EP2729416A1

EP2729416A1 - Composition consisting of a zirconia-ceria mixed oxide with increased reducibility, production method and use in the field of catalysis

Info

Publication number: EP2729416A1
Application number: EP12729615.0A
Authority: EP
Inventors: Simon Ifrah; Lama ITANI; Julien Hernandez; Dominique Horbez
Original assignee: Rhodia Operations SAS
Current assignee: Rhodia Operations SAS
Priority date: 2011-07-04
Filing date: 2012-06-25
Publication date: 2014-05-14
Also published as: CN103635429A; FR2977582A1; KR20140042828A; ZA201309555B; FR2977582B1; WO2013004534A1; RU2014103636A; JP2014518191A; US20140147357A1; CA2838501A1

Abstract

The invention relates to a composition essentially consisting of a zirconia-ceria mixed oxide, with a zirconia content of at least 40 wt. % and, after 4 hours of calcination at 1000°C, a specific surface area of at least 25 m²/g and a quantity of mobile oxygen between 200°C and 400°C of at least 0.5 ml O₂/g. Said composition is produced using a method wherein a mixture of cerium and zirconium compounds is continuously reacted with a basic compound in a reactor, with a maximum residence time of the reactive medium in the mixture zone of the reactor of 100 milliseconds; and the precipitate is heated then brought into contact with a surfactant before being calcinated.

Description

COMPOSITION COMPRISING A MIXED OXIDE OF ZIRCONIUM AND CERIUM WITH HIGH REDUCTIVITY, PROCESS FOR THE PREPARATION AND

USE IN THE FIELD OF CATALYSIS

The present invention relates to a composition consisting of a mixed oxide of zirconium and cerium, high reducibility, its method of preparation and its use in the field of catalysis.

At the present time, so-called multifunctional catalysts are used for the treatment of the exhaust gases of internal combustion engines (automotive post-combustion catalysis). By multifunctional means catalysts capable of operating not only the oxidation in particular of carbon monoxide and hydrocarbons present in the exhaust gas but also the reduction including nitrogen oxides also present in these gases (catalysts). three ways "). Products based on cerium oxide, zirconium oxide and possibly one or more oxides of other rare earths appear today as particularly important and interesting components in the composition of this type of catalyst. To be effective, these constituents must have a large surface area even after being subjected to high temperatures, for example at least 900 ° C.

Another required quality for these catalyst components is the reducibility. Reducibility means, here and for the rest of the description, the ability of the catalyst to reduce in a reducing atmosphere and to reoxidize in an oxidizing atmosphere. The reducibility can be measured in particular by the amount of mobile oxygen or labile oxygen per unit mass of the material and for a given temperature range. This reducibility and, consequently, the efficiency of the catalyst are maximum at a temperature which is currently quite high for the catalysts based on the aforementioned products. However, there is a need for catalysts whose performance is sufficient in lower temperature ranges.

In the current state of the art, it appears that the two characteristics mentioned above are often difficult to reconcile, that is to say that a high reducibility at lower temperature has as a counterpart a rather low specific surface. The object of the invention is to provide a composition of this type which has in combination a high specific surface and a good reducibility at a lower temperature.

For this purpose, the composition of the invention consists essentially of a mixed oxide of zirconium and cerium, having a zirconium oxide content of at least 45% by weight, and is characterized in that it has, after calcination at 1000 ° C., 4 hours, a specific surface area of at least 25 m ² / g and a quantity of mobile oxygen between 200 ° C. and 400 ° C. of at least 0.5 ml O 2 g.

Other characteristics, details and advantages of the invention will emerge even more completely on reading the following description given with reference to the appended drawings and in which:

FIG. 1 is a diagram of a reactor used for carrying out the process for preparing the composition of the invention;

FIG. 2 represents the curves obtained by a measurement of reducibility by programmed temperature reduction of a composition according to the invention and a comparative product.

For the remainder of the description, the term "specific surface" means the specific surface B.E.T. determined by nitrogen adsorption according to ASTM D 3663-78 established from the BRUNAUER-EMMETT-TELLER method described in the journal "The Journal of the American Chemical Society, 60, 309 (1938)".

In addition, the calcinations and in particular the calcinations at the end of which the surface values are given are calcinations under air at a temperature step over the period indicated, unless otherwise indicated.

The contents or amounts are given in weight of oxide relative to the whole composition unless otherwise indicated. The cerium oxide is in the form of ceric oxide.

It is specified for the remainder of the description that, unless otherwise indicated, in the ranges of values that are given, the values at the terminals are included.

The amount of mobile or labile oxygen corresponds to half the amount of hydrogen consumed by reducing the oxygen of the composition to form water and measured between different temperature terminals, between 200 ° C. and 450 ° C. ° C or between 200 and 400 ° C. This measurement is made by programmed temperature reduction on a AUTOCHEM II 2920 device with a silica reactor. Hydrogen is used as a reducing gas at 10% by volume in argon with a flow rate of 30 ml / min. The Experimental protocol consists in weighing 200 mg of the sample in a previously tared container. The sample is then introduced into a quartz cell containing in the bottom of the quartz wool. The sample is finally covered with quartz wool, positioned in the furnace of the meter and a thermocouple is placed in the center of the sample. A signal is detected with a thermal conductivity detector. The consumption of hydrogen is calculated from the missing surface of the hydrogen signal between 200 ° C and 450 ° C or between 200 ° C and 400 ° C.

The maximum temperature of reducibility (temperature at which the capture of hydrogen is maximum and where, in other words, the reduction of cerium IV cerium III is also maximum and which corresponds to maximum lability O2 of the composition) is measured by performing a programmed temperature reduction as described above. This method makes it possible to measure the hydrogen consumption of a composition according to the invention as a function of the temperature and to deduce therefrom the temperature at which the rate of reduction of cerium is maximum.

The reducibility measurement is made by programmed temperature reduction on a sample which has been calcined for 4 hours at 1000 ° C. under air. The rise in temperature is from 50 ° C to 900 ° C at a rate of 10 ° C / min. Hydrogen capture is calculated from the missing surface of the baseline hydrogen signal at room temperature at baseline at 900 ° C.

The maximum reducibility temperature results in a peak on the curve obtained by the programmed temperature reduction method which has been described. It should be noted, however, that in some cases such a curve may have two peaks.

The compositions according to the invention are characterized first of all by the nature of their constituents.

These compositions consist essentially of a mixed oxide or a mixture of zirconium and cerium oxides.

The zirconium oxide content is at least 45%. It may be more particularly at least 60% and still more particularly at least 70%. This value may be more particularly at most 95% and even more particularly at most 90%.

According to a variant of the invention, the compositions of the invention may also contain one or more additional elements which may be chosen from the group comprising iron, cobalt, strontium, copper and manganese. This or these additional elements are present usually in oxide form. In the case of this variant, the compositions of the invention then consist essentially of a mixed oxide or a mixture of zirconium and cerium oxides and one or more additional elements mentioned above. The amount of additional element is generally at most 10%, it may be more particularly between 2% and 8%.

By "consist essentially" it is meant that the compositions may comprise other elements in the form of traces or impurities, such as hafnium in particular, but that they do not comprise other elements likely in particular to have an influence on their specific surface area and / or their reducibility properties. In particular, the compositions of the invention do not contain rare earths other than cerium.

The compositions of the invention have the characteristic of having a large amount of mobile oxygen in a relatively low temperature range. This quantity, expressed in ml of oxygen per gram of composition, is at least 0.5 ml 2 g between 200 ° C. and 400 ° C. This amount may be especially at least 0.6 ml 02 g. Amounts up to about at least 1 ml 2 g can be attained.

In a temperature range a little wider, that is to say between

200 ° C. and 450 ° C., the compositions of the invention have a quantity of mobile oxygen of at least 0.9 ml O 2 / g, more particularly at least 1 ml O 2 / g. Amounts up to about at least 1.5 ml 2 / g can be achieved.

The compositions of the invention have the further feature of providing, after calcination at 1000 ° C. for 4 hours, a maximum reducibility temperature of at most 580 ° C., more particularly at most 570 ° C. This maximum reducibility temperature may especially be at least 530 ° C.

The compositions of the invention also have particular characteristics of specific surface area. Indeed, while having good low temperature reducibility properties, they also offer high specific surfaces even at high temperatures.

Thus, after calcination at 1000 ° C., they have a specific surface area of at least 25 m ² / g, more particularly at least 30 m ² / g and even more particularly at least 35 m ² / g, after calcination at 1000 ° C. . Under these same conditions of calcination of the specific surfaces up to a value of about 45 m ² / g can be obtained. Furthermore, after calcination at 1100 ° C. for 4 hours, these compositions have a specific surface area of at least 8 m ² / g, more particularly at least 10 m ² / g and even more particularly at least 12 m ² / g. m ² / g. Under these same conditions of calcination of the specific surfaces up to a value of about 20 m ² / g can be obtained.

Another interesting feature of the compositions of the invention is that they can be in the form of disagglomerate particles. Thus, by a simple ultrasonic treatment, these particles may have, after such a treatment and regardless of the size of the particles at the start, a mean diameter (dso) of at most 10 μιτι, more particularly at most 8 μιτι. and even more particularly at most 6 μιτι.

The grain size values given here and for the remainder of the description are measured by means of a Malvern Mastersizer 2000 laser particle size analyzer (HydroG module) on a sample of particles dispersed in a 1 g / l solution of hexamethylphosphate (HMP ) and sonicated (120 W) for 5 minutes.

The compositions of the invention may be in the form of a pure solid solution of cerium oxide and zirconium oxide. By this is meant that cerium is present totally in solid solution in zirconium oxide. In particular, the X-ray diffraction diagrams of these compositions reveal, in the latter, the existence of a clearly identifiable single phase corresponding to that of a zirconium oxide crystallized in the quadratic system, thus reflecting the incorporation of the cerium in the crystal lattice of zirconium oxide, and thus obtaining a true solid solution. It should be noted that the compositions of the invention may exhibit this characteristic of solid solution even after calcination at elevated temperature, for example at least 1000 ° C., 4 hours.

The process for preparing the compositions of the invention will now be described. This process can be implemented according to two variants depending on the type of reactor used.

According to a first variant, the method is characterized in that it comprises the following steps:

(a) forming a liquid mixture comprising compounds of cerium, zirconium and, optionally, the additional element;

(b) the mixture is continuously reacted in a reactor with a basic compound, the residence time of the reaction medium in the reactor mixing zone being at most 100 milliseconds, whereby a precipitate is obtained at the outlet reactor; (c) the said precipitate is heated in an aqueous medium, the medium being maintained at a pH of at least 5;

(d) adding to the precipitate obtained in the preceding step an additive, chosen from anionic surfactants, nonionic surfactants, polyethylene glycols, carboxylic acids and their salts and surfactants of the ethoxylates type of carboxymethylated fatty alcohols ;

(e) the precipitate thus obtained is calcined.

According to a second variant, the method of the invention is characterized in that it comprises the following steps:

- (a ') forming a liquid mixture comprising cerium compounds, zirconium and, optionally, the additional element;

- (b ') is continuously reacted in a centrifugal reactor said mixture with a basic compound, the residence time of the reaction medium in the mixing zone of the reactor being at most 10 seconds by which one obtains a precipitate to the reactor outlet;

- (c ') is heated in aqueous medium said precipitate, the medium being maintained at a pH of at least 5;

(d ') is added to the precipitate obtained in the preceding step an additive, selected from anionic surfactants, nonionic surfactants, polyethylene glycols, carboxylic acids and their salts and surfactants of the fatty alcohol ethoxylate type carboxymethyl;

(e ') the precipitate thus obtained is calcined.

The difference between the two process variants is in steps (b) and (b '). The other process steps are identical for both variants. Therefore, the description which will be made below for steps (a), (c), (d) and (e) of the first variant likewise applies to steps (a '), (c' ), (d ') and (e') of the second variant.

The first step (a) of the process therefore consists in preparing a mixture in liquid medium of the compounds of the constituent elements of the composition, ie cerium, zirconium and, optionally, the additional element.

The mixture is generally in a liquid medium which is water preferably.

The compounds are preferably soluble compounds. It may be in particular zirconium and cerium salts. In the case of the preparation of compositions comprising one or more additional elements of the type mentioned above, the starting mixture will further comprise a compound of this or these additional elements. These compounds may be chosen from nitrates, sulphates, acetates, chlorides and cerium-ammoniacal nitrate.

By way of examples, mention may be made of zirconium sulphate, zirconyl nitrate or zirconyl chloride. Zirconyl nitrate is most commonly used. There may also be mentioned cerium IV salts such as nitrates or cerium-ammoniac nitrate for example, which are particularly suitable here. Preferably, ceric nitrate is used. It is advantageous to use salts of purity of at least 99.5% and more particularly at least 99.9%. An aqueous solution of ceric nitrate may, for example, be obtained by reacting nitric acid with a hydrated ceric oxide prepared in a conventional manner by reacting a solution of a cerous salt, for example cerous nitrate, and an ammonia solution in the presence of hydrogen peroxide. It is also preferable to use a solution of ceric nitrate obtained by the electrolytic oxidation process of a cerous nitrate solution as described in document FR-A-2,570,087, which constitutes here an interesting raw material. .

It should be noted here that aqueous solutions of cerium salts and zirconyl salts may have some initial free acidity which can be adjusted by the addition of a base or an acid. However, it is as possible to implement an initial solution of zirconium salts and cerium actually having a certain free acidity as mentioned above, as solutions that have previously been neutralized more or less extensively. This neutralization can be done by adding a basic compound to the aforementioned mixture so as to limit this acidity. This basic compound may be for example a solution of ammonia or alkali hydroxides (sodium, potassium, etc.), but preferably an ammonia solution.

Note finally that when the starting mixture contains cerium in form III, it is preferable to involve in the course of the process an oxidizing agent, for example hydrogen peroxide. This oxidizing agent can be used by being added to the reaction medium during step (a), during step (b) or at the beginning of step (c).

The mixture can be indifferently obtained either from compounds initially in the solid state which will subsequently be introduced into a water tank for example, or even directly from solutions of these compounds and then mixed in any order of said solutions.

In the second step (b) of the process, said mixture is brought into contact with a basic compound to react. We can use as base or basic compound the products of the hydroxide type. Mention may be made of alkali or alkaline earth hydroxides. It is also possible to use secondary, tertiary or quaternary amines. However, amines and ammonia may be preferred in that they reduce the risk of pollution by alkaline or alkaline earth cations. We can also mention urea. The basic compound may more particularly be used in the form of a solution.

The reaction between the starting mixture and the basic compound is carried out continuously in a reactor. This reaction is done by continuously introducing the reagents and continuously withdrawing also the product of the reaction.

The reaction must be carried out under conditions such that the residence time of the reaction medium in the reactor mixing zone is at most 100 milliseconds. The term "reactor mixing zone" is understood to mean the part of the reactor in which the abovementioned starting mixture and the basic compound are brought together for the reaction to take place. This residence time may be more particularly at most 50 milliseconds, preferably it may be at most 20 milliseconds. This residence time may for example be between 10 and 20 milliseconds.

Step (b) is preferably carried out using a stoichiometric excess of basic compound to ensure maximum precipitation yield.

The reaction is preferably carried out with vigorous stirring, for example under conditions such that the reaction medium is in a turbulent regime.

The reaction is generally at room temperature.

A fast mixer type reactor can be used.

The fast mixer may be in particular chosen from symmetrical T-mixers or Y-mixers, asymmetric T-mixers or Y-mixers, tangential jet mixers, Hartridge-Roughton mixers, vortex mixers .

Mixers (or tubes) in T or symmetrical Y are usually made of two opposite tubes (T-tubes) or forming an angle less than 180 ° (Y-tubes), of the same diameter, discharging into a central tube whose diameter is identical to or greater than that of the two previous tubes. They are called "symmetrical" because the two reagent injection tubes have the same diameter and the same angle with respect to the central tube, the device being characterized by an axis of symmetry. Preferably, the central tube has a diameter approximately twice as large as the diameter of the tubes opposite; similarly the fluid velocity in the central tube is preferably half that in the opposite tubes.

However, it is preferred to use, particularly when the two fluids to be introduced do not have the same flow rate, an asymmetrical T-shaped or Y-shaped mixer (or tube) rather than a symmetrical T-shaped or Y-shaped mixer (or tube). In asymmetric devices, one of the fluids (the lower flow fluid in general) is injected into the central tube by means of a smaller diameter side tube. The latter forms with the central tube an angle of 90 ° in general (T-tube); this angle may be different from 90 ° (Y-tube), giving co-current systems (for example 45 ° angle) or counter-current (for example 135 ° angle) relative to the other current.

Advantageously, in the process according to the present invention, a tangential jet mixer is used, for example a Hartridge-Roughton mixer.

Figure 1 is a diagram showing a mixer of this type. This mixer 1 comprises a chamber 2 having at least two tangential inflations 3 and 4 through which the reactants, that is to say here the mixture formed in step (a) and the compound, enter separately (but at the same time). basic, and an axial outlet 5 through which the reaction medium leaves and preferably to a reactor (tank) arranged in series after said mixer. The two tangential admissions are preferably located symmetrically and oppositely to the central axis of the chamber 2.

Room 2 of the tangential jet mixer Hartridge-Roughton used generally has a circular section and is preferably cylindrical in shape.

Each tangential inlet tube may have an internal height (a) in section of 0.5 to 80 mm.

This internal height (a) may be between 0.5 and 10 mm, in particular between 1 and 9 mm, for example between 2 and 7 mm. However, especially on an industrial scale, it is preferably between 10 and 80 mm, in particular between 20 and 60 mm, for example between 30 and 50 mm.

The internal diameter of the chamber 2 of the tangential jet mixer Hartridge-Roughton employed may be between 3a and 6a, in particular between 3a and 5a, for example equal to 4a; the internal diameter of the axial outlet tube 5 may be between 1a and 3a, in particular between 1.5a and 2.5a, for example equal to 2a. The height of the chamber 2 of the mixer may be between 1 and 3a, in particular between 1, 5 and 2.5a, for example equal to 2a.

The reaction conducted in step (b) of the process leads to the formation of a precipitate which is removed from the reactor and recovered for the implementation of step (c).

In the case of the second variant, step (b ') is implemented in a centrifugal type reactor. By reactor of this type is meant rotating reactors using centrifugal force.

Examples of this type of reactor are rotor-stator mixers or reactors, sliding surface reactors, in which the reactants are injected under high shear in a confined space between the bottom of the reactor and a reactor. rotating disc at high speed, or the reactors in which the centrifugal force allows liquids to mix intimately thin films. In this category are the Spinning Disc Reactor (SDR) or the Rotating Packed Bed Reactor (RPB), described in US patent application 2010/0028236 A1. The reactor described in this patent application comprises a porous structure or lining, made of ceramic, metal foam or plastic, of cylindrical shape and which rotates at a high speed around a longitudinal axis. The reactants are injected into this structure and mix under the effect of strong shear forces due to centrifugal forces of up to several hundred grams created by the rotational movement of the structure. The mixing of liquids in veins or very thin films makes it possible to reach nanometric sizes in this way.

The method according to the second variant of the invention can therefore be implemented by introducing into the aforementioned porous structure the mixture formed in step (a ').

The reactants thus introduced may be subjected to an acceleration of at least 10 g, more particularly at least 100 g and which may be for example between 100 g and 300 g.

Given their design, these reactors can be used with residence times of the reaction medium in their mixing zone (in the same sense as given above for the first variant) higher than for the first process variant, it is that is, up to several seconds and usually not more than 10 s. Preferably, this residence time can be at most 1 s, more particularly at most 20 ms and even more particularly at most 10 ms. As for the preceding variant, step (b ') is preferably carried out using a stoichiometric excess of basic compound and this step is generally carried out at room temperature.

At the end of step (b ') the precipitate obtained is removed from the reactor and recovered for the implementation of the next step.

Step (c) or (c ') is a step of heating the precipitate in an aqueous medium.

This heating can be carried out directly on the reaction medium obtained after reaction with the basic compound or on a suspension obtained after separation of the precipitate from the reaction medium, optional washing and return to water of the precipitate. The temperature at which the medium is heated is at least 90 ° C and even more preferably at least 100 ° C. It can be between 100 ° C and 200 ° C. The heating operation can be conducted by introducing the liquid medium into a closed chamber (autoclave type closed reactor). Under the conditions of the temperatures given above, and in aqueous medium, it can be specified, by way of illustration, that the pressure in the closed reactor can vary between a value greater than 1 Bar (10 ⁵ Pa) and 165 Bar (1, 65. 10 ⁷ Pa), preferably between 5 bar ( ⁵ × 10 ⁵ Pa) and 165 bar (1.65 × 10 ⁷ Pa). It is also possible to carry out heating in an open reactor for temperatures close to 100 ° C.

The heating may be conducted either in air or in an atmosphere of inert gas, preferably nitrogen.

The duration of the heating can vary within wide limits, for example between 1 minute and 2 hours, these values being given as entirely indicative.

The medium subjected to heating has a pH of at least 5. Preferably, this pH is basic, that is to say that it is greater than 7 and, more particularly, at least 8.

It is possible to do several heats. Thus, the precipitate obtained after the heating step and possibly a washing may be resuspended in water and then another heating of the medium thus obtained may be carried out. This other heating is done under the same conditions as those described for the first.

The next step of the process can be carried out according to two variants.

According to a first variant, an additive is added to the reaction mixture resulting from the preceding step which is chosen from anionic surfactants, nonionic surfactants, polyethylene glycols and carboxylic acids and their salts and the surfactants of the ethoxylate type of carboxymethylated fatty alcohols.

As regards this additive, reference may be made to the teaching of the application WO-98/45212 and use the surfactants described in this document.

Which may be mentioned surfactants of the anionic type, ethoxylated or propoxylated fatty acids, especially those of the mark ALKAMULS ^®, sarcosinates of formula RC (O) N (CH ₃₎ CH ₂ COO ^", betaines of the formula RR ' NH-CH ₃ -COO ^" , R and R 'being alkyl or alkylaryl groups, phosphate esters, in particular those of the brand RHODAFAC ^® , sulphates such as alcohol sulphates, ether alcohol sulphates and ethoxylates of sulfonated alkanolamide, sulfonates such as sulfosuccinates, alkyl benzene or alkyl naphthalene sulfonates.

As nonionic acetylenic surfactants there may be mentioned, ethoxylated or propoxylated fatty alcohols, for example those of Rhodasurf ^® trademarks or Antarox ^®, alkanolamides, amine oxides, ethoxylated alkanolamides, ethoxylated amines or propoxylated long chain , for example those of the brand RHODAMEEN ^® , ethylene oxide / propylene oxide copolymers, sorbitan derivatives, ethylene glycol, propylene glycol, glycerol, polyglyceryl esters and their ethoxylated derivatives, alkylamines, alkylimidazolines, ethoxylated oils and alkylphenols ethoxylated or propoxylated, in particular those of the brand IGEPAL ^® . Also there may be mentioned in particular the products mentioned in WO-98/45212 under the IGEPAL ^®, DOWANOL ^®, ^® and Rhodamox® Alkamide ^®.

As regards the carboxylic acids, it is possible to use, in particular, aliphatic mono- or dicarboxylic acids and, among these, more particularly saturated acids. It is also possible to use fatty acids and more particularly saturated fatty acids. These include formic, acetic, propionic, butyric, isobutyric, valeric, caproic, caprylic, capric, lauric, myristic, palmitic, stearic, hydroxystearic, ethyl-2-hexanoic and behenic acids. As dicarboxylic acids, there may be mentioned oxalic acid, malonic acid, succinic acid, glutaric acid, adipic acid, pimelic acid, suberic acid, azelaic acid and sebacic acid.

The salts of the carboxylic acids can also be used, especially the ammoniacal salts.

By way of example, there may be mentioned more particularly lauric acid and ammonium laurate. Finally, it is possible to use a surfactant which is chosen from those of the type ethoxylates of carboxymethylated fatty alcohols.

By carboxymethyl alcohol fatty alcohol ethoxylates product is meant products consisting of ethoxylated or propoxylated fatty alcohols having at the end of the chain a CH ₂ -COOH group.

These products can meet the formula:

R 1 -O- (CR ₂ R 3 -RC ₄ R ₅ -O) n -CH ₂ -COOH

wherein R 1 denotes a carbon chain, saturated or unsaturated, the length of which is generally at most 22 carbon atoms, preferably at least 12 carbon atoms; R ₂ , R ₃ , R 4 and R ₅ may be identical and represent hydrogen or R ₂ may represent a CH ₃ group and R ₃ , R and R ₅ represent hydrogen; n is a non-zero integer of up to 50 and more particularly between 5 and 15, these values being included. It will be noted that a surfactant may consist of a mixture of products of the above formula for which R 1 may be saturated and unsaturated respectively or products comprising both -CH ₂ -CH ₂ -O groups. and -C (CH ₃ ) -CH ₂ -O-.

Another variant consists in first separating the precipitate from step (c) and then adding the surfactant additive to this precipitate.

The amount of surfactant used, expressed as a percentage by weight of additive relative to the weight of the composition calculated for oxide, is generally between 5% and 100%, more particularly between 15% and 60%.

After addition of the surfactant, the mixture obtained is preferably stirred for a period of time which may be about one hour. The precipitate is then optionally separated from the liquid medium by any known means.

The separated precipitate may optionally be washed, in particular with ammonia water.

In a final step of the process according to the invention, the precipitate recovered, optionally dried, is then calcined. This calcination makes it possible to develop the crystallinity of the product formed and it can also be adjusted and / or chosen as a function of the temperature of subsequent use reserved for the composition according to the invention, and this taking into account the fact that the specific surface of the product is even lower than the calcination temperature used is higher. Such calcination is generally performed under air, but a calcination carried out for example under inert gas or under controlled atmosphere (oxidizing or reducing) is obviously not excluded.

In practice, the calcination temperature is generally limited to a range of values of between 300 and 900 ° C. over a period of time which may be, for example, between 1 hour and 10 hours.

According to another variant of the process of the invention, the additional elements iron, cobalt, strontium, copper and manganese may not be added during the preparation of the composition as described above but they may be provided in using the impregnation method. In this case the composition resulting from the calcination of mixed oxide of zirconium and cerium is impregnated with a solution of an additional element salt and then subjected to another calcination under the same conditions as those given above.

The product resulting from the calcination is in the form of a powder and, if necessary, it can be deagglomerated or ground according to the desired size for the particles constituting this powder.

The compositions of the invention may also optionally be shaped to be in the form of granules, balls, cylinders or honeycombs of varying sizes.

The compositions of the invention can be used as catalysts or catalyst supports. Thus, the invention also relates to catalytic systems comprising the compositions of the invention. For such systems, these compositions can thus be applied to any support conventionally used in the field of catalysis, ie in particular thermally inert materials. This support may be chosen from alumina, titanium oxide, cerium oxide, zirconium oxide, silica, spinels, zeolites, silicates, crystalline silicoaluminium phosphates, phosphates of crystalline aluminum.

The compositions may also be used in catalytic systems comprising a coating (wash coat) with catalytic properties and based on these compositions, on a substrate of the type for example metal monolith for example FerCralloy, or ceramic, for example in cordierite, in silicon carbide, alumina titanate or mullite. The coating may also include a thermally inert material of the type mentioned above. This coating is obtained by mixing the composition with this material so as to form a suspension which can then be deposited on the substrate. These catalytic systems and more particularly the compositions of the invention can find very many applications. They are thus particularly well adapted to, and therefore usable in the catalysis of various reactions such as, for example, dehydration, hydrosulfuration, hydrodenitrification, desulphurization, hydrodesulphurization, dehydrohalogenation, reforming, reforming. steam, cracking, hydrocracking, hydrogenation, dehydrogenation, isomerization, disproportionation, oxychlorination, dehydrocyclization of hydrocarbons or other organic compounds, oxidation and / or reduction reactions, Claus reaction, the oxidation of gases from stationary sources as well as the treatment of the exhaust gases of internal combustion engines, the demetallation, the methanation, the shift conversion, the catalytic oxidation of soot emitted by combustion engines internally like diesel or gasoline engines running on a lean diet.

The catalyst systems and compositions of the invention can be used as NOx traps or in an SCR process, ie a NOx reduction process in which this reduction is carried out by ammonia or precursor of ammonia such as urea.

In the case of these uses in catalysis, the compositions of the invention are generally used in combination with precious metals, they thus play the role of support for these metals. The nature of these metals and the techniques for incorporating them into the support compositions are well known to those skilled in the art. For example, the metals may be platinum, rhodium, palladium or iridium, they may in particular be incorporated into the compositions by impregnation.

Among the uses mentioned, the treatment of the exhaust gases of internal combustion engines (automotive post-combustion catalysis) is a particularly interesting application. Therefore, the invention also relates to a method for treating the exhaust gases of internal combustion engines, which is characterized in that a catalytic system as described above or a composition according to the invention is used as catalyst. invention and as previously described.

Examples will now be given. EXAMPLE 1

This example relates to a composition containing 80% zirconium and 20% cerium, these proportions being expressed in percentages by weight of the ZrO 2 and CeO 2 oxides. In a stirred beaker, the necessary amount of cerium nitrate and zirconium nitrate is introduced. Then complete with distilled water so as to obtain 1 liter of a solution of nitrates at 120 g / l (expressed here and for all examples in oxide equivalent).

In another agitated beaker, a solution of ammonia (10 mol / l) is introduced and is then added with distilled water so as to obtain a total volume of 1 liter and a stoichiometric excess of ammonia of 40% relative to to the cations to precipitate.

The two previously prepared solutions are kept under constant stirring and are continuously introduced into a Hartridge-Roughton rapid mixer of the type of FIG. 1 and of inlet height (a) of 2 mm. The pH at the mixer outlet is 9.25. The flow rate of each reagent is 30 l / h and the residence time of 12 ms.

The precipitate suspension thus obtained is placed in a stainless steel autoclave equipped with a stirrer. The temperature of the medium is brought to 150 ° C for 2 hours with stirring.

33 grams of lauric acid are added to the suspension thus obtained. The suspension is stirred for 1 hour.

The suspension is then filtered on Buchner and the filtered precipitate is then washed with ammonia water.

The product obtained is then heated at 700 ° C. for 4 hours in steps and then deagglomerated in a mortar.

COMPARATIVE EXAMPLE 2

This example concerns the same composition as that of Example 1.

The same reagents are used and 1 liter of a solution of nitrates of cerium and zirconium is prepared.

In a stirred reactor, a solution of ammonia (10 mol / l) is introduced and is then added with distilled water so as to obtain a total volume of 1 liter and a stoichiometric excess of ammonia of 40% relative to nitrates to precipitate.

The nitrate solution is introduced into the reactor with constant stirring over 1 hour. The precipitation is then carried out in the same manner as in Example 1.

Tables 1 and 2 below give the characteristics of the products obtained in the examples. Table 1

Table 2

(2) This temperature is that which was previously for 4h, the composition before the measure of reducibility.

It should be noted that the products of Examples 1 and 2 are in the form of a solid solution after calcination for 4 hours at 900 ° C. or at 1000 ° C.

Figure 2 gives the curves obtained by implementing the measure of reducibility described above. The temperature is on the abscissa and the value of the measured signal is given on the ordinate. The maximum temperature of reducibility is that which corresponds to the maximum height of the peak of the curve. The figure gives the curves obtained for the compositions of Examples 1 (curve with the leftmost peak of the figure) and 2 comparatives (curve with the rightmost peak).

Claims

1 - Composition consisting essentially of a mixed oxide of zirconium and cerium, having a zirconium oxide content of at least 45% by weight, characterized in that it has, after calcination at 1000 ° C., 4 hours a specific surface area at least 25 m ² / g and a quantity of mobile oxygen between 200 ° C and 400 ° C of at least 0.5 ml O ₂ / g. 2- Composition according to claim 1, characterized in that it has a quantity of oxygen mobile between 200 ° C and 450 ° C of at least 0.9 ml 02 g, more particularly at least 1 ml 02 g.

3. Composition according to one of the preceding claims, characterized in that it has a zirconium oxide content of at least 60% and more particularly at least 70%.

4- Composite according to one of the preceding claims, characterized in that it has after calcination at 1000 ° C, 4 hours a quantity of oxygen moving between 200 ° C and 400 ° C of at least 0.6 ml O ₂ / g.

5- Composition according to one of the preceding claims, characterized in that it has after calcination at 1000 ° C, 4 hours a specific surface area of at least 30 m ² / g and even more particularly at least 35 m ² /boy Wut.

6. Composition according to one of the preceding claims, characterized in that it has after calcination at 1100 ° C, 4 hours a specific surface area of at least 8 m ² / g, more particularly at least 10 m ² /boy Wut. 7 Composition according to one of the preceding claims, characterized in that it has a maximum reducibility temperature of at most 580 ° C, more particularly at most 570 ° C after calcination at 1000 ° C for 4 hours. 8 Composition according to one of the preceding claims characterized in that it further comprises one or more additional elements selected from the group consisting of iron, cobalt, strontium, copper and manganese. 9- Composition according to one of the preceding claims, characterized in that it is deagglomérable by ultrasonic treatment and in that it occurs after this treatment in the form of particles whose average diameter (dso) is d at most 10 μιτι.

10- Process for preparing a composition according to one of the preceding claims, characterized in that it comprises the following steps:

(b) the mixture is continuously reacted in a reactor with a basic compound, the residence time of the reaction medium in the reactor mixing zone being at most 100 milliseconds, whereby a precipitate is obtained at the outlet reactor;

(c) the said precipitate is heated in an aqueous medium, the medium being maintained at a pH of at least 5;

(e) the precipitate thus obtained is calcined.

1 1 - Process for the preparation of a composition according to one of claims 1 to 9, characterized in that it comprises the following steps:

(e ') the precipitate thus obtained is calcined. 12- Process according to claim 10 or 1 1, characterized in that cerium compounds, zirconium and, optionally, the additional element of the compounds chosen from nitrates, sulphates, acetates, chlorides, are used as compounds. cerium-ammoniac nitrate.

13- Method according to one of claims 10 to 12, characterized in that the heating of the precipitate of step (c) or (c ') is carried out at a temperature of at least 100 ° C. 14- Method according to one of claims 10 to 13, characterized in that the residence time in the reactor is at most 20 milliseconds.

15- catalytic system, characterized in that it comprises a composition according to one of claims 1 to 9.

16- Process for treating the exhaust gases of internal combustion engines, characterized in that a catalytic system according to Claim 15 or a composition according to one of Claims 1 to 9 is used as catalyst.