EP2770158A1 - Electrical wheel assembly - Google Patents
Electrical wheel assembly Download PDFInfo
- Publication number
- EP2770158A1 EP2770158A1 EP13156273.8A EP13156273A EP2770158A1 EP 2770158 A1 EP2770158 A1 EP 2770158A1 EP 13156273 A EP13156273 A EP 13156273A EP 2770158 A1 EP2770158 A1 EP 2770158A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- wheel
- driving unit
- downhole
- gearing system
- housing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000007789 sealing Methods 0.000 claims abstract description 28
- 230000000712 assembly Effects 0.000 claims abstract description 21
- 238000000429 assembly Methods 0.000 claims abstract description 21
- 239000012530 fluid Substances 0.000 claims abstract description 17
- 238000003780 insertion Methods 0.000 claims abstract description 6
- 230000037431 insertion Effects 0.000 claims abstract description 6
- 239000003921 oil Substances 0.000 description 9
- 230000001965 increasing effect Effects 0.000 description 6
- 239000007789 gas Substances 0.000 description 5
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 239000010779 crude oil Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000003345 natural gas Substances 0.000 description 2
- 239000004810 polytetrafluoroethylene Substances 0.000 description 2
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 238000007373 indentation Methods 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 239000011499 joint compound Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B23/00—Apparatus for displacing, setting, locking, releasing or removing tools, packers or the like in boreholes or wells
- E21B23/14—Apparatus for displacing, setting, locking, releasing or removing tools, packers or the like in boreholes or wells for displacing a cable or a cable-operated tool, e.g. for logging or perforating operations in deviated wells
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B23/00—Apparatus for displacing, setting, locking, releasing or removing tools, packers or the like in boreholes or wells
- E21B23/001—Self-propelling systems or apparatus, e.g. for moving tools within the horizontal portion of a borehole
Definitions
- the present invention relates to a downhole driving unit for insertion into a well or borehole, comprising a driving section comprising a driving section housing, and a plurality of wheel assemblies coupled to the driving section housing.
- the invention furthermore relates to a downhole system comprising the downhole driving unit and to the use of the downhole driving unit for moving the driving unit itself and/or an operational tool forward in the well or borehole.
- the downhole driving unit may be desirable to be able to drive at a relatively high speed if for example a downhole tool has to be moved deep into a well.
- the ability of the downhole driving unit to provide a significant pushing or pulling force may be of greater importance than speed. Accordingly, it may be desirable to be able to modify the speed and torque characteristics of the downhole driving unit. It may further be advantageous to be able to tailor the downhole driving unit during production and/or perform post production modification of the downhole driving units.
- downhole conditions constrain the available amount of space, and the maximum diameter of downhole tool may not exceed a certain threshold.
- the design of downhole tools has to be very compact, and downhole tools are often constructed in such a way that the tools may be compressed by parts of the tools being extendable and retractable downhole.
- space obtained by the downhole tools and the maximum diameter of the downhole tools may be adjusted according to specific requirements in different sections of a well.
- the design of downhole driving units must be adapted to the harsh environment downhole. Especially the ingress of well fluids into some parts of a downhole driving unit is undesirable.
- factors such as the pressure downhole and the existence of various types of well fluid, including corrosive and abrasive fluids, have to be considered when designing seals able to prevent or reduce the ingress of well fluid.
- the sealing between a stationary and a moving component also known as a dynamic sealing, is a weak spot in the design of downhole driving units. Accordingly, to reduce the risk of ingress of well fluids into a downhole driving unit, it may be advantageous to reduce the number of seals, especially dynamic seals, utilised in a downhole driving unit.
- a further object is to provide an improved downhole driving unit wherein the potential contact area between a wheel ring and an inner wall of the well (in the following denoted as the traction surface area) is increased in relation to the total width of the wheel.
- a still further object is be to provide a downhole driving unit wherein the speed and torque characteristics of the downhole driving unit may be modified or altered according to specific requirements without substantially changing the design of the downhole driving unit.
- a downhole driving unit for insertion into a well or borehole comprising a driving section comprising:
- a sealing provided between a fixed part and a rotating or otherwise moving part is considered a dynamic sealing and referred to as such. Seals providing a sealing relationship between mutually fixed parts are thus not considered dynamic seals in the context of the invention.
- a further advantage is that maintenance and replacement of the sealing are faster compared to driving units utilising wheel constructions provided with a plurality of seals.
- the electrical motor may comprise an outer stator part and an inner rotor part.
- the dynamic sealing may comprise a sealing member, such as an elastomeric seal, an O-ring, a spring-energised seal or a PTFE spring-energised seal.
- a sealing member such as an elastomeric seal, an O-ring, a spring-energised seal or a PTFE spring-energised seal.
- the inner rotor part may rotate inside the outer stator part.
- the downhole driving unit described above may further comprise a gearing system arranged in the motor housing, the gearing system being coupled to the rotor part and to the rotational part.
- the speed and torque characteristics of the downhole driving unit may be better controlled.
- the gearing system may be a planetary gearing system.
- the planetary gearing system may comprise a sun gear coupled to the inner rotor part of the electrical motor, a plurality of planet gears rotatably mounted on a face of the rotational part facing towards the motor housing and meshing with the sun gear, and a stationary ring gear fixedly connected with the stationary part of the motor housing and meshing with the planet gears, whereby rotation of the inner rotor causes the rotational part to rotate.
- the gearing system may be a multistage planetary gearing system comprising multiple stages each comprising a sun gear and multiple planet gears.
- gearing ration of the gearing system defined as the ratio between the rotation of the rotor of the electrical motor and the corresponding rotation of the rotating part
- the maximum torqued provided may be increased and the downhole driving unit may provide an increased pushing or pulling force.
- the planetary gearing system may be a double planetary gearing system comprising a first sun gear coupled to the inner rotor part of the electrical motor, a first plurality of planet gears rotatably mounted on one side of a carrier member and meshing with the first sun gear, a second sun gear provided on an opposite side of the carrier member, a second plurality of planet gears rotatably mounted on a face of the rotational part facing towards the motor housing and meshing with the second sun gear, and a stationary ring gear fixedly connected with the stationary part of the motor housing and meshing with the first and second plurality of planet gears, whereby rotation of the inner rotor causes the rotational part to rotate.
- a gearing ratio of the gearing system may be between 1:60 and 1:75, preferably about 1:70.
- the rotational part comprises a circumferential wheel ring provided with a lit part.
- the lit part may be modified to accommodate various configurations of the gearing systems without affecting the design of the remaining parts of the wheel assembly. For example, an extra stage may be added to the gearing system and the lit part may be modified to accommodate this.
- the planet gears may be rotatably mounted on a face of the rotational part facing towards the motor housing are rotatably mounted on a face of the lit part facing towards the motor housing.
- the planetary gearing system may be arranged between the electrical motor and the rotational part.
- the gearing system By stacking the planetary gearing system on top of the electrical motor, access to the gearing system is provided by simply removing the lit part.
- the gearing system may be easily maintained, modified or replaced, e.g. to modify or alter the speed and torque characteristics of the downhole driving unit.
- the gearing system in continuation of the electrical motor, as opposed to in a position encircling the electrical motor, the total diameter of the wheel assembly may be reduced.
- a traction surface area width of a traction surface area 355 of the wheel 35 may be between 50% and 85%, preferably between 55% and 65%, more preferably about 60% of the total width of the wheel assembly.
- the wheel assembly may be arranged on a wheel arm coupled to the driving section housing, the wheel arm and the wheel assembly being movable between a retracted position, wherein the wheel assembly may be substantially inside the driving section housing, and a projecting position, wherein the wheel assembly may be translated away from the driving section housing.
- the wheel arm may be coupled to a hydraulic piston arranged in the driving section housing, the hydraulic piston being operable to move the wheel arm between the retracted position and the projecting position.
- the present invention furthermore relates to a downhole system comprising the driving unit as described above and an operational tool connected with the driving unit for being moved forward in a well or borehole.
- the present invention relates to the use of the driving unit as described above in a well or borehole for moving the driving unit itself and/or an operational tool forward in the well or borehole.
- the invention relates to a downhole driving unit for insertion into a well, comprising a driving section comprising:
- the planetary gearing system may be driven by the electrical motor for driving the rotational part.
- the planetary gearing system comprises a sun gear coupled to the inner rotor part of the electrical motor, a plurality of planet gears rotatably mounted on a face of the rotational part facing towards the motor housing and meshing with the sun gear, and a stationary ring gear fixedly connected with the stationary part of the motor housing and meshing with the planet gears, whereby rotation of the inner rotor causes the rotational part to rotate.
- the planetary gearing system may be arranged between the electrical motor and the rotational part.
- the gearing system may be a multistage planetary gearing system comprising multiple stages each comprising planet gears and a sun gear.
- the planetary gearing system may be a double planetary gearing system comprising a first sun gear coupled to the inner rotor part of the electrical motor, a first plurality of planet gears rotatably mounted on one side of a carrier member and meshing with the first sun gear, a second sun gear provided on an opposite side of the carrier member, a second plurality of planet gears rotatably mounted on a face of the rotational part facing towards the motor housing and meshing with the second sun gear, and a stationary ring gear fixedly connected with the stationary part of the motor housing and meshing with the first and second plurality of planet gears, whereby rotation of the inner rotor causes the rotational part to rotate.
- the rotational part may comprise a circumferential wheel ring provided with a lit part.
- a traction surface area width of a traction surface area 355 of the wheel 35 may be between 50% and 85%, preferably between 55% and 65%, more preferably about 60% of the total width of the wheel assembly.
- the wheel assembly may be arranged on a wheel arm coupled to the driving section housing, the wheel arm and the wheel assembly being movable between a retracted position, wherein the wheel assembly may be substantially inside the driving section housing, and a projecting position, wherein the wheel assembly may be translated away from the driving section housing.
- the wheel arm may be coupled to a hydraulic piston arranged in the driving section housing, the hydraulic piston being operable to move the wheel arm between the retracted position and the projecting position.
- the present invention further relates to a downhole driving unit for insertion into a well, comprising a driving section comprising:
- the electrical motor may comprise an outer stator part and an inner rotor part.
- the downhole driving unit may further comprise a gearing system arranged in the motor housing, the gearing system being coupled to the rotor part and to the rotational part.
- the gearing system may be a planetary gearing system.
- the planetary gearing system comprises a sun gear coupled to the inner rotor part of the electrical motor, a plurality of planet gears rotatably mounted on a face of the rotational part facing towards the motor housing and meshing with the sun gear, and a stationary ring gear fixedly connected with the stationary part of the motor housing and meshing with the planet gears, whereby rotation of the inner rotor causes the rotational part to rotate.
- the planetary gearing system may be arranged between the electrical motor and the rotational part.
- the gearing system may be a multistage planetary gearing system comprising multiple stages each comprising planet gears and a sun gear.
- the planetary gearing system may be a double planetary gearing system comprising a first sun gear coupled to the inner rotor part of the electrical motor, a first plurality of planet gears rotatably mounted on one side of a carrier member and meshing with the first sun gear, a second sun gear provided on an opposite side of the carrier member, a second plurality of planet gears rotatably mounted on a face of the rotational part facing towards the motor housing and meshing with the second sun gear, and a stationary ring gear fixedly connected with the stationary part of the motor housing and meshing with the first and second plurality of planet gears, whereby rotation of the inner rotor causes the rotational part to rotate.
- the rotational part may comprise a circumferential wheel ring provided with a lit part.
- the wheel assembly may be arranged on a wheel arm coupled to the driving section housing, the wheel arm and the wheel assembly being movable between a retracted position, wherein the wheel assembly may be substantially inside the driving section housing, and a projecting position, wherein the wheel assembly may be translated away from the driving section housing.
- the wheel arm may be coupled to a hydraulic piston arranged in the driving section housing, the hydraulic piston being operable to move the wheel arm between the retracted position and the projecting position.
- Fig. 1 shows a downhole driving unit 1 arranged in a well or borehole 100 in the formation 103, the well being provided with a casing 101 having an inner wall 102.
- the downhole driving unit 1 is powered through a wireline 9 which is connected with the driving unit via a top connector 12.
- the downhole driving unit 1 further comprises mode shift electronics 13 and control electronics 14 through which electricity passes before being supplied to an electrical motor 15 which may be driving a hydraulic pump 16.
- the downhole driving unit 1 shown in Fig. 1 comprises two driving sections 2 each comprising a driving section housing 21 in which wheel assemblies 3 are suspendedly connected. Part of the wheel assembly 3 projects from the driving section housing 21 while the remaining part is arranged in a slot in the driving section housing.
- the downhole driving unit 1 may comprise a higher or lower number of driving sections than that of the embodiment shown in Fig. 1 , and the driving sections may be angled in relation to one another in such a way that the wheel assemblies project in various directions, as shown in Fig. 1 .
- a compensating device 17 is provided for compensating the pressure within the driving unit so that a high pressure does not result in the driving unit bulging outwards or collapsing inwards.
- various other sections and operational tools 8 may be arranged in continuation of the compensation device, whereby a downhole tool or system 11 is established.
- the additional sections and/or operational tools 8 may possess different functionalities enabling the downhole tool to perform various operations downhole.
- the operational tool 8 may be a stroker tool for providing an axial force in one or more strokes, a key tool for opening or closing valves in the well, a positioning tool such as a casing collar locator (CCL), a milling tool or a drilling tool.
- CCL casing collar locator
- Fig. 2 shows another embodiment of a downhole driving unit 1 comprising driving sections 2 comprising projectable wheel arms 6 carrying wheel assemblies 3.
- the wheel arms 6 are movable between a retracted position and a projecting position in relation to the driving section housing 21 of the driving sections 2. In the retracted position, the wheel assembly is substantially inside the driving section housing, and in the projecting position, the wheel assemblies are translated away from the driving section housing.
- the wheel arms 6 are shown in the projecting position, and the wheel assemblies 3 are arranged at an outermost end of the wheel arms 6, extending away from the driving section housing 21.
- the downhole driving unit comprises hydraulic pistons 7 arranged in the driving section housing, as indicated by the dotted lines in Fig. 2 .
- Fig. 7 shows one embodiment of a hydraulic piston 7 driven in one direction by the hydraulic pump supplying a hydraulic fluid under pressure to a piston chamber 72 via a conduit 71.
- the hydraulic piston is driven by a spring member 77.
- the hydraulic piston 7 is coupled to a wheel arm (not shown in Fig. 7 ) via a crank member 73 comprising a shaft part 74 and a lever arm 75 extending from the shaft part.
- the shaft part is configured for rotating about a rotation axis 741, as indicated by the arrows in Fig. 7 , and the lever arm is arranged in a groove 76 of the hydraulic piston.
- This shaft part 74 is coupled to the wheel arm, and when the hydraulic piston displaces the lever arm 75, the shaft part rotates, thereby moving the wheel arm between the retracted and the projecting position.
- each wheel assembly 3 provides the force necessary for driving the driving unit forward in the well, as will be disclosed in further detail below.
- each wheel assembly 3 comprises a motor housing 31 defined by a stationary part 32, which may be an integrated part of the wheel arm 6, and a rotational part 33.
- a section of the rotational part constitutes a wheel 35, and the rotational part is configured for being rotated in relation to the stationary part 32 about a wheel rotation axis 200.
- an electrical motor 34 is provided for driving the rotational part and thus the wheel 35 when the wheel assemblies are active in order to propel the driving unit.
- the motor housing is sealed by one dynamic sealing 4 only, provided between the fixed stationary part 32 and the rotating rotational part 33.
- the dynamic sealing 4 is configured for preventing ingress of well fluids into the motor housing between the rotating and stationary parts defining the motor housing.
- the dynamic sealing 4 comprises a sealing member 39, such as an elastomeric seal, an O-ring, a spring-energised seal, a PTFE spring-energised seal or other sealing means known to the skilled person.
- the electrical motor comprises an outer stator part 341 and an inner a rotor part 342. When electrical power is supplied to the electrical motor, the rotor part 342 rotates under the influence of the stator part 341, thereby rotating the rotational part 33 and the wheel 35. When the wheel rotates, the dynamic sealing 4 provides a sealing relationship between the fixated stationary part 32 and the rotating rotational part 33. As shown in Fig.
- an outer traction surface area 355 of the wheel 35 may comprise indentations 351 to obtain a better grip in the casing wall or in a borehole wall of and open hole completion.
- the wheel 35 may also comprise other friction enhancing means, such as spikes or grooves, to improve the traction of the wheel.
- the rotational part comprises a lit part 36 and a cooperating circumferential wheel ring 35.
- the wheel ring 35 is arranged around the lit part 36 and is fixedly coupled thereto by means of a snap ring 38.
- the snap ring 38 is arranged in a groove 352 in the wheel ring 35 to keep a projecting flange 361 of the lit part 36 fixedly coupled to the wheel ring 35.
- the wheel ring 35 may also be connected with the lit part 36 by any other means known to the skilled person.
- a sealing member 39 such as an O-ring or a spring-energised seal, is arranged for providing a dynamic sealing 4 sealing between the fixed stationary part 32 and the rotating rotational part 33.
- the rotational force generated by the rotor 342 of the electrical motor is transferred to the lit part 36 of the rotational part via a gearing system.
- the gearing system is arranged in the motor housing together with the electrical motor 34, thereby preventing well fluid from interfering with the transmission of power from the electrical motor to the wheel 35.
- the gearing system is stacked on the electrical motor and is thus arranged directly inside the lit part 36. Thus, to access the gearing system, only the lit part has to be removed.
- gearing systems may be utilised to suit various types of downhole operations.
- the downhole driving unit may have different characteristics.
- a gearing system having a high gearing ration may result in the wheel assembly being capable of supplying a larger maximum torque, whereas the maximum speed may be reduced.
- a lower gearing ratio may result in higher speeds but lower torque generation.
- the gearing ratio of the gearing system is about 1:70, however, the gearing ratio may be varied between approximately 1:4 and 1:75 by modifying the gearing system.
- Fig. 4 shows a wheel assembly 3 comprising a gearing system in the form of a planetary gearing system 5a.
- the planetary gearing system 5a comprises a sun gear 52a coupled to the inner rotor part 342 of the electrical motor.
- the sun gear 52a may also be an integrated part of the rotor part.
- the sun gear 52a meshes with planet gears 53a rotatably mounted on a face of the lit part 36 facing towards the motor housing 31.
- the planet gears are fitted with ball bearings 531 mounted on projecting parts 362 of the lit part.
- the planet gears 53a further mesh with a stationary ring gear 57 fixedly connected with the stationary part 32 of the motor housing.
- the sun gear 52a rotates the planet gears 53a which rotate individually about a rotation axis 201. Further, the cooperation of the sun gear 52a and the planet gears 53a causes the lit part 36 of the rotational part 33 to rotate about the wheel rotation axis 200 as the planet gears travel around the sun gear. The rotational force generated by the electrical motor is hereby transferred to the lit part 36 of the rotational part 33 and thus to the wheel 35.
- Fig. 5 shows another wheel assembly 3 comprising a gearing system in the form of a double planetary gearing system 5b.
- the double planetary gearing system 5b comprises multiple stages 51a, 51b, each comprising a sun gear 52a, 52b meshing with planet gears 53a, 53b.
- a first stage 51a of the double planetary gearing closest to the electrical motor comprises a sun gear 52a coupled to the inner rotor part 342 of the electrical motor.
- the sun gear 52a may also be an integrated part of the rotor part.
- the sun gear 52a meshes with planet gears 53a rotatably mounted on a carrier member 37.
- the planet gears are fitted with ball bearings 531 mounted on projecting parts 371 of the carrier member 37.
- a second stage 51b of the double planetary gearing closest to lit part 36 comprises a sun gear 52b mounted on or being an integral part of the carrier member 37.
- the sun gear 52b is arranged on a site of the carrier member opposite the planet gears 53a of the first stage 51a of the gearing system.
- the sun gear 52b meshes with planet gears 53b of the second stage of the gearing system mounted on a face of the lit part 36 facing towards the motor housing 31.
- the planet gears 53b are fitted with ball bearings 531 mounted on projecting parts 362 of the lit part.
- the planet gears 53b further mesh with the stationary ring gear 57.
- the sun gear 52a rotates the planet gears 53a of the first gearing stage, which planet gears rotate individually about the rotation axis 201 and cause the carrier member 37 to rotate about the wheel rotation axis 200.
- the planet gears 53b of the second gearing stage also rotate individually about the rotation axis 201 and about the wheel rotation axis 200. This causes the lit part 36 of the rotational part 33 to rotate about the wheel rotation axis 200 as the planet gears travel around the sun gear 52b.
- the rotational force generated by the electrical motor is hereby transferred to the lit part 36 via the multistage gearing system, and the wheel 35 is rotated.
- the geometry of the lit part has been modified to accommodate the additional gearing stage 51b.
- the design of the remaining parts of the wheel assembly may be kept unchanged, and a uniform design of the wheel assembly may be utilised in various configurations of a wheel assembly by only modifying the geometry of the lit part.
- the geometry of the wheel ring 35 may be changed to reduce or enhance the size of the motor housing accommodating the electrical motor and the gearings system.
- the geometry of the wheel ring 35 in particular the width of the wheel ring 35, may also be changed to modify the traction properties of the wheel assembly.
- the potential contact area between the wheel ring and the inner wall 102 of the well i.e. the traction surface area, may be modified, thereby also modifying the traction properties of the wheel assembly.
- Fig. 6 shows an embodiment of the invention where a traction surface area width Tw of a traction surface area 355 of the wheel 35 has been enhanced to increase the traction surface area of the wheel assembly.
- the electrical motor shown is also enlarged, however, this may also not be the case in embodiments according to the invention.
- the gearing system shown in Fig. 6 is identical to and operated in a manner similar to the gearing system described above and shown in Fig. 5 . From Fig. 6 , it is evident that the traction surface area width Tw has been is increased in relation to a total width Aw of the wheel assembly.
- the traction surface area width Tw is between 50% and 85 % of the total width (Aw) of the wheel assembly.
- the width of the traction surface may take on any other width departing from the invention.
- fluid or well fluid any kind of fluid that may be present in oil or gas wells downhole, such as natural gas, oil, oil mud, crude oil, water, etc.
- gas is meant any kind of gas composition present in a well, completion, or open hole
- oil is meant any kind of oil composition, such as crude oil, an oil-containing fluid, etc.
- Gas, oil, and water fluids may thus all comprise other elements or substances than gas, oil, and/or water, respectively.
- a casing any kind of pipe, tubing, tubular, liner, string etc. used downhole in relation to oil or natural gas production.
- a downhole tractor can be used to push the tool all the way into position in the well.
- the downhole tractor may have projectable arms having wheels, wherein the wheels contact the inner surface of the casing for propelling the tractor and the tool forward in the casing.
- a downhole tractor is any kind of driving tool capable of pushing or pulling tools in a well downhole, such as a Well Tractor®.
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Abstract
The present invention relates to a downhole driving unit for insertion into a well or borehole. The downhole driving unit comprises a driving section comprising a driving section housing and a plurality of wheel assemblies 3 coupled to the driving section housing and adapted to extend from the driving section housing to contact an inner wall of the well. Each of the wheel assemblies 3 comprises a motor housing 31 defined by a fixed stationary part 32 and a rotational part 342 configured for rotation, and an electrical motor 34 arranged in the motor housing 31 for driving the rotational part 342, wherein a section of the rotational part 342 constitutes a wheel 35 and the wheel assembly 3 comprises only one dynamic sealing 39 provided between the fixed stationary part 32 and the rotational part 36, the dynamic sealing 39 being configured for sealing the motor housing 31 to prevent ingress of well fluids.
Description
- The present invention relates to a downhole driving unit for insertion into a well or borehole, comprising a driving section comprising a driving section housing, and a plurality of wheel assemblies coupled to the driving section housing. The invention furthermore relates to a downhole system comprising the downhole driving unit and to the use of the downhole driving unit for moving the driving unit itself and/or an operational tool forward in the well or borehole.
- When operating downhole driving units, such as downhole tractors, the ability of the driving unit to convert hydraulic or electrical power into propulsion is of crucial importance. When downhole driving units rely on wheels as their means for moving, traction between the wheels and the inside wall of the casing or the wall of the borehole may have a great effect on the conversion of electrical power into propulsion of the driving unit. In this regard, it may be desirable to be able to modify the traction properties of the wheels to match specific conditions downhole.
- Depending on the type of downhole operation, different requirements may exist in relation to the propulsion provided by the downhole driving unit. In some types of operations, it may be desirable to be able to drive at a relatively high speed if for example a downhole tool has to be moved deep into a well. In other types of operations, the ability of the downhole driving unit to provide a significant pushing or pulling force may be of greater importance than speed. Accordingly, it may be desirable to be able to modify the speed and torque characteristics of the downhole driving unit. It may further be advantageous to be able to tailor the downhole driving unit during production and/or perform post production modification of the downhole driving units.
- At the same time, downhole conditions constrain the available amount of space, and the maximum diameter of downhole tool may not exceed a certain threshold. Accordingly, the design of downhole tools has to be very compact, and downhole tools are often constructed in such a way that the tools may be compressed by parts of the tools being extendable and retractable downhole. Hereby, space obtained by the downhole tools and the maximum diameter of the downhole tools may be adjusted according to specific requirements in different sections of a well. With these constrains in mind, it is not possible to endlessly increase the size of the wheel or the number of wheels of a downhole driving unit to modify the traction properties.
- Further, the design of downhole driving units must be adapted to the harsh environment downhole. Especially the ingress of well fluids into some parts of a downhole driving unit is undesirable. In this regard, factors such as the pressure downhole and the existence of various types of well fluid, including corrosive and abrasive fluids, have to be considered when designing seals able to prevent or reduce the ingress of well fluid. In particular, the sealing between a stationary and a moving component, also known as a dynamic sealing, is a weak spot in the design of downhole driving units. Accordingly, to reduce the risk of ingress of well fluids into a downhole driving unit, it may be advantageous to reduce the number of seals, especially dynamic seals, utilised in a downhole driving unit.
- It is an object of the present invention to wholly or partly overcome the above disadvantages and drawbacks of the prior art. More specifically, it is an object to provide an improved downhole driving unit with a reduced number of seals.
- A further object is to provide an improved downhole driving unit wherein the potential contact area between a wheel ring and an inner wall of the well (in the following denoted as the traction surface area) is increased in relation to the total width of the wheel.
- A still further object is be to provide a downhole driving unit wherein the speed and torque characteristics of the downhole driving unit may be modified or altered according to specific requirements without substantially changing the design of the downhole driving unit.
- The above objects, together with numerous other objects, advantages and features, which will become evident from the below description, are accomplished by a solution in accordance with the present invention by a downhole driving unit for insertion into a well or borehole, comprising a driving section comprising:
- a driving section housing, and
- a plurality of wheel assemblies coupled to the driving section housing and adapted to extend from the driving section housing to contact an inner wall of the well, each of the wheel assemblies comprising:
- a motor housing defined by a fixed stationary part and a rotational part configured for rotation, and
- an electrical motor arranged in the motor housing for driving the rotational part,
- By providing only one sealing between a fixed part and a rotating part, compared to designs using multiple seals between fixed and rotating parts, the risk of ingress of well fluids into the motor housing is reduced. In the context of the present invention, a sealing provided between a fixed part and a rotating or otherwise moving part is considered a dynamic sealing and referred to as such. Seals providing a sealing relationship between mutually fixed parts are thus not considered dynamic seals in the context of the invention. A further advantage is that maintenance and replacement of the sealing are faster compared to driving units utilising wheel constructions provided with a plurality of seals.
- In an embodiment, the electrical motor may comprise an outer stator part and an inner rotor part.
- Furthermore, the dynamic sealing may comprise a sealing member, such as an elastomeric seal, an O-ring, a spring-energised seal or a PTFE spring-energised seal.
- Moreover, the inner rotor part may rotate inside the outer stator part.
- The downhole driving unit described above may further comprise a gearing system arranged in the motor housing, the gearing system being coupled to the rotor part and to the rotational part.
- By providing a gearing system, the speed and torque characteristics of the downhole driving unit may be better controlled.
- In an embodiment, the gearing system may be a planetary gearing system.
- In addition, the planetary gearing system may comprise a sun gear coupled to the inner rotor part of the electrical motor, a plurality of planet gears rotatably mounted on a face of the rotational part facing towards the motor housing and meshing with the sun gear, and a stationary ring gear fixedly connected with the stationary part of the motor housing and meshing with the planet gears, whereby rotation of the inner rotor causes the rotational part to rotate.
- Also, the gearing system may be a multistage planetary gearing system comprising multiple stages each comprising a sun gear and multiple planet gears.
- By increasing gearing ration of the gearing system, defined as the ratio between the rotation of the rotor of the electrical motor and the corresponding rotation of the rotating part, the maximum torqued provided may be increased and the downhole driving unit may provide an increased pushing or pulling force.
- In another embodiment, the planetary gearing system may be a double planetary gearing system comprising a first sun gear coupled to the inner rotor part of the electrical motor, a first plurality of planet gears rotatably mounted on one side of a carrier member and meshing with the first sun gear, a second sun gear provided on an opposite side of the carrier member, a second plurality of planet gears rotatably mounted on a face of the rotational part facing towards the motor housing and meshing with the second sun gear, and a stationary ring gear fixedly connected with the stationary part of the motor housing and meshing with the first and second plurality of planet gears, whereby rotation of the inner rotor causes the rotational part to rotate.
- Furthermore, a gearing ratio of the gearing system may be between 1:60 and 1:75, preferably about 1:70.
- Additionally, the rotational part comprises a circumferential wheel ring provided with a lit part.
- By dividing the rotational part into a lit part and a wheel ring, the lit part may be modified to accommodate various configurations of the gearing systems without affecting the design of the remaining parts of the wheel assembly. For example, an extra stage may be added to the gearing system and the lit part may be modified to accommodate this.
- Moreover, the planet gears may be rotatably mounted on a face of the rotational part facing towards the motor housing are rotatably mounted on a face of the lit part facing towards the motor housing.
- Further, the planetary gearing system may be arranged between the electrical motor and the rotational part.
- By stacking the planetary gearing system on top of the electrical motor, access to the gearing system is provided by simply removing the lit part. Hereby, the gearing system may be easily maintained, modified or replaced, e.g. to modify or alter the speed and torque characteristics of the downhole driving unit. Further, by arranging the gearing system in continuation of the electrical motor, as opposed to in a position encircling the electrical motor, the total diameter of the wheel assembly may be reduced.
- In addition, a traction surface area width of a
traction surface area 355 of thewheel 35 may be between 50% and 85%, preferably between 55% and 65%, more preferably about 60% of the total width of the wheel assembly. - In an embodiment, the wheel assembly may be arranged on a wheel arm coupled to the driving section housing, the wheel arm and the wheel assembly being movable between a retracted position, wherein the wheel assembly may be substantially inside the driving section housing, and a projecting position, wherein the wheel assembly may be translated away from the driving section housing.
- Furthermore, the wheel arm may be coupled to a hydraulic piston arranged in the driving section housing, the hydraulic piston being operable to move the wheel arm between the retracted position and the projecting position.
- The present invention furthermore relates to a downhole system comprising the driving unit as described above and an operational tool connected with the driving unit for being moved forward in a well or borehole.
- Moreover, the present invention relates to the use of the driving unit as described above in a well or borehole for moving the driving unit itself and/or an operational tool forward in the well or borehole.
- Further, the invention relates to a downhole driving unit for insertion into a well, comprising a driving section comprising:
- a housing, and
- a plurality of wheel assemblies coupled to the housing, adapted to extend from the housing to contact an inner wall of the well, each of the wheel assemblies comprising:
- a motor housing,
- a rotational part constituting a wheel, and
- an electrical motor arranged in the motor housing for driving the rotational part,
- In an embodiment, the planetary gearing system may be driven by the electrical motor for driving the rotational part.
- In one embodiment of the above-mentioned downhole driving unit, the planetary gearing system comprises a sun gear coupled to the inner rotor part of the electrical motor, a plurality of planet gears rotatably mounted on a face of the rotational part facing towards the motor housing and meshing with the sun gear, and a stationary ring gear fixedly connected with the stationary part of the motor housing and meshing with the planet gears, whereby rotation of the inner rotor causes the rotational part to rotate.
- Additionally, the planetary gearing system may be arranged between the electrical motor and the rotational part.
- Also, the gearing system may be a multistage planetary gearing system comprising multiple stages each comprising planet gears and a sun gear.
- Furthermore, the planetary gearing system may be a double planetary gearing system comprising a first sun gear coupled to the inner rotor part of the electrical motor, a first plurality of planet gears rotatably mounted on one side of a carrier member and meshing with the first sun gear, a second sun gear provided on an opposite side of the carrier member, a second plurality of planet gears rotatably mounted on a face of the rotational part facing towards the motor housing and meshing with the second sun gear, and a stationary ring gear fixedly connected with the stationary part of the motor housing and meshing with the first and second plurality of planet gears, whereby rotation of the inner rotor causes the rotational part to rotate.
- In addition, the rotational part may comprise a circumferential wheel ring provided with a lit part.
- Moreover, a traction surface area width of a
traction surface area 355 of thewheel 35 may be between 50% and 85%, preferably between 55% and 65%, more preferably about 60% of the total width of the wheel assembly. - Further, the wheel assembly may be arranged on a wheel arm coupled to the driving section housing, the wheel arm and the wheel assembly being movable between a retracted position, wherein the wheel assembly may be substantially inside the driving section housing, and a projecting position, wherein the wheel assembly may be translated away from the driving section housing.
- Also, the wheel arm may be coupled to a hydraulic piston arranged in the driving section housing, the hydraulic piston being operable to move the wheel arm between the retracted position and the projecting position.
- The present invention further relates to a downhole driving unit for insertion into a well, comprising a driving section comprising:
- a housing, and
- a plurality of wheel assemblies coupled to the housing, adapted to extend from the housing to contact an inner wall of the well, each of the wheel assemblies comprising:
- a motor housing,
- a rotational part constituting a wheel, and
- an electrical motor arranged in the motor housing for driving the rotational part,
wherein a traction surface area width of atraction surface area 355 of thewheel 35 is between 50% and 85%, preferably between 55% and 65%, more preferably about 60% of the total width of the wheel assembly. - In an embodiment, the electrical motor may comprise an outer stator part and an inner rotor part.
- In another embodiment, the downhole driving unit may further comprise a gearing system arranged in the motor housing, the gearing system being coupled to the rotor part and to the rotational part.
- Furthermore, the gearing system may be a planetary gearing system.
- In one embodiment of the above-mentioned downhole driving unit, the planetary gearing system comprises a sun gear coupled to the inner rotor part of the electrical motor, a plurality of planet gears rotatably mounted on a face of the rotational part facing towards the motor housing and meshing with the sun gear, and a stationary ring gear fixedly connected with the stationary part of the motor housing and meshing with the planet gears, whereby rotation of the inner rotor causes the rotational part to rotate.
- In another embodiment of the above-mentioned downhole driving unit, the planetary gearing system may be arranged between the electrical motor and the rotational part.
- Moreover, the gearing system may be a multistage planetary gearing system comprising multiple stages each comprising planet gears and a sun gear.
- In addition, the planetary gearing system may be a double planetary gearing system comprising a first sun gear coupled to the inner rotor part of the electrical motor, a first plurality of planet gears rotatably mounted on one side of a carrier member and meshing with the first sun gear, a second sun gear provided on an opposite side of the carrier member, a second plurality of planet gears rotatably mounted on a face of the rotational part facing towards the motor housing and meshing with the second sun gear, and a stationary ring gear fixedly connected with the stationary part of the motor housing and meshing with the first and second plurality of planet gears, whereby rotation of the inner rotor causes the rotational part to rotate.
- Also, the rotational part may comprise a circumferential wheel ring provided with a lit part.
- Additionally, the wheel assembly may be arranged on a wheel arm coupled to the driving section housing, the wheel arm and the wheel assembly being movable between a retracted position, wherein the wheel assembly may be substantially inside the driving section housing, and a projecting position, wherein the wheel assembly may be translated away from the driving section housing.
- Finally, the wheel arm may be coupled to a hydraulic piston arranged in the driving section housing, the hydraulic piston being operable to move the wheel arm between the retracted position and the projecting position.
- The invention and its many advantages will be described in more detail below with reference to the accompanying schematic drawings, which for the purpose of illustration show some non-limiting embodiments and in which
-
Fig. 1 shows a downhole driving unit in a well comprising suspendedly connected wheel assemblies, -
Fig. 2 shows another driving unit in a well comprising wheel assemblies positioned on projectable arms, -
Fig. 3 shows a close-up of a wheel assembly according to one embodiment of the invention, -
Fig. 4 shows a cross-sectional view of the a wheel assembly ofFig. 3 , -
Fig. 5 shows a cross-sectional view of anther wheel assembly according to one embodiment of the invention, -
Fig. 6 shows a cross-sectional view of yet anther wheel assembly according to one embodiment of the invention, and -
Fig. 7 shows a hydraulic piston for moving a wheel arm. - All the figures are highly schematic and not necessarily to scale, and they show only those parts which are necessary in order to elucidate the invention, other parts being omitted or merely suggested.
-
Fig. 1 shows adownhole driving unit 1 arranged in a well orborehole 100 in theformation 103, the well being provided with acasing 101 having aninner wall 102. Thedownhole driving unit 1 is powered through awireline 9 which is connected with the driving unit via atop connector 12. Thedownhole driving unit 1 further comprisesmode shift electronics 13 andcontrol electronics 14 through which electricity passes before being supplied to anelectrical motor 15 which may be driving ahydraulic pump 16. Thedownhole driving unit 1 shown inFig. 1 comprises two drivingsections 2 each comprising adriving section housing 21 in which wheelassemblies 3 are suspendedly connected. Part of thewheel assembly 3 projects from the drivingsection housing 21 while the remaining part is arranged in a slot in the driving section housing. Thedownhole driving unit 1 may comprise a higher or lower number of driving sections than that of the embodiment shown inFig. 1 , and the driving sections may be angled in relation to one another in such a way that the wheel assemblies project in various directions, as shown inFig. 1 . - In continuation of the driving
sections 2, a compensatingdevice 17 is provided for compensating the pressure within the driving unit so that a high pressure does not result in the driving unit bulging outwards or collapsing inwards. Further, various other sections andoperational tools 8 may be arranged in continuation of the compensation device, whereby a downhole tool orsystem 11 is established. The additional sections and/oroperational tools 8 may possess different functionalities enabling the downhole tool to perform various operations downhole. For example, theoperational tool 8 may be a stroker tool for providing an axial force in one or more strokes, a key tool for opening or closing valves in the well, a positioning tool such as a casing collar locator (CCL), a milling tool or a drilling tool. -
Fig. 2 shows another embodiment of adownhole driving unit 1 comprisingdriving sections 2 comprisingprojectable wheel arms 6carrying wheel assemblies 3. Thewheel arms 6 are movable between a retracted position and a projecting position in relation to thedriving section housing 21 of the drivingsections 2. In the retracted position, the wheel assembly is substantially inside the driving section housing, and in the projecting position, the wheel assemblies are translated away from the driving section housing. Thewheel arms 6 are shown in the projecting position, and thewheel assemblies 3 are arranged at an outermost end of thewheel arms 6, extending away from the drivingsection housing 21. To move thewheel arms 6carrying wheel assemblies 3, the downhole driving unit compriseshydraulic pistons 7 arranged in the driving section housing, as indicated by the dotted lines inFig. 2 . -
Fig. 7 shows one embodiment of ahydraulic piston 7 driven in one direction by the hydraulic pump supplying a hydraulic fluid under pressure to apiston chamber 72 via aconduit 71. In the opposite direction, the hydraulic piston is driven by aspring member 77. Thehydraulic piston 7 is coupled to a wheel arm (not shown inFig. 7 ) via acrank member 73 comprising ashaft part 74 and alever arm 75 extending from the shaft part. The shaft part is configured for rotating about arotation axis 741, as indicated by the arrows inFig. 7 , and the lever arm is arranged in agroove 76 of the hydraulic piston. Thisshaft part 74 is coupled to the wheel arm, and when the hydraulic piston displaces thelever arm 75, the shaft part rotates, thereby moving the wheel arm between the retracted and the projecting position. - The
wheel assemblies 3 provide the force necessary for driving the driving unit forward in the well, as will be disclosed in further detail below. As shown inFig. 4 , eachwheel assembly 3 comprises amotor housing 31 defined by astationary part 32, which may be an integrated part of thewheel arm 6, and arotational part 33. A section of the rotational part constitutes awheel 35, and the rotational part is configured for being rotated in relation to thestationary part 32 about awheel rotation axis 200. Inside the motor housing, anelectrical motor 34 is provided for driving the rotational part and thus thewheel 35 when the wheel assemblies are active in order to propel the driving unit. The motor housing is sealed by onedynamic sealing 4 only, provided between the fixedstationary part 32 and the rotatingrotational part 33. Thedynamic sealing 4 is configured for preventing ingress of well fluids into the motor housing between the rotating and stationary parts defining the motor housing. Thedynamic sealing 4 comprises a sealingmember 39, such as an elastomeric seal, an O-ring, a spring-energised seal, a PTFE spring-energised seal or other sealing means known to the skilled person. The electrical motor comprises anouter stator part 341 and an inner arotor part 342. When electrical power is supplied to the electrical motor, therotor part 342 rotates under the influence of thestator part 341, thereby rotating therotational part 33 and thewheel 35. When the wheel rotates, thedynamic sealing 4 provides a sealing relationship between the fixatedstationary part 32 and the rotatingrotational part 33. As shown inFig. 3 , an outertraction surface area 355 of thewheel 35 may compriseindentations 351 to obtain a better grip in the casing wall or in a borehole wall of and open hole completion. Thewheel 35 may also comprise other friction enhancing means, such as spikes or grooves, to improve the traction of the wheel. - In one embodiment, the rotational part comprises a lit
part 36 and a cooperatingcircumferential wheel ring 35. Thewheel ring 35 is arranged around the litpart 36 and is fixedly coupled thereto by means of asnap ring 38. Thesnap ring 38 is arranged in agroove 352 in thewheel ring 35 to keep a projectingflange 361 of the litpart 36 fixedly coupled to thewheel ring 35. Thewheel ring 35 may also be connected with the litpart 36 by any other means known to the skilled person. Between theflange 361 and aninner face 353 of the wheel ring, a sealingmember 39, such as an O-ring or a spring-energised seal, is arranged for providing adynamic sealing 4 sealing between the fixedstationary part 32 and the rotatingrotational part 33. - The rotational force generated by the
rotor 342 of the electrical motor is transferred to the litpart 36 of the rotational part via a gearing system. The gearing system is arranged in the motor housing together with theelectrical motor 34, thereby preventing well fluid from interfering with the transmission of power from the electrical motor to thewheel 35. The gearing system is stacked on the electrical motor and is thus arranged directly inside the litpart 36. Thus, to access the gearing system, only the lit part has to be removed. - According to the invention, various gearing systems may be utilised to suit various types of downhole operations. Depending on the specific gearing system used, the downhole driving unit may have different characteristics. For example, a gearing system having a high gearing ration may result in the wheel assembly being capable of supplying a larger maximum torque, whereas the maximum speed may be reduced. On the contrary, a lower gearing ratio may result in higher speeds but lower torque generation. In one embodiment, the gearing ratio of the gearing system is about 1:70, however, the gearing ratio may be varied between approximately 1:4 and 1:75 by modifying the gearing system.
-
Fig. 4 shows awheel assembly 3 comprising a gearing system in the form of aplanetary gearing system 5a. Theplanetary gearing system 5a comprises asun gear 52a coupled to theinner rotor part 342 of the electrical motor. Thesun gear 52a may also be an integrated part of the rotor part. Thesun gear 52a meshes withplanet gears 53a rotatably mounted on a face of the litpart 36 facing towards themotor housing 31. The planet gears are fitted withball bearings 531 mounted on projectingparts 362 of the lit part. The planet gears 53a further mesh with astationary ring gear 57 fixedly connected with thestationary part 32 of the motor housing. Thus, when the rotor of the electrical motor rotates, thesun gear 52a rotates the planet gears 53a which rotate individually about arotation axis 201. Further, the cooperation of thesun gear 52a and the planet gears 53a causes the litpart 36 of therotational part 33 to rotate about thewheel rotation axis 200 as the planet gears travel around the sun gear. The rotational force generated by the electrical motor is hereby transferred to the litpart 36 of therotational part 33 and thus to thewheel 35. -
Fig. 5 shows anotherwheel assembly 3 comprising a gearing system in the form of a doubleplanetary gearing system 5b. The doubleplanetary gearing system 5b comprisesmultiple stages sun gear planet gears first stage 51a of the double planetary gearing closest to the electrical motor comprises asun gear 52a coupled to theinner rotor part 342 of the electrical motor. Thesun gear 52a may also be an integrated part of the rotor part. Thesun gear 52a meshes withplanet gears 53a rotatably mounted on acarrier member 37. The planet gears are fitted withball bearings 531 mounted on projectingparts 371 of thecarrier member 37. The planet gears further mesh with astationary ring gear 57 fixedly connected with thestationary part 32 of the motor housing. Asecond stage 51b of the double planetary gearing closest to litpart 36 comprises asun gear 52b mounted on or being an integral part of thecarrier member 37. Thesun gear 52b is arranged on a site of the carrier member opposite the planet gears 53a of thefirst stage 51a of the gearing system. Thesun gear 52b meshes withplanet gears 53b of the second stage of the gearing system mounted on a face of the litpart 36 facing towards themotor housing 31. The planet gears 53b are fitted withball bearings 531 mounted on projectingparts 362 of the lit part. As the planet gears 53a of the first gearing stage, the planet gears 53b further mesh with thestationary ring gear 57. Thus, when the rotor of the electrical motor rotates, thesun gear 52a rotates the planet gears 53a of the first gearing stage, which planet gears rotate individually about therotation axis 201 and cause thecarrier member 37 to rotate about thewheel rotation axis 200. As thecarrier member 37 rotates, the planet gears 53b of the second gearing stage also rotate individually about therotation axis 201 and about thewheel rotation axis 200. This causes the litpart 36 of therotational part 33 to rotate about thewheel rotation axis 200 as the planet gears travel around thesun gear 52b. The rotational force generated by the electrical motor is hereby transferred to the litpart 36 via the multistage gearing system, and thewheel 35 is rotated. - As can be seen from the gearing system shown in
Fig. 5 , the geometry of the lit part has been modified to accommodate theadditional gearing stage 51b. Hereby, the design of the remaining parts of the wheel assembly may be kept unchanged, and a uniform design of the wheel assembly may be utilised in various configurations of a wheel assembly by only modifying the geometry of the lit part. - Instead of utilising a lit
part 36 of varying geometry for accommodating the gearing system used, the geometry of thewheel ring 35 may be changed to reduce or enhance the size of the motor housing accommodating the electrical motor and the gearings system. According to the embodiments of the invention, the geometry of thewheel ring 35, in particular the width of thewheel ring 35, may also be changed to modify the traction properties of the wheel assembly. By increasing or reducing the width of the wheel, the potential contact area between the wheel ring and theinner wall 102 of the well, i.e. the traction surface area, may be modified, thereby also modifying the traction properties of the wheel assembly. -
Fig. 6 shows an embodiment of the invention where a traction surface area width Tw of atraction surface area 355 of thewheel 35 has been enhanced to increase the traction surface area of the wheel assembly. The electrical motor shown is also enlarged, however, this may also not be the case in embodiments according to the invention. The gearing system shown inFig. 6 is identical to and operated in a manner similar to the gearing system described above and shown inFig. 5 . FromFig. 6 , it is evident that the traction surface area width Tw has been is increased in relation to a total width Aw of the wheel assembly. - In the shown embodiments, the traction surface area width Tw is between 50% and 85 % of the total width (Aw) of the wheel assembly. However, the width of the traction surface may take on any other width departing from the invention.
- By fluid or well fluid is meant any kind of fluid that may be present in oil or gas wells downhole, such as natural gas, oil, oil mud, crude oil, water, etc. By gas is meant any kind of gas composition present in a well, completion, or open hole, and by oil is meant any kind of oil composition, such as crude oil, an oil-containing fluid, etc. Gas, oil, and water fluids may thus all comprise other elements or substances than gas, oil, and/or water, respectively.
- By a casing is meant any kind of pipe, tubing, tubular, liner, string etc. used downhole in relation to oil or natural gas production.
- In the event that the tool is not submergible all the way into the casing, a downhole tractor can be used to push the tool all the way into position in the well. The downhole tractor may have projectable arms having wheels, wherein the wheels contact the inner surface of the casing for propelling the tractor and the tool forward in the casing. A downhole tractor is any kind of driving tool capable of pushing or pulling tools in a well downhole, such as a Well Tractor®.
- Although the invention has been described in the above in connection with preferred embodiments of the invention, it will be evident for a person skilled in the art that several modifications are conceivable without departing from the invention as defined by the following claims.
Claims (13)
- A downhole driving unit (1) for insertion into a well or borehole (100), comprising a driving section (2) comprising:- a driving section housing (21), and- a plurality of wheel assemblies (3) coupled to the driving section housing and adapted to extend from the driving section housing to contact an inner wall (102) of the well, each of the wheel assemblies comprising:- a motor housing (31) defined by a fixed stationary part (32) and a rotational part (33) configured for rotation, and- an electrical motor (34) arranged in the motor housing for driving the rotational part,
wherein a section of the rotational part constitutes a wheel (35) and the wheel assembly comprises only one dynamic sealing (4) provided between the fixed stationary part and the rotational part, the dynamic sealing being configured for sealing the motor housing to prevent ingress of well fluids. - A downhole driving unit (1) according to claim 1, wherein the electrical motor comprises an outer stator part (341) and an inner rotor part (342).
- A downhole driving unit (1) according to claim 1 or 2, further comprising a gearing system (5a, 5b) arranged in the motor housing, the gearing system being coupled to the rotor part and to the rotational part.
- A downhole driving unit (1) according to claim 3, wherein the gearing system is a planetary gearing system (5a).
- A downhole driving unit (1) according to claim 3 or 4, wherein the gearing system is a multistage planetary gearing system (5b) comprising multiple stages (51) each comprising a sun gear (52a, 52b) and multiple planet gears (53a, 53b).
- A downhole driving unit (1) according to any of claims 3-5, wherein a gearing ratio of the gearing system is between 1:60 and 1:75, preferably about 1:70.
- A downhole driving unit (1) according to any of the preceding claims, wherein the rotational part comprises a circumferential wheel ring (35) provided with a lit part (36).
- A downhole driving unit (1) according to claim 6 or 7, wherein the planetary gearing system is arranged between the electrical motor and the rotational part.
- A downhole driving unit (1) according to any of the preceding claims, wherein a traction surface area width (Tw) of a traction surface area 355 of the wheel 35 is between 50% and 85%, preferably between 55% and 65%, more preferably about 60% of the total width (Aw) of the wheel assembly.
- A downhole driving unit (1) according to any of the preceding claims, wherein the wheel assembly is arranged on a wheel arm (6) coupled to the driving section housing, the wheel arm and the wheel assembly being movable between a retracted position, wherein the wheel assembly is substantially inside the driving section housing, and a projecting position, wherein the wheel assembly is translated away from the driving section housing.
- A downhole driving unit (1) according to claim 10, wherein the wheel arm is coupled to a hydraulic piston (7) arranged in the driving section housing, the hydraulic piston being operable to move the wheel arm between the retracted position and the projecting position.
- A downhole system (11) comprising the downhole driving unit according to any of claims 1-12 and an operational tool (8) connected with the driving unit for being moved forward in a well or borehole.
- Use of the downhole driving unit according to any of claims 1-11 in a well or borehole (100) for moving the driving unit itself and/or an operational tool (8) forward in the well or borehole.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP13156273.8A EP2770158A1 (en) | 2013-02-22 | 2013-02-22 | Electrical wheel assembly |
PCT/EP2014/053434 WO2014128262A1 (en) | 2013-02-22 | 2014-02-21 | Electrical wheel assembly |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP13156273.8A EP2770158A1 (en) | 2013-02-22 | 2013-02-22 | Electrical wheel assembly |
Publications (1)
Publication Number | Publication Date |
---|---|
EP2770158A1 true EP2770158A1 (en) | 2014-08-27 |
Family
ID=47750479
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP13156273.8A Withdrawn EP2770158A1 (en) | 2013-02-22 | 2013-02-22 | Electrical wheel assembly |
Country Status (2)
Country | Link |
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EP (1) | EP2770158A1 (en) |
WO (1) | WO2014128262A1 (en) |
Cited By (4)
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WO2016130142A1 (en) * | 2015-02-13 | 2016-08-18 | Halliburton Energy Services, Inc. | Downhole apparatus with anchors and failsafe high torque transmission drive |
WO2017119823A1 (en) * | 2016-01-08 | 2017-07-13 | Well Conveyor As | Slick line and/or fibre optic cable pulling wellbore and/or tubing pulling tool and a propulsion module |
WO2020005075A1 (en) * | 2018-06-28 | 2020-01-02 | Altus Intervention (Technologies) As | Device for hydraulically operating a drive wheel of a wellbore tractor, e.g. a motor, and related tractor, wellbore string, and method |
CN114961608A (en) * | 2022-08-01 | 2022-08-30 | 成都理工大学 | Underground blasting robot based on planet roller screw expansion and retraction and traction method |
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US10385657B2 (en) | 2016-08-30 | 2019-08-20 | General Electric Company | Electromagnetic well bore robot conveyance system |
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US6273189B1 (en) * | 1999-02-05 | 2001-08-14 | Halliburton Energy Services, Inc. | Downhole tractor |
WO2011005519A2 (en) * | 2009-06-22 | 2011-01-13 | Schlumberger Canada Limited | Downhole tool with roller screw assembly |
WO2012130938A1 (en) * | 2011-03-30 | 2012-10-04 | Welltec A/S | Downhole driving unit having a spring member for assembling a hydraulic motor housing |
WO2012130937A1 (en) * | 2011-03-30 | 2012-10-04 | Welltec A/S | Downhole driving unit having a hydraulic motor with a planetary gearing system |
-
2013
- 2013-02-22 EP EP13156273.8A patent/EP2770158A1/en not_active Withdrawn
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- 2014-02-21 WO PCT/EP2014/053434 patent/WO2014128262A1/en active Application Filing
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US6273189B1 (en) * | 1999-02-05 | 2001-08-14 | Halliburton Energy Services, Inc. | Downhole tractor |
WO2011005519A2 (en) * | 2009-06-22 | 2011-01-13 | Schlumberger Canada Limited | Downhole tool with roller screw assembly |
WO2012130938A1 (en) * | 2011-03-30 | 2012-10-04 | Welltec A/S | Downhole driving unit having a spring member for assembling a hydraulic motor housing |
WO2012130937A1 (en) * | 2011-03-30 | 2012-10-04 | Welltec A/S | Downhole driving unit having a hydraulic motor with a planetary gearing system |
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2016130142A1 (en) * | 2015-02-13 | 2016-08-18 | Halliburton Energy Services, Inc. | Downhole apparatus with anchors and failsafe high torque transmission drive |
US10041319B2 (en) | 2015-02-13 | 2018-08-07 | Halliburton Energy Services, Inc. | Downhole apparatus with anchors and failsafe high torque transmission drive |
WO2017119823A1 (en) * | 2016-01-08 | 2017-07-13 | Well Conveyor As | Slick line and/or fibre optic cable pulling wellbore and/or tubing pulling tool and a propulsion module |
CN108603395A (en) * | 2016-01-08 | 2018-09-28 | 井式输送机公司 | Wellbore and/or pipeline drafting tool and propulsion die for traction steel wire and/or fiber optic cable |
CN108603395B (en) * | 2016-01-08 | 2020-01-07 | 井式输送机公司 | Wellbore and/or pipe pulling tool and propulsion module for pulling wire and/or fiber optic cable |
US10774604B2 (en) | 2016-01-08 | 2020-09-15 | Well Conveyor As | Slick line, fiber optic cable or tubing wellbore pulling tool and propulsion module |
WO2020005075A1 (en) * | 2018-06-28 | 2020-01-02 | Altus Intervention (Technologies) As | Device for hydraulically operating a drive wheel of a wellbore tractor, e.g. a motor, and related tractor, wellbore string, and method |
US11846147B2 (en) | 2018-06-28 | 2023-12-19 | Altus Intervention (Technologies) As | Device for hydraulically operating a drive wheel of a wellbore tractor, e.g. a motor, and related tractor, wellbore string, and method |
CN114961608A (en) * | 2022-08-01 | 2022-08-30 | 成都理工大学 | Underground blasting robot based on planet roller screw expansion and retraction and traction method |
US11668148B1 (en) | 2022-08-01 | 2023-06-06 | Chengdu University Of Technology | Downhole explosion robot based on planetary roller screw telescoping and traction method thereof |
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