EP2773228A1 - Smokeable material recovery - Google Patents
Smokeable material recoveryInfo
- Publication number
- EP2773228A1 EP2773228A1 EP12778282.9A EP12778282A EP2773228A1 EP 2773228 A1 EP2773228 A1 EP 2773228A1 EP 12778282 A EP12778282 A EP 12778282A EP 2773228 A1 EP2773228 A1 EP 2773228A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- smoking articles
- filters
- production line
- filter
- inspection station
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
- A24C5/36—Removing papers or other parts from defective cigarettes
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
- A24C5/32—Separating, ordering, counting or examining cigarettes; Regulating the feeding of tobacco according to rod or cigarette condition
- A24C5/34—Examining cigarettes or the rod, e.g. for regulating the feeding of tobacco; Removing defective cigarettes
- A24C5/345—Removing defective cigarettes
Definitions
- This specification relates to a machine for making smoking articles such as cigarettes that include filters, for use in recovering smokeable material from the smoking articles rejected during manufacture.
- An embodiment of a machine for making smoking articles that include filters comprises a plurality of fabrication stations configured in a production line to perform sequential steps in their manufacture, an inspection station on the production line to receive the so manufactured smoking articles sequentially and to identify those of the smoking articles that are to be rejected as a result of not meeting a quality control criterion, and a filter removal device on the production line to remove the filters from the smoking articles identified for rejection at the inspection station.
- a filter removal device is also described which can be retrofitted to the production line such as to remove the filters from the smoking articles identified for rejection at the inspection station.
- Figure l is a schematic side view of a cigarette making machine
- Figure 2 illustrates successive stages during the manufacture of filter cigarettes with the machine shown in Figure l;
- Figure 3 illustrates the removal of a filter from a rejected cigarette and the cutting of its wrapper.
- a cigarette making machine which in which smoking articles in the form of filter cigarettes are manufactured in a series of fabrication steps performed at fabrication stations along a production line.
- the fabrication steps include attaching rods of tobacco to opposite ends of a filter rod, cutting the filter rod to produce two cigarettes back-to-back, re-aligning the cigarettes carrying out a quality control inspection, rejecting unacceptable cigarettes and passing accepted cigarettes for packaging.
- the machine illustrated in Figure 1 can be considered as a modification of a conventional machine such as the Hauni Max manufactured by Hauni Maschinenbau AG of Hamburg Germany, in which filters are removed from rejected cigarettes online.
- each of the tobacco rods 1 has a length corresponding to two cigarettes.
- the tobacco rods 1 may comprise tobacco or like smokeable material wrapped in a paper wrapper, as discussed in more detail hereinafter.
- the rods 1 on drum 3 are fed into corresponding grooves 2 of a cutter drum 4 where they pass a rotary cutter blade 5 that cuts the rods 1 in half as illustrated in Figure 2B to form rods 1,1'.
- the cut rods then pass onto grooves 2 of a spacer drum 6 which is driven in synchronism with the cutter drum 4.
- a spacer device 7 separates the cut rods 1, 1' illustrated in Figure 2C and passes them onto a filter receiving drum 8 that also has grooves 2.
- the various rods can be held in the grooves 2 of the drums described herein by negative air pressure through the use of a pumping system (not shown).
- the tobacco rods l, i' spaced are apart by a distance sufficient to receive a length of filter rod 9 fed onto the filter receiving drum 8 from filter inlet drum 10 that receives successive filter rods 8 from a hopper (not shown) fed in the direction of arrow B.
- the filter rods 9 may comprise cellulose acetate tow wrapped in a plug wrap or may include other or additional filter material such as a Dalmatian filter segment, flavourant for example in frangible capsules or adsorbant such as particles of activated carbon.
- the tipping paper is fed as a web 13 from a supply roll (not shown) in the direction of arrow C onto an applicator roller 14 after having been passed over a curling plate and having adhesive applied in a manner well known per se and not illustrated in Figure 1 in order to simplify the explanation.
- a cutter roller 15 with blades 16 cuts the continuous web of tipping paper 13 into individual segments 12 for each pair of cigarettes as illustrated in Figure 2D.
- the action of the drum 11 is to roll the tipping paper around the coaxial arrangement of rods 1, 1', 9 shown in Figure 2D so that they become joined by the glued tipping paper segment 12 to provide the combined rod arrangement illustrated in Figure 2E.
- the combined rod arrangement 1, 1', 9 is then transferred to a ventilation forming station that comprises a synchronously driven drum 17 with an associated laser 18 which burns ventilation holes into the filter and/or tobacco rods 1,9,1'.
- the ventilated rods are then passed by a feeder roller 19 to a cutting station
- the aligned cigarettes 22, 22' are then fed into grooves 2 of feeder drum 26 that rotates in synchronism with drum 25 so that the aligned cigarettes are fed successively through an inspection station comprising an inspection drum 27 at which a camera 28 or other optical detector carries out an inspection of the quality of the thus manufactured cigarettes received in grooves 2 of the drum 26.
- the detector 28 feeds data to a processor P which compares it with stored information corresponding to quality control criteria so as to control a diverter gate G depending on the outcome, so that the cigarettes which meet the quality control criteria are fed in an accept path onto outlet drum 29 driven in synchronism with drum 26 and then pass in the direction of arrow D onto an output conveyor (not shown) for packaging.
- the diverter gate G diverts rejected cigarettes so that they continue on a reject path around the inspection drum 26 and transfer onto a reject drum 30 towards a filter removal device in the form of a rotary blade 31, which is configured to cut off the filter 24 from the tobacco rod 23 of the rejected cigarettes.
- the diverting action of the gate G may be implemented or assisted by controlling or releasing the negative pressure that retains the cigarettes 22 in the grooves 2 on the inspection drum.
- the processor P may also receive quality control data from other tests performed on the cigarettes whilst they pass along the production line, which can used to control the diverter gate G.
- the cigarettes may be subject to a pressure test as they pass around the inspection drum 27, in which air is pumped into one end and the pressure drop through the rod is measured. If the pressure drop is too high or too low, this indicates a bad join between the tobacco rod and filter of the cigarettes 22, 22' such that the cigarette should be rejected.
- an optical detector (not shown) may be provided to detect loose ends where not enough tobacco fills the rod, or strands of tobacco that are protruding from the rod ends.
- rejected cigarette 22" has a filter 23" that includes a fault 32 at its mouth end which will be unacceptable to the user.
- the rejected cigarettes that pass cutter 31 abut against a transverse guide 33 and so are accurately aligned axially.
- the cutter blade 31 can accurately cut the filter 24" from the tobacco rod 23" as shown in Figure 2J through the tobacco rod whilst in situ on the reject drum 30.
- the cut filter 24" falls along a first reject path 34 whereas the tobacco rod 23" falls along a second reject path 36 as shown in Figure 2 ⁇ J.
- the filter 24" can be cut from the tobacco rod towards the end of the tobacco rod, with the result that the filter remains intact and is not itself cut open by the filter removal process.
- a small length of tobacco rod remains on the filter so that the end of the filter is not opened by the cutting process. This ensures that there is no release of the contents of the filter as a result of the cutting process, which could otherwise contaminate the region of the cutting blade 31, for example if the filter contains carbon granules or a ruptured liquid containing capsule.
- the filters 24" cut by the cutter 32 pass into a rejection hopper 36.
- the tobacco rods 23" cut by the cutter 31 however fall onto a conveyor belt 37 which moves in the direction of arrows 38, 39.
- a guide 40 shown in dotted outline ensures that the tobacco rods 23" are aligned axially in a guide channel 41 so that they are driven past a rotary cutting blade 42.
- the blade 42 cuts the paper wrapper 43 for each rod 23" longitudinally so as to release tobacco 44 from the wrapper 43.
- the tobacco 43 can fall into a chute 45 through an appropriately sized mesh 46 in order to become separated from the paper wrapper 44.
- the mix of wrappers 43 and tobacco 44 may be fed into a centrifuge (not shown) in order to separate them from one another.
- a cyclone (not shown) can be used.
- a combination of these separation techniques can be carried out with advantage.
- the reclaimed tobacco 44 can then be re-used in the manufacture of tobacco rods 1 and thereby minimise waste. Moreover, the tobacco 44 is not contaminated with any of the filter components which may cause detrimental taste or chemical effect if smoked in conjunction with the tobacco.
- the described on-line filter removal will be evident to those skilled in the art.
- the described process may be used for smoking articles other than cigarettes and as used herein, the term "smoking article" includes smokeable products such as cigarettes, cigars and cigarillos whether based on tobacco, tobacco derivatives, expanded tobacco, reconstituted tobacco or tobacco substitutes and also heat-not-burn products.
- on-line filter removal devices other than a rotary cutting blade could be used.
- a wedge shaped member could be used to axially deform the filter to snap it away from the tobacco rod.
- a reciprocating blade could be used.
- the cigarettes that are rejected by the processor P may be have their filters cut whilst on the inspection drum rather than use a a rejection drum separate from the inspection station.
- the combination of rods shown in Figure 2C may be rejected either after optical detection or in terms of their combined weight e.g. at drum 8, so as to detect whether a filter rod 8 was successfully placed between the tobacco rods l, i'.
- cutting blade 31 and the arrangement shown in Figure 3 can be included in a bespoke cigarette making machine or can be retrofitted to a machine already commissioned for use in a factory in order to provide an improved tobacco recovery from rejected smoking articles by on-line filter removal.
- An advantage of the described example of online filter removal is that there is less likelihood of contamination of the tobacco with substances incorporated in the filter during the recovery of tobacco if the material is recovered as compared with prior offline methods, for example, maceration by a series of fans or slitting of the complete cigarette length will expose the contents of the filter to the tobacco rod, which in some instances, may lead to a detrimental effect on the nature of the reclaimed tobacco, for instance, altering the taste profile due to inclusion of unwanted particles of capsule or carbon. This is overcome by the described online filter removal in which the filter is accurately cut from the tobacco rod online.
Landscapes
- Cigarettes, Filters, And Manufacturing Of Filters (AREA)
- Manufacturing Of Cigar And Cigarette Tobacco (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| GBGB1118728.3A GB201118728D0 (en) | 2011-10-31 | 2011-10-31 | Smokeable material recovery |
| PCT/EP2012/070208 WO2013064352A1 (en) | 2011-10-31 | 2012-10-11 | Smokeable material recovery |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP2773228A1 true EP2773228A1 (en) | 2014-09-10 |
| EP2773228B1 EP2773228B1 (en) | 2016-02-24 |
Family
ID=45375546
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP12778282.9A Not-in-force EP2773228B1 (en) | 2011-10-31 | 2012-10-11 | Smokeable material recovery |
Country Status (4)
| Country | Link |
|---|---|
| US (1) | US20140290671A1 (en) |
| EP (1) | EP2773228B1 (en) |
| GB (1) | GB201118728D0 (en) |
| WO (1) | WO2013064352A1 (en) |
Families Citing this family (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP3197302B1 (en) * | 2014-09-26 | 2018-11-07 | G.D. S.p.A | Machine for making smokers' articles |
| US20160120213A1 (en) * | 2014-10-31 | 2016-05-05 | R. J. Reynolds Tobacco Company | Tobacco product component recovery system |
| ITUB20151947A1 (en) * | 2015-07-06 | 2017-01-06 | Gd Spa | Unpacking device and method of break-up for smoking items |
| US10117454B2 (en) * | 2015-11-13 | 2018-11-06 | R.J. Reynolds Tobacco Company | Tobacco slitting machine |
| ITUA20161376A1 (en) * | 2016-03-07 | 2017-09-07 | Gd Spa | Unit and method for transporting waste from smoking articles, in particular cigarettes and machines for making smoking articles. |
| PL234278B1 (en) * | 2017-02-03 | 2020-01-31 | Int Tabacco Machinery Poland Spolka Z Ograniczona Odpowiedzialnoscia | Method and the system for producing multi-segmented articles of tobacco industry |
| US11033049B2 (en) | 2018-08-01 | 2021-06-15 | R.J. Reynolds Tobacco Company | Apparatus for recovering tobacco material and related method |
| CN110150728B (en) * | 2019-05-17 | 2023-12-22 | 武汉达汇新科技有限公司 | Laser stripper for waste cigarettes and recovery processing method for cut tobacco of waste cigarettes |
| ES2927870T3 (en) * | 2019-10-13 | 2022-11-11 | Jt Int Sa | A method for recycling an aerosol-generating article |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1101254B (en) * | 1957-10-12 | 1961-03-02 | Reemtsma H F & Ph | Device for sorting out defective cigarettes produced using the rod process |
| GB1003000A (en) * | 1962-05-11 | 1965-09-02 | American Mach & Foundry | Method and apparatus for removal of tips from scrap cigarettes |
| US3345991A (en) * | 1965-06-04 | 1967-10-10 | Reynolds Tobacco Co R | Disassembling apparatus for cigarette and filter assemblies |
| FR1486912A (en) * | 1966-07-18 | 1967-06-30 | Reynolds Tobacco Co R | Device for the disassembly of filter-cigarette assemblies |
| JP3293184B2 (en) * | 1992-08-24 | 2002-06-17 | 日本たばこ産業株式会社 | Discharge device of cigarette making machine with filter |
-
2011
- 2011-10-31 GB GBGB1118728.3A patent/GB201118728D0/en not_active Ceased
-
2012
- 2012-10-11 US US14/353,763 patent/US20140290671A1/en not_active Abandoned
- 2012-10-11 WO PCT/EP2012/070208 patent/WO2013064352A1/en not_active Ceased
- 2012-10-11 EP EP12778282.9A patent/EP2773228B1/en not_active Not-in-force
Non-Patent Citations (1)
| Title |
|---|
| See references of WO2013064352A1 * |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2013064352A1 (en) | 2013-05-10 |
| GB201118728D0 (en) | 2011-12-14 |
| US20140290671A1 (en) | 2014-10-02 |
| EP2773228B1 (en) | 2016-02-24 |
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