EP2771137A1 - Device and method for producing a lightweight metal wheel - Google Patents
Device and method for producing a lightweight metal wheelInfo
- Publication number
- EP2771137A1 EP2771137A1 EP12818482.7A EP12818482A EP2771137A1 EP 2771137 A1 EP2771137 A1 EP 2771137A1 EP 12818482 A EP12818482 A EP 12818482A EP 2771137 A1 EP2771137 A1 EP 2771137A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- preform
- rollers
- freely rotating
- stretching
- rotating rollers
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 19
- 239000002184 metal Substances 0.000 title claims abstract description 19
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 6
- 238000000034 method Methods 0.000 claims abstract description 12
- 239000000463 material Substances 0.000 claims abstract description 8
- 238000007493 shaping process Methods 0.000 claims description 5
- 230000006835 compression Effects 0.000 claims description 4
- 238000007906 compression Methods 0.000 claims description 4
- 230000002093 peripheral effect Effects 0.000 description 6
- 229910052782 aluminium Inorganic materials 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 229910000838 Al alloy Inorganic materials 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000012790 confirmation Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229910001234 light alloy Inorganic materials 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B41/00—Guiding, conveying, or accumulating easily-flexible work, e.g. wire, sheet metal bands, in loops or curves; Loop lifters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/14—Spinning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/14—Spinning
- B21D22/16—Spinning over shaping mandrels or formers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/002—Positioning devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/004—Bending sheet metal along straight lines, e.g. to form simple curves with program control
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/04—Bending sheet metal along straight lines, e.g. to form simple curves on brakes making use of clamping means on one side of the work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/26—Making other particular articles wheels or the like
- B21D53/30—Making other particular articles wheels or the like wheel rims
Definitions
- the invention relates to a device for producing lightweight metal wheel from a preform, with stretching rollers acting on the rim region of the preform, by means of which a rim of the wheel is finally shaped.
- the invention further relates to methods for producing a metal wheel from a preform, wherein the preform of the metal wheel to be produced is placed on a mandrel and rotated, in the upper region of a rotationally symmetrical shell of the preform drafting rollers under radial
- the invention relates in particular to the production of light-alloy wheels made of aluminum or aluminum alloy by means of flowforming.
- This is a sub-form of Shear Forming, while in German different terms, such as flow (pressure) rollers, rotating rollers or draw rolls are used and here the latter
- Stretching is a non-cutting forming process for final shaping of lightweight aluminum bodies such as aluminum or aluminum alloys, particularly metal wheels.
- the preform of a wheel with a rotationally symmetrical sheath formation on a simple, rotating tool a mandrel is placed, which is rotated with the preform in rotation.
- a plurality of differently shaped drafting rollers engage with radial pressure on the rotationally symmetrical peripheral wall of the preform and are moved along this, ie in an axial component during the rotation of the preform, whereby on the one hand a compression of the material takes place, on the other hand by the substantially in Axes moving draw rollers stretched and thus deformed and just when producing a metal wheel to the rim of the same.
- This processing operation in itself a cold-forming process, can be carried out at an elevated temperature of up to 350 ° C., wherein it should be noted that heating takes place anyway by the deformation process by means of the drafting rollers alone.
- Such methods are basically known from US 2003/0145466 AI or ITVI20040061 A.
- the disadvantage is that the inner or underside of the wheel to be produced is predetermined by the shape of the mandrel and the peripheral edge of the rim flange, where appropriate, only in a complex manner by moving the same down with the
- Stretching rollers can be finally formed, on the one hand com- Planned control operations of the movement are required, on the other hand, the mandrel may interfere.
- the invention is therefore based on the object to further develop a generic method and a generic device for producing metal wheels to the effect that in particular the inner rim flange can be made better, faster and less expensive.
- a device is characterized by arranged below the draw rolls, cooperating with these freely rotatable rollers.
- An inventive method is to achieve the object characterized in that the preform of free-rotating rollers is under-gripped, which are arranged at the same circumferential angles as the draw rolls around the circumference of the preform, so that the draw rolls by stretching preform material against the under cross-exposed turning wheels to form a rim flange.
- the device according to the invention has a mandrel and draw rolls accommodating the preform of the wheel, which initially engage in the outer region (which is placed at the top for processing) of a rotationally symmetrical shell of the preform.
- the drafting rollers are under radial pressure exerting under - radial - compression and - axial - stretching - the shell wall along the same movable. By means of the drafting rollers, the rim of the wheel is finally shaped along the mandrel.
- the mandrel inside the preform of the wheel or in ⁇ neren of the wheel to be produced is a rotationally symmetrical body and has no undercuts in the shell area on; Preferably, the mandrel widens slightly conically from the outside of the wheel to the inside.
- the mandrel does not have to be a multi-part body, as would be the case with undercuts, whose individual parts would then have to be retracted by additional hydraulic fasteners to remove the wheel, making such tool design vulnerable and also the precision of the wheel may affect in terms of the important roundness and unbalances verursa ⁇ chen.
- the mandrel protrudes inside the produced wheel to the inside up to the height of the inner rim flange, but does not take this under.
- the device according to the invention is designed in such a way that at least one of the stretch rollers acting laterally on the wheel carries out the (flow) shaping of the wheel casing over its entire height, including the shaping of the outer side of the inner rim flange.
- the forming can be done as a hot or as cold-forming, the former being used with hot preform and hot tool, the latter with cold preform and cold tool, which heat up due to the machining process in a way.
- the former is used in particular for cast preforms, the latter for forged preforms.
- a device can furthermore be configured in that the freely rotating rollers have an axis of rotation inclined at an angle of inclination of 50 ° to 70 ° to a rotational axis of the preform, wherein in particular the Inclination angle of the axes of rotation of the freely rotating rollers to the axis of rotation of the preform is adjustable.
- the freely rotating rollers engage the rim flange to be formed with its jacket wall, wherein in particular the freely rotating rollers are frusto-conical and / or the shell wall of the freely rotating rollers an angle between 20 ° and 40 ° to the axis of rotation which includes freely rotating rollers. Also, a rim end forming profile stretching roller can be provided.
- the inventive method provides in a development that the freely rotating rollers rotate about axes that include inclination angles of 50 ° to 70 ° to the axis of rotation of the preform, in particular, the free-rotating rollers engage under the lower edge of the preform with its coat, the one Includes angles of 20 ° to 40 ° to the rotation axis of the freely rotating rollers.
- at least one profile stretching roller for the final shaping of the rim flange engages under radial pressure exerted on the rim flange formed between draw rolls and freely rotating rolls.
- the invention provides in particular the possibility for a speedy, accurate and optimal design of the inner rim flange of a light metal wheel.
- FIG. 4 shows a partial view corresponding to FIG.
- the wheel 1 has a rim 1.1 and on its outside la a wheel disc plate or a spoke area 1.3 with a hub 1.4. In the inner area of the wheel disc 1.3 outside of the hub 1.4, apertures 1.5 are provided for fastening the wheel by means of screws on the vehicle.
- the rim 1.1 has an outer rim flange 1.6 near the wheel disc 1.3 and an inner rim flange 1.7, facing away from the wheel disc 1.3, on the inner side 1b.
- the shell of the preform 1.8 in particular in its inner region radially extends well beyond the final contour of the wheel out.
- the jacket extends in the axial direction only over part of the height of the finished wheel, preferably over 50% to 75%.
- the essential tool elements of the device according to the invention for producing such a metal wheel in particular light metal wheel, shown from the preform, namely a simple engaging in the preform or the wheel tool 2 in the form of a mandrel, several on the Peripheral wall of the preform or of the wheel attacking differently formed draw rolls 3, the lower edge of the inner or lower edge of the rim 1.5 of the almost finished wheel 1 under cross-freely rotating rollers 4 and at least one profile stretching roller 5 (Fig. 3, 4).
- the draw rolls 3 are each rotatable about a substantially vertically extending axis of rotation.
- the preform of the wheel 1 is seated on a simple tool in the form of a clamping mandrel 2 designed as a rotary body, which determines the inner shape of the wheel 1.
- the mandrel 2 is in one piece. It has no undercuts in the peripheral region and widens slightly conically from the outer side 1a of the wheel 1 to its inner side 1b, so that the finished shaped wheel can be easily removed from the mandrel 2.
- stretching rollers 3 which, as shown in the left-side overlay representation of FIG. 1, may be formed differently. They first attack in the upper part of the preform of the wheel 1, while exerting an axial pressure and at the same time go along the preform of the wheel down, being the pressure exerted by the later wheel casing or the actual rim 1.1 of the wheel 1 forming part 1.8 Stretch the preform of the wheel downwards and compact it at the same time.
- the preform of the wheel 1 and the wheel 1 are supported on the one hand by the mandrel 2. This extends over the entire height of the wheel to be produced up to the axial height of the inner rim flange 1.7, but does not reach under the edge, the later inner rim flange 1.7 of the wheel. This one . Rather, it is underrun by additional free-running rollers 4. Preferably, three rollers are arranged, which are provided distributed uniformly over the circumference, in each case under a draw roller. 3
- At least one profile stretching roller 5 is provided laterally in the area of the inner rim flange 1.7 to be formed circumferentially between two freely running rollers 4, which profile groove is provided by radial pressure exertion in its profile groove provided on the circumference 5.1 the profile of the inner rim flange 1.7 finishes.
- the freely rotating rollers 4 are, as shown in FIG. 1 can be seen, with its axis of rotation 4.1 to the axis of rotation 2.1 of the mandrel 2 and thus of the rotationally fixed seated wheel 1 at an angle ⁇ of about 60 ° aligned.
- the freely rotating rollers 4 are truncated cone-shaped and taper from their lower side toward the upper side, wherein the lateral wall 4.2 forms an angle from 20 to 30 ° to the axis of rotation 4.1 includes.
- the freely rotating rollers 4 engage with their mantle wall on the inner underside of the wheel 1 t to form the inner rim flange 1.7.
- the axis of rotation of the freely rotating rollers 4.1 is freely adjustable to a certain extent, for example between 50 and 70 ° relative to the axis of rotation 2.1 of the mandrel 2, so that in this way the inner end face of the inner rim flange 1.7 can be adjusted by the angle of rotation of the axis 4.1.
- the manufacturing process is essentially the following:
- the preform of the wheel 1 is poured and freed from connecting pin. Subsequently, the preform is clamped on the mandrel 2 and can be heated, ideally not to above 350 ° C. Then, the drafting rollers 3 move in the upper region of the preform against the same and move under the exertion of radial pressure from the outer rim flange 1.6 down to the inner rim flange 1.7, thereby forming the rim 1.1 and essentially the rim flanges 1.6, 1.7. The material of the shell of the wheel is pulled on the one hand to form the rim down in the region of the inner rim flange 1.7, so stretched, on the other hand compacts the material of the wheel.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
- Forging (AREA)
Abstract
Description
Claims
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP16002381.8A EP3189909B1 (en) | 2011-10-27 | 2012-10-24 | Device and method for producing a lightweight metal wheel |
PL12818482T PL2771137T3 (en) | 2011-10-27 | 2012-10-24 | Combination of a preform and device and method for producing a lightweight metal wheel |
PL16002381T PL3189909T3 (en) | 2011-10-27 | 2012-10-24 | Device and method for producing a lightweight metal wheel |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102011117034.4A DE102011117034B4 (en) | 2011-10-27 | 2011-10-27 | Apparatus and method for producing a metal wheel |
PCT/EP2012/004444 WO2013060451A1 (en) | 2011-10-27 | 2012-10-24 | Device and method for producing a lightweight metal wheel |
Related Child Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP16002381.8A Division EP3189909B1 (en) | 2011-10-27 | 2012-10-24 | Device and method for producing a lightweight metal wheel |
EP16002381.8A Division-Into EP3189909B1 (en) | 2011-10-27 | 2012-10-24 | Device and method for producing a lightweight metal wheel |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2771137A1 true EP2771137A1 (en) | 2014-09-03 |
EP2771137B1 EP2771137B1 (en) | 2017-03-15 |
Family
ID=47603518
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP12818482.7A Active EP2771137B1 (en) | 2011-10-27 | 2012-10-24 | Combination of a preform and device and method for producing a lightweight metal wheel |
EP16002381.8A Active EP3189909B1 (en) | 2011-10-27 | 2012-10-24 | Device and method for producing a lightweight metal wheel |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP16002381.8A Active EP3189909B1 (en) | 2011-10-27 | 2012-10-24 | Device and method for producing a lightweight metal wheel |
Country Status (9)
Country | Link |
---|---|
US (1) | US9573179B2 (en) |
EP (2) | EP2771137B1 (en) |
DE (1) | DE102011117034B4 (en) |
ES (2) | ES2627025T3 (en) |
HU (2) | HUE032294T2 (en) |
PL (2) | PL3189909T3 (en) |
PT (2) | PT3189909T (en) |
TW (1) | TWI600482B (en) |
WO (1) | WO2013060451A1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3351313B1 (en) * | 2017-01-18 | 2020-04-15 | Leifeld Metal Spinning AG | Method and device for pressure rolling |
Family Cites Families (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3282078A (en) | 1963-12-23 | 1966-11-01 | Cincinnati Milling Machine Co | Method of making grooved hollow article |
DE2053005B2 (en) * | 1970-10-28 | 1973-05-30 | Leifeld & Co, 4730 Ahlen | METHOD AND DEVICE FOR MANUFACTURING ANGLED SHOULDER RIMS FOR TRUCKS |
DE2231842A1 (en) | 1972-06-29 | 1974-01-17 | Leifeld & Co | ANGLED SHOULDER RIM AND METHOD OF MANUFACTURING IT |
JPS5263164A (en) * | 1975-11-20 | 1977-05-25 | Toshiba Machine Co Ltd | Method and device for processing wheel cap |
US5531024A (en) * | 1994-03-31 | 1996-07-02 | Motor Wheel Corp | Method of making a full face wheel |
US5454248A (en) * | 1994-05-02 | 1995-10-03 | Rays Engineering Co., Ltd. | Method of shaping a wheel |
US6644083B2 (en) * | 2000-06-19 | 2003-11-11 | Macdonald-Miller Incorporated | Spin forming a tubular workpiece to form a radial flange on a tubular flange and a bead or thick rim on the radial flange |
US6757976B2 (en) | 2002-02-04 | 2004-07-06 | Asa Co. Ltd. | Method for manufacturing alloy wheel for automobile |
DE10322752B4 (en) | 2003-05-19 | 2007-05-10 | Prof. Dr.-Ing. Dipl.-Wirtsch.-Ing. Peter Groche | Method for producing workpieces made of sheet metal |
BRPI0506724A (en) * | 2004-01-07 | 2007-05-02 | Wheels India | single component construction wheels and method of manufacturing them |
ITVI20040061A1 (en) | 2004-03-19 | 2004-06-19 | Speedline Srl | CONSTRUCTION METHOD FOR THE PRODUCTION OF WHEELS FOR VEHICLES IN LIGHT ALLOY AND WHEEL SO OBTAINED |
JP2005349455A (en) * | 2004-06-14 | 2005-12-22 | Work:Kk | Method for producing wheel |
EP1712310B1 (en) * | 2005-04-13 | 2007-07-11 | Repkon Machine and Tool Industry & Trade Ltd. | Method for forming a groove |
DE502005000979D1 (en) | 2005-04-18 | 2007-08-16 | Repkon Machine And Tool Indust | Method of forming a groove |
-
2011
- 2011-10-27 DE DE102011117034.4A patent/DE102011117034B4/en not_active Expired - Fee Related
-
2012
- 2012-10-24 HU HUE12818482A patent/HUE032294T2/en unknown
- 2012-10-24 ES ES12818482.7T patent/ES2627025T3/en active Active
- 2012-10-24 PL PL16002381T patent/PL3189909T3/en unknown
- 2012-10-24 ES ES16002381T patent/ES2854401T3/en active Active
- 2012-10-24 EP EP12818482.7A patent/EP2771137B1/en active Active
- 2012-10-24 EP EP16002381.8A patent/EP3189909B1/en active Active
- 2012-10-24 PT PT160023818T patent/PT3189909T/en unknown
- 2012-10-24 PT PT128184827T patent/PT2771137T/en unknown
- 2012-10-24 TW TW101139240A patent/TWI600482B/en active
- 2012-10-24 WO PCT/EP2012/004444 patent/WO2013060451A1/en active Application Filing
- 2012-10-24 US US14/354,245 patent/US9573179B2/en active Active
- 2012-10-24 HU HUE16002381A patent/HUE053016T2/en unknown
- 2012-10-24 PL PL12818482T patent/PL2771137T3/en unknown
Also Published As
Publication number | Publication date |
---|---|
PT3189909T (en) | 2021-01-13 |
DE102011117034A1 (en) | 2013-05-02 |
ES2627025T3 (en) | 2017-07-26 |
WO2013060451A1 (en) | 2013-05-02 |
PL3189909T3 (en) | 2021-05-31 |
DE102011117034B4 (en) | 2015-09-17 |
WO2013060451A8 (en) | 2014-05-01 |
ES2854401T3 (en) | 2021-09-21 |
HUE032294T2 (en) | 2017-09-28 |
PT2771137T (en) | 2017-05-15 |
US20140283572A1 (en) | 2014-09-25 |
US9573179B2 (en) | 2017-02-21 |
TWI600482B (en) | 2017-10-01 |
EP3189909A1 (en) | 2017-07-12 |
TW201338889A (en) | 2013-10-01 |
PL2771137T3 (en) | 2017-08-31 |
EP2771137B1 (en) | 2017-03-15 |
EP3189909B1 (en) | 2020-12-02 |
HUE053016T2 (en) | 2021-06-28 |
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