EP2769009A1 - Brush containing mono-filaments containing polyamide-410 - Google Patents
Brush containing mono-filaments containing polyamide-410Info
- Publication number
- EP2769009A1 EP2769009A1 EP12772338.5A EP12772338A EP2769009A1 EP 2769009 A1 EP2769009 A1 EP 2769009A1 EP 12772338 A EP12772338 A EP 12772338A EP 2769009 A1 EP2769009 A1 EP 2769009A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- mono
- polyamide
- filaments
- filament
- brush
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
- D01F6/58—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products
- D01F6/60—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products from polyamides
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46D—MANUFACTURE OF BRUSHES
- A46D1/00—Bristles; Selection of materials for bristles
- A46D1/02—Bristles details
- A46D1/0207—Bristles characterised by the choice of material, e.g. metal
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
- D01F6/88—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds
- D01F6/90—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds of polyamides
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
- D01F6/96—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from other synthetic polymers
Definitions
- This invention relates to a brush containing mono-filaments containing polyamide, especially a toothbrush containing these mono-filaments.
- a brush containing mono-filaments containing polyamide, also known as nylon, is known and is for example described in GB800610A.
- GB800610A describes a brush containing nylon mono-filaments and mentions mono-filaments of nylon-66 and nylon-610 for this application.
- so-called "wet bend recovery” is an essential feature for a mono-filament.
- "Wet bend recovery” is the ability of a material to return to its original shape after deformation while being wet. If the wet bend recovery is high, this means that the mono-filaments easily return to its original shape, which allows for example longer use of a brush containing these mono-filaments.
- An object of the present invention is to thus to provide a brush containing mono-filaments of polyamide, which mono-filaments exhibit high wet bend recovery.
- Polyamide-410 is here understood to be a polyamide containing monomer units derived from a dicarboxylic acid with 10 carbon atoms and a diamine with 4 carbon atoms.
- the dicarboxylic acid 1 ,10 decandioic acid is used.
- the diamine preferably 1 ,4-butanediamine is used.
- PA-410 may comprise up to 30 wt. % of further monomeric units, for example dicarboxylic acids with less than 10 carbon atoms or diamines with more than 4 carbon atoms, with respect to the total amount of polyamide.
- the PA-410 used in the mono-filament used in the brush according to the invention comprises at least 80 wt.
- % with respect to the total amount of polyamide of the dicarboxylic acid with a chain of 10 carbon atoms between the carboxylic acid groups and a the diamine with 4 carbon atoms, more preferably at least 90 wt. % with respect to the total amount of polyamide, even more preferably at least 95 wt. % with respect to the total amount of polyamide, even more preferably at least 99 wt. %, most preferably at least 99.9 wt. %, with respect to the total amount of polyamide.
- the mono-filament used in the brush according to the invention preferably is produced from a polyamide comprising at least 40 wt% of polyamide-410 with respect to the total amount of polyamide, more preferably at least 50 wt % of polyamide-410, and most preferred at least 60 wt% of polyamide-410.
- the polyamide consists essentially of PA-410.
- the monofilament containing the polyamide contains no further polymer.
- the mono-filament according to the invention is no longer fully based on fossil carbon, since polyamide-410 may be at least partly based on renewable resources. This is especially an advantage, even if the polyamide of the mono-filament only contains a fraction of polyamide-410 and also a further polymer.
- Employing PA410 in mono-filaments which is at least partly based on monomers originating from natural resources already provides an important decrease in the production of green house gases and C0 2 in particular for mono-filament industry and its applications thereof.
- a further advantage of the mono-filament used in the brush according to the invention is that the stiffness retention when wet is good.
- “Stiffness retention when wet” is here understood to be the ability to retain stiffness, usually measured as tensile modulus in MPa under humid conditions, i.e. under 50% relative humidity, compared to dry conditions, such as for example 0% relative humidity according to IS05271A.
- a high stiffness retention when wet allows for pleasant brushing experience when applied in a toothbrush, as this is usually performed under wet conditions.
- the mono-filament can thus advantageously be employed in bristles for toothbrushes, as it combines very good wet bend recovery with good stiffness retention when wet.
- Polyamide-410 can be prepared as for example described in the examples.
- the viscosity number (VN) of polyamide-410 is at least 100 ml/g, more preferably at least 1 10 ml/g, even more preferably at least 120 ml/g and most preferred at least 140 ml/g. Higher viscosities will lead to improved mechanical properties of the mono-filaments.
- the viscosity number is at most 200 ml/g. If the viscosity number is too high, the throughput of the spinning machine is limited.
- the viscosity number is measured according to ISO 307, version 2007 in formic acid (90 wt%) in a concentration of 0.005 g/ml at 25 °C.
- the mono-filaments used in the brush according to the invention preferably have an average diameter of between 1 micrometer and 1.5 mm.
- the mono-filaments have an average diameter of between 15 micrometer and 1 .2 mm.
- Mono-filaments can be prepared by melting the polyamide and subsequently pushing it through a die. After leaving the die, the mono-filament is cooled down, preferably in a quench bath. In order to produce high quality mono-filaments, it is desirable to keep the threads separated from each other. This may be effected by a separating guide or a comb.
- the length of the air gap i.e. the distance between the spinning plate and water surface, can influence the surface of the mono-filaments and the mechanical properties.
- either at least a single or at least a two stage drawing step can be performed in for example a hot water bath or in a hot air or infra-red oven.
- the second stage of a two stage drawing process usually takes place in a hot air oven and requires temperatures which are higher than the temperature in the first stage. It is preferable to use a water bath for the first stage if very close tolerances are required.
- the drawing ratio and the applied temperatures influence the physical structure of the molecules in a mono-filament.
- properties such as tensile strength, elongation, e-modulus, heat resistance and dyeability with non- reactive dyestuffs, depend on the physical structure, the drawing process has a wide and varying influence on the properties of the mono-filament.
- mono-filament properties such as, heat stability, tensile strength, elongation at break and dyeability can be trimmed to the desired level by fixation or relaxation.
- the percentage of relaxation allowed and the applied temperatures strongly depend on the final property requirements.
- the temperature of the mono-filament during the third step should at least equal, but more usually exceed, the temperature acquired during drawing. Temperature setting for the oven are very dependent on line speed, monofilament diameter, oven length, and air velocity.
- the mono-filament used in the brush according to the invention preferably comprises pigments, such as titanium oxide, to give the mono-filament a white appearance.
- the mono-filament according to the invention may also comprise lubricants, such as ethylene bis stearylamine (EBA), for higher transparancy.
- EBA ethylene bis stearylamine
- the mono-filament can be advantageously employed for bristles, preferably bristles for toothbrushes.
- the invention thus also relates to a toothbrush comprising the mono-filaments.
- the toothbrush combines good wet bend recovery and stiffness retention when wet. This allows longer use of the toothbrush before it needs to be discarded.
- it also is advantageous in C0 2 -reduction, both from a longer use, as well as at least part of the toothbrush is made of renewable sources. Examples
- a 45% 410-salt solution was prepared. At 65 °C 230 ml of a 67.5% 1 ,4-diaminobutane solution was added to 540 ml of water prior to adding 348.2 g of solid 1 ,10-decanedioic acid. The maximum pressure of the reactor was set to 2 barA. The salt solution was heated up to 153 °C in 60 minutes. During this process the excess of water was distilled off until a water concentration of 10% was reached at 153 °C. The pressure of the reactor was set at 12 barA. The 410-salt solution was heated up in 15 minutes to reach a pressure of 12 barA, thereby polymerizing the salt solution.
- the reactor While maintaining 12 barA, more water is distilled off until a polymer melt was obtained and the temperature reached 250 °C.
- the reactor was depressurized to 1.02 barA while heating up to 265 °C in 60 minutes, while further polymerizing the polymer melt.
- the polymer melt was further heated to 290 °C and kept at that temperature and 1 .02 barA for 16 hours.
- the water of the polymer melt was stripped off with a small nitrogen flow.
- the reactor was emptied into a water bath to get a polymer strand, which was off-line cut into granules.
- the PA-410 polymer had a solution viscosity of 179 ml/g in 90% formic acid.
- Mono-filaments with a diameter of 0.2 mm were obtained by melting the PA-410 to a temperature of 270 °C and subsequently pressing it through a die.
- Viscosity number VN
- Bend recovery tests were performed on various mono filaments with the so called pinch hole bend recovery method.
- This method uses metal plates holes of various sizes (plates A, B and C with holes of 1 .5 mm, 2.5 mm and 3.5 mm,
- the metal plate including the mono-filament was immersed in water at of 50 ⁇ 2 °C for 2 minutes, then in water at of 20 ⁇ 2 °C for 30 seconds. The plate was removed from the water and the mono-filament from the hole. The mono-filament was placed in a petri dish full of water at of 20 ⁇ 2 °C. After 15 minutes of immersion, the mono-filament was removed and the included angle was measured, while ensuring that the mono-filament was lying flat on a smooth surface.
- Results are shown in Table 1 .
- Table 1 surprisingly shows that PA-410 exhibits high percentage of recovery for all three diameters, especially compared to PA-610 and PA-612, which are usually employed in filaments for tooth brushes. Mandrel bend recovery tests
- mandrel bend recovery tests were performed, in which a filament was attached to and wound ten times around a mandrel with a diameter of 2.5 mm. After this the filament around the mandrel was left in this position for 1 hour at room temperature, after which the filament was cut off from the mandrel and allowed to recover in a dish of water for one hour.
- the mandrel bend recovery expressed in %, is the number of turns wrapped on the mandrel versus the number of turns in the fiber at the end of recovery period. Results are shown in Table 2. Table 2 Mandrel bend recovery tests
- Stiffness retention is calculated by dividing tensile modulus conditioned and tensile modulus dry x 100%.
- Stiffness retention for PA-410 is shown to be higher than for PA-6 and PA-66. Due to the intrinsically higher stiffness of PA-410 however, the stiffness under wet conditions of PA-410 is also higher than the stiffness of PA-610- and PA-612. These data, combined with the wet bend recovery results show that mono-filaments according to the invention exhibit best combination of these properties, as required for applications in for example bristles for tooth brushes.
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Brushes (AREA)
- Artificial Filaments (AREA)
Abstract
Description
Claims
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP12772338.5A EP2769009B1 (en) | 2011-10-17 | 2012-10-16 | Brush containing mono-filaments containing polyamide-410 |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP11185487 | 2011-10-17 | ||
| EP12772338.5A EP2769009B1 (en) | 2011-10-17 | 2012-10-16 | Brush containing mono-filaments containing polyamide-410 |
| PCT/EP2012/070487 WO2013057102A1 (en) | 2011-10-17 | 2012-10-16 | Brush containing mono-filaments containing polyamide-410 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP2769009A1 true EP2769009A1 (en) | 2014-08-27 |
| EP2769009B1 EP2769009B1 (en) | 2016-12-21 |
Family
ID=47018229
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP12772338.5A Active EP2769009B1 (en) | 2011-10-17 | 2012-10-16 | Brush containing mono-filaments containing polyamide-410 |
Country Status (8)
| Country | Link |
|---|---|
| US (1) | US20140259487A1 (en) |
| EP (1) | EP2769009B1 (en) |
| JP (1) | JP6236666B2 (en) |
| CN (1) | CN103890248A (en) |
| BR (1) | BR112014009132A8 (en) |
| CA (1) | CA2851766A1 (en) |
| MX (1) | MX2014004568A (en) |
| WO (1) | WO2013057102A1 (en) |
Family Cites Families (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2836516A (en) | 1955-05-02 | 1958-05-27 | Weco Products Company | Method of treating nylon bristles and products produced thereby |
| JPS61231214A (en) * | 1985-04-05 | 1986-10-15 | Toray Monofilament Co Ltd | Polyamide monofilament |
| DE19640726A1 (en) * | 1996-10-02 | 1998-04-23 | Braun Ag | Bristle for a toothbrush |
| JPH10201538A (en) * | 1997-01-20 | 1998-08-04 | Lion Corp | toothbrush |
| NL1009846C2 (en) * | 1998-08-12 | 2000-02-15 | Dsm Nv | Polyamide product from polytetramethylene diacid amide. |
| JP3685758B2 (en) * | 2000-03-30 | 2005-08-24 | 旭化成せんい株式会社 | Monofilament yarn and method for producing the same |
| US8695148B2 (en) * | 2002-08-09 | 2014-04-15 | Colgate-Palmolive Company | Toothbrush |
| CN101048430A (en) * | 2004-09-30 | 2007-10-03 | 科聚亚公司 | Improved bromostyrene polymers with controlled molecular weight |
| US7550551B2 (en) * | 2006-08-22 | 2009-06-23 | Chemtura Corporation | Brominated flame retardant |
| JP5760405B2 (en) * | 2009-11-30 | 2015-08-12 | 東レ株式会社 | Polyamide resin composition and molded article comprising the same |
| JP2011200352A (en) * | 2010-03-25 | 2011-10-13 | Toray Monofilament Co Ltd | Tapered bristle and brush |
| WO2011138397A1 (en) * | 2010-05-06 | 2011-11-10 | Dsm Ip Assets B.V. | Process for preparing pa-4x, and pa-410 obtainable by the process |
| US8845934B2 (en) * | 2011-09-12 | 2014-09-30 | Sabic Global Technologies B.V. | Compatibilized biopolyamide-poly(arylene ether) thermoplastic resin |
-
2012
- 2012-10-16 WO PCT/EP2012/070487 patent/WO2013057102A1/en not_active Ceased
- 2012-10-16 BR BR112014009132A patent/BR112014009132A8/en not_active Application Discontinuation
- 2012-10-16 MX MX2014004568A patent/MX2014004568A/en unknown
- 2012-10-16 JP JP2014535121A patent/JP6236666B2/en active Active
- 2012-10-16 CN CN201280050893.XA patent/CN103890248A/en active Pending
- 2012-10-16 US US14/350,457 patent/US20140259487A1/en not_active Abandoned
- 2012-10-16 EP EP12772338.5A patent/EP2769009B1/en active Active
- 2012-10-16 CA CA2851766A patent/CA2851766A1/en not_active Abandoned
Non-Patent Citations (1)
| Title |
|---|
| See references of WO2013057102A1 * |
Also Published As
| Publication number | Publication date |
|---|---|
| US20140259487A1 (en) | 2014-09-18 |
| JP2014528338A (en) | 2014-10-27 |
| BR112014009132A2 (en) | 2017-06-13 |
| CA2851766A1 (en) | 2013-04-25 |
| EP2769009B1 (en) | 2016-12-21 |
| JP6236666B2 (en) | 2017-11-29 |
| BR112014009132A8 (en) | 2017-06-20 |
| CN103890248A (en) | 2014-06-25 |
| WO2013057102A1 (en) | 2013-04-25 |
| MX2014004568A (en) | 2014-07-09 |
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