EP2701878A1 - Nickel-based alloy, use, and method - Google Patents

Nickel-based alloy, use, and method

Info

Publication number
EP2701878A1
EP2701878A1 EP12729462.7A EP12729462A EP2701878A1 EP 2701878 A1 EP2701878 A1 EP 2701878A1 EP 12729462 A EP12729462 A EP 12729462A EP 2701878 A1 EP2701878 A1 EP 2701878A1
Authority
EP
European Patent Office
Prior art keywords
nickel
alloy
max
cobalt
welding
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP12729462.7A
Other languages
German (de)
French (fr)
Inventor
Nikolai Arjakine
Torsten JOKISCH
Michael Ott
Sebastian Piegert
Dimitrios Thomaidis
Andreas Neidel
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Siemens AG
Original Assignee
Siemens AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Siemens AG filed Critical Siemens AG
Priority to EP12729462.7A priority Critical patent/EP2701878A1/en
Publication of EP2701878A1 publication Critical patent/EP2701878A1/en
Withdrawn legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P6/00Restoring or reconditioning objects
    • B23P6/002Repairing turbine components, e.g. moving or stationary blades, rotors
    • B23P6/007Repairing turbine components, e.g. moving or stationary blades, rotors using only additive methods, e.g. build-up welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/02Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape
    • B23K35/0222Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape for use in soldering, brazing
    • B23K35/0244Powders, particles or spheres; Preforms made therefrom
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/24Selection of soldering or welding materials proper
    • B23K35/30Selection of soldering or welding materials proper with the principal constituent melting at less than 1550 degrees C
    • B23K35/3033Ni as the principal constituent
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/24Selection of soldering or welding materials proper
    • B23K35/30Selection of soldering or welding materials proper with the principal constituent melting at less than 1550 degrees C
    • B23K35/3033Ni as the principal constituent
    • B23K35/304Ni as the principal constituent with Cr as the next major constituent
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C19/00Alloys based on nickel or cobalt
    • C22C19/03Alloys based on nickel or cobalt based on nickel
    • C22C19/05Alloys based on nickel or cobalt based on nickel with chromium
    • C22C19/051Alloys based on nickel or cobalt based on nickel with chromium and Mo or W
    • C22C19/056Alloys based on nickel or cobalt based on nickel with chromium and Mo or W with the maximum Cr content being at least 10% but less than 20%

Definitions

  • Nickel-based alloy use and method
  • the invention relates to a Nickelbasissuperleg réelle, which can be used in particular for welding.
  • Nickel-based materials are known in particular of turbines ⁇ shovels of gas turbines and have high strength at high temperatures. Likewise, nickel-based superalloys must have low crack sensitivity, ie high ductility.
  • the alloy has good properties at high temperatures.
  • Hot crack sensitive materials to be welded In addition, no preheating or overaging of components is necessary, which is often carried out during welding, so that there is a cost reduction, because no expenditure on equipment must be operated and no time required for a heat treatment.
  • FIG. 1 shows a turbine blade
  • FIG. 2 shows a combustion chamber
  • FIG. 3 shows a gas turbine
  • Figure 4 is a list of superalloys.
  • the nickel-based alloy has at least (in% by weight):
  • Molybdenum (Mo) 1.5% - 2.4%
  • Ni nickel
  • the indication "max" means that the alloying element
  • Welding process in particular powder welding process, be carried out at room temperature.
  • the alloy can be used as substrate material for
  • High temperature components such as turbine components are used.
  • the alloy can be used as a welding alloy of
  • FIG. 1 shows a perspective view of a rotor blade 120 or guide vane show ⁇ 130 of a turbomachine, which extends along a longitudinal axis of the 121st
  • the turbomachine may be a gas turbine of an aircraft or a power plant for power generation, a steam turbine or a compressor.
  • the blade 120, 130 has along the longitudinal axis 121 to each other, a securing region 400, an adjoining blade or vane platform 403 and a blade 406 and a blade tip 415.
  • the vane 130 may be pointed on its shovel 415 have a further platform (not Darge ⁇ asserted).
  • a blade root 183 is formed, which serves for attachment of the blades 120, 130 to a shaft or a disc (not shown).
  • the blade root 183 is, for example, as a hammerhead out staltet ⁇ .
  • Other designs as Christmas tree or Schwalbenschwanzfuß are possible.
  • the blade 120, 130 has a medium felblatt to the Schau- 406 flows past, a leading edge 409 and a trailing edge 412th
  • Such superalloys are known, for example, from EP 1 204 776 B1, EP 1 306 454, EP 1 319 729 A1, WO 99/67435 or WO 00/44949.
  • the blade 120, 130 can be made by a casting process, also by directional solidification, by a forging process, by a milling process or combinations thereof. Workpieces with a monocrystalline structure or structures are used as components for machines which are exposed to high mechanical, thermal and / or chemical stresses during operation.
  • Such monocrystalline workpieces takes place e.g. by directed solidification from the melt.
  • These are casting processes in which the liquid metallic alloy is transformed into a monocrystalline structure, i. to the single-crystal workpiece, or directionally solidified.
  • dendritic crystals are aligned along the heat flow and form either a columnar grain structure (columnar, ie grains which extend over the entire length of the workpiece and here, for general language use, referred to as directionally solidified) or a monocrystalline structure, ie the entire workpiece ⁇ is of a single crystal.
  • a columnar grain structure columnar, ie grains which extend over the entire length of the workpiece and here, for general language use, referred to as directionally solidified
  • a monocrystalline structure ie the entire workpiece ⁇ is of a single crystal.
  • Stem-crystal structures which probably have longitudinally extending grain boundaries, but no transverse grain boundaries. These second-mentioned crystalline structures are also known as directionally solidified structures.
  • the blades 120, 130 may have coatings against corrosion or oxidation, e.g. B. (MCrAlX, M is at least one element of the group iron (Fe), cobalt (Co),
  • Nickel (Ni) is an active element and stands for yttrium (Y) and / or silicon and / or at least one element of the rare ones Earth, or hafnium (Hf)).
  • Such alloys are known from EP 0 486 489 B1, EP 0 786 017 B1, EP 0 412 397 B1 or EP 1 306 454 A1.
  • the density is preferably 95% of the theoretical
  • the layer composition comprises Co-30Ni-28Cr-8A1-0, 6Y-0, 7Si or Co-28Ni-24Cr-10Al-0, 6Y.
  • nickel-based protective layers such as Ni-10Cr-12Al-0.6Y-3Re or Ni-12Co-21Cr-IIAl-O, 4Y-2Re or Ni-25Co-17Cr-10A1-0, 4Y-1 are also preferably used , 5Re.
  • thermal barrier coating which is preferably the outermost layer, and consists for example of Zr0 2 , Y2Ü3-Zr02, ie it is not, partially or completely stabilized by yttria
  • the thermal barrier coating covers the entire MCrAlX layer.
  • Electron beam evaporation produces stalk-shaped grains in the thermal barrier coating.
  • the heat insulation layer may have ⁇ porous, micro- or macro-cracked compatible grains for better thermal shock resistance.
  • the thermal barrier coating is therefore preferably more porous than the
  • Refurbishment means that components 120, 130 may have to be freed from protective layers after use (eg by sandblasting). This is followed by removal of the corrosion and / or oxidation layers or products. Optionally, even cracks in the component 120, 130 are repaired. Thereafter, a the coating of the component 120, 130 and a renewed use of the component 120, 130.
  • the blade 120, 130 may be hollow or solid. If the blade 120, 130 is to be cooled, it is hollow and also has, if necessary, film cooling holes 418 (indicated by dashed lines) on.
  • FIG. 2 shows a combustion chamber 110 of a gas turbine.
  • the combustion chamber 110 is configured, for example, as so-called an annular combustion chamber, in which a plurality of in the circumferential direction about an axis of rotation 102 arranged burners 107 open into a common combustion chamber space 154 and generate flames 156th
  • the combustion chamber 110 is configured in its entirety as an annular structure, which is positioned around the axis of rotation 102 around.
  • the combustion chamber 110 is designed for a comparatively high temperature of the working medium M of about 1000 ° C to 1600 ° C.
  • the combustion chamber wall 153 is provided on its side facing the medium M, Anlagenme- facing side with a formed from heat shield elements 155. liner.
  • Each heat shield element 155 made of an alloy is equipped on the working fluid side with a particularly heat-resistant protective layer (MCrAlX layer and / or ceramic coating) or is made of high-temperature-resistant material (solid ceramic blocks).
  • M is at least one element of the group iron (Fe), cobalt (Co), nickel (Ni), X is an active element and stands for yttrium (Y) and / or
  • ceramic heat may be medämm harsh, consisting for example of ZrO 2, ZrO 2 Y203-ie, it is not partially full text or ⁇ dig stabilized by yttrium oxide and / or calcium and / or magnesium oxide.
  • Electron beam evaporation produces stalk-shaped grains in the thermal barrier coating.
  • the heat insulating layer can ⁇ ner to have better thermal shock resistance porous, micro- or macro-cracked pERSonal.
  • Reprocessing means that heat shield elements may need to be removed 155 after use of protective layers (for example by sandblasting). This is followed by removal of the corrosion and / or oxidation layers or products. If necessary, cracks in the heat shield element 155 are also repaired.
  • the heat shield elements 155 are then, for example, hollow and may still have cooling holes (not shown) which open into the combustion chamber space 154.

Abstract

The invention relates to a novel alloy which comprises the elements carbon (C), chromium (Cr), cobalt (Co), molybdenum (Mo), tungsten (W), titanium (Ti), aluminium (Al), boron (B), and zirconium (Zr), based on nickel, and which has a very low tendency to form cracks during welding.

Description

Nickelbasierte Legierung, Verwendung und Verfahren  Nickel-based alloy, use and method
Die Erfindung betrifft eine Nickelbasissuperlegierung, die insbesondere zum Schweißen verwendet werden kann. The invention relates to a Nickelbasissuperlegierung, which can be used in particular for welding.
Nickelbasierte Werkstoffe sind insbesondere von Turbinen¬ schaufeln von Gasturbinen bekannt und weisen bei hohen Temperaturen hohe Festigkeiten auf. Ebenso müssen nickelbasierte Superlegierungen eine geringe Rissempfindlichkeit aufweisen, d.h. eine hohe Duktilität. Nickel-based materials are known in particular of turbines ¬ shovels of gas turbines and have high strength at high temperatures. Likewise, nickel-based superalloys must have low crack sensitivity, ie high ductility.
Die US 3,615,376 offenbart Rene 80. US 3,615,376 discloses Rene 80.
Eine eben solche Eigenschaft wird auch von Legierungen gefordert, die zum Schweißen von nickelbasierten Superlegierungen verwendet werden. Oft entstehen in dem geschweißten Bereich Risse, was jedoch vermieden werden soll.  Such a property is also required of alloys used to weld nickel-base superalloys. Often, cracks develop in the welded area, but this should be avoided.
Es ist daher Aufgabe der Erfindung, o.g. Problem zu lösen. Die Aufgabe wird gelöst durch eine Legierung gemäß AnspruchIt is therefore an object of the invention, o.g. Solve a problem. The object is achieved by an alloy according to claim
1, eine Verwendung nach Anspruch 9 und ein Verfahren nach Anspruch 11. 1, a use according to claim 9 and a method according to claim 11.
In den Unteransprüchen sind weitere vorteilhafte Maßnahmen aufgelistet, die beliebig miteinander kombiniert werden kön¬ nen, um weitere Vorteile zu erzielen. In the dependent claims further advantageous measures are listed, which are combined with each other Kings ¬ nen to obtain further advantages.
Die Legierung weist gute Eigenschaften bei hohen Temperaturen auf . The alloy has good properties at high temperatures.
Ebenso ist sie als Schweißlegierung verwendbar, wobei dann die Reparaturmöglichkeiten von Bauteilen aus Rene 80 Likewise, it can be used as a welding alloy, in which case the repair possibilities of components from Rene 80
verbessert werden, die Ausschussquote verringert wird, die Schweißqualität insbesondere bei Handschweißung verbessert wird und auch beim automatisierten Verfahren zu einer be improved, the reject rate is reduced, the welding quality is improved, especially in manual welding and also in the automated process to a
Verringerung der Stückkosten führt. Bei Laser-Cladding- Verfahren kommt es vorteilhafterweise zum Einsatz für Reduction of unit costs leads. In laser cladding method, it is advantageously used for
heißrissempfindliche zu schweißende Werkstoffe. Außerdem ist kein Vorwärmen oder Überaltern von Bauteilen nötig, was beim Schweißen oft durchgeführt wird, so dass auch hier eine Kostenreduktion stattfindet, weil kein apparativer Aufwand betrieben werden muss und kein Zeitaufwand benötigt wird für eine Wärmebehandlung. Hot crack sensitive materials to be welded. In addition, no preheating or overaging of components is necessary, which is often carried out during welding, so that there is a cost reduction, because no expenditure on equipment must be operated and no time required for a heat treatment.
Dies ist möglich, da die geringen Anteile an This is possible because of the low levels of
Korngrenzenverfestiger in dieser Legierung als Grain boundary hardener in this alloy as
Schweißmaterial oder als Substrat die Rissgefahr beim Welding material or as a substrate the risk of cracking
Aufheizen und Abkühlen beim und während des Schweißens verringern, wodurch die Schweißbarkeit erhöht wird. Reduce heating and cooling during and during welding, which increases weldability.
Es zeigen: Figur 1 eine Turbinenschaufel FIG. 1 shows a turbine blade
Figur 2 eine Brennkammer,  FIG. 2 shows a combustion chamber,
Figur 3 eine Gasturbine,  FIG. 3 shows a gas turbine,
Figur 4 eine Liste von Superlegierungen .  Figure 4 is a list of superalloys.
Die Figuren und die Beschreibung stellen The figures and the description put
Ausführungsbeispiele der Erfindung dar. Embodiments of the invention.
Die nickelbasierte Legierung weist zumindest (in Gew.-%) auf:The nickel-based alloy has at least (in% by weight):
Kohlenstoff (C) 0,13% - 0,2% Carbon (C) 0.13% - 0.2%
Chrom (Cr) 13,5% - 14,5% Chromium (Cr) 13.5% - 14.5%
Kobalt (Co) 9,0% - 10,0%  Cobalt (Co) 9.0% - 10.0%
Molybdän (Mo) 1,5% - 2,4%  Molybdenum (Mo) 1.5% - 2.4%
Wolfram (W) 3,4% - 4,0%  Tungsten (W) 3.4% - 4.0%
Titan (Ti) 4,6% - 5,0%  Titanium (Ti) 4.6% - 5.0%
Aluminium (AI) 2,6% - 3,0% Aluminum (AI) 2.6% - 3.0%
Bor (B) 0,005% - 0,008%,  Boron (B) 0.005% - 0.008%,
insbesondere Rest Nickel (Ni) in particular balance nickel (Ni)
optional optional
Niob (Nb) max. 0,1%  Niobium (Nb) max. 0.1%
Tantal (Ta) max. 0,1% Tantalum (Ta) max. 0.1%
Zirkon (Zr) max. 0,05%,  Zircon (Zr) max. 0.05%
insbesondere mindestens 0,02%, in particular at least 0.02%,
Hafnium (Hf) max. 0,1% Silizium (Si) max . 0,1% Hafnium (Hf) max. 0.1% Silicon (Si) max. 0.1%
Mangan (Mn) max. 0,1% Manganese (Mn) max. 0.1%
und Verunreinigungen, and impurities,
insbesondere Phosphor (P) , Eisen (Fe) , Schwefel (S) , Vanadium (V), Kupfer (Cu) , Blei (Pb) , Bismuth (Bi) , Selen (Se) Tellur (Te) , Thallium (Tl) , Magnesium (Mg), Stickstoff (N) , Silber (Ag) . in particular phosphorus (P), iron (Fe), sulfur (S), vanadium (V), copper (Cu), lead (Pb), bismuth (Bi), selenium (Se) tellurium (Te), thallium (Tl), Magnesium (Mg), Nitrogen (N), Silver (Ag).
Die Angabe „max" bedeutet, dass das Legierungselement The indication "max" means that the alloying element
meistens in der Legierung vorhanden ist und bis zum mostly present in the alloy and until the
Maximalwert toleriert wird. Maximum value is tolerated.
Verunreinigung bedeutet, dass der Anteil des/der Contamination means that the proportion of the
Legierungselements/e zu minimieren ist/sind. To minimize alloying element (s).
Auf Zusätze wie Tantal (Ta) , Silizium (Si) , Niob (Nb) , Haf¬ nium (Hf) , Mangan (Mn) und/oder Rhenium (Re) kann On accessories such as tantalum (Ta), silicon (Si), niobium (Nb), Haf ¬ nium (Hf), manganese (Mn) and / or rhenium (Re) can
vorteilhafter Weise verzichtet werden. Vorzugsweise wird auf andere Schmelzpunkterniedriger be omitted advantageously. Preferably, it will lower to other melting points
verzichtet, dies sind auch Gallium (Ga) und/oder Germanium (Ge) . omitted, these are also gallium (Ga) and / or germanium (Ge).
Durch die geringen Anteile von Bor und Molybdän bilden sich weniger Boride bzw. Carbide und Sulfide, die Due to the small amounts of boron and molybdenum less borides or carbides and sulfides, which form
niedrigschmelzende Phasen auf den Korngrenzen bilden, die die Rissbildungen ansonsten fördern würden. So kann das form low-melting phases on the grain boundaries that would otherwise promote cracking. That's how it works
Schweißverfahren, insbesondere Pulverschweißverfahren, bei Raumtemperatur durchgeführt werden. Welding process, in particular powder welding process, be carried out at room temperature.
Die Legierung kann als Substratmaterial für The alloy can be used as substrate material for
Hochtemperaturbauteile wie Turbinenbauteile verwendet werden.  High temperature components such as turbine components are used.
Ebenso kann die Legierung als Schweißlegierung von Likewise, the alloy can be used as a welding alloy of
Substraten, insbesondere aus Rene 80 oder anderen Substrates, especially from Rene 80 or others
nickelbasierten Superlegierungen, ganz insbesondere von nickel-based superalloys, in particular of
Legierungen gemäß Figur 4 verwendet werden. Die Figur 1 zeigt in perspektivischer Ansicht eine Laufschau¬ fel 120 oder Leitschaufel 130 einer Strömungsmaschine, die sich entlang einer Längsachse 121 erstreckt. Alloys are used according to Figure 4. 1 shows a perspective view of a rotor blade 120 or guide vane show ¬ 130 of a turbomachine, which extends along a longitudinal axis of the 121st
Die Strömungsmaschine kann eine Gasturbine eines Flugzeugs oder eines Kraftwerks zur Elektrizitätserzeugung, eine Dampfturbine oder ein Kompressor sein. Die Schaufel 120, 130 weist entlang der Längsachse 121 auf¬ einander folgend einen Befestigungsbereich 400, eine daran angrenzende Schaufelplattform 403 sowie ein Schaufelblatt 406 und eine Schaufelspitze 415 auf. The turbomachine may be a gas turbine of an aircraft or a power plant for power generation, a steam turbine or a compressor. The blade 120, 130 has along the longitudinal axis 121 to each other, a securing region 400, an adjoining blade or vane platform 403 and a blade 406 and a blade tip 415.
Als Leitschaufel 130 kann die Schaufel 130 an ihrer Schaufel- spitze 415 eine weitere Plattform aufweisen (nicht darge¬ stellt) . As a guide vane 130, the vane 130 may be pointed on its shovel 415 have a further platform (not Darge ¬ asserted).
Im Befestigungsbereich 400 ist ein Schaufelfuß 183 gebildet, der zur Befestigung der Laufschaufeln 120, 130 an einer Welle oder einer Scheibe dient (nicht dargestellt) . In the mounting region 400, a blade root 183 is formed, which serves for attachment of the blades 120, 130 to a shaft or a disc (not shown).
Der Schaufelfuß 183 ist beispielsweise als Hammerkopf ausge¬ staltet. Andere Ausgestaltungen als Tannenbaum- oder Schwalbenschwanzfuß sind möglich. The blade root 183 is, for example, as a hammerhead out staltet ¬. Other designs as Christmas tree or Schwalbenschwanzfuß are possible.
Die Schaufel 120, 130 weist für ein Medium, das an dem Schau- felblatt 406 vorbeiströmt, eine Anströmkante 409 und eine Ab¬ strömkante 412 auf. The blade 120, 130 has a medium felblatt to the Schau- 406 flows past, a leading edge 409 and a trailing edge 412th
Bei herkömmlichen Schaufeln 120, 130 werden in allen Bereichen 400, 403, 406 der Schaufel 120, 130 beispielsweise mas- sive metallische Werkstoffe, insbesondere Superlegierungen verwendet . In conventional blades 120, 130, in all regions 400, 403, 406 of the blade 120, 130, for example, massive metallic materials, in particular superalloys, are used.
Solche Superlegierungen sind beispielsweise aus der EP 1 204 776 Bl, EP 1 306 454, EP 1 319 729 AI, WO 99/67435 oder WO 00/44949 bekannt.  Such superalloys are known, for example, from EP 1 204 776 B1, EP 1 306 454, EP 1 319 729 A1, WO 99/67435 or WO 00/44949.
Die Schaufel 120, 130 kann hierbei durch ein Gussverfahren, auch mittels gerichteter Erstarrung, durch ein Schmiedeverfahren, durch ein Fräsverfahren oder Kombinationen daraus gefertigt sein. Werkstücke mit einkristalliner Struktur oder Strukturen werden als Bauteile für Maschinen eingesetzt, die im Betrieb hohen mechanischen, thermischen und/oder chemischen Belastun- gen ausgesetzt sind. The blade 120, 130 can be made by a casting process, also by directional solidification, by a forging process, by a milling process or combinations thereof. Workpieces with a monocrystalline structure or structures are used as components for machines which are exposed to high mechanical, thermal and / or chemical stresses during operation.
Die Fertigung von derartigen einkristallinen Werkstücken erfolgt z.B. durch gerichtetes Erstarren aus der Schmelze. Es handelt sich dabei um Gießverfahren, bei denen die flüssige metallische Legierung zur einkristallinen Struktur, d.h. zum einkristallinen Werkstück, oder gerichtet erstarrt.  The production of such monocrystalline workpieces takes place e.g. by directed solidification from the melt. These are casting processes in which the liquid metallic alloy is transformed into a monocrystalline structure, i. to the single-crystal workpiece, or directionally solidified.
Dabei werden dendritische Kristalle entlang dem Wärmefluss ausgerichtet und bilden entweder eine stängelkristalline Kornstruktur (kolumnar, d.h. Körner, die über die ganze Länge des Werkstückes verlaufen und hier, dem allgemeinen Sprach- gebrauch nach, als gerichtet erstarrt bezeichnet werden) oder eine einkristalline Struktur, d.h. das ganze Werkstück be¬ steht aus einem einzigen Kristall. In diesen Verfahren muss man den Übergang zur globulitischen (polykristallinen) Erstarrung meiden, da sich durch ungerichtetes Wachstum notwen- digerweise transversale und longitudinale Korngrenzen ausbil¬ den, welche die guten Eigenschaften des gerichtet erstarrten oder einkristallinen Bauteiles zunichte machen. Here, dendritic crystals are aligned along the heat flow and form either a columnar grain structure (columnar, ie grains which extend over the entire length of the workpiece and here, for general language use, referred to as directionally solidified) or a monocrystalline structure, ie the entire workpiece ¬ is of a single crystal. In these methods, you have to transition to globular (polycrystalline) solidification avoided, since non-directional growth inevitably forms transverse and longitudinal grain boundaries ¬ which solidified the directionally the good qualities or monocrystalline component nullify.
Ist allgemein von gerichtet erstarrten Gefügen die Rede, so sind damit sowohl Einkristalle gemeint, die keine Korngrenzen oder höchstens Kleinwinkelkorngrenzen aufweisen, als auchIs generally speaking of directionally solidified structures speech, so are both single crystals meant that have no grain boundaries or at most small angle grain boundaries, as well
Stängelkristallstrukturen, die wohl in longitudinaler Richtung verlaufende Korngrenzen, aber keine transversalen Korngrenzen aufweisen. Bei diesen zweitgenannten kristallinen Strukturen spricht man auch von gerichtet erstarrten Gefügen (directionally solidified structures) . Stem-crystal structures, which probably have longitudinally extending grain boundaries, but no transverse grain boundaries. These second-mentioned crystalline structures are also known as directionally solidified structures.
Solche Verfahren sind aus der US-PS 6,024,792 und der EP 0 892 090 AI bekannt.  Such methods are known from US Pat. No. 6,024,792 and EP 0 892 090 A1.
Ebenso können die Schaufeln 120, 130 Beschichtungen gegen Korrosion oder Oxidation aufweisen, z. B. (MCrAlX; M ist zumindest ein Element der Gruppe Eisen (Fe) , Kobalt (Co) , Likewise, the blades 120, 130 may have coatings against corrosion or oxidation, e.g. B. (MCrAlX, M is at least one element of the group iron (Fe), cobalt (Co),
Nickel (Ni) , X ist ein Aktivelement und steht für Yttrium (Y) und/oder Silizium und/oder zumindest ein Element der Seltenen Erden, bzw. Hafnium (Hf) ) . Solche Legierungen sind bekannt aus der EP 0 486 489 Bl, EP 0 786 017 Bl, EP 0 412 397 Bl oder EP 1 306 454 AI. Nickel (Ni), X is an active element and stands for yttrium (Y) and / or silicon and / or at least one element of the rare ones Earth, or hafnium (Hf)). Such alloys are known from EP 0 486 489 B1, EP 0 786 017 B1, EP 0 412 397 B1 or EP 1 306 454 A1.
Die Dichte liegt vorzugsweise bei 95% der theoretischen  The density is preferably 95% of the theoretical
Dichte. Density.
Auf der MCrAlX-Schicht (als Zwischenschicht oder als äußerste Schicht) bildet sich eine schützende Aluminiumoxidschicht (TGO = thermal grown oxide layer) . Vorzugsweise weist die SchichtZusammensetzung Co-30Ni-28Cr- 8A1-0, 6Y-0, 7Si oder Co-28Ni-24Cr-10Al-0, 6Y auf. Neben diesen kobaltbasierten Schutzbeschichtungen werden auch vorzugsweise nickelbasierte Schutzschichten verwendet wie Ni-10Cr-12Al- 0,6Y-3Re oder Ni-12Co-21Cr-llAl-0, 4Y-2Re oder Ni-25Co-17Cr- 10A1-0, 4Y-1, 5Re .  A protective aluminum oxide layer (TGO = thermal grown oxide layer) is formed on the MCrAlX layer (as an intermediate layer or as the outermost layer). Preferably, the layer composition comprises Co-30Ni-28Cr-8A1-0, 6Y-0, 7Si or Co-28Ni-24Cr-10Al-0, 6Y. Besides these cobalt-based protective coatings, nickel-based protective layers such as Ni-10Cr-12Al-0.6Y-3Re or Ni-12Co-21Cr-IIAl-O, 4Y-2Re or Ni-25Co-17Cr-10A1-0, 4Y-1 are also preferably used , 5Re.
Auf der MCrAlX kann noch eine Wärmedämmschicht vorhanden sein, die vorzugsweise die äußerste Schicht ist, und besteht beispielsweise aus Zr02, Y2Ü3-Zr02, d.h. sie ist nicht, teil- weise oder vollständig stabilisiert durch Yttriumoxid On the MCrAlX may still be present a thermal barrier coating, which is preferably the outermost layer, and consists for example of Zr0 2 , Y2Ü3-Zr02, ie it is not, partially or completely stabilized by yttria
und/oder Kalziumoxid und/oder Magnesiumoxid. and / or calcium oxide and / or magnesium oxide.
Die Wärmedämmschicht bedeckt die gesamte MCrAlX-Schicht. The thermal barrier coating covers the entire MCrAlX layer.
Durch geeignete Beschichtungsverfahren wie z.B. Elektronen- strahlverdampfen (EB-PVD) werden stängelförmige Körner in der Wärmedämmschicht erzeugt. By suitable coating methods, e.g. Electron beam evaporation (EB-PVD) produces stalk-shaped grains in the thermal barrier coating.
Andere Beschichtungsverfahren sind denkbar, z.B. atmosphärisches Plasmaspritzen (APS), LPPS, VPS oder CVD. Die Wärme¬ dämmschicht kann poröse, mikro- oder makrorissbehaftete Kör¬ ner zur besseren Thermoschockbeständigkeit aufweisen. Die Wärmedämmschicht ist also vorzugsweise poröser als die Other coating methods are conceivable, for example atmospheric plasma spraying (APS), LPPS, VPS or CVD. The heat insulation layer may have ¬ porous, micro- or macro-cracked compatible grains for better thermal shock resistance. The thermal barrier coating is therefore preferably more porous than the
MCrAlX-Schicht . MCrAlX layer.
Wiederaufarbeitung (Refurbishment ) bedeutet, dass Bauteile 120, 130 nach ihrem Einsatz gegebenenfalls von Schutzschich- ten befreit werden müssen (z.B. durch Sandstrahlen) . Danach erfolgt eine Entfernung der Korrosions- und/oder Oxidations- schichten bzw. -produkte. Gegebenenfalls werden auch noch Risse im Bauteil 120, 130 repariert. Danach erfolgt eine Wie- derbeschichtung des Bauteils 120, 130 und ein erneuter Einsatz des Bauteils 120, 130. Refurbishment means that components 120, 130 may have to be freed from protective layers after use (eg by sandblasting). This is followed by removal of the corrosion and / or oxidation layers or products. Optionally, even cracks in the component 120, 130 are repaired. Thereafter, a the coating of the component 120, 130 and a renewed use of the component 120, 130.
Die Schaufel 120, 130 kann hohl oder massiv ausgeführt sein. Wenn die Schaufel 120, 130 gekühlt werden soll, ist sie hohl und weist ggf. noch Filmkühllöcher 418 (gestrichelt angedeu¬ tet) auf. The blade 120, 130 may be hollow or solid. If the blade 120, 130 is to be cooled, it is hollow and also has, if necessary, film cooling holes 418 (indicated by dashed lines) on.
Die Figur 2 zeigt eine Brennkammer 110 einer Gasturbine. FIG. 2 shows a combustion chamber 110 of a gas turbine.
Die Brennkammer 110 ist beispielsweise als so genannte Ring¬ brennkammer ausgestaltet, bei der eine Vielzahl von in Um- fangsrichtung um eine Rotationsachse 102 herum angeordneten Brennern 107 in einen gemeinsamen Brennkammerraum 154 münden, die Flammen 156 erzeugen. Dazu ist die Brennkammer 110 in ihrer Gesamtheit als ringförmige Struktur ausgestaltet, die um die Rotationsachse 102 herum positioniert ist. The combustion chamber 110 is configured, for example, as so-called an annular combustion chamber, in which a plurality of in the circumferential direction about an axis of rotation 102 arranged burners 107 open into a common combustion chamber space 154 and generate flames 156th For this purpose, the combustion chamber 110 is configured in its entirety as an annular structure, which is positioned around the axis of rotation 102 around.
Zur Erzielung eines vergleichsweise hohen Wirkungsgrades ist die Brennkammer 110 für eine vergleichsweise hohe Temperatur des Arbeitsmediums M von etwa 1000°C bis 1600°C ausgelegt. Um auch bei diesen, für die Materialien ungünstigen Betriebsparametern eine vergleichsweise lange Betriebsdauer zu ermög¬ lichen, ist die Brennkammerwand 153 auf ihrer dem Arbeitsme- dium M zugewandten Seite mit einer aus Hitzeschildelementen 155 gebildeten Innenauskleidung versehen. To achieve a comparatively high efficiency, the combustion chamber 110 is designed for a comparatively high temperature of the working medium M of about 1000 ° C to 1600 ° C. To even with these operating parameters unfavorable for the materials, a comparatively long operating time to be made ¬ union, the combustion chamber wall 153 is provided on its side facing the medium M, Arbeitsme- facing side with a formed from heat shield elements 155. liner.
Jedes Hitzeschildelement 155 aus einer Legierung ist arbeits- mediumsseitig mit einer besonders hitzebeständigen Schutzschicht (MCrAlX-Schicht und/oder keramische Beschichtung) ausgestattet oder ist aus hochtemperaturbeständigem Material (massive keramische Steine) gefertigt.  Each heat shield element 155 made of an alloy is equipped on the working fluid side with a particularly heat-resistant protective layer (MCrAlX layer and / or ceramic coating) or is made of high-temperature-resistant material (solid ceramic blocks).
Diese Schutzschichten können ähnlich der Turbinenschaufeln sein, also bedeutet beispielsweise MCrAlX: M ist zumindest ein Element der Gruppe Eisen (Fe) , Kobalt (Co) , Nickel (Ni) , X ist ein Aktivelement und steht für Yttrium (Y) und/oder These protective layers may be similar to the turbine blades, so for example MCrAlX means: M is at least one element of the group iron (Fe), cobalt (Co), nickel (Ni), X is an active element and stands for yttrium (Y) and / or
Silizium und/oder zumindest ein Element der Seltenen Erden, bzw. Hafnium (Hf) . Solche Legierungen sind bekannt aus der EP 0 486 489 Bl, EP 0 786 017 Bl, EP 0 412 397 Bl oder EP 1 306 454 AI. Silicon and / or at least one element of the rare earths, or hafnium (Hf). Such alloys are known from the EP 0 486 489 B1, EP 0 786 017 B1, EP 0 412 397 B1 or EP 1 306 454 A1.
Auf der MCrAlX kann noch eine beispielsweise keramische Wär- medämmschicht vorhanden sein und besteht beispielsweise aus ZrÜ2, Y203-ZrÜ2, d.h. sie ist nicht, teilweise oder vollstän¬ dig stabilisiert durch Yttriumoxid und/oder Kalziumoxid und/oder Magnesiumoxid. On the MCrAlX an example, ceramic heat, may be medämmschicht, consisting for example of ZrO 2, ZrO 2 Y203-ie, it is not partially full text or ¬ dig stabilized by yttrium oxide and / or calcium and / or magnesium oxide.
Durch geeignete Beschichtungsverfahren wie z.B. Elektronen- strahlverdampfen (EB-PVD) werden stängelförmige Körner in der Wärmedämmschicht erzeugt.  By suitable coating methods, e.g. Electron beam evaporation (EB-PVD) produces stalk-shaped grains in the thermal barrier coating.
Andere Beschichtungsverfahren sind denkbar, z.B. atmosphärisches Plasmaspritzen (APS), LPPS, VPS oder CVD. Die Wärme¬ dämmschicht kann poröse, mikro- oder makrorissbehaftete Kör- ner zur besseren Thermoschockbeständigkeit aufweisen. Other coating methods are conceivable, for example atmospheric plasma spraying (APS), LPPS, VPS or CVD. The heat insulating layer can ¬ ner to have better thermal shock resistance porous, micro- or macro-cracked pERSonal.
Wiederaufarbeitung (Refurbishment ) bedeutet, dass Hitze¬ schildelemente 155 nach ihrem Einsatz gegebenenfalls von Schutzschichten befreit werden müssen (z.B. durch Sandstrah- len) . Danach erfolgt eine Entfernung der Korrosions- und/oder Oxidationsschichten bzw. -produkte. Gegebenenfalls werden auch noch Risse in dem Hitzeschildelement 155 repariert. Reprocessing (Refurbishment) means that heat shield elements may need to be removed 155 after use of protective layers (for example by sandblasting). This is followed by removal of the corrosion and / or oxidation layers or products. If necessary, cracks in the heat shield element 155 are also repaired.
Danach erfolgt eine Wiederbeschichtung der Hitzeschildelemente 155 und ein erneuter Einsatz der Hitzeschildelemente 155. This is followed by a recoating of the heat shield elements 155 and a renewed use of the heat shield elements 155.
Aufgrund der hohen Temperaturen im Inneren der Brennkammer 110 kann zudem für die Hitzeschildelemente 155 bzw. für deren Halteelemente ein Kühlsystem vorgesehen sein. Die Hitze- schildelemente 155 sind dann beispielsweise hohl und weisen ggf. noch in den Brennkammerraum 154 mündende Kühllöcher (nicht dargestellt) auf. Due to the high temperatures inside the combustion chamber 110 may also be provided for the heat shield elements 155 and for their holding elements, a cooling system. The heat shield elements 155 are then, for example, hollow and may still have cooling holes (not shown) which open into the combustion chamber space 154.

Claims

Patentansprüche claims
1. Nickelbasierte Legierung, 1. Nickel-based alloy,
die zumindest aufweist (in Gew.%) :  which at least has (in% by weight):
Kohlenstoff (C) 0,13% - 0,2%  Carbon (C) 0.13% - 0.2%
Chrom (Cr) 13,5% - 14,5%  Chromium (Cr) 13.5% - 14.5%
Kobalt (Co) 9,0% - 10,0%  Cobalt (Co) 9.0% - 10.0%
Molybdän (Mo) 1,5% - 2,4%  Molybdenum (Mo) 1.5% - 2.4%
Wolfram (W) 3,4% - 4,0%  Tungsten (W) 3.4% - 4.0%
Titan (Ti) 4,6% - 5,0%  Titanium (Ti) 4.6% - 5.0%
Aluminium (AI) 2,6% - 3,0%  Aluminum (AI) 2.6% - 3.0%
Bor (B) 0,005% - 0,008%,  Boron (B) 0.005% - 0.008%,
insbesondere Rest Nickel (Ni)  in particular balance nickel (Ni)
optional  optional
Niob (Nb) max. 0,1%  Niobium (Nb) max. 0.1%
Tantal (Ta) max. 0,1%  Tantalum (Ta) max. 0.1%
Zirkon (Zr) max. 0,05%,  Zircon (Zr) max. 0.05%
insbesondere mindestens 0,02%,  in particular at least 0.02%,
Hafnium (Hf) max. 0,1%  Hafnium (Hf) max. 0.1%
Silizium (Si) max. 0,1%  Silicon (Si) max. 0.1%
Mangan (Mn) max. 0,1%  Manganese (Mn) max. 0.1%
und Verunreinigungen,  and impurities,
insbesondere Phosphor (P) , Eisen (Fe) , Schwefel (S) ,  in particular phosphorus (P), iron (Fe), sulfur (S),
Vanadium (V), Kupfer (Cu) , Blei (Pb) , Bismuth (Bi) , Selen Vanadium (V), copper (Cu), lead (Pb), bismuth (Bi), selenium
(Se) Tellur (Te) , Thallium (Tl) , Magnesium (Mg), Stickstoff (N) , Silber (Ag) , (Se) tellurium (Te), thallium (Tl), magnesium (Mg), nitrogen (N), silver (Ag),
und insbesondere aus diesen Legierungselementen besteht. and in particular consists of these alloying elements.
2. Nickelbasierte Legierung nach Anspruch 1, 2. Nickel-based alloy according to claim 1,
die zumindest aufweist (Werte in Gew.%, insbesondere ±5%) : 0, 15% Kohlenstoff (C) ,  having at least (values in% by weight, in particular ± 5%): 0, 15% carbon (C),
14,3% Chrom (Cr) ,  14.3% chromium (Cr),
9, 5% Kobalt (Co) ,  9, 5% cobalt (Co),
1,7% Molybdän (Mo) ,  1.7% molybdenum (Mo),
3, 7% Wolfram (W) ,  3.7% tungsten (W),
4, 8% Titan (Ti) ,  4, 8% titanium (Ti),
2,8% Aluminium (AI),  2.8% aluminum (AI),
0, 0075% Bor (B) ,  0, 0075% boron (B),
optional 0,025% Zirkon (Zr) ,  optional 0.025% zirconium (Zr),
insbesondere Rest Nickel (Ni) ,  in particular the rest of nickel (Ni),
ganz insbesondere aus Kohlenstoff, Chrom, Kobalt, Molybdän, Wolfram, Titan, Aluminium, Bor, Zirkon und Nickel besteht.  in particular, consists of carbon, chromium, cobalt, molybdenum, tungsten, titanium, aluminum, boron, zirconium and nickel.
3. Legierung nach Anspruch 1 oder 2, 3. Alloy according to claim 1 or 2,
die kein Niob (Nb) aufweist.  which has no niobium (Nb).
4. Legierung nach Anspruch 1, 2 oder 3, 4. Alloy according to claim 1, 2 or 3,
die kein Tantal (Ta) aufweist.  which has no tantalum (Ta).
5. Legierung nach einem oder mehreren der Ansprüche 1, 2 oder 3, 5. Alloy according to one or more of claims 1, 2 or 3,
die kein Silizium (Si) oder kein Gallium (Ga) oder  which does not contain silicon (Si) or gallium (Ga) or
Germanium (Ge) aufweist.  Germanium (Ge).
6. Legierung nach einem oder mehreren der Ansprüche 1, 2, 3, 4 oder 5, 6. Alloy according to one or more of claims 1, 2, 3, 4 or 5,
die kein Hafnium (Hf) aufweist.  which does not have hafnium (Hf).
7. Legierung nach einem oder mehreren der Ansprüche 1, 2, 3, 4, 5 oder 6, 7. Alloy according to one or more of claims 1, 2, 3, 4, 5 or 6,
die kein Mangan (Mn) aufweist.  which does not contain manganese (Mn).
8. Legierung nach einem oder mehreren der Ansprüche 1, 2, 3, 4, 5, 6 oder 7, 8. Alloy according to one or more of claims 1, 2, 3, 4, 5, 6 or 7,
die kein Rhenium (Re) aufweist. which has no rhenium (Re).
9. Verwendung der Legierung nach einem oder mehreren der Ansprüche 1, 2, 3, 4, 5, 6, 7 oder 8, 9. Use of the alloy according to one or more of claims 1, 2, 3, 4, 5, 6, 7 or 8,
als Schweißlegierung für nickel- oder kobaltbasierte Legie¬ rungen . as a welding alloy for nickel- or cobalt-based alloy coins ¬ requirements.
10. Verwendung nach Anspruch 9, 10. Use according to claim 9,
als Zusatzmaterial für die Schweißung von Rene 80.  as additional material for the welding of Rene 80.
11. Verfahren zum Reparieren eines Bauteils (120, 130, 155), bei dem eine Legierung gemäß einem oder mehreren der An- sprüche 1 bis 8 beim Schweißen eines nickel- oder kobalt¬ basierten Substrats (4) als Zusatzmaterial verwendet wird. Wherein an alloy according to one or more of claims 1 to 8 arrival during welding of a nickel- or cobalt-based substrate ¬ (4) is used as the additional material 11. A method for repairing a component (120, 130, 155).
12. Verfahren nach Anspruch 11, 12. The method according to claim 11,
bei dem keine Überalterung des Bauteils (120, 130, 155) vor dem Schweißen durchgeführt wird.  in which no aging of the component (120, 130, 155) is carried out before welding.
13. Verfahren nach Anspruch 11 oder 12, 13. The method according to claim 11 or 12,
bei dem keine Vorwärmung des Bauteils (120, 130, 155) beim in which no preheating of the component (120, 130, 155) during
Schweißen erfolgt. Welding takes place.
14. Verfahren nach einem oder mehreren Ansprüchen 11, 12 oder 13, 14. The method according to one or more of claims 11, 12 or 13,
bei dem Pulverauftragsschweißen durchgeführt wird.  in the powder build-up welding is performed.
15. Verfahren nach einem oder mehreren der Ansprüche 11, 12, 13 oder 14, 15. The method according to one or more of claims 11, 12, 13 or 14,
das bei Raumtemperatur durchgeführt wird. which is carried out at room temperature.
16. Verfahren nach einem oder mehreren der Ansprüche 11, 12, 13, 14 oder 15, 16. The method according to one or more of claims 11, 12, 13, 14 or 15,
bei dem Rene80 geschweißt wird.  in which Rene80 is welded.
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EP2546021A1 (en) 2013-01-16
RU2567140C2 (en) 2015-11-10
US20140191017A1 (en) 2014-07-10
RU2014104810A (en) 2015-08-20
KR20140022951A (en) 2014-02-25
WO2013007461A1 (en) 2013-01-17
CN103702793A (en) 2014-04-02

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