EP2738356A1 - Vane of a turbomachine, vane assembly of a turbomachine, and corresponding assembly method - Google Patents
Vane of a turbomachine, vane assembly of a turbomachine, and corresponding assembly method Download PDFInfo
- Publication number
- EP2738356A1 EP2738356A1 EP20120194852 EP12194852A EP2738356A1 EP 2738356 A1 EP2738356 A1 EP 2738356A1 EP 20120194852 EP20120194852 EP 20120194852 EP 12194852 A EP12194852 A EP 12194852A EP 2738356 A1 EP2738356 A1 EP 2738356A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- blade
- blades
- platform
- profile
- vanes
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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- 238000011144 upstream manufacturing Methods 0.000 claims description 16
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- 238000004519 manufacturing process Methods 0.000 description 7
- 239000000463 material Substances 0.000 description 7
- 230000006835 compression Effects 0.000 description 4
- 238000007906 compression Methods 0.000 description 4
- 238000005259 measurement Methods 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 238000002485 combustion reaction Methods 0.000 description 3
- 239000002131 composite material Substances 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 241000826860 Trapezium Species 0.000 description 1
- 230000001154 acute effect Effects 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
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- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D9/00—Stators
- F01D9/02—Nozzles; Nozzle boxes; Stator blades; Guide conduits, e.g. individual nozzles
- F01D9/04—Nozzles; Nozzle boxes; Stator blades; Guide conduits, e.g. individual nozzles forming ring or sector
- F01D9/042—Nozzles; Nozzle boxes; Stator blades; Guide conduits, e.g. individual nozzles forming ring or sector fixing blades to stators
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D17/00—Regulating or controlling by varying flow
- F01D17/10—Final actuators
- F01D17/12—Final actuators arranged in stator parts
- F01D17/14—Final actuators arranged in stator parts varying effective cross-sectional area of nozzles or guide conduits
- F01D17/16—Final actuators arranged in stator parts varying effective cross-sectional area of nozzles or guide conduits by means of nozzle vanes
- F01D17/162—Final actuators arranged in stator parts varying effective cross-sectional area of nozzles or guide conduits by means of nozzle vanes for axial flow, i.e. the vanes turning around axes which are essentially perpendicular to the rotor centre line
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/52—Casings; Connections of working fluid for axial pumps
- F04D29/54—Fluid-guiding means, e.g. diffusers
- F04D29/541—Specially adapted for elastic fluid pumps
- F04D29/542—Bladed diffusers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/52—Casings; Connections of working fluid for axial pumps
- F04D29/54—Fluid-guiding means, e.g. diffusers
- F04D29/56—Fluid-guiding means, e.g. diffusers adjustable
- F04D29/563—Fluid-guiding means, e.g. diffusers adjustable specially adapted for elastic fluid pumps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2230/00—Manufacture
- F05D2230/60—Assembly methods
- F05D2230/64—Assembly methods using positioning or alignment devices for aligning or centring, e.g. pins
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2260/00—Function
- F05D2260/30—Retaining components in desired mutual position
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49316—Impeller making
- Y10T29/4932—Turbomachine making
- Y10T29/49321—Assembling individual fluid flow interacting members, e.g., blades, vanes, buckets, on rotary support member
Definitions
- the invention relates to axial turbomachine blades, more particularly to an axial turbomachine stator.
- the invention also relates to a rectifier and an axial turbomachine comprising the rectifier.
- the invention relates to the angular positioning of the blades of an axial turbomachine.
- the invention also relates to a method of mounting the axial turbomachine and more particularly to its or its rectifiers.
- the axial turbomachines have several compressors and possibly several turbines in which compression and expansion of the air occur respectively.
- Each compressor and turbine presently has several rows of stator and rotor blades alternately.
- the blades of the successive stages have a progressive evolution of their angle of wedging, which allows to gradually compress the air before it enters the combustion chamber, and gradually relax the exhaust gas.
- Calibration is a data item that is calculated for each blade row in order to optimize the efficiency of a given row, and the overall efficiency of a turbomachine.
- the row can be made from vanes welded to a shell, a housing or a rotor.
- the vanes can also be fixed using screw or lockbolts. By providing each blade with two attachment axes, the latter is blocked in rotation.
- this solution is particularly heavy because of the existence of the second attachment axis.
- this denier is no longer able to block in rotation the dawn so that it keeps its rigging. Stalling can still be respected by providing the dawn of a platform which is placed in an annular groove whose shoulders provide a stop at the corners of the rectangle.
- the document EP 1 936 121 B1 discloses a turbomachine having such a blade with a platform housed in such an annular groove.
- the blade is fixed with a nut screwed onto its threaded axis.
- this solution has manufacturing constraints. She asks to add a throat involving extra thickness in one place. If one of the materials forming a platform or the groove has a reduced hardness, this material may deform during tightening of the nut. Therefore, the precision of the setting of the blade can be altered.
- the object of the invention is to solve at least one of the problems posed by the prior art.
- the object of the invention is to propose an angular wedging solution for a stator blade. More particularly, the invention aims to provide a blade design to reduce the manufacturing costs of the turbomachine while ensuring satisfactory calibration.
- the subject of the invention is an axial turbomachine stator vane intended to be mounted on a ferrule in an annular row of identical vanes, the vane comprising a platform with means for fastening to the ferrule enabling angular adjustment. dawn, an upstream edge, a downstream edge and two opposite side edges; remarkable in this that the outline of the platform has at each of its lateral edges an angled profile adapted to engage with the adjacent edge of the platform of an identical neighboring blade, to ensure angular positioning of the blade in at least one direction of rotation.
- Transverse translation means a translation directed along the circumference of the row of blades.
- the lateral edges may be configured to be able to coincide mainly with a rotation in the space around the axis of rotation of the turbomachine. This accuracy is useful for rows of blades implanted on an inclined surface. Geometrically, this inclination results in a reduction of platform widths downstream or upstream.
- the transverse width of the platform remains substantially constant.
- the bent profile has at least one bearing portion forming a mean angle with the axis of the turbomachine less than or equal to 45 °, preferably less than or equal to 20 °. This angle can also be essentially zero.
- the or at least one of the support portions of the bent profile is generally straight.
- the upstream and downstream edges are generally straight and parallel, the axis of the turbomachine being generally perpendicular to said edges.
- the attachment means of the platform comprise rotation clamping means, arranged substantially in the center of the platform, the or at least one of the support portions of the angled profile being positioned so as to bear against the corresponding profile of the adjacent edge of the neighboring blade when the platform pivots in the clamping direction of the fastening means.
- the support portion of the bent profile is part of a projecting zone of the corresponding lateral edge of the platform.
- each of the lateral edges of the platform further comprises a hollow-shaped zone, the projecting and hollow-shaped zones being disposed on either side of a transverse axis passing through the pivot center of dawn.
- the hollow-shaped area is adjacent to one of the upstream and downstream edges, it is more of a cutout shape.
- the profile of each of the lateral edges of the platform has a generally straight central portion and a bearing portion at an upstream or downstream position, preferably at each of the two upstream and downstream positions.
- the fixing means comprise a stud extending from a face of the platform, said face serving as mounting face to the ferrule.
- the invention also relates to an axial turbomachine rectifier, comprising a shell with an inner surface, and an annular row of blades comprising identical platforms arranged side by side on the inner surface of the shell; remarkable in that the blades are in accordance with the invention, several consecutive blades having at least a portion of their profile bent on the same lateral side bearing on the corresponding profile of the adjacent blade.
- the attachment means of the platform comprise rotation clamping means, arranged substantially in the center of the platform, the or at least one of the support portions of the angled profile being positioned so as to bear against the corresponding profile of the adjacent edge of the neighboring blade when the platform pivots in the clamping direction of the fastening means, and the platforms of the blades have between them a mechanical assembly play. corresponding to a tolerance of angular positioning of the blades, the bent profiles of the plurality of consecutive blades being in mutual support in the clamping direction of the fastening means.
- the plurality of consecutive vanes are configured to pivot more than 20 ', preferably more than 40', more preferably more than 80 ', even more preferably more than 120' around their fastening means when they are not tight.
- the shell has a substantially constant thickness.
- the ferrule has a mounting surface in contact with the essentially smooth blade platforms.
- the housing is made of composite material.
- the invention also relates to a compressor comprising at least one annular row of blades, remarkable in that the blades of the row of blades are in accordance with the invention.
- the invention also relates to an axial turbomachine with a compressor and / or a turbine provided with a rectifier, remarkable in that the rectifier is in accordance with the invention, and or the compressor is in accordance with the invention.
- the subject of the invention is also a method of mounting an annular array of vanes on an axial turbomachine stator shroud, the vanes being according to the invention and the platform attachment means comprising clamping means by rotation, arranged substantially in the center of the platforms, the or at least one of the support portions of the angled profiles being positioned so as to bear on the corresponding profile of the adjacent edge of the neighboring blade when the platforms rotate in the clamping direction of the fixing means, remarkable in that it comprises the steps of:
- step (b) covers only a part of the circumference of the rectifier, step (a) being performed at several points of said circumference.
- the reference blade is a false blade corresponding to at least two contiguous blades, and in that the method further comprises the following step:
- the number of reference blades is less than 1/10 of the number of vanes of the rectifier, preferably less than 1/15, more preferably less than 1/20.
- the invention makes it possible to proceed precisely to the wedging of a row of blades, without resorting to a shoulder at the level of the fixing support such as a ferrule. In this way, the mounting bracket can be lightened. This feature also makes it possible to make a fastening support in composite materials, which offers the opportunity to still gain weight.
- the invention makes it possible to reduce manufacturing costs.
- the invention makes it possible to simplify the measurements and the controls necessary to achieve a given calibration. This aspect can still save money.
- the figure 1 represents an axial turbomachine according to the invention.
- the figure 2 is a representation of the low-pressure compressor of the axial turbomachine of the figure 1 , the compressor comprising several rectifiers according to the invention.
- the figure 3 is a first view of an axial turbomachine blade according to a first embodiment of the invention.
- the figure 4 is a second view of the dawn of the figure 3 .
- the figure 5 illustrates an annular row of vanes of a straightener, the vanes corresponding to Figures 3 and 4 .
- the figure 6 illustrates a blade according to a second embodiment of the invention.
- the figure 7 illustrates a blade according to a third embodiment of the invention.
- the figure 8 illustrates a blade according to a fourth embodiment of the invention.
- the figure 9 illustrates a blade according to a fifth embodiment of the invention.
- the figure 10 illustrates a blade according to a sixth embodiment of the invention.
- the terms “inside” and “outside” refer to a positioning relative to the axis of rotation of the axial turbomachine.
- the terms “transverse” and “lateral” are expressed relative to the longitudinal direction of the turbomachine and the rectifier, this direction corresponding to the axis of rotation of the machine.
- the figure 1 schematizes an axial turbomachine. It is in this case a double-flow turbojet engine.
- the turbojet engine 2 comprises a first compression level, called a low-pressure compressor 4, a second compression level, called a high-pressure compressor 6, a combustion chamber 8 and one or more levels of turbines 10.
- a first compression level called a low-pressure compressor 4
- a second compression level called a high-pressure compressor 6
- a combustion chamber 8 and one or more levels of turbines 10.
- Reducing means can increase the speed of rotation transmitted to the compressors.
- the different turbine stages can each be connected to the compressor stages via concentric shafts.
- the latter comprise several annular rows of rotor blades associated with rows of stator vanes. The rotation of the rotor about its axis of rotation 14 thus makes it possible to generate an air flow and to compress it progressively until it reaches the combustion chamber 8.
- An inlet fan commonly referred to as "turbofan” 16 is coupled to the rotor 12 and generates a flow of air that divides into a primary flow 18 passing through the various levels mentioned above of the turbomachine, and a secondary flow 20 passing through an annular duct (partially shown) along the machine to then join the primary flow at the turbine outlet.
- the figure 2 is a sectional view of a low-pressure compressor 4 of an axial turbomachine 2 such as that of the figure 1 .
- the rotor 12 comprises several annular rows of rotor blades 26, for example three; and a plurality of annular rows of stator vanes 28, for example four.
- Each row of stator vanes 28 is associated with a row of rotor blades 26 to straighten its air flow, so as to convert the speed of the flow into pressure.
- Each pair of rows of associated rotor blades and stator forms a compression stage of the compressor 4.
- the low-pressure compressor 4 has a mechanically welded stator with a housing 30 serving as an attachment support for the stator vanes 28.
- the housing 30 forms a wall indirectly delimiting the primary flow 18. It may have a substantially smooth inner surface, preferably free of rim . It has a form of revolution around the axis 14 of rotation of the low pressure compressor 4 which corresponds to the axis of the turbomachine. Its revolution profile can be curved and move closer to the axis 14 downstream.
- the housing 30 may comprise or forming a plurality of annular members, such as ferrules arranged axially relative to each other so as to extend along the length of the compressor. It is remarkable that at the fourth row of stator vanes 28, the housing has an inclination greater than 15 °. Optionally, the inclination may be greater than 25 °.
- the stator vanes 28 comprise platforms 32 pressed against the inner surface of the housing 30. They may be substantially planar or may be left-handed surfaces. Their surfaces coming into contact with the housing 30 are generally smooth. The contact between a platform 32 and the inner surface of the housing 30 is close to a plane-to-plane contact. The inclination of the platforms 32 with respect to the axis of rotation 14 increases substantially in the downstream rows.
- strips 35 of abradable material are applied between the rows of stator vanes 28. More specifically, these strips 35 are arranged between the platforms 32 of the different rows of stator vanes 28. The thickness of the strips is substantially equal to the overall thickness of the platforms 32.
- the stator vanes 28 are fixed to the casing 30 by means of fixing means 34.
- the fixing means 34 extend from their platform in a direction opposite to the aerodynamic part of the blade.
- the fixing means are essentially cylindrical.
- Fastening means 34 may comprise a fastening pin such as a screw or a stud, intended to receive a nut.
- the fastening means of each blade essentially comprise a fixing axis. They are inserted into openings in the housing 30.
- the fixing means comprise clamping means, for example nuts adapted to engage a screw or a stud.
- the clamping force of a clamping means can substantially rotate a blade around its fixing means 34 since its platform 32 is smooth and in plane-plane bearing against the housing 30.
- the platforms 32 have specific contours.
- the figure 3 represents a platform 32 according to a first embodiment of the invention.
- the platform 32 may have a general shape of a quadrilateral such as a rectangle, a trapezium or a parallelogram.
- the contour of the platform 32 comprises opposite side edges 36 and two transverse edges 38 which are arranged perpendicular to the axis of rotation 14, one being upstream of the body of the blade and the other being downstream.
- the platform 32 has an inverted "Z" shape.
- the lateral edges 36 have an angled profile and materialize a material engagement for locking in rotation.
- the bent profiles of the edges 36 each comprise a bearing portion 48 intended to come into contact with the corresponding portion of the adjacent edge of a neighboring blade. This support forms a material commitment.
- the bearing portions 48 each form a projecting zone 40.
- the bent profiles also each comprise a hollow-shaped zone 42 with respect to the general shape of the platform rectangle. The hollow-shaped area corresponds to the projecting area of the opposite edge.
- the platforms 32 of the same row of blades are identical.
- an area projecting from a platform 32 can cooperate by engagement of material with a cut-out or hollow-shaped area 42 of a neighboring platform 32.
- the adjacent lateral edges 36 interpenetrate and block in rotation the platforms 32 according to at least one, possibly two directions of rotation around their fastening means 34.
- the angular orientation of a stator vane 28 can be adjusted precisely during assembly.
- the angular orientation of the stator vanes can be achieved reliably and repeatedly.
- the calibration measurement operations can be reduced, possibly eliminated.
- the angular orientation or wedging of a blade is determined by the angle formed by the rope 44 of a blade with the axis of rotation 14 of the turbomachine 2.
- the rope used for this measurement is that at the junction at the level of of the platform 32.
- the bearing portion 48 of a lateral edge abuts on the corresponding portion of the adjacent edge of the neighboring blade during the pivoting of the dawn caused by the tightening.
- the bearing portion is generally parallel to the transverse direction, corresponding to the circumferential direction of the blade row. For this reason, the contact force between two neighboring blades generates little or no effort in the transverse direction.
- this support allows an angular position independent of the tolerances at the distance between the blades, more precisely between the holes of the shell receiving the fastening means 34.
- the tolerances at the distances between the orifices are greater than those relating to their alignment according to the circumference of the ferrule.
- the platform 32 is made of metal, preferably titanium. It may have come from matter with the body of dawn. To respect a precise shape, its contour is machined, possibly rectified to meet strict tolerances.
- the lateral edges 36 describe similar profiles, preferably identical. It is found that the profiles generally coincide if one translates a distance equal to the width of the platform 32, according to a vector oriented along the transverse edges (upstream and downstream) 38.
- the platform 32 generally has a width constant. The width may decrease substantially downstream due to the curvature of the housing 30. The width is measured transversely. Both profiles have substantially symmetry with respect to the center of the fixing means 34.
- the two profiles can correspond exactly by translation in the case of platforms 32 parallel to the axis of rotation 14. With regard to the inclined platforms 32, and in particular those of the last row of stator vanes, the two profiles are substantially divergent.
- the two profiles can be matched by performing an isometry, namely a rotation along the axis of rotation 14 of the turbomachine.
- the platform 32 has an excess thickness 46.
- the latter forms a disc cut laterally by the longitudinal edges 36. Due to the left form of the shell or housing 30, the contact with the disk may be in two points or in two arcs upstream and downstream. These contacts facilitate a slight slip when mounting a row of blades and improves the positioning and automatic orientation of the blades.
- the figure 4 represents the stator dawn 28 of the figure 1 according to the first embodiment of the invention. It has a body 50, or blade 50, forming a profiled surface intended to extend in the primary stream 18. Its shape makes it possible to modify the flow of the stream.
- the head of the blade may have devices for attachment to an inner shell.
- the fixing means 34 may comprise a smooth cylindrical bearing surface 54 extending in the thickness of the casing 30. They also comprise a threaded portion 52 outside the casing 30.
- figure 5 illustrates a portion of a blade array according to the first embodiment of the invention.
- the row which generally forms a ring, is here seen in plan.
- mechanical clearances at the side edges 36 are defined.
- a first set of mechanics J1 is observed between the rectilinear portions 56 of the lateral edges 36, and a second mechanical clearance J2 between the bent portions of the lateral edges 36.
- the rectilinear portions 56 of two, preferably all of the neighboring blades may be at a distance. one from the other.
- the second mechanical clearance is present at the contact between the projecting zones 40 and the hollow-shaped zones 42, more precisely at the level of the bearing portions.
- the first set J1 allows a transverse displacement of the platforms 32 in combination with the games at the fastening means 34.
- the second set J2 allows a pivoting of the platforms 32 and a displacement in the longitudinal direction of the machine , in combination with the clearance J3 at the fixing means 34.
- the games J2 and J3 may be between 0.01 mm and 0.30 mm, preferably between 0.01 mm and 0.20 mm.
- the games may be different, especially the J1 game may be higher than the J2 and J3 games. It may for example be greater than 0.05 mm, or greater than 0.50 mm.
- the compensation angle allows for a blade array whose angular orientation dispersions are acceptable.
- the average angular orientation error and / or the compensation angle is greater than 5 ', preferably greater than 30'.
- the compensation angle is generally proportional to games J1, J2 and J3. It should be noted that the compensation angle is oriented in the opposite direction to the clamping means.
- the calculation of the compensation angle can be based on average values of the mechanical clearances, as well as on their standard deviations. Calculation of the calibration difference can also take geometric tolerances into account platforms surfaces.
- the invention exploits the clamping force and the contour geometry of the platforms.
- the tightening effort tends to rotate the platforms in a given direction in proportions that arise games.
- Making the vanes with a geometry that is the inverse of the positioning error makes it possible to respect the mounting timing, by presenting a consistent average value and a reduced standard deviation.
- the teaching of the invention can therefore be applied to a stage of stator or rotor blades which have platforms coming into contact with each other, and which are fixed on a mounting support by means of fixation may influence the angular orientation of the blades in one direction when tightening the clamping means.
- the teaching of the invention can be used for blades whose lateral edges are essentially straight, free of elbows.
- the method may comprise a step of successively placing the blades in the housing 30. Then the method may comprise a step of successively tightening the clamping means in turn, proceeding from neighboring blade to neighboring blade. Fixing can be done from several starting points or starting blades. The nesting of the platforms makes it possible to respect the setting of the blades.
- the method may include a preliminary step of mounting at least one reference blade 28A or blade den.
- the reference blade 28A may be a conventional blade whose setting is adjusted and retained after fixation.
- Then begins the blade placement step so as to form a row of blades. At this time, the blades do not necessarily have a proper mounting timing.
- the number of reference vanes will advantageously be increased. In this way the manufacturing costs can be reduced. Conversely, it is possible to decrease the number of reference vanes if the manufacturing accuracy is improved. In this way, the adjustment and control costs of the calibration of the reference vanes can be reduced.
- At least one reference blade another type of reference vanes.
- This type of blade is similar to conventional blades, but has an enlarged platform and two fastening means 34. These are introduced into two remote orifices, which allows to orient precisely this reference blade.
- the platforms have lateral edges to block in rotation the neighboring blades according to the mounting timing.
- the reference blade may be a false blade comprising a platform 32 with two fixing means 34. The greater the distance between the orifices used, the greater the accuracy of the setting assured is important. This accuracy is achieved without the need to perform measurement and control steps. Thus, it is possible to save time of manpower.
- the method comprises a step of replacing the false blades. This step leaves free spaces in the blade row formed during the blade placement step.
- the method comprises a subsequent step of setting up and fixing blades in the free spaces.
- the latter blades benefit from the mounting precision of the blades which were in contact with the reference vanes, and which were fixed during the clamping step.
- the figure 6 represents a platform according to a second embodiment of the invention. This figure 6 resumes the numbering of Figures 3 and 4 for identical or similar elements, however, the count is incremented by 100.
- the platform 132 has a general shape of rectangle. It has transverse edges 138, and side edges 136 which each have forms of lugs 140 and 146 nodes conjugates.
- the lugs 140 and the notches 142 are spaced from the transverse edges 138. Their angles are rounded, they can however be salient, for example at right angles.
- Each of the lugs 140 comprises two support portions 148 as a function of the pivoting direction of the blade. This platform can thus provide rotational locking in both pivoting directions.
- This platform 132 is longer than that shown in FIG. figure 3 . It is adapted to a blade whose wedging angle is closer to 0 °, for example less than 10 °. On this platform 132, the fixing means are also offset relative to the body of the blade. Thus, the fixing means can be deported in order to adapt to a specific turbomachine structure.
- the figure 7 represents a blade platform according to a third embodiment of the invention. This figure 7 resumes the numbering of Figures 3 and 4 for identical or similar elements, however, the count is incremented by 200. Specific numbers are used for the specific elements of this embodiment.
- the platform 232 has a general shape of "S" so as to be adapted to fastening means with a step to the right. It comprises three parallelograms and is symmetrical with respect to its attachment axis 234.
- the profile of the lateral edges 236 each have a central support portion 248 and two upstream and downstream portions 249.
- the upstream and downstream portions 249 are essentially parallel. and of the same length.
- the support portions 248 form an angle close to 45 ° with the transverse direction and are in contact with the support portions 248 of the neighboring blades.
- This platform configuration is adapted to fastening means whose clamping is in the clockwise direction. For clamping means in the anti-clockwise direction, it is necessary to provide inverted profiles, that is to say symmetrical to those of the figure 7 relative to the longitudinal machine direction.
- the figure 8 represents a blade platform according to a fourth embodiment of the invention. This figure 8 resumes the numbering of Figures 3 and 4 for the same or similar elements, the count however, being incremented by 300.
- This platform 332 is similar to that presented in figure 3 . It comprises two generally parallel side edges 336. It has a general parallelogram shape and describes an inverted "Z". The general direction of the parallelogram is substantially parallel to the rope 344 of the dawn. By general direction is meant the direction of the long sides of the parallelogram.
- the platform 332 makes it possible to adapt to blades having an angle of wedge opposite to that of the figure 3 .
- the platform 332 includes projecting areas 340 and cut-out areas 342 formed in its general parallelogram form.
- the projecting zones 340 form an acute angle with the longitudinal portions 354 of the lateral edges 336.
- the figure 9 represents a blade platform according to a fifth embodiment of the invention. This figure 9 resumes the numbering of Figures 3 and 4 for identical or similar elements, however, the numbering is incremented by 400.
- This platform 432 has a general parallelogram shape. It includes side edges 436 which form arches-shaped support portions 448.
- the side edges 436 embrace the contiguous side edges over a majority of their length. Part of their length may not be in contact with the side edge of the next blade.
- the figure 10 represents a blade platform according to a sixth embodiment of the invention. This figure 10 resumes the numbering of Figures 3 and 4 for identical or similar elements, however, the numbering is incremented by 500.
- the blade comprises a platform 532 and attachment means 534.
- the platform 532 has a general shape of "C”.
- the shape can be an inverted “C”.
- This platform has a symmetry with respect to a transverse plane passing through the fixing means 534.
- the platform 532 includes side edges 536 and transverse edges 538.
- Each of the side edges 536 comprises two bearing portions 548. One is at an upstream portion of the edge and the other at a downstream portion. They have opposite inclinations, which presents the advantage that the lateral edge in question allows to bear on the adjacent edge of a neighboring blade in one direction of rotation as in the other.
Abstract
Description
L'invention a trait aux aubes de turbomachine axiale, plus particulièrement de redresseur de turbomachine axiale. L'invention a également trait à un redresseur et à une turbomachine axiale comprenant le redresseur. L'invention traite du positionnement angulaire des aubes d'une turbomachine axiale. L'invention a également trait à un procédé de montage de la turbomachine axiale et plus particulièrement de son ou de ses redresseurs.The invention relates to axial turbomachine blades, more particularly to an axial turbomachine stator. The invention also relates to a rectifier and an axial turbomachine comprising the rectifier. The invention relates to the angular positioning of the blades of an axial turbomachine. The invention also relates to a method of mounting the axial turbomachine and more particularly to its or its rectifiers.
Afin d'atteindre des rendements élevés, les turbomachines axiales présentent plusieurs compresseurs et éventuellement plusieurs turbines dans lesquels se produisent respectivement une compression et une détente de l'air. Chaque compresseur et chaque turbine présente couramment plusieurs rangées d'aubes statoriques et rotoriques alternées. Les aubes des étages successifs présentent une évolution progressive de leur angle de calage, ce qui permet de comprimer progressivement l'air avant qu'il ne pénètre dans la chambre de combustion, et de détendre progressivement les gaz d'échappement.In order to achieve high efficiency, the axial turbomachines have several compressors and possibly several turbines in which compression and expansion of the air occur respectively. Each compressor and turbine presently has several rows of stator and rotor blades alternately. The blades of the successive stages have a progressive evolution of their angle of wedging, which allows to gradually compress the air before it enters the combustion chamber, and gradually relax the exhaust gas.
Le calage est une donnée qui est calculée pour chaque rangée d'aube afin d'optimiser l'efficacité d'une rangée donnée, et le rendement global d'une turbomachine. Pour réaliser une telle rangée, plusieurs solutions sont possibles. Par exemple, la rangée peut être fabriquée à partir d'aubes soudées sur une virole, un carter ou un rotor. Les aubes peuvent également être fixées à l'aide d'axes de type vis ou lockbolts. En munissant chaque aube de deux axes de fixation, cette dernière est bloquée en rotation. Or, cette solution est particulièrement lourde en raison de l'existence du deuxième axe de fixation.Calibration is a data item that is calculated for each blade row in order to optimize the efficiency of a given row, and the overall efficiency of a turbomachine. To achieve such a row, several solutions are possible. For example, the row can be made from vanes welded to a shell, a housing or a rotor. The vanes can also be fixed using screw or lockbolts. By providing each blade with two attachment axes, the latter is blocked in rotation. However, this solution is particularly heavy because of the existence of the second attachment axis.
Pour économiser du poids, il est avantageux de n'utiliser qu'un seul axe de fixation. Cependant, ce denier ne parvient plus à bloquer en rotation l'aube de sorte à ce qu'elle conserve son calage. Le calage peut malgré tout être respecté en dotant l'aube d'une plate-forme qui est placée dans une gorge annulaire dont les épaulements offrent une butée aux angles du rectangle.To save weight, it is advantageous to use only one attachment axis. However, this denier is no longer able to block in rotation the dawn so that it keeps its rigging. Stalling can still be respected by providing the dawn of a platform which is placed in an annular groove whose shoulders provide a stop at the corners of the rectangle.
Le document
L'invention a pour objectif de résoudre au moins un des problèmes posés par l'art antérieur. L'invention a pour objectif de proposer une solution de calage angulaire pour une aube statorique. Plus particulièrement, l'invention a pour objectif de proposer un design d'aube permettant de réduire les coûts de fabrication de la turbomachine tout en assurant un calage satisfaisant.The object of the invention is to solve at least one of the problems posed by the prior art. The object of the invention is to propose an angular wedging solution for a stator blade. More particularly, the invention aims to provide a blade design to reduce the manufacturing costs of the turbomachine while ensuring satisfactory calibration.
L'invention a pour objet une aube de redresseur de turbomachine axiale, destinée à être montée sur une virole dans une rangée annulaire d'aubes identiques, l'aube comprenant une plate-forme avec des moyens de fixation à la virole permettant un réglage angulaire de l'aube, un bord amont, un bord aval et deux bords latéraux opposés; remarquable en ce que le contour de la plate-forme présente à chacun de ses bords latéraux un profil coudé apte à engager avec le bord contigu de la plate-forme d'une aube voisine identique, afin d'assurer un positionnement angulaire de l'aube dans au moins un sens de pivotement.The subject of the invention is an axial turbomachine stator vane intended to be mounted on a ferrule in an annular row of identical vanes, the vane comprising a platform with means for fastening to the ferrule enabling angular adjustment. dawn, an upstream edge, a downstream edge and two opposite side edges; remarkable in this that the outline of the platform has at each of its lateral edges an angled profile adapted to engage with the adjacent edge of the platform of an identical neighboring blade, to ensure angular positioning of the blade in at least one direction of rotation.
Les bords latéraux peuvent être configurés pour pouvoir coïncider généralement suivant une translation transversale. Par translation transversale, on entend une translation dirigée suivant la circonférence de la rangée d'aubes.The lateral edges can be configured to be able to coincide generally in a transverse translation. Transverse translation means a translation directed along the circumference of the row of blades.
Les bords latéraux peuvent être configurés pour pouvoir coïncider majoritairement suivant une rotation dans l'espace autour de l'axe de rotation de la turbomachine. Cette précision est utile pour les rangées d'aubes implantées sur une surface inclinée. Géométriquement, de cette inclinaison résulte une réduction de largeurs des plates-formes vers l'aval ou vers l'amont.The lateral edges may be configured to be able to coincide mainly with a rotation in the space around the axis of rotation of the turbomachine. This accuracy is useful for rows of blades implanted on an inclined surface. Geometrically, this inclination results in a reduction of platform widths downstream or upstream.
Suivant un encore autre mode avantageux de l'invention, la largeur transversale de la plate-forme reste sensiblement constante.According to yet another advantageous embodiment of the invention, the transverse width of the platform remains substantially constant.
Selon un mode avantageux de l'invention, le profil coudé présente au moins une portion d'appui formant un angle moyen avec l'axe de la turbomachine inférieur ou égal à 45°, préférentiellement inférieur ou égal à 20°. Cet angle peut également être essentiellement nul.According to an advantageous embodiment of the invention, the bent profile has at least one bearing portion forming a mean angle with the axis of the turbomachine less than or equal to 45 °, preferably less than or equal to 20 °. This angle can also be essentially zero.
Selon un mode avantageux de l'invention, la ou au moins une des portions d'appui du profil coudé est généralement droite.According to an advantageous embodiment of the invention, the or at least one of the support portions of the bent profile is generally straight.
Selon un mode avantageux de l'invention, les bords amont et aval sont généralement droits et parallèles, l'axe de la turbomachine étant généralement perpendiculaire auxdits bords.According to an advantageous embodiment of the invention, the upstream and downstream edges are generally straight and parallel, the axis of the turbomachine being generally perpendicular to said edges.
Selon un mode avantageux de l'invention, les moyens de fixation de la plate-forme comprennent des moyens de serrage par rotation, disposés essentiellement au centre de la plate-forme, la ou au moins une des portions d'appui du profil coudé étant positionnée de manière à venir en appui sur le profil correspondant du bord contigu de l'aube voisine lorsque la plate-forme pivote dans le sens de serrage des moyens de fixation.According to an advantageous embodiment of the invention, the attachment means of the platform comprise rotation clamping means, arranged substantially in the center of the platform, the or at least one of the support portions of the angled profile being positioned so as to bear against the corresponding profile of the adjacent edge of the neighboring blade when the platform pivots in the clamping direction of the fastening means.
Selon un mode avantageux de l'invention, la portion d'appui du profil coudé fait partie d'une zone en saillie du bord latéral correspondant de la plate-forme.According to an advantageous embodiment of the invention, the support portion of the bent profile is part of a projecting zone of the corresponding lateral edge of the platform.
Selon un mode avantageux de l'invention, chacun des bords latéraux de la plateforme comprend en outre une zone en forme de creux, les zones en saillie et en forme de creux étant disposées de part et d'autre d'un axe transversal passant par le centre de pivotement de l'aube. Lorsque la zone en forme de creux est adjacente à un des bords amont et aval, elle présente davantage une forme de découpe.According to an advantageous embodiment of the invention, each of the lateral edges of the platform further comprises a hollow-shaped zone, the projecting and hollow-shaped zones being disposed on either side of a transverse axis passing through the pivot center of dawn. When the hollow-shaped area is adjacent to one of the upstream and downstream edges, it is more of a cutout shape.
Selon un mode avantageux de l'invention, le profil de chacun des bords latéraux de la plate-forme présente une portion centrale généralement droite et une portion d'appui à une position amont ou aval, préférentiellement à chacune des deux positions amont et aval.According to an advantageous embodiment of the invention, the profile of each of the lateral edges of the platform has a generally straight central portion and a bearing portion at an upstream or downstream position, preferably at each of the two upstream and downstream positions.
Selon un mode avantageux de l'invention, les moyens de fixation comprennent un goujon s'étendant depuis une face de la plate-forme, ladite face servant de face de montage à la virole.According to an advantageous embodiment of the invention, the fixing means comprise a stud extending from a face of the platform, said face serving as mounting face to the ferrule.
L'invention a également pour objet un redresseur de turbomachine axiale, comprenant une virole avec une surface intérieure, et une rangée annulaire d'aubes comprenant des plates-formes identiques disposées côte-à-côte sur la surface intérieure de la virole ; remarquable en ce que les aubes sont conformes à l'invention, plusieurs aubes consécutives ayant au moins une partie de leur profil coudé du même côté latéral en appui sur le profil correspondant de l'aube contigüe.The invention also relates to an axial turbomachine rectifier, comprising a shell with an inner surface, and an annular row of blades comprising identical platforms arranged side by side on the inner surface of the shell; remarkable in that the blades are in accordance with the invention, several consecutive blades having at least a portion of their profile bent on the same lateral side bearing on the corresponding profile of the adjacent blade.
Selon un mode avantageux de l'invention, les moyens de fixation de la plate-forme comprennent des moyens de serrage par rotation, disposés essentiellement au centre de la plate-forme, la ou au moins une des portions d'appui du profil coudé étant positionnée de manière à venir en appui sur le profil correspondant du bord contigu de l'aube voisine lorsque la plate-forme pivote dans le sens de serrage des moyens de fixation, et les plates-formes des aubes présentent entre elles un jeu mécanique de montage correspondant à une tolérance de positionnement angulaire des aubes, les profils coudés de la pluralité d'aubes consécutives étant en appui mutuel suivant le sens de serrage des moyens de fixation.According to an advantageous embodiment of the invention, the attachment means of the platform comprise rotation clamping means, arranged substantially in the center of the platform, the or at least one of the support portions of the angled profile being positioned so as to bear against the corresponding profile of the adjacent edge of the neighboring blade when the platform pivots in the clamping direction of the fastening means, and the platforms of the blades have between them a mechanical assembly play. corresponding to a tolerance of angular positioning of the blades, the bent profiles of the plurality of consecutive blades being in mutual support in the clamping direction of the fastening means.
Selon un mode avantageux de l'invention, la pluralité d'aubes consécutives sont configurées pour pouvoir pivoter de plus de 20', préférentiellement de plus de 40', plus préférentiellement de plus de 80', encore plus préférentiellement de plus de 120' autour de leurs moyens de fixation lorsque ces derniers ne sont pas serrés.According to an advantageous embodiment of the invention, the plurality of consecutive vanes are configured to pivot more than 20 ', preferably more than 40', more preferably more than 80 ', even more preferably more than 120' around their fastening means when they are not tight.
Suivant un encore autre mode avantageux de l'invention, la virole présente une épaisseur sensiblement constante.According to yet another advantageous embodiment of the invention, the shell has a substantially constant thickness.
Suivant un encore autre mode avantageux de l'invention, la virole présente une surface de montage en contact avec les plates-formes des aubes essentiellement lisse.According to yet another advantageous embodiment of the invention, the ferrule has a mounting surface in contact with the essentially smooth blade platforms.
Suivant un encore autre mode avantageux de l'invention, le carter est réalisé en matériau composite.According to yet another advantageous embodiment of the invention, the housing is made of composite material.
L'invention a également trait à un compresseur comprenant au moins une rangée annulaire d'aubes, remarquable en ce que les aubes de la rangée d'aubes sont conformes à l'invention.The invention also relates to a compressor comprising at least one annular row of blades, remarkable in that the blades of the row of blades are in accordance with the invention.
L'invention a également pour objet une turbomachine axiale avec un compresseur et/ou une turbine munis d'un redresseur, remarquable en ce que le redresseur est conforme à l'invention, et ou le compresseur est conforme à l'invention.The invention also relates to an axial turbomachine with a compressor and / or a turbine provided with a rectifier, remarkable in that the rectifier is in accordance with the invention, and or the compressor is in accordance with the invention.
L'invention a également pour objet un procédé de montage d'une rangée annulaire d'aubes sur une virole de redresseur de turbomachine axiale, les aubes étant selon l'invention et les moyens de fixation des plates-formes comprenant des moyens de serrage par rotation, disposés essentiellement au centre des plates-formes, la ou au moins une des portions d'appui des profils coudés étant positionnée de manière à venir en appui sur le profil correspondant du bord contigu de l'aube voisine lorsque les plates-formes pivotent dans le sens de serrage des moyens de fixation, remarquable en ce qu'il comprend les étapes de :The subject of the invention is also a method of mounting an annular array of vanes on an axial turbomachine stator shroud, the vanes being according to the invention and the platform attachment means comprising clamping means by rotation, arranged substantially in the center of the platforms, the or at least one of the support portions of the angled profiles being positioned so as to bear on the corresponding profile of the adjacent edge of the neighboring blade when the platforms rotate in the clamping direction of the fixing means, remarkable in that it comprises the steps of:
(a) montage d'une aube de référence sensiblement selon le positionnement angulaire final de ladite rangée,(a) mounting a reference blade substantially according to the final angular positioning of said row,
(b) placement successif d'une pluralité des aubes sur la virole de sorte à former ladite rangée d'aubes avec l'aube de référence,(b) successively placing a plurality of vanes on the shell so as to form said row of blades with the reference blade,
(c) serrage successif des moyens de fixation de la pluralité d'aubes en partant depuis l'aube de référence, de manière à amener successivement la ou au moins une des portions d'appui du profil coudé de chacune desdites aubes en appui sur le profil correspondant contigu de l'aube précédente.(C) successively clamping the fastening means of the plurality of vanes starting from the reference vane, so as successively to bring the or at least one of the support portions of the bent profile of each of said vanes bearing on the corresponding profile contiguous to the previous dawn.
Selon un mode avantageux de l'invention, l'étape (b) ne couvre qu'une partie de la circonférence du redresseur, l'étape (a) étant opérée à plusieurs endroits de ladite circonférence.According to an advantageous embodiment of the invention, step (b) covers only a part of the circumference of the rectifier, step (a) being performed at several points of said circumference.
Selon un mode avantageux de l'invention, l'aube de référence est une aube postiche correspondant à au moins deux aubes contigües, et en ce que le procédé comprend en outre l'étape suivante :According to an advantageous embodiment of the invention, the reference blade is a false blade corresponding to at least two contiguous blades, and in that the method further comprises the following step:
(d) remplacement de la ou des aubes de référence postiches par des aubes conformes aux autres aubes.(d) replacing the false reference blade (s) with vanes corresponding to the other vanes.
Suivant un encore autre mode avantageux de l'invention, le nombre d'aube(s) de référence est inférieur à 1/10 du nombre d'aubes du redresseur, préférentiellement inférieur à 1/15, plus préférentiellement inférieur à 1/20.According to yet another advantageous embodiment of the invention, the number of reference blades is less than 1/10 of the number of vanes of the rectifier, preferably less than 1/15, more preferably less than 1/20.
L'invention permet de procéder précisément au calage d'une rangée d'aubes, sans recours à un épaulement au niveau du support de fixation tel qu'une virole. De la sorte, le support de fixation peut être allégé. Cette particularité permet également de réaliser un support de fixation en matériaux composite, ce qui offre l'opportunité d'encore gagner du poids.The invention makes it possible to proceed precisely to the wedging of a row of blades, without resorting to a shoulder at the level of the fixing support such as a ferrule. In this way, the mounting bracket can be lightened. This feature also makes it possible to make a fastening support in composite materials, which offers the opportunity to still gain weight.
Le calage atteint par l'invention requiert des états de surface conventionnels, les jeux mécaniques peuvent être augmentés localement. Ainsi, l'invention permet de réduire les coûts de fabrication. De plus, l'invention permet de simplifier les mesures et les contrôles nécessaires pour atteindre un calage donné. Cet aspect permet encore d'effectuer des économies.The wedging achieved by the invention requires conventional surface conditions, the mechanical clearances can be increased locally. Thus, the invention makes it possible to reduce manufacturing costs. In addition, the invention makes it possible to simplify the measurements and the controls necessary to achieve a given calibration. This aspect can still save money.
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Dans la description qui va suivre, les termes « intérieur » et « extérieur » renvoient à un positionnement par rapport à l'axe de rotation de la turbomachine axiale. Les termes « transversal » et « latéral » sont exprimés par rapport à la direction longitudinale de la turbomachine et du redresseur, cette direction correspondant à l'axe de rotation de la machine.In the description which follows, the terms "inside" and "outside" refer to a positioning relative to the axis of rotation of the axial turbomachine. The terms "transverse" and "lateral" are expressed relative to the longitudinal direction of the turbomachine and the rectifier, this direction corresponding to the axis of rotation of the machine.
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Un ventilateur d'entrée communément désigné « turbofan » 16 est couplé au rotor 12 et génère un flux d'air qui se divise en un flux primaire 18 traversant les différents niveaux sus mentionnés de la turbomachine, et un flux secondaire 20 traversant un conduit annulaire (partiellement représenté) le long de la machine pour ensuite rejoindre le flux primaire en sortie de turbine.An inlet fan commonly referred to as "turbofan" 16 is coupled to the
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Le compresseur basse pression 4 présente un stator mécanosoudé avec un carter 30 servant de support de fixation pour les aubes statoriques 28. Le carter 30 forme une paroi délimitant indirectement le flux primaire 18. Il peut présenter une surface intérieure essentiellement lisse, préférentiellement libre de rebord. Il présente une forme de révolution autour de l'axe 14 de rotation du compresseur basse pression 4 qui correspond à l'axe de la turbomachine. Son profil de révolution peut être courbe et se rapprocher de l'axe 14 en aval. Le carter 30 peut comprendre ou former plusieurs éléments annulaires, telles des viroles disposées axialement les unes par rapport aux autres de sorte à s'étendre sur la longueur du compresseur. Il est remarquable qu'au niveau de la quatrième rangée d'aubes statoriques 28, le carter présente une inclinaison supérieure à 15°. Eventuellement, l'inclinaison peut être supérieure à 25°.The low-pressure compressor 4 has a mechanically welded stator with a
Les aubes statoriques 28 comprennent des plates-formes 32 plaquées contre la surface intérieure du carter 30. Elles peuvent être essentiellement planes ou être des surfaces gauches. Leurs surfaces venant en contact du carter 30 sont généralement lisses. Le contact entre une plate-forme 32 et la surface intérieure du carter 30 est proche d'un contact plan sur plan. L'inclinaison des plates-formes 32 par rapport à l'axe de rotation 14 augmente sensiblement dans les rangées aval.The stator vanes 28 comprise
Entre les rangées d'aubes statoriques 28, des bandes 35 de matériau abradables sont appliquées. Plus précisément, ces bandes 35 sont disposées entre les plates-formes 32 des différentes rangées d'aubes statoriques 28. L'épaisseur des bandes est sensiblement égale à l'épaisseur globale des plates-formes 32.Between the rows of
Les aubes statoriques 28 sont fixées au carter 30 à l'aide de moyens de fixation 34. Les moyens de fixation 34 s'étendent depuis leur plate-forme dans un sens opposé à la partie aérodynamique de l'aube. Les moyens de fixation sont essentiellement cylindriques. Des moyens de fixation 34 peuvent comprendre un axe de fixation tels une vis ou un goujon, destiné à recevoir un écrou. Préférentiellement, les moyens de fixation de chaque aube comprennent essentiellement un axe de fixation. Ils sont insérés dans des orifices ménagés dans le carter 30.The stator vanes 28 are fixed to the
Les moyens de fixation comprennent des moyens de serrage, par exemple des écrous aptes à s'engager sur une vis ou un goujon. L'effort de serrage d'un moyen de serrage peut faire pivoter sensiblement une aube autour de ses moyens de fixation 34 puisque sa plate-forme 32 est lisse et en appui plan sur plan contre le carter 30.The fixing means comprise clamping means, for example nuts adapted to engage a screw or a stud. The clamping force of a clamping means can substantially rotate a blade around its fixing means 34 since its
Afin d'endiguer ce pivotement, les plates-formes 32 ont des contours spécifiques. La
Les profils coudés des bords 36 comprennent, chacun, une portion d'appui 48 destinée à venir en contact avec la portion correspondante du bord contigu d'une aube voisine. Cet appui forme un engagement de matière. Les portions d'appui 48 forment, chacune, une zone en saillie 40. Les profils coudés comprennent également, chacun, une zone en forme de creux 42 par rapport à la forme générale de rectangle de la plate-forme. La zone en forme de creux correspond à la zone en saillie du bord opposé.The bent profiles of the
Suivant un mode préféré de l'invention, les plates-formes 32 d'une même rangée d'aubes sont identiques. De la sorte, une zone en saillie d'une plate-forme 32 peut coopérer par engagement de matière avec une zone en découpe ou forme de creux 42 d'une plate-forme 32 voisine. Les bords latéraux 36 contigus s'interpénètrent et bloquent en rotation les plates-formes 32 suivant au moins un, éventuellement deux sens de rotation autour de leurs moyens de fixation 34. Ainsi, l'orientation angulaire d'une aube statorique 28 peut être réglée précisément lors du montage. L'orientation angulaire des aubes statoriques peut être atteinte de manière fiable et répétitive. Les opérations de mesure de calage peuvent être réduites, éventuellement supprimées.According to a preferred embodiment of the invention, the
L'orientation angulaire ou calage d'une aube est déterminé par l'angle que forme la corde 44 d'une aube avec l'axe de rotation 14 de la turbomachine 2. La corde utilisée pour cette mesure est celle à la jonction au niveau de la plate-forme 32.The angular orientation or wedging of a blade is determined by the angle formed by the
La portion d'appui 48 d'un bord latéral vient en appui sur la portion correspondante du bord contigu de l'aube voisine lors du pivotement de l'aube provoqué par le serrage. Dans le cas de la représentation de la plate-forme de la
La plate-forme 32 est réalisée en métal, préférentiellement en titane. Elle peut être venue de matière avec le corps de l'aube. Pour respecter une forme précise, son contour est usiné, éventuellement rectifié afin de respecter des tolérances strictes.The
Les bords latéraux 36 décrivent des profils similaires, préférentiellement identiques. On constate que les profils coïncident généralement si on en translate un sur une distance égale à la largeur de la plate-forme 32, suivant un vecteur orienté selon les bords transversaux (amont et aval) 38. La plate-forme 32 présente généralement une largeur constante. La largeur peut diminuer sensiblement vers l'aval en raison de la courbure du carter 30. La largeur est mesurée transversalement. Les deux profils présentent sensiblement une symétrie par rapport au centre des moyens de fixation 34.The lateral edges 36 describe similar profiles, preferably identical. It is found that the profiles generally coincide if one translates a distance equal to the width of the
Les deux profils peuvent correspondre exactement par translation dans le cas de plates-formes 32 parallèles à l'axe de rotation 14. En ce qui concerne les plates-formes 32 inclinées, et en particulier celles de la dernière rangée d'aubes statoriques, les deux profils sont sensiblement divergents. Les deux profils peuvent être mis en correspondance en effectuant une isométrie, à savoir une rotation selon l'axe de rotation 14 de la turbomachine.The two profiles can correspond exactly by translation in the case of
La plate-forme 32 présente une surépaisseur 46. Cette dernière forme un disque coupé latéralement par les bords longitudinaux 36. En raison de la forme gauche de la virole ou carter 30, le contact avec le disque pourra être en deux points ou en deux arcs amont et aval. Ces contacts facilitent un léger glissement lors du montage d'une rangée d'aubes et améliore le positionnement et l'orientation automatique des aubes.The
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Au niveau de la surépaisseur 46, les bords latéraux 36 présentent une hauteur accrue. Ainsi, les plates-formes présentent un meilleur blocage en rotation et un meilleur blocage en translation tangentielle. Les moyens de fixation 34 peuvent comprendre une portée cylindrique 54 lisse qui s'étend dans l'épaisseur du carter 30. Ils comprennent également une portion filetée 52 en dehors du carter 30.At the level of the
Pour faciliter le montage d'une rangée d'aubes, des jeux mécaniques sont définis au niveau des plates-formes 32 ainsi qu'au niveau des moyens de fixation 34. La
Le premier jeu J1 autorise un déplacement transversal des plates-formes 32 en combinaison avec les jeux au niveau des moyens de fixation 34. Le deuxième jeu J2 autorise un pivotement des plates-formes 32 ainsi qu'un déplacement suivant la direction longitudinale de la machine, en combinaison avec le jeu J3 au niveau des moyens de fixation 34. Les jeux J2 et J3 peuvent être compris entre 0,01 mm et 0,30 mm, préférentiellement compris entre 0,01 mm et 0,20 mm. Les jeux peuvent être différents, en particulier le jeu J1 peut être plus élevé que les jeux J2 et J3. Il peut par exemple être supérieur à 0,05 mm, ou encore supérieur à 0,50 mm. Pour des raisons aérodynamiques, il peut devenir intéressant de colmater le jeu J1 avec un matériau silicone. Plus les jeux requis sont faibles, plus la précision de fabrication doit être élevée, tout comme lorsque la fourchette de tolérance des jeux est étroite. Il résulte des ces jeux une possibilité de pivotement entre les plates-formes 32 et donc une variation de orientation angulaire des aubes.The first set J1 allows a transverse displacement of the
Lors de la conception des aubes, on leur définit une orientation angulaire théorique qui permet d'atteindre un fonctionnement souhaité. Lors de cette même conception, les formes des bords latéraux sont également fixées. Pour permettre le montage d'une rangée d'aube, il est obligatoire de définir les jeux mécaniques J1, J2 et J3. Or ces derniers autorisent un pivotement des aubes lors du serrage des moyens de fixation, ce qui a pour effet de fausser les orientations angulaires des aubes. Il est à noter que ces erreurs d'orientation angulaire des aubes vont dans le sens de rotation du serrage des moyens de fixation. Ces erreurs présentent en outre une valeur moyenne avec un écart type restreint. Par conséquent, les aubes sont produites avec un angle de compensation, permettant de compenser l'erreur d'orientation angulaire. Puisque l'écart type de l'erreur est restreint, l'angle de compensation permet de réaliser une rangée d'aube dont les dispersions d'orientation angulaire sont acceptables. Avantageusement, l'erreur d'orientation angulaire moyenne et/ou l'angle de compensation est supérieur à 5', préférentiellement supérieur à 30'. L'angle de compensation est généralement proportionnel aux jeux J1, J2 et J3. Il est à noter que l'angle de compensation est orienté dans le sens inverse du serrage des moyens de serrage. Le calcul de l'angle de compensation peut reposer sur des valeurs moyennes des jeux mécaniques, ainsi que sur leurs écarts types. Le calcul de la différence de calage peut également prendre en compte les tolérances géométriques des surfaces des plates-formes.During the design of the blades, they are defined a theoretical angular orientation that achieves a desired operation. In this same design, the shapes of the side edges are also fixed. To allow the assembly of a row of blades, it is mandatory to define the mechanical clearances J1, J2 and J3. But these allow a pivoting blades when clamping the fastening means, which has the effect of distorting the angular orientations of the blades. It should be noted that these angular orientation errors of the blades are in the direction of rotation of the clamping means. These errors also have an average value with a small standard deviation. As a result, the vanes are produced with a compensation angle, making it possible to compensate for the angular orientation error. Since the standard deviation of the error is small, the compensation angle allows for a blade array whose angular orientation dispersions are acceptable. Advantageously, the average angular orientation error and / or the compensation angle is greater than 5 ', preferably greater than 30'. The compensation angle is generally proportional to games J1, J2 and J3. It should be noted that the compensation angle is oriented in the opposite direction to the clamping means. The calculation of the compensation angle can be based on average values of the mechanical clearances, as well as on their standard deviations. Calculation of the calibration difference can also take geometric tolerances into account platforms surfaces.
L'invention exploite l'effort de serrage et la géométrie du contour des plates-formes. L'effort de serrage tend à faire pivoter les plates-formes dans un sens donné dans des proportions qui découlent des jeux. Fabriquer les aubes avec une géométrie inverse à l'erreur de positionnement permet de respecter le calage de montage, en présentant une valeur moyenne conforme et un écart type réduit.The invention exploits the clamping force and the contour geometry of the platforms. The tightening effort tends to rotate the platforms in a given direction in proportions that arise games. Making the vanes with a geometry that is the inverse of the positioning error makes it possible to respect the mounting timing, by presenting a consistent average value and a reduced standard deviation.
L'enseignement de l'invention peut donc être appliqué à un étage d'aubes statoriques ou rotoriques qui présentent des plates-formes venant en contact les unes des autres, et qui sont fixées sur un support de fixation à l'aide des moyens de fixation susceptibles d'influencer l'orientation angulaire des aubes dans un sens lors du serrage des moyens de serrage. L'enseignement de l'invention peut être employé pour des aubes dont les bords latéraux sont essentiellement droits, libres de coudes.The teaching of the invention can therefore be applied to a stage of stator or rotor blades which have platforms coming into contact with each other, and which are fixed on a mounting support by means of fixation may influence the angular orientation of the blades in one direction when tightening the clamping means. The teaching of the invention can be used for blades whose lateral edges are essentially straight, free of elbows.
Pour monter une rangée d'aubes 28 sur son support, plusieurs procédés sont possibles. Le procédé peut comprendre une étape de placement successif des aubes dans le carter 30. Ensuite le procédé peut comprendre une étape de serrage successif des moyens de serrage chacun leur tour, en procédant d'aube voisine en aube voisine. La fixation peut être effectuée depuis plusieurs points de départ ou aubes de départ. L'imbrication des plates-formes permet de respecter le calage des aubes.To mount a row of
Pour améliorer la précision du calage, le procédé peut comprendre une étape préalable de montage d'au moins une aube de référence 28A ou aube repaire. Préférentiellement, lors de cette étape, on utilise plusieurs aubes de référence, par exemple plus de six pour une rangée comptant cent vingt aubes en tout. L'aube de référence 28A peut être une aube classique dont le calage est réglé et conservé après sa fixation. Puis, commence l'étape de placement d'aube de sorte à former une rangée d'aubes. A ce moment, les aubes n'ont pas forcément un calage de montage conforme. Ensuite, débute l'étape de serrage successif des moyens de serrage. Le serrage des écrous s'effectue en continu, en procédant d'aube voisine en aube voisine. La fixation peut s'effectuer en partant d'un côté d'une aube de référence 28A, ou des deux.To improve the accuracy of the setting, the method may include a preliminary step of mounting at least one
Si la précision de fabrication des aubes 28 est réduite, le nombre d'aubes de référence sera avantageusement augmenté. De la sorte les coûts de fabrication peuvent être réduits. Inversement, il est possible de diminuer le nombre d'aubes de référence si la précision de fabrication est améliorée. De la sorte, les coûts de réglage et de contrôle du calage des aubes de référence peuvent être réduits.If the manufacturing precision of the
Pour encore augmenter la précision de calage, il est possible d'employer dans l'étape de montage d'au moins une aube de référence un autre type d'aubes de référence. Ce type d'aubes est similaire aux aubes classiques, mais présente une plate-forme élargie et deux moyens de fixation 34. Ces derniers sont introduits dans deux orifices distants, ce qui permet d'orienter précisément cette aube de référence. Les plates-formes présentent des bords latéraux permettant de bloquer en rotation les aubes voisines selon le calage de montage. L'aube de référence peut être une aube postiche comprenant une plate-forme 32 avec deux moyens de fixation 34. Plus la distance entre les orifices utilisés est importante, plus la précision du calage assuré est importante. Cette précision est atteinte sans avoir besoin d'effectuer des étapes de mesure et de contrôle. Ainsi, il est possible de gagner du temps de main d'oeuvre.To further increase the accuracy of calibration, it is possible to use in the mounting step of at least one reference blade another type of reference vanes. This type of blade is similar to conventional blades, but has an enlarged platform and two fastening means 34. These are introduced into two remote orifices, which allows to orient precisely this reference blade. The platforms have lateral edges to block in rotation the neighboring blades according to the mounting timing. The reference blade may be a false blade comprising a
Suite à l'étape de fixation des aubes, le procédé comprend une étape de remplacement des aubes postiches. Cette étape laisse des espaces libres dans la rangée d'aube formée lors de l'étape de placement des aubes.Following the blade attachment step, the method comprises a step of replacing the false blades. This step leaves free spaces in the blade row formed during the blade placement step.
Dès lors, le procédé comprend une étape ultérieure de mise en place et fixation d'aubes dans les espaces libres. Ces dernières aubes bénéficient de la précision de montage des aubes qui étaient en contact des aubes de référence, et qui ont été fixées lors de l'étape de serrage.Therefore, the method comprises a subsequent step of setting up and fixing blades in the free spaces. The latter blades benefit from the mounting precision of the blades which were in contact with the reference vanes, and which were fixed during the clamping step.
La
La plate-forme 132 présente une forme générale de rectangle. Elle présente des bords transversaux 138, et des bords latéraux 136 qui présentent chacun des formes d'ergots 140 et de redans 142 conjugés. Les ergots 140 et les redans 142 sont à distance des bords transversaux 138. Leurs angles sont arrondis, ils peuvent toutefois être saillants, par exemple à angle droit. Chacun des ergots 140 comprend deux portions d'appui 148 en fonction du sens de pivotement de l'aube. Cette plate-forme peut ainsi assurer un blocage en rotation dans les deux sens de pivotement.The platform 132 has a general shape of rectangle. It has
Cette plate-forme 132 est plus allongée que celle représentée en
La
La plate-forme 232 présente une forme générale en « S » de sorte à être adaptée à des moyens de fixation avec un pas à droite. Elle comprend trois parallélogrammes et est symétrique par rapport à son axe de fixation 234. Le profil des bords latéraux 236 présentent, chacun, une portion d'appui centrale 248 et deux portions amont et aval 249. Les portions amont et aval 249 sont essentiellement parallèles et de même longueur. Les portions d'appui 248 forment un angle proche de 45° avec la direction transversale et sont en contact des portions d'appui 248 des aubes voisines. Cette configuration de plate-forme est adaptée à des moyens de fixation dont le serrage est dans le sens horloger. Pour des moyens de fixation à serrage dans le sens anti-horloger, il convient de prévoir des profils inversés, c'est-à-dire symétriques à ceux de la
La
Cette plate-forme 332 est similaire à celle présentée en
La plate-forme 332 comprend des zones en saillie 340 et des zones en découpe 342 formées dans sa forme générale de parallélogramme. Les zones en saillie 340 forment un angle aigu avec les parties longitudinales 354 des bords latéraux 336.The
La
Cette plate-forme 432 présente une forme générale de parallélogramme. Elle comprend des bords latéraux 436 qui forment des portions d'appui en forme d'arcs 448. Les bords latéraux 436 épousent les bords latéraux contigus sur une majorité de leur longueur. Une partie de leur longueur peut ne pas être en contact du bord latéral de l'aube voisine.This platform 432 has a general parallelogram shape. It includes side edges 436 which form arches-shaped
La
L'aube comprend une plate-forme 532 et des moyens de fixation 534. La plate-forme 532 a une forme générale de « C ». La forme peut être un « C » inversé. Cette plate-forme présente une symétrie par rapport à un plan transversal passant par les moyens de fixation 534.The blade comprises a
La plate-forme 532 comprend des bords latéraux 536 et des bords transversaux 538. Chacun des bords latéraux 536 comprend deux portions d'appui 548. L'une est à une partie amont du bord et l'autre à une partie aval. Elles présentent des inclinaisons opposées, ce qui présente l'avantage que le bord latéral en question permet de prendre appui sur le bord contigu d'une aube voisine dans un sens de rotation comme dans l'autre.The
Claims (15)
caractérisée en ce que
le contour de la plate-forme présente à chacun de ses bords latéraux un profil coudé apte à engager avec le bord contigu de la plate-forme d'une aube (28) voisine identique, afin d'assurer un positionnement angulaire de l'aube dans au moins un sens de pivotement.A blade (28) for an axial turbomachine rectifier (2), intended to be mounted on a shell in an annular row of identical blades, the blade (28) comprising a platform (32, 132, 232, 332, 432 532) with fastening means (34; 134; 234; 334; 434; 534) to the ferrule for angular adjustment of the blade, an upstream edge (38; 138; 238; 338; 438; 538); a downstream edge (38; 138; 238; 338; 438; 538) and two opposite side edges (36; 136; 236; 336; 436; 536);
characterized in that
the outline of the platform has at each of its lateral edges an angled profile adapted to engage with the contiguous edge of the platform of a blade (28) identical neighbor, to ensure angular positioning of the dawn in at least one pivoting direction.
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP12194852.5A EP2738356B1 (en) | 2012-11-29 | 2012-11-29 | Vane of a turbomachine, vane assembly of a turbomachine, and corresponding assembly method |
CA2833229A CA2833229C (en) | 2012-11-29 | 2013-11-18 | Axial turbomachine blade with platforms having an angular profile |
RU2013152402/06A RU2013152402A (en) | 2012-11-29 | 2013-11-26 | AXIAL TURBO MACHINE SHOVEL WITH PLATFORMS WITH ANGULAR PROFILE |
US14/092,542 US10202859B2 (en) | 2012-11-29 | 2013-11-27 | Axial turbomachine blade with platforms having an angular profile |
CN201310757188.XA CN103850722B (en) | 2012-11-29 | 2013-11-29 | Stator blades, stator and method for assembling annular blade rows on stator ferrule |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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EP12194852.5A EP2738356B1 (en) | 2012-11-29 | 2012-11-29 | Vane of a turbomachine, vane assembly of a turbomachine, and corresponding assembly method |
Publications (2)
Publication Number | Publication Date |
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EP2738356A1 true EP2738356A1 (en) | 2014-06-04 |
EP2738356B1 EP2738356B1 (en) | 2019-05-01 |
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EP12194852.5A Active EP2738356B1 (en) | 2012-11-29 | 2012-11-29 | Vane of a turbomachine, vane assembly of a turbomachine, and corresponding assembly method |
Country Status (5)
Country | Link |
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US (1) | US10202859B2 (en) |
EP (1) | EP2738356B1 (en) |
CN (1) | CN103850722B (en) |
CA (1) | CA2833229C (en) |
RU (1) | RU2013152402A (en) |
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Also Published As
Publication number | Publication date |
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CN103850722A (en) | 2014-06-11 |
CA2833229C (en) | 2016-01-12 |
US20140147265A1 (en) | 2014-05-29 |
RU2013152402A (en) | 2015-06-10 |
CA2833229A1 (en) | 2014-05-29 |
EP2738356B1 (en) | 2019-05-01 |
US10202859B2 (en) | 2019-02-12 |
CN103850722B (en) | 2017-04-12 |
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