EP2773729B1 - The use of quaternized polyetheramines as additives in fuels and lubricants - Google Patents
The use of quaternized polyetheramines as additives in fuels and lubricants Download PDFInfo
- Publication number
- EP2773729B1 EP2773729B1 EP12780216.3A EP12780216A EP2773729B1 EP 2773729 B1 EP2773729 B1 EP 2773729B1 EP 12780216 A EP12780216 A EP 12780216A EP 2773729 B1 EP2773729 B1 EP 2773729B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- alkyl
- oder
- reducing
- fuel
- acid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000000446 fuel Substances 0.000 title claims description 88
- 239000000654 additive Substances 0.000 title claims description 77
- 239000000314 lubricant Substances 0.000 title description 11
- 238000002347 injection Methods 0.000 claims description 68
- 239000007924 injection Substances 0.000 claims description 68
- 125000003118 aryl group Chemical group 0.000 claims description 39
- 230000000996 additive effect Effects 0.000 claims description 38
- 239000007795 chemical reaction product Substances 0.000 claims description 38
- 150000001875 compounds Chemical class 0.000 claims description 33
- LOMVENUNSWAXEN-UHFFFAOYSA-N Methyl oxalate Chemical compound COC(=O)C(=O)OC LOMVENUNSWAXEN-UHFFFAOYSA-N 0.000 claims description 32
- 150000001412 amines Chemical class 0.000 claims description 32
- 238000006243 chemical reaction Methods 0.000 claims description 29
- 239000003502 gasoline Substances 0.000 claims description 29
- 150000002830 nitrogen compounds Chemical class 0.000 claims description 28
- 238000005956 quaternization reaction Methods 0.000 claims description 28
- 229910017464 nitrogen compound Inorganic materials 0.000 claims description 25
- 239000003795 chemical substances by application Substances 0.000 claims description 24
- 239000002283 diesel fuel Substances 0.000 claims description 20
- 229910052717 sulfur Inorganic materials 0.000 claims description 20
- 125000004169 (C1-C6) alkyl group Chemical group 0.000 claims description 18
- 150000001450 anions Chemical class 0.000 claims description 15
- 239000002816 fuel additive Substances 0.000 claims description 13
- 125000003277 amino group Chemical group 0.000 claims description 12
- 125000002877 alkyl aryl group Chemical group 0.000 claims description 11
- OSWPMRLSEDHDFF-UHFFFAOYSA-N methyl salicylate Chemical compound COC(=O)C1=CC=CC=C1O OSWPMRLSEDHDFF-UHFFFAOYSA-N 0.000 claims description 10
- 125000001302 tertiary amino group Chemical group 0.000 claims description 10
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 claims description 9
- 125000005842 heteroatom Chemical group 0.000 claims description 9
- 229910052760 oxygen Inorganic materials 0.000 claims description 9
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 claims description 7
- 229960001860 salicylate Drugs 0.000 claims description 7
- 239000003225 biodiesel Substances 0.000 claims description 6
- WYACBZDAHNBPPB-UHFFFAOYSA-N diethyl oxalate Chemical compound CCOC(=O)C(=O)OCC WYACBZDAHNBPPB-UHFFFAOYSA-N 0.000 claims description 6
- IEJIGPNLZYLLBP-UHFFFAOYSA-N dimethyl carbonate Chemical compound COC(=O)OC IEJIGPNLZYLLBP-UHFFFAOYSA-N 0.000 claims description 6
- 125000004123 n-propyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])* 0.000 claims description 6
- 239000006280 diesel fuel additive Substances 0.000 claims description 5
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 claims description 5
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 claims description 5
- 229960001047 methyl salicylate Drugs 0.000 claims description 5
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 claims description 5
- GYCKQBWUSACYIF-UHFFFAOYSA-N Ethyl salicylate Chemical compound CCOC(=O)C1=CC=CC=C1O GYCKQBWUSACYIF-UHFFFAOYSA-N 0.000 claims description 4
- 229940005667 ethyl salicylate Drugs 0.000 claims description 4
- QAZYGHLQQPTQAX-UHFFFAOYSA-N tert-butyl 2-hydroxybenzoate Chemical compound CC(C)(C)OC(=O)C1=CC=CC=C1O QAZYGHLQQPTQAX-UHFFFAOYSA-N 0.000 claims description 4
- 125000003837 (C1-C20) alkyl group Chemical group 0.000 claims description 3
- 125000001453 quaternary ammonium group Chemical group 0.000 claims description 3
- YGSDEFSMJLZEOE-UHFFFAOYSA-M salicylate Chemical compound OC1=CC=CC=C1C([O-])=O YGSDEFSMJLZEOE-UHFFFAOYSA-M 0.000 claims description 3
- 150000002118 epoxides Chemical class 0.000 claims 1
- -1 hydrocarbyl epoxide Chemical class 0.000 description 138
- 238000012360 testing method Methods 0.000 description 51
- 239000000203 mixture Substances 0.000 description 47
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 39
- 239000002253 acid Substances 0.000 description 37
- 125000000217 alkyl group Chemical group 0.000 description 32
- 230000015572 biosynthetic process Effects 0.000 description 32
- 239000002904 solvent Substances 0.000 description 27
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 26
- YIWUKEYIRIRTPP-UHFFFAOYSA-N 2-ethylhexan-1-ol Chemical compound CCCCC(CC)CO YIWUKEYIRIRTPP-UHFFFAOYSA-N 0.000 description 23
- 125000004432 carbon atom Chemical group C* 0.000 description 23
- 229920000570 polyether Polymers 0.000 description 23
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 22
- 229910052757 nitrogen Inorganic materials 0.000 description 21
- 239000000047 product Substances 0.000 description 21
- 125000001931 aliphatic group Chemical group 0.000 description 19
- 239000002199 base oil Substances 0.000 description 19
- 229920001577 copolymer Polymers 0.000 description 19
- 238000003786 synthesis reaction Methods 0.000 description 19
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 18
- 125000002947 alkylene group Chemical group 0.000 description 18
- 238000002485 combustion reaction Methods 0.000 description 18
- MWUXSHHQAYIFBG-UHFFFAOYSA-N nitrogen oxide Inorganic materials O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 18
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 16
- 239000003054 catalyst Substances 0.000 description 16
- 238000000034 method Methods 0.000 description 16
- 229920000768 polyamine Polymers 0.000 description 16
- 125000000467 secondary amino group Chemical group [H]N([*:1])[*:2] 0.000 description 16
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 15
- 239000003599 detergent Substances 0.000 description 15
- 150000002148 esters Chemical class 0.000 description 15
- 229930195733 hydrocarbon Natural products 0.000 description 15
- 150000003254 radicals Chemical class 0.000 description 15
- 229920002367 Polyisobutene Polymers 0.000 description 14
- 239000004721 Polyphenylene oxide Substances 0.000 description 14
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 14
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 14
- 238000002360 preparation method Methods 0.000 description 14
- 239000011593 sulfur Substances 0.000 description 14
- 239000004215 Carbon black (E152) Substances 0.000 description 13
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 13
- 125000003342 alkenyl group Chemical group 0.000 description 13
- 235000011054 acetic acid Nutrition 0.000 description 12
- 125000002768 hydroxyalkyl group Chemical group 0.000 description 12
- 239000000178 monomer Substances 0.000 description 12
- 125000004433 nitrogen atom Chemical group N* 0.000 description 12
- 150000001336 alkenes Chemical class 0.000 description 11
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 11
- 235000014113 dietary fatty acids Nutrition 0.000 description 11
- 229930195729 fatty acid Natural products 0.000 description 11
- 239000000194 fatty acid Substances 0.000 description 11
- 229920000642 polymer Polymers 0.000 description 11
- XUJLWPFSUCHPQL-UHFFFAOYSA-N 11-methyldodecan-1-ol Chemical compound CC(C)CCCCCCCCCCO XUJLWPFSUCHPQL-UHFFFAOYSA-N 0.000 description 10
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 10
- UEEJHVSXFDXPFK-UHFFFAOYSA-N N-dimethylaminoethanol Chemical compound CN(C)CCO UEEJHVSXFDXPFK-UHFFFAOYSA-N 0.000 description 10
- IJGRMHOSHXDMSA-UHFFFAOYSA-N nitrogen Substances N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 10
- 239000003921 oil Substances 0.000 description 10
- 235000019198 oils Nutrition 0.000 description 10
- 150000002924 oxiranes Chemical class 0.000 description 10
- 150000003141 primary amines Chemical class 0.000 description 10
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 9
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 9
- 150000007513 acids Chemical class 0.000 description 9
- 150000001298 alcohols Chemical class 0.000 description 9
- 238000004458 analytical method Methods 0.000 description 9
- POULHZVOKOAJMA-UHFFFAOYSA-N dodecanoic acid Chemical compound CCCCCCCCCCCC(O)=O POULHZVOKOAJMA-UHFFFAOYSA-N 0.000 description 9
- 150000004665 fatty acids Chemical class 0.000 description 9
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 9
- 239000011541 reaction mixture Substances 0.000 description 9
- 238000010998 test method Methods 0.000 description 9
- XFRVVPUIAFSTFO-UHFFFAOYSA-N 1-Tridecanol Chemical compound CCCCCCCCCCCCCO XFRVVPUIAFSTFO-UHFFFAOYSA-N 0.000 description 8
- 125000005907 alkyl ester group Chemical group 0.000 description 8
- 125000003368 amide group Chemical group 0.000 description 8
- 229910021529 ammonia Inorganic materials 0.000 description 8
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical class OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 8
- 229910052799 carbon Inorganic materials 0.000 description 8
- 229910052736 halogen Inorganic materials 0.000 description 8
- 150000002367 halogens Chemical class 0.000 description 8
- RBACIKXCRWGCBB-UHFFFAOYSA-N 1,2-Epoxybutane Chemical compound CCC1CO1 RBACIKXCRWGCBB-UHFFFAOYSA-N 0.000 description 7
- 238000005160 1H NMR spectroscopy Methods 0.000 description 7
- AWMVMTVKBNGEAK-UHFFFAOYSA-N Styrene oxide Chemical class C1OC1C1=CC=CC=C1 AWMVMTVKBNGEAK-UHFFFAOYSA-N 0.000 description 7
- 229910052783 alkali metal Inorganic materials 0.000 description 7
- 150000001340 alkali metals Chemical class 0.000 description 7
- 150000001414 amino alcohols Chemical class 0.000 description 7
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 7
- 239000007789 gas Substances 0.000 description 7
- 125000001183 hydrocarbyl group Chemical group 0.000 description 7
- 229910052500 inorganic mineral Inorganic materials 0.000 description 7
- 239000011707 mineral Substances 0.000 description 7
- 150000002989 phenols Chemical class 0.000 description 7
- SNOOUWRIMMFWNE-UHFFFAOYSA-M sodium;6-[(3,4,5-trimethoxybenzoyl)amino]hexanoate Chemical compound [Na+].COC1=CC(C(=O)NCCCCCC([O-])=O)=CC(OC)=C1OC SNOOUWRIMMFWNE-UHFFFAOYSA-M 0.000 description 7
- 125000001424 substituent group Chemical group 0.000 description 7
- 239000004711 α-olefin Substances 0.000 description 7
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 6
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 6
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 6
- 238000005260 corrosion Methods 0.000 description 6
- 230000007797 corrosion Effects 0.000 description 6
- MWKFXSUHUHTGQN-UHFFFAOYSA-N decan-1-ol Chemical compound CCCCCCCCCCO MWKFXSUHUHTGQN-UHFFFAOYSA-N 0.000 description 6
- 239000003112 inhibitor Substances 0.000 description 6
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 6
- 229920000098 polyolefin Polymers 0.000 description 6
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 6
- 230000002829 reductive effect Effects 0.000 description 6
- 239000000243 solution Substances 0.000 description 6
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical class CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 5
- 239000002168 alkylating agent Substances 0.000 description 5
- 229940100198 alkylating agent Drugs 0.000 description 5
- 150000001408 amides Chemical class 0.000 description 5
- 150000003863 ammonium salts Chemical class 0.000 description 5
- 239000002551 biofuel Substances 0.000 description 5
- 150000001733 carboxylic acid esters Chemical group 0.000 description 5
- 150000001735 carboxylic acids Chemical class 0.000 description 5
- 238000004140 cleaning Methods 0.000 description 5
- 125000000753 cycloalkyl group Chemical group 0.000 description 5
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 5
- 229920005862 polyol Polymers 0.000 description 5
- 150000003077 polyols Chemical class 0.000 description 5
- 238000006268 reductive amination reaction Methods 0.000 description 5
- 235000013311 vegetables Nutrition 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 239000008096 xylene Substances 0.000 description 5
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical group CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 4
- KBPLFHHGFOOTCA-UHFFFAOYSA-N 1-Octanol Chemical compound CCCCCCCCO KBPLFHHGFOOTCA-UHFFFAOYSA-N 0.000 description 4
- BBMCTIGTTCKYKF-UHFFFAOYSA-N 1-heptanol Chemical compound CCCCCCCO BBMCTIGTTCKYKF-UHFFFAOYSA-N 0.000 description 4
- GELKGHVAFRCJNA-UHFFFAOYSA-N 2,2-Dimethyloxirane Chemical compound CC1(C)CO1 GELKGHVAFRCJNA-UHFFFAOYSA-N 0.000 description 4
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 4
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 4
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 4
- 239000005639 Lauric acid Substances 0.000 description 4
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 4
- QQONPFPTGQHPMA-UHFFFAOYSA-N Propene Chemical compound CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 4
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical class OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 4
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 4
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 4
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 4
- 150000007933 aliphatic carboxylic acids Chemical class 0.000 description 4
- 150000001350 alkyl halides Chemical class 0.000 description 4
- 238000005576 amination reaction Methods 0.000 description 4
- 125000005021 aminoalkenyl group Chemical group 0.000 description 4
- 125000004103 aminoalkyl group Chemical group 0.000 description 4
- 239000003963 antioxidant agent Substances 0.000 description 4
- 239000003638 chemical reducing agent Substances 0.000 description 4
- 230000003749 cleanliness Effects 0.000 description 4
- 125000004122 cyclic group Chemical group 0.000 description 4
- 235000019253 formic acid Nutrition 0.000 description 4
- ZSIAUFGUXNUGDI-UHFFFAOYSA-N hexan-1-ol Chemical compound CCCCCCO ZSIAUFGUXNUGDI-UHFFFAOYSA-N 0.000 description 4
- 125000005020 hydroxyalkenyl group Chemical group 0.000 description 4
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical class OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 4
- 239000003879 lubricant additive Substances 0.000 description 4
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 239000006078 metal deactivator Substances 0.000 description 4
- 150000004702 methyl esters Chemical class 0.000 description 4
- ZWRUINPWMLAQRD-UHFFFAOYSA-N nonan-1-ol Chemical compound CCCCCCCCCO ZWRUINPWMLAQRD-UHFFFAOYSA-N 0.000 description 4
- 229920001083 polybutene Polymers 0.000 description 4
- LPNYRYFBWFDTMA-UHFFFAOYSA-N potassium tert-butoxide Chemical compound [K+].CC(C)(C)[O-] LPNYRYFBWFDTMA-UHFFFAOYSA-N 0.000 description 4
- 150000003512 tertiary amines Chemical class 0.000 description 4
- 150000003628 tricarboxylic acids Chemical class 0.000 description 4
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 4
- VILCJCGEZXAXTO-UHFFFAOYSA-N 2,2,2-tetramine Chemical compound NCCNCCNCCN VILCJCGEZXAXTO-UHFFFAOYSA-N 0.000 description 3
- PQXKWPLDPFFDJP-UHFFFAOYSA-N 2,3-dimethyloxirane Chemical compound CC1OC1C PQXKWPLDPFFDJP-UHFFFAOYSA-N 0.000 description 3
- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 description 3
- QOXOZONBQWIKDA-UHFFFAOYSA-N 3-hydroxypropyl Chemical group [CH2]CCO QOXOZONBQWIKDA-UHFFFAOYSA-N 0.000 description 3
- SXIFAEWFOJETOA-UHFFFAOYSA-N 4-hydroxy-butyl Chemical group [CH2]CCCO SXIFAEWFOJETOA-UHFFFAOYSA-N 0.000 description 3
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 description 3
- RPNUMPOLZDHAAY-UHFFFAOYSA-N Diethylenetriamine Chemical compound NCCNCCN RPNUMPOLZDHAAY-UHFFFAOYSA-N 0.000 description 3
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 3
- 239000005977 Ethylene Substances 0.000 description 3
- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 description 3
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- 235000019502 Orange oil Nutrition 0.000 description 3
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Natural products OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 3
- 150000008051 alkyl sulfates Chemical class 0.000 description 3
- 125000006294 amino alkylene group Chemical group 0.000 description 3
- 239000010775 animal oil Substances 0.000 description 3
- 239000003849 aromatic solvent Substances 0.000 description 3
- 125000003710 aryl alkyl group Chemical group 0.000 description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical group [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 3
- 230000008901 benefit Effects 0.000 description 3
- 238000009835 boiling Methods 0.000 description 3
- 125000002843 carboxylic acid group Chemical group 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 239000003245 coal Substances 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 125000000582 cycloheptyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 3
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 3
- 125000001511 cyclopentyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C1([H])[H] 0.000 description 3
- 150000004985 diamines Chemical group 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000003925 fat Substances 0.000 description 3
- 238000001914 filtration Methods 0.000 description 3
- 239000003254 gasoline additive Substances 0.000 description 3
- 150000002430 hydrocarbons Chemical class 0.000 description 3
- 229910052739 hydrogen Inorganic materials 0.000 description 3
- 238000005984 hydrogenation reaction Methods 0.000 description 3
- 230000002209 hydrophobic effect Effects 0.000 description 3
- 239000012535 impurity Substances 0.000 description 3
- 239000011261 inert gas Substances 0.000 description 3
- 239000000543 intermediate Substances 0.000 description 3
- 150000002500 ions Chemical class 0.000 description 3
- 239000002480 mineral oil Substances 0.000 description 3
- 235000010446 mineral oil Nutrition 0.000 description 3
- 150000002762 monocarboxylic acid derivatives Chemical class 0.000 description 3
- 239000010502 orange oil Substances 0.000 description 3
- 150000002894 organic compounds Chemical class 0.000 description 3
- 239000001301 oxygen Substances 0.000 description 3
- QMMOXUPEWRXHJS-UHFFFAOYSA-N pentene-2 Natural products CCC=CC QMMOXUPEWRXHJS-UHFFFAOYSA-N 0.000 description 3
- 239000012071 phase Substances 0.000 description 3
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 3
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 3
- 239000000376 reactant Substances 0.000 description 3
- 150000003839 salts Chemical class 0.000 description 3
- 229920006395 saturated elastomer Polymers 0.000 description 3
- 150000004760 silicates Chemical class 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 235000011044 succinic acid Nutrition 0.000 description 3
- 150000003444 succinic acids Chemical class 0.000 description 3
- 125000000542 sulfonic acid group Chemical group 0.000 description 3
- 150000003460 sulfonic acids Chemical class 0.000 description 3
- 229920001897 terpolymer Polymers 0.000 description 3
- FAGUFWYHJQFNRV-UHFFFAOYSA-N tetraethylenepentamine Chemical compound NCCNCCNCCNCCN FAGUFWYHJQFNRV-UHFFFAOYSA-N 0.000 description 3
- 239000008158 vegetable oil Substances 0.000 description 3
- GQEZCXVZFLOKMC-UHFFFAOYSA-N 1-hexadecene Chemical compound CCCCCCCCCCCCCCC=C GQEZCXVZFLOKMC-UHFFFAOYSA-N 0.000 description 2
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 description 2
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Images
Classifications
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L10/00—Use of additives to fuels or fires for particular purposes
- C10L10/04—Use of additives to fuels or fires for particular purposes for minimising corrosion or incrustation
-
- C—CHEMISTRY; METALLURGY
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- C10L1/00—Liquid carbonaceous fuels
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- C10L1/14—Organic compounds
- C10L1/22—Organic compounds containing nitrogen
- C10L1/222—Organic compounds containing nitrogen containing at least one carbon-to-nitrogen single bond
- C10L1/2222—(cyclo)aliphatic amines; polyamines (no macromolecular substituent 30C); quaternair ammonium compounds; carbamates
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- C10L1/00—Liquid carbonaceous fuels
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- C10L1/222—Organic compounds containing nitrogen containing at least one carbon-to-nitrogen single bond
- C10L1/2222—(cyclo)aliphatic amines; polyamines (no macromolecular substituent 30C); quaternair ammonium compounds; carbamates
- C10L1/2225—(cyclo)aliphatic amines; polyamines (no macromolecular substituent 30C); quaternair ammonium compounds; carbamates hydroxy containing
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- C10L1/00—Liquid carbonaceous fuels
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- C10L1/14—Organic compounds
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- C10L1/222—Organic compounds containing nitrogen containing at least one carbon-to-nitrogen single bond
- C10L1/2227—Organic compounds containing nitrogen containing at least one carbon-to-nitrogen single bond urea; derivatives thereof; urethane
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- C10L1/00—Liquid carbonaceous fuels
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- C10L1/14—Organic compounds
- C10L1/22—Organic compounds containing nitrogen
- C10L1/234—Macromolecular compounds
- C10L1/238—Macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds
- C10L1/2383—Polyamines or polyimines, or derivatives thereof (poly)amines and imines; derivatives thereof (substituted by a macromolecular group containing 30C)
- C10L1/2387—Polyoxyalkyleneamines (poly)oxyalkylene amines and derivatives thereof (substituted by a macromolecular group containing 30C)
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- C10L10/00—Use of additives to fuels or fires for particular purposes
- C10L10/06—Use of additives to fuels or fires for particular purposes for facilitating soot removal
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- C10M133/00—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing nitrogen
- C10M133/02—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing nitrogen having a carbon chain of less than 30 atoms
- C10M133/04—Amines, e.g. polyalkylene polyamines; Quaternary amines
- C10M133/06—Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms
- C10M133/08—Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms containing hydroxy groups
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- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2215/02—Amines, e.g. polyalkylene polyamines; Quaternary amines
- C10M2215/04—Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms
- C10M2215/042—Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms containing hydroxy groups; Alkoxylated derivatives thereof
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- C10N2020/00—Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
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- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/04—Detergent property or dispersant property
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- C10N2030/54—Fuel economy
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- C10N2040/00—Specified use or application for which the lubricating composition is intended
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- C10N2040/252—Diesel engines
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- C10N2040/253—Small diesel engines
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- C10N2070/02—Concentrating of additives
Definitions
- Described here are novel quaternized polyether amines and their preparation, and the use of these compounds as a fuel and lubricant additive.
- the present invention relates to the use of these quaternized nitrogen compounds as a fuel additive for reducing or preventing deposits in the injection systems of direct injection diesel engines, especially in common rail injection systems, for reducing the fuel consumption of direct injection diesel engines, especially diesel engines with common rail injection systems, and to minimize the power loss in direct injection diesel engines, especially in diesel engines with common rail injection systems.
- additive packages containing these polyetheramines; as well as with it additized fuels and lubricants are also relates to the use of these quaternized nitrogen compounds as an additive for gasoline fuels, in particular for improving the intake system cleanliness of gasoline engines.
- direct-injection diesel engines the fuel is injected through a directly into the combustion chamber-reaching multi-hole injection nozzle of the engine and finely distributed (nebulized), instead of being introduced as in the classic (chamber) diesel engine in a vortex or vortex chamber.
- the advantage of direct-injection diesel engines lies in their high performance for diesel engines and yet low consumption. In addition, these engines achieve a very high torque even at low speeds.
- the diesel fuel is pumped from a pump with pressures up to 2000 bar into a high-pressure line, the common rail.
- spur lines run to the various injectors, which inject the fuel directly into the combustion chamber.
- the full pressure is always applied to the common rail, which allows a multiple injection or a special injection form. In the other injection systems, however, only a smaller variation of the injection is possible.
- Injection in the common rail is essentially subdivided into three groups: (1) preinjection, which substantially achieves softer combustion, so that hard combustion noises ("nails") are reduced and engine running appears quiet; (2.) main injection, which is responsible in particular for a good torque curve; and (3.) post-injection, which provides in particular for a low NO x value.
- preinjection which substantially achieves softer combustion, so that hard combustion noises ("nails") are reduced and engine running appears quiet
- main injection which is responsible in particular for a good torque curve
- post-injection which provides in particular for a low NO x value.
- the fuel is not burned in the rule, but evaporated by residual heat in the cylinder.
- the resulting exhaust gas / fuel mixture is transported to the exhaust system, where the fuel in the presence of suitable catalysts acts as a reducing agent for the nitrogen oxides NO x .
- deposits can form under certain conditions, for example when using biodiesel-containing fuels or fuels with metal impurities such as zinc compounds, copper compounds, lead compounds and other metal compounds, the injection behavior of the Negatively affect the performance of the engine, ie in particular reduce the power, but in part also deteriorate the combustion.
- the formation of deposits is further enhanced by structural developments of the injectors, in particular by the change in the geometry of the nozzles (narrower, conical openings with rounded outlet). For a permanently optimal functioning of the engine and injectors, such deposits in the nozzle orifices must be prevented or reduced by suitable fuel additives.
- Fuel metering systems are contaminated by impurities caused by dust particles from the air, unburned hydrocarbon residues from the combustion chamber and the crankcase ventilation gases directed into the gasifier.
- the first additive generation could only prevent the formation of deposits in the intake system, but not remove existing deposits again, whereas the modern second-generation additives can do both (keepclean and clean-up effect), especially because of their outstanding Thermostability at higher temperature zones, namely at the inlet valves.
- Such detergents which can originate from a large number of chemical substance classes, such as, for example, polyalkeneamines, polyetheramines, polybutene-Mannich bases or polybutene succinimides, are generally used in combination with carrier oils and in some cases further additive components, for example corrosion inhibitors and demulsifiers.
- the carrier oils perform a solvent or wash function in combination with the detergents.
- Carrier oils are usually high-boiling, viscous, thermostable liquids which coat the hot metal surface and thereby prevent the formation or deposition of impurities on the metal surface.
- Detergent-effect fuel additives of the younger generation often have quaternized nitrogen groups.
- Polyalkene substituted quaternized amines such as, in particular, quaternized polyisobuteneamines, and their use as detergent additives to reduce inlet valve deposits and as lubricant additives for internal combustion engines are disclosed in U.S.P. US 2008/0113890 described.
- the US 6 331 648 B1 relates to specific quaternary etheramine compounds which incorporate a 1-ethyl-1,3-propylene unit between the alkoxylate chain and quaternary nitrogen.
- the use of these compounds as anticorrosion or detergent additives in gasoline and diesel fuels is speculated, but without demonstrating their usefulness.
- the EP 182 669 A1 describes halogenated or sulfur-containing alkoxylated quaternary ammonium compounds of the general structure [RO (R 1 ) x CH 2 CH (R 2 ) HNR 3 R 4 R 6 ] + A - wherein R 1 represents an alkylene oxide block.
- R 1 represents an alkylene oxide block.
- Preferred anions A- are chloride, methylsulfate and ethylsulfate.
- the U.S. 4,564,372 . US 4,581,151 . US 4,600,409 and the WO 1985/000620 refer to alkyl halides quaternized, ie halogenated, polyoxyalkyleneamine salts in which polyoxyalkylene unit and amine unit via different linker groups, in particular amine linker of the type -C (O) -NH-.
- Use as dispersants and corrosion inhibitors in fuels is postulated, but without actually demonstrating specific functions experimentally.
- the additives to be used according to the invention are superior in several respects to the known additives according to the prior art and can be used simultaneously in diesel and gasoline fuels. They are characterized by their advantageous cleaning and keeping clean effect on various components of internal combustion engines, such as diesel engine injectors but also on intake valves and injectors of gasoline engines, and prevent the formation of combustion chamber deposits or eliminate ready formed combustion chamber deposits of internal combustion engines. In addition, they prevent the formation of deposits in fuel filters or eliminate already formed filter contaminants.
- the present invention relates to the use of Embodiment 1, wherein the polyether-substituted amine has a number average molecular weight in the range of 500 to 5,000.
- the present invention relates to the use of any of the preceding embodiments, wherein the fuel is selected from diesel fuels, gasoline fuels, biodiesel fuels and alkanol-containing gasoline fuels.
- the present invention relates to the use of any one of the first to third embodiments as a gasoline additive for reducing or preventing deposits in the intake system of a gasoline engine, to reduce or avoid deposits in injection nozzles of direct injection gasoline engines.
- the present invention relates to the use of any one of the first to third embodiments as an additive for reducing the fuel consumption of direct injection diesel engines, for reducing the fuel consumption of diesel engines with common rail injection systems, and / or for minimizing the power loss In direct injection diesel engines, to minimize powerloss in diesel engines with common rail injection systems or as an additive to reduce and / or prevent deposits in the injection systems, to reduce and / or avoid internal diesel injector deposits (IDIDs) and / or reduce them and / or preventing deposits in the injectors in direct injection diesel engines to reduce and / or prevent deposits in common rail injection systems.
- IDIDs internal diesel injector deposits
- the quaternizing agent is an aromatic carboxylic acid ester, such as e.g. Salicylates.
- the quaternizing agent is selected from compounds of the formulas (1) or (2) described herein.
- the quaternized radical is in particular alkyl (especially C 1 -C 6 alkyl), or hydroxyarylalkyl (such as 2-hydroxy-2-phenyl ethyl).
- the polyether substituent does not have aryl or aralkyl groups.
- the quaternized nitrogen compound is a compound of formula (Ia) or (Ib).
- Halogen-free or “sulfur-free” in the context of the present invention and further disclosure means the absence of inorganic or organic halogen-containing or sulfur-containing compounds and / or their corresponding ions, such as halide anion and sulfur-containing anions, in particular sulfates.
- Halogen-free or “sulfur-free” includes in particular the absence of stoichiometric amounts of halogen-containing or sulfur-containing compounds or anions. Substoichiometric amounts of halogen-containing or sulfur-containing compounds or anions are present, for example, in molar ratios of less than 1: 0.1, or less than 1.
- Halogen-free or sulfur-free includes in particular the complete absence of halogen-containing or sulfur-containing compounds and / or of their corresponding ions, such as halide anion and sulfur-containing anions, in particular sulfates.
- Carboxylic acids include, in particular, organic carboxylic acids, such as, in particular, monocarboxylic acids of the RCOOH type, in which R represents a short-chain hydrocarbyl radical, such as, for example, a lower alkyl or C 1 -C 4 -alkylcarboxylic acid.
- Quadraturear nitrogen groups or amino groups include in particular primary, secondary and tertiary amino groups.
- Hydrocarbyl is to be interpreted broadly and includes both cyclic aromatic or non-aromatic, as well as long-chain or short-chain, straight or branched hydrocarbon radicals having 1 to 50 carbon atoms, which may additionally contain heteroatoms, such as O, N, NH, S, in their chain or Can contain ring.
- Hydrocarbyl includes, for example, the alkyl, alkenyl, aryl, alkylaryl, cycloalkenyl or cycloalkyl radicals and their substituted analogs as defined below.
- Alkyl or “lower alkyl” in particular represents saturated, straight-chain or branched hydrocarbon radicals having 1 to 4, 1 to 6, 1 to 8, 1 to 10, 1 to 14 or 1 to 20 carbon atoms, such as.
- Hydroxyalkyl is in particular the mono- or polysubstituted, in particular monohydroxylated analogs of the above alkyl radicals, for example the monohydroxylated analogs of the above straight-chain or branched alkyl radicals, for example the linear hydroxyalkyl groups, for example those having a primary (terminal) hydroxyl group, such as hydroxymethyl, 2 -Hydroxyethyl, 3-hydroxypropyl, 4-hydroxybutyl, or those with non-terminal Hydroxyl groups such as 1-hydroxyethyl, 1- or 2-hydroxypropyl, 1- or 2-hydroxybutyl or 1-, 2- or 3-hydroxybutyl.
- Alkenyl is mono- or polysubstituted, in particular monounsaturated, straight-chain or branched hydrocarbon radicals having 2 to 4, 2 to 6, 2 to 8 2 to 10 or 2 or to 20 carbon atoms and a double bond in any position, for.
- C 2 -C 6 alkenyl such as ethenyl, 1-propenyl, 2-propenyl, 1-methylethenyl, 1-butenyl, 2-butenyl, 3-butenyl, 1-methyl-1-propenyl, 2-methyl-1 propenyl, 1-methyl-2-propenyl, 2-methyl-2-propenyl, 1-pentenyl, 2-pentenyl, 3-pentenyl, 4-pentenyl, 1-methyl-1-butenyl, 2-methyl-1-butenyl, 3-methyl-1-butenyl, 1-methyl-2-butenyl, 2-methyl-2-butenyl, 3-methyl-2-butenyl, 1-methyl-3-butenyl, 2-methyl-3-butenyl, 3 Methyl 3-butenyl, 1,1-dimethyl-2-propenyl, 1,2-dimethyl-1-propenyl, 1,2-dimethyl-2-propenyl, 1-ethyl-1-propenyl, 1-ethyl-1
- Haldroxyalkenyl is in particular the mono- or polysubstituted, in particular simply hydroxylated, analogs of the above alkenyl radicals
- aminoalkyl and “aminoalkenyl” are in particular the mono- or polysubstituted, in particular simply aminated, analogs of the above alkyl or alkenyl radicals, or analogs of the above hydroxyalkyl, where the OH group has been replaced by an amino group.
- Alkylene represents straight-chain or mono- or poly-branched hydrocarbon bridging groups having 1 to 10 carbon atoms, such as, for example, C 1 -C 7 -alkylene groups selected from -CH 2 -, - (CH 2 ) 2 -, - (CH 2 ) 3 -, - (CH 2 ) 4 -, - (CH 2 ) 2 -CH (CH 3 ) -, -CH 2 -CH (CH 3 ) -CH 2 -, (CH 2 ) 4 -, - (CH 2 ) 5 -, - (CH 2 ) 6 , - (CH 2 ) 7 -, -CH (CH 3 ) -CH 2 -CH 2 -CH (CH 3 ) - or -CH (CH 3 ) -CH 2 -CH 2 -CH 2 -CH (CH 3 ) - or C 1 -C 4 -alkylene groups selected from -CH 2 -, - (CH 2
- Oxyalkylene radicals correspond to the definition of the above straight-chain or mono- or polysubstituted alkylene radicals having 2 to 10 carbon atoms, the coal chain being interrupted by an oxygen heteroatom 1 or more times, in particular 1 times.
- Aminoalkylene correspond to the definition of the above straight-chain or mono- or polysubstituted alkylene radicals having 2 to 10 carbon atoms, wherein the coal chain is interrupted by a nitrogen group (especially -NH group) 1 or more times, in particular 1-fold.
- Non-limiting examples are: -CH 2 -NH-CH 2 -, - (CH 2 ) 2 -NH- (CH 2 ) 2 -, - (CH 2 ) 3 -NH- (CH 2 ) 3 -, or -CH 2 -NH- (CH 2 ) 2 -, - (CH 2 ) 2 -NH- (CH 2 ) 3 -, - CH 2 -NH- (CH 2 ) 3 .
- Cycloalkyl denotes carbocyclic radicals having from 3 to 20 carbon atoms, such as, for example, C 3 -C 12 -cycloalkyl, such as cyclopropyl, cyclobutyl, cyclopentyl, cyclohexyl, cycloheptyl, cyclooctyl, cyclononyl, cyclodecyl, cycloundecyl and cyclododecyl; preferred are cyclopentyl, cyclohexyl, cycloheptyl and also cyclopropylmethyl, cyclopropylethyl, cyclobutylmethyl, cyclobutylethyl, cyclopentylmethyl, cyclopentylethyl, cyclohexylmethyl or C 3 -C 7 -cycloalkyl, such as cyclopropyl, cyclobutyl, Cyclopentyl,
- Cycloalkenyl or mono- or polyunsaturated cycloalkyl in particular represents monocyclic, mono- or polyunsaturated hydrocarbon groups having 5 to 8, preferably up to 6 carbon ring members, such as the monounsaturated radicals cyclopenten-1-yl, cyclopenten-3-yl, cyclohexene -1-yl, cyclohexen-3-yl and cyclohexen-4-yl;
- Aryl represents mono- or polynuclear, preferably mono- or binuclear, optionally substituted aromatic radicals having from 6 to 20, such as e.g. From 6 to 10 ring carbon atoms, e.g. Phenyl, biphenyl, naphthyl such as 1- or 2-naphthyl, tetrahydronaphthyl, fluorenyl, indenyl and phenanthrenyl. These aryl radicals may optionally carry 1, 2, 3, 4, 5 or 6 identical or different substituents.
- Alkylaryl stands for the in any position of the ring one or more times, in particular 1- or 2-fold, alkyl-substituted analogs of the above aryl radicals, where aryl likewise has the meanings indicated above, such as, for example, C 1 -C 4 -alkyl-phenyl in which the C 1 -C 4 -alkyl radicals can be in any desired ring position.
- Substituents for radicals specified herein are especially selected from keto groups, -COOH, -COO-alkyl, -OH, -SH, -CN, amino, -NO 2 , alkyl, or alkenyl groups.
- Mn number average molecular weight
- R 1 , R 2 and R 6 are as defined in the above first embodiment and according to claim 1.
- Suitable quaternizing agents are, in principle, all compounds suitable as such.
- the quaternizing agent is in particular selected from alkylene oxides, if appropriate in combination with acid; aliphatic or aromatic carboxylic acid esters, in particular dialkyl carboxylates; alkanoates; cyclic non-aromatic or aromatic carboxylic acid esters; dialkyl; alkyl sulfates; alkyl halides; alkylaryl halides; and mixtures thereof.
- the quaternization of the at least one quaternizable tertiary nitrogen atom takes place with at least one quaternizing agent selected from epoxides, in particular hydrocarbyl epoxides wherein the R a radicals contained therein are identical or different and represent H or a hydrocarbyl radical.
- the hydrocarbyl radical may have at least 1 to 14 carbon atoms.
- these are aliphatic or aromatic radicals, such as linear or branched C 1 -C 14 -alkyl radicals or aromatic radicals, such as phenyl or C 1 -C 4 -alkylphenyl.
- hydrocarbyl epoxides are aliphatic and aromatic alkylene oxides, in particular C 2-16 -alkylene oxides, such as ethylene oxide, propylene oxide, 1,2-butylene oxide, 2,3-butylene oxide, 2-methyl-1,2-propene oxide (isobutene oxide).
- aromatic-substituted ethylene oxides such as optionally substituted styrene oxide, in particular styrene oxide or 4-methyl-styrene oxide.
- epoxides as quaternizing these are in the presence or absence of free acids, especially in the presence or absence of free protic acids, such as especially with C 1-12 monocarboxylic acids, such as formic acid, acetic acid or propionic acid or C 2-12 Dicarboxylic acids such as oxalic acid or adipic acid; or in the presence or absence of sulfonic acids, such as benzenesulfonic acid or toluenesulfonic acid or aqueous mineral acids, such as sulfuric acid or hydrochloric acid.
- the quaternization product thus produced is thus either "acidic" or "acid-free" within the meaning of the present invention and further disclosure.
- alkyl esters of a cycloaromatic or cycloaliphatic mono- or polycarboxylic acid in particular a mono- or dicarboxylic acid
- alkyl esters of a cycloaromatic or cycloaliphatic mono- or polycarboxylic acid in particular a mono- or dicarboxylic acid
- an aliphatic polycarboxylic acid in particular dicarboxylic acid
- Particularly suitable quaternizing agents according to the invention are the lower alkyl esters of oxalic acid, such as dimethyl oxalate and diethyl oxalate.
- the quaternizing agent is selected from compounds of formula 1 wherein R 1 is a C 1 -, C 2 - or C 3 -alkyl radical and R 2 is a substituted phenyl radical, where the substituent for HO or an ester radical of the formula R 1a is OC (O) - which is in para, meta or in particular ortho to the radical R 1 OC (O) - am aromatic ring is located.
- Particularly suitable quaternizing agents according to the invention are the lower alkyl esters of salicylic acid, such as methyl salicylate, ethyl salicylate, n- and i-propyl salicylate, and n-, i- or tert-butyl salicylate.
- An "anion resulting from the quaternization reaction" X- is, for example, a halide such as a chloride or bromide, a sulfate radical ((SO 4 ) 2- ), or the anionic radical of a mono- or polyhydric, aliphatic or aromatic carboxylic acid, or anionic radical ROC (O) O- resulting from the quaternization reaction of a dialkyl carbonate.
- a halide such as a chloride or bromide
- anionic radical of a mono- or polyhydric, aliphatic or aromatic carboxylic acid or anionic radical ROC (O) O- resulting from the quaternization reaction of a dialkyl carbonate.
- the quaternizable nitrogen compound is selected from hydroxyalkyl-substituted mono- or polyamines having at least one quaternizable, primary, secondary or tertiary amino group and at least one hydroxyl group which is linkable with a polyether radical.
- the quaternizable nitrogen compound is selected from hydroxyalkyl-substituted primary, secondary, tertiary or quaternary monoamines and hydroxyalkyl-substituted primary, secondary, tertiary or quaternary diamines.
- Suitable "hydroxyalkyl-substituted mono- or polyamines" are those containing at least one, e.g. 1, 2, 3, 4, 5 or 6, hydroxyalkyl substituents are equipped.
- hydroxyalkyl-substituted monoamines may be mentioned: N-hydroxyalkyl-monoamines, N, N-dihydroxyalkyl-monoamines and N, N, N-trihydroxyalkylmonoamines, wherein the hydroxyalkyl groups are the same or different and are also as defined above.
- Hydroxyalkyl stands in particular for 2-hydroxyethyl, 3-hydroxypropyl or 4-hydroxybutyl.
- hydroxyalkyl-substituted polyamines and especially “hydroxyalkyl-substituted diamines” may be mentioned: (N-hydroxyalkyl) -alkylenediamines, N, N-dihydroxyalkylalkylenediamines wherein the hydroxyalkyl groups are the same or different and are also as defined above.
- Hydroxyalkyl stands in particular for 2-hydroxyethyl, 3-hydroxypropyl or 4-hydroxybutyl
- Alkylene stands in particular for ethylene, propylene or butylene.
- the amino alcohols of the general formula II can be alkoxylated in a manner known in principle, giving alkoxylated amines of the general formula Ia-1.
- C 2 -C 16 -alkylene oxides are used, for example ethylene oxide, propylene oxide or butylene oxide. Preference is given in each case to the 1,2-alkylene oxides.
- the alkoxylation may be a base-catalyzed alkoxylation.
- the amino alcohols (II) can be mixed in a pressure reactor with alkali metal hydroxides, preferably potassium hydroxide or with alkali metal such as sodium methylate.
- alkali metal hydroxides preferably potassium hydroxide or with alkali metal such as sodium methylate.
- pressure for example ⁇ 100 mbar
- temperature 30 to 150 ° C
- water still present in the mixture can be withdrawn.
- the alcohol is then present as the corresponding alkoxide. It is then inertized with inert gas (eg nitrogen) and the (the) alkylene oxide (s) at temperatures of 60 to 180 ° C up to a pressure of max. 10 bar added gradually.
- inert gas eg nitrogen
- the catalyst can be replaced by the addition of acid (eg Acetic or phosphoric acid) neutralized and can be filtered off if necessary.
- acid eg Acetic or phosphoric acid
- the basic catalyst can also be neutralized by adding commercial Mg silicates, which are then filtered off.
- the alkoxylation can also be carried out in the presence of a solvent. This may be, for example, toluene, xylene, dimethylformamide or ethylene carbonate.
- the alkoxylation of the amino alcohols can also be carried out by other methods, for example by acid-catalyzed alkoxylation.
- Doppelhydroxidtone as in DE 43 25 237 A1 or double metal cyanide (DMC) catalysts can be used.
- DMC catalysts are for example in the DE 102 43 361 A1 , in particular sections [0029] to [0041] and the literature cited therein.
- Zn-Co type catalysts can be used.
- the aminoalcohol can be admixed with the catalyst, the mixture can be dehydrated as described above and reacted with the alkylene oxides as described. It is usually not more than 1000 ppm catalyst used with respect to the mixture, and the catalyst can remain in the product due to this small amount.
- the amount of catalyst can typically be less than 1000 ppm, for example 250 ppm and less.
- the alkoxylation can alternatively be carried out by reaction of the compounds (IV) and (V) with cyclic carbonates such as ethylene carbonate.
- alkanols R 6 OH can also be alkoxylated in a manner known in principle to give polyethers (Ib-1).
- the polyethers thus obtained can then by reductive amination with ammonia, primary amines or secondary amines (VII) by conventional methods in continuous or batch processes using conventional hydrogenation or amination catalysts such as those, the catalytically active ingredients based on the elements Ni , Co, Cu, Fe, Pd, Pt, Ru, Rh, Re, Al, Si, Ti, Zr, Nb, Mg, Zn, Ag, Au, Os, Ir, Cr, Mo ,, W or combinations of these elements with each other contained, in conventional amounts to the corresponding polyetheramines (Ib-2).
- the reaction can be carried out without solvent or at high polyether viscosities in the presence of a solvent, preferably in the presence of branched aliphatics such as isododecane.
- the amine component (VII) is generally used in excess, for example in 2 to 100-fold excess, preferably 10 to 80-fold excess used.
- the reaction is carried out at pressures of 10 to 600 bar over a period of 10 minutes to 10 hours. After cooling, the catalyst is separated by filtration, excess amine component (VII) is evaporated off and the reaction water is distilled off azeotropically or under a gentle stream of nitrogen.
- the resulting polyetheramine (Ib-2) have primary or secondary amine functionalities (R 1 and / or R 2 is H), this can subsequently be converted into a polyether amine having a tertiary amine function (R 1 and R 2 not equal to H).
- the alkylation can be carried out in a manner known in principle by reaction with alkylating agents.
- alkylating agents such as, for example, alkyl halides, alkylaryl halides, dialkyl sulfates, alkylene oxides, if appropriate in combination with acid, are suitable; aliphatic or aromatic carboxylic acid esters, in particular dialkylcarboxylates; alkanoates; cyclic non-aromatic or aromatic carboxylic esters; dialkyl; and mixtures thereof.
- the reactions to the tertiary polyetheramine can also take place by reductive amination by reaction with a carbonyl compound such as formaldehyde in the presence of a reducing agent.
- Suitable reducing agents are formic acid or hydrogen in the presence of a suitable heterogeneous or homogeneous hydrogenation catalyst.
- the reactions can be carried out without solvent or in the presence of solvents.
- suitable solvents are for example H 2 O, alkanols such as methanol or ethanol, or 2-ethylhexanol, aromatic solvents such as toluene, xylene or solvent mixtures of the Solvesso series, or aliphatic solvents, in particular mixtures of branched aliphatic solvents.
- the reactions are carried out at temperatures of 10 ° C to 300 ° C at pressures of 1 to 600 bar over a period of 10 minutes to 10 hours.
- the reducing agent is used at least stoichiometrically, preferably in excess, in particular in a 2- to 10-fold excess.
- reaction product thus formed (polyetheramine Ib-1 or Ib-2) can theoretically be further purified or the solvent removed. Usually, however, this is not absolutely necessary, so that the reaction product can be converted into the next synthesis step, the quaternization, without further purification.
- the reaction product or reaction mixture from stage a) above is mixed with at least one epoxide compound of the above formula (IVa), in particular in the required stoichiometric amounts, in order to achieve the desired quaternization.
- the acid is preferably also added in stoichiometric amounts.
- Per equivalent of quaternizable tertiary nitrogen atom can be e.g. Use 0.1 to 2.0 equivalents, or 0.5 to 1.25 equivalents, of quaternizing agent.
- approximately equimolar amounts of the epoxide are used to quaternize a tertiary amine group.
- higher amounts are required to quaternize a secondary or primary amine group.
- Suitable acids are especially carboxylic acids such as acetic acid.
- reaction time may be in the range of a few minutes or a few hours, e.g. about 10 minutes to about 24 hours.
- the reaction may be carried out at about 0.1 to 20 bar, e.g. 1 to 10 bar pressure.
- the pressure is usually determined by the vapor pressure of the alkylene oxide used at the respective reaction temperature.
- an inert gas atmosphere such as e.g. Nitrogen, appropriate.
- the reactants may be presented in a suitable organic aliphatic or aromatic solvent or a mixture thereof for epoxidation, or there may still be a sufficient amount of solvent from reaction step a).
- suitable organic aliphatic or aromatic solvent or a mixture thereof for epoxidation or there may still be a sufficient amount of solvent from reaction step a).
- Typical examples include Solvesso series solvents, toluene or xylene.
- alkanols are used as solvents or as a co-solvent in admixture with the aforementioned solvents, such as methanol, ethanol, propanol, 2-ethylhexanol or 2-propylheptanol.
- the reaction product or reaction mixture from stage a) above is mixed with at least one alkylating agent of the formula (IV), in particular in the required stoichiometric amounts, in order to achieve the desired quaternization.
- Per equivalent of quaternizable tertiary nitrogen atom can be e.g. 0.1 to 5.0 equivalents, or 0.5 to 2.0 equivalents, of quaternizing agent.
- approximately equimolar proportions of the alkylating agent are used to quaternize a tertiary amine group.
- higher amounts are required to quaternize a secondary or primary amine group.
- Particularly suitable quaternizing agents are methyl salicylate, dimethyl oxalate, dimethyl phthalate and dimethyl carbonate.
- the reaction can be accelerated by adding catalytic or stoichiometric amounts of an acid.
- Suitable acids are, for example, proton donors, such as aliphatic or aromatic carboxylic acids or fatty acids.
- Lewis acids such as boron trifluoride, ZnCl 2 , MgCl 2 , AlCl 3 or FeCl 3 , are suitable.
- the acid can be used in amounts of from 0.01 to 50% by weight, for example in the range from 0.1 to 10% by weight.
- reaction time may be in the range of a few minutes or a few hours, e.g. about 10 minutes to about 24 hours.
- the reaction can be at about 0.1 to 20 bar, such as. 0.5 to 10 bar pressure, done.
- the reaction can be carried out at atmospheric pressure.
- an inert gas atmosphere such as e.g. Nitrogen, appropriate.
- the reactants may be presented in a suitable organic aliphatic or aromatic solvent or a mixture thereof for quaternization, or it may still be a sufficient proportion of solvent from reaction step a).
- suitable organic aliphatic or aromatic solvent or a mixture thereof for quaternization or it may still be a sufficient proportion of solvent from reaction step a).
- Typical examples include Solvesso series solvents, toluene or xylene.
- alkanols are suitable as solvents or as cosolvents in a mixture with the abovementioned solvents, such as, for example, methanol, ethanol, propanol, butanol, 2-ethylhexanol or 2-propylheptanol.
- the final reaction product thus formed can theoretically be further purified or the solvent removed. Usually, however, this is not absolutely necessary, so that the reaction product can be used without further purification as an additive, if appropriate after mixing with further additive components (see below).
- the acid used can be removed by filtration, neutralization or extraction from the reaction product.
- an excess of alkylating agent may be removed by distillation or by filtration.
- the fuel to be additized with the quaternized additive according to the invention is a gasoline fuel or, in particular, a middle distillate fuel, especially a diesel fuel.
- the fuel may contain other conventional additives to improve the effectiveness and / or wear suppression.
- these are primarily conventional detergent additives, carrier oils, cold flow improvers, lubricity improvers, corrosion inhibitors, demulsifiers, dehazers, defoamers, cetane improvers, combustion improvers, antioxidants or stabilizers, antistatic agents, metallocenes, metal deactivators, dyes and / or Solvent.
- the hydrophobic hydrocarbon residue in the above detergent additives which provides the sufficient solubility in the fuel has a number average molecular weight (M n ) of from 85 to 20,000, preferably from 113 to 10,000, more preferably from 300 to 5,000, more preferably from 300 to 3,000, even more preferably from 500 to 2,500 and in particular from 700 to 2,500, especially from 800 to 1,500.
- M n number average molecular weight
- hydrophobic hydrocarbon radical in particular in connection with the polar groups are in particular polypropenyl, polybutenyl and polyisobutenyl radicals having a number average molecular weight M n from preferably in each case 300 to 5,000, particularly preferably 300 to 3,000, more preferably 500 to 2,500, even more preferably 700 to 2,500 and in particular 800 to 1,500 into consideration.
- Such additives based on highly reactive polyisobutene, which from the polyisobutene, which may contain up to 20 wt .-% of n-butene units, by hydroformylation and reductive amination with ammonia, monoamines or polyamines such as dimethylaminopropylamine, ethylenediamine, diethylenetriamine, triethylenetetramine or tetraethylenepentamine can be prepared, in particular from EP-A 244 616 known.
- monoamino (Da) -containing additives are the compounds obtainable from polyisobutene epoxides by reaction with amines and subsequent dehydration and reduction of the amino alcohols, as described in particular in US Pat DE-A 196 20 262 are described.
- Carboxyl groups or their alkali metal or alkaline earth metal salts (Dd) containing additives are preferably copolymers of C 2 - to C 40 olefins with maleic anhydride having a total molecular weight of 500 to 20,000, their carboxyl groups wholly or partially to the alkali metal or alkaline earth metal salts and a remaining Rest of the carboxyl groups are reacted with alcohols or amines.
- Such additives are in particular from the EP-A 307 815 known.
- Such additives are primarily for preventing valve seat wear and can, as in the WO-A 87/01126 described, be used with advantage in combination with conventional fuel detergents such as poly (iso) -butene amines or polyetheramines.
- Sulfonic acid groups or their alkali metal or alkaline earth metal salts (De) containing additives are preferably alkali metal or alkaline earth metal salts of a Sulfobernsteinklakylesters, as described in particular in EP-A 639 632 is described.
- Such additives are primarily used to prevent valve seat wear and can be used to advantage in combination with conventional fuel detergents such as poly (iso) butenamines or polyetheramines.
- Polyoxy-C 2 -C 4 -alkylene (Df) containing additives are preferably polyether or polyetheramines, which by reaction of C 2 - to C 60 -alkanols, C 6 -C 30 alkanediols, mono- or di-C 2 - to C 30 -alkylamines, C 1 - to C 30 -alkylcyclohexanols or C 1 - to C 30 -alkylphenols with 1 to 30 mol of ethylene oxide and / or propylene oxide and / or butylene oxide per hydroxyl group or amino group and, in the case of polyetheramines, by subsequent reductive amination with ammonia, monoamines or polyamines are available.
- Such products are used in particular in the EP-A 310 875 .
- polyethers such products also meet carrier oil properties. Typical examples of these are tridecanol or Isotridecanolbutoxylate, Isononylphenolbutoxylate and Polyisobutenolbutoxylate and propoxylates and the corresponding reaction products with ammonia.
- Carboxylic ester groups (Dg) containing additives are preferably esters of mono-, di- or tricarboxylic acids with long-chain alkanols or polyols, especially those having a minimum viscosity of 2 mm 2 / s at 100 ° C, as in particular in DE-A 38 38 918 are described.
- mono-, di- or tricarboxylic acids it is possible to use aliphatic or aromatic acids, especially suitable ester alcohols or polyols are long-chain representatives having, for example, 6 to 24 C atoms.
- esters are adipates, phthalates, isophthalates, terephthalates and trimellitates of iso-octanol, iso-nonanol, iso-decanol and of isotridecanol. Such products also meet carrier oil properties.
- the groups having hydroxyl and / or amino and / or amido and / or imido groups are, for example, carboxylic acid groups, acid amides of monoamines, acid amides of diamines or polyamines which, in addition to the amide function, still have free amine groups, succinic acid derivatives with a Acid and an amide, Carbon Textreimide with monoamines, Carbonklareimide with di- or polyamines, which still have free amine groups in addition to the imide function, or diimides, which are formed by the reaction of di- or polyamines with two succinic acid derivatives.
- the further detergent additive according to the present invention and further disclosure is used only up to a maximum of 100% of the amount by weight of compounds having betaine structure.
- Such fuel additives are well known and described, for example, in documents (1) and (2). Preference is given to the reaction products of alkyl- or alkenyl-substituted succinic acids or derivatives thereof with amines and particularly preferably to the reaction products of polyisobutenyl-substituted succinic acids or derivatives thereof with amines.
- reaction products with aliphatic polyamines in particular ethylenediamine, diethylenetriamine, triethylenetetramine, tetraethylenepentamine, pentaethylenehexamine and hexaethyleneheptamine, which have an imide structure.
- Mannich reaction of substituted phenols with aldehydes and mono- or polyamines generated moieties containing (Di) additives are preferably reaction products of polyisobutene-substituted phenols with formaldehyde and mono- or polyamines such as ethylenediamine, diethylenetriamine, triethylenetetramine, tetraethylenepentamine or dimethylaminopropylamine.
- Such "polyisobutene-Mannich bases" are particularly in the EP-A 831 141 described.
- One or more of said detergent additives may be added to the fuel in such an amount that the dosage rate of these detergent additives is preferably from 25 to 2500 ppm by weight, in particular from 75 to 1500 ppm by weight, especially from 150 to 1000% by weight . ppm.
- Co-used carrier oils may be mineral or synthetic.
- Suitable mineral carrier oils are fractions obtained in petroleum processing, such as bright stock or base oils having viscosities such as from class SN 500 to 2000, but also aromatic hydrocarbons, paraffinic hydrocarbons and alkoxyalkanols. It is also useful as a "hydrocrack oil” known and obtained in the refining of mineral oil fraction (Vakuumdestillatites with a boiling range of about 360 to 500 ° C, available from high pressure catalytically hydrogenated and isomerized and dewaxed natural mineral oil). Also suitable are mixtures of the abovementioned mineral carrier oils.
- suitable synthetic carrier oils are polyolefins (polyalphaolefins or polyinternalolefins), (poly) esters, poly) alkoxylates, polyethers, aliphatic polyetheramines, alkylphenol-initiated polyethers, alkylphenol-initiated polyetheramines and carboxylic acid esters of long-chain alkanols.
- suitable polyethers or polyetheramines are preferably compounds containing polyoxy-C 2 to C 4 -alkylene groups, which are prepared by reacting C 2 - to C 60 -alkanols, C 6 - to C 30 -alkanediols, mono- or di-C 2 - to C 30 -alkylamines, C 1 - to C 30 -alkyl-cyclohexanols or C 1 - to C 30 -alkylphenols with 1 to 30 mol of ethylene oxide and / or propylene oxide and / or butylene oxide per hydroxyl group or amino group and, in the case of polyetheramines , are obtainable by subsequent reductive amination with ammonia, monoamines or polyamines.
- EP-A 310 875 Such products are used in particular in the EP-A 310 875 .
- EP-A 356 725 EP-A 700 985 and the US-A 4,877,416 described.
- polyetheramines poly-C 2 - to C 6 alkylene oxide or functional derivatives thereof. Typical examples of these are tridecanol or Isotridecanolbutoxylate, Isononylphenolbutoxylate and Polyisobutenolbutoxylate and propoxylates and the corresponding reaction products with ammonia.
- carboxylic acid esters of long-chain alkanols are, in particular, esters of mono-, di- or tricarboxylic acids with long-chain alkanols or polyols, as are described in particular in US Pat DE-A 38 38 918 are described.
- mono-, di- or tricarboxylic acids it is possible to use aliphatic or aromatic acids, especially suitable ester alcohols or polyols are long-chain representatives having, for example, 6 to 24 carbon atoms.
- esters are adipates, phthalates, isophthalates, terephthalates and trimellitates of isooctanol, isononanol, isodecanol and of isotridecanol, eg. B. di- (n- or isotridecyl) phthalate.
- particularly suitable synthetic carrier oils are alcohol-started polyethers having about 5 to 35, preferably about 5 to 30, particularly preferably 10 to 30 and in particular 15 to 30 C 3 - to C 6 -alkylene oxide units, for.
- suitable starter alcohols are long-chain alkanols or long-chain alkyl-substituted phenols, where the long-chain alkyl radical is in particular a straight-chain or branched C 6 - to C 18 -alkyl radical.
- Specific examples include tridecanol and nonylphenol.
- Particularly preferred alcohol-started polyethers are the reaction products (polyetherification products) of monohydric aliphatic C 6 - to C 18 -alcohols with C 3 - to C 6 -alkylene oxides.
- monohydric aliphatic C 6 -C 18 -alcohols are hexanol, heptanol, octanol, 2-ethylhexanol, nonyl alcohol, decanol, 3-propylheptanol, undecanol, dodecanol, tridecanol, tetradecanol, pentadecanol, hexadecanol, octadecanol and their constitution and position isomers.
- the alcohols can be used both in the form of pure isomers and in the form of technical mixtures.
- a particularly preferred alcohol is tridecanol.
- C 3 - to C 6 -alkylene oxides are propylene oxide, such as 1,2-propylene oxide, butylene oxide, such as 1,2-butylene oxide, 2,3-butylene oxide, isobutylene oxide or tetrahydrofuran, Pentylene oxide and hexylene oxide.
- C 3 to C 4 alkylene oxides ie, propylene oxide such as 1,2-propylene oxide and butylene oxide such as 1,2-butylene oxide, 2,3-butylene oxide and isobutylene oxide.
- butylene oxide is used.
- Suitable synthetic carrier oils are alkoxylated alkylphenols, as described in the DE-A 10 102 913 are described.
- Particular carrier oils are synthetic carrier oils, the alcohol-initiated polyethers described above being particularly preferred.
- the carrier oil or the mixture of different carrier oils is added to the fuel in an amount of preferably from 1 to 1000 ppm by weight, more preferably from 10 to 500 ppm by weight and in particular from 20 to 100 ppm by weight.
- Suitable cold flow improvers are in principle all organic compounds which are able to improve the flow behavior of middle distillate fuels or diesel fuels in the cold. Conveniently, they must have sufficient oil solubility.
- middle distillates of fossil origin ie for conventional mineral diesel fuels
- used cold flow improvers (“middle distillate flow improvers", "MDFI") come into consideration.
- MDFI middle distillate flow improvers
- WASA wax anti-settling additive
- Suitable C 2 to C 40 olefin monomers for the copolymers of class (K1) are, for example, those having 2 to 20, in particular 2 to 10, carbon atoms and having 1 to 3, preferably 1 or 2, in particular having a carbon-carbon double bond. In the latter case, the carbon-carbon double bond can be arranged both terminally ( ⁇ -olefins) and internally.
- ⁇ -olefins more preferably ⁇ -olefins having 2 to 6 carbon atoms, for example propene, 1-butene, 1-pentene, 1-hexene and especially ethylene.
- the at least one further ethylenically unsaturated monomer is preferably selected from carboxylic alkenyl esters, (meth) acrylic esters and further olefins.
- further olefins are polymerized in, these are preferably higher molecular weight than the abovementioned C 2 to C 40 olefin base monomers. If, for example, ethylene or propene is used as the olefin base monomer, suitable further olefins are, in particular, C 10 -C 40 - ⁇ -olefins. Other olefins are polymerized in most cases only when monomers with carboxylic acid ester functions are used.
- Suitable (meth) acrylic esters are, for example, esters of (meth) acrylic acid with C 1 - to C 20 -alkanols, in particular C 1 - to C 10 -alkanols, especially with methanol, ethanol, propanol, isopropanol, n-butanol, sec. Butanol, isobutanol, tert-butanol, pentanol, hexanol, heptanol, octanol, 2-ethylhexanol, nonanol and decanol and structural isomers thereof.
- Suitable carboxylic alkenyl esters are, for example, C 2 -C 14 -alkenyl esters, for example the vinyl and propenyl esters, of carboxylic acids having 2 to 21 carbon atoms, whose hydrocarbon radical may be linear or branched. Preferred among these are the vinyl esters.
- carboxylic acids with a branched hydrocarbon radical preference is given to those whose branching is in the ⁇ -position to the carboxyl group, the ⁇ -carbon atom being particularly preferably tertiary, ie the carboxylic acid being a so-called neocarboxylic acid.
- the hydrocarbon radical of the carboxylic acid is linear.
- carboxylic alkenyl esters examples include vinyl acetate, vinyl propionate, vinyl butyrate, vinyl 2-ethylhexanoate, vinyl neopentanoate, vinyl hexanoate, vinyl neononanoate, vinyl neodecanoate and the corresponding propenyl esters, with vinyl esters being preferred.
- a particularly preferred carboxylic acid alkenyl ester is vinyl acetate; typical resulting copolymers of group (K1) are the most commonly used ethylene-vinyl acetate copolymers ("EVA").
- copolymers of class (K1) are those which contain two or more different carboxylic acid alkenyl esters in copolymerized form, these differing in the alkenyl function and / or in the carboxylic acid group. Also suitable are copolymers which, in addition to the carboxylic acid alkenyl ester (s), contain at least one olefin and / or at least one (meth) acrylic acid ester in copolymerized form.
- terpolymers of a C 2 - to C 40 - ⁇ -olefin, a C 1 - to C 20 alkyl ester of an ethylenically unsaturated monocarboxylic acid having 3 to 15 carbon atoms and a C 2 - to C 14 alkenyl ester of a saturated monocarboxylic acid having 2 to 21 Carbon atoms are suitable as copolymers of class (K1).
- Such terpolymers are in the WO 2005/054314 described.
- a typical such terpolymer is composed of ethylene, 2-ethylhexyl acrylate and vinyl acetate.
- the at least one or the other ethylenically unsaturated monomers are present in the copolymers of class (K1) in an amount of preferably from 1 to 50% by weight, in particular from 10 to 45% by weight and especially from 20 to 40% by weight. %, based on the total copolymer, copolymerized.
- the majority by weight of the monomer units in the copolymers of class (K1) is thus usually derived from the C 2 to C 40 based olefins.
- the copolymers of class (K1) preferably have a number average molecular weight M n of from 1000 to 20,000, particularly preferably from 1000 to 10,000 and in particular from 1000 to 8000.
- Typical comb polymers of component (K2) are, for example, by the copolymerization of maleic anhydride or fumaric acid with another ethylenically unsaturated monomer, for example with an ⁇ -olefin or an unsaturated ester such as vinyl acetate, and subsequent esterification of the anhydride or acid function with an alcohol having at least 10 carbon atoms available.
- Further suitable comb polymers are copolymers of ⁇ -olefins and esterified comonomers, for example esterified copolymers of styrene and maleic anhydride or esterified copolymers of styrene and fumaric acid.
- Suitable comb polymers may also be polyfumarates or polymaleinates.
- homopolymers and copolymers of vinyl ethers are suitable comb polymers.
- suitable comb polymers are, for example, those which are described in the WO 2004/035715 and in " Comb-like polymers. Structure and Properties ", NA Plate and VP Shibaev, J. Poly. Sci. Macromolecular Revs., 8, pp. 117-253 (1974 Also mixtures of comb polymers are suitable.
- suitable polyoxyalkylenes are, for example, polyoxyalkylene esters, polyoxyalkylene ethers, mixed polyoxyalkylene ester ethers, and mixtures thereof.
- these polyoxyalkylene contain at least one, preferably at least two linear alkyl groups each having 10 to 30 carbon atoms and a polyoxyalkylene group having a number average molecular weight of up to 5000.
- Such polyoxyalkylene compounds are for example in the EP-A 061 895 as well as in the U.S. 4,491,455 described.
- Particular polyoxyalkylene compounds are based on polyethylene glycols and polypropylene glycols with a number average Molecular weight of 100 to 5000.
- polyoxyalkylene mono- and diesters of fatty acids having 10 to 30 carbon atoms such as stearic acid or behenic acid are suitable.
- Polar nitrogen compounds suitable as a component of class (K4) may be of both ionic and nonionic nature, and preferably have at least one, especially at least two, tertiary nitrogen substituent of the general formula> NR 7 wherein R 7 is C 8 - to C 40 hydrocarbon radical stands.
- the nitrogen substituents may also be quaternized, that is in cationic form. Examples of such nitrogen compounds are ammonium salts and / or amides obtainable by reacting at least one amine substituted with at least one hydrocarbyl radical with a carboxylic acid having 1 to 4 carboxyl groups or with a suitable derivative thereof.
- the amines preferably contain at least one linear C 8 - to C 40 -alkyl radical.
- suitable primary amines for the preparation of said polar nitrogen compounds are octylamine, nonylamine, decylamine, undecylamine, dodecylamine, tetradecylamine and the higher linear homologues
- suitable secondary amines are, for example, dioctadecylamine and methylbehenylamine.
- amine mixtures in particular industrially available amine mixtures such as fatty amines or hydrogenated tallamines, as described, for example, in Ullmann's Encyclopedia of Industrial Chemistry, 6th edition, in the chapter "Amines, aliphatic".
- Suitable acids for the reaction are, for example, cyclohexane-1,2-dicarboxylic acid, cyclohexene-1,2-dicarboxylic acid, cyclopentane-1,2-dicarboxylic acid, naphthalenedicarboxylic acid, phthalic acid, isophthalic acid, terephthalic acid and succinic acids substituted by long-chain hydrocarbon radicals.
- the component of class (K4) is an oil-soluble reaction product of at least one tertiary amino group-containing poly (C 2 - to C 20 -carboxylic acids) with primary or secondary amines.
- the poly (C 2 - to C 20 -carboxylic acids) which have at least one tertiary amino group and are based on this reaction product preferably contain at least 3 carboxyl groups, in particular 3 to 12, especially 3 to 5 carboxyl groups.
- the carboxylic acid units in the polycarboxylic acids preferably have 2 to 10 carbon atoms, in particular they are acetic acid units.
- the carboxylic acid units are suitably to the Polycarboxylic linked, usually via one or more carbon and / or nitrogen atoms. Preferably, they are attached to tertiary nitrogen atoms, which are connected in the case of several nitrogen atoms via hydrocarbon chains.
- the component of class (K4) is an oil-soluble reaction product based on at least one tertiary amino group-containing poly (C 2 - to C 20 -carboxylic acids) of the general formula IIa or IIb in which the variable A is a straight-chain or branched C 2 - to C 6 -alkylene group or the grouping of the formula III and the variable B denotes a C 1 - to C 19 -alkylene group.
- the compounds of the general formula IIa and IIb have in particular the properties of a WASA.
- the preferred oil-soluble reaction product of component (K4) in particular that of general formula IIa or IIb, is an amide, an amide ammonium salt or an ammonium salt in which no, one or more carboxylic acid groups are converted into amide groups.
- Straight-chain or branched C 2 -C 6 -alkylene groups of the variable A are, for example, 1,1-ethylene, 1,2-propylene, 1,3-propylene, 1,2-butylene, 1,3-butylene, 1,4- Butylene, 2-methyl-1,3-propylene, 1,5-pentylene, 2-methyl-1,4-butylene, 2,2-dimethyl-1,3-propylene, 1,6-hexylene (hexamethylene) and especially 1,2-ethylene.
- the variable A comprises 2 to 4, in particular 2 or 3 carbon atoms.
- C 1 - to C 19 -alkylene groups of the variables B are, for example, 1,2-ethylene, 1,3-propylene, 1,4-butylene, hexamethylene, octamethylene, decamethylene, dodecamethylene, tetradecamethylene, hexadecamethylene, octadecamethylene, nonadecamethylene and in particular methylene ,
- the variable B comprises 1 to 10, in particular 1 to 4, carbon atoms.
- the primary and secondary amines as reaction partners for the polycarboxylic acids to form the component (K4) are usually monoamines, in particular aliphatic monoamines. These primary and secondary amines may be selected from a variety of amines bearing hydrocarbon radicals, optionally linked together.
- these amines are secondary amines on which the oil-soluble reaction products of component (K4) are based and have the general formula HN (R 8 ) 2 , in which the two variables R 8 are each independently straight-chain or branched C 10 - to C 30 -alkyl radicals, in particular C 14 - to C 24 -alkyl radicals.
- These longer-chain alkyl radicals are preferably straight-chain or only slightly branched.
- the abovementioned secondary amines are derived with regard to their longer-chain alkyl radicals from naturally occurring fatty acid or from its derivatives.
- the two radicals R 8 are the same.
- the abovementioned secondary amines can be bound to the polycarboxylic acids by means of amide structures or in the form of the ammonium salts, and only one part can be present as amide structures and another part as ammonium salts. Preferably, only a few or no free acid groups are present. Preferably, the oil-soluble reaction products of component (K4) are completely in the form of the amide structures.
- Typical examples of such components (K4) are reaction products of nitrilotriacetic acid, ethylenediaminetetraacetic acid or propylene-1,2-diaminetetraacetic acid with in each case 0.5 to 1.5 mol per carboxyl group, in particular 0.8 to 1.2 Moles per carboxyl group, dioleylamine, dipalmitinamine, dicoco fatty amine, distearylamine, dibehenylamine or especially ditallow fatty amine.
- a particularly preferred component (K4) is the reaction product of 1 mole of ethylenediaminetetraacetic acid and 4 moles of hydrogenated ditallow fatty amine.
- component (K4) include the N, N-dialkylammonium salts of 2-N ', N'-dialkylamidobenzoates, for example the reaction product of 1 mole of phthalic anhydride and 2 moles of ditallow fatty amine, the latter being hydrogenated or unhydrogenated, and the reaction product of 1 mole of a Alkenylspirobislactons with 2 moles of a dialkylamine, for example Ditalgfettamin and / or tallow fatty amine, the latter two may be hydrogenated or not hydrogenated, called.
- N, N-dialkylammonium salts of 2-N ', N'-dialkylamidobenzoates for example the reaction product of 1 mole of phthalic anhydride and 2 moles of ditallow fatty amine, the latter being hydrogenated or unhydrogenated
- the reaction product of 1 mole of a Alkenylspirobislactons with 2 moles of a dialkylamine for example Ditalgfettamin
- component of class (K4) are cyclic compounds with tertiary amino groups or condensates of long-chain primary or secondary amines with carboxylic acid-containing polymers, as described in US Pat WO 93/18115 are described.
- Sulfocarboxylic acids, sulfonic acids or their derivatives which are suitable as cold flow improvers of the component of class (K5) are, for example, the oil-soluble carboxamides and carboxylic acid esters of ortho-sulfobenzoic acid in which the sulfonic acid function is present as sulfonate with alkyl-substituted ammonium cations, as described in US Pat EP-A 261 957 to be discribed.
- suitable poly (meth) acrylic acid esters are both homo- and copolymers of acrylic and methacrylic acid esters. Preferred are copolymers of at least two mutually different (meth) acrylic acid esters, which differ with respect to the fused alcohol. Optionally, the copolymer contains a further, different of which olefinically unsaturated monomer copolymerized.
- the weight-average molecular weight of the polymer is preferably 50,000 to 500,000.
- a particularly preferred polymer is a copolymer of methacrylic acid and methacrylic acid esters of saturated C 14 and C 15 alcohols wherein the acid groups are neutralized with hydrogenated tallamine.
- Suitable poly (meth) acrylic esters are, for example, in WO 00/44857 described.
- the middle distillate fuel or diesel fuel is the cold flow improver or the mixture of various cold flow improvers in a total amount of preferably 10 to 5000 ppm by weight, more preferably from 20 to 2000 ppm by weight, more preferably from 50 to 1000 ppm by weight and in particular from 100 to 700 ppm by weight, for example from 200 to 500 ppm by weight, added.
- Suitable lubricity improvers are usually based on fatty acids or fatty acid esters. Typical examples are tall oil fatty acid, such as in the WO 98/004656 described, and glycerol monooleate. Also in the US Pat. No. 6,743,266 B2 described reaction products of natural or synthetic oils, such as triglycerides, and alkanolamines are suitable as such lubricity improvers.
- Suitable corrosion inhibitors are e.g. Succinic esters, especially with polyols, fatty acid derivatives, e.g. Oleic acid esters, oligomerized fatty acids, substituted ethanolamines, and products sold under the trade name RC 4801 (Rhein Chemie Mannheim, Germany) or HiTEC 536 (Ethyl Corporation).
- Suitable demulsifiers are e.g. the alkali or alkaline earth salts of alkyl-substituted phenol and naphthalene sulfonates and the alkali or alkaline earth salts of fatty acids, as well as neutral compounds such as alcohol alkoxylates, e.g. Alcohol ethoxylates, phenol alkoxylates, e.g. tert-butylphenol ethoxylate or tert-pentylphenol ethoxylate, fatty acids, alkylphenols, condensation products of ethylene oxide (EO) and propylene oxide (PO), e.g. also in the form of EO / PO block copolymers, polyethyleneimines or polysiloxanes.
- EO ethylene oxide
- PO propylene oxide
- Suitable dehazers are e.g. alkoxylated phenol-formaldehyde condensates such as the NALCO 7D07 (Nalco) and TOLAD 2683 (Petrolite) products available under the tradename.
- Suitable antifoams are e.g. Polyether-modified polysiloxanes such as the TEGOPREN 5851 (Goldschmidt), Q 25907 (Dow Corning) and RHODOSIL (Rhone Poulenc) products available under the tradename.
- Polyether-modified polysiloxanes such as the TEGOPREN 5851 (Goldschmidt), Q 25907 (Dow Corning) and RHODOSIL (Rhone Poulenc) products available under the tradename.
- Suitable cetane number improvers are e.g. aliphatic nitrates such as 2-ethylhexyl nitrate and cyclohexyl nitrate and peroxides such as di-tert-butyl peroxide.
- Suitable antioxidants are e.g. substituted phenols such as 2,6-di-tert-butylphenol and 6-di-tert-butyl-3-methylphenol and phenylenediamines such as N, N'-di-sec-butyl-p-phenylenediamine.
- Suitable metal deactivators are e.g. Salicylic acid derivatives such as N, N'-disalicylidene-1,2-propanediamine.
- Suitable are, for example, nonpolar organic solvents such as aromatic and aliphatic hydrocarbons, for example toluene, xylenes, "white spirit" and products sold under the trade name SHELLSOL (Royal Dutch / Shell Group) and EXXSOL (ExxonMobil), and polar organic solvents, for example Alcohols such as 2-ethylhexanol, decanol and isotridecanol.
- solvents usually arrive together with the aforementioned additives and co-additives, which they should solve or dilute for better handling, in the diesel fuel.
- the additive to be used according to the invention is outstandingly suitable as a fuel additive and, in principle, can be used in any fuel. It has a number of beneficial effects on the operation of internal combustion engines with fuels.
- the present disclosure therefore also fuels, in particular middle distillate fuels, with an effective content as an additive to achieve advantageous effects in the operation of internal combustion engines, such as diesel engines, especially direct injection diesel engines, especially of diesel engines with common rail injection systems on the quaternized additive to be used according to the invention.
- This effective content is generally from 10 to 5000 ppm by weight, preferably from 20 to 1500 ppm by weight, in particular from 25 to 1000 ppm by weight, especially from 30 to 750 ppm by weight, each based on the total amount of fuel.
- Middle distillate fuels such as diesel fuels or fuel oils
- mineral middle distillate mineral fuels or diesel fuels available through refining
- those produced by coal gasification or gas liquefaction [GTL] or by biomass to liquid (BTL) fuels are also included. are available, suitable. Also suitable are mixtures of the abovementioned middle distillate fuels or diesel fuels with regenerative fuels, such as biodiesel or bioethanol.
- the quaternized additive to be used according to the invention in addition to its use in the abovementioned middle distillate fuels of fossil, vegetable or animal origin, which are essentially hydrocarbon mixtures, can also be used in mixtures of such middle distillates with biofuel oils (biodiesel).
- biofuel oils biodiesel
- middle distillate fuel are also encompassed by the term "middle distillate fuel.” They are commercially available and usually contain the biofuel oils in minor amounts, typically in amounts of from 1 to 30% by weight, in particular from 3 to 10 Wt .-%, based on the total amount of middle distillate of fossil, vegetable or animal origin and biofuel.
- Biofuel oils are generally based on fatty acid esters, preferably substantially on alkyl esters of fatty acids derived from vegetable and / or animal oils and / or fats.
- Alkyl esters are usually lower alkyl esters, in particular C 1 - to C 4 -alkyl esters, understood by transesterification of occurring in vegetable and / or animal oils and / or fats glycerides, especially triglycerides, by means of lower alcohols, for example ethanol or especially methanol (“ FAME ”) are available.
- Typical lower alkyl esters based on vegetable and / or animal oils and / or fats which are used as biofuel oil or components thereof include, for example, sunflower methyl ester, palm oil methyl ester (“PME”), soybean oil methyl ester (“SME”) and in particular rapeseed oil methyl ester (“RME”).
- PME palm oil methyl ester
- SME soybean oil methyl ester
- RME rapeseed oil methyl ester
- the middle distillate fuels or diesel fuels are particularly preferably those with a low sulfur content, ie with a sulfur content of less than 0.05% by weight, preferably less than 0.02% by weight, in particular less as 0.005 wt .-% and especially less than 0.001 wt .-% sulfur.
- gasoline fuels are all commercially available gasoline fuel compositions into consideration.
- a typical representative here is the market-standard basic fuel of Eurosuper according to EN 228.
- petrol fuel compositions of the specification are also according to WO 00/47698 Possible fields of use for the present invention.
- the quaternized additive to be used according to the invention is particularly suitable as a fuel additive in fuel compositions, in particular in diesel fuels, to overcome the problems described above in direct-injection diesel engines, especially in those with common-rail injection systems.
- the Keep Clean Test is based on the CEC Test Procedure F-098-08 Issue 5.
- the same test setup and motor type (PEUGEOT DW10) are used as in the CEC procedure.
- the test period was 12h without shutdown periods.
- the in FIG. 2 The one-hour test cycle from CEC F-098-08 was traversed 12 times.
- the initial power P0, KC [kW] is calculated from the measured torque at 4000 rpm full load directly after the test start and warm-up of the engine.
- the procedure is described in issue 5 of the test procedure (CEC F-98-08).
- the same test setup and the PEUGEOT DW10 motor type are used.
- the final power (Pend, KC) is in the 12th cycle in stage 12, (see table, FIG. 2 ) certainly. Again, the operating point is 4000 / min full load. Pend, KC [kW] is calculated from the measured torque.
- the DU-CU test is based on the CEC test procedure F-098-08 Issue 5. The procedure is described in issue 5 of the test procedure (CEC F-98-08). The same test setup and the PEUGEOT DW10 motor type are used.
- the DU - CU test consists of two separate tests that are run one behind the other.
- the first test is for deposit formation (DU), the second for deposit removal (CU).
- the power loss (powerloss) is determined.
- the engine is not operated for at least 8 hours and cooled to ambient temperature. Thereafter, the CU fuel is used to start the CU without removing and cleaning the injectors. Deposits and powerloss ideally go back in the CU test history.
- the test period was 12h for the DU and 12h for the CU.
- the engine was operated in the DU and CU test without shutdown phases.
- the initial power P0, du [kW] is calculated from the measured torque at 4000 / min full load directly after the test start and warm-up of the engine. The procedure is also described in Issue 5 of the test procedure.
- the final power (Pend, du) is determined on the 12th cycle in step 12 (see table above). Again, the operating point is 4000 / min full load. Pend, du [kW] is calculated from the measured torque.
- the initial power P0, cu [kW] is calculated from the measured torque at 4000 rpm full load directly after the test start and warm-up of the engine in the CU. The procedure is also described in Issue 5 of the test procedure.
- the final power (Pend, cu) is in the 12th cycle in stage 12, (see table FIG. 2 ) certainly. Again, the operating point is 4000 / min full load. Pend, cu [kW] is calculated from the measured torque.
- the fuel used was a commercial diesel fuel from Craigrmann (RF-06-03). To this was added 1 wt ppm zinc in the form of a zinc didodecanoate solution to artificially stimulate the formation of deposits on the injectors.
- the formation of deposits inside the injector was characterized by the deviations of cylinder exhaust temperatures at the cylinder exit during cold start of the DW10 engine.
- the test is performed as a dirty-up clean-up test (DU-CU).
- the DU-CU is based on the CEC Test Procedure F-098-08 Issue 5.
- the DU - CU test consists of two separate tests that are run one behind the other. The first test is for deposit formation (DU), the second for deposit removal (CU).
- a cold start of the engine is carried out after a shutdown phase of at least eight hours followed by a 10-minute idle period.
- the CU fuel is used to start the CU without removing and cleaning the injectors.
- the engine will be cold-started followed by a 10-minute idle period. The evaluation is done by comparing the temperature curves for the individual cylinders after a cold start of the du and the CU run.
- the IDID test indicates internal deposit formation in the injector.
- the characteristic used in this test is the exhaust gas temperature of the individual cylinders. With an injector system without IDID, the exhaust gas temperatures of the cylinders increase evenly. If the IDID is available, the exhaust gas temperatures of the individual cylinders do not increase uniformly and deviate from one another.
- the temperature sensors are located behind the cylinder head outlet in the exhaust manifold. Significant deviations of individual cylinder temperatures (e.g.,> 20 ° C) indicate the presence of internal injector deposits (IDID).
- the tests (DU and CU) are carried out with 8h running time.
- the one-hour test cycle from the CEC F-098-08 is passed through 8 times in each case.
- the test is terminated prematurely.
- Polydispersities D were determined by gel permeation chromatography.
- N, N-dimethylethanolamine (76.7 g) is added with potassium tert -butylate (4.1 g). It is purged three times with N 2 , a pre-pressure of about 1.3 bar N 2 adjusted and the temperature increased to 130 ° C.
- 1,2-propylene oxide 750 g is metered in over a period of 10 hours so that the temperature remains between 129 ° C-131 ° C.
- the mixture is then stirred for 6 h at 130 ° C, rinsed with N 2 , cooled to 60 ° C and the reactor emptied. Excess propylene oxide is removed on a rotary evaporator in vacuo.
- the basic crude product is neutralized using commercially available Mg silicates, which are then filtered off. 831 g of the product are obtained in the form of an orange oil (TBN 58.1 mg KOH / g; D 1.16).
- N, N-dimethylethanolamine (47.1 g) is added with potassium tert -butylate (5.0 g). It is purged three times with N 2 , a pre-pressure of about 1.3 bar N 2 adjusted and the temperature increased to 140 ° C.
- 1,2-Butylene oxide (953 g) is added over a period of 9 h so that the temperature remains between 138 ° C-141 ° C.
- the mixture is then stirred for 6 h at 140 ° C, rinsed with N 2 , cooled to 60 ° C and the reactor emptied. Excess butylene oxide is removed on a rotary evaporator in vacuo.
- the basic crude product is neutralized using commercially available Mg silicates, which are then filtered off. 1000 g of the product are obtained in the form of a yellow oil (TBN 28.1 mg KOH / g; D 1.12).
- Polyetheramine (B) 400 g) from Synthesis Example 2 is dissolved in Solvent Naphtha Heavy (436 g), added with styrene oxide (24.0 g) and acetic acid (12.0 g) and then at 80 ° C for 8 h touched. After cooling to room temperature, 870 g of the product are obtained.
- 1 H NMR analysis of the quaternized polyetheramine solution thus obtained in Solvent Naphtha Heavy shows the quaternization.
- polyetheramine (A) (305 g) from Synthesis Example 1 is dissolved in 2-ethylhexanol (341 g) and acetic acid (18.3 g) is added. It is purged three times with N 2 , a pre-pressure of about 1.3 bar N 2 adjusted and the temperature increased to 130 ° C. 1,2-propylene oxide (17.7 g) is added. The mixture is then stirred for 5 h at 130 ° C, rinsed with N 2 , cooled to 40 ° C and the reactor emptied. Excess propylene oxide is removed on a rotary evaporator in vacuo. You get 675 g of the product in the form of an orange oil. 1 H-NMR analysis of the resulting solution of the quaternized polyetheramine in 2-ethylhexanol shows the quaternization.
- polyetheramine (A) (518 g) from Synthesis Example 1 is dissolved in 2-ethylhexanol (570 g) and treated with conc. Acetic acid (30 g) was added. It is purged three times with N 2 , a pre-pressure of about 1.3 bar N 2 adjusted and the temperature increased to 130 ° C. Ethylene oxide (22 g) is added. The mixture is then stirred for 5 h at 130 ° C, rinsed with N 2 , cooled to 40 ° C and the reactor emptied. This gives 1116 g of the product in the form of an orange oil. 1 H-NMR analysis of the resulting solution of the quaternized polyetheramine in 2-ethylhexanol shows the quaternization.
- the polyetheramine (D) (400 g) from Synthesis Example 9 is mixed with ice-bath cooling with formic acid (65.3 g, 85% in H 2 O). The reaction mixture is then heated to a temperature of 45 ° C and formaldehyde solution (44.9 g, 36.5% in H 2 O) is added dropwise at this temperature, the liberated carbon dioxide is derived from the reaction vessel. The reaction mixture is stirred for 16 h at a temperature of 80 ° C. The reaction mixture is then cooled to room temperature, admixed with hydrochloric acid (37%, 35.4 g) and stirred at room temperature for 1 h.
- the additives are used either as a pure substance (as synthesized in the above preparation examples) or in the form of an additive package.
- Table 2 Results of the DW10 test additive Dose [mg / kg] Powerloss KC Powerloss DU Powerloss DU-CU basic value 0 5.0% M1, according to Preparation Example 6, Keep-Clean 80 0.61% M2, according to Preparation Example 3, Clean-up 75 08.02% 1.7%
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Description
Hier beschreiben sind neuartige quaternisierte Polyetheramine und deren Herstellung, sowie die Verwendung dieser Verbindungen als Kraft- und Schmierstoffadditiv. Die vorliegende Erfindung betrifft die Verwendung dieser quaternisierten Stickstoffverbindungen als Kraftstoffzusatz zur Verringerung oder Verhinderung von Ablagerungen in den Einspritzsystemen von direkteinspritzenden Dieselmotoren, insbesondere in Common-Rail-Einspritzsystemen, zur Verringerung des Kraftstoffverbrauches von direkteinspritzenden Dieselmotoren, insbesondere von Dieselmotoren mit Common-Rail-Einspritzsystemen, und zur Minimierung des Leistungsverlustes (power loss) in direkteinspritzenden Dieselmotoren, insbesondere in Dieselmotoren mit Common-Rail-Einspritzsystemen. Hier beschrieben sind auch Additivpakete, welche diese Polyetheramine enthalten; sowie damit additivierte Kraft- und Schmierstoffe. Die Erfindung betrifft auch die Verwendung dieser quaternisierten Stickstoffverbindungen als Additiv für Ottokraftstoffe, insbesondere zur Verbesserung der Einlasssystemsauberkeit von Ottomotoren.Described here are novel quaternized polyether amines and their preparation, and the use of these compounds as a fuel and lubricant additive. The present invention relates to the use of these quaternized nitrogen compounds as a fuel additive for reducing or preventing deposits in the injection systems of direct injection diesel engines, especially in common rail injection systems, for reducing the fuel consumption of direct injection diesel engines, especially diesel engines with common rail injection systems, and to minimize the power loss in direct injection diesel engines, especially in diesel engines with common rail injection systems. Also described herein are additive packages containing these polyetheramines; as well as with it additized fuels and lubricants. The invention also relates to the use of these quaternized nitrogen compounds as an additive for gasoline fuels, in particular for improving the intake system cleanliness of gasoline engines.
Bei direkteinspritzenden Dieselmotoren wird der Kraftstoff durch eine direkt in den Brennraum reichende Mehrloch-Einspritzdüse des Motors eingespritzt und feinst verteilt (vernebelt), anstatt wie beim klassischen (Kammer-)Dieselmotor in eine Vor- oder Wirbelkammer eingeführt zu werden. Der Vorteil der direkteinspritzenden Dieselmotoren liegt in ihrer für Dieselmotoren hohen Leistung und einem dennoch geringen Verbrauch. Außerdem erreichen diese Motoren ein sehr hohes Drehmoment schon bei niedrigen Drehzahlen.In direct-injection diesel engines, the fuel is injected through a directly into the combustion chamber-reaching multi-hole injection nozzle of the engine and finely distributed (nebulized), instead of being introduced as in the classic (chamber) diesel engine in a vortex or vortex chamber. The advantage of direct-injection diesel engines lies in their high performance for diesel engines and yet low consumption. In addition, these engines achieve a very high torque even at low speeds.
Zurzeit werden im Wesentlichen drei Verfahren eingesetzt, um den Kraftstoff direkt in den Brennraum des Dieselmotores einzuspritzen: die konventionelle Verteilereinspritzpumpe, das Pumpe-Düse-System (Unit-Injector-System bzw. Unit-Pump-System) und das Common-Rail-System.At present, there are essentially three methods used to inject the fuel directly into the combustion chamber of the diesel engine: the conventional distributor injection pump, the unit-injector system and the common-rail system ,
Beim Common-Rail-System wird der Dieselkraftstoff von einer Pumpe mit Drücken bis zu 2000 bar in eine Hochdruckleitung, die Common-Rail gefördert. Ausgehend von der Common-Rail laufen Stichleitungen zu den verschiedenen Injektoren, die den Kraftstoff direkt in den Brennraum injizieren. Dabei liegt auf der Common-Rail stets der volle Druck an, was eine Mehrfacheinspritzung oder eine spezielle Einspritzform ermöglicht. Bei den anderen Injektionssystemen ist dagegen nur eine geringere Variation der Einspritzung möglich. Die Einspritzung beim Common-Rail wird im Wesentlichen in drei Gruppen unterteilt: (1.) Voreinspritzung, durch die im Wesentlichen eine weichere Verbrennung erreicht wird, so dass harte Verbrennungsgeräusche ("Nageln") vermindert werden und der Motorlauf ruhig erscheint; (2.) Haupteinspritzung, die insbesondere für einen guten Drehmomentverlauf verantwortlich ist; und (3.) Nacheinspritzung, die insbesondere für einen geringen NOx-Wert sorgt. Bei dieser Nacheinspritzung wird der Kraftstoff in der Regel nicht verbrannt, sondern durch Restwärme im Zylinder verdampft. Das dabei gebildete Abgas-/Kraftstoffgemisch wird zur Abgasanlage transportiert, wo der Kraftstoff in Gegenwart geeigneter Katalysatoren als Reduktionsmittel für die Stickoxide NOx wirkt.In the common-rail system, the diesel fuel is pumped from a pump with pressures up to 2000 bar into a high-pressure line, the common rail. Starting from the common rail, spur lines run to the various injectors, which inject the fuel directly into the combustion chamber. In this case, the full pressure is always applied to the common rail, which allows a multiple injection or a special injection form. In the other injection systems, however, only a smaller variation of the injection is possible. Injection in the common rail is essentially subdivided into three groups: (1) preinjection, which substantially achieves softer combustion, so that hard combustion noises ("nails") are reduced and engine running appears quiet; (2.) main injection, which is responsible in particular for a good torque curve; and (3.) post-injection, which provides in particular for a low NO x value. In this post injection, the fuel is not burned in the rule, but evaporated by residual heat in the cylinder. The resulting exhaust gas / fuel mixture is transported to the exhaust system, where the fuel in the presence of suitable catalysts acts as a reducing agent for the nitrogen oxides NO x .
Durch die variable, zylinderindividuelle Einspritzung kann beim Common-Rail-Einspritzsystem der Schadstoffausstoß des Motors, z.B. der Ausstoß von Stickoxiden (NOx), Kohlenmonoxid (CO) und insbesondere von Partikeln (Ruß), positiv beeinflusst werden. Dies ermöglicht beispielsweise, dass mit Common-Rail-Einspritzsystemen ausgerüstete Motoren der Euro 4-Norm theoretisch auch ohne zusätzlichen Partikelfilter genügen können.Due to the variable, cylinder-specific injection of the common-rail injection system of the pollutant emissions of the engine, such as the emission of nitrogen oxides (NO x ), carbon monoxide (CO) and in particular of particles (soot) are positively influenced. This allows, for example, that equipped with common-rail injection systems engines of Euro 4 standard can theoretically meet without additional particulate filter.
In modernen Common-Rail-Dieselmotoren können sich unter bestimmten Bedingungen, beispielsweise bei Verwendung von biodieselhaltigen Kraftstoffen oder von Kraftstoffen mit Metall-Verunreinigungen wie Zink-Verbindungen, Kupfer-Verbindungen, Bleiverbindungen und weiteren Metallverbindungen, an den Injektoröffnungen Ablagerungen bilden, die das Einspritzverhalten des Kraftstoffs negativ beeinflussen und dadurch die Performance des Motors beeinträchtigen, d.h. insbesondere die Leistung verringern, aber zum Teil auch die Verbrennung verschlechtern. Die Bildung von Ablagerungen wird durch bauliche Weiterentwicklungen der Injektoren, insbesondere durch die Veränderung der Geometrie der Düsen (engere, konische Öffnungen mit abgerundetem Auslass) noch verstärkt. Für eine dauerhaft optimale Funktionsweise von Motor und Injektoren müssen solche Ablagerungen in den Düsenöffnungen durch geeignete Kraftstoffadditive verhindert oder reduziert werden.In modern common-rail diesel engines deposits can form under certain conditions, for example when using biodiesel-containing fuels or fuels with metal impurities such as zinc compounds, copper compounds, lead compounds and other metal compounds, the injection behavior of the Negatively affect the performance of the engine, ie in particular reduce the power, but in part also deteriorate the combustion. The formation of deposits is further enhanced by structural developments of the injectors, in particular by the change in the geometry of the nozzles (narrower, conical openings with rounded outlet). For a permanently optimal functioning of the engine and injectors, such deposits in the nozzle orifices must be prevented or reduced by suitable fuel additives.
Vergaser und Einlasssysteme von Ottomotoren, aber auch Injektoren Einspritzsysteme für die Kraftstoffdosierung, werden durch Verunreinigungen belastet, die durch Staubteilchen aus der Luft, unverbrannte Kohlenwasserstoffreste aus dem Brennraum und die in den Vergaser geleiteten Kurbelwellengehäuseentlüftungsgase verursacht werden.Carburetors and intake systems of gasoline engines, as well as injectors Fuel metering systems are contaminated by impurities caused by dust particles from the air, unburned hydrocarbon residues from the combustion chamber and the crankcase ventilation gases directed into the gasifier.
Diese Rückstände verschieben das Luft-Kraftstoff-Verhältnis im Leerlauf und im unteren Teillastbereich, so dass das Gemisch magerer, die Verbrennung unvollständiger und wiederum die Anteile unverbrannter oder teilverbrannter Kohlenwasserstoffe im Abgas größer werden und der Benzinverbrauch steigt.These residues shift the air-fuel ratio at idle and in the lower part-load range, making the mixture leaner, incomplete combustion and, in turn, increasing the proportion of unburned or partially combusted hydrocarbons in the exhaust gas and increasing gasoline consumption.
Es ist bekannt, dass zur Vermeidung dieser Nachteile Kraftstoffadditive zur Reinhaltung von Ventilen und Vergaser bzw. Einspritzsystemen von Ottomotoren verwendet werden (vgl. z.B.:
Je nach Wirkungsweise aber auch dem bevorzugten Wirkort solcher Detergensadditive unterscheidet man heute zwei Generationen.Depending on the mode of action but also on the preferred site of action of such detergent additives, a distinction is made today between two generations.
Die erste Additiv-Generation konnte nur die Bildung von Ablagerungen im Ansaugsystem verhindern, nicht aber bereits vorhandene Ablagerungen wieder entfernen, wohingegen die modernen Additive der zweiten Generation beides bewirken können (keepclean- und clean-up-Effekt) und zwar insbesondere auch aufgrund ihrer hervorragenden Thermostabilität an Zonen höherer Temperatur, nämlich an den Einlaßventilen. Derartige Detergentien, die einer Vielzahl chemischer Substanzklassen entstammen können, wie zum Beispiel Polyalkenamine, Polyetheramine, Polybuten-Mannichbasen oder Polybutensuccinimide, gelangen im allgemeinen in Kombination mit Trägerölen und teilweise weiteren Additivkomponenten, wie z.B. Korrosionsinhibitoren und Demulgatoren, zur Anwendung. Die Trägeröle üben eine Lösungsmittel- bzw. Waschfunktion in Kombination mit den Detergentien aus. Trägeröle sind in der Regel hochsiedende, viskose, thermostabile Flüssigkeiten, welche die heiße Metalloberfläche überziehen und dadurch die Bildung bzw. Ablagerung von Verunreinigungen an der Metalloberfläche verhindern.The first additive generation could only prevent the formation of deposits in the intake system, but not remove existing deposits again, whereas the modern second-generation additives can do both (keepclean and clean-up effect), especially because of their outstanding Thermostability at higher temperature zones, namely at the inlet valves. Such detergents, which can originate from a large number of chemical substance classes, such as, for example, polyalkeneamines, polyetheramines, polybutene-Mannich bases or polybutene succinimides, are generally used in combination with carrier oils and in some cases further additive components, for example corrosion inhibitors and demulsifiers. The carrier oils perform a solvent or wash function in combination with the detergents. Carrier oils are usually high-boiling, viscous, thermostable liquids which coat the hot metal surface and thereby prevent the formation or deposition of impurities on the metal surface.
Kraftstoffadditive jüngerer Generation mit Detergenswirkung weisen häufig quaternisierte Stickstoffgruppen auf.Detergent-effect fuel additives of the younger generation often have quaternized nitrogen groups.
So beschreibt z.B. die
Polyalkensubstituierte quaternisierte Amine, wie insbesondere quaternisierte Polyisobutenamine, und deren Verwendung als Detergensadditive zur Verringerung von Einlassventilablagerungen und als Schmierstoffzusatz für Verbrennungsmotoren sind in der
Die
Die
[RO(R1)xCH2CH(R2)HNR3R4R6]+ A-
wobei R1 einen Alkylenoxidblock darstellt. Für diese Verbindungen werden eine ganze Reihe von Anwendungen postuliert, u.a. auch allgemein als Kraft- und Schmierstoffadditive, ohne allerdings spezielle Funktionen tatsächlich experimentell zu belegen. Bevorzugte Anionen A- sind Chlorid, Methylsulfat und Ethylsulfat.The
[RO (R 1 ) x CH 2 CH (R 2 ) HNR 3 R 4 R 6 ] + A -
wherein R 1 represents an alkylene oxide block. For these compounds, a whole range of applications are postulated, including generally as fuel and lubricant additives, but without actually demonstrating specific functions experimentally. Preferred anions A- are chloride, methylsulfate and ethylsulfate.
Die
Es besteht daher die Aufgabe, verbesserte quaternisierte Kraftstoffadditive, bereitzustellen, welche die genannten Nachteile des Standes der Technik nicht mehr aufweisen und insbesondere in Dieselkraftstoffen und Ottokraftstoffen gleichzeitig einsetzbar sind.It is therefore an object to provide improved quaternized fuel additives, which no longer have the disadvantages of the prior art mentioned and in particular are simultaneously used in diesel fuels and gasoline.
Es wurde nun überraschenderweise gefunden, dass obige Aufgabe durch Bereitstellung speziell additivierter Kraft- und Schmierstoffe gemäß der Definition in den beiliegenden Ansprüchen gelöst werden kann. Die erfindungsgemäß zu verwendenden Additive sind den bekannten Additiven gemäß Stand der Technik in mehrfacher Hinsicht überlegen und können in Diesel und Ottokraftstoffen gleichzeitig eingesetzt werden. Sie zeichnen sich durch ihre vorteilhafte reinigende und reinhaltende Wirkung auf verschiedene Bauteile von Verbrennungsmotoren aus, wie auf Dieselmotor-Einspritzdüsen aber auch auf Einlassventile und Injektoren von Ottomotoren, und verhindern die Bildung von Brennraumablagerungen oder beseitigen bereit gebildete Brennraumablagerungen von Verbrennungsmotoren. Zudem verhindern sie die Bildung von Ablagerungen in Kraftstofffiltern oder beseitigen bereits gebildete Filterverunreinigen.It has now surprisingly been found that the above object can be achieved by providing specially additized fuels and lubricants as defined in the appended claims. The additives to be used according to the invention are superior in several respects to the known additives according to the prior art and can be used simultaneously in diesel and gasoline fuels. They are characterized by their advantageous cleaning and keeping clean effect on various components of internal combustion engines, such as diesel engine injectors but also on intake valves and injectors of gasoline engines, and prevent the formation of combustion chamber deposits or eliminate ready formed combustion chamber deposits of internal combustion engines. In addition, they prevent the formation of deposits in fuel filters or eliminate already formed filter contaminants.
-
Figur 1 zeigt die durch die erfindungsgemäße Verwendung anspruchsgemäßer quaternisierter Verbindungen erzielbare Injektorsauberkeit nach einem Testbetrieb mit einem direkteinspritzender Otto-Motor (1b und 1c) im Vergleich zu einem Betrieb mit nichtadditiviertem Kraftstoff (1a).FIG. 1 shows the injector cleanliness achievable by the use according to the invention of the claimed quaternized compounds after a test operation with a direct-injection gasoline engine (1b and 1c) in comparison to operation with non-additive fuel (1a). -
Figur 2 zeigt den Ablauf eines einstündigen Motorentestzyklus gemäß CEC F-098-08.FIG. 2 shows the sequence of a one-hour motor test cycle according to CEC F-098-08.
Der Umfang der Erfindung ist durch die Ansprüche definiert. Die vorliegende Erfindung betrifft somit in einer ersten Ausführungsform die Verwendung eines eine quaternisierte Stickstoffverbindung umfassenden Reaktionsprodukts, wobei das Reaktionsprodukt erhältlich ist durch Umsetzung
- a. eines Polyether-substituierten Amins, enthaltend wenigstens eine tertiäre, quaternisierbare Aminogruppe mit
- b. einem Quaternisierungsmittel, das die wenigstens eine tertiäre Aminogruppe in eine quaternäre Ammoniumgruppe überführt,
die quaternisierte Stickstoffverbindung ausgewählt ist unter Verbindungen der allgemeinen Formel Ia oder Ib,
- R1 und R2 gleich oder verschieden sind und für C1-C6-Alkyl, Hydroxy-C1-C6-alkyl, Hydroxy-C1-C6-alkenyl, oder Amino-C1-C6-alkyl stehen, oder R1 und R2 zusammen eine C2-C6-Alkylen-, C2-C6-Oxyalkylen- oder C2-C6-Aminoalkylen-Rest bilden;
- R3 und R4 gleich oder verschieden sind und für H, C1-C6-Alkyl oder Phenyl stehen;
- R5 für einen durch Quaternisierung eingeführten Rest, ausgewählt unter C1-C6-Alkyl, Hydroxy-C1-C6-alkyl oder -CH2CH(OH)Aryl steht;
- R6 für C1-C20-Alkyl oder Aryl oder Alkylaryl steht;
- A für einen geradkettigen oder verzweigten C2-C6-Alkylenrest steht, der gegebenenfalls durch ein oder mehrere Heteroatome, wie N, O und S, unterbrochen ist;
- n für einen ganzzahligen Wert
von 1 bis 30 und - X- für ein aus der Quaternisierungsreaktion resultierendes Anion steht;
- wobei das Quaternisierungsmittel ausgewählt ist unter
- (i) einem Epoxid der allgemeinen Formel II
- (ii) einem Salicylat, ausgewählt unter, wie Methylsalicylat, Ethylsalicylat, n- und i-Propylsalicylat, und n-, i- oder tert-Butylsalicylat;
- (iii) einem Oxalat, ausgewählt unter Dimethyloxalat und Diethyloxalat; und
- (iv) Dimethylcarbonat.
- (i) einem Epoxid der allgemeinen Formel II
- a. a polyether-substituted amine containing at least one tertiary, quaternizable amino group
- b. a quaternizing agent which converts the at least one tertiary amino group into a quaternary ammonium group,
the quaternized nitrogen compound is selected from compounds of general formula Ia or Ib,
- R 1 and R 2 are the same or different and are C 1 -C 6 -alkyl, hydroxy-C 1 -C 6 -alkyl, hydroxy-C 1 -C 6 -alkenyl, or amino-C 1 -C 6 -alkyl or R 1 and R 2 together form a C 2 -C 6 alkylene, C 2 -C 6 oxyalkylene or C 2 -C 6 aminoalkylene radical;
- R 3 and R 4 are the same or different and are H, C 1 -C 6 alkyl or phenyl;
- R 5 is a quaternized radical selected from C 1 -C 6 alkyl, hydroxyC 1 -C 6 alkyl or -CH 2 CH (OH) aryl;
- R 6 is C 1 -C 20 alkyl or aryl or alkylaryl;
- A is a straight-chain or branched C 2 -C 6 -alkylene radical which is optionally interrupted by one or more heteroatoms, such as N, O and S;
- n for an integer value of 1 to 30 and
- X- represents an anion resulting from the quaternization reaction;
- wherein the quaternizing agent is selected from
- (i) an epoxide of general formula II
- (ii) a salicylate selected from such as methyl salicylate, ethyl salicylate, n- and i-propyl salicylate, and n-, i- or tert-butyl salicylate;
- (iii) an oxalate selected from dimethyloxalate and diethyl oxalate; and
- (iv) dimethyl carbonate.
- (i) an epoxide of general formula II
In einer zweiten Ausführungsform betrifft die vorliegende Erfindung die Verwendung nach Ausführungsform 1, wobei das Polyether-substituierte Amin ein zahlenmittleres Molekulargewicht im Bereich von 500 bis 5000 aufweist.In a second embodiment, the present invention relates to the use of
In einer dritten Ausführungsform betrifft die vorliegende Erfindung die Verwendung nach einer der vorhergehenden Ausführungsformen, wobei der Kraftstoff ausgewählt ist unter Dieselkraftstoffen, Ottokraftstoffen, Biodieselkraftstoffen und Alkanol-haltigen Ottokraftstoffen.In a third embodiment, the present invention relates to the use of any of the preceding embodiments, wherein the fuel is selected from diesel fuels, gasoline fuels, biodiesel fuels and alkanol-containing gasoline fuels.
In einer vierten Ausführungsform betrifft die vorliegende Erfindung die Verwendung nach einer der ersten bis dritten Ausführungsformen als Ottokraftstoffadditiv zur Verringerung bzw. Vermeidung von Ablagerungen im Einlasssystem eines Ottomotors, zur Verringerung bzw. Vermeidung von Ablagerungen in Einspritzdüsen von direkteinspritzenden Ottomotoren.In a fourth embodiment, the present invention relates to the use of any one of the first to third embodiments as a gasoline additive for reducing or preventing deposits in the intake system of a gasoline engine, to reduce or avoid deposits in injection nozzles of direct injection gasoline engines.
In einer fünften Ausführungsform betrifft die vorliegende Erfindung die Verwendung nach einer der ersten bis dritten Ausführungsformen als Additiv zur Verringerung des Kraftstoffverbrauches von direkteinspritzenden Dieselmotoren, zur Verringerung des Kraftstoffverbrauches von Dieselmotoren mit Common-Rail-Einspritzsystemen, und/oder zur Minimierung des Leistungsverlustes (powerloss) in direkteinspritzenden Dieselmotoren, zur Minimierung des powerloss in Dieselmotoren mit Common-Rail-Einspritzsystemen oder als Additiv zur Verringerung und/oder Vermeidung von Ablagerungen in den Einspritzsystemen, zur Verringerung und/oder Vermeidung der Internal Diesel Injector Deposits (IDID) und/oder zur Verringerung und/oder Vermeidung von Ablagerungen in den Einspritzdüsen in direkteinspritzenden Dieselmotoren, zur Verringerung und/oder Vermeidung von Ablagerungen in Common-Rail-Einspritzsystemen.In a fifth embodiment, the present invention relates to the use of any one of the first to third embodiments as an additive for reducing the fuel consumption of direct injection diesel engines, for reducing the fuel consumption of diesel engines with common rail injection systems, and / or for minimizing the power loss In direct injection diesel engines, to minimize powerloss in diesel engines with common rail injection systems or as an additive to reduce and / or prevent deposits in the injection systems, to reduce and / or avoid internal diesel injector deposits (IDIDs) and / or reduce them and / or preventing deposits in the injectors in direct injection diesel engines to reduce and / or prevent deposits in common rail injection systems.
Die weitere Offenbarung betrifft insbesondere folgende Aspekte. In dem Umfang, in dem diese Aspekte den Gegenstand der Erfindung betreffen, stellen die Aspekte spezielle Ausführungsformen der Erfindung dar.
- 1. Kraftstoff- oder Schmierstoffzusammensetung, insbesondere Kraftstoffzusammensetzung, enthaltend in einer Hauptmenge eines üblichen Kraft- oder Schmierstoffs eine wirksame Menge wenigstens eines eine quaternisierte Stickstoffverbindung umfassenden Reaktionsprodukts, oder eine aus dem Reaktionsprodukt durch Aufreinigung erhaltene, eine quaternisierte Stickstoffverbindung enthaltende Teilfraktion davon, wobei das Reaktionsprodukt erhältlich ist durch Umsetzung
- a. eines Polyether-substituierten Amins, enthaltend wenigstens eine tertiäre, quaternisierbare Aminogruppe mit
- b. einem Quaternisierungsmittel, das die wenigstens eine tertiäre Aminogruppe in eine quaternäre Ammoniumgruppe überführt.
- 2. Kraftstoff- oder
Schmierstoffzusammensetzung nach Aspekt 1, worin der Polyether-Substituent Monomereinheiten der allgemeinen Formel Ic
-[-CH(R3)-CH(R4)-O-]- (Ic)
umfasst, worin
R3 und R4 gleich oder verschieden sind und für H, Alkyl, Alkylaryl oder Aryl stehen. - 3. Kraftstoff- oder
Schmierstoffzusammensetzung nach Aspekt 2, wobei das Polyether-substituierte Amin ein zahlenmittleres Molekulargewicht im Bereich von 500 bis 5000, insbesondere 800bis 3000 oder 900 bis 1500 aufweist. - 4. Kraftstoff- oder Schmierstoffzusammensetzung nach einem der vorhergehenden Aspekte, wobei das Quaternisierungsmittel ausgewählt ist unter Alkylenoxiden ggf in Kombination mit Säure; aliphatische oder aromatische Mono- oder Polycarbonsäureestern, wie insbesondere Mono- oder Dialkylcarbonsäureestern; cyclischen nichtaromatischen oder aromatischen Mono- oder Polycarbonsäureestern; Dialkylcarbonaten; Alkylsulfaten; Alkylhalogeniden; Alkylarylhalogeniden; insbesondere halogen- und schwefelfreien Quaternisierungsmitteln, wie Alkylenoxiden in Kombination mit Säure, wie z.B. einer Carbonsäure; aliphatische oder aromatische Mono- oder Polycarbonsäureestern, wie insbesondere Mono- oder Dialkylcarbonsäureestern; cyclischen nichtaromatischen oder aromatischen Mono- oder Polycarbonsäureestern und Dialkylcarbonaten; und Mischungen davon.
- 5. Kraftstoff- oder Schmierstoffzusammensetzung, enthaltend in einer Hauptmenge eines üblichen Kraft- oder Schmierstoffs eine wirksame Menge wenigstens einer quaternisierten Stickstoffverbindung der allgemeinen Formel Ia oder Ib,
- R1 und R2 gleich oder verschieden sind und für Alkyl, Alkenyl, Hydroxyalkyl, Hydroxyalkenyl, Aminoalkyl oder Aminoalkenyl stehen, oder R1 und R2 zusammen für Alkylen, Oxyalkylen oder Aminoalkylen stehen;
- R3 und R4 gleich oder verschieden sind und für H, Alkyl, Alkylaryl oder Aryl stehen;
- R5 für einen durch Quaternisierung eingeführten Rest, wie insbesondere Alkyl, Hydroxyalkyl, Arylalkyl oder Hydroxyarylalkyl steht;
- R6 für Alkyl, Alkenyl, ggf ein oder mehrfach ungesättigtes Cycloalkyl, Aryl, jeweils gegebenenfalls substituiert, wie z.B. mit wenigstens einem Hydroxylrest oder Alkylrest, oder unterbrochen durch wenigstens ein Heteroatom, steht;
- A für einen geradkettigen oder verzweigten Alkylenrest steht, der gegebenenfalls durch ein oder mehrere Heteroatome, wie N, O und S, unterbrochen ist;
- n für einen ganzzahligen Wert
von 1bis 50 steht und - X- für ein Anion, insbesondere ein aus der Quaternisierungsreaktion resultierendes Anion, steht.
- 6. Kraftstoff- oder
Schmierstoffzusammensetzung nach Aspekt 5, worin
R1 und R2 gleich oder verschieden sind und für C1-C6-Alkyl, Hydroxy-C1-C6-alkyl, Hydroxy-C1-C6-alkenyl, oder Amino-C1-C6-alkyl stehen, oder R1 und R2 zusammen eine C2-C6-Alkylen-, C2-C6-Oxyalkylen- oder C2-C6-Aminoalkylen-Rest bilden;
R3 und R4 gleich oder verschieden sind und für H, C1-C6-Alkyl oder Phenyl stehen;
R5 für einen durch Quaternisierung eingeführter Rest, ausgewählt unter C1-C6-Alkyl, Hydroxy-C1-C6-alkyl oder -CH2CH (OH)Aryl steht;
R6 für C1-C20-Alkyl, wie z.B. C10-C20-, C11-C20- oder C12-C20-Alkyl oder Aryl oder Alkylaryl, wobei Alkyl insbesondere für C1-C20- bedeutet, steht;
A für einen geradkettigen oder verzweigten C2-C6-Alkylenrest steht, der gegebenenfalls durch ein oder mehrere Heteroatome, wie N, O und S, unterbrochen ist;
n für einen ganzzahligen Wertvon 1 bis 30 und
X- für ein aus der Quaternisierungsreaktion resultierendes Anion steht. - 7. Kraftstoffstoffzusammensetzung nach einem der vorhergehenden Aspekte, ausgewählt unter Dieselkraftstoffen, Ottokraftstoffen, Biodieselkraftstoffen und Alkanol-haltigen Ottokraftstoffen.
- 8. Quaternisierte Stickstoffverbindung gemäß der Definition in einer der vorhergehenden Aspekte, insbesondere ausgewählt unter solchen, die halogen- und schwefelfrei sind.
- 9. Verfahren zur Herstellung quaternisierter Stickstoffverbindungen der allgemeinen Formel Ia,
R1 bis R5, A, X und n die oben angegebenen Bedeutungen besitzen
wobei man- a. ein Aminoalkanol der allgemeinen Formel II
(R1)(R2)N-A-OH (II)
worin- R1, R2 und A die oben angegebenen Bedeutungen besitzen,
- mit einem Epoxid der allgemeinen Formel III
R3 und R4 die oben angegebenen Bedeutungen besitzen,
alkoxyliert, wobei man ein alkoxyliertes Amin der Formel - b) die so erhaltene Alkoxylverbindung der Formel la-1 quaternisiert, wobei man ein Reaktionsprodukt, umfassend wenigstens eine Verbindung der allgemeinen Formel la erhält, wobei die Quaternisierung beispielsweise mit einer Verbindung der allgemeinen Formel IV erfolgt
R5-X (IV)
worin
R5 für Alkyl oder Aryl steht und X die oben angegebene Bedeutung besitzt, oder mit einem Alkylenoxid der Formel
- a. ein Aminoalkanol der allgemeinen Formel II
- 10. Verfahren zur Herstellung quaternisierter Stickstoffverbindungen der allgemeinen Formel Ib,
wobei man- a) einen Alkohol der allgemeinen Formel V
R6-OH (V)
worin
R6 die oben angegebenen Bedeutungen besitzt, mit einem Epoxid der allgemeinen Formel III
R3 und R4 die oben angegebenen Bedeutungen besitzen, alkoxyliert, wobei man einen Polyether der Formel Ib-1 ; - b) anschließend den so erhaltenen Polyether der Formel Ib-1 mit einem Amin der allgemeinen Formel
NH(R1)(R2) (VII)
worin R1 und R2 die oben angegebenen Bedeutungen besitzen,
aminiert, wobei man ein Amin der Formel Ib-2 erhält - c) das Produkt aus Stufe b) quaternisiert, wobei man ein Reaktionsprodukt, umfassend wenigstens eine Verbindung der allgemeinen Formel Ib erhält, wobei die Quaternisierung beispielsweise mit einer Verbindung der allgemeinen Formel IV erfolgt
R5-X (IV)
worin
R5 für Alkyl oder Aryl steht und X die oben angegebene Bedeutung besitzt, oder mit einem Alkylenoxid der Formel
- a) einen Alkohol der allgemeinen Formel V
- 11.
Verfahren nach Aspekt 9oder 10, wobei das Quaternisierungsmittel ausgewählt ist unter: Alkylenoxiden, ggf. in Kombination mit einer Säure; Alkylcarbonaten, wie Dialkylcarbonaten; Alkylsulfaten, wie Dialkylsulfaten; Alkylphosphaten, Dialkylphosphaten, Halogeniden, wie Alkyl- oder Arylhalogeniden; aliphatischen und aromatischen Carbonsäureestern, wie Alkanoaten, Dicarbonsäureestern; sowie cyclischen aromatischen oder nichtaromatischen Carbonsäureestern. - 12. Quaternisierte Stickstoffverbindung erhältlich nach einem Verfahren nach Aspekt 10
oder 11, insbesondere in halogen- und schwefelfreier Form. - 13. Verwendung einer quaternisierten Stickstoffverbindung nach Aspekt 8 oder hergestellt nach einem der Aspekte 9
bis 11 als Kraftstoffadditiv oder Schmierstoffadditiv. - 14.
Verwendung nach Aspekt 12 als Dieselkraftstoffadditiv, insbesondere als Kaltfließverbesserer, als Wachs-Anti-Settling Additiv (WASA). - 15.
Verwendung nach Aspekt 12 als Ottokraftstoffadditiv zur Verringerung von Ablagerungen im Einlasssystem eines Ottomotors, wie insbesondere DISI und PFI(Port Fuel Injector) -Motoren - 16.
Verwendung nach Aspekt 12 als Additiv zur Verringerung des Kraftstoffverbrauches von direkteinspritzenden Dieselmotoren, insbesondere von Dieselmotoren mit Common-Rail-Einspritzsystemen, und/oder zur Minimierung des Leistungsverlustes (powerloss) in direkteinspritzenden Dieselmotoren, insbesondere in Dieselmotoren mit Common-Rail-Einspritzsystemen oder als Additiv zur Verringerung und/ oder Vermeidung von Ablagerungen in den Einspritzsystemen, wie insbesondere der Internal Diesel Injector Deposits (IDID) und / oder zur Verringerung und/ oder Vermeidung von Ablagerungen in den Einspritzdüsen in direkteinspritzenden Dieselmotoren, insbesondere in Common-Rail-Einspritzsystemen.. - 17. Additivkonzentrat, enthaltend in Kombination mit weiteren Diesel- oder Ottokraftstoffadditiven, insbesondere Dieselkraftstoffadditiven, wenigstens eine quaternisierte Stickstoffverbindung gemäß der Definition in
Ausführungsform 8 oder hergestellt nach einem der Aspekte 9oder 10.
- A fuel or lubricant composition, in particular a fuel composition, comprising, in a majority of a conventional fuel or lubricant, an effective amount of at least one quaternized nitrogen compound-containing reaction product, or a quaternized nitrogen compound-containing partial fraction thereof obtained from the reaction product, wherein the reaction product is available through implementation
- a. a polyether-substituted amine containing at least one tertiary, quaternizable amino group
- b. a quaternizing agent which converts the at least one tertiary amino group into a quaternary ammonium group.
- 2. A fuel or lubricant composition according to
aspect 1, wherein the polyether substituent monomer units of the general formula Ic
- [- CH (R 3 ) -CH (R 4 ) -O -] - (Ic)
which comprises
R 3 and R 4 are the same or different and are H, alkyl, alkylaryl or aryl. - 3. A fuel or lubricant composition according to
aspect 2, wherein the polyether-substituted amine has a number average molecular weight in the range of 500 to 5000, in particular 800 to 3000 or 900 to 1500. - 4. A fuel or lubricant composition according to any one of the preceding aspects, wherein the quaternizing agent is selected from alkylene oxides, optionally in combination with acid; aliphatic or aromatic mono- or polycarboxylic acid esters, in particular mono- or dialkylcarboxylic acid esters; cyclic non-aromatic or aromatic mono- or polycarboxylic acid esters; dialkyl; alkyl sulfates; alkyl halides; alkylaryl halides; in particular halogen and sulfur-free quaternizing agents, such as alkylene oxides in combination with acid, such as a carboxylic acid; aliphatic or aromatic mono- or polycarboxylic acid esters, in particular mono- or dialkylcarboxylic acid esters; cyclic non-aromatic or aromatic mono- or polycarboxylic acid esters and dialkyl carbonates; and mixtures thereof.
- 5. A fuel or lubricant composition comprising, in a majority of a conventional fuel or lubricant, an effective amount of at least one quaternized nitrogen compound of general formula Ia or Ib,
- R 1 and R 2 are the same or different and are alkyl, alkenyl, hydroxyalkyl, hydroxyalkenyl, aminoalkyl or aminoalkenyl, or R 1 and R 2 together represent alkylene, oxyalkylene or aminoalkylene;
- R 3 and R 4 are the same or different and are H, alkyl, alkylaryl or aryl;
- R5 is a radical introduced by quaternization, in particular alkyl, hydroxyalkyl, arylalkyl or hydroxyarylalkyl;
- R 6 is alkyl, alkenyl, optionally mono- or polyunsaturated cycloalkyl, aryl, in each case optionally substituted, for example with at least one hydroxyl radical or alkyl radical, or interrupted by at least one heteroatom;
- A is a straight-chain or branched alkylene radical which is optionally interrupted by one or more heteroatoms, such as N, O and S;
- n stands for an integer value of 1 to 50 and
- X- represents an anion, in particular an anion resulting from the quaternization reaction.
- 6. A fuel or lubricant composition according to
aspect 5, wherein
R 1 and R 2 are the same or different and are C 1 -C 6 -alkyl, hydroxy-C 1 -C 6 -alkyl, hydroxy-C 1 -C 6 -alkenyl, or amino-C 1 -C 6 -alkyl or R 1 and R 2 together form a C 2 -C 6 alkylene, C 2 -C 6 oxyalkylene or C 2 -C 6 aminoalkylene radical;
R 3 and R 4 are the same or different and are H, C 1 -C 6 alkyl or phenyl;
R 5 is a quaternized radical selected from C 1 -C 6 alkyl, hydroxyC 1 -C 6 alkyl or -CH 2 CH (OH) aryl;
R 6 is C 1 -C 20 -alkyl, such as C 10 -C 20 -, C 11 -C 20 - or C 12 -C 20 -alkyl or aryl or alkylaryl, where alkyl is in particular C 1 -C 20 - , stands;
A is a straight-chain or branched C 2 -C 6 -alkylene radical which is optionally interrupted by one or more heteroatoms, such as N, O and S;
n for an integer value of 1 to 30 and
X- represents an anion resulting from the quaternization reaction. - 7. Fuel composition according to one of the preceding aspects, selected from diesel fuels, gasoline fuels, biodiesel fuels and alkanol-containing gasoline.
- 8. Quaternized nitrogen compound as defined in any one of the preceding aspects, in particular selected from those which are halogen and sulfur-free.
- 9. A process for preparing quaternized nitrogen compounds of general formula Ia,
R 1 to R 5 , A, X and n have the meanings given above
where you are- a. an aminoalkanol of the general formula II
(R 1 ) (R 2 ) NA-OH (II)
wherein- R 1 , R 2 and A have the meanings given above,
- with an epoxide of the general formula III
R 3 and R 4 have the meanings given above,
alkoxylated to give an alkoxylated amine of the formula - b) the resulting alkoxyl compound of the formula Ia-1 is quaternized to obtain a reaction product comprising at least one compound of the general formula Ia, the quaternization being effected, for example, with a compound of the general formula IV
R 5 -X (IV)
wherein
R 5 is alkyl or aryl and X has the meaning given above, or with an alkylene oxide of the formula
- a. an aminoalkanol of the general formula II
- 10. A process for the preparation of quaternized nitrogen compounds of general formula Ib,
where you are- a) an alcohol of the general formula V
R 6 -OH (V)
wherein
R 6 has the meanings given above, with an epoxide of the general formula III
R 3 and R 4 have the meanings given above, alkoxylated to give a polyether of formula Ib-1; - b) then the polyether of the formula Ib-1 thus obtained with an amine of the general formula
NH (R 1 ) (R 2 ) (VII)
wherein R 1 and R 2 have the meanings given above,
aminated to obtain an amine of the formula Ib-2 - c) the product from step b) quaternized to obtain a reaction product comprising at least one compound of general formula Ib, wherein the quaternization is carried out for example with a compound of general formula IV
R 5 -X (IV)
wherein
R 5 is alkyl or aryl and X has the meaning given above, or with an alkylene oxide of the formula
- a) an alcohol of the general formula V
- 11. The method according to
9 or 10, wherein the quaternizing agent is selected from: alkylene oxides, optionally in combination with an acid; Alkyl carbonates, such as dialkyl carbonates; Alkyl sulfates, such as dialkyl sulfates; Alkyl phosphates, dialkyl phosphates, halides such as alkyl or aryl halides; aliphatic and aromatic carboxylic acid esters, such as alkanoates, dicarboxylic acid esters; and cyclic aromatic or non-aromatic carboxylic acid esters.aspect - 12. Quaternized nitrogen compound obtainable by a process according to
10 or 11, in particular in halogen and sulfur-free form.aspect - 13. Use of a quaternized nitrogen compound according to
aspect 8 or prepared according to any one ofaspects 9 to 11 as a fuel additive or lubricant additive. - 14. Use according to
aspect 12 as a diesel fuel additive, in particular as a cold flow improver, as a wax anti-settling additive (WASA). - 15. Use according to
aspect 12 as a gasoline additive for reducing deposits in the intake system of a gasoline engine, in particular DISI and PFI (Port Fuel Injector) engines - 16. Use according to
aspect 12 as an additive for reducing the fuel consumption of direct injection diesel engines, in particular of diesel engines with common rail injection systems, and / or for minimizing the power loss in direct injection diesel engines, especially in diesel engines with common rail injection systems or as an additive for reducing and / or preventing deposits in the injection systems, such as in particular the Internal Diesel Injector Deposits (IDID) and / or for reducing and / or preventing deposits in the injectors in direct injection diesel engines, especially in common rail injection systems. , - 17. An additive concentrate comprising, in combination with further diesel or petrol additives, in particular diesel fuel additives, at least one quaternized nitrogen compound as defined in
embodiment 8 or prepared according to one of 9 or 10.aspects
In einer speziellen Ausgestaltung ist in einigen oder allen obigen Ausführungsformen bzw. Aspekten das Quaternisierungsmittel ein aromatischer Carbonsäureester, wie z.B. Salicylsäureester.In a particular embodiment, in some or all of the above embodiments, the quaternizing agent is an aromatic carboxylic acid ester, such as e.g. Salicylates.
In einer speziellen Ausgestaltung ist in einigen oder allen obigen Ausführungsformen bzw. Aspekten das Quaternierungsmittel ausgewählt unter Verbindungen der hierin beschriebenen Formeln (1) oder (2).In a specific embodiment, in some or all of the above embodiments or aspects, the quaternizing agent is selected from compounds of the formulas (1) or (2) described herein.
In einer speziellen Ausgestaltung ist in einigen oder allen obigen Ausführungsformen bzw. Aspekten der durch Quaternisierung eingeführte Rest (Stickstoffsubstituent) insbesondere Alkyl (insbesondere C1-C6 Alkyl), oder Hydroxyarylalkyl (wie z.B. 2-Hydroxy-2-phenyl ethyl).In a specific embodiment, in some or all of the above embodiments or aspects of the quaternized radical (nitrogen substituent) is in particular alkyl (especially C 1 -C 6 alkyl), or hydroxyarylalkyl (such as 2-hydroxy-2-phenyl ethyl).
In einer speziellen Ausgestaltung weist in einigen oder allen obigen Ausführungsformen bzw. Aspekten der Polyethersubstituent keine Aryl oder Aralkyl-Gruppen auf.In a specific embodiment, in some or all of the above embodiments or aspects, the polyether substituent does not have aryl or aralkyl groups.
In einer speziellen Ausgestaltung ist in einigen oder allen obigen Ausführungsformen bzw. Aspekten die quaternisierte Stickstoffverbindung eine Verbindung der Formel (la) oder (Ib).In a specific embodiment, in some or all of the above embodiments or aspects, the quaternized nitrogen compound is a compound of formula (Ia) or (Ib).
Jeweils geeignete Testmethoden zur Überprüfung der oben bezeichneten Anwendungen sind den Fachmann bekannt, bzw. in folgenden experimentellen Teil, worauf hiermit ausdrücklich allgemein Bezug genommen wird, beschrieben.Respective suitable test methods for checking the above-mentioned applications are known to those skilled in the art, or in the following experimental part, which is hereby expressly incorporated by reference, described.
"Halogenfrei" bzw. "schwefelfrei" bedeutet im Sinne der vorliegenden Erfindung und weiteren Offenbarung das Fehlen von anorganischer oder organischer halogenhaltigen oder schwefelhaltigen Verbindungen und/oder von deren korrespondierenden Ionen, wie Halogenid-Anion und schwefelhaltigen Anionen, wie insbesondere Sulfaten. "Halogenfrei" bzw. "schwefelfrei" umfasst insbesondere das Fehlen von stöchiometrischen Mengen von halogenhaltigen oder schwefelhaltigen Verbindungen oder Anionen Substöchiometrische Mengen von halogenhaltigen oder schwefelhaltigen Verbindungen oder Anionen liegen z.B. in molaren Verhältnissen von weniger als 1 : 0,1, oder weniger als 1. 0,01 oder 1:0,001, oder 1:0,0001 von Quaternisierter Stickstoffverbindung zu halogenhaltigen oder schwefelhaltiger Verbindung oder Ionen davon vor.. "Halogenfrei" bzw. "schwefelfrei" umfasst insbesondere auch das vollständige Fehlen von halogenhaltigen oder schwefelhaltigen Verbindungen und/oder von deren korrespondierenden Ionen, wie Halogenid-Anion und schwefelhaltigen Anionen, wie insbesondere Sulfaten."Halogen-free" or "sulfur-free" in the context of the present invention and further disclosure means the absence of inorganic or organic halogen-containing or sulfur-containing compounds and / or their corresponding ions, such as halide anion and sulfur-containing anions, in particular sulfates. "Halogen-free" or "sulfur-free" includes in particular the absence of stoichiometric amounts of halogen-containing or sulfur-containing compounds or anions. Substoichiometric amounts of halogen-containing or sulfur-containing compounds or anions are present, for example, in molar ratios of less than 1: 0.1, or less than 1. 0.01 or 1: 0.001, or 1: 0.0001 of quaternized nitrogen compound to halogen-containing or sulfur-containing compound or ions thereof. "Halogen-free" or "sulfur-free" includes in particular the complete absence of halogen-containing or sulfur-containing compounds and / or of their corresponding ions, such as halide anion and sulfur-containing anions, in particular sulfates.
"Carbonsäuren" umfassen insbesondere organische Carbonsäuren, wie insbesondere Monocarbonsäuren des Typs RCOOH, worin R für einen kurzkettigen Hydrocarbylrest steht, wie z.B. eine Niedrigalkyl- oder C1-C4-Alkylcarbonsäure."Carboxylic acids" include, in particular, organic carboxylic acids, such as, in particular, monocarboxylic acids of the RCOOH type, in which R represents a short-chain hydrocarbyl radical, such as, for example, a lower alkyl or C 1 -C 4 -alkylcarboxylic acid.
"Quaternisierbare" Stickstoffgruppen oder Aminogruppen umfassen insbesondere primäre, sekundäre und tertiäre Aminogruppen."Quaternizable" nitrogen groups or amino groups include in particular primary, secondary and tertiary amino groups.
Werden keine gegenteiligen Angaben gemacht, so gelten folgende allgemeine Bedeutungen:
"Hydrocarbyl" ist breit auszulegen und umfasst sowohl cyclische aromatische oder nichtaromatische, als auch langkettige oder kurzkettige, gerade oder verzweigte Kohlenwasserstoffreste mit 1 bis 50 Kohlenstoffatomen, welche ggf. zusätzlich Heteroatome, wie z.B. O, N, NH, S, in ihrer Kette bzw. Ring enthalten können. Hydrocarbyl umfasst beispielsweise die im Folgenden definierten Alkyl-, Alkenyl-, Aryl-, Alkylaryl-, Cycloalkenyl- oder Cycloalkyl-Reste und deren substituierten Analoga.Unless otherwise indicated, the following general meanings apply:
"Hydrocarbyl" is to be interpreted broadly and includes both cyclic aromatic or non-aromatic, as well as long-chain or short-chain, straight or branched hydrocarbon radicals having 1 to 50 carbon atoms, which may additionally contain heteroatoms, such as O, N, NH, S, in their chain or Can contain ring. Hydrocarbyl includes, for example, the alkyl, alkenyl, aryl, alkylaryl, cycloalkenyl or cycloalkyl radicals and their substituted analogs as defined below.
"Alkyl" oder "Niedrigalkyl" steht insbesondere für gesättigte, geradkettige oder verzweigte Kohlenwasserstoffreste mit 1 bis 4, 1 bis 6, 1 bis 8, 1 bis 10, 1 bis 14 oder 1 bis 20 Kohlenstoffatomen, wie z. B. Methyl, Ethyl, n-Propyl, 1-Methylethyl, n-Butyl, 1-Methyl-propyl, 2-Methylpropyl, 1,1-Dimethylethyl, n-Pentyl, 1-Methylbutyl, 2-Methylbutyl, 3-Methylbutyl, 2,2-Di-methylpropyl, 1-Ethylpropyl, n-Hexyl, 1,1-Dimethylpropyl, 1,2-Dimethylpropyl, 1-Methylpentyl, 2-Methylpentyl, 3-Methylpentyl, 4-Methylpentyl, 1,1-Dimethylbutyl, 1,2-Dimethylbutyl, 1,3-Dimethylbutyl, 2,2-Dimethylbutyl, 2,3-Dimethylbutyl, 3,3-Dimethylbutyl, 1-Ethylbutyl, 2-Ethylbutyl, 1,1,2-Trimethylpropyl, 1,2,2-Trimethylpropyl, 1-Ethyl-1-methylpropyl und 1-Ethyl-2-methylpropyl; sowie n-Heptyl, n-Octyl, n-Nonyl und n-Decyl, n-Dodecyl, n-Tetradecyl, n-Hexadecyl, sowie die ein- oder mehrfach verzweigten Analoga davon."Alkyl" or "lower alkyl" in particular represents saturated, straight-chain or branched hydrocarbon radicals having 1 to 4, 1 to 6, 1 to 8, 1 to 10, 1 to 14 or 1 to 20 carbon atoms, such as. Methyl, ethyl, n -propyl, 1-methylethyl, n -butyl, 1-methylpropyl, 2-methylpropyl, 1,1-dimethylethyl, n -pentyl, 1-methylbutyl, 2-methylbutyl, 3-methylbutyl, 2,2-dimethylpropyl, 1-ethylpropyl, n-hexyl, 1,1-dimethylpropyl, 1,2-dimethylpropyl, 1-methylpentyl, 2-methylpentyl, 3-methylpentyl, 4-methylpentyl, 1,1-dimethylbutyl, 1,2-dimethylbutyl, 1,3-dimethylbutyl, 2,2-dimethylbutyl, 2,3-dimethylbutyl, 3,3-dimethylbutyl, 1-ethylbutyl, 2-ethylbutyl, 1,1,2-trimethylpropyl, 1,2, 2-trimethylpropyl, 1-ethyl-1-methylpropyl and 1-ethyl-2-methylpropyl; and n-heptyl, n-octyl, n-nonyl and n-decyl, n-dodecyl, n-tetradecyl, n-hexadecyl, and the mono- or poly-branched analogs thereof.
"Hydroxyalkyl" steht insbesondere für die ein- oder mehrfach, insbesondere einfach hydroxylierten Analoga obiger Alkylreste, wie z.B. die monohydroxylierten Analoga obiger geradkettiger oder verzweigter Alkylreste, wie z.B. die linearen Hydroxyalkylgruppen, wie z.B. solchen mit primärer (endständigen) Hydroxylgruppe, wie Hydroxymethyl, 2-Hydroxyethyl, 3-Hydroxypropyl, 4-Hydroxybutyl, oder solchen mit nichtendständigen Hydroxylgruppen, wie 1-Hydroxyethyl, 1- oder 2-Hydroxypropyl, 1- oder 2-Hydroxybutyl oder 1-, 2- oder 3-Hydroxybutyl."Hydroxyalkyl" is in particular the mono- or polysubstituted, in particular monohydroxylated analogs of the above alkyl radicals, for example the monohydroxylated analogs of the above straight-chain or branched alkyl radicals, for example the linear hydroxyalkyl groups, for example those having a primary (terminal) hydroxyl group, such as hydroxymethyl, 2 -Hydroxyethyl, 3-hydroxypropyl, 4-hydroxybutyl, or those with non-terminal Hydroxyl groups such as 1-hydroxyethyl, 1- or 2-hydroxypropyl, 1- or 2-hydroxybutyl or 1-, 2- or 3-hydroxybutyl.
"Alkenyl" steht für ein- oder mehrfach, insbesondere einfach ungesättigte, geradkettige oder verzweigte Kohlenwasserstoffreste mit 2 bis 4, 2 bis 6, 2 bis 8 2 bis 10 oder 2 oder bis 20 Kohlenstoffatomen und einer Doppelbindung in einer beliebigen Position, z. B. C2-C6-Alkenyl wie Ethenyl, 1-Propenyl, 2-Propenyl, 1-Methylethenyl, 1-Butenyl, 2-Butenyl, 3-Butenyl, 1-Methyl-1-propenyl, 2-Methyl-1-propenyl, 1-Methyl-2-propenyl, 2-Methyl-2-propenyl, 1-Pentenyl, 2-Pentenyl, 3-Pentenyl, 4-Pentenyl, 1-Methyl-1-butenyl, 2-Methyl-1-butenyl, 3-Methyl-1-butenyl, 1-Methyl-2-butenyl, 2-Methyl-2-butenyl, 3-Methyl-2-butenyl, 1-Methyl-3-butenyl, 2-Methyl-3-butenyl, 3-Methyl-3-butenyl, 1,1-Dimethyl-2-propenyl, 1,2-Dimethyl-1-propenyl, 1,2-Dimethyl-2-propenyl, 1-Ethyl-1-propenyl, 1-Ethyl-2-propenyl, 1-Hexenyl, 2-Hexenyl, 3-Hexenyl, 4-Hexenyl, 5-Hexenyl, 1-Methyl-1-pentenyl, 2-Methyl-1-pentenyl, 3-Methyl-1-pentenyl, 4-Methyl-1-pentenyl, 1-Methyl-2-pentenyl, 2-Methyl-2-pentenyl, 3-Methyl-2-pentenyl, 4-Methyl-2-pentenyl, 1-Methyl-3-pentenyl, 2-Methyl-3pentenyl, 3-Methyl-3-pentenyl, 4-Methyl-3-pentenyl, 1-Methyl-4-pentenyl, 2-Methyl-4-pentenyl, 3-Methyl-4-pentenyl, 4-Methyl-4-pentenyl, 1,1-Dimethyl-2-butenyl, 1,1-Dimethyl-3-butenyl, 1,2-Dimethyl-1-butenyl, 1,2-Dimethyl-2-butenyl, 1,2-Dimethyl-3-butenyl, 1,3-Dimethyl-1-butenyl, 1,3-Dimethyl-2-butenyl, 1,3-Dimethyl-3-butenyl, 2,2-Dimethyl-3-butenyl, 2,3-Dimethyl-1-butenyl, 2,3-Dimethyl-2-butenyl, 2,3-Dimethyl-3-butenyl, 3,3-Dimethyl-1-butenyl, 3,3-Dimethyl-2-butenyl, 1-Ethyl-1-butenyl, 1-Ethyl-2-butenyl, 1-Ethyl-3-butenyl, 2-Ethyl-1-butenyl, 2-Ethyl-2-butenyl, 2-Ethyl-3-butenyl, 1,1,2-Trimethyl-2-propenyl, 1-Ethyl-1-methyl-2-propenyl, 1-Ethyl-2-methyl-1-propenyl und 1-Ethyl-2-methyl-2-propenyl."Alkenyl" is mono- or polysubstituted, in particular monounsaturated, straight-chain or branched hydrocarbon radicals having 2 to 4, 2 to 6, 2 to 8 2 to 10 or 2 or to 20 carbon atoms and a double bond in any position, for. C 2 -C 6 alkenyl such as ethenyl, 1-propenyl, 2-propenyl, 1-methylethenyl, 1-butenyl, 2-butenyl, 3-butenyl, 1-methyl-1-propenyl, 2-methyl-1 propenyl, 1-methyl-2-propenyl, 2-methyl-2-propenyl, 1-pentenyl, 2-pentenyl, 3-pentenyl, 4-pentenyl, 1-methyl-1-butenyl, 2-methyl-1-butenyl, 3-methyl-1-butenyl, 1-methyl-2-butenyl, 2-methyl-2-butenyl, 3-methyl-2-butenyl, 1-methyl-3-butenyl, 2-methyl-3-butenyl, 3 Methyl 3-butenyl, 1,1-dimethyl-2-propenyl, 1,2-dimethyl-1-propenyl, 1,2-dimethyl-2-propenyl, 1-ethyl-1-propenyl, 1-ethyl-2- propenyl, 1-hexenyl, 2-hexenyl, 3-hexenyl, 4-hexenyl, 5-hexenyl, 1-methyl-1-pentenyl, 2-methyl-1-pentenyl, 3-methyl-1-pentenyl, 4-methyl 1-pentenyl, 1-methyl-2-pentenyl, 2-methyl-2-pentenyl, 3-methyl-2-pentenyl, 4-methyl-2-pentenyl, 1-methyl-3-pentenyl, 2-methyl-3-pentenyl, 3-methyl-3-pentenyl, 4-methyl-3-pentenyl, 1-methyl-4-pentenyl, 2-methyl-4-pentenyl, 3-methyl-4-pentenyl, 4-methyl-4-pentenyl, 1, 1-dimethyl-2-butenyl, 1,1-dimethyl-3-butenyl, 1,2-dimethyl-1-butenyl, 1,2 Dimethyl 2-butenyl, 1,2-dimethyl-3-butenyl, 1,3-dimethyl-1-butenyl, 1,3-dimethyl-2-butenyl, 1,3-dimethyl-3-butenyl, 2.2 Dimethyl 3-butenyl, 2,3-dimethyl-1-butenyl, 2,3-dimethyl-2-butenyl, 2,3-dimethyl-3-butenyl, 3,3-dimethyl-1-butenyl, 3.3 Dimethyl 2-butenyl, 1-ethyl-1-butenyl, 1-ethyl-2-butenyl, 1-ethyl-3-butenyl, 2-ethyl-1-butenyl, 2-ethyl-2-butenyl, 2-ethyl 3-butenyl, 1,1,2-trimethyl-2-propenyl, 1-ethyl-1-methyl-2-propenyl, 1-ethyl-2-methyl-1-propenyl and 1-ethyl-2-methyl-2 propenyl.
"Hydroxyalkenyl" steht insbesondere für die ein- oder mehrfach, insbesondere einfach hydroxylierten Analoga obiger Alkenylreste"Hydroxyalkenyl" is in particular the mono- or polysubstituted, in particular simply hydroxylated, analogs of the above alkenyl radicals
"Aminoalkyl" und "Aminoalkenyl" steht insbesondere für die ein- oder mehrfach, insbesondere einfach aminierten Analoga obiger Alkyl- bzw. Alkenylreste, oder Analoga obiger Hydroxyalkyl, wobei die OH-Gruppe durch eine Aminogruppe ersetzt ist."Aminoalkyl" and "aminoalkenyl" are in particular the mono- or polysubstituted, in particular simply aminated, analogs of the above alkyl or alkenyl radicals, or analogs of the above hydroxyalkyl, where the OH group has been replaced by an amino group.
"Alkylen" steht für geradkettige oder ein- oder mehrfach verzweigte Kohlenwasserstoff-Brückengruppen mit 1 bis 10 Kohlenstoffatomen, wie z.B. C1-C7-Alkylengruppen ausgewählt unter -CH2-, -(CH2)2-, -(CH2)3-, -(CH2)4-, -(CH2)2-CH(CH3)-, -CH2-CH(CH3)-CH2-, (CH2)4-, -(CH2)5-, -(CH2)6, -(CH2)7-, -CH(CH3)-CH2-CH2-CH(CH3)- oder -CH(CH3)-CH2-CH2-CH2-CH(CH3)- oder C1-C4-Alkylengruppen ausgewählt unter -CH2-, -(CH2)2-,-(CH2)3-, -(CH2)4-, -(CH2)2-CH(CH3)-, -CH2-CH(CH3)-CH2-
oder für C2-C6-Alkylengruppen, wie z.B.
-CH2-CH(CH3)-, -CH(CH3)-CH2-, -CH(CH3)-CH(CH3)-, -C(CH3)2-CH2-, -CH2-C(CH3)2-, -C(CH3)2-CH(CH3)-, -CH(CH3)-C(CH3)2-, -CH2-CH(Et)-, -CH(CH2CH3)-CH2-, -CH(CH2CH3)-CH(CH2CH3)-, -C(CH2CH3)2-CH2-, -CH2-C(CH2CH3)2-, -CH2-CH(n-Propyl)-, -CH(n-Propyl)-CH2-, -CH(n-Propyl)-CH(CH3)-, -CH2-CH(n-Butyl)-, -CH(n-Butyl)-CH2-, -CH(CH3)-CH(CH2CH3)-, -CH(CH3)-CH(n-Propyl)-, -CH(CH2CH3)-CH(CH3)-, -CH(CH3)-CH(CH2CH3)-, oder für C2-C4-Alkylengruppen, wie z.B. ausgewählt unter -(CH2)2-, -CH2-CH(CH3)-, -CH(CH3)-CH2-, -CH(CH3)-CH(CH3)-, -C(CH3)2-CH2-, -CH2-C(CH3)2-, -CH2-CH(CH2CH3)-, -CH(CH2CH3)-CH2-,"Alkylene" represents straight-chain or mono- or poly-branched hydrocarbon bridging groups having 1 to 10 carbon atoms, such as, for example, C 1 -C 7 -alkylene groups selected from -CH 2 -, - (CH 2 ) 2 -, - (CH 2 ) 3 -, - (CH 2 ) 4 -, - (CH 2 ) 2 -CH (CH 3 ) -, -CH 2 -CH (CH 3 ) -CH 2 -, (CH 2 ) 4 -, - (CH 2 ) 5 -, - (CH 2 ) 6 , - (CH 2 ) 7 -, -CH (CH 3 ) -CH 2 -CH 2 -CH (CH 3 ) - or -CH (CH 3 ) -CH 2 -CH 2 -CH 2 -CH (CH 3 ) - or C 1 -C 4 -alkylene groups selected from -CH 2 -, - (CH 2 ) 2 -, - (CH 2 ) 3 -, - (CH 2 ) 4 -, - (CH 2 ) 2 -CH (CH 3 ) -, -CH 2 -CH (CH 3 ) -CH 2 -
or for C 2 -C 6 -alkylene groups, such as
-CH 2 -CH (CH 3 ) -, -CH (CH 3 ) -CH 2 -, -CH (CH 3 ) -CH (CH 3 ) -, -C (CH 3 ) 2 -CH 2 -, -CH 2 -C (CH 3 ) 2 -, -C (CH 3 ) 2 -CH (CH 3 ) -, -CH (CH 3 ) -C (CH 3 ) 2 -, -CH 2 -CH (Et) -, -CH (CH 2 CH 3 ) -CH 2 -, -CH (CH 2 CH 3 ) -CH (CH 2 CH 3 ) -, -C (CH 2 CH 3 ) 2 -CH 2 -, -CH 2 -C (CH 2 CH 3 ) 2 -, -CH 2 -CH (n-propyl) -, -CH (n-propyl) -CH 2 -, -CH (n-propyl) -CH (CH 3 ) -, -CH 2 -CH (n-butyl) -, -CH (n-butyl) -CH 2 -, -CH (CH 3 ) -CH (CH 2 CH 3 ) -, -CH (CH 3 ) -CH (n-propyl ) -, -CH (CH 2 CH 3 ) -CH (CH 3 ) -, -CH (CH 3 ) -CH (CH 2 CH 3 ) -, or for C 2 -C 4 -alkylene groups, such as selected among - (CH 2 ) 2 -, -CH 2 -CH (CH 3 ) -, -CH (CH 3 ) -CH 2 -, -CH (CH 3 ) -CH (CH 3 ) -, -C (CH 3 ) 2 -CH 2 -, -CH 2 -C (CH 3 ) 2 -, -CH 2 -CH (CH 2 CH 3 ) -, -CH (CH 2 CH 3 ) -CH 2 -,
"Oxyalkylen-Reste entsprechen der Definition obiger geradkettiger oder ein- oder mehrfach verzweigter Alkylenreste mit 2 bis 10 Kohlenstoffatomen, wobei die Kohlenkette durch ein Sauerstoff-Heteroatom 1- oder mehrfach, insbesondere 1-fach unterbrochen ist. Als nichtlimitierende Beispiele sind zu nennen: -CH2-O-CH2-, -(CH2)2-O-(CH2)2-, -(CH2)3-O-(CH2)3-, oder -CH2-O-(CH2)2-, -(CH2)2-O-(CH2)3-, -CH2-O-(CH2)3 "Oxyalkylene radicals correspond to the definition of the above straight-chain or mono- or polysubstituted alkylene radicals having 2 to 10 carbon atoms, the coal chain being interrupted by an
"Aminoalkylen" entsprechen der Definition obiger geradkettiger oder ein- oder mehrfach verzweigter Alkylenreste mit 2 bis 10 Kohlenstoffatomen, wobei die Kohlenkette durch eine Stickstoffgruppe (insbesondere -NH-Gruppe) 1- oder mehrfach, insbesondere 1-fach unterbrochen ist. Als nichtlimitierende Beispiele sind zu nennen: -CH2-NH-CH2-,-(CH2)2-NH-(CH2)2-, -(CH2)3-NH-(CH2)3-, oder -CH2-NH-(CH2)2-, -(CH2)2-NH-(CH2)3-,-CH2-NH-(CH2)3."Aminoalkylene" correspond to the definition of the above straight-chain or mono- or polysubstituted alkylene radicals having 2 to 10 carbon atoms, wherein the coal chain is interrupted by a nitrogen group (especially -NH group) 1 or more times, in particular 1-fold. Non-limiting examples are: -CH 2 -NH-CH 2 -, - (CH 2 ) 2 -NH- (CH 2 ) 2 -, - (CH 2 ) 3 -NH- (CH 2 ) 3 -, or -CH 2 -NH- (CH 2 ) 2 -, - (CH 2 ) 2 -NH- (CH 2 ) 3 -, - CH 2 -NH- (CH 2 ) 3 .
"Alkenylen" steht für die ein- oder mehrfach, insbesondere einfach ungesättigten Analoga obiger Alkylengruppen mit 2 bis 10 Kohlenstoffatomen, insbesondere für C2-C7-Alkenylene oder C2-C4-Alkenylen, wie -CH=CH-, -CH=CH-CH2-, - CH2-CH=CH-, -CH=CH-CH2-CH2-, -CH2-CH=CH-CH2-, -CH2-CH2-CH=CH-, -CH(CH3)-CH=CH-, -CH2-C(CH3)=CH-."Alkenylene" is the mono- or polysubstituted, especially monounsaturated, analogs of the above alkylene groups having 2 to 10 carbon atoms, in particular C 2 -C 7 -alkenylenes or C 2 -C 4 -alkenylene, such as -CH = CH-, -CH = CH-CH 2 -, - CH 2 -CH = CH-, -CH = CH-CH 2 -CH 2 -, -CH 2 -CH = CH-CH 2 -, -CH 2 -CH 2 -CH = CH -, -CH (CH 3 ) -CH = CH-, -CH 2 -C (CH 3 ) = CH-.
-"Cycloalkyl" steht für carbocyclische Reste mit 3 bis 20 Kohlenstoffatomen, wie z.B. C3-C12-Cycloalkyl, wie Cyclopropyl, Cyclobutyl, Cyclopentyl, Cyclohexyl, Cycloheptyl, Cyclooctyl, Cyclononyl, Cyclodecyl, Cycloundecyl und Cyclododecyl; bevorzugt sind Cyclopentyl, Cyclohexyl, Cycloheptyl, sowie Cyclopropyl-methyl, Cyclopropyl-ethyl, Cyclobutyl-methyl, Cyclobutyl-ethyl, Cyclopentyl-methyl, Cyclopentyl-ethyl, Cyclohexyl-methyl oder C3-C7-Cycloalkyl, wie Cyclopropyl, Cyclobutyl, Cyclopentyl, Cyclohexyl, Cycloheptyl, Cyclopropyl-methyl, Cyclopropyl-ethyl, Cyclobutyl-methyl, Cyclopentyl-ethyl, Cyclohexyl-methyl, wobei die Anbindung an den Rest des Moleküls über jegliches geeignetes C-Atom erfolgen kann."Cycloalkyl" denotes carbocyclic radicals having from 3 to 20 carbon atoms, such as, for example, C 3 -C 12 -cycloalkyl, such as cyclopropyl, cyclobutyl, cyclopentyl, cyclohexyl, cycloheptyl, cyclooctyl, cyclononyl, cyclodecyl, cycloundecyl and cyclododecyl; preferred are cyclopentyl, cyclohexyl, cycloheptyl and also cyclopropylmethyl, cyclopropylethyl, cyclobutylmethyl, cyclobutylethyl, cyclopentylmethyl, cyclopentylethyl, cyclohexylmethyl or C 3 -C 7 -cycloalkyl, such as cyclopropyl, cyclobutyl, Cyclopentyl, cyclohexyl, cycloheptyl, cyclopropyl-methyl, cyclopropyl-ethyl, cyclobutyl-methyl, cyclopentyl-ethyl, cyclohexyl-methyl, wherein the attachment to the rest of the molecule via any suitable carbon atom can take place.
"Cycloalkenyl" oder ein- oder mehrfach ungesättigtes Cycloalkyl" steht insbesondere für monocyclische, ein oder mehrfach ungesättigte Kohlenwasserstoffgruppen mit 5 bis 8, vorzugsweise bis 6 Kohlenstoffringgliedern, wie z.B. die einfach ungesättigten Rests Cyclopenten-1-yl, Cyclopenten-3-yl, Cyclohexen-1-yl, Cyclohexen-3-yl und Cyclohexen-4-yl;"Cycloalkenyl" or mono- or polyunsaturated cycloalkyl "in particular represents monocyclic, mono- or polyunsaturated hydrocarbon groups having 5 to 8, preferably up to 6 carbon ring members, such as the monounsaturated radicals cyclopenten-1-yl, cyclopenten-3-yl, cyclohexene -1-yl, cyclohexen-3-yl and cyclohexen-4-yl;
"Aryl" steht für ein- oder mehrkernige, vorzugsweise ein- oder zweikernige, gegebenenfalls substituierte aromatische Reste mit 6 bis 20 wie z.B. 6 bis 10 RingKohlenstoffatomen, wie z.B. Phenyl, Biphenyl, Naphthyl wie 1- oder 2-Naphthyl, Tetrahydronaphthyl, Fluorenyl, Indenyl und Phenanthrenyl. Diese Arylreste können gegebenenfalls 1, 2, 3, 4, 5 oder 6 gleiche oder verschiedene Substituenten tragen."Aryl" represents mono- or polynuclear, preferably mono- or binuclear, optionally substituted aromatic radicals having from 6 to 20, such as e.g. From 6 to 10 ring carbon atoms, e.g. Phenyl, biphenyl, naphthyl such as 1- or 2-naphthyl, tetrahydronaphthyl, fluorenyl, indenyl and phenanthrenyl. These aryl radicals may optionally carry 1, 2, 3, 4, 5 or 6 identical or different substituents.
"Alkylaryl" steh für die in beliebiger Ringposition ein- oder mehrfach, insbesondere 1- oder 2-fach, Alkyl-substituierten Analoga obiger Arylreste, wobei Aryl ebenfalls die oben angegebenen Bedeutungen besitzt, wie z.B. C1-C4-Alkyl-Phenyl-, wobei der C1-C4-Alkylreste in beliebiger Ringposition liegen können.."Alkylaryl" stands for the in any position of the ring one or more times, in particular 1- or 2-fold, alkyl-substituted analogs of the above aryl radicals, where aryl likewise has the meanings indicated above, such as, for example, C 1 -C 4 -alkyl-phenyl in which the C 1 -C 4 -alkyl radicals can be in any desired ring position.
"Substituenten" für hierin angegebene Reste, sind insbesondere ausgewählt sind unter Ketogruppen, - COOH, -COO-Alkyl, -OH, -SH, -CN, Amino, -NO2, Alkyl-, oder Alkenylgruppen."Substituents" for radicals specified herein are especially selected from keto groups, -COOH, -COO-alkyl, -OH, -SH, -CN, amino, -NO 2 , alkyl, or alkenyl groups.
Mn (zahlenmittleres Molekulargewicht) wird in herkömmlicher Weise bestimmt; insbesondere beziehen sich die Angaben auf Werte, bestimmt durch Gelpermeationschromatographie oder Massenspektrometrie.Mn (number average molecular weight) is determined in a conventional manner; in particular, the data refer to values determined by gel permeation chromatography or mass spectrometry.
-
a) Alkohole der allgemeinen Formel V
R6-OH (V)
worin R6 für Alkyl, Alkenyl, ggf ein oder mehrfach ungesättigtes Cycloalkyl, Aryl, jeweils gegebenenfalls substituiert, wie z.B. mit wenigstens einem Hydroxylrest oder Alkylrest, oder unterbrochen durch wenigstens ein Heteroatom, steht;a) alcohols of the general formula V
R 6 -OH (V)
wherein R 6 is alkyl, alkenyl, optionally mono- or polyunsaturated cycloalkyl, aryl, in each case optionally substituted, for example with at least one hydroxyl radical or alkyl radical, or interrupted by at least one heteroatom; -
b) Aminoalkanole der allgemeinen Formel II
(R1)(R2)N-A-OH (II)
worin- R1 und R2 gleich oder verschieden sind und für Alkyl, Alkenyl, Hydroxyalkyl, Hydroxyalkenyl, Aminoalkyl oder Aminoalkenyl stehen, oder R1 und R2 zusammen für Alkylen, Oxyalkylen oder Aminoalkylen stehen; und
- A für einen geradkettigen oder verzweigten Alkylen- oder Alkenylenrest steht, der gegebenenfalls durch ein oder mehrere Heteroatome, wie N, O und S, unterbrochen ist.
(R 1 ) (R 2 ) NA-OH (II)
wherein- R 1 and R 2 are the same or different and are alkyl, alkenyl, hydroxyalkyl, hydroxyalkenyl, aminoalkyl or aminoalkenyl, or R 1 and R 2 together represent alkylene, oxyalkylene or aminoalkylene; and
- A is a straight-chain or branched alkylene or alkenylene radical which is optionally interrupted by one or more heteroatoms, such as N, O and S.
In erfindungsgemäßen Ausführungsformen sind R1, R2 und R6 wie in obiger erster Ausführungsform bzw. gemäß Anspruch 1 definiert.In embodiments of the invention R 1 , R 2 and R 6 are as defined in the above first embodiment and according to
Als Quaternisierungsmittel kommen im Prinzip alle als solche geeigneten Verbindungen in Betracht. Das Quaternisierungsmittel ist insbesondere ausgewählt unter Alkylenoxiden ggf. in Kombination mit Säure; aliphatische oder aromatische Carbonsäureestern, wie insbesondere Dialkylcarboxylaten; Alkanoaten; cyclischen nichtaromatischen oder aromatischen Carbonsäureestern; Dialkylcarbonaten; Alkylsulfaten; Alkylhalogeniden; Alkylarylhalogeniden; und Mischungen davon.Suitable quaternizing agents are, in principle, all compounds suitable as such. The quaternizing agent is in particular selected from alkylene oxides, if appropriate in combination with acid; aliphatic or aromatic carboxylic acid esters, in particular dialkyl carboxylates; alkanoates; cyclic non-aromatic or aromatic carboxylic acid esters; dialkyl; alkyl sulfates; alkyl halides; alkylaryl halides; and mixtures thereof.
Erfindungsgemäß ist das Quaternisierungsmittel unter den in der ersten Ausführungsform bzw. in Anspruch 1 genannten ausgewählt, nämlich unter
- (i) einem Epoxid der allgemeinen Formel II
- (ii) einem Salicylat, ausgewählt unter, wie Methylsalicylat, Ethylsalicylat, n- und i-Propylsalicylat, und n-, i- oder tert-Butylsalicylat;
- (iii) einem Oxalat, ausgewählt unter Dimethyloxalat und Diethyloxalat; und
- (iv) Dimethylcarbonat.
- (i) an epoxide of general formula II
- (ii) a salicylate selected from such as methyl salicylate, ethyl salicylate, n- and i-propyl salicylate, and n-, i- or tert-butyl salicylate;
- (iii) an oxalate selected from dimethyloxalate and diethyl oxalate; and
- (iv) dimethyl carbonate.
In einer besonderen, erfindungsgemäßen Ausführungsform erfolgt die Quaternisierung des mindestens einen quaternisierbaren tertiären Stickstoffatoms jedoch mit mindestens einem Quaternisierungsmittel ausgewählt aus Epoxiden, insbesondere Hydrocarbyl-Epoxiden
Als Hydrocarbyl-Epoxide eignen sich beispielsweise aliphatische und aromatische Alkylenoxide, wie insbesondere C2-16-Alkylenoxide, wie Ethylenoxid, Propylenoxid, 1,2-Butylenoxid, 2,3-Butylenoxid, 2-Methyl-1,2-propenoxid (Isobutenoxid), 1,2-Pentenoxid, 2,3-Pentenoxid, 2-Methyl-1,2-butenoxid, 3-Methyl-1,2-butenoxid, 1,2-Hexenoxid, 2,3-Hexenoxid, 3,4-Hexenoxid, 2-Methyl-1,2-pentenoxid, 2-Ethyl-1,2-butenoxid, 3-Methyl-1,2-pentenoxid, 1,2-Decenoxid, 1,2-Dodecenoxid oder 4-Methyl-1,2-pentenoxid; Tetradecanoxid; Hexadecenoxid; sowie aromatensubstituierte Ethylenoxide, wie gegebenenfalls substituiertes Styroloxid, insbesondere Styroloxid oder 4-Methyl-styroloxid.Examples of suitable hydrocarbyl epoxides are aliphatic and aromatic alkylene oxides, in particular C 2-16 -alkylene oxides, such as ethylene oxide, propylene oxide, 1,2-butylene oxide, 2,3-butylene oxide, 2-methyl-1,2-propene oxide (isobutene oxide). , 1,2-pentene oxide, 2,3-pentene oxide, 2-methyl-1,2-butene oxide, 3-methyl-1,2-butene oxide, 1,2-hexene oxide, 2,3-hexene oxide, 3,4-hexene oxide , 2-methyl-1,2-pentene oxide, 2-ethyl-1,2-butene oxide, 3-methyl-1,2-pentene oxide, 1,2-decene oxide, 1,2-dodecene oxide or 4-methyl-1,2 -pentenoxid; Tetradecanoxid; hexadecene; and also aromatic-substituted ethylene oxides, such as optionally substituted styrene oxide, in particular styrene oxide or 4-methyl-styrene oxide.
Im Falle der Verwendung von Epoxiden als Quaternisierungsmittel werden diese in Gegenwart oder in Abwesenheit von freien Säuren, insbesondere in Gegenwart oder Abwesenheit von freien Protonensäuren, wie vor allem mit C1-12-Monocarbonsäuren, wie Ameisensäure, Essigsäure oder Propionsäure oder C2-12-Dicarbonsäuren wie Oxalsäure oder Adipinsäure; oder auch in Gegenwart oder Abwesenheit von Sulfonsäuren, wie Benzolsulfonsäure oder Toluolsulfonsäure oder wässrigen Mineralsäuren, wie Schwefelsäure oder Salzsäure, eingesetzt. Das so hergestellte Quaternisierungsprodukt ist damit entweder "säurehaltig" oder "säurefrei" im Sinne der vorliegenden Erfindung und weiteren Offenbarung.In the case of using epoxides as quaternizing these are in the presence or absence of free acids, especially in the presence or absence of free protic acids, such as especially with C 1-12 monocarboxylic acids, such as formic acid, acetic acid or propionic acid or C 2-12 Dicarboxylic acids such as oxalic acid or adipic acid; or in the presence or absence of sulfonic acids, such as benzenesulfonic acid or toluenesulfonic acid or aqueous mineral acids, such as sulfuric acid or hydrochloric acid. The quaternization product thus produced is thus either "acidic" or "acid-free" within the meaning of the present invention and further disclosure.
Als weitere Gruppe von Quaternisierungsmittel sind insbesondere zu nennen Alkylester einer cycloaromatischen oder cycloaliphatischen Mono- oder Polycarbonsäure (insbesondere einer Mono- oder Dicarbonsäure) oder einer aliphatischen Polycarbonsäure (insbesondere Dicarbonsäure).As a further group of quaternizing agents, particular mention may be made of alkyl esters of a cycloaromatic or cycloaliphatic mono- or polycarboxylic acid (in particular a mono- or dicarboxylic acid) or of an aliphatic polycarboxylic acid (in particular dicarboxylic acid).
In einem weiteren hier offenbarten Aspekt erfolgt die Quaternisierung des mindestens einen quaternisierbaren tertiären Stickstoffatoms mit mindestens einem Quaternisierungsmittel der folgenden generischen Formeln a) oder b):
- a) Verbindungen der allgemeinen Formel 1
R1OC(O)R2 (1)
worin- R1 für einen Niedrigalkylrest steht und
- R2 für einen gegebenenfalls substituierten einkernigen Aryl- oder Cycloalkylrest steht, wobei der Substituent ausgewählt ist unter OH, NH2, NO2, C(O)OR3; R1aOC(O)-, worin R1a die oben für R1 angegebenen Bedeutungen besitzt, und R3 für H oder R1 steht;
- b) Verbindungen der allgemeinen Formel 2
R1OC(O)-A-C(O)OR1a (2)
worin- R1 und R1a unabhängig voneinander für einen Niedrigalkylrest steht und
- A für Hydrocarbylen (wie Alkylen oder Alkenylen) steht.
- a) compounds of the
general formula 1
R 1 OC (O) R 2 (1)
wherein- R 1 is a lower alkyl radical and
- R 2 is an optionally substituted mononuclear aryl or cycloalkyl radical, the substituent being selected from OH, NH 2 , NO 2 , C (O) OR 3 ; R 1a is OC (O) -, wherein R 1a has the meanings given above for R 1 , and R 3 is H or R 1 ;
- b) Compounds of the
general formula 2
R 1 OC (O) -AC (O) OR 1a (2)
wherein- R 1 and R 1a independently of one another represent a lower alkyl radical and
- A represents hydrocarbylene (such as alkylene or alkenylene).
Als insbesondere geeignete, erfindungsgemäße Quaternisierungsmittel sind die Niedrigalkylester der Oxalsäure zu nennen, wie Dimethyloxalat und Diethyloxalat.Particularly suitable quaternizing agents according to the invention are the lower alkyl esters of oxalic acid, such as dimethyl oxalate and diethyl oxalate.
In einem weiteren hier offenbarten Aspekt ist das Quaternisierungsmittel ausgewählt unter Verbindungen der Formel 1, worin
R1 für einen C1-, C2- oder C3-Alkylrest steht und
R2 für einen substituierten Phenylrest steht, wobei der Substituent für HO- oder einen Esterrest der Formel R1aOC(O)- steht der sich in para-, meta- oder insbesondere ortho-Stellung zum Rest R1OC(O)- am aromatischen Ring befindet.In another aspect disclosed herein, the quaternizing agent is selected from compounds of
R 1 is a C 1 -, C 2 - or C 3 -alkyl radical and
R 2 is a substituted phenyl radical, where the substituent for HO or an ester radical of the formula R 1a is OC (O) - which is in para, meta or in particular ortho to the radical R 1 OC (O) - am aromatic ring is located.
Als insbesondere geeignete, erfindungsgemäße Quaternisierungsmittel sind die Niedrigalkylester der Salicylsäure zu nennen, wie Methylsalicylat, Ethylsalicylat, n- und i-Propylsalicylat, und n-, i- oder tert-Butylsalicylat.Particularly suitable quaternizing agents according to the invention are the lower alkyl esters of salicylic acid, such as methyl salicylate, ethyl salicylate, n- and i-propyl salicylate, and n-, i- or tert-butyl salicylate.
Ein "aus der Quaternisierungsreaktion resultierendes Anion" X- ist beispielsweise ein Halogenid, wie z.B. ein Chlorid oder Bromid, ein Sulfatrest ((SO4)2-), oder der anionische Rest einer ein- oder mehrwertigen, aliphatischen oder aromatischen Carbonsäure, oder der anionische Rest ROC(O)O- resultierend aus der Quaternierungsreaktion eines Dialkylcarbonates.An "anion resulting from the quaternization reaction" X- is, for example, a halide such as a chloride or bromide, a sulfate radical ((SO 4 ) 2- ), or the anionic radical of a mono- or polyhydric, aliphatic or aromatic carboxylic acid, or anionic radical ROC (O) O- resulting from the quaternization reaction of a dialkyl carbonate.
Die quaternisierbare Stickstoff-Verbindung ist ausgewählt unter Hydroxyalkyl-substituierten Mono- oder Polyaminen mit wenigstens einer quaternisierbaren, primären, sekundären oder tertiären Aminogruppe und wenigstens einer Hydroxylgruppe, welche mit einem Polyetherrest verknüpfbar ist.The quaternizable nitrogen compound is selected from hydroxyalkyl-substituted mono- or polyamines having at least one quaternizable, primary, secondary or tertiary amino group and at least one hydroxyl group which is linkable with a polyether radical.
Insbesondere ausgewählt sind die quaternisierbaren Stickstoff-Verbindung unter Hydroxyalkyl-substituierten primären, sekundären, tertiären oder quartären Monoaminen und Hydroxyalkyl-substituierten primären, sekundären, tertiären oder quartären Diaminen.In particular, the quaternizable nitrogen compound is selected from hydroxyalkyl-substituted primary, secondary, tertiary or quaternary monoamines and hydroxyalkyl-substituted primary, secondary, tertiary or quaternary diamines.
Beispiele für geeignete "hydroxyalkyl-substituierte Mono- oder Polyamine" sind solche, die mit wenigstens einem, wie z.B. 1, 2, 3, 4, 5 oder 6, Hydroxyalkyl-Substituierten ausgestattet sind.Examples of suitable "hydroxyalkyl-substituted mono- or polyamines" are those containing at least one, e.g. 1, 2, 3, 4, 5 or 6, hydroxyalkyl substituents are equipped.
Als Beispiele für "Hydroxyalkyl-substituierte Monoamine" können genannt werden: N-Hydroxyalkyl-monoamine, N,N-Dihydroxyalkyl-monoamine und N,N,N-Trihydroxyalkylmonoamine, wobei die Hydroxyalkylgruppen gleich oder verschieden sind und außerdem wie oben definiert sind. Hydroxyalkyl steht dabei insbesondere für 2-Hydroxyethyl, 3-Hydroxypropyl oder 4-Hydroxybutyl.As examples of "hydroxyalkyl-substituted monoamines" may be mentioned: N-hydroxyalkyl-monoamines, N, N-dihydroxyalkyl-monoamines and N, N, N-trihydroxyalkylmonoamines, wherein the hydroxyalkyl groups are the same or different and are also as defined above. Hydroxyalkyl stands in particular for 2-hydroxyethyl, 3-hydroxypropyl or 4-hydroxybutyl.
Beispielsweise können folgende "Hydroxyalkyl-substituierte Polyamine" und insbesondere "Hydroxyalkyl-substituierte Diamine" genannt werden: (N-Hydroxyalkyl)-alkylendiamine, N,N-Dihydroxyalkyl-alkylendiamine, wobei die Hydroxyalkylgruppen gleich oder verschieden sind und außerdem wie oben definiert sind. Hydroxyalkyl steht dabei insbesondere für 2-Hydroxyethyl, 3-Hydroxypropyl oder 4-Hydroxybutyl; Alkylen steht dabei insbesondere für Ethylen, Propylen oder Butylen.For example, the following "hydroxyalkyl-substituted polyamines" and especially "hydroxyalkyl-substituted diamines" may be mentioned: (N-hydroxyalkyl) -alkylenediamines, N, N-dihydroxyalkylalkylenediamines wherein the hydroxyalkyl groups are the same or different and are also as defined above. Hydroxyalkyl stands in particular for 2-hydroxyethyl, 3-hydroxypropyl or 4-hydroxybutyl; Alkylene stands in particular for ethylene, propylene or butylene.
Folgende quaternisierbare Stickstoffverbindungen seien insbesondere genannt:
Die Aminoalkohole der allgemeinen Formel II können in prinzipiell bekannter Art und Weise alkoxyliert werden, wobei alkoxylierte Amine der allgemeinen Formel Ia-1 erhalten werden.The amino alcohols of the general formula II can be alkoxylated in a manner known in principle, giving alkoxylated amines of the general formula Ia-1.
Die Durchführung von Alkoxylierungen ist dem Fachmann prinzipiell bekannt. Es ist dem Fachmann ebenfalls bekannt, dass man durch die Reaktionsbedingungen, insbesondere die Wahl des Katalysators, die Molekulargewichtsverteilung der Alkoxylate beeinflussen kann.The carrying out of alkoxylations is known in principle to the person skilled in the art. It is also known to the person skilled in the art that the reaction conditions, in particular the choice of catalyst, can influence the molecular weight distribution of the alkoxylates.
Zur Alkoxylierung werden C2- C16-Alkylenoxide eingesetzt, beispielsweise Ethylenoxid, Propylenoxid, oder Butylenoxid. Bevorzugt sind jeweils die 1,2-Alkylenoxide.For the alkoxylation, C 2 -C 16 -alkylene oxides are used, for example ethylene oxide, propylene oxide or butylene oxide. Preference is given in each case to the 1,2-alkylene oxides.
Bei der Alkoxylierung kann es sich um eine basenkatalysierte Alkoxylierung handeln. Dazu können die Aminoalkohole (II) in einem Druckreaktor mit Alkalimetallhydroxiden, bevorzugt Kaliumhydroxid oder mit Alkalialkoholaten wie beispielsweise Natriummethylat versetzt werden. Durch verminderten Druck (bspw. <100 mbar) und/oder Erhöhung der Temperatur (30 bis 150°C) kann noch in der Mischung vorhandenes Wasser abgezogen werden. Der Alkohol liegt danach als das entsprechende Alkoholat vor. Anschließend wird mit Inertgas (z.B. Stickstoff) inertisiert und das(die) Alkylenoxid(e) bei Temperaturen von 60 bis 180°C bis zu einem Druck von max. 10 bar schrittweise zugegeben. Am Ende der Reaktion kann der Katalysator durch Zugabe von Säure (z.B. Essigsäure oder Phosphorsäure) neutralisiert und kann bei Bedarf abfiltriert werden. Der basische Katalysator kann aber auch durch Zugabe handelsüblicher Mg-Silikate neutralisiert werden, welche anschließend abfiltriert werden. Optional kann die Alkoxylierung auch in Gegenwart eines Lösungsmittels durchgeführt werden. Dies kann z.B. Toluol, Xylol, Dimethylformamid oder Ethylencarbonat sein.The alkoxylation may be a base-catalyzed alkoxylation. For this purpose, the amino alcohols (II) can be mixed in a pressure reactor with alkali metal hydroxides, preferably potassium hydroxide or with alkali metal such as sodium methylate. By reducing the pressure (for example <100 mbar) and / or increasing the temperature (30 to 150 ° C), water still present in the mixture can be withdrawn. The alcohol is then present as the corresponding alkoxide. It is then inertized with inert gas (eg nitrogen) and the (the) alkylene oxide (s) at temperatures of 60 to 180 ° C up to a pressure of max. 10 bar added gradually. At the end of the reaction, the catalyst can be replaced by the addition of acid (eg Acetic or phosphoric acid) neutralized and can be filtered off if necessary. However, the basic catalyst can also be neutralized by adding commercial Mg silicates, which are then filtered off. Optionally, the alkoxylation can also be carried out in the presence of a solvent. This may be, for example, toluene, xylene, dimethylformamide or ethylene carbonate.
Die Alkoxylierung der Aminoalkohole kann aber auch mittels anderer Methoden vorgenommen werden, beispielsweise durch säurekatalysierte Alkoxylierung. Weiterhin können beispielsweise Doppelhydroxidtone wie in
Die Alkoxylierung kann alternativ auch durch Reaktion der Verbindungen (IV) und (V) mit cyclischen Carbonaten wie beispielsweise Ethylencarbonat vorgenommen werden.The alkoxylation can alternatively be carried out by reaction of the compounds (IV) and (V) with cyclic carbonates such as ethylene carbonate.
Wie unter dem vorherigen Abschnitt a1) für Aminoalkohole (II) beschrieben können analog auch Alkanole R6OH in prinzipiell bekannter Weise zu Polyethern (lb-1) alkoxyliert werden. Die so erhaltenen Polyether können anschließend durch reduktive Aminierung mit Ammoniak, primären Aminen oder sekundären Aminen (VII) nach üblichen Methoden in kontinuierlichen oder diskontinuierlichen Verfahren unter Verwendung hierfür üblicher Hydrier- bzw. Aminierungskatalysatoren wie beispielsweise solchen, die katalytisch aktive Bestandteile auf Basis der Elemente Ni, Co, Cu, Fe, Pd, Pt, Ru, Rh, Re, Al, Si, Ti, Zr, Nb, Mg, Zn, Ag, Au, Os, Ir, Cr, Mo,, W oder Kombinationen dieser Elemente untereinander enthalten, in üblichen Mengen zu den entsprechenden Polyetheraminen (Ib-2) umgesetzt werden. Die Umsetzung kann ohne Lösungsmittel oder bei hohen Polyetherviskositäten in Gegenwart eines Lösungsmittels, vorzugsweise in Gegenwart verzweigter Aliphaten wie beispielsweise Isododekan durchgeführt werden. Die Aminkomponente (VII) wird dabei im Allgemeinen im Überschuss, z.B. im 2- bis 100-fachen Überschuss, vorzugsweise 10- bis 80-fachem Überschuss, eingesetzt. Die Reaktion wird bei Drücken von 10 bis 600 bar durchgeführt über einen Zeitraum von 10 Minuten bis 10 Stunden. Nach dem Abkühlen trennt man den Katalysator durch Filtrieren ab, verdampft überschüssige Aminkomponente (VII) und destilliert das Reaktionswasser azeotrop oder unter einem leichten Stickstoffstrom ab.As described under the previous section a1) for amino alcohols (II), analogously, alkanols R 6 OH can also be alkoxylated in a manner known in principle to give polyethers (Ib-1). The polyethers thus obtained can then by reductive amination with ammonia, primary amines or secondary amines (VII) by conventional methods in continuous or batch processes using conventional hydrogenation or amination catalysts such as those, the catalytically active ingredients based on the elements Ni , Co, Cu, Fe, Pd, Pt, Ru, Rh, Re, Al, Si, Ti, Zr, Nb, Mg, Zn, Ag, Au, Os, Ir, Cr, Mo ,, W or combinations of these elements with each other contained, in conventional amounts to the corresponding polyetheramines (Ib-2). The reaction can be carried out without solvent or at high polyether viscosities in the presence of a solvent, preferably in the presence of branched aliphatics such as isododecane. The amine component (VII) is generally used in excess, for example in 2 to 100-fold excess, preferably 10 to 80-fold excess used. The reaction is carried out at pressures of 10 to 600 bar over a period of 10 minutes to 10 hours. After cooling, the catalyst is separated by filtration, excess amine component (VII) is evaporated off and the reaction water is distilled off azeotropically or under a gentle stream of nitrogen.
Sollte das resultierende Polyetheramin (lb-2) primäre oder sekundäre Aminfunktionalitäten aufweisen (R1 und/oder R2 gleich H), kann dieses nachfolgend in ein Polyetheramin mit tertiärer Aminfunktion überführt werden (R1 und R2 ungleich H). Die Alkylierung kann in prinzipiell bekannter Weise durch Umsetzung mit Alkylierungsmitteln erfolgen. Geeignet sind prinzipiell alle Alkylierungsmittel wie beispielsweise Alkylhalogenide, Alkylarylhalogenide, Dialkylsulfate, Alkylenoxide ggf. in Kombination mit Säure; aliphatische oder aromatische Carbonsäureester, wie insbesondere Dialkylcarboxylate; Alkanoate; cyclische nichtaromatische oder aromatische Carbonsäureester; Dialkylcarbonate; und Mischungen davon. Die Umsetzungen zum tertiären Polyetheramin können auch durch reduktive Aminierung durch Umsetzung mit einer Carbonylverbindung wie beispielsweise Formaldehyd in Gegenwart eines Reduktionsmittels stattfinden. Geeignete Reduktionsmittels sind Ameisensäure oder Wasserstoff in Gegenwart eines geeigneten heterogenen oder homogenen Hydrierkatalysators. Die Reaktionen können ohne Lösungsmittel oder in Gegenwart von Lösungsmitteln durchgeführt werden. Geeignete Lösungsmittel sind beispielsweise H2O, Alkanole wie Methanol oder Ethanol, oder 2-Ethylhexanol, aromatische Lösungsmitteln wie Toluol, Xylol oder Lösungsmittelgemischen der Solvesso-Serie, oder aliphatische Lösungsmittel, insbesondere Gemische verzweigter aliphatischer Lösungsmittel. Die Reaktionen werden bei Temperaturen von 10°C bis 300°C bei Drücken von 1 bis 600 bar über einen Zeitraum von 10 Minuten bis 10 h durchgeführt. Das Reduktionsmittel wird dabei mindestens stöchiometrisch, vorzugsweise im Überschuss eingesetzt, insbesondere im 2- bis 10-fachen Überschuss.If the resulting polyetheramine (Ib-2) have primary or secondary amine functionalities (R 1 and / or R 2 is H), this can subsequently be converted into a polyether amine having a tertiary amine function (R 1 and R 2 not equal to H). The alkylation can be carried out in a manner known in principle by reaction with alkylating agents. In principle, all alkylating agents such as, for example, alkyl halides, alkylaryl halides, dialkyl sulfates, alkylene oxides, if appropriate in combination with acid, are suitable; aliphatic or aromatic carboxylic acid esters, in particular dialkylcarboxylates; alkanoates; cyclic non-aromatic or aromatic carboxylic esters; dialkyl; and mixtures thereof. The reactions to the tertiary polyetheramine can also take place by reductive amination by reaction with a carbonyl compound such as formaldehyde in the presence of a reducing agent. Suitable reducing agents are formic acid or hydrogen in the presence of a suitable heterogeneous or homogeneous hydrogenation catalyst. The reactions can be carried out without solvent or in the presence of solvents. Suitable solvents are for example H 2 O, alkanols such as methanol or ethanol, or 2-ethylhexanol, aromatic solvents such as toluene, xylene or solvent mixtures of the Solvesso series, or aliphatic solvents, in particular mixtures of branched aliphatic solvents. The reactions are carried out at temperatures of 10 ° C to 300 ° C at pressures of 1 to 600 bar over a period of 10 minutes to 10 hours. The reducing agent is used at least stoichiometrically, preferably in excess, in particular in a 2- to 10-fold excess.
Das so gebildete Reaktionsprodukt (Polyetheramin Ib-1 oder Ib-2) kann theoretisch weiter aufgereinigt oder das Lösungsmittel entfernt werden. Gewöhnlich ist dies aber nicht zwingend notwendig, so dass das Reaktionsprodukt ohne weitere Aufreinigung in den nächsten Syntheseschritt, der Quaternisierung, überführt werden kann.The reaction product thus formed (polyetheramine Ib-1 or Ib-2) can theoretically be further purified or the solvent removed. Usually, however, this is not absolutely necessary, so that the reaction product can be converted into the next synthesis step, the quaternization, without further purification.
Zur Durchführung der Quaternisierung versetzt man das Reaktionsprodukt oder Reaktionsgemisch aus obiger Stufe a) mit wenigstens einer Epoxidverbindung obiger Formel (IVa), insbesondere in den erforderlichen stöchiometrischen Mengen, um die gewünschte Quaternisierung zu erreichen. Die Säure wird vorzugsweise ebenfalls in stöchiometrischen Mengen zugesetzt Pro Äquivalent an quaternisierbarem tertiären Stickstoffatom kann man z.B. 0,1 bis 2,0 Äquivalente, oder 0,5 bis 1,25 Äquivalente, an Quaternisierungsmittel einsetzen. Insbesondere werden aber etwa annähernd äquimolare Anteile des Epoxids eingesetzt, um eine tertiäre Amingruppe zu quaternisieren. Entsprechend höhere Einsatzmengen sind erforderlich, um eine sekundäre oder primäre Amingruppe zu quaternisieren. Geeignete Säuren sind insbesondere Carbonsäuren wie beispielsweise Essigsäure.To carry out the quaternization, the reaction product or reaction mixture from stage a) above is mixed with at least one epoxide compound of the above formula (IVa), in particular in the required stoichiometric amounts, in order to achieve the desired quaternization. The acid is preferably also added in stoichiometric amounts. Per equivalent of quaternizable tertiary nitrogen atom can be e.g. Use 0.1 to 2.0 equivalents, or 0.5 to 1.25 equivalents, of quaternizing agent. In particular, however, approximately equimolar amounts of the epoxide are used to quaternize a tertiary amine group. Correspondingly, higher amounts are required to quaternize a secondary or primary amine group. Suitable acids are especially carboxylic acids such as acetic acid.
Man arbeitet hierbei typischerweise bei Temperaturen im Bereich von 15 bis 160°C, insbesondere von 20 bis 150 oder 40 bis 140 °C. Die Reaktionsdauer kann dabei im Bereich von wenigen Minuten oder einigen Stunden, wie z.B. etwa 10 Minuten bis zu etwa 24 Stunden liegen. Der Umsetzung kann dabei bei etwa 0,1 bis 20 bar, wie z.B. 1 bis 10 bar Druck erfolgen. Der Druck wird dabei in der Regel durch den Dampfdruck des eingesetzten Alkylenoxides bei der jeweiligen Reaktionstemperatur bestimmt. Insbesondere ist eine Inertgas-Atmosphäre, wie z.B. Stickstoff, zweckmäßig.In this case, one typically works at temperatures in the range of 15 to 160 ° C, in particular from 20 to 150 or 40 to 140 ° C. The reaction time may be in the range of a few minutes or a few hours, e.g. about 10 minutes to about 24 hours. The reaction may be carried out at about 0.1 to 20 bar, e.g. 1 to 10 bar pressure. The pressure is usually determined by the vapor pressure of the alkylene oxide used at the respective reaction temperature. In particular, an inert gas atmosphere, such as e.g. Nitrogen, appropriate.
Falls erforderlich können die Reaktanden in einem geeigneten organischen aliphatischen oder aromatischen Lösungsmittel oder einem Gemisch davon, für die Epoxidierung vorgelegt werden, oder es ist noch eine ausreichender Anteil an Lösungsmittel aus Reaktionsschritt a) vorhanden. Typischen Beispiele sind z.B. Lösungsmittel der Solvesso Serie, Toluol oder Xylol. Desweiteren sind Alkanole als Lösungsmittel oder als Co-Lösungsmittel im Gemisch mit den vorgenannten Lösungsmitteln geeignet, wie beispielsweise Methanol, Ethanol, Propanol, 2-Ethylhexanol oder 2-Propylheptanol.If necessary, the reactants may be presented in a suitable organic aliphatic or aromatic solvent or a mixture thereof for epoxidation, or there may still be a sufficient amount of solvent from reaction step a). Typical examples include Solvesso series solvents, toluene or xylene. Furthermore, alkanols are used as solvents or as a co-solvent in admixture with the aforementioned solvents, such as methanol, ethanol, propanol, 2-ethylhexanol or 2-propylheptanol.
Zur Durchführung der Quaternisierung versetzt man das Reaktionsprodukt oder Reaktionsgemisch aus obiger Stufe a) mit wenigstens einem Alkylierungsmittel der Formel (IV), insbesondere in den erforderlichen stöchiometrischen Mengen, um die gewünschte Quaternisierung zu erreichen. Pro Äquivalent an quaternisierbarem tertiären Stickstoffatom kann man z.B. 0,1 bis 5,0 Äquivalente, oder 0,5 bis 2,0 Äquivalente, an Quaternisierungsmittel einsetzen. Insbesondere werden aber etwa annähernd äquimolare Anteile des Alkylierungsmittels eingesetzt, um eine tertiäre Amingruppe zu quaternisieren. Entsprechend höhere Einsatzmengen sind erforderlich, um eine sekundäre oder primäre Amingruppe zu quaternisieren. Besonders geeignete Quaternierungsmittel sind Methylsalicylat, Oxalsäuredimethylester, Phthalsäuredimethylester und Dimethylcarbonat.To carry out the quaternization, the reaction product or reaction mixture from stage a) above is mixed with at least one alkylating agent of the formula (IV), in particular in the required stoichiometric amounts, in order to achieve the desired quaternization. Per equivalent of quaternizable tertiary nitrogen atom can be e.g. 0.1 to 5.0 equivalents, or 0.5 to 2.0 equivalents, of quaternizing agent. In particular, however, approximately equimolar proportions of the alkylating agent are used to quaternize a tertiary amine group. Correspondingly, higher amounts are required to quaternize a secondary or primary amine group. Particularly suitable quaternizing agents are methyl salicylate, dimethyl oxalate, dimethyl phthalate and dimethyl carbonate.
Die Umsetzung kann gegebenenfalls durch Zugabe katalytischer oder stöchiometrischer Mengen einer Säure beschleunigt werden. Geeignete Säure sind beispielsweise Protonendonoren, wie aliphatische oder aromatische Carbonsäuren bzw. Fettsäuren. Weiterhin sind Lewis-Säuren, wie beispielsweise Bortrifluorid, ZnCl2, MgCl2, AlCl3 oder FeCl3, geeignet. Die Säure kann in Mengen von 0,01 bis 50 Gew-% eingesetzt werden, beispielsweise im Bereich 0,1 bis 10 Gew-%.Optionally, the reaction can be accelerated by adding catalytic or stoichiometric amounts of an acid. Suitable acids are, for example, proton donors, such as aliphatic or aromatic carboxylic acids or fatty acids. Furthermore, Lewis acids, such as boron trifluoride, ZnCl 2 , MgCl 2 , AlCl 3 or FeCl 3 , are suitable. The acid can be used in amounts of from 0.01 to 50% by weight, for example in the range from 0.1 to 10% by weight.
Man arbeitet hierbei typischerweise bei Temperaturen im Bereich von 15 bis 160°C, insbesondere von 20 bis 150 oder 40 bis 140 °C. Die Reaktionsdauer kann dabei im Bereich von wenigen Minuten oder einigen Stunden, wie z.B. etwa 10 Minuten bis zu etwa 24 Stunden liegen. Die Umsetzung kann dabei bei etwa 0,1 bis 20 bar, wie z.B. 0,5 bis 10 bar Druck, erfolgen. Insbesondere kann die Umsetzung bei Normaldruck erfolgen. Insbesondere ist eine Inertgas-Atmosphäre, wie z.B. Stickstoff, zweckmäßig.In this case, one typically works at temperatures in the range of 15 to 160 ° C, in particular from 20 to 150 or 40 to 140 ° C. The reaction time may be in the range of a few minutes or a few hours, e.g. about 10 minutes to about 24 hours. The reaction can be at about 0.1 to 20 bar, such as. 0.5 to 10 bar pressure, done. In particular, the reaction can be carried out at atmospheric pressure. In particular, an inert gas atmosphere, such as e.g. Nitrogen, appropriate.
Falls erforderlich können die Reaktanden in einem geeigneten organischen aliphatischen oder aromatischen Lösungsmittel oder einem Gemisch davon, für die Quaternierung vorgelegt werden, oder es ist noch eine ausreichender Anteil an Lösungsmittel aus Reaktionsschritt a) vorhanden. Typische Beispiele sind z.B. Lösungsmittel der Solvesso Serie, Toluol oder Xylol. Desweiteren sind Alkanole als Lösungsmittel oder als Co-Lösungsmittel im Gemisch mit den vorgenannten Lösungsmitteln geeignet, wie beispielsweise Methanol, Ethanol, Propanol, Butanol, 2-Ethylhexanol oder 2-Propylheptanol.If necessary, the reactants may be presented in a suitable organic aliphatic or aromatic solvent or a mixture thereof for quaternization, or it may still be a sufficient proportion of solvent from reaction step a). Typical examples include Solvesso series solvents, toluene or xylene. Furthermore, alkanols are suitable as solvents or as cosolvents in a mixture with the abovementioned solvents, such as, for example, methanol, ethanol, propanol, butanol, 2-ethylhexanol or 2-propylheptanol.
Das so gebildete Reaktionsendprodukt kann theoretisch weiter aufgereinigt oder das Lösungsmittel kann entfernt werden. Gewöhnlich ist dies aber nicht zwingend notwendig, so dass das Reaktionsprodukt ohne weitere Aufreinigung als Additiv, gegebenenfalls nach Abmischung mit weiteren Additivkomponenten (s. unten) einsetzbar ist. Gegebenenfalls kann die eingesetzte Säure durch Filtration, Neutralisation oder Extraktion aus dem Reaktionsprodukt entfernt werden. Gegebenenfalls kann ein Überschuss an Alkylierungsmittel destillativ oder durch Filtration entfernt werden.The final reaction product thus formed can theoretically be further purified or the solvent removed. Usually, however, this is not absolutely necessary, so that the reaction product can be used without further purification as an additive, if appropriate after mixing with further additive components (see below). Optionally, the acid used can be removed by filtration, neutralization or extraction from the reaction product. Optionally, an excess of alkylating agent may be removed by distillation or by filtration.
Der mit dem quaternisierten Additiv erfindungsgemäß zu additivierende Kraftstoff ist ein Ottokraftstoff oder insbesondere ein Mitteldestillat-Kraftstoff, vor allem ein Dieselkraftstoff.The fuel to be additized with the quaternized additive according to the invention is a gasoline fuel or, in particular, a middle distillate fuel, especially a diesel fuel.
Der Kraftstoff kann weitere übliche Additive zur Wirksamkeitsverbesserung und/oder Verschleißunterdrückung enthalten.The fuel may contain other conventional additives to improve the effectiveness and / or wear suppression.
Im Falle von Dieselkraftstoffen sind dies in erster Linie übliche Detergens-Additive, Trägeröle, Kaltfließverbesserer, Schmierfähigkeitsverbesserer (Lubricity Improver), Korrosionsinhibitoren, Demulgatoren, Dehazer, Antischaummittel, Cetanzahlverbesserer, Verbrennungsverbesserer, Antioxidantien oder Stabilisatoren, Antistatika, Metallocene, Metalldeaktivatoren, Farbstoffe und/oder Lösungsmittel.In the case of diesel fuels, these are primarily conventional detergent additives, carrier oils, cold flow improvers, lubricity improvers, corrosion inhibitors, demulsifiers, dehazers, defoamers, cetane improvers, combustion improvers, antioxidants or stabilizers, antistatic agents, metallocenes, metal deactivators, dyes and / or Solvent.
Im Falle von Ottokraftstoffen sind dies vor allem Schmierfähigkeitsverbesserer (Friction Modifier), Korrosionsinhibitoren, Demulgatoren, Dehazer, Antischaummittel, Verbrennungsverbesserer, Antioxidantien oder Stabilisatoren, Antistatika, Metallocene, Metalldeaktivatoren, Farbstoffe und/oder Lösungsmittel.In the case of gasoline fuels, these are mainly friction modifiers, corrosion inhibitors, demulsifiers, dehazers, antifoams, combustion improvers, antioxidants or stabilizers, antistatic agents, metallocenes, metal deactivators, dyes and / or solvents.
Typische Beispiele geeigneter Co-Additive sind im folgenden Abschnitt aufgeführt:Typical examples of suitable co-additives are listed in the following section:
Vorzugsweise handelt es sich bei den üblichen Detergens-Additiven um amphiphile Substanzen, die mindestens einen hydrophoben Kohlenwasserstoffrest mit einem zahlengemittelten Molekulargewicht (Mn) von 85 bis 20.000 und mindestens eine polare Gruppierung besitzen, die ausgewählt ist unter:
- (Da) Mono- oder Polyaminogruppen mit bis zu 6 Stickstoffatomen, wobei mindestens ein Stickstoffatom basische Eigenschaften hat;
- (Db) Nitrogruppen, gegebenenfalls in Kombination mit Hydroxylgruppen;
- (Dc) Hydroxylgruppen in Kombination mit Mono- oder Polyaminogruppen, wobei mindestens ein Stickstoffatom basische Eigenschaften hat;
- (Dd) Carboxylgruppen oder deren Alkalimetall- oder Erdalkalimetallsalzen;
- (De) Sulfonsäuregruppen oder deren Alkalimetall- oder Erdalkalimetallsalzen;
- (Df) Polyoxy-C2- bis C4-alkylengruppierungen, die durch Hydroxylgruppen, Mono- oder Polyaminogruppen, wobei mindestens ein Stickstoffatom basische Eigenschaften hat, oder durch Carbamatgruppen terminiert sind;
- (Dg) Carbonsäureestergruppen;
- (Dh) aus Bernsteinsäureanhydrid abgeleiteten Gruppierungen mit Hydroxy- und/oder Amino- und/oder Amido- und/oder Imidogruppen; und/oder
- (Di) durch Mannich-Umsetzung von substituierten Phenolen mit Aldehyden und Mono- oder Polyaminen erzeugten Gruppierungen.
- (Da) mono- or polyamino groups having up to 6 nitrogen atoms, wherein at least one nitrogen atom has basic properties;
- (Db) nitro groups, optionally in combination with hydroxyl groups;
- (Dc) hydroxyl groups in combination with mono- or polyamino groups, wherein at least one nitrogen atom has basic properties;
- (Dd) carboxyl groups or their alkali metal or alkaline earth metal salts;
- (De) sulfonic acid groups or their alkali metal or alkaline earth metal salts;
- (Df) polyoxy-C 2 - to C 4 -alkylene groups which are terminated by hydroxyl groups, mono- or polyamino groups, where at least one nitrogen atom has basic properties, or by carbamate groups;
- (Dg) carboxylic acid ester groups;
- (Ie) derived from succinic anhydride moieties having hydroxy and / or amino and / or amido and / or imido groups; and or
- (Di) by Mannich reaction of substituted phenols with aldehydes and mono- or polyamines generated groupings.
Der hydrophobe Kohlenwasserstoffrest in den obigen Detergens-Additiven, welcher für die ausreichende Löslichkeit im Kraftstoff sorgt, hat ein zahlengemitteltes Molekulargewicht (Mn) von 85 bis 20.000, vorzugsweise von 113 bis 10.000, besonders bevorzugt von 300 bis 5.000, stärker bevorzugt von 300 bis 3.000, noch stärker bevorzugt von 500 bis 2.500 und insbesondere von 700 bis 2.500, vor allem von 800 bis 1500. Als typischer hydrophober Kohlenwasserstoffrest, insbesondere in Verbindung mit den polaren Gruppierungen kommen insbesondere Polypropenyl-, Polybutenyl- und Polyisobutenylreste mit einem zahlenmittleren Molekulargewicht Mn von vorzugsweise jeweils 300 bis 5.000, besonders bevorzugt 300 bis 3.000, stärker bevorzugt 500 bis 2.500 noch stärker bevorzugt 700 bis 2.500 und insbesondere 800 bis 1.500 in Betracht.The hydrophobic hydrocarbon residue in the above detergent additives which provides the sufficient solubility in the fuel has a number average molecular weight (M n ) of from 85 to 20,000, preferably from 113 to 10,000, more preferably from 300 to 5,000, more preferably from 300 to 3,000, even more preferably from 500 to 2,500 and in particular from 700 to 2,500, especially from 800 to 1,500. As a typical hydrophobic hydrocarbon radical, in particular in connection with the polar groups are in particular polypropenyl, polybutenyl and polyisobutenyl radicals having a number average molecular weight M n from preferably in each
Als Beispiele für obige Gruppen von Detergens-Additiven seien die folgenden genannt:
Mono- oder Polyaminogruppen (Da) enthaltende Additive sind vorzugsweise Polyalkenmono- oder Polyalkenpolyamine auf Basis von Polypropen oder von hochreaktivem (d.h. mit überwiegend endständigen Doppelbindungen) oder konventionellem (d.h. mit überwiegend mittenständigen Doppelbindungen) Polybuten oder Polyisobuten mit Mn = 300 bis 5000, besonders bevorzugt 500 bis 2500 und insbesondere 700 bis 2500. Derartige Additive auf Basis von hochreaktivem Polyisobuten, welche aus dem Polyisobuten, das bis zu 20 Gew.-% n-Buten-Einheiten enthalten kann, durch Hydroformylierung und reduktive Aminierung mit Ammoniak, Monoaminen oder Polyaminen wie Dimethylaminopropylamin, Ethylendiamin, Diethylentriamin, Triethylentetramin oder Tetraethylenpentamin hergestellt werden können, sind insbesondere aus der
Mono- or polyamino (Da) -containing additives are preferably polyalkene mono- or polyalkene polyamines based on polypropene or of highly reactive (ie predominantly terminal double bonds) or conventional (ie predominantly intermediate double bonds) polybutene or polyisobutene with M n = 300 to 5000, especially preferably 500 to 2500 and in particular 700 to 2500. Such additives based on highly reactive polyisobutene, which from the polyisobutene, which may contain up to 20 wt .-% of n-butene units, by hydroformylation and reductive amination with ammonia, monoamines or polyamines such as dimethylaminopropylamine, ethylenediamine, diethylenetriamine, triethylenetetramine or tetraethylenepentamine can be prepared, in particular from
Weitere besondere Monoaminogruppen (Da) enthaltende Additive sind die Hydrierungsprodukte der Umsetzungsprodukte aus Polyisobutenen mit einem mittleren Polymerisationsgrad P = 5 bis 100 mit Stickoxiden oder Gemischen aus Stickoxiden und Sauerstoff, wie sie insbesondere in der
Weitere besondere Monoaminogruppen (Da) enthaltende Additive sind die aus Polyisobutenepoxiden durch Umsetzung mit Aminen und nachfolgender Dehydratisierung und Reduktion der Aminoalkohole erhältlichen Verbindungen, wie sie insbesondere in der
Nitrogruppen (Db), gegebenenfalls in Kombination mit Hydroxylgruppen, enthaltende Additive sind vorzugsweise Umsetzungsprodukte aus Polyisobutenen des mittleren Polymerisationsgrades P = 5 bis 100 oder 10 bis 100 mit Stickoxiden oder Gemischen aus Stickoxiden und Sauerstoff, wie sie insbesondere in der
Hydroxylgruppen in Kombination mit Mono- oder Polyaminogruppen (Dc) enthaltende Additive sind insbesondere Umsetzungsprodukte von Polyisobutenepoxiden, erhältlich aus vorzugsweise überwiegend endständige Doppelbindungen aufweisendem Polyisobuten mit Mn = 300 bis 5000 mit Ammoniak, Mono- oder Polyaminen, wie sie insbeson-dere in der
Carboxylgruppen oder deren Alkalimetall- oder Erdalkalimetallsalze (Dd) enthaltende Additive sind vorzugsweise Copolymere von C2- bis C40-Olefinen mit Maleinsäureanhydrid mit einer Gesamt-Molmasse von 500 bis 20.000, deren Carboxylgruppen ganz oder teilweise zu den Alkalimetall- oder Erdalkalimetallsalzen und ein verbleibender Rest der Carboxylgruppen mit Alkoholen oder Aminen umgesetzt sind. Solche Additive sind insbesondere aus der
Sulfonsäuregruppen oder deren Alkalimetall- oder Erdalkalimetallsalze (De) enthaltende Additive sind vorzugsweise Alkalimetall- oder Erdalkalimetallsalze eines Sulfobernsteinsäurealkylesters, wie er insbesondere in der
Polyoxy-C2-C4-alkylengruppierungen (Df) enthaltende Additive sind vorzugsweise Polyether oder Polyetheramine, welche durch Umsetzung von C2- bis C60-Alkanolen, C6-bis C30-Alkandiolen, Mono- oder Di-C2- bis C30-alkylaminen, C1- bis C30-Alkylcyclohexanolen oder C1- bis C30-Alkylphenolen mit 1 bis 30 mol Ethylenoxid und/oder Propylenoxid und/oder Butylenoxid pro Hydroxylgruppe oder Aminogruppe und, im Falle der Polyetheramine, durch anschließende reduktive Aminierung mit Ammoniak, Monoaminen oder Polyaminen erhältlich sind. Derartige Produkte werden insbesondere in der
Carbonsäureestergruppen (Dg) enthaltende Additive sind vorzugsweise Ester aus Mono-, Di- oder Tricarbonsäuren mit langkettigen Alkanolen oder Polyolen, insbesondere solche mit einer Mindestviskosität von 2 mm2/s bei 100 °C, wie sie insbesondere in der
Aus Bernsteinsäureanhydrid abgeleitete Gruppierungen mit Hydroxy- und/oder Amino- und/oder Amido- und/oder insbesondere Imidogruppen (Dh) enthaltende Additive sind vorzugsweise entsprechende Derivate von Alkyl- oder Alkenyl-substituiertem Bernsteinsäureanhydrid und insbesondere die entsprechenden Derivate von Polyisobutenylbernsteinsäureanhydrid, welche durch Umsetzung von konventionellem oder hochreaktivem Polyisobuten mit Mn = vorzugsweise 300 bis 5000, besonders bevorzugt 300 bis 3000, stärker bevorzugt 500 bis 2500, noch stärker bevorzugt 700 bis 2500 und insbesondere 800 bis 1500, mit Maleinsäureanhydrid auf thermischem Weg in einer En-Reaktion oder über das chlorierte Polyisobuten erhältlich sind. Bei den Gruppierungen mit Hydroxy- und/oder Amino- und/oder Amido- und/oder Imidogruppen handelt es sich beispielsweise um Carbonsäuregruppen, Säureamide von Monoaminen, Säureamide von Di- oder Polyaminen, die neben der Amidfunktion noch freie Amingruppen aufweisen, Bernsteinsäurederivate mit einer Säure- und einer Amidfunktion, Carbonsäureimide mit Monoaminen, Carbonsäureimide mit Di- oder Polyaminen, die neben der Imidfunktion noch freie Amingruppen aufweisen, oder Diimide, die durch die Umsetzung von Di- oder Polyaminen mit zwei Bernsteinsäurederivaten gebildet werden. Beim Vorliegen von Imidogruppierungen D(h) wird das weitere Detergens-Additiv im Sinne der vorliegenden Erfindung und weiteren Offenbarung jedoch nur bis maximal 100 % der Gewichtsmenge an Verbindungen mit Betainstruktur eingesetzt. Derartige Kraftstoffadditive sind allgemein bekannt und beispielsweise in den Dokumenten (1) und (2) beschrieben. Bevorzugt handelt es sich um die Umsetzungsprodukte von Alkyl- oder Alkenyl-substituierten Bernsteinsäuren oder Derivaten davon mit Aminen und besonders bevorzugt um die Umsetzungsprodukte von Polyisobutenyl-substituierten Bernsteinsäuren oder Derivaten davon mit Aminen. Von besonderem Interesse sind hierbei Umsetzungsprodukte mit aliphatischen Polyaminen (Polyalkylenimine) wie insbesondere Ethylendiamin, Diethylentriamin, Triethylentetramin, Tetraethylenpentamin, Pentaethylenhexamin und Hexaethylenheptamin, welche eine Imidstruktur aufweisen.Succinic anhydride-derived groupings containing hydroxyl and / or amino and / or amido and / or imido groups (Dh) containing additives are preferably corresponding derivatives of alkyl- or alkenyl-substituted succinic anhydride and especially the corresponding derivatives of polyisobutenylsuccinic anhydride, which by reaction of conventional or highly reactive polyisobutene with M n = preferably 300 to 5000, more preferably 300 to 3000, more preferably 500 to 2500, even more preferably 700 to 2500 and especially 800 to 1500, with maleic anhydride by thermal means in an En Reaction or via the chlorinated polyisobutene are available. The groups having hydroxyl and / or amino and / or amido and / or imido groups are, for example, carboxylic acid groups, acid amides of monoamines, acid amides of diamines or polyamines which, in addition to the amide function, still have free amine groups, succinic acid derivatives with a Acid and an amide, Carbonsäureimide with monoamines, Carbonsäureimide with di- or polyamines, which still have free amine groups in addition to the imide function, or diimides, which are formed by the reaction of di- or polyamines with two succinic acid derivatives. In the presence of imido groups D (h), however, the further detergent additive according to the present invention and further disclosure is used only up to a maximum of 100% of the amount by weight of compounds having betaine structure. Such fuel additives are well known and described, for example, in documents (1) and (2). Preference is given to the reaction products of alkyl- or alkenyl-substituted succinic acids or derivatives thereof with amines and particularly preferably to the reaction products of polyisobutenyl-substituted succinic acids or derivatives thereof with amines. Of particular interest here are reaction products with aliphatic polyamines (polyalkyleneimines), in particular ethylenediamine, diethylenetriamine, triethylenetetramine, tetraethylenepentamine, pentaethylenehexamine and hexaethyleneheptamine, which have an imide structure.
Durch Mannich-Umsetzung von substituierten Phenolen mit Aldehyden und Mono- oder Polyaminen erzeugte Gruppierungen (Di) enthaltende Additive sind vorzugsweise Umsetzungsprodukte von Polyisobuten-substituierten Phenolen mit Formaldehyd und Mono- oder Polyaminen wie Ethylendiamin, Diethylentriamin, Triethylentetramin, Tetraethylenpentamin oder Dimethylaminopropylamin. Die Polyisobutenyl-substituierten Phenole können aus konventionellem oder hochreaktivem Polyisobuten mit Mn = 300 bis 5000 stammen. Derartige "Polyisobuten-Mannichbasen" sind insbesondere in der
Dem Kraftstoff können ein oder mehrere der genannten Detergens-Additive in solch einer Menge zugegeben werden, dass die Dosierrate an diesen Detergens-Additiven vozugsweise 25 bis 2500 Gew.-ppm, insbesondere 75 bis 1500 Gew.-ppm, vor allem 150 bis 1000 Gew.-ppm, beträgt.One or more of said detergent additives may be added to the fuel in such an amount that the dosage rate of these detergent additives is preferably from 25 to 2500 ppm by weight, in particular from 75 to 1500 ppm by weight, especially from 150 to 1000% by weight . ppm.
Mitverwendete Trägeröle können mineralischer oder synthetischer Natur sein. Geeignete mineralische Trägeröle sind bei der Erdölverarbeitung anfallende Fraktionen, wie Brightstock oder Grundöle mit Viskositäten wie beispielsweise aus der Klasse SN 500 bis 2000, aber auch aromatische Kohlenwasserstoffe, paraffinische Kohlenwasserstoffe und Alkoxyalkanole. Brauchbar ist ebenfalls eine als "hydrocrack oil" bekannte und bei der Raffination von Mineralöl anfallende Fraktion (Vakuumdestillatschnitt mit einem Siedebereich von etwa 360 bis 500 °C, erhältlich aus unter Hochdruck katalytisch hydriertem und isomerisiertem sowie entparaffiniertem natürlichen Mineralöl). Ebenfalls geeignet sind Mischungen oben genannter mineralischer Trägeröle.Co-used carrier oils may be mineral or synthetic. Suitable mineral carrier oils are fractions obtained in petroleum processing, such as bright stock or base oils having viscosities such as from class SN 500 to 2000, but also aromatic hydrocarbons, paraffinic hydrocarbons and alkoxyalkanols. It is also useful as a "hydrocrack oil" known and obtained in the refining of mineral oil fraction (Vakuumdestillatschnitt with a boiling range of about 360 to 500 ° C, available from high pressure catalytically hydrogenated and isomerized and dewaxed natural mineral oil). Also suitable are mixtures of the abovementioned mineral carrier oils.
Beispiele für geeignete synthetische Trägeröle sind Polyolefine (Polyalphaolefine oder Polyinternalolefine), (Poly)ester, Poly)alkoxylate, Polyether, aliphatische Polyetheramine, alkylphenolgestartete Polyether, alkylphenolgestartete Polyetheramine und Carbonsäureester langkettiger Alkanole.Examples of suitable synthetic carrier oils are polyolefins (polyalphaolefins or polyinternalolefins), (poly) esters, poly) alkoxylates, polyethers, aliphatic polyetheramines, alkylphenol-initiated polyethers, alkylphenol-initiated polyetheramines and carboxylic acid esters of long-chain alkanols.
Beispiele für geeignete Polyolefine sind Olefinpolymerisate mit Mn = 400 bis 1800, vor allem auf Polybuten- oder Polyisobuten-Basis (hydriert oder nicht hydriert).Examples of suitable polyolefins are olefin polymers having M n = 400 to 1800, especially based on polybutene or polyisobutene (hydrogenated or non-hydrogenated).
Beispiele für geeignete Polyether oder Polyetheramine sind vorzugsweise Polyoxy-C2-bis C4-alkylengruppierungen enthaltende Verbindungen, welche durch Umsetzung von C2- bis C60-Alkanolen, C6- bis C30-Alkandiolen, Mono- oder Di-C2- bis C30-alkylaminen, C1- bis C30-Alkyl-cyclohexanolen oder C1- bis C30-Alkylphenolen mit 1 bis 30 mol Ethylenoxid und/ oder Propylenoxid und/oder Butylenoxid pro Hydroxylgruppe oder Aminogruppe und, im Falle der Polyetheramine, durch anschließende reduktive Aminierung mit Ammoniak, Monoaminen oder Polyaminen erhältlich sind. Derartige Produkte werden insbesondere in der
Beispiele für Carbonsäureester langkettiger Alkanole sind insbesondere Ester aus Mono-, Di- oder Tricarbonsäuren mit langkettigen Alkanolen oder Polyolen, wie sie insbesondere in der
Weitere geeignete Trägerölsysteme sind beispielsweise in der
Beispiele für besonders geeignete synthetische Trägeröle sind alkoholgestartete Polyether mit etwa 5 bis 35, vorzugsweise etwa 5 bis 30, besonders bevorzugt 10 bis 30 und insbesondere 15 bis 30 C3- bis C6-Alkylenoxideinheiten, z. B. Propylenoxid-, n-Butylenoxid- und Isobutylenoxid-Einheiten oder Gemischen davon, pro Alkoholmolekül. Nichtlimitierende Beispiele für geeignete Starteralkohole sind langkettige Alkanole oder mit langkettigem Alkyl-substituierte Phenole, wobei der langkettige Alkylrest insbesondere für einen geradkettigen oder verzweigten C6- bis C18-Alkylrest steht. Als besondere Beispiele sind zu nennen Tridecanol und Nonylphenol. Besonders bevorzugte alkoholgestartete Polyether sind die Umsetzungsprodukte (Polyveretherungsprodukte) von einwertigen aliphatischen C6- bis C18-Alkoholen mit C3- bis C6-Alkylenoxiden. Beispiele für einwertige aliphatische C6-C18-Alkohole sind Hexanol, Heptanol, Octanol, 2-Ethylhexanol, Nonylalkohol, Decanol, 3-Propylheptanol, Undecanol, Dodecanol, Tridecanol, Tetradecanol, Pentadecanol, Hexadecanol, Octadecanol und deren Konstitutions- und Stellungsisomere. Die Alkohole können sowohl in Form der reinen Isomere als auch in Form technischer Gemische eingesetzt werden. Ein besonders bevorzugter Alkohol ist Tridecanol. Beispiele für C3- bis C6-Alkylenoxide sind Propylenoxid, wie 1,2-Propylenoxid, Butylenoxid, wie 1,2-Butylenoxid, 2,3-Butylenoxid, Isobutylenoxid oder Tetrahydrofuran, Pentylenoxid und Hexylenoxid. Besonders bevorzugt sind hierunter C3- bis C4-Alkylenoxide, d.h. Propylenoxid wie 1,2-Propylenoxid und Butylenoxid wie 1,2-Butylenoxid, 2,3-Butylenoxid und Isobutylenoxid. Speziell verwendet man Butylenoxid.Examples of particularly suitable synthetic carrier oils are alcohol-started polyethers having about 5 to 35, preferably about 5 to 30, particularly preferably 10 to 30 and in particular 15 to 30 C 3 - to C 6 -alkylene oxide units, for. For example, propylene oxide, n-butylene oxide and isobutylene oxide units or mixtures thereof, per alcohol molecule. Nonlimiting examples of suitable starter alcohols are long-chain alkanols or long-chain alkyl-substituted phenols, where the long-chain alkyl radical is in particular a straight-chain or branched C 6 - to C 18 -alkyl radical. Specific examples include tridecanol and nonylphenol. Particularly preferred alcohol-started polyethers are the reaction products (polyetherification products) of monohydric aliphatic C 6 - to C 18 -alcohols with C 3 - to C 6 -alkylene oxides. Examples of monohydric aliphatic C 6 -C 18 -alcohols are hexanol, heptanol, octanol, 2-ethylhexanol, nonyl alcohol, decanol, 3-propylheptanol, undecanol, dodecanol, tridecanol, tetradecanol, pentadecanol, hexadecanol, octadecanol and their constitution and position isomers. The alcohols can be used both in the form of pure isomers and in the form of technical mixtures. A particularly preferred alcohol is tridecanol. Examples of C 3 - to C 6 -alkylene oxides are propylene oxide, such as 1,2-propylene oxide, butylene oxide, such as 1,2-butylene oxide, 2,3-butylene oxide, isobutylene oxide or tetrahydrofuran, Pentylene oxide and hexylene oxide. Among these, particularly preferred are C 3 to C 4 alkylene oxides, ie, propylene oxide such as 1,2-propylene oxide and butylene oxide such as 1,2-butylene oxide, 2,3-butylene oxide and isobutylene oxide. Specifically, butylene oxide is used.
Weitere geeignete synthetische Trägeröle sind alkoxylierte Alkylphenole, wie sie in der
Besondere Trägeröle sind synthetische Trägeröle, wobei die zuvor beschriebenen alkoholgestarteten Polyether besonders bevorzugt sind.Particular carrier oils are synthetic carrier oils, the alcohol-initiated polyethers described above being particularly preferred.
Das Trägeröl bzw. das Gemisch verschiedener Trägeröle wird dem Kraftstoff in einer Menge von vorzugsweise 1 bis 1000 Gew.-ppm, besonders bevorzugt von 10 bis 500 Gew.-ppm und insbesondere von 20 bis 100 Gew.-ppm zugesetzt.The carrier oil or the mixture of different carrier oils is added to the fuel in an amount of preferably from 1 to 1000 ppm by weight, more preferably from 10 to 500 ppm by weight and in particular from 20 to 100 ppm by weight.
Geeignete Kaltfließverbesserer sind im Prinzip alle organischen Verbindungen, welche in der Lage sind, das Fließverhalten von Mitteldestillat-Kraftstoffen bzw. Dieselkraftstoffen in der Kälte zu verbessern. Zweckmäßigerweise müssen sie eine ausreichende Öllöslichkeit aufweisen. Insbesondere kommen hierfür die üblicherweise bei Mitteldestillaten aus fossilem Ursprung, also bei üblichen mineralischen Dieselkraftstoffen, eingesetzten Kaltfließverbesserer ("middle distillate flow improvers", "MDFI") in Betracht. Jedoch können auch organische Verbindungen verwendet werden, die beim Einsatz in üblichen Dieselkraftstoffen zum Teil oder überwiegend die Eigenschaften eines Wax Anti-Settling Additivs ("WASA") aufweisen. Auch können sie zum Teil oder überwiegend als Nukleatoren wirken. Es können aber auch Mischungen aus als MDFI wirksamen und/oder als WASA wirksamen und/oder als Nukleatoren wirksamen organischen Verbindungen eingesetzt werden.Suitable cold flow improvers are in principle all organic compounds which are able to improve the flow behavior of middle distillate fuels or diesel fuels in the cold. Conveniently, they must have sufficient oil solubility. In particular, the usually used for middle distillates of fossil origin, ie for conventional mineral diesel fuels, used cold flow improvers ("middle distillate flow improvers", "MDFI") come into consideration. However, it is also possible to use organic compounds which, when used in conventional diesel fuels, have in part or predominantly the properties of a wax anti-settling additive ("WASA"). Also, they can act partly or predominantly as nucleators. However, it is also possible to use mixtures of organic compounds which are active as MDFI and / or which act as WASA and / or as nucleators.
Typischerweise wird der Kaltfließverbesserer ausgewählt aus:
- (K1) Copolymeren eines C2- bis C40-Olefins mit wenigstens einem weiteren ethylenisch ungesättigten Monomer;
- (K2) Kammpolymeren;
- (K3) Polyoxyalkylenen;
- (K4) polaren Stickstoffverbindungen;
- (K5) Sulfocarbonsäuren oder Sulfonsäuren oder deren Derivaten; und
- (K6) Poly(meth)acrylsäureestern.
- (K1) copolymers of a C 2 to C 40 olefin with at least one further ethylenically unsaturated monomer;
- (K2) comb polymers;
- (K3) polyoxyalkylenes;
- (K4) polar nitrogen compounds;
- (K5) sulfocarboxylic acids or sulfonic acids or their derivatives; and
- (K6) poly (meth) acrylic acid esters.
Es können sowohl Mischungen verschiedener Vertreter aus einer der jeweiligen Klassen (K1) bis (K6) als auch Mischungen von Vertretern aus verschiedenen Klassen (K1) bis (K6) eingesetzt werden.Mixtures of different representatives from one of the respective classes (K1) to (K6) as well as mixtures of representatives from different classes (K1) to (K6) can be used.
Geeignete C2- bis C40-Olefin-Monomere für die Copolymeren der Klasse (K1) sind beispielsweise solche mit 2 bis 20, insbesondere 2 bis10 Kohlenstoffatomen sowie mit 1 bis 3, vorzugsweise mit 1 oder 2, insbesondere mit einer Kohlenstoff-Kohlenstoff-Doppelbindung. Im zuletzt genannten Fall kann die Kohlenstoff-Kohlenstoff-Doppelbindung sowohl terminal (α-Olefine) als auch intern angeordnet sein kann. Bevorzugt sind jedoch α-Olefine, besonders bevorzugt α-Olefine mit 2 bis 6 Kohlenstoffatomen, beispielsweise Propen, 1-Buten, 1-Penten, 1-Hexen und vor allem Ethylen.Suitable C 2 to C 40 olefin monomers for the copolymers of class (K1) are, for example, those having 2 to 20, in particular 2 to 10, carbon atoms and having 1 to 3, preferably 1 or 2, in particular having a carbon-carbon double bond. In the latter case, the carbon-carbon double bond can be arranged both terminally (α-olefins) and internally. However, preferred are α-olefins, more preferably α-olefins having 2 to 6 carbon atoms, for example propene, 1-butene, 1-pentene, 1-hexene and especially ethylene.
Bei den Copolymeren der Klasse (K1) ist das wenigstens eine weitere ethylenisch ungesättigte Monomer vorzugsweise ausgewählt unter Carbonsäurealkenylestern, (Meth)Acrylsäureestern und weiteren Olefinen.In the copolymers of class (K1), the at least one further ethylenically unsaturated monomer is preferably selected from carboxylic alkenyl esters, (meth) acrylic esters and further olefins.
Werden weitere Olefine mit einpolymerisiert, sind dies vorzugsweise höhermolekulare als das oben genannte C2- bis C40-Olefin-Basismonomere. Setzt man beispielsweise als Olefin-Basismonomer Ethylen oder Propen ein, eignen sich als weitere Olefine insbesondere C10- bis C40-α-Olefine. Weitere Olefine werden in den meisten Fällen nur dann mit einpolymerisiert, wenn auch Monomere mit Carbonsäureester-Funktionen eingesetzt werden.If further olefins are polymerized in, these are preferably higher molecular weight than the abovementioned C 2 to C 40 olefin base monomers. If, for example, ethylene or propene is used as the olefin base monomer, suitable further olefins are, in particular, C 10 -C 40 -α-olefins. Other olefins are polymerized in most cases only when monomers with carboxylic acid ester functions are used.
Geeignete (Meth)Acrylsäureester sind beispielsweise Ester der (Meth)Acrylsäure mit C1- bis C20-Alkanolen, insbesondere C1- bis C10-Alkanolen, vor allem mit Methanol, Ethanol, Propanol, Isopropanol, n-Butanol, sec.-Butanol, Isobutanol, tert.-Butanol, Pentanol, Hexanol, Heptanol, Octanol, 2-Ethylhexanol, Nonanol und Decanol sowie Strukturisomeren hiervon.Suitable (meth) acrylic esters are, for example, esters of (meth) acrylic acid with C 1 - to C 20 -alkanols, in particular C 1 - to C 10 -alkanols, especially with methanol, ethanol, propanol, isopropanol, n-butanol, sec. Butanol, isobutanol, tert-butanol, pentanol, hexanol, heptanol, octanol, 2-ethylhexanol, nonanol and decanol and structural isomers thereof.
Geeignete Carbonsäurealkenylester sind beispielsweise C2- bis C14-Alkenylester, z.B. die Vinyl- und Propenylester, von Carbonsäuren mit 2 bis 21 Kohlenstoffatomen, deren Kohlenwasserstoffrest linear oder verzweigt sein kann. Bevorzugt sind hierunter die Vinylester. Unter den Carbonsäuren mit verzweigtem Kohlenwasserstoffrest sind solche bevorzugt, deren Verzweigung sich in der α-Position zur Carboxylgruppe befindet, wobei das α-Kohlenstoffatom besonders bevorzugt tertiär ist, d. h. die Carbonsäure eine sogenannte Neocarbonsäure ist. Vorzugsweise ist der Kohlenwasserstoffrest der Carbonsäure jedoch linear.Suitable carboxylic alkenyl esters are, for example, C 2 -C 14 -alkenyl esters, for example the vinyl and propenyl esters, of carboxylic acids having 2 to 21 carbon atoms, whose hydrocarbon radical may be linear or branched. Preferred among these are the vinyl esters. Among the carboxylic acids with a branched hydrocarbon radical, preference is given to those whose branching is in the α-position to the carboxyl group, the α-carbon atom being particularly preferably tertiary, ie the carboxylic acid being a so-called neocarboxylic acid. Preferably, however, the hydrocarbon radical of the carboxylic acid is linear.
Beispiele für geeignete Carbonsäurealkenylester sind Vinylacetat, Vinylpropionat, Vinylbutyrat, Vinyl-2-ethylhexanoat, Neopentansäurevinylester, Hexansäurevinylester, Neononansäurevinylester, Neodecansäurevinylester und die entsprechenden Propenyl-ester, wobei die Vinylester bevorzugt sind. Ein besonders bevorzugter Carbonsäurealkenylester ist Vinylacetat; typische hieraus resultierende Copolymere der Gruppe (K1) sind die mit am häufigsten eingesetzten Ethylen-Vinylacetat-Copolymere ("EVA"). Besonders vorteilhaft einsetzbare Ethylen-Vinylacetat-Copolymere und ihre Herstellung sind in der
Als Copolymere der Klasse (K1) sind auch solche geeignet, die zwei oder mehrere voneinander verschiedene Carbonsäurealkenylester einpolymerisiert enthalten, wobei diese sich in der Alkenylfunktion und/oder in der Carbonsäuregruppe unterscheiden. Ebenfalls geeignet sind Copolymere, die neben dem/den Carbonsäurealkenylester(n) wenigstens ein Olefin und/oder wenigstens ein (Meth)Acrylsäureester einpolymerisiert enthalten.Also suitable as copolymers of class (K1) are those which contain two or more different carboxylic acid alkenyl esters in copolymerized form, these differing in the alkenyl function and / or in the carboxylic acid group. Also suitable are copolymers which, in addition to the carboxylic acid alkenyl ester (s), contain at least one olefin and / or at least one (meth) acrylic acid ester in copolymerized form.
Auch Terpolymere aus einem C2- bis C40-α-Olefin, einem C1- bis C20-Alkylester einer ethylenisch ungesättigten Monocarbonsäure mit 3 bis 15 Kohlenstoffatomen und einem C2- bis C14-Alkenylester einer gesättigten Monocarbonsäure mit 2 bis 21 Kohlenstoffatomen sind als Copolymere der Klasse (K1) geeignet. Derartige Terpolymere sind in der
Das wenigstens eine oder die weiteren ethylenisch ungesättigten Monomeren sind in den Copolymeren der Klasse (K1) in einer Menge von vorzugsweise 1 bis 50 Gew.-%, insbesondere von 10 bis 45 Gew.-% und vor allem von 20 bis 40 Gew.-%, bezogen auf das Gesamtcopolymer, einpolymerisiert. Der gewichtsmäßige Hauptanteil der Monomereinheiten in den Copolymeren der Klasse (K1) stammt somit in der Regel aus den C2- bis C40-Basis-Olefinen.The at least one or the other ethylenically unsaturated monomers are present in the copolymers of class (K1) in an amount of preferably from 1 to 50% by weight, in particular from 10 to 45% by weight and especially from 20 to 40% by weight. %, based on the total copolymer, copolymerized. The majority by weight of the monomer units in the copolymers of class (K1) is thus usually derived from the C 2 to C 40 based olefins.
Die Copolymere der Klasse (K1) weisen vorzugsweise ein zahlenmittleres Molekulargewicht Mn von 1000 bis 20.000, besonders bevorzugt von 1000 bis 10.000 und insbesondere von 1000 bis 8000 auf.The copolymers of class (K1) preferably have a number average molecular weight M n of from 1000 to 20,000, particularly preferably from 1000 to 10,000 and in particular from 1000 to 8000.
Typische Kammpolymere der Komponente (K2) sind beispielsweise durch die Copolymerisation von Maleinsäureanhydrid oder Fumarsäure mit einem anderen ethylenisch ungesättigten Monomer, beispielsweise mit einem α-Olefin oder einem ungesättigten Ester wie Vinylacetat, und anschließende Veresterung der Anhydrid- bzw. Säurefunktion mit einem Alkohol mit wenigstens 10 Kohlenstoffatomen erhältlich. Weitere geeignete Kammpolymere sind Copolymere von α-Olefinen und veresterten Comonomeren, beispielsweise veresterte Copolymere von Styrol und Maleinsäureanhydrid oder veresterte Copolymere von Styrol und Fumarsäure. Geeignete Kammpolymere können auch Polyfumarate oder Polymaleinate sein. Außerdem sind Homo- und Copolymere von Vinylethern geeignete Kammpolymere. Als Komponente der Klasse (K2) geeignete Kammpolymere sind beispielsweise auch solche, die in der
Als Komponente der Klasse (K3) geeignete Polyoxyalkylene sind beispielsweise Polyoxyalkylenester, Polyoxyalkylenether, gemischte Polyoxyalkylenesterether und Gemische davon. Bevorzugt enthalten diese Polyoxyalkylenverbindungen wenigstens eine, vorzugsweise wenigstens zwei lineare Alkylgruppen mit jeweils 10 bis 30 Kohlenstoffatomen und eine Polyoxyalkylengruppe mit einem zahlenmittleren Molekulargewicht von bis zu 5000. Derartige Polyoxyalkylenverbindungen sind beispielsweise in der
Als Komponente der Klasse (K4) geeignete polare Stickstoffverbindungen können sowohl ionischer als auch nicht ionischer Natur sein und besitzen vorzugsweise wenigstens einen, insbesondere wenigstens zwei Substituenten in Form eines tertiären Stickstoffatoms der allgemeinen Formel >NR7, worin R7 für einen C8- bis C40-Kohlenwasserstoffrest steht. Die Stickstoffsubstituenten können auch quaternisiert, das heißt in kationischer Form, vorliegen. Beispiele für solche Stickstoffverbindungen sind Ammoniumsalze und/oder Amide, die durch die Umsetzung wenigstens eines mit wenigstens einem Kohlenwasserstoffrest substituierten Amins mit einer Carbonsäure mit 1 bis 4 Carboxylgruppen bzw. mit einem geeignetem Derivat davon erhältlich sind. Vorzugsweise enthalten die Amine wenigstens einen linearen C8- bis C40-Alkylrest. Zur Herstellung der genannten polaren Stickstoffverbindungen geeignete primäre Amine sind beispielsweise Octylamin, Nonylamin, Decylamin, Undecylamin, Dodecylamin, Tetradecylamin und die höheren linearen Homologen, hierzu geeignete sekundäre Amine sind beispielsweise Dioctadecylamin und Methylbehenylamin. Geeignet sind hierzu auch Amingemische, insbesondere großtechnisch zugängliche Amingemische wie Fettamine oder hydrierte Tallamine, wie sie beispielsweise in Ullmanns Encyclopedia of Industrial Chemistry, 6. Auflage, im Kapitel "Amines, aliphatic" beschrieben werden. Für die Umsetzung geeignete Säuren sind beispielsweise Cyclohexan-1,2-dicarbonsäure, Cyclohexen-1,2-dicarbonsäure, Cyclopentan-1,2-dicarbonsäure, Naphthalindicarbonsäure, Phthalsäure, Isophthalsäure, Terephthalsäure und mit langkettigen Kohlenwasserstoffresten substituierte Bernsteinsäuren.Polar nitrogen compounds suitable as a component of class (K4) may be of both ionic and nonionic nature, and preferably have at least one, especially at least two, tertiary nitrogen substituent of the general formula> NR 7 wherein R 7 is C 8 - to C 40 hydrocarbon radical stands. The nitrogen substituents may also be quaternized, that is in cationic form. Examples of such nitrogen compounds are ammonium salts and / or amides obtainable by reacting at least one amine substituted with at least one hydrocarbyl radical with a carboxylic acid having 1 to 4 carboxyl groups or with a suitable derivative thereof. The amines preferably contain at least one linear C 8 - to C 40 -alkyl radical. Examples of suitable primary amines for the preparation of said polar nitrogen compounds are octylamine, nonylamine, decylamine, undecylamine, dodecylamine, tetradecylamine and the higher linear homologues, and suitable secondary amines are, for example, dioctadecylamine and methylbehenylamine. Also suitable for this purpose are amine mixtures, in particular industrially available amine mixtures such as fatty amines or hydrogenated tallamines, as described, for example, in Ullmann's Encyclopedia of Industrial Chemistry, 6th edition, in the chapter "Amines, aliphatic". Suitable acids for the reaction are, for example, cyclohexane-1,2-dicarboxylic acid, cyclohexene-1,2-dicarboxylic acid, cyclopentane-1,2-dicarboxylic acid, naphthalenedicarboxylic acid, phthalic acid, isophthalic acid, terephthalic acid and succinic acids substituted by long-chain hydrocarbon radicals.
Insbesondere ist die Komponente der Klasse (K4) ein öllösliches Umsetzungsprodukt aus mindestens eine tertiäre Aminogruppe aufweisenden Poly(C2- bis C20-Carbon-säuren) mit primären oder sekundären Aminen. Die diesem Umsetzungsprodukt zugrundeliegenden mindestens eine tertiäre Aminogruppe aufweisenden Poly(C2- bis C20-Carbonsäuren) enthalten vorzugsweise mindestens 3 Carboxylgruppen, insbesondere 3 bis 12, vor allem 3 bis 5 Carboxylgruppen. Die Carbonsäure-Einheiten in den Polycarbonsäuren weisen vorzugsweise 2 bis 10 Kohlenstoffatome auf, insbesondere sind es Essigsäure-Einheiten. Die Carbonsäure-Einheiten sind in geeigneter Weise zu den Polycarbonsäuren verknüpft, meist über ein oder mehrere Kohlenstoff- und/oder Stickstoffatome. Vorzugsweise sind sie an tertiäre Stickstoffatome angebunden, die im Falle mehrerer Stickstoffatome über Kohlenwasserstoffketten verbunden sind.In particular, the component of class (K4) is an oil-soluble reaction product of at least one tertiary amino group-containing poly (C 2 - to C 20 -carboxylic acids) with primary or secondary amines. The poly (C 2 - to C 20 -carboxylic acids) which have at least one tertiary amino group and are based on this reaction product preferably contain at least 3 carboxyl groups, in particular 3 to 12, especially 3 to 5 carboxyl groups. The carboxylic acid units in the polycarboxylic acids preferably have 2 to 10 carbon atoms, in particular they are acetic acid units. The carboxylic acid units are suitably to the Polycarboxylic linked, usually via one or more carbon and / or nitrogen atoms. Preferably, they are attached to tertiary nitrogen atoms, which are connected in the case of several nitrogen atoms via hydrocarbon chains.
Vorzugsweise ist die Komponente der Klasse (K4) ein öllösliches Umsetzungsprodukt auf Basis von mindestens eine tertiäre Aminogruppe aufweisenden Poly(C2- bis C20-Carbonsäuren) der allgemeinen Formel IIa oder IIb
Weiterhin ist das bevorzugte öllösliche Umsetzungsprodukt der Komponente (K4), insbesondere das der allgemeinen Formel IIa oder IIb, ein Amid, ein Amidammoniumsalz oder ein Ammoniumsalz, in dem keine, eine oder mehrere Carbonsäuregruppen in Amidgruppen übergeführt sind.Furthermore, the preferred oil-soluble reaction product of component (K4), in particular that of general formula IIa or IIb, is an amide, an amide ammonium salt or an ammonium salt in which no, one or more carboxylic acid groups are converted into amide groups.
Geradkettige oder verzweigte C2- bis C6-Alkylengruppen der Variablen A sind beispielsweise 1,1-Ethylen, 1,2-Propylen, 1,3-Propylen, 1,2-Butylen, 1,3-Butylen, 1,4-Butylen, 2-Methyl-1,3-propylen, 1,5-Pentylen, 2-Methyl-1,4-butylen, 2,2-Dimethyl-1,3-propylen, 1,6-Hexylen (Hexamethylen) und insbesondere 1,2-Ethylen. Vorzugsweise umfasst die Variable A 2 bis 4, insbesondere 2 oder 3 Kohlenstoffatome.Straight-chain or branched C 2 -C 6 -alkylene groups of the variable A are, for example, 1,1-ethylene, 1,2-propylene, 1,3-propylene, 1,2-butylene, 1,3-butylene, 1,4- Butylene, 2-methyl-1,3-propylene, 1,5-pentylene, 2-methyl-1,4-butylene, 2,2-dimethyl-1,3-propylene, 1,6-hexylene (hexamethylene) and especially 1,2-ethylene. Preferably, the variable A comprises 2 to 4, in particular 2 or 3 carbon atoms.
C1- bis C19-Alkylengruppen der Variablen B sind vor beispielsweise 1,2-Ethylen, 1,3-Propylen, 1,4-Butylen, Hexamethylen, Octamethylen, Decamethylen, Dodecamethylen, Tetradecamethylen, Hexadecamethylen, Octadecamethylen, Nonadecamethylen und insbesondere Methylen. Vorzugsweise umfasst die Variable B 1 bis 10, insbesondere 1 bis 4 Kohlenstoffatome.C 1 - to C 19 -alkylene groups of the variables B are, for example, 1,2-ethylene, 1,3-propylene, 1,4-butylene, hexamethylene, octamethylene, decamethylene, dodecamethylene, tetradecamethylene, hexadecamethylene, octadecamethylene, nonadecamethylene and in particular methylene , Preferably, the variable B comprises 1 to 10, in particular 1 to 4, carbon atoms.
Die primären und sekundären Amine als Umsetzungspartner für die Polycarbonsäuren zur Bildung der Komponente (K4) sind üblicherweise Monoamine, insbesondere aliphatische Monoamine. Diese primären und sekundären Amine können aus einer Vielzahl von Aminen ausgewählt sein, die - gegebenenfalls miteinander verbundene - Kohlenwasserstoffreste tragen.The primary and secondary amines as reaction partners for the polycarboxylic acids to form the component (K4) are usually monoamines, in particular aliphatic monoamines. These primary and secondary amines may be selected from a variety of amines bearing hydrocarbon radicals, optionally linked together.
Meist sind diese den öllöslichen Umsetzungsprodukten der Komponente (K4) zugrundeliegenden Amine sekundären Amine und weisen die allgemeine Formel HN(R8)2 auf, in der die beiden Variablen R8 unabhängig voneinander jeweils geradkettige oder verzweigte C10- bis C30-Alkylreste, insbesondere C14- bis C24-Alkylreste bedeuten. Diese längerkettigen Alkylreste sind vorzugsweise geradkettig oder nur in geringem Grade verzweigt. In der Regel leiten sich die genannten sekundären Amine hinsichtlich ihrer längerkettigen Alkylreste von natürlich vorkommenden Fettsäure bzw. von deren Derivaten ab. Vorzugsweise sind die beiden Reste R8 gleich.In most cases, these amines are secondary amines on which the oil-soluble reaction products of component (K4) are based and have the general formula HN (R 8 ) 2 , in which the two variables R 8 are each independently straight-chain or branched C 10 - to C 30 -alkyl radicals, in particular C 14 - to C 24 -alkyl radicals. These longer-chain alkyl radicals are preferably straight-chain or only slightly branched. As a rule, the abovementioned secondary amines are derived with regard to their longer-chain alkyl radicals from naturally occurring fatty acid or from its derivatives. Preferably, the two radicals R 8 are the same.
Die genannten sekundären Amine können mittels Amidstrukturen oder in Form der Ammoniumsalze an die Polycarbonsäuren gebunden sein, auch kann nur ein Teil als Amidstrukturen und ein anderer Teil als Ammoniumsalze vorliegen. Vorzugsweise liegen nur wenige oder keine freien Säuregruppen vor. Vorzugsweise liegen die öllöslichen Umsetzungsprodukte der Komponente (K4) vollständig in Form der Amidstrukturen vor.The abovementioned secondary amines can be bound to the polycarboxylic acids by means of amide structures or in the form of the ammonium salts, and only one part can be present as amide structures and another part as ammonium salts. Preferably, only a few or no free acid groups are present. Preferably, the oil-soluble reaction products of component (K4) are completely in the form of the amide structures.
Typische Beispiele für derartige Komponenten (K4) sind Umsetzungsprodukte der Nitrilotriessigsäure, der Ethylendiamintetraessigsäure oder der Propylen-1,2-diamintetraessigsäure mit jeweils 0,5 bis 1,5 Mol pro Carboxylgruppe, insbesondere 0,8 bis 1,2 Mol pro Carboxylgruppe, Dioleylamin, Dipalmitinamin, Dikokosfettamin, Distearylamin, Dibehenylamin oder insbesondere Ditalgfettamin. Eine besonders bevorzugte Komponente (K4) ist das Umsetzungsprodukt aus 1 Mol Ethylendiamintetraessigsäure und 4 Mol hydriertem Ditalgfettamin.Typical examples of such components (K4) are reaction products of nitrilotriacetic acid, ethylenediaminetetraacetic acid or propylene-1,2-diaminetetraacetic acid with in each case 0.5 to 1.5 mol per carboxyl group, in particular 0.8 to 1.2 Moles per carboxyl group, dioleylamine, dipalmitinamine, dicoco fatty amine, distearylamine, dibehenylamine or especially ditallow fatty amine. A particularly preferred component (K4) is the reaction product of 1 mole of ethylenediaminetetraacetic acid and 4 moles of hydrogenated ditallow fatty amine.
Als weitere typische Beispiele für die Komponente (K4) seien die N,N-Dialkylammoniumsalze von 2-N',N'-Dialkylamidobenzoaten, beispielsweise das Reaktionsprodukt aus 1 Mol Phthalsäureanhydrid und 2 Mol Ditalgfettamin, wobei letzteres hydriert oder nicht hydriert sein kann, und das Reaktionsprodukt von 1 Mol eines Alkenylspirobislactons mit 2 Mol eines Dialkylamins, beispielsweise Ditalgfettamin und/oder Talgfettamin, wobei die beiden letzteren hydriert oder nicht hydriert sein können, genannt.Other typical examples of the component (K4) include the N, N-dialkylammonium salts of 2-N ', N'-dialkylamidobenzoates, for example the reaction product of 1 mole of phthalic anhydride and 2 moles of ditallow fatty amine, the latter being hydrogenated or unhydrogenated, and the reaction product of 1 mole of a Alkenylspirobislactons with 2 moles of a dialkylamine, for example Ditalgfettamin and / or tallow fatty amine, the latter two may be hydrogenated or not hydrogenated, called.
Weitere typische Strukturtypen für die Komponente der Klasse (K4) sind cyclische Verbindungen mit tertiären Aminogruppen oder Kondensate langkettiger primärer oder sekundärer Amine mit carbonsäurehaltigen Polymeren, wie sie in der
Als Kaltfließverbesserer der Komponente der Klasse (K5) geeignete Sulfocarbonsäuren, Sulfonsäuren oder deren Derivate sind beispielsweise die öllöslichen Carbonsäureamide und Carbonsäureester von ortho-Sulfobenzoesäure, in denen die Sulfonsäurefunktion als Sulfonat mit alkylsubstituierten Ammoniumkationen vorliegt, wie sie in der
Als Kaltfließverbesserer der Komponente der Klasse (K6) geeignete Poly(meth)acrylsäureester sind sowohl Homo- als auch Copolymere von Acryl- und Methacrylsäureestern. Bevorzugt sind Copolymere von wenigstens zwei voneinander verschiedenen (Meth)Acrylsäureestern, die sich bezüglich des einkondensierten Alkohols unterscheiden. Gegebenenfalls enthält das Copolymer noch ein weiteres, davon verschiedenes olefinisch ungesättigtes Monomer einpolymerisiert. Das gewichtsmittlere Molekulargewicht des Polymers beträgt vorzugsweise 50.000 bis 500.000. Ein besonders bevorzugtes Polymer ist ein Copolymer von Methacrylsäure und Methacrylsäureestern von gesättigten C14- und C15-Alkoholen, wobei die Säuregruppen mit hydriertem Tallamin neutralisiert sind. Geeignete Poly(meth)acrylsäureester sind beispielsweise in der
Dem Mitteldestillat-Kraftstoff bzw. Dieselkraftstoff wird der Kaltfließverbesserer bzw. das Gemisch verschiedener Kaltfließverbesserer in einer Gesamtmenge von vorzugsweise 10 bis 5000 Gew.-ppm, besonders bevorzugt von 20 bis 2000 Gew.-ppm, stärker bevorzugt von 50 bis 1000 Gew.-ppm und insbesondere von 100 bis 700 Gew.-ppm, z.B. von 200 bis 500 Gew.-ppm, zugegeben.The middle distillate fuel or diesel fuel is the cold flow improver or the mixture of various cold flow improvers in a total amount of preferably 10 to 5000 ppm by weight, more preferably from 20 to 2000 ppm by weight, more preferably from 50 to 1000 ppm by weight and in particular from 100 to 700 ppm by weight, for example from 200 to 500 ppm by weight, added.
Geeignete Schmierfähigkeitsverbesserer (Lubricity Improver bzw. Friction Modifier) basieren üblicherweise auf Fettsäuren oder Fettsäureestern. Typische Beispiele sind Tallölfettsäure, wie beispielsweise in der
Geeignete Korrosionsinhibitoren sind z.B. Bernsteinsäureester, vor allem mit Polyolen, Fettsäurederivate, z.B. Ölsäureester, oligomerisierte Fettsäuren, substituierte Ethanolamine und Produkte, die unter dem Handelsnamen RC 4801 (Rhein Chemie Mannheim, Deutschland) oder HiTEC 536 (Ethyl Corporation) vertrieben werden.Suitable corrosion inhibitors are e.g. Succinic esters, especially with polyols, fatty acid derivatives, e.g. Oleic acid esters, oligomerized fatty acids, substituted ethanolamines, and products sold under the trade name RC 4801 (Rhein Chemie Mannheim, Germany) or HiTEC 536 (Ethyl Corporation).
Geeignete Demulgatoren sind z.B. die Alkali- oder Erdalkalisalze von Alkyl-substituierten Phenol- und Naphthalinsulfonaten und die Alkali- oder Erdalkalisalze von Fettsäuren, außerdem neutrale Verbindungen wie Alkoholalkoxylate, z.B. Alkoholethoxylate, Phenolalkoxylate, z.B. tert-Butylphenolethoxylat oder tert-Pentylphenolethoxylat, Fettsäuren, Alkylphenole, Kondensationsprodunkte von Ethylenoxid (EO) und Propylenoxid (PO), z.B. auch in Form von EO/PO-Blockcopolymeren, Polyethylenimine oder auch Polysiloxane.Suitable demulsifiers are e.g. the alkali or alkaline earth salts of alkyl-substituted phenol and naphthalene sulfonates and the alkali or alkaline earth salts of fatty acids, as well as neutral compounds such as alcohol alkoxylates, e.g. Alcohol ethoxylates, phenol alkoxylates, e.g. tert-butylphenol ethoxylate or tert-pentylphenol ethoxylate, fatty acids, alkylphenols, condensation products of ethylene oxide (EO) and propylene oxide (PO), e.g. also in the form of EO / PO block copolymers, polyethyleneimines or polysiloxanes.
Geeignete Dehazer sind z.B. alkoxylierte Phenol-Formaldehyd-Kondensate, wie beispielsweise die unter dem Handelsnamen erhältlichen Produkte NALCO 7D07 (Nalco) und TOLAD 2683 (Petrolite).Suitable dehazers are e.g. alkoxylated phenol-formaldehyde condensates such as the NALCO 7D07 (Nalco) and TOLAD 2683 (Petrolite) products available under the tradename.
Geeignete Antischaummittel sind z.B. Polyether-modifizierte Polysiloxane, wie beispielsweise die unter dem Handelsnamen erhältlichen Produkte TEGOPREN 5851 (Goldschmidt), Q 25907 (Dow Corning) und RHODOSIL (Rhone Poulenc).Suitable antifoams are e.g. Polyether-modified polysiloxanes such as the TEGOPREN 5851 (Goldschmidt), Q 25907 (Dow Corning) and RHODOSIL (Rhone Poulenc) products available under the tradename.
Geeignete Cetanzahlverbesserer sind z.B. aliphatische Nitrate wie 2-Ethylhexylnitrat und Cyclohexylnitrat sowie Peroxide wie Di-tert-butylperoxid.Suitable cetane number improvers are e.g. aliphatic nitrates such as 2-ethylhexyl nitrate and cyclohexyl nitrate and peroxides such as di-tert-butyl peroxide.
Geeignete Antioxidantien sind z.B. substituierte Phenole, wie 2,6-Di-tert.-butylphenol und 6-Di-tert.-butyl-3-methylphenol sowie Phenylendiamine wie N,N'-Di-sec.-butyl-p-phenylendiamin.Suitable antioxidants are e.g. substituted phenols such as 2,6-di-tert-butylphenol and 6-di-tert-butyl-3-methylphenol and phenylenediamines such as N, N'-di-sec-butyl-p-phenylenediamine.
Geeignete Metalldeaktivatoren sind z.B. Salicylsäurederivate wie N,N'-Disalicyliden-1,2-propandiamin.Suitable metal deactivators are e.g. Salicylic acid derivatives such as N, N'-disalicylidene-1,2-propanediamine.
Geeignete sind z.B. unpolare organische Lösungsmittel wie aromatische und aliphatische Kohlenwasserstoffe, beispielsweise Toluol, Xylole, "white spirit" und Produkte, die unter dem Handelsnamen SHELLSOL (Royal Dutch/Shell Group) und EXXSOL (ExxonMobil) vertrieben werden, sowie polare organische Lösungsmittel, beispielsweise Alkohole wie 2-Ethylhexanol, Decanol und Isotridecanol. Derartige Lösungsmittel gelangen meist zusammen mit den vorgenannten Additiven und Co-Additiven, die sie zur besseren Handhabung lösen oder verdünnen sollen, in den Dieselkraftstoff.Suitable are, for example, nonpolar organic solvents such as aromatic and aliphatic hydrocarbons, for example toluene, xylenes, "white spirit" and products sold under the trade name SHELLSOL (Royal Dutch / Shell Group) and EXXSOL (ExxonMobil), and polar organic solvents, for example Alcohols such as 2-ethylhexanol, decanol and isotridecanol. Such solvents usually arrive together with the aforementioned additives and co-additives, which they should solve or dilute for better handling, in the diesel fuel.
Das erfindungsgemäß zu verwendende Additiv eignet sich in hervorragender Weise als Kraftstoffzusatz und kann im Prinzip in jeglichen Kraftstoffen eingesetzt werden. Es bewirkt eine ganze Reihe von vorteilhaften Effekten beim Betrieb von Verbrennungsmotoren mit Kraftstoffen.The additive to be used according to the invention is outstandingly suitable as a fuel additive and, in principle, can be used in any fuel. It has a number of beneficial effects on the operation of internal combustion engines with fuels.
Gegenstand der vorliegenden Offenbarung sind daher auch Kraftstoffe, insbesondere Mitteldestillat-Kraftstoffe, mit einem als Zusatzstoff zur Erzielung von vorteilhaften Effekten beim Betrieb von Verbrennungsmotoren, beispielsweise von Dieselmotoren, insbesondere von direkteinspritzenden Dieselmotoren, vor allem von Dieselmotoren mit Common-Rail-Einspritzsystemen, wirksamen Gehalt an dem erfindungsgemäß zu verwendenden quaternisierten Additiv. Dieser wirksame Gehalt (Dosierrate) liegt in der Regel bei 10 bis 5000 Gew.-ppm, vorzugsweise bei 20 bis 1500 Gew.-ppm, insbesondere bei 25 bis 1000 Gew.-ppm, vor allem bei 30 bis 750 Gew.-ppm, jeweils bezogen auf die Gesamtmenge an Kraftstoff.The present disclosure therefore also fuels, in particular middle distillate fuels, with an effective content as an additive to achieve advantageous effects in the operation of internal combustion engines, such as diesel engines, especially direct injection diesel engines, especially of diesel engines with common rail injection systems on the quaternized additive to be used according to the invention. This effective content (metering rate) is generally from 10 to 5000 ppm by weight, preferably from 20 to 1500 ppm by weight, in particular from 25 to 1000 ppm by weight, especially from 30 to 750 ppm by weight, each based on the total amount of fuel.
Bei Mitteldestillat-Kraftstoffen wie Dieselkraftstoffen oder Heizölen handelt es sich vorzugsweise um Erdölraffinate, die üblicherweise einen Siedebereich von 100 bis 400°C haben. Dies sind meist Destillate mit einem 95%-Punkt bis zu 360°C oder auch darüber hinaus. Dies können aber auch so genannte "Ultra Low Sulfur Diesel" oder "City Diesel" sein, gekennzeichnet durch einen 95%-Punkt von beispielsweise maximal 345° C und einem Schwefelgehalt von maximal 0,005 Gew.-% oder durch einen 95%-Punkt von beispielsweise 285°C und einem Schwefelgehalt von maximal 0,001 Gew.-%. Neben den durch Raffination erhältlichen mineralischen Mitteldestillat-Kraftstoffen bzw. Dieselkraftstoffen sind auch solche, die durch Kohlevergasung oder Gasverflüssigung ["gas to liquid" (GTL)-Kraftstoffe] oder durch Biomasse-Verflüssigung ["biomass to liquid" (BTL)-Kraftstoffe] erhältlich sind, geeignet. Geeignet sind auch Mischungen der vorstehend genannten Mitteldestillat-Kraftstoffe bzw. Dieselkraftstoffe mit regenerativen Kraftstoffen, wie Biodiesel oder Bioethanol.Middle distillate fuels, such as diesel fuels or fuel oils, are preferably petroleum raffinates, which usually have a boiling range of from 100 to 400.degree. These are mostly distillates with a 95% point up to 360 ° C or even beyond. However, these may also be so-called "Ultra Low Sulfur Diesel" or "City Diesel", characterized by a 95% point of, for example, a maximum of 345 ° C and a maximum sulfur content of 0.005 wt .-% or by a 95% point of for example, 285 ° C and a maximum sulfur content of 0.001 wt .-%. In addition to the mineral middle distillate mineral fuels or diesel fuels available through refining, those produced by coal gasification or gas liquefaction [GTL] or by biomass to liquid (BTL) fuels are also included. are available, suitable. Also suitable are mixtures of the abovementioned middle distillate fuels or diesel fuels with regenerative fuels, such as biodiesel or bioethanol.
Die Qualitäten der Heizöle und Dieselkraftstoffe sind beispielsweise in DIN 51603 und EN 590 näher festgelegt (vgl. auch
Das erfindungsgemäß zu verwendende quaternisierte Additiv kann neben seiner Verwendung in den oben genannten Mitteldestillat-Kraftstoffen aus fossilem, pflanzlichem oder tierischem Ursprung, die im wesentlichen Kohlenwasserstoffmischungen darstellen, auch in Mischungen aus solchen Mitteldestillaten mit Biobrennstoffölen (Biodiesel) eingesetzt werden. Derartige Mischungen werden im Sinne der vorliegenden Erfindung und weiteren Offenbarung auch von dem Begriff "Mitteldestillat-Kraftstoff' umfasst. Sie sind handelsüblich und enthalten meist die Biobrennstofföle in untergeordneten Mengen, typischerweise in Mengen von 1 bis 30 Gew.-% insbesondere von 3 bis 10 Gew.-%, bezogen auf die Gesamtmenge aus Mitteldestillat fossilen, pflanzlichem oder tierischen Ursprungs und Biobrennstofföl.The quaternized additive to be used according to the invention, in addition to its use in the abovementioned middle distillate fuels of fossil, vegetable or animal origin, which are essentially hydrocarbon mixtures, can also be used in mixtures of such middle distillates with biofuel oils (biodiesel). For the purposes of the present invention and further disclosure, such mixtures are also encompassed by the term "middle distillate fuel." They are commercially available and usually contain the biofuel oils in minor amounts, typically in amounts of from 1 to 30% by weight, in particular from 3 to 10 Wt .-%, based on the total amount of middle distillate of fossil, vegetable or animal origin and biofuel.
Biobrennstofföle basieren in der Regel auf Fettsäureestern, vorzugsweise im wesentlichen auf Alkylester von Fettsäuren, die sich von pflanzlichen und/oder tierischen Ölen und/oder Fetten ableiten. Unter Alkylestern werden üblicherweise Niedrigalkylester, insbesondere C1- bis C4-Alkylester, verstanden, die durch Umesterung der in pflanzlichen und/oder tierischen Ölen und/oder Fetten vorkommenden Glyceride, insbesondere Triglyceride, mittels Niedrigalkoholen, beispielsweise Ethanol oder vor allem Methanol ("FAME"), erhältlich sind. Typische Niedrigalkylester auf Basis von pflanzlichen und/oder tierischen Ölen und/oder Fetten, die als Biobrennstofföl oder Komponenten hierfür Verwendung finden, sind beispielsweise Sonnenblumenmethylester, Palmölmethylester ("PME"), Sojaölmethylester ("SME") und insbesondere Rapsölmethylester (" RME").Biofuel oils are generally based on fatty acid esters, preferably substantially on alkyl esters of fatty acids derived from vegetable and / or animal oils and / or fats. Alkyl esters are usually lower alkyl esters, in particular C 1 - to C 4 -alkyl esters, understood by transesterification of occurring in vegetable and / or animal oils and / or fats glycerides, especially triglycerides, by means of lower alcohols, for example ethanol or especially methanol (" FAME ") are available. Typical lower alkyl esters based on vegetable and / or animal oils and / or fats which are used as biofuel oil or components thereof include, for example, sunflower methyl ester, palm oil methyl ester ("PME"), soybean oil methyl ester ("SME") and in particular rapeseed oil methyl ester ("RME"). ,
Besonders bevorzugt handelt es sich bei den Mitteldestillat-Kraftstoffen bzw. Dieselkraftstoffen um solche mit niedrigem Schwefelgehalt, das heißt mit einem Schwefelgehalt von weniger als 0,05 Gew.-%, vorzugsweise von weniger als 0,02 Gew.-%, insbesondere von weniger als 0,005 Gew.-% und speziell von weniger als 0,001 Gew.-% Schwefel.The middle distillate fuels or diesel fuels are particularly preferably those with a low sulfur content, ie with a sulfur content of less than 0.05% by weight, preferably less than 0.02% by weight, in particular less as 0.005 wt .-% and especially less than 0.001 wt .-% sulfur.
Als Ottokraftstoffe kommen alle handelsüblichen Ottokraftstoffzusammensetzungen in Betracht. Als typischer Vertreter soll hier der marktübliche Eurosuper Grundkraftstoff gemäß EN 228 genannt werden. Weiterhin sind auch Ottokraftstoffzusammensetzungen der Spezifikation gemäß
Das erfindungsgemäß zu verwendende quaternisierte Additiv eignet sich insbesondere als Kraftstoffzusatz in Kraftstoffzusammensetzungen, insbesondere in Dieselkraftstoffen, zur Überwindung der eingangs geschilderten Probleme bei direkteinspritzenden Dieselmotoren, vor allem bei solchen mit Common-Rail-Einspritzsystemen.The quaternized additive to be used according to the invention is particularly suitable as a fuel additive in fuel compositions, in particular in diesel fuels, to overcome the problems described above in direct-injection diesel engines, especially in those with common-rail injection systems.
Die Erfindung wird nun anhand der folgenden Ausführungsbeispiele näher beschrieben. Insbesondere die im Folgenden genannten Testmethoden sind Teil der allgemeine Offenbarung der Anmeldung und nicht auf die konkreten Ausführungsbeispiele beschränkt.The invention will now be described in detail with reference to the following embodiments. In particular, the test methods mentioned below are part of the general disclosure of the application and are not limited to the specific embodiments.
Die Durchführung erfolgt nach den Standardbestimmungen gemäß CEC F-23-1-01.The procedure is carried out according to the standard regulations according to CEC F-23-1-01.
Der Keep Clean Test lehnt sich an die CEC Test Prozedur F-098-08 Issue 5 an. Dabei kommen der gleiche Testaufbau und Motorentyp (PEUGEOT DW10) wie in der CEC Prozedur zum Einsatz.The Keep Clean Test is based on the CEC Test Procedure F-098-08
Bei den Versuchen kamen gereinigte Injektoren zum Einsatz. Die Reinigungsdauer im Ultraschallbad in 60°C Wasser + 10% Superdecontamine (Intersciences, Brüssel) betrug 4h.Purified injectors were used in the experiments. The cleaning time in the ultrasonic bath in 60 ° C water + 10% Superdecontamine (Intersciences, Brussels) was 4h.
Der Testzeitraum betrug 12h ohne Abstellphasen. Der in
Die Anfangsleistung P0,KC [kW] wird aus dem gemessenen Drehmoment bei 4000/min Volllast direkt nach Teststart und Warmlauf des Motors berechnet. Die Vorgehensweise ist in der Issue 5 der Testprozedur (CEC F-98-08) beschrieben. Dabei wird der gleiche Testaufbau und der Motorentyp PEUGEOT DW10 verwendet.The initial power P0, KC [kW] is calculated from the measured torque at 4000 rpm full load directly after the test start and warm-up of the engine. The procedure is described in
Die Endleistung (Pend,KC) wird im 12. Zyklus in Stufe 12, (siehe Tabelle,
Der Leistungsverlust im KC Test wird wie folgt berechnet:
Der DU-CU Test lehnt sich an die CEC Test Prozedur F-098-08 Issue 5 an. Die Vorgehensweise ist in der Issue 5 der Testprozedur (CEC F-98-08) beschrieben. Dabei wird der gleiche Testaufbau und der Motorentyp PEUGEOT DW10 verwendet.The DU-CU test is based on the CEC test procedure F-098-08
Der DU - CU Test besteht aus zwei einzelnen Tests, die hintereinander gefahren werden. Der erste Test dient zur Ablagerungsbildung (DU), der zweite zum Entfernen der Ablagerungen (CU). Nach dem DU wird der Leistungsverlust (Powerloss) bestimmt. Nach Ende des DU Laufs wird der Motor für mindestens 8 Stunden nicht betrieben und auf Umgebungstemperatur abgekühlt. Danach wird mit dem CU Kraftstoff der CU gestartet, ohne die Injektoren auszubauen und zu reinigen. Die Ablagerungen und der powerloss gehen im Idealfall im CU-Testverlauf zurück.The DU - CU test consists of two separate tests that are run one behind the other. The first test is for deposit formation (DU), the second for deposit removal (CU). After the DU, the power loss (powerloss) is determined. After the end of the DU run, the engine is not operated for at least 8 hours and cooled to ambient temperature. Thereafter, the CU fuel is used to start the CU without removing and cleaning the injectors. Deposits and powerloss ideally go back in the CU test history.
Gereinigte Injektoren wurden vor jedem DU Test in den Motor eingebaut. Die Reinigungsdauer im Ultraschallbad bei 60°C ,Wasser + 10% Superdecontamine (Intersciences, Brüssel) betrug 4h.Cleaned injectors were installed in the engine before each DU test. The cleaning time in the ultrasonic bath at 60 ° C, water + 10% Superdecontamine (Intersciences, Brussels) was 4h.
Der Testzeitraum betrug 12h für den DU und 12h für den CU. Der Motor wurde im DU und CU Test ohne Abstellphasen betrieben.The test period was 12h for the DU and 12h for the CU. The engine was operated in the DU and CU test without shutdown phases.
Der in
Die Anfangsleistung P0,du [kW] wird aus dem gemessenen Drehmoment bei 4000/min Volllast direkt nach Teststart und Warmlauf des Motors berechnet. Die Vorgehensweise ist ebenfalls in der Issue 5 der Testprozedur beschrieben.The initial power P0, du [kW] is calculated from the measured torque at 4000 / min full load directly after the test start and warm-up of the engine. The procedure is also described in
Die Endleistung (Pend,du) wird im 12. Zyklus in Stufe 12, (siehe Tabelle oben) bestimmt. Auch hier ist der Betriebspunkt 4000/min Volllast. Pend,du [kW] errechnet sich aus dem gemessenen Drehmoment.The final power (Pend, du) is determined on the 12th cycle in step 12 (see table above). Again, the operating point is 4000 / min full load. Pend, du [kW] is calculated from the measured torque.
Der Leistungsverlust im DU wird wie folgt berechnet
Die Anfangsleistung P0,cu [kW] wird aus dem gemessenen Drehmoment bei 4000/min Volllast direkt nach Teststart und Warmlauf des Motors im CU berechnet. Die Vorgehensweise ist ebenfalls in der Issue 5 der Testprozedur beschrieben.The initial power P0, cu [kW] is calculated from the measured torque at 4000 rpm full load directly after the test start and warm-up of the engine in the CU. The procedure is also described in
Die Endleistung (Pend,cu) wird im 12. Zyklus in Stufe 12, (siehe Tabelle
Der Leistungsverlust im CU-Test wird wie folgt berechnet (negative Zahl beim powerloss im cu-Test bedeutet Leistungszuwachs)
Als Kraftstoff wurde ein handelsüblicher Dieselkraftstoff der Fa. Haltermann (RF-06-03) eingesetzt. Diesem wurden zur künstlichen Anregung der Bildung von Ablagerungen an den Injektoren 1 Gew.-ppm Zink in Form einer Zink-Didodecanoat-Lösung zugesetzt.The fuel used was a commercial diesel fuel from Haltermann (RF-06-03). To this was added 1 wt ppm zinc in the form of a zinc didodecanoate solution to artificially stimulate the formation of deposits on the injectors.
Die Bildung von Ablagerungen im Inneren des Injektors wurde anhand der Abweichungen der Abgastemperaturen der Zylinder am Zylinderausgang beim Kaltstart des DW10-Motors charakterisiert.The formation of deposits inside the injector was characterized by the deviations of cylinder exhaust temperatures at the cylinder exit during cold start of the DW10 engine.
Zur Förderung der Bildung von Ablagerungen wurden dem Kraftstoff 1 mg/l Na Salz einer organischen Säure, 20 mg/l Dodecenylbernsteinsäure und 10 mg/l Wasser zugegeben.To promote the formation of deposits, 1 mg / L Na of an organic acid salt, 20 mg / L dodecenylsuccinic acid and 10 mg / L of water were added to the fuel.
Der Test wird als dirty-up-clean-up Test (DU-CU) durchgeführt.The test is performed as a dirty-up clean-up test (DU-CU).
DU-CU lehnt sich an die an die CEC Test Prozedur F-098-08 Issue 5 an.
Der DU - CU Test besteht aus zwei einzelnen Tests, die hintereinander gefahren werden. Der erste Test dient zur Ablagerungsbildung (DU), der zweite zum Entfernen der Ablagerungen (CU).DU-CU is based on the CEC Test Procedure F-098-08
The DU - CU test consists of two separate tests that are run one behind the other. The first test is for deposit formation (DU), the second for deposit removal (CU).
Nach dem DU Lauf wird nach einer mindestens achtstündigen Stillstands-Phase ein Kaltstart des Motors mit anschließendem 10-minütigen Leerlauf durchgeführt.After the DU run, a cold start of the engine is carried out after a shutdown phase of at least eight hours followed by a 10-minute idle period.
Danach wird mit dem CU Kraftstoff der CU gestartet, ohne die Injektoren auszubauen und zu reinigen. Nach dem CU Lauf über 8h wird nach einer mindestens achtstündigen Stillstands-Phase ein Kaltstart des Motors mit anschließendem 10-minütigen Leerlauf durchgeführt. Die Auswertung erfolgt durch den Vergleich der Temperaturverläufe für die einzelnen Zylinder nach Kaltstart des du und des CU-Laufs.Thereafter, the CU fuel is used to start the CU without removing and cleaning the injectors. After the CU run over 8h, after a shutdown phase of at least eight hours, the engine will be cold-started followed by a 10-minute idle period. The evaluation is done by comparing the temperature curves for the individual cylinders after a cold start of the du and the CU run.
Der IDID-Test zeigt die interne Ablagerungsbildung im Injektor an. Als Kenngröße dient bei diesem Test die Abgastemperatur der einzelnen Zylinder. Bei einem Injektor System ohne IDID erhöhen sich die Abgastemperaturen der Zylinder gleichmäßig. Bei vorhandenem IDID erhöhen sich die Abgastemperaturen der einzelnen Zylinder nicht gleichmäßig und weichen voneinander ab.The IDID test indicates internal deposit formation in the injector. The characteristic used in this test is the exhaust gas temperature of the individual cylinders. With an injector system without IDID, the exhaust gas temperatures of the cylinders increase evenly. If the IDID is available, the exhaust gas temperatures of the individual cylinders do not increase uniformly and deviate from one another.
Die Temperatursensoren befinden sich hinter dem Zylinderkopfaustritt im Abgaskrümmer. Signifikante Abweichung der einzelnen Zylindertemperaturen (z.B. > 20°C) zeigen das Vorliegen von internen Injektorablagerungen (IDID) an.The temperature sensors are located behind the cylinder head outlet in the exhaust manifold. Significant deviations of individual cylinder temperatures (e.g.,> 20 ° C) indicate the presence of internal injector deposits (IDID).
Die Tests (DU und CU) werden mit jeweils 8h Laufzeit durchgeführt. Der Einstündige Testzyklus aus der CEC F-098-08 wird dabei jeweils 8-mal durchfahren. Bei Abweichungen der einzelnen Zylindertemperaturen von größer 45°C zum Mittelwert aller 4 Zylinder wird der Test vorzeitig abgebrochen.The tests (DU and CU) are carried out with 8h running time. The one-hour test cycle from the CEC F-098-08 is passed through 8 times in each case. In the case of deviations of the individual cylinder temperatures from greater than 45 ° C to the mean value of all 4 cylinders, the test is terminated prematurely.
Polydispersitäten D wurden mittels Gelpermeationschromatographie bestimmt.Polydispersities D were determined by gel permeation chromatography.
In einem 2l Autoklaven wird N,N-Dimethylethanolamin (76,7 g) mit Kalium-tert-butylat (4,1 g) versetzt. Es wird dreimal mit N2 gespült, ein Vordruck von ca. 1,3 bar N2 eingestellt und die Temperatur auf 130°C erhöht. 1,2-Propylenoxid (750 g) wird über einen Zeitraum von 10 h so zudosiert, dass die Temperatur zwischen 129°C-131°C bleibt. Anschließend wird 6 h bei 130°C nachgerührt, mit N2 gespült, auf 60°C abgekühlt und der Reaktor entleert. Überschüssiges Propylenoxid wird am Rotationsverdampfer im Vakuum entfernt. Das basische Rohprodukt wird mit Hilfe von handelsüblichen Mg-Silikaten neutralisiert, welche anschließend abfiltriert werden. Man erhält 831 g des Produktes in Form eines orangen Öls (TBN 58,1 mg KOH/g; D 1,16).In a 2 liter autoclave, N, N-dimethylethanolamine (76.7 g) is added with potassium tert -butylate (4.1 g). It is purged three times with N 2 , a pre-pressure of about 1.3 bar N 2 adjusted and the temperature increased to 130 ° C. 1,2-propylene oxide (750 g) is metered in over a period of 10 hours so that the temperature remains between 129 ° C-131 ° C. The mixture is then stirred for 6 h at 130 ° C, rinsed with N 2 , cooled to 60 ° C and the reactor emptied. Excess propylene oxide is removed on a rotary evaporator in vacuo. The basic crude product is neutralized using commercially available Mg silicates, which are then filtered off. 831 g of the product are obtained in the form of an orange oil (TBN 58.1 mg KOH / g; D 1.16).
In einem 2l Autoklaven wird N,N-Dimethylethanolamin (47,1 g) mit Kalium-tert-butylat (5,0 g) versetzt. Es wird dreimal mit N2 gespült, ein Vordruck von ca. 1,3 bar N2 eingestellt und die Temperatur auf 140°C erhöht. 1,2-Butylenoxid (953 g) wird über einen Zeitraum von 9 h so zudosiert, dass die Temperatur zwischen 138°C-141°C bleibt. Anschließend wird 6 h bei 140°C nachgerührt, mit N2 gespült, auf 60°C abgekühlt und der Reaktor entleert. Überschüssiges Butylenoxid wird am Rotationsverdampfer im Vakuum entfernt. Das basische Rohprodukt wird mit Hilfe von handelsüblichen Mg-Silikaten neutralisiert, welche anschließend abfiltriert werden. Man erhält 1000 g des Produktes in Form eines gelben Öls (TBN 28,1 mg KOH/g; D 1,12).In a 2 liter autoclave, N, N-dimethylethanolamine (47.1 g) is added with potassium tert -butylate (5.0 g). It is purged three times with N 2 , a pre-pressure of about 1.3 bar N 2 adjusted and the temperature increased to 140 ° C. 1,2-Butylene oxide (953 g) is added over a period of 9 h so that the temperature remains between 138 ° C-141 ° C. The mixture is then stirred for 6 h at 140 ° C, rinsed with N 2 , cooled to 60 ° C and the reactor emptied. Excess butylene oxide is removed on a rotary evaporator in vacuo. The basic crude product is neutralized using commercially available Mg silicates, which are then filtered off. 1000 g of the product are obtained in the form of a yellow oil (TBN 28.1 mg KOH / g; D 1.12).
Polyetheramin (A) (250 g) aus Synthesebeispiel 1 wirde mit Dimethyloxalat (59 g) und Laurinsäure (12,5 g) versetzt und das Reaktionsgemisch wird für 4 h bei einer Temperatur von 120°C gerührt. Anschließend wird überschüssiges Dimethyloxalat am Rotationsverdampfer im Vakuum (p = 5 mbar) bei einer Temperatur von 120°C entfernt. Man erhält 290 g des Produktes. 1H-NMR-Analyse des so erhaltenen quaternierten Polyetheramins zeigt die Quaternierung.Polyetheramine (A) (250 g) from Synthesis Example 1 was treated with dimethyloxalate (59 g) and lauric acid (12.5 g) and the reaction mixture was stirred for 4 h at a temperature of 120 ° C. Subsequently, excess dimethyl oxalate on a rotary evaporator removed in vacuo (p = 5 mbar) at a temperature of 120 ° C. This gives 290 g of the product. 1 H-NMR analysis of the resulting quaternized polyetheramine shows the quaternization.
Polyetheramin (B) (250 g) aus Synthesebeispiel 2 wird mit Dimethyloxalat (67,3 g) und Laurinsäure (6,2 g) versetzt und das Reaktionsgemisch wird für 4,5 h bei einer Temperatur von 120°C gerührt. Anschließend wird überschüssiges Dimethyloxalat am Rotationsverdampfer im Vakuum (p = 5 mbar) bei einer Temperatur von 120°C entfernt. Man erhält 270 g des Produktes. 1H-NMR-Analyse des so erhaltenen quaternierten Polyetheramins zeigt die Quaternierung.Polyetheramine (B) (250 g) from Synthesis Example 2 is added with dimethyl oxalate (67.3 g) and lauric acid (6.2 g), and the reaction mixture is stirred for 4.5 hours at a temperature of 120 ° C. Subsequently, excess dimethyl oxalate is removed on a rotary evaporator under reduced pressure (p = 5 mbar) at a temperature of 120 ° C. 270 g of the product are obtained. 1 H-NMR analysis of the resulting quaternized polyetheramine shows the quaternization.
Polyetheramin (B) (400 g) aus Synthesebeispiel 2 wird in Solvent Naphtha Heavy (436 g) gelöst, mit Styroloxid (24,0 g) und Essigsäure (12,0 g) versetzt und anschließend 8 h bei einer Temperatur von 80°C gerührt. Nach Abkühlen auf Raumtemperatur erhält man 870 g des Produktes. 1H-NMR-Analyse der so erhaltenen Lösung des quaternierten Polyetheramins in Solvent Naphtha Heavy zeigt die Quaternierung.Polyetheramine (B) (400 g) from Synthesis Example 2 is dissolved in Solvent Naphtha Heavy (436 g), added with styrene oxide (24.0 g) and acetic acid (12.0 g) and then at 80 ° C for 8 h touched. After cooling to room temperature, 870 g of the product are obtained. 1 H NMR analysis of the quaternized polyetheramine solution thus obtained in Solvent Naphtha Heavy shows the quaternization.
In einem 2l Autoklaven wird Polyetheramin (A) (305 g) aus Synthesebeispiel 1 in 2-Ethylhexanol (341 g) gelöst und mit Essigsäure (18,3 g) versetzt. Es wird dreimal mit N2 gespült, ein Vordruck von ca. 1.3 bar N2 eingestellt und die Temperatur auf 130°C erhöht. 1,2-Propylenoxid (17,7 g) wird zudosiert. Anschließend wird 5 h bei 130°C nachgerührt, mit N2 gespült, auf 40°C abgekühlt und der Reaktor entleert. Überschüssiges Propylenoxid wird am Rotationsverdampfer im Vakuum entfernt. Man erhält 675 g des Produktes in Form eines orangen Öls. 1H-NMR-Analyse der so erhaltenen Lösung des quaternierten Polyetheramins in 2-Ethylhexanol zeigt die Quaternierung.In a 2 liter autoclave, polyetheramine (A) (305 g) from Synthesis Example 1 is dissolved in 2-ethylhexanol (341 g) and acetic acid (18.3 g) is added. It is purged three times with N 2 , a pre-pressure of about 1.3 bar N 2 adjusted and the temperature increased to 130 ° C. 1,2-propylene oxide (17.7 g) is added. The mixture is then stirred for 5 h at 130 ° C, rinsed with N 2 , cooled to 40 ° C and the reactor emptied. Excess propylene oxide is removed on a rotary evaporator in vacuo. You get 675 g of the product in the form of an orange oil. 1 H-NMR analysis of the resulting solution of the quaternized polyetheramine in 2-ethylhexanol shows the quaternization.
In einem 2l Autoklaven wird Polyetheramin (A) (518 g) aus Synthesebeispiel 1 in 2-Ethylhexanol (570 g) gelöst und mit konz. Essigsäure (30 g) versetzt. Es wird dreimal mit N2 gespült, ein Vordruck von ca. 1.3 bar N2 eingestellt und die Temperatur auf 130°C erhöht. Ethylenoxid (22 g) wird zudosiert. Anschließend wird 5 h bei 130°C nachgerührt, mit N2 gespült, auf 40°C abgekühlt und der Reaktor entleert. Man erhält 1116 g des Produktes in Form eines orangen Öls. 1H-NMR-Analyse der so erhaltenen Lösung des quaternierten Polyetheramins in 2-Ethylhexanol zeigt die Quaternierung.In a 2 liter autoclave, polyetheramine (A) (518 g) from Synthesis Example 1 is dissolved in 2-ethylhexanol (570 g) and treated with conc. Acetic acid (30 g) was added. It is purged three times with N 2 , a pre-pressure of about 1.3 bar N 2 adjusted and the temperature increased to 130 ° C. Ethylene oxide (22 g) is added. The mixture is then stirred for 5 h at 130 ° C, rinsed with N 2 , cooled to 40 ° C and the reactor emptied. This gives 1116 g of the product in the form of an orange oil. 1 H-NMR analysis of the resulting solution of the quaternized polyetheramine in 2-ethylhexanol shows the quaternization.
Die Herstellung des Polyethers aus Isotridecanol N und 1,2-Butylenoxid im Molverhältnis 1:22 erfolgt nach bekannten Verfahren durch DMC-Katalyse, wie z.B. beschrieben in
Die Herstellung des prim. Polyetheramins (D) durch Umsetzung des Polyethers (C) aus Synthesebeispiel 8 mit NH3 in Gegenwart eines geeigneten Hydrierkatalysators erfolgt nach bekannten Verfahren, wie z.B. beschrieben in
Das Polyetheramin (D) (400 g) aus Synthesebeispiel 9 wird unter Eisbadkühlung mit Ameisensäure (65,3 g, 85% in H2O) versetzt. Das Reaktionsgemisch wird anschließend auf eine Temperatur von 45°C erwärmt und Formaldehyd-Lösung (44,9 g, 36,5% in H2O) wird bei dieser Temperatur zugetropft, wobei das freiwerdende Kohlendioxid aus dem Reaktionsgefäß abgeleitet wird. Das Reaktionsgemisch wird 16 h bei einer Temperatur von 80°C gerührt. Anschließend wird das Reaktionsgemisch auf Raumtemperatur abgekühlt, mit Salzsäure (37%; 35,4 g) versetzt und 1 h bei Raumtemperatur gerührt. H2O (500 ml) wird zugegeben und die wässrige Phase wird durch Zugabe von 50%-iger Kalilauge auf einen pH-Wert von ca. 10 eingestellt. Anschließend wird das Gemisch mehrmals mit tert.-Butyl-methylether (insgesamt 1200 ml) extrahiert. Die vereinigten organischen Phasen werden mit ges. wässriger NaCI-Lösung gewaschen, über MgSO4 getrocknet und das Lösungsmittel wird im Vakuum entfernt. Man erhält 403 g des Produktes in Form eines gelben Öls. 1H-NMR-Analyse des so erhaltenen tert. Polyetheramins zeigt die reduktive Dimethylierung.The polyetheramine (D) (400 g) from Synthesis Example 9 is mixed with ice-bath cooling with formic acid (65.3 g, 85% in H 2 O). The reaction mixture is then heated to a temperature of 45 ° C and formaldehyde solution (44.9 g, 36.5% in H 2 O) is added dropwise at this temperature, the liberated carbon dioxide is derived from the reaction vessel. The reaction mixture is stirred for 16 h at a temperature of 80 ° C. The reaction mixture is then cooled to room temperature, admixed with hydrochloric acid (37%, 35.4 g) and stirred at room temperature for 1 h. H 2 O (500 ml) is added and the aqueous phase is adjusted to a pH of about 10 by addition of 50% potassium hydroxide solution. The mixture is then extracted several times with tert -butyl methyl ether (total 1200 ml). The combined organic phases are washed with sat. washed aqueous NaCl solution, dried over MgSO 4 and the solvent is removed in vacuo. 403 g of the product are obtained in the form of a yellow oil. 1 H-NMR analysis of the thus obtained tert. Polyetheramine shows the reductive dimethylation.
Tert. Polyetheramin (E) (172 g) aus Synthesebeispiel 10 wird mit Dimethyloxalat (55,3 g) und Laurinsäure (5,2 g) versetzt und das Reaktionsgemisch wird für 4 h bei einer Temperatur von 120°C gerührt. Anschließend wird überschüssiges Dimethyloxalat am Rotationsverdampfer im Vakuum (p = 5 mbar) bei einer Temperatur von 120°C entfernt. 1H-NMR-Analyse des so erhaltenen quaternierten Polyetheramins zeigt die Quaternierung.Tert. Polyetheramine (E) (172 g) from Synthesis Example 10 is added with dimethyl oxalate (55.3 g) and lauric acid (5.2 g), and the reaction mixture is stirred for 4 hours at a temperature of 120 ° C. Subsequently, excess dimethyl oxalate is removed on a rotary evaporator under reduced pressure (p = 5 mbar) at a temperature of 120 ° C. 1 H-NMR analysis of the resulting quaternized polyetheramine shows the quaternization.
Tert. Polyetheramin (E) (200 g) aus Synthesebeispiel 10 wird in Toluol (222 g) gelöst, mit Styroloxid (14,4 g) und konz. Essigsäure (7,2 g) versetzt und anschließend 7 h bei einer Temperatur von 80°C gerührt. 1H-NMR-Analyse der so erhaltenen Lösung zeigt die Quaternierung.Tert. Polyetheramine (E) (200 g) from Synthesis Example 10 is dissolved in toluene (222 g) with styrene oxide (14.4 g) and conc. Acetic acid (7.2 g) was added and then stirred for 7 h at a temperature of 80 ° C. 1 H-NMR analysis of the solution thus obtained shows the quaternization.
In den folgenden Anwendungsbeispielen werden die Additive entweder als Reinsubstanz (so wie in obigen Herstellungsbeispielen synthetisiert) oder in Form eines Additiv-Paketes eingesetzt.In the following application examples, the additives are used either as a pure substance (as synthesized in the above preparation examples) or in the form of an additive package.
Verwendeter Kraftstoff: RF-06-03 (Referenzdiesel, Haltermann Products, Hamburg) Die Ergebnisse sind in Tabelle 1 zusammengefasst.
Die Versuchsergebnisse sind in Tabelle 2 dargestellt.
- Methode : MB M102 E (CEC F-05-93)Method: MB M102 E (CEC F-05-93)
- Kraftstoff : E5 gemäß EN 228Fuel: E5 according to EN 228
- Additiv gemäß Synthesebeispiel 4Additive according to Synthesis Example 4
Methode : BASF Hausmethode
Motor: Aufgeladener Vierzylinder mit 1,6 Liter Hubraum
Testdauer : 60 Stunden
Kraftstoff : Testkraftstoff mit 7 Vol.-% sauerstoffhaltigen Komponenten
Additive :
- A :
Additiv gemäß Synthesebeispiel 4 - B : Additiv gemäß Synthesebeispiel 3
Method: BASF house method
Engine: Charged four-cylinder with 1.6 liter displacement
Test duration: 60 hours
Fuel: test fuel with 7 vol.% Oxygenated components
Additives:
- A: additive according to Synthesis Example 4
- B: additive according to Synthesis Example 3
Auf die Offenbarung der hierin zitierten Druckschriften wird ausdrücklich Bezug genommen. Reference is expressly made to the disclosure of the references cited herein.
Claims (5)
- The use of a reaction product comprising a quaternized nitrogen compound, said reaction product being obtainable by reactiona) of a polyether-substituted amine comprising at least one tertiary quaternizable amino group withb) a quaternizing agent which converts the at least one tertiary amino group to a quaternary ammonium groupas a gasoline fuel additive for reducing or preventing deposits in the intake system of a gasoline engine or as a diesel fuel additive for reducing fuel consumption of direct injection diesel engines and/or for minimizing power loss in direct injection diesel engines or as an additive for reducing and/or preventing deposits in the injection systems, and/or for reducing and/or preventing internal diesel injector deposits (IDID), and/or for reducing and/or preventing deposits in the injection nozzles in direct diesel engines, said quaternized nitrogen compound being selected from compounds of the general formula Ia or IbR1 and R2 are the same or different and are each C1-C6-alkyl, hydroxy-C1-C6-alkyl, hydroxy-C1-C6-alkenyl, or amino-C1-C6-alkyl, or R1 and R2 together form a C2-C6-alkylene, C2-C6-oxyalkylene or C2-C6-aminoalkylene radical;R3 and R4 are the same or different and are each H, C1-C6-alkyl or phenyl;R5 is a radical introduced by quaternization, selected from C1-C6-alkyl, hydroxy-C1-C6-alkyl or-CH2CH(OH) aryl;R6 is C1-C20-alkyl or aryl or alkylaryl;A is a straight-chain or branched C2-C6-alkylene radical optionally interrupted by one or more heteroatoms such as N, O and S;n is an integer from 1 to 30 andX- is an anion resulting from the quaternization reaction;where the quaternizing agent is selected from(i) an epoxide of the general formula II(ii) a salicylate selected from such as methyl salicylate, ethyl salicylate, n- and i-propyl salicylate, and n-, i- or tert-butyl salicylate;(iii) an oxalate selected from dimethyl oxalate and diethyl oxalate; and(iv) dimethyl carbonate.
- The use according to claim 1, wherein the polyether-substituted amine has a number-average molecular weight in the range from 500 to 5000.
- The use according to either of the preceding claims, wherein the fuel is selected from diesel fuels, gasoline fuels, biodiesel fuels and alkanol-containing gasoline fuels.
- The use according to any of claims 1 to 3 as a gasoline fuel additive for reducing or preventing deposits in the intake system of a gasoline engine, for reducing or preventing deposits in injection nozzles of direct injection gasoline engines.
- The use according to any of claims 1 to 3 as an additive for reducing fuel consumption of direct injection diesel engines, for reducing the fuel consumption of diesel engines with common rail injection systems, and/or for minimizing power loss in direct injection diesel engines, for minimizing power loss in diesel engines with common rail injection systems, or as an additive for reducing and/or preventing deposits in the injection systems, for reducing and/or preventing internal diesel injector deposits (IDID), and/or for reducing and/or preventing deposits in the injection nozzles in direct injection diesel engines, for reducing and/or preventing deposits in common rail injection systems.
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2012
- 2012-11-05 KR KR1020147015015A patent/KR102033606B1/en active IP Right Grant
- 2012-11-05 EP EP12780216.3A patent/EP2773729B1/en active Active
- 2012-11-05 CN CN201280065791.5A patent/CN104024385B/en active Active
- 2012-11-05 WO PCT/EP2012/071844 patent/WO2013064689A1/en active Application Filing
- 2012-11-05 ES ES12780216T patent/ES2726102T3/en active Active
- 2012-11-05 TR TR2019/05501T patent/TR201905501T4/en unknown
- 2012-11-05 CA CA2854421A patent/CA2854421C/en not_active Expired - Fee Related
- 2012-11-05 HU HUE12780216 patent/HUE044181T2/en unknown
- 2012-11-05 AU AU2012331073A patent/AU2012331073B2/en not_active Ceased
- 2012-11-05 MX MX2014005325A patent/MX2014005325A/en unknown
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- 2012-11-05 BR BR112014010671A patent/BR112014010671A2/en not_active IP Right Cessation
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BR112014010671A2 (en) | 2017-05-09 |
EP2773729A1 (en) | 2014-09-10 |
AU2012331073B2 (en) | 2017-11-23 |
PL2773729T3 (en) | 2019-07-31 |
CN104024385B (en) | 2016-03-09 |
MX2014005325A (en) | 2014-06-05 |
ES2726102T3 (en) | 2019-10-01 |
KR20140097288A (en) | 2014-08-06 |
CA2854421C (en) | 2020-12-29 |
TR201905501T4 (en) | 2019-05-21 |
EP2589647A1 (en) | 2013-05-08 |
WO2013064689A1 (en) | 2013-05-10 |
CA2854421A1 (en) | 2013-05-10 |
HUE044181T2 (en) | 2019-10-28 |
AU2012331073A1 (en) | 2014-06-26 |
KR102033606B1 (en) | 2019-10-17 |
CN104024385A (en) | 2014-09-03 |
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