EP2716377A1 - A method of manufacturing a conical tube element - Google Patents

A method of manufacturing a conical tube element Download PDF

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Publication number
EP2716377A1
EP2716377A1 EP12187464.8A EP12187464A EP2716377A1 EP 2716377 A1 EP2716377 A1 EP 2716377A1 EP 12187464 A EP12187464 A EP 12187464A EP 2716377 A1 EP2716377 A1 EP 2716377A1
Authority
EP
European Patent Office
Prior art keywords
tube element
mandrel
tube
subjected
rolling
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP12187464.8A
Other languages
German (de)
French (fr)
Other versions
EP2716377B1 (en
Inventor
Stanislaw Rosa
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zaklad Produkcji Sprzetu Oswietleniowego "ROSA"-Stanislaw ROSA
ZAKLAD PRODUKCJI SPRZETU OSWIETLENIOWEGO ROSA STANISLAW ROSA
Original Assignee
Zaklad Produkcji Sprzetu Oswietleniowego "ROSA"-Stanislaw ROSA
ZAKLAD PRODUKCJI SPRZETU OSWIETLENIOWEGO ROSA STANISLAW ROSA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
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Application filed by Zaklad Produkcji Sprzetu Oswietleniowego "ROSA"-Stanislaw ROSA, ZAKLAD PRODUKCJI SPRZETU OSWIETLENIOWEGO ROSA STANISLAW ROSA filed Critical Zaklad Produkcji Sprzetu Oswietleniowego "ROSA"-Stanislaw ROSA
Priority to EP12187464.8A priority Critical patent/EP2716377B1/en
Publication of EP2716377A1 publication Critical patent/EP2716377A1/en
Application granted granted Critical
Publication of EP2716377B1 publication Critical patent/EP2716377B1/en
Revoked legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C37/00Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
    • B21C37/06Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes
    • B21C37/15Making tubes of special shape; Making tube fittings
    • B21C37/16Making tubes with varying diameter in longitudinal direction
    • B21C37/18Making tubes with varying diameter in longitudinal direction conical tubes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/14Spinning
    • B21D22/16Spinning over shaping mandrels or formers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D41/00Application of procedures in order to alter the diameter of tube ends
    • B21D41/04Reducing; Closing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21HMAKING PARTICULAR METAL OBJECTS BY ROLLING, e.g. SCREWS, WHEELS, RINGS, BARRELS, BALLS
    • B21H1/00Making articles shaped as bodies of revolution
    • B21H1/18Making articles shaped as bodies of revolution cylinders, e.g. rolled transversely cross-rolling

Definitions

  • the object of the invention is a method of manufacturing a conical tube element, in particular from an aluminium cylindrical tube utilised as a straight-line or curved lighting column.
  • a Polish patent description PL194795 discloses a method of forming cylindrical and tapered tubes, in particular made from aluminium and alloys thereof.
  • a cylindrical tube is placed onto a mandrel and set in rotary motion, whereas the outside surface of the tube is subjected to cold regulated pressing by at least two non-driven forming rollers with an outside diameter 2-6 times larger than the smallest diameter of the formed cone, consisting of a cylindrical part and a tapered front part and preferably spaced in one plane and distributed uniformly around the perimeter of the tube, which are pressed in a regulated manner to the outside surface of the tube and simultaneously rolled along the axis of the tube, preferably at a speed in the range between 1 and 15 mm/tube rotation.
  • the pressing of the forming rolls is regulated.
  • the invention concerns a method of forming a conical tube element, in particular from an aluminium cylindrical tube, wherein the straight-line tube element undergoes plastic forming.
  • the straight-line tube element is put on a mandrel of a forming device, which mandrel is two metres long at the most and then a section of said tube element put on said mandrel is rolled, and after that without interrupting the forming process, the remaining part of the tube element is rolled and drawn.
  • the formed tube element may have a conical shape along the entire length of said element or along a part thereof. In the latter case the remaining part of the tube element will be a cylindrical tube.
  • a straight-line tube element is placed onto two mandrels of the forming device on each side of the tube element, wherein said mandrels are two metres long at the most and then sections of the tube element placed on the mandrel are rolled, taperingly towards the centre of the tube element and after that, without interrupting the forming process, the remaining part of the tube element is rolled and drawn, and after that the formed conical element is cut in the area of a taper.
  • the method according to the invention allows for fast, uncomplicated and economical manufacturing of conical tube elements in one process.
  • a part of the column formed on a mandrel has the required high strength and the remaining part of the column which does not need to meet such strict strength criteria may be easily bent.
  • Conical tube elements formed using the method according to the invention may also be used as straight-line lighting columns.
  • two conical tube elements may be formed in one process, which significantly increases the effectiveness of the production process.
  • the method of forming a conical tube element in particular from an aluminium cylindrical tube consists in that an input straight-line cylindrical tube is placed onto a mandrel of a forming device.
  • the mandrel is two metres long at the most, for example, 1.8 m.
  • the mandrel is set in rotary motion, thus the tube is also set in rotary motion around the axis thereof.
  • a section of the tube element placed onto the mandrel is rolled by means of forming rollers, and after that, without interrupting the process, the remaining part of the tube element is subjected to rolling and drawing.
  • the so formed conical tube element following the removal thereof off the mandrel, may be subjected to bending to the predetermined curved shape at the part of said tube element which was previously rolled and drawn.
  • a straight-line, cylindrical input tube is mounted on two mandrels of a forming device, on each side of the tube element.
  • Said mandrels are two metres long at the most, for example 1.6 m.
  • the mandrels are set in synchronous rotary motion and thus the tube is also set in rotary motion around the axis thereof.
  • Sections of the tube element mounted on the mandrels are subjected to rolling, each with the use of a set of forming rollers, taperingly towards the centre of the tube element. Without interrupting the process, the remaining part of the tube element is subjected to rolling and drawing.
  • the formed conical element is cut in the area of tapering of the conical tube element.
  • the so formed conical tube element is removed from the mandrel and then the part of said tube element that was previously rolled and drawn may be subjected to bending to the predetermined curved shape.
  • the formed tube element may have conical form along full length thereof or only along a part thereof. In the latter case the remaining part of the tube element will have a form of a cylindrical tube.

Abstract

A method of manufacturing conical tube elements, in particular from aluminium cylindrical tubes consists in that a straight-line tube element is placed onto a mandrel of a forming device, which mandrel is two metres long at the most and then a section of said tube element placed onto said mandrel is subjected to rolling and after that, without interrupting the process, the remaining part of the tube element is subjected to rolling and drawing.

Description

  • The object of the invention is a method of manufacturing a conical tube element, in particular from an aluminium cylindrical tube utilised as a straight-line or curved lighting column.
  • For example, a Polish patent description PL194795 discloses a method of forming cylindrical and tapered tubes, in particular made from aluminium and alloys thereof. A cylindrical tube is placed onto a mandrel and set in rotary motion, whereas the outside surface of the tube is subjected to cold regulated pressing by at least two non-driven forming rollers with an outside diameter 2-6 times larger than the smallest diameter of the formed cone, consisting of a cylindrical part and a tapered front part and preferably spaced in one plane and distributed uniformly around the perimeter of the tube, which are pressed in a regulated manner to the outside surface of the tube and simultaneously rolled along the axis of the tube, preferably at a speed in the range between 1 and 15 mm/tube rotation. The pressing of the forming rolls is regulated.
  • The known method of forming tube elements on a mandrel ensures the required strength of a column, it is, however, time-consuming, costly and impedes bending columns into curved form.
  • The invention concerns a method of forming a conical tube element, in particular from an aluminium cylindrical tube, wherein the straight-line tube element undergoes plastic forming. According to the invention the straight-line tube element is put on a mandrel of a forming device, which mandrel is two metres long at the most and then a section of said tube element put on said mandrel is rolled, and after that without interrupting the forming process, the remaining part of the tube element is rolled and drawn.
  • The formed tube element may have a conical shape along the entire length of said element or along a part thereof. In the latter case the remaining part of the tube element will be a cylindrical tube.
  • Preferably a straight-line tube element is placed onto two mandrels of the forming device on each side of the tube element, wherein said mandrels are two metres long at the most and then sections of the tube element placed on the mandrel are rolled, taperingly towards the centre of the tube element and after that, without interrupting the forming process, the remaining part of the tube element is rolled and drawn, and after that the formed conical element is cut in the area of a taper.
  • In order to form a curved column it is advisable that following the removal of the tube element off the mandrel, a part of said tube element previously rolled and drawn is bent to the predetermined curved shape.
  • The method according to the invention allows for fast, uncomplicated and economical manufacturing of conical tube elements in one process. A part of the column formed on a mandrel has the required high strength and the remaining part of the column which does not need to meet such strict strength criteria may be easily bent. Conical tube elements formed using the method according to the invention may also be used as straight-line lighting columns. In an embodiment of the invention two conical tube elements may be formed in one process, which significantly increases the effectiveness of the production process.
  • The invention is presented in more detail in the following embodiments.
  • The method of forming a conical tube element, in particular from an aluminium cylindrical tube consists in that an input straight-line cylindrical tube is placed onto a mandrel of a forming device. The mandrel is two metres long at the most, for example, 1.8 m. After complete placing the tube on the mandrel and fixing said tube thereto, the mandrel is set in rotary motion, thus the tube is also set in rotary motion around the axis thereof. A section of the tube element placed onto the mandrel is rolled by means of forming rollers, and after that, without interrupting the process, the remaining part of the tube element is subjected to rolling and drawing.
  • The so formed conical tube element, following the removal thereof off the mandrel, may be subjected to bending to the predetermined curved shape at the part of said tube element which was previously rolled and drawn.
  • In one embodiment of the invention a straight-line, cylindrical input tube is mounted on two mandrels of a forming device, on each side of the tube element. Said mandrels are two metres long at the most, for example 1.6 m. After complete mounting of the tube on the mandrels and fixing it thereto, the mandrels are set in synchronous rotary motion and thus the tube is also set in rotary motion around the axis thereof. Sections of the tube element mounted on the mandrels are subjected to rolling, each with the use of a set of forming rollers, taperingly towards the centre of the tube element. Without interrupting the process, the remaining part of the tube element is subjected to rolling and drawing. Finally, the formed conical element is cut in the area of tapering of the conical tube element.
  • The so formed conical tube element is removed from the mandrel and then the part of said tube element that was previously rolled and drawn may be subjected to bending to the predetermined curved shape.
  • The formed tube element may have conical form along full length thereof or only along a part thereof. In the latter case the remaining part of the tube element will have a form of a cylindrical tube.

Claims (3)

  1. A method of manufacturing a conical tube element, in particular from an aluminium cylindrical tube, wherein a straigh-line tube element is subjected to plastic forming processes, characterised in that said straight-line tube element is mounted on a mandrel of a forming device, which mandrel is two metres long at the most and after that the section of the tube element mounted onto said mandrel is subjected to rolling, and then without interrupting the process the remaining part of the tube element is subjected to rolling and drawing.
  2. The method according to claim 1 characterised in that a straight-line tube element is mounted onto two mandrels of the forming device on each side of the tube element, which mandrels are two metres long at the most and then sections of said tube element mounted on the mandrel are subjected to simultaneous rolling, tapering towards the centre of the tube element, and subsequently without interrupting the process, the remaining part of the tube element is subjected to rolling and drawing, and after that the formed conical element is cut in the area of the tapering.
  3. The method according to claim 1 or 2 characterised in that after removing the tube element off the mandrel, a part of said tube element which was previously subjected to rolling and drawing is curve bent to the predetermined form.
EP12187464.8A 2012-10-05 2012-10-05 A method of manufacturing a conical tube element Revoked EP2716377B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP12187464.8A EP2716377B1 (en) 2012-10-05 2012-10-05 A method of manufacturing a conical tube element

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP12187464.8A EP2716377B1 (en) 2012-10-05 2012-10-05 A method of manufacturing a conical tube element

Publications (2)

Publication Number Publication Date
EP2716377A1 true EP2716377A1 (en) 2014-04-09
EP2716377B1 EP2716377B1 (en) 2016-03-02

Family

ID=48047778

Family Applications (1)

Application Number Title Priority Date Filing Date
EP12187464.8A Revoked EP2716377B1 (en) 2012-10-05 2012-10-05 A method of manufacturing a conical tube element

Country Status (1)

Country Link
EP (1) EP2716377B1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104307923A (en) * 2014-08-27 2015-01-28 陕西新精密合金有限责任公司 Processing method for nickel iron low-carbon steel iron-nickel- cobalt alloy special pipe material

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3713318A (en) * 1971-01-14 1973-01-30 Reynolds Metals Co Apparatus for and method of forming a tubular metal blank into a tapered tube on a tapered mandrel
PL194795A1 (en) 1976-12-28 1978-07-03 Inst Wlokien Chem METHOD OF MANUFACTURING THE MIXED POLYAMIDE-POLYESTER FRONT
WO2005077562A1 (en) * 2004-02-16 2005-08-25 Han Young Machinerey Co, Ltd. Method and apparatus for forming tapered steel pipe
EP1690610A1 (en) * 2005-02-11 2006-08-16 Zaklad Produkcji Sprzetu Oswietleniowego "ROSA"-Stanislaw ROSA Method of forming constructional elements wit circular, constant or variable cross-section along the axis and great slenderness, made particularly of aluminium alloys, constructional element obtained by this method and device for carrying out the method

Family Cites Families (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB576983A (en) 1944-04-25 1946-04-30 Albert Peter Thurston Rolling tapered tubes
DE2230554B2 (en) 1972-06-22 1974-08-22 Leifeld & Co, 4730 Ahlen Process for the production of an articulation housing for a torsion spring bar by pressing from a tubular body
NL7806051A (en) 1977-06-22 1978-12-28 Daiichi Koshuha Kogyo Kk METHOD AND DEVICE FOR BENDING LONG PIECES OF METAL.
US4201073A (en) 1978-03-17 1980-05-06 Eaton-Leonard Corporation Reaction bender for pipe
DE19723939C2 (en) 1997-06-06 2003-02-27 Leico Werkzeugmaschb Gmbh & Co Process for producing an exhaust gas catalytic converter
ATE292746T1 (en) 2001-08-10 2005-04-15 Leifeld Metal Spinning Gmbh METHOD FOR PRODUCING AN EXHAUST GAS CATALYST
DE10337929A1 (en) 2003-08-14 2005-03-17 Willy Voit Gmbh & Co. Process for the preparation of one-piece hollow bodies with profiled end regions, hollow bodies and use of the hollow bodies
ES2341683T3 (en) 2008-05-26 2010-06-24 REPKON MACHINE AND TOOL INDUSTRY & TRADE LTD. PROCEDURE FOR THE MANUFACTURE OF WORK PIECES AND PRESSURE ROLLING MACHINE FOR IT.
EP2210682B1 (en) 2009-07-09 2012-03-14 Leifeld Metal Spinning AG Method and apparatus for spinning

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3713318A (en) * 1971-01-14 1973-01-30 Reynolds Metals Co Apparatus for and method of forming a tubular metal blank into a tapered tube on a tapered mandrel
PL194795A1 (en) 1976-12-28 1978-07-03 Inst Wlokien Chem METHOD OF MANUFACTURING THE MIXED POLYAMIDE-POLYESTER FRONT
WO2005077562A1 (en) * 2004-02-16 2005-08-25 Han Young Machinerey Co, Ltd. Method and apparatus for forming tapered steel pipe
EP1690610A1 (en) * 2005-02-11 2006-08-16 Zaklad Produkcji Sprzetu Oswietleniowego "ROSA"-Stanislaw ROSA Method of forming constructional elements wit circular, constant or variable cross-section along the axis and great slenderness, made particularly of aluminium alloys, constructional element obtained by this method and device for carrying out the method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104307923A (en) * 2014-08-27 2015-01-28 陕西新精密合金有限责任公司 Processing method for nickel iron low-carbon steel iron-nickel- cobalt alloy special pipe material

Also Published As

Publication number Publication date
EP2716377B1 (en) 2016-03-02

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