationen aus den gezeigten und beschriebenen unterschiedlichen Ausführungsbeispielen für sich eigenständige, erfinderische oder erfindungsgemäße Lösungen darstellen.By way of introduction, it should be noted that in the differently described embodiments, the same parts are provided with the same reference numerals or the same component names, wherein the disclosures contained in the entire description can be mutatis mutandis to the same parts with the same reference numerals or component names. Also, the location information chosen in the description, such as top, bottom, side, etc. related to the immediately described and illustrated figure and are to be transferred to the new situation mutatis mutandis when a change in position. Furthermore, individual features or combinations of features from the different exemplary embodiments shown and described can also represent independent, inventive or inventive solutions.
Wie
Eine derartige Durchbiegung 7 des Pressbalkens 4 bzw. des Presstisches 3 bewirkt, dass ein Werkstück 2 in der Mitte der zu biegenden Kante vom Biegestempel weniger tief in das Biegegesenk hineingedrückt wird, als an den Enden der Biegekante, weshalb sich am gebogenen Werkstück 2 entlang der Biegekante unterschiedliche Biegewinkel ergeben können und ein derartiges Werkstück möglicherweise nachgearbeitet werden muss oder nicht verwendbar ist. Die die jeweilige Durchbiegung 7 verursachenden Kräfte 9 sind in
Zur Vermeidung der nachteiligen Auswirkungen auf ein Werkstück 2 aufgrund von Durchbiegung 7 des Presstisches 3 bzw. des Pressbalkens 4 ist aus dem Stand der Technik bekannt, am Presstisch 3 diesbezüglich aktive Gegenmaßnahmen vorzusehen. Wie in
Die aufgrund der Durchbiegung 7 konkave Unterseite 13 des Pressbalkens 4 wirkt durch diese Maßnahme mit der konvexen, bombierten Oberseite 14 des Presstisches 3 zusammen und ergibt sich dadurch entlang der Biegekante eine gleichmäßige Eindringtiefe des Biegestempels in das Werkstück 2 und dadurch auch ein entlang der Biegekante weitgehend konstanter Biegewinkel.The
Im Folgenden sind mögliche erfindungsgemäße Ausführungsformen eines Presstisches 3 dargestellt, wobei die dabei beschriebenen, baulichen Merkmale und Maßnahmen sinngemäß auch auf einen verstellbaren Pressbalken 4 übertragen werden können und somit nicht nur bei einem Presstisch 3 sondern auch bei einem Pressbalken 4 die Stützfläche für ein Biegegesenk 15 oder einen Biegestempel 16 aktiv aus einer ebenen Ausgangsstellung in eine konvexe, nach außen gekrümmte Form verstellt werden kann.In the following, possible embodiments of a press table 3 according to the invention are shown, wherein the described structural features and measures can be analogously transferred to an adjustable pressing bar 4 and thus not only in a press table 3 but also in a press bar 4, the support surface for a bending die 15th or a
Die die Stützfläche 18 ausbildende Basis 23 des U-förmigen Balkenelements 17 für sich alleine würde eine sehr niedrige Biegesteifigkeit besitzen, durch die Verbindung mit den zur Arbeitsebene 22 parallelen Schenkeln 21 besitzt das Balkenelement 17 insgesamt jedoch eine relativ hohe Biegesteifigkeit, wie es bei Abkantpressen 1 allgemein erforderlich ist. Die Verbindung zwischen der Basis 23 und den Schenkeln 21 kann insbesondere einen Formschluss parallel zur Arbeitsebene 22 umfassen, wodurch eine stabile Kraftübertragung zwischen Basis 23 und den Schenkeln 21 gegeben ist. Möglich ist auch eine einstückige, z.B. verschweißte Verbindung zwischen Basis 23 und Schenkeln 21.The
Das Balkenelement 17 ist mit einem Stützbalkenelement 24 etwa gleicher Länge verbunden, das ebenfalls einen plattenförmigen Grundaufbau besitzt und etwa parallel zur Arbeitsebene 22 verläuft. Im dargestellten Ausführungsbeispiel ist das Stützbalkenelement 24 im Inneren des U-förmigen Balkenelements 17 angeordnet und wird es zwischen den beiden Schenkeln 21 eingeschlossen. Am Balkenelement 17 sind dabei Verbindungspunkte 25 ausgebildet, an denen es mittels Verbindungselementen 26 beispielsweise in Form von Bolzen 27 mit dem Stützbalkenelement 24 verbunden ist. Das Balkenelement 17 und das Stützbalkenelement 24 überlappen sich somit im Bereich der Schenkel 21.The
Die Bolzen 27 verlaufen rechtwinkelig zur Arbeitsebene 22 der Abkantpresse 1 und durchsetzen sowohl die Schenkel 21 des Balkenelements 17 als auch das Stützbalkenelement 24. Eine derartige Ausführung eines Presstisches 3 bzw. eines Pressbalkens 4 mit einander überlappenden Abschnitten vom Balkenelement 17 und Stützbalkenelement 24 kann auch als Sandwich-Anordnung bezeichnet werden.The bolts 27 are perpendicular to the working
Das Balkenelement 17 besitzt eine Druckfläche 28, die dem Stützbalkenelement 24 zugewandt ist und im dargestellten Ausführungsbeispiel an der Innenseite der Basis 23 liegt. Weiters besitzt das Stützbalkenelement 24 eine Druckfläche 29, die der Druckfläche 28 am Balkenelement 17 zugewandt ist. Um an der Stützfläche 18 des Balkenelements 17 eine in
Der Aktuator 30 ist durch eine Schlauchanordnung 33 gebildet, die in Längsrichtung des Balkenelements 17 verläuft und mit Hydraulikfluid 34 befüllbar ist. Im dargestellten Ausführungsbeispiel umfasst die Schlauchanordnung 33 drei zueinander parallel verlaufende Schlauchabschnitte 35, die sich durch Befüllen mit Hydraulikfluid 34 sowohl an der Druckfläche 28 des Balkenelements 17 als auch an der Druckfläche 29 am Stützbalkenelement abstützen und dadurch die Verstellkraft 32 auf das Balkenelement 17 ausüben.The actuator 30 is formed by a
Die in
Der Presstisch 3 kann so ausgeführt sein, dass sich das Balkenelement 17 bei unbefüllter oder druckloser Schlauchanordnung 33 seitlich der Schlauchanordnung 33 mit der Stützfläche 28 an der Stützfläche 29 des Stützbalkenelements 24 abstützt, wodurch bei einem Betrieb der Abkantpresse 1 ohne Aktivierung der Bombiervorrichtung, die Biegesteifigkeit des Balkenelements 17 zusätzlich von der Biegesteifigkeit des Stützbalkenelements 24 unterstützt wird.The press table 3 can be designed so that the
Die Schlauchanordnung 33 umfasst flexible Schlauchabschnitte, deren Festigkeit so dimensioniert ist, dass die maximal auftretenden Drücke durch das Hydraulikfluid 34 ohne bersten ertragen werden können. Eine vorteilhafte Ausführung besteht darin, dass Schläuche mit einem Festigkeitsträger aus einem Kunstfasergeflecht verwendet werden, da diese eine höhere Elastizität aufweisen, als Schläuche mit einem Metallgeflecht und dadurch größere Verstellwege bei der Erzeugung der Bombierung 12 möglich sind.The
Die Schlauchanordnung 33 besitzt vorzugsweise eine Wirklänge zwischen den Druckflächen 28 und 29, die etwa dem Abstand zwischen zwei Verbindungspunkten 25 am Balkenelement 17 entspricht. Die gesamte freie Biegelänge des Balkenelements 17 kann dadurch mit einer von der Schlauchanordnung 33 bewirkten Gleichlast beaufschlagt werden und dadurch eine Bombierung 12 erzeugt werden, die der Durchbiegung 7 des Pressbalkens 4 etwa parallel ist.The
Parallel zueinander verlaufende Schlauchabschnitte 35 können, wie in
Wie
In der Ausführungsform gemäß
Das Ausmaß der Aufwölbung kann durch die geregelte Zufuhr von Hydraulikfluid 34 und damit einhergehenden geregelten Drucksteigerung in der Schlauchanordnung 33 festgelegt werden. Beispielsweise ist es möglich, bei einem Biegevorgang die Durchbiegung 7 des Pressbalkens aufgrund von Werkstückparametern zu errechnen oder mittels einer geeigneten Messanordnung während des Biegevorgangs zu erfassen und basierend darauf die Bombierung 12 durch geregelte Zuführung von Hydraulikfluid 34 auf dasselbe Ausmaß einzustellen. Bei Vorausberechnung der zu erwartenden Durchbiegung 7 des Pressbalkens 4 kann die Bombierung 12 des Presstisches 3 ebenfalls bereits vor Durchführung des Biegevorganges eingestellt werden. Bei Messung der Durchbiegung 7 während des Biegevorganges ist die Bombierung 12 ebenfalls während des Biegevorganges passend einzustellen. Zusätzlich ist es möglich, dass auch die Bombierung 12, also die Aufwölbung der Stützfläche 18 während des Biegevorganges gemessen wird, wodurch eine Regelung der Bombierung 12 erfolgen kann, indem diese der gemessenen oder errechneten Durchbiegung 7 des Pressbalkens 4 angepasst nachgeregelt wird.The extent of the bulge can be determined by the controlled supply of
Die Versorgung der Schlauchanordnung 33 mit Hydraulikfluid 34 erfolgt mittels einer Druckfluidversorgungseinheit 42, die zumindest ein im Wesentlichen leckagefreies Ventil 43 umfasst, wodurch bei geschlossenem Ventil der Fluiddruck während eines Biegevorganges auf einfache Weise konstant gehalten werden kann. Das Ventil 43 ist beispielsweise als Sitzventil bzw. Cartridge-Ventil ausgebildet. Die Betätigung des Ventils 43 erfolgt vorzugsweise mittels einer elektromagnetischen Betätigungseinheit, wodurch die Versorgung der Schlauchanordnung 33 mit Hydraulikfluid 34 auf einfache Weise in die Steuerungsvorrichtung der Abkantpresse 1 integriert werden kann. Die Ansteuerung des Ventils 43 kann insbesondere mittels eines Puls-Weiten-Modulators 44 erfolgen, der in der Druckfluidversorgungseinheit 42 integriert sein kann oder von der Steuerungsvorrichtung der Abkantpresse 1 gebildet sein kann.The supply of the
Die Schlauchanordnung 33 kann auch mehrlagig ausgeführt sein, beispielsweise in dem zwei in
Wie
In
Als Verbindungselemente 26 zwischen Balkenelement 17 und Stützbalkenelement 24 dienen in dieser Ausführungsform nicht Bolzen, wie in den
In der
Auch hier ist durch Verwendung eines Drucksegments 47 zwischen Balkenelement 17 und Stützbalkenelement 24 ein Verschiebelager 51 und ein Schwenklager 52 ausgebildet, das die durch die Schlauchanordnung 33 sowie durch Umformkräfte beim Biegevorgang bewirkten Biegeverformungen von Balkenelement 17 und Stützbalkenelement 24 zulässt, ohne dass hohe innere Verspannungen im Presstisch 24 entstehen. In dieser Ausführungsform ist die Unterseite des Drucksegments 47 kreisbogenförmig ausgeführt und die Oberseite 49 als ebene Fläche ausgeführt.Here, too, a sliding
In der
Bei dieser Ausführungsform besitzt das Drucksegment 47 sowohl an der Unterseite 48 als auch an der Oberseite 49 eine Kreisbogenform und besitzt dadurch einen linsenförmigen Querschnitt. Die Unterseite 48 ist dabei am Querverbinder 40 in einer entsprechenden Ausnehmung eingesetzt und die gekrümmte Oberseite 49 in einem Gleitstück 53 eingesetzt, das an der Oberseite mit einer ebenen Gleitfläche 54 in einer Führungsausnehmung 55 an der Unterseite des Stützbalkenelements 24 verschieblich gelagert ist. Auch bei dieser Ausführungsform ist am Verbindungspunkt 25 dadurch ein Verschiebelager 51 und ein Schwenklager 52 realisiert.In this embodiment, the pressure segment 47 has both on the bottom 48 and on the top 49 a circular arc shape and thereby has a lenticular cross-section. The
Durch die Länge des Biegestabelements 56 entsteht trotz der fixen Anbindung am Verbindungspunkt 25 am Querverbinder 40 und am Befestigungspunkt 57 eine erhöhte Beweglichkeit zwischen dem Balkenelement 17 und dem Stützbalkenelement 24, die bei der aktiven Erzeugung der Bombierung 12 hilfreich ist. Die relative Beweglichkeit kann weiter erhöht werden, indem beispielsweise zusätzliche Schlitze 58, die in
Die Ausführungsbeispiele zeigen mögliche Ausführungsvarianten eines erfindungsgemäßen Presstisches bzw. Pressbalkens, wobei an dieser Stelle bemerkt sei, dass die Erfindung nicht auf die speziell dargestellten Ausführungsvarianten derselben eingeschränkt ist, sondern vielmehr auch diverse Kombinationen der einzelnen Ausführungsvarianten untereinander möglich sind und diese Variationsmöglichkeit aufgrund der Lehre zum technischen Handeln durch gegenständliche Erfindung im Können des auf diesem technischen Gebiet tätigen Fachmannes liegt. Es sind also auch sämtliche denkbaren Ausführungsvarianten, die durch Kombinationen einzelner Details der dargestellten und beschriebenen Ausführungsvariante möglich sind, vom Schutzumfang mit umfasst.The embodiments show possible embodiments of a press table according to the invention or press bar, it being noted at this point that the invention is not limited to the specifically illustrated embodiments thereof, but also various combinations of the individual embodiments are possible with each other and this variation possibility due to the teaching technical action by objective invention in the skill of working in this technical field expert. So are all conceivable embodiments, which are possible by combinations of individual details of the illustrated and described embodiment variant, includes the scope of protection.
Sämtliche Angaben zu Wertebereichen in gegenständlicher Beschreibung sind so zu verstehen, dass diese beliebige und alle Teilbereiche daraus mit umfassen, z.B. ist die Angabe 1 bis 10 so zu verstehen, dass sämtliche Teilbereiche, ausgehend von der unteren Grenze 1 und der oberen Grenze 10 mitumfasst sind, d.h. sämtliche Teilbereich beginnen mit einer unteren Grenze von 1 oder größer und enden bei einer oberen Grenze von 10 oder weniger, z.B. 1 bis 1,7, oder 3,2 bis 8,1 oder 5,5 bis 10.All statements on ranges of values in the description of the present invention should be understood to include any and all sub-ranges thereof, e.g. the
Die den eigenständigen erfinderischen Lösungen zugrundeliegende Aufgabe kann der Beschreibung entnommen werden.The task underlying the independent inventive solutions can be taken from the description.
Vor allem können die einzelnen in den
Claims (20)
- Press table (3) or press beam (4) for a press brake (1), comprising a beam element (17) with an elongate support surface (18) for attaching a bending tool (19) or tool adapter, a support beam element (24) having approximately the same length (39) as the beam element (17), connecting points (25) on the beam element (17) mutually spaced apart in the direction of its length (39), which with reference to its length (39) are arranged symmetrically with respect to the mid-plane (37) of the press table (3), and at which the beam element (17) is connected by means of connecting elements (26) with the support beam element (24), at least one actuator (30) which acts between mutually facing pressure surfaces (28, 29) on the beam element (17) and on the support beam element (24) and which can exert an adjusting force (32) that runs approximately in the pressing direction (31) of the press brake (1) and as a result the support surface (18) of the beam element (17) is actively adjustable between a planar profile and a convex profile, characterised in that the actuator (30) comprises a hose arrangement (33) which is arranged between the mutually facing pressure surfaces (28, 29), rests against the latter and is fillable with hydraulic fluid (34), and which extends substantially in the longitudinal direction of the beam element (17).
- Press table (3) or press beam (4) according to claim 1, characterised in that the beam element (17) and support beam element (24) are of a plate-shaped design, mutually overlap in at least certain portions and extend substantially parallel with the working plane (22) or press plane.
- Press table (3) or press beam (4) according to claim 2, characterised in that the beam element (17) or support beam element (24) forms a U-shaped cross-section in at least some portions with a base (23) and adjoining arms (21) and the beam element (17) extends around the support beam element (24) or the support beam element (24) extends around the beam element (17) at least partially on either side by means of the arms (21).
- Press table (3) or press beam (4) according to one of claims 1 to 3, characterised in that the hose arrangement (33) has a working length between the pressure surfaces (28, 29) which approximately corresponds to the distance between two connecting points (25) on the beam element (17).
- Press table (3) or press beam (4) according to one of claims 1 to 4, characterised in that the hose arrangement (33) lies closer to the support surface (18) than the connecting points (25).
- Press table (3) or press beam (4) according to one of claims 1 to 5, characterised in that the connecting points (25) are disposed, relative to the height (45) of the beam element (17), in the half adjacent to the support surface (18) in the working direction (22).
- Press table (3) or press beam (4) according to one of claims 1 to 5, characterised in that the connecting points (25) or bolts (27) are disposed, relative to the height (45) of the beam element (17), in the half spaced at a distance apart from the support surface (18) in the working direction (22).
- Press table (3) or press beam (4) according to one of claims 1 to 7, characterised in that a pivot bearing (52) is provided on the connecting points (25).
- Press table (3) or press beam (4) according to one of claims 1 to 8, characterised in that a slide bearing (51) is provided on the connecting points (25).
- Press table (3) or press beam (4) according to one of claims 1 to 7, characterised in that at least one bending-resistant element (56) extends respectively from the connecting points (25) on the beam element (17) to a fixing point (57) on the support beam element (24).
- Press table (3) or press beam (4) according to one of claims 1 to 10, characterised in that the arms (21) of the U-shaped beam element (17) or support beam element (24) are retained by at least one cross-connector (40) at a fixed distance from one another after the hose arrangement (33) as viewed from the support surface (18).
- Press table (3) or press beam (4) according to one of claims 1 to 11, characterised in that the hose arrangement (33) comprises at least two hose portions (35) extending parallel with one another, which are hydraulically connected in parallel.
- Press table (3) or press beam (4) according to claim 12, characterised in that adjacent parallel hose portions (35) are connected to one another to form a hose assembly (37).
- Press table (3) or press beam (4) according to claim 13, characterised in that the hose arrangement (33) comprises two or more hose assemblies (37) lying one above the other in the pressing direction (31).
- Press table (3) or press beam (4) according to one of claims 1 to 14, characterised in that the pressure surfaces (28, 29) have concave recesses (36) for partially accommodating the hose arrangement (33).
- Press table (3) or press beam (4) according to one of claims 1 to 15, characterised in that the beam element (17) is in contact with the support beam element (24) in the region of the pressure surfaces (28, 29) when the hose arrangement (33) is without pressure.
- Press table (3) or press beam (4) according to one of claims 1 to 16, characterised in that the hose arrangement (33) comprises a hose portion (35) with a strengthening material made from a synthetic fibre braid.
- Press table (3) or press beam (4) according to one of claims 1 to 17, characterised in that a pressurised fluid supply unit (42) connected to the hose arrangement (33) has at least one substantially leakage-free valve (43).
- Press table (3) or press beam (4) according to claim 18, characterised in that the valve (43) comprises an electromagnetic operating unit.
- Press table (3) or press beam (4) according to claim 19, characterised in that the valve (43) is activated by means of a pulse-width modulator (44).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ATA175/2012A AT512465B1 (en) | 2012-02-10 | 2012-02-10 | PRESSTISCH OR PRESSBALKEN WITH ADJUSTABLE BEAM ELEMENT |
PCT/AT2013/050032 WO2013116888A1 (en) | 2012-02-10 | 2013-02-08 | Press table or press beam having adjustable beam element |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2812135A1 EP2812135A1 (en) | 2014-12-17 |
EP2812135B1 true EP2812135B1 (en) | 2016-12-21 |
Family
ID=48039952
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP13713067.0A Active EP2812135B1 (en) | 2012-02-10 | 2013-02-08 | Press table or press beam having adjustable beam element |
Country Status (6)
Country | Link |
---|---|
US (1) | US9381558B2 (en) |
EP (1) | EP2812135B1 (en) |
JP (1) | JP2015506845A (en) |
CN (1) | CN104203445B (en) |
AT (1) | AT512465B1 (en) |
WO (1) | WO2013116888A1 (en) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
AT518560B1 (en) * | 2016-04-18 | 2018-01-15 | Trumpf Maschinen Austria Gmbh & Co Kg | Bending beam for a folding machine |
CN107350311A (en) * | 2017-08-24 | 2017-11-17 | 山东嘉意机械有限公司 | The new underbeam of middle large-tonnage numerical control bender and bender |
CN107498246A (en) * | 2017-09-21 | 2017-12-22 | 张家港凯航通力船用设备有限公司 | A kind of steel-structure box girder reversely deformed jig frame |
AT526736A1 (en) * | 2022-11-17 | 2024-06-15 | Trumpf Maschinen Austria Gmbh & Co Kg | Optimized table for bending machine |
Family Cites Families (16)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1452677A1 (en) * | 1964-01-16 | 1969-04-24 | Robert Heitmann | Device to compensate for the deflection in presses, especially press brakes |
AT283851B (en) | 1969-02-18 | 1970-08-25 | Haemmerle Ag Maschf | Work table on sheet metal working machines |
FR2119528A5 (en) * | 1970-12-25 | 1972-08-04 | Amada Co Ltd | |
FR2173911A2 (en) | 1971-12-22 | 1973-10-12 | Haemmerle Ag Maschf | |
NL179349C (en) | 1975-06-24 | Haemmerle Ag Maschf | BENDING TOOL. | |
FR2347992A1 (en) | 1976-04-13 | 1977-11-10 | Promecan Sisson Lehmann | PRESS BRAKE OR SIMILAR MACHINE |
JPS56101404A (en) * | 1980-01-16 | 1981-08-14 | Ishikawajima Shibaura Kikai Kk | Hydraulic controller |
JPS6046912U (en) * | 1983-09-06 | 1985-04-02 | 日本鋼管株式会社 | Press brake drip prevention device |
AT390575B (en) | 1988-04-25 | 1990-05-25 | Haemmerle Ag | METHOD FOR BENDING A WORKPIECE |
AT392023B (en) * | 1988-11-21 | 1991-01-10 | Haemmerle Ag | METHOD FOR BENDING SHEET PIECES |
AT397942B (en) | 1990-11-21 | 1994-08-25 | Reisner & Wolff Eng | Device for compensating for the bending of press frames |
US5408858A (en) * | 1994-01-24 | 1995-04-25 | Amada Engineering & Service Co., Inc. | Bending machine utilizing controlled expandable pressure device to apply uniform pressure to work material |
AT411164B (en) | 2000-08-16 | 2003-10-27 | Trumpf Maschinen Austria Gmbh | METHOD FOR OPERATING A BENDING PRESSURE AND BENDING PRESSURE, IN PARTICULAR BUTTING PRESSURE |
SE527061C2 (en) | 2003-12-17 | 2005-12-13 | Automation Presses Tooling Ap | Membrane |
JP2006090424A (en) * | 2004-09-24 | 2006-04-06 | Toyoda Gosei Co Ltd | Multilayer hose |
DE202008017912U1 (en) | 2007-04-30 | 2010-10-28 | Trumpf Maschinen Austria Gmbh & Co Kg | Bending machine with recess for footwell |
-
2012
- 2012-02-10 AT ATA175/2012A patent/AT512465B1/en not_active IP Right Cessation
-
2013
- 2013-02-08 US US14/377,523 patent/US9381558B2/en active Active
- 2013-02-08 EP EP13713067.0A patent/EP2812135B1/en active Active
- 2013-02-08 JP JP2014555896A patent/JP2015506845A/en active Pending
- 2013-02-08 WO PCT/AT2013/050032 patent/WO2013116888A1/en active Application Filing
- 2013-02-08 CN CN201380019073.9A patent/CN104203445B/en active Active
Non-Patent Citations (1)
Title |
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None * |
Also Published As
Publication number | Publication date |
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US9381558B2 (en) | 2016-07-05 |
AT512465A1 (en) | 2013-08-15 |
CN104203445A (en) | 2014-12-10 |
US20150143866A1 (en) | 2015-05-28 |
EP2812135A1 (en) | 2014-12-17 |
CN104203445B (en) | 2016-11-23 |
WO2013116888A1 (en) | 2013-08-15 |
JP2015506845A (en) | 2015-03-05 |
AT512465B1 (en) | 2014-01-15 |
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