EP2720962A1 - Conteneur de transport - Google Patents

Conteneur de transport

Info

Publication number
EP2720962A1
EP2720962A1 EP12729469.2A EP12729469A EP2720962A1 EP 2720962 A1 EP2720962 A1 EP 2720962A1 EP 12729469 A EP12729469 A EP 12729469A EP 2720962 A1 EP2720962 A1 EP 2720962A1
Authority
EP
European Patent Office
Prior art keywords
fibre
layer
layers
container
fibres
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP12729469.2A
Other languages
German (de)
English (en)
Inventor
Luca Amato
Guillaume RATOUIT
Rudolf Machiel Wessels
VAN Ludo SCHEPDAEL
Theophillus Joannes Mattheus Jongeling
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
DSM IP Assets BV
Original Assignee
DSM IP Assets BV
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by DSM IP Assets BV filed Critical DSM IP Assets BV
Priority to EP12729469.2A priority Critical patent/EP2720962A1/fr
Publication of EP2720962A1 publication Critical patent/EP2720962A1/fr
Withdrawn legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D88/00Large containers
    • B65D88/02Large containers rigid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D90/00Component parts, details or accessories for large containers
    • B65D90/02Wall construction
    • B65D90/022Laminated structures
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B1/00Layered products having a non-planar shape
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/12Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer characterised by the relative arrangement of fibres or filaments of different layers, e.g. the fibres or filaments being parallel or perpendicular to each other
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/245Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it being a foam layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/28Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer impregnated with or embedded in a plastic substance
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D1/00Containers having bodies formed in one piece, e.g. by casting metallic material, by moulding plastics, by blowing vitreous material, by throwing ceramic material, by moulding pulped fibrous material, by deep-drawing operations performed on sheet material
    • B65D1/40Details of walls
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B32B2260/02Composition of the impregnated, bonded or embedded layer
    • B32B2260/021Fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B32B2260/04Impregnation, embedding, or binder material
    • B32B2260/046Synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10Inorganic fibres
    • B32B2262/101Glass fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2266/00Composition of foam
    • B32B2266/02Organic
    • B32B2266/0214Materials belonging to B32B27/00
    • B32B2266/0264Polyester
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/514Oriented
    • B32B2307/52Oriented multi-axially
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/54Yield strength; Tensile strength
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/542Shear strength
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2439/00Containers; Receptacles

Definitions

  • the present invention is directed to a freight container comprising a floor, a roof and a plurality of walls that form, in use, a door wall, a front end wall and a plurality of side walls and optionally side end walls that extend in between the roof and the floor of the container, said container defining a length direction of the container extending parallel with the floor and the side walls, said container defining a height direction of the container extending parallel with the corner posts.
  • freight containers are preferably of a standard size, such as freight containers conforming to the ISO standards for containers.
  • An ISO (International Standards Organization) container is a freight or shipping container that complies with one or more relevant ISO container standards, such as the ISO 1496 series.
  • Types of freight containers may vary according to their application, but include nominal 20 and 40 foot ISO containers and 10, 25, 30, 45, 48 and 53 foot containers and SWAP bodies for conveyance of goods by road, rail and/or sea.
  • the containers of the present invention include general purpose, thermal (e.g. insulated, refrigerated, heated) or bulk containers as described in the ISO 1496 series, but also include non ISO containers and SWAP bodies.
  • the ISO container standards provide minimum structural properties relating to the strength of the walls, roof and floor. Rigidity and weatherproofing standards are also set. The standards ensure that the containers are suitable for purpose as freight, shipping or cargo containers. Freight containers must be able to withstand extremely high forces, such as for example resulting from stacking or from ship movement, under all kind of weathering conditions. For example, a fully loaded freight container must be apple to support a mass of containers (also referred to as stacking) without permanent deformation or abnormality which will render the container unsuitable for use and without sacrificing the dimensional requirements affecting handling, securing and interchange.
  • Posts are vertical frame components which are integral with the floor structure and castings (fittings) which provide means for lifting, handling, stacking and securing the container.
  • Corner posts are posts located at the corners of freight containers.
  • a front corner post is a corner post at the front end of the freight container, i.e. opposite the door end.
  • a rear corner post is a corner post at the door end of the freight container.
  • freight or shipping containers generally have used a metal framework with steel or aluminum sheathed panels attached to the framework by bolts, rivets or welding.
  • the problem with using such freight containers is that they are very heavy.
  • the heavier weight of these containers limits the maximum cargo weight, or payload, that can be transported in such a container due to limitation on maximum allowed gross weight by local regulations.
  • Freight containers comprising fibre reinforced composite materials, such as for example described in US7059488, could result in lower weight. This lighter weight will increase the amount of cargo that can be carried in the freight container.
  • Composite material structures have also been shown to be more resistant to corrosion, making the containers more suitable for use in marine and other hostile environments.
  • a freight container comprising a floor, a roof and a plurality of walls, said walls extending in between the roof and the floor of the container and comprising at least a front end wall, and a plurality of side walls, wherein said floor, said roof, and said walls each comprise at least one panel, each panel having two surface
  • the panels comprise a fibre-reinforced wall material comprising a first outer fibre layer and a second outer fibre layer, and at least a first intermediate fibre layer and a second intermediate fibre layer that are arranged in between the first and second outer fibre layers, wherein fibres of the first and second outer fibre layers are aligned along an outer fibre direction, and fibres of the first intermediate fibre layer and fibres of the second intermediate fibre layer are aligned respectively along a first intermediate fibre direction and a second intermediate fibre direction that are mutually transverse and are inclined with respect to the outer fibre direction, and wherein the outer fibre direction is aligned with a shortest of said surface dimensions of said panels.
  • Increasing the compressive strength and the flexural strength and/or flexural modulus of the fibre reinforced wall material results in an improved stiffness of a panel comprising the fibre reinforced wall material as claimed.
  • the compressive strength and the flexural strength and/or flexural modulus of the fibre reinforced wall material will be reduced.
  • the compressive strength and the flexural strength and/or flexural modulus for such another stacking sequence can be increased by applying a much higher amount of fibres, but this will result in an increase of the weight of the side wall an/or the roof and thus of the freight container.
  • the fibre-reinforced wall material further comprises multidirectional reinforcement layers, the multidirectional reinforcement layers comprising at least a first and second support fibre layer comprising fibres aligned along a support fibre direction, said first support fibre layer being present contiguous to said first outer layer, and said second support fibre layer being present contiguous to said second outer layer, and wherein said support fibre direction is transverse to said outer fibre direction.
  • the multidirectional reinforcement layers of the panel of the front end wall may be present on either side of the outer layers, i.e. as an additional reinforcement in the support fibre direction transverse to the outer fibre direction.
  • Weight reduction on one hand and strength and structural integrity on the other hand are the main design drivers for the container of the present invention.
  • the inventors advantageously found that without compromising the integrity of the freight container with respect to handling, loading, racking, and lifting thereof in use, the requirements for the composite wall panels may be released with respect to the side walls and roof of the containers, whereas this is not the case for the frond end wall of the container, which is to be designed such as to withstand multidirectional force and stress applied thereto.
  • the side walls and roof primarily require to withstand bending loads and stress - i.e. a sufficiently large flexural strength and flexural modulus, while requirements for other sources of stress (e.g. multidirectional stress, shear stress) may be released.
  • the fibre-reinforced wall material of the front end wall comprises additional fibre layers: multidirectional reinforcement layers; whereas at the same time such layers are not necessarily present in any of the other walls of the container.
  • the front end wall thus have a structure that is adapted not only to withstand flexural forces, but also multidirectional loads, thereby requiring a quasi-isotropic configuration with respect to its surface (fibres extending in eight directions (four alignments)).
  • this design enables to provide an optimum between total weight of the container on one hand, and structural integrity on the other hand.
  • the weight reduction achievable in properly designing the container according to this principle of accurate load analysis for each wall provides an important benefit over conventional composite containers.
  • the walls of the container further comprise one or more side end walls or roof end parts located adjacent and parallel to said side walls and roof respectively, at a far or tail end of said container, wherein each of said side end walls or roof end parts comprises at least one panel comprising said fibre-reinforced wall material, and wherein for panels of at least said side end walls or roof end parts the fibre-reinforced wall material comprises shear stress reinforcement layers, said shear stress reinforcement layers comprising at least a third and a fourth intermediate fibre layer arranged in between the first and second outer fibre layers, wherein fibres of the third intermediate fibre layer are aligned with the fibres of the first intermediate fibre layer and the second intermediate fibre layer is arranged in between the first and third intermediate fibre layers; and wherein fibres of the fourth intermediate fibre layer are aligned with the fibres of the second intermediate fibre layer and the first intermediate fibre layer is arranged in between the second and fourth intermediate fibre layers.
  • the weight of the container as a whole can be reduced considerably. This is an important improvement in the field of composite containers, as it will be appreciated by the skilled person that the total weight of a freight container is a main cost driver in the transportation industry. Moreover, the more weight reduction, the least energy there is required for handling, lifting or moving the container from A to B. Therefore, the light weight container of the invention also provides environmental advantages.
  • At least part of the roof and/or the side walls of the container comprises the fibre-reinforced wall material, wherein, in the roof and the side walls, the outer fibre direction is directed transverse to the length direction of the container.
  • the angle between the outer fibre direction and the length direction is 90 ⁇ 5°, preferably 90 ⁇ 3° and more preferably 90 ⁇ 1° and even more preferably 90°.
  • the intermediate fibre directions are inclined with respect to the outer fibre direction. As used herein, this means that the angle between the intermediate fiber directions and the length direction is 45 ⁇ 20°, preferably 45 ⁇ 15°, more preferably 45 ⁇ 10°, even more preferably 45 ⁇ 5° and even more preferably 45°.
  • the angle between the outer fibre direction and the length direction is 90 0 and/or the angle between the outer fiber direction and the intermediate fiber directions is 45°. More preferably, the angle between the outer fibre direction and the length direction is 90 0 and the angle between the outer fiber direction and the intermediate fiber directions is 45°. This advantageously results in that the rigidity of the freight container is maximized.
  • At least part of the roof and/or the side walls of the container comprises, a laminate structure comprising an outer and an inner laminate layer formed, at least partly, by the fibre-reinforced wall material and the laminate structure further comprises a core layer arranged in between, and in mechanical contact with, both laminate layers, said core layer in use supporting the laminate layers, wherein, in said roof and side walls, the outer fibre direction is directed transverse to the length direction of the container (for the roof, the outer fibre direction is directed parallel to the width direction) and the inner laminate layer is located at the inner side of the container (where the freight is to be located) and the outer laminate layer is located at the outer side of the container.
  • the fibre-reinforced wall material of the at least one side wall and/or roof further comprises, at least, a third intermediate fibre layer and a fourth intermediate fibre layer arranged in between the first and second outer fibre layers, wherein fibres of the third intermediate fibre layer are aligned with the fibers of the first intermediate fibre layer and the second intermediate fibre layer is arranged in between the first and third intermediate fibre layers; and wherein fibres of the fourth intermediate fibre layer are aligned with the fibers of the second intermediate fibre layer and the first intermediate fibre layer is arranged in between the second and fourth intermediate fibre layers.
  • the fibre- reinforced wall material of the at least one side wall and/or roof comprises two adjacent multi-axial fibre layers of triaxial 90°/+45° resp.-45°/-45° resp.+45° fibre in a
  • the fibre-reinforced wall material comprises two adjacent multi-axial fibre layers of triaxial 90°/+45° /-45° fibre in a symmetrical construction whereby one triaxial layer is mirrored relative to the other, preferably glass fibre.
  • the triaxial fibre is stitched.
  • the total areal weight of the fibres in the outer fibre direction is approximately equal to or higher than the total areal weight of the fibres in the intermediate fibre directions (in g/m2) as this will result in that the best results in terms of flexural strength and/or flexural modulus can be obtained.
  • the container of the present invention can for example be a nominal 10, 20, 25, 30, 40, 45, 48 or 53 foot container.
  • the container of the present invention is a nominal 10, 20, 30, 40 or 45 foot container.
  • the entire side walls of the container comprises the fibre-reinforced wall material, wherein the outer fibre direction is directed transverse to the length direction of the container
  • At least part of the side walls of the container are formed by a laminate structure comprising two outer laminate layers that are both at least partly, preferably completely, formed by the fibre- reinforced wall material as described above and the laminate structure further comprises a core layer arranged in between, and in mechanical contact with, both outer laminate layers, said core layer in use supporting the outer laminate layers, wherein, in said two side walls, the outer fibre direction is directed transverse to the length direction of the container.
  • the laminate structure preferably the entire side walls of the container are formed by said laminate structure.
  • At least part of the roof of the container comprises the fibre-reinforced wall material as described above, wherein, in the roof, the outer fibre direction is directed transverse to the length direction of the container (and parallel to the width direction).
  • at least part of the roof of the container is formed by a laminate structure comprising two outer laminate layers that are both at least partly, preferably completely, formed by the fibre-reinforced wall material and the laminate structure further comprises a core layer arranged in between, and in mechanical contact with, both outer laminate layers, said core layer in use supporting the outer laminate layers, wherein, in said roof the outer fibre direction is directed transverse to the length direction of the container.
  • the entire roof of the container is formed by said laminate structure.
  • Containers containing roof end walls and/or side end walls in particular relates to general purpose, thermal (e.g. insulated, refrigerated, heated) or bulk 45-foot ISO container wherein the intermediate posts are positioned at the 40-foot positions.
  • 45-foot ISO containers are 40-foot ISO containers lengthened at both ends with 2,5 foot.
  • Posts are vertical frame components which are integral with the floor structure and castings (fittings) which provide means for lifting, handling, stacking and securing the container.
  • Corner posts are posts located at the corners of freight containers.
  • a front corner post is a corner post at the front end of the freight container, i.e. opposite the door end.
  • a rear corner post is a corner post at the door end of the freight container.
  • At least part of the side end walls and/or the roof end part of the container comprises the fibre-reinforced wall material, wherein, in the side end walls, the outer fibre direction is directed transverse to the height direction of the container and wherein, in the roof end part, the outer fibre direction is directed transverse to the width direction of the container (and parallel to the length direction of the container).
  • the fibre-reinforced wall material in the side end walls preferably comprises shear stress reinforcement layers as described above, adding at least two additional intermediate fibre layers (third and fourth intermediate fibre layer) to the fibre-reinforced wall material.
  • the fibre- reinforced wall material of the at least one side end wall and/or roof end part further comprises, at least, a third intermediate fibre layer and a fourth intermediate fibre layer arranged in between the first and second outer fibre layers, wherein fibres of the third intermediate fibre layer are aligned with the fibers of the first intermediate fibre layer and the second intermediate fibre layer is arranged in between the first and third intermediate fibre layers; and wherein fibres of the fourth intermediate fibre layer are aligned with the fibers of the second intermediate fibre layer and the first intermediate fibre layer is arranged in between the second and fourth intermediate fibre layers.
  • the side end walls and/or the roof end part of the container comprises a laminate structure comprising an outer laminate layer and an inner laminate layer, whereby the outer and inner laminate layer are both formed, at least partly, by the fibre-reinforced wall material, and the laminate structure further comprises a core layer arranged in between, and in mechanical contact with, both laminate layers, said core layer in use supporting the laminate layers, wherein, in said side end walls, the outer fibre direction is directed transverse to the height direction of the container, wherein, in said roof end part, the outer fibre direction is directed transverse to the width direction of the container and the inner laminate layer is located at the inner side of the container (where the freight is to be located) and the outer laminate layer is located at the outer side of the container.
  • the angle between the outer fibre direction and the height direction is 90 ⁇ 5°, preferably 90 ⁇ 3° and more preferably 90 ⁇ 1° and even more preferably 90°.
  • the intermediate fibre directions are inclined with respect to the outer fibre direction. As used herein, this means that the angle between the intermediate fiber directions and the height direction is 45 ⁇ 20°, preferably 45 ⁇ 15°, more preferably 45 ⁇ 10°, even more preferably 45 ⁇ 5° and even more preferably 45°.
  • the angle between the outer fibre direction and the height direction is 90 0 and/or the angle between the outer fiber direction and the intermediate fiber directions is 45°.
  • the angle between the outer fibre direction and the height direction is 90 0 and the angle between the outer fiber direction and the intermediate fiber directions is 45°.
  • the angle between the outer fibre direction and the width direction is 90 ⁇ 5°, preferably 90 ⁇ 3° and more preferably 90 ⁇ 1° and even more preferably 90°.
  • the intermediate fibre directions are inclined with respect to the outer fibre direction. As used herein, this means that the angle between the intermediate fiber directions and the width direction is 45 ⁇ 20°, preferably 45 ⁇ 15°, more preferably 45 ⁇ 10°, even more preferably 45 ⁇ 5° and even more preferably 45°.
  • the angle between the outer fibre direction and the width direction is 90 0 and/or the angle between the outer fiber direction and the intermediate fiber directions is 45°. More preferably, the angle between the outer fibre direction and the width direction is 90° and the angle between the outer fiber direction and the intermediate fiber directions is 45°. This advantageously results in that the rigidity of the freight container is maximized.
  • the fibre-reinforced wall material of the roof end part comprises two adjacent multi-axial fibre layers of triaxial 90 +45° resp. -457-45° resp.+45° fibre in a symmetrical construction whereby one triaxial layer is mirrored relative to the other, preferably glass fibre.
  • the fibre-reinforced wall material comprises two adjacent multi-axial fibre layers of triaxial 907+45° /-45° fibre in a symmetrical construction whereby one triaxial layer is mirrored relative to the other, preferably glass fibre.
  • the triaxial fibre is stitched.
  • the total areal weight of the fibres in the outer fibre direction is approximately equal to or higher than the total areal weight of the fibres in the intermediate fibre directions (in g/m2) as this will result in that the best results in terms of flexural strength and/or flexural modulus can be obtained.
  • the fibre-reinforced wall material of the outer laminate layer of the side end wall preferably further comprises, at least, a fifth intermediate fibre layer and a sixth intermediate fibre layer arranged in between the first and second outer fibre layers, wherein fibres of the fifth intermediate fibre layer are aligned with the fibers of the second intermediate fibre layer and the second intermediate fibre layer is arranged in between the sixth and third intermediate fibre layers; and wherein fibres of the sixth intermediate fibre layer are aligned with the fibers of the first intermediate fibre layer and the first intermediate fibre layer is arranged in between the fourth and fifth intermediate fibre layers.
  • the fibre-reinforced wall material of the inner laminate layer of the side end wall(s) comprises two adjacent multi-axial fibre layers of triaxial 90°/+45° resp.-45°/-45° resp.+45° fibre in a symmetrical construction whereby one triaxial layer is mirrored relative to the other, whereby the 90° direction is transverse to the height direction.
  • the fibre-reinforced wall material of the outer laminate layer of the side end wall(s) comprises three adjacent multi-axial fibre layers wherein the first multi-axial fibre layer is triaxial 90°/+45° resp.-45°/-45° resp.+45° fibre, the second multi-axial fibre layer is biaxial +45° resp.-45°/-45° resp.+45° fibre and the third multi-axial fibre layer is triaxial +45° resp.-45°/-45° resp.+45°/90° fibre, whereby the 90° direction is transverse to the height direction.
  • the triaxial fibre is preferably stitched or woven.
  • a quasi-isotropic configuration for each composite facing is required.
  • This is achieved by a fibre-reinforced wall material having a similar fibre configuration as described above, but including one or more additional multidirectional reinforcement layers.
  • a multidirectional reinforcement layer adds an extra layer oriented in the longitudinal direction contiguous to the outer fibre layer, i.e. between the transverse fibres and the fibres oriented at an angle of +45° and -45°, or on the other side covering the outer layer.
  • the multidirectional reinforcement layer is contiguous to the outer layer, it is preferred that a multidirectional reinforcement layer in the form of a first support fibre layer is present in between the first outer fibre layer and the first intermediate fibre layer, and a second support fibre layer in between the second outer fibre layer and the second intermediate fibre layer.
  • the outer fibre direction in accordance with the invention, is aligned with the shortest of the surface dimensions, which is typically the width of the container for the front end wall of a standard container. Therefore, as used herein, this means that the angle between the outer fibre direction and the height direction is 90 ⁇ 5°, preferably 90 ⁇ 3° and more preferably 90 ⁇ 1° and even more preferably 90°.
  • the support fibre direction in this embodiment is aligned with the height direction, i.e.
  • an angle between the outer fibre direction and the first and second intermediate fibre directions is +45° or -45°, wherein an angle between the first intermediate fibre direction and the second intermediate fibre directions is 90° (such as form +45° and -45° angles respectively with the outer fibre direction).
  • the intermediate fibre directions are inclined with respect to the outer fibre directions. As used herein, this means that the angle between the intermediate fiber directions and the width and height direction is 45 ⁇ 20°, preferably 45 ⁇ 15°, more preferably 45 ⁇ 10°, even more preferably 45 ⁇ 5° and even more preferably 45°.
  • the front end wall comprises a laminate structure comprising an outer laminate layer formed at least partly, preferably completely, by the fibre reinforced material and an inner laminate layer formed at least partly, preferably completely, by the fibre- reinforced material, the inner laminate layer is located at the inner side of the container (where the freight is to be located) and the outer laminate layer is located at the outer side of the container.
  • the fibre-reinforced wall material in at least one of the laminate layers in these embodiments preferably includes the multidirectional reinforcement layers, i.e. the support fibre layers.
  • the laminate structure preferably further comprises a core layer arranged in between, and in mechanical contact with, both laminate layers, said core layer in use supporting the laminate layers. This results in an increase of shear strength of the panel containing the fibre reinforced material.
  • the core layer is preferably a foam layer or honeycomb as this allows to increase the stiffness with minimum weight increase.
  • the fibre-reinforced material comprises two adjacent multi- axial fibre layers of quadriaxial 0 90°/+45° resp. -45 -45° resp.+45° fibre, preferably glass fibre, in a symmetrical construction whereby one quadriaxial layer is mirrored relative to the other. More preferably, the fibre-reinforced material comprises two adjacent multi-axial fibre layers of quadriaxial 07907+45° /-45° fibre, preferably glass fibre, in a symmetrical construction whereby one quadriaxial layer is mirrored relative to the other.
  • the 0° direction is transverse to the height direction of the container.
  • the quadriaxial fibre is stitched or woven.
  • the total areal weight of the fibres in the outer fibre direction (in g/m2) and the first intermediate fibre direction is approximately equal to or higher than the total areal weight of the fibres in the second and third intermediate outer fibre directions (in g/m2) as this will result in that the best results in terms of flexural strength and/or flexural modulus can be obtained.
  • the front end wall is attached to the frame by connecting the laminate structure to the top end rail and the bottom end rail by means of for example bolts, rivets, gluing or welding and preferably by gluing.
  • the front end wall of the freight container comprises panels which panels comprises the laminate structure as described above.
  • the panels may form one contiguous panel or the panels may be separate panels which are connected by a fastening means, such as a clamp, rivet, bolt, glue and/or adhesive.
  • a fastening means such as a clamp, rivet, bolt, glue and/or adhesive.
  • an adhesive is applied which adhesive preferably has a composition comprising an elastomeric polymer.
  • the front end wall is formed from one panel comprising the laminate structure.
  • the core layer preferably comprises a polymeric material that provides a relatively light means of providing rigidity to the wall.
  • the polymeric material is preferably a polymeric foam as this provides a low density structural material.
  • Suitable foamed materials include metal foams, for example aluminum foam, glass foams or plastic foam, for example polyester foam, such as polyethylene terephtalate foam, polyvinyl chloride foam, polyurethane foam, polystyrene foam, polyethylene foam, polypropylene foam, a foam of an ethylene - propylene copolymer, phenolic foam, or any other plastic foam known to the person skilled in the art, may also be used.
  • the core layer may also be made of:
  • phenolic/aramid fiber mix such as Nomex® Paper which may be used to form a honeycomb core
  • balsa wood core typically 100-240 kg/m3
  • the core layer comprises a polyester foam, such as polyethylene terephtalate foam, or a polyvinyl chloride foam.
  • the fibre layers are embedded in a polymer matrix.
  • each layer is embedded into a polymer matrix comprising a thermoplastic or thermosetting resin matrix.
  • thermoplastic resins are resins which can be heated and softened, cooled and hardened a number of times without undergoing a basic alteration
  • thermosetting resins are resins which cannot be resoftened and reworked after molding, extruding or casting and which attain new, irreversible properties once set at a temperature which is critical to each resin.
  • the polymer matrix is a thermosetting cured resin matrix.
  • the thermosetting resin is preferably an unsaturated polyester resin, a vinyl (ester) urethane resin, an epoxy resin or a mixture thereof.
  • the fibres of at least one, and preferably all, of the fibre layers have a tensile strength (measured in the axial direction (along the length of the fibres)) of at least 0.5 GPa, more preferably at least 1.2 GPa, even more preferably at least 2.5 GPa and yet even more preferably at least 3.0 GPa.
  • Suitable fibres include aramid fibres, basalt fibres, glass fibres, fibres of high tenacity polyester and ultra-high molecular weight polyethylene fibres.
  • Preferred fibres are glass fibres.
  • the fibre-reinforced wall material has a Young's modulus (E-modulus in bending) (measured in the axial direction (along the length of the fibres)) of at least 50 MPa, preferably of at least 80 MPa.
  • E-modulus in bending measured in the axial direction (along the length of the fibres)
  • the amount of fibre in the fibre-reinforced wall material is preferably at least 30 volume%, more preferably at least 40 volume% and even more preferably at least 45 volume%.
  • the amount of fibre in the fibre-reinforced wall material is preferably at most 95 volume%, more preferably at most 90 volume% and even more preferably at most 85 volume%.
  • the at least one side wall, the at least one side end wall, the front end wall, the roof and/or the roof end part of the freight container comprises panels which panels comprises the fibre reinforced wall material.
  • the panels may form one contiguous panel or the panels may be separate panels which are connected by a fastening means, such as a clamp, rivet, bolt, glue and/or adhesive.
  • a fastening means such as a clamp, rivet, bolt, glue and/or adhesive.
  • an adhesive is applied which adhesive preferably has a composition comprising an elastomeric polymer.
  • the freight container comprises a frame to which the walls are attached by means of for example bolts, rivets, gluing or welding and preferably by gluing.
  • the frame is made out of a suitable material, preferably of steel.
  • Said frame comprises bottom side rails, top side rails, a top end rail, a bottom end rail, front corner posts, front corner castings, a door header, a door sill, rear corner posts, rear corner castings and optionally intermediate posts.
  • the fiber reinforced wall material can be produced by methods known to a person skilled in the art, for example by hand lay-up, continuous lamination or by vacuum infusion process.
  • hand lay-up process the fiber layer mats are impregnated with resin by hand.
  • continuous lamination process fiber layer mats are automatically impregnated with resin on an impregnation table in a continuous way; the impregnated mats are then heated by for example infrared lamps so that the resin is allowed to become cured in a few minutes.
  • the vacuum infusion process dry fiber layer mats are laid in a mould and then impregnated by resin under vacuum; the system is sealed by a vacuum bag and kept under vacuum until the resin has cured. The curing can occur either at room temperature or at high temperatures if a heated mould is used.
  • the container of the present invention can for example be a nominal 10, 20, 25, 30, 40, 45, 48 or 53 foot container.
  • the container of the present invention is a nominal 10, 20, 30, 40 or 45 foot container.
  • the frame is made out of a suitable material, preferably of steel.
  • the fiber reinforced material can be produced by methods known to a person skilled in the art, for example by hand lay-up, continuous lamination or by vacuum infusion process.
  • hand lay-up process the fiber layer mats are impregnated with resin by hand.
  • continuous lamination process fiber layer mats are automatically impregnated with resin on an impregnation table in a continuous way; the impregnated mats are then heated by for example infrared lamps so that the resin is allowed to become cured in a few minutes.
  • the vacuum infusion process dry fiber layer mats are laid in a mould and then impregnated by resin under vacuum; the system is sealed by a vacuum bag and kept under vacuum until the resin has cured. The curing can occur either at room temperature or at high temperatures if a heated mould is used.
  • Figure 1 schematically shows a perspective view of a freight container, in a first embodiment according to the invention
  • Figure 2 schematically shows a perspective view of a 45 foot freight container.
  • Figure 3 schematically shows a cross-sectional view according to the height direction of a 45 foot freight container.
  • Figure 4 schematically shows a cross-sectional view according to the height direction of a side wall A.
  • Figure 5 schematically shows a cross-sectional view according to the height direction of a side end wall.
  • Figure 6 schematically shows a cross-sectional view according to the height direction of the front end wall B.
  • Figure 1 schematically shows a perspective view of a freight container, in a first embodiment according to the invention.
  • the freight container comprises a side wall A, a door C, a roof D, a top side rail H, a bottom side rail G, a door header K, a door sill L, a rear corner post M, a rear corner casting N.
  • AE is the width direction
  • AD is the height direction
  • AC is the length direction.
  • Figure 2 schematically shows a perspective view of a 45 foot freight container comprising a side wall A, a roof D, a top side rail H, a bottom side rail G, a front end wall B, a top end rail E, a top bottom rail F, a front corner casting J and a front corner post I, side end walls P and Q, roof end parts R and S, an intermediate post U and bottom side rail reinforcements T.
  • X is the length direction
  • Y is the height direction
  • Z is the width direction.
  • Figure 3 schematically shows a cross-sectional view according to the height direction of a 45 foot freight container, in which W is a scuff plate, AA is a lashening eye, V is a cross member, AG is the floor.
  • Figure 4 schematically shows a cross-sectional view according to the height direction of a side wall A., in which AF is the core layer; 1 , 6, 7 and 12 are the outer fibre layers; 2, 3, 4, 5, 8, 9, 10 and 1 1 are intermediate fibre layers, whereby 2 and 8 are the fourth intermediate fibre layer; 3 and 9 are the first intermediate fibre layer; 4 and 10 are the second intermediate fibre layer; and 5 and 1 1 are the third intermediate fibre layer.
  • Figure 5 schematically shows a cross-sectional view according to the height direction of a side end wall P, in which AF is the core layer; 1 , 6, 7 and 14 are the outer fibre layers; 2, 3, 4, 5, 8, 9, 10, 1 1 , 12 and 13 are intermediate fibre layers.
  • the fibre layers 1 , 2, 3, 4, 5 and 6 are part of the inner laminate layer, whereby 2 is the fourth intermediate fibre layer; 3 is the first intermediate fibre layer; 4 is the second intermediate fibre layer; and 5 is the third intermediate fibre layer.
  • Fibre layers 7, 8, 9, 10, 1 1 , 12, 13 and 14 are part of the outer laminate layer, whereby 8 is the fourth intermediate fibre layer; 9 is the first intermediate fibre layer; 10 is the fifth intermediate fibre layer; 11 is the sixth intermediate fibre layer; 12 is the second intermediate fibre layer; and 13 is the third intermediate fibre layer.
  • Figure 6 schematically shows a cross-sectional view according to the height direction of the front end wall B, in which AF is the core layer, which is sandwiched in between an outer (layers 1 through 8) and inner (layers 9 through 16) laminate layer.
  • Layers 1 and 9 are the first outer fibre layers
  • 8 and 16 are the second outer fibre layers.
  • Layers 2 and 10 are the first support fibre layers
  • 7 and 15 are the second support fibre layers; layers 2, 7, 10 and 15 together forming the multidirectional reinforcement layers of the front end wall.
  • Layers 3 and 1 1 are the first intermediate fibre layers
  • 4 and 12 are the second intermediate fibre layers
  • 5 and 13 are the third intermediate fibre layers
  • 6 and 14 are the fourth intermediate fibre layers
  • 7 and 15 are the sixth intermediate fibre layer.
  • Fibre reinforced composite material are made and tested. Different numbers of layers, having a different configuration in terms of for example the fibre orientation of each layer, have been tested in the various material tests described below.
  • thermosetting resin used was a vinyl ester resin (Atlac 430 of DSM Composite Resins B.V.)
  • Multiaxial fabric with the structure -45/+45/90 Multiaxial fabric with the structure -45/+45/90:
  • Multiaxial fabric with the structure +45/-45/90 is a Multiaxial fabric with the structure +45/-45/90:
  • the laminate layers were prepared by vacuum infusion: the glass fibers stack was placed on a waxed glass plate; on top of the glass fibers stack nylon peel ply was used to release the flowing mesh from the laminate. On top of the peel ply a flow medium/mesh was used to help resin flow from the injection point to the vacuum suction point. The system was then sealed with a vacuum bag. They were infused at full vacuum (injection pressure of l OOmBar) with the thermosetting resin Atlac 430; the system was cured for 24 h at room temperature under vacuum and then post-cured for 1 h at 90°C.After post-curing the samples they were cut according to the geometry required in the IS014125.
  • the flexural test measures the force required to bend rectangular shaped samples under three point loading conditions.
  • the specimen lies on a support span and the load is applied to the center by the loading nose producing three points bending at a specified rate.
  • the parameters for this test are the support span and the speed of the loading. These parameters are based on the test specimen thickness and are defined by the ISO 14125.
  • Flexural modulus is used as an indication of a material's stiffness when flexed.
  • the three points bending flexural test provides values for the modulus of elasticity in bending Ef, flexural strength of, and the flexural stress-strain response of the material.
  • thermosetting resin used was a vinyl ester resin (Atlac 430 of DSM Composite Resins B.V.)
  • the laminate layers were prepared by vacuum infusion: the glass fibers stack was placed on a waxed glass plate; on top of the glass fibers stack nylon peel ply was used to release the flowing mesh from the laminate. On top of the peel ply a flow medium/mesh was used to help resin flow from the injection point to the vacuum suction point. The system was then sealed with a vacuum bag. They were infused at full vacuum (injection pressure of l OOmBar) with the thermosetting resin Atlac 430; the system was cured for 24 h at room temperature under vacuum and then post-cured for 1 h at 90°C.After post-curing the samples they were cut according to the geometry required in the IS014125.
  • the flexural test measures the force required to bend rectangular shaped samples under three point loading conditions.
  • the specimen lies on a support span and the load is applied to the center by the loading nose producing three points bending at a specified rate.
  • the parameters for this test are the support span and the speed of the loading. These parameters are based on the test specimen thickness and are defined by the ISO 14125.
  • Flexural modulus is used as an indication of a material's stiffness when flexed.
  • the three points bending flexural test provides values for the modulus of elasticity in bending Ef, flexural strength of, and the flexural stress-strain response of the material.
  • ILSS Inter laminar shear strength
  • test is similar in nature to the three-point loading method used to determine the flexural properties of plastics and composites (IS014125). However a smaller test span/specimen thickness ratio is adopted to increase the level of shear stress relative to the flexural stress in the test specimen to encourage interlaminar shear failure. This level of shear will act on the neutral plane of the specimen

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Ceramic Engineering (AREA)
  • Laminated Bodies (AREA)

Abstract

La présente invention a trait à un conteneur de transport qui comprend un plancher, un toit (D) et une pluralité de parois comprenant au moins une paroi d'extrémité avant et des parois latérales (A). Les parois (A) et le toit (D) comprennent chacun au moins un panneau qui est pourvu de deux dimensions de surface par rapport au conteneur. Les panneaux comprennent un matériau de paroi renforcé de fibres, comprenant une première et une seconde couche de fibre extérieure (1, 6, 7, 12) et au moins une première et une seconde couche de fibre intermédiaire (2, 3, 4, 5, 8, 9, 10, 11) qui sont agencées entre la première et la seconde couche de fibre extérieure. Les fibres des couches de fibre extérieures sont alignées le long d'une direction de fibre extérieure et les fibres des couches de fibre intermédiaires sont alignées respectivement le long d'une première et d'une seconde direction de fibre intermédiaire qui sont mutuellement transversales et inclinées par rapport à la direction de fibre extérieure. La direction de fibre extérieure est alignée avec la plus courtes desdites dimensions de surface desdits panneaux.
EP12729469.2A 2011-06-14 2012-06-13 Conteneur de transport Withdrawn EP2720962A1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP12729469.2A EP2720962A1 (fr) 2011-06-14 2012-06-13 Conteneur de transport

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EP11169833 2011-06-14
EP11169837 2011-06-14
EP11169836 2011-06-14
EP11169839 2011-06-14
PCT/EP2012/061218 WO2012171963A1 (fr) 2011-06-14 2012-06-13 Conteneur de transport
EP12729469.2A EP2720962A1 (fr) 2011-06-14 2012-06-13 Conteneur de transport

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