EP2681452B1 - Controllable coolant pump - Google Patents

Controllable coolant pump Download PDF

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Publication number
EP2681452B1
EP2681452B1 EP12714542.3A EP12714542A EP2681452B1 EP 2681452 B1 EP2681452 B1 EP 2681452B1 EP 12714542 A EP12714542 A EP 12714542A EP 2681452 B1 EP2681452 B1 EP 2681452B1
Authority
EP
European Patent Office
Prior art keywords
pump
impeller
filter
piston
pump housing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP12714542.3A
Other languages
German (de)
French (fr)
Other versions
EP2681452A1 (en
Inventor
Andreas Schmidt
Franz Pawellek
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nidec GPM GmbH
Original Assignee
Nidec GPM GmbH
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Publication date
Application filed by Nidec GPM GmbH filed Critical Nidec GPM GmbH
Publication of EP2681452A1 publication Critical patent/EP2681452A1/en
Application granted granted Critical
Publication of EP2681452B1 publication Critical patent/EP2681452B1/en
Not-in-force legal-status Critical Current
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D15/00Control, e.g. regulation, of pumps, pumping installations or systems
    • F04D15/0027Varying behaviour or the very pump
    • F04D15/0038Varying behaviour or the very pump by varying the effective cross-sectional area of flow through the rotor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B1/00Multi-cylinder machines or pumps characterised by number or arrangement of cylinders
    • F04B1/04Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinders in star- or fan-arrangement
    • F04B1/0404Details or component parts
    • F04B1/0413Cams
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B23/00Pumping installations or systems
    • F04B23/04Combinations of two or more pumps
    • F04B23/08Combinations of two or more pumps the pumps being of different types
    • F04B23/10Combinations of two or more pumps the pumps being of different types at least one pump being of the reciprocating positive-displacement type
    • F04B23/103Combinations of two or more pumps the pumps being of different types at least one pump being of the reciprocating positive-displacement type being a radial piston pump
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B23/00Pumping installations or systems
    • F04B23/04Combinations of two or more pumps
    • F04B23/08Combinations of two or more pumps the pumps being of different types
    • F04B23/14Combinations of two or more pumps the pumps being of different types at least one pump being of the non-positive-displacement type
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B9/00Piston machines or pumps characterised by the driving or driven means to or from their working members
    • F04B9/02Piston machines or pumps characterised by the driving or driven means to or from their working members the means being mechanical
    • F04B9/04Piston machines or pumps characterised by the driving or driven means to or from their working members the means being mechanical the means being cams, eccentrics or pin-and-slot mechanisms
    • F04B9/045Piston machines or pumps characterised by the driving or driven means to or from their working members the means being mechanical the means being cams, eccentrics or pin-and-slot mechanisms the means being eccentrics
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D15/00Control, e.g. regulation, of pumps, pumping installations or systems
    • F04D15/0005Control, e.g. regulation, of pumps, pumping installations or systems by using valves
    • F04D15/0022Control, e.g. regulation, of pumps, pumping installations or systems by using valves throttling valves or valves varying the pump inlet opening or the outlet opening
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01PCOOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
    • F01P7/00Controlling of coolant flow
    • F01P7/14Controlling of coolant flow the coolant being liquid
    • F01P2007/146Controlling of coolant flow the coolant being liquid using valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01PCOOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
    • F01P5/00Pumping cooling-air or liquid coolants
    • F01P5/14Safety means against, or active at, failure of coolant-pumps drives, e.g. shutting engine down; Means for indicating functioning of coolant pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D1/00Radial-flow pumps, e.g. centrifugal pumps; Helico-centrifugal pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D13/00Pumping installations or systems
    • F04D13/02Units comprising pumps and their driving means
    • F04D13/021Units comprising pumps and their driving means containing a coupling
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2270/00Control
    • F05D2270/60Control system actuates means
    • F05D2270/64Hydraulic actuators

Definitions

  • the invention relates to a controlled via a pulley controllable coolant pump for internal combustion engines.
  • a very effective measure for engine heating is the "standing water” or the “zero leakage” during the cold start phase, in which the cylinder head must not be flowed through by coolant, thereby bringing the exhaust gas temperature very quickly to the desired level.
  • a ring-shaped valve slide displaceably mounted in the pump housing in the direction of the shaft axis of the pump shaft is arranged with an outer cylinder which variably covers the outflow region of the impeller, which counter to the spring force of return springs either as in the solution according to the DE 10 2005 004 315 B4 proposed, electromagnetically, that is, by means of a solenoid arranged in the pump housing, which acts on a rigidly connected to the valve slide armature, or, as in the DE 10 2005 062 200 B3 proposed, by means of a pneumatically or hydraulically actuated actuator (which acts hydraulically on the valve slide rigidly arranged, guided in the pump housing piston rods) can be linearly displaced.
  • the piston pump integrated in the pump housing from today's point of view requires too long a length expansion of the pump housing, with too many components and too high manufacturing and assembly costs.
  • the invention is therefore based on the object to develop a driven via a pulley controllable coolant pump (with valve slide), which eliminates the aforementioned disadvantages of the prior art, on the one hand by "zero leakage” ensures optimum heating of the engine and also on the other hand the engine warming can influence the engine temperature in continuous operation so accurately that the pollutant emission as well as the friction losses and the fuel consumption can be significantly reduced in the entire working range of the engine and even in unfavorable thermal boundary conditions, such as in the vicinity of the turbocharger, or even with very limited installation space for the coolant pump in the engine compartment with very low drive power reliable actuation of the valve spool, even in case of failure of the regulation further functioning of the coolant pump (fail-safe) ensures you rch a manufacturing and assembly technology very simple, cost-effective, "standardizable” for different pump sizes, characterized in their length very short design, which optimally exploits the available space in the engine compartment, and also ensures high reliability and reliability at high volumetric efficiency,
  • this object is achieved by a driven via a pulley controllable coolant pump for internal combustion engines according to the features of the independent claim of the invention.
  • FIGS. 1 to 7 illustrated designs of the controllable coolant pump according to the invention is in a pump housing 1, with a mounted in / on the pump housing 1 in a pump bearing 2, driven by a pulley 3 pump shaft 4, on a free, flow-side end of this pump shaft 4 rotatably mounted impeller 5, a pressure-actuated , spring loaded by a return spring 6, control slide 7 with a Ausström Scheme of the impeller 5 variably overlapping outer cylinder 8, arranged in a pump housing 1 between the impeller 5 and the pump bearing 2 in a seal holder 9 shaft seal 10, a arranged on the pump housing 1 working housing 11 in which a solenoid valve 12 is arranged, wherein the inlet opening to a pressure channel 13 and to the outflow opening into the pump interior 14 recirculating passage 15 leads.
  • a vane bushing 42 is arranged, which reduces the manufacturing and assembly costs while increasing the reliability of the coolant pump.
  • a pressure chamber 16 forming spring plate 17 is arranged, on which the return spring 6 abuts, and on the outer radius of a slider inner seal 18 is arranged such that this inside of the outer cylinder 8 of Regulating slide 7 is applied, at the same time in the pump housing 1, an outside of the outer cylinder 8 of the Regulating slide 7 fitting slide outer seal 19 is arranged such that the outer cylinder 8 of the control slide 7 can be moved variable at pressure buildup in the pressure chamber 16 against the spring force of the return spring 6 along the Ausström Symposiumes of the impeller 5.
  • an eccentric bushing 27 is arranged in the pump shaft side a circumferentially surrounding the impeller 5 adjacent arranged Ansaugringkanal 28 is arranged.
  • a crank disk ring 29 with a piston bore 30 for the working piston 24 is rotatably arranged on the outer jacket of the eccentric bushing 27, wherein a suction kidney 31 is arranged in the region of the piston bore 30 in the eccentric bushing 27 in such a way that when the eccentric bushing revolves with the pump shaft 4 27 located in Ansaugringkanal 28 medium is conveyed into the piston passage bore 25. It is also advantageous if 24 piston rings 44 are arranged on the outer circumference of the slidably mounted in the piston bore 30 of the crank disk ring 29 region of the working piston, which at low Production and assembly costs ensure a high efficiency of the arrangement according to the invention.
  • the impeller 5 bears against both the eccentric bushing 27 and the crank disk ring 29 and has at least one, the Ansaugringkanal 28 adjacent arranged collecting ring channel 33, wherein the contact region of the impeller 5 on the eccentric bushing 27 as an annular gap filter 32 is formed, so that in this area a transfer of medium from the pump interior 14 into the collecting ring channel 33 / the collecting ring channels 33 and of this / these in the Ansaugringkanal 28 is possible.
  • the annular gap filter 32 at the same time fulfills the function of a centrifugal separator and consists of a arranged on the eccentric bush 27 annular Filterplato 45, are introduced in the Filterkeilnuten 46 that from the outer radius of the gap filter 32 located filter inlet 47 to the inner radius of the gap filter 32, so that particles entrained by the coolant (such as chips or grains of sand) can not penetrate into the area of the gap filter 32, and even with the smallest particles sucked in, a good flow through the filter results in the interior strongly widening Filterkeilnuten 46 is ensured, with particles adhering to the filter at the same time are discharged in the filter particles acting as a result of the forces acting on these centrifugal forces.
  • the coolant such as chips or grains of sand
  • annular gap filter 32 is formed by a filter disc 49, wherein in the region of the filter disc in the eccentric bushing 27, a plane of the eccentric bushing 27 superior, projecting into the pump interior 14 scraper 50 is arranged obliquely to the tangent to the filter disk 49, that in the region of the slit filter 32 "entrained" particles (such as, for example, chips or grains of sand) are discharged towards the pump interior 14 when the impeller 5 rotates.
  • entrained particles such as, for example, chips or grains of sand
  • Characteristic is also that between the bore outlet of the blind hole 20 and the pressure channel 13, a check valve 34, and in front of the solenoid valve 12 between the pressure channel 13 and the pressure chamber 16 a passage bore 35 is arranged, wherein the solenoid valve 12 causes a defined pressurization of the control slide 7 ,
  • Vane 5 shown in section abuts both the eccentric bush 27 and the crank disk ring 29 and has an outer collecting ring channel 33 adjacent to the split filter 32 and an inner collecting ring channel 33 adjacent to the intake ring channel 28.
  • Both collecting ring channels 33 are interconnected by means of overflow holes 43.
  • annular gap filter 32 In the region of the annular gap filter 32, as in the Figures 5 and 7 shown, may be formed, a passage of cooling medium from the pump interior 14 behind the impeller 5 in the outer collecting ring channel 33 and over the overflow holes 43 in the inner collecting ring channel 33 and of this / these in the Ansaugringkanal 28 is ensured.
  • This pressure channel 13 opens on the one hand via the passage bore 35 into the pressure chamber 16 formed by the spring plate 17 and the pump housing 1 with the pressure-dependently slidably mounted in the pressure chamber 16 control slide 7, and on the other hand in the solenoid valve 12, wherein the solenoid valve 12 outlet openings are arranged in a arranged in the pump housing 1 remindstömkanal 15 open, which is directly connected to the pump interior 14.
  • the solenoid valve 12 is normally open.
  • the arrangement according to the invention conveys cooling medium "without pressure” via the outlet openings 36 of the solenoid valve 12 into a ring channel 37 arranged in the working housing 11, which opens into a return flow channel 15, via which the cooling medium flows back into the pump interior 1.
  • the subsidized by the inventive arrangement cooling medium is pressed into the pressure chamber 16.
  • the return spring 6 is located on the side facing away from the impeller 5 of the outer cylinder 8 of the control slide 7, to the spring systems 38 at.
  • an outer scraper 40 and the slider inner seal 18 adjacent to the pump inner space 14 in the spring plate 17 are arranged in the pump housing 1 adjacent to an inner scraper 41 which prevents the entry of particles entrained by the coolant (such as, for example, FIG Chips, grains of sand, etc.) in the working area of the adjacent slide seals, thereby not only increasing the reliability and the life, but also significantly reducing the frictional losses and thereby the operating accuracy, ie improve the fine adjustability.
  • the coolant such as, for example, FIG Chips, grains of sand, etc.
  • the pressure in the pressure passage 13 can be precisely controlled by means of the solenoid valve 12 and thus a defined method of the control slide 7 along the outer edge of the impeller 5 realized, which in turn affects the engine temperature very accurately in continuous operation can be, so that Both the pollutant emissions as well as the friction losses and fuel consumption can be significantly reduced in the entire working range of the engine.
  • the solution according to the invention ensures optimum cooling with minimal construction volume due to the arrangement of an integrated in the pump housing 1 and at the same time cooled by the coolant in the pump housing 1 solenoid valve 12.
  • the solution according to the invention enables a reliable actuation of the control slide 7 with a very low drive power.
  • the present solution is suitable even for high speed applications.
  • the solution according to the invention is characterized in particular by their very short in their length design, which can take advantage of very small space available in the engine compartment space optimally.
  • the coolant pump according to the invention is manufacturing and assembly technology very easy and inexpensive to produce, is also in connection with the construction of different pump series and Sizes "standardizable" and requires no factory air-free filling.
  • controllable coolant pump according to the invention can be easily and inexpensively integrated into the engine management. It ensures high volumetric efficiency, a very high reliability with very high reliability.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)

Description

Die Erfindung betrifft eine über eine Riemenscheibe angetriebene regelbare Kühlmittelpumpe für Verbrennungsmotore.The invention relates to a controlled via a pulley controllable coolant pump for internal combustion engines.

Im Zuge der stetigen Optimierung von Verbrennungsmotoren im Hinblick auf Emission und Kraftstoffverbrauch ist es wichtig den Motor nach dem Kaltstart möglichst schnell auf die Betriebstemperatur zu bringen.In the course of the continuous optimization of internal combustion engines in terms of emission and fuel consumption, it is important to bring the engine after the cold start as quickly as possible to the operating temperature.

Dadurch werden sowohl die Reibungsverluste minimiert (mit zunehmender Öltemperatur sinkt Viskosität des Motoröls und damit die Reibung an allen ölgeschmierten Bauteilen), zugleich die Emissionswerte reduziert (da erst nach der sogenannten "Anspringtemperatur" die Katalysatoren wirksam werden, beeinflusst der Zeitraum bis zum Erreichen dieser Temperatur wesentlich die Abgasemission) und auch der Kraftstoffverbrauch deutlich verringert.This minimizes both the friction losses (as the oil temperature decreases, the viscosity of the engine oil and thus the friction on all oil-lubricated components) reduces the emission values (since the catalysts only become effective after the so-called "light-off temperature", does the period until reaching this temperature be affected significantly the exhaust emissions) and also significantly reduces fuel consumption.

Eine sehr wirksame Maßnahme zur Motorerwärmung ist das "stehende Wasser" oder die "Null-Leckage" während der Kaltstartphase, in der der Zylinderkopf keinesfalls von Kühlmittel durchströmt werden darf, um dadurch die Abgastemperatur sehr schnell auf das gewünschte Niveau zu bringen.A very effective measure for engine heating is the "standing water" or the "zero leakage" during the cold start phase, in which the cylinder head must not be flowed through by coolant, thereby bringing the exhaust gas temperature very quickly to the desired level.

Von Fahrzeugherstellern werden in diesem Zusammenhang Leckageströme von weniger als 0,5 l/h ("Null-Leckage") gewünscht.In this context, vehicle manufacturers would like leakage flows of less than 0.5 l / h ("zero leakage").

Die Untersuchungen zum Kraftstoffverbrauch von Verbrennungsmotoren in Kraftfahrzeugen haben zudem gezeigt, dass durch ein konsequentes Thermomanagement (also jene Maßnahmen welche zu einem energetisch und thermomechanisch optimalen Betrieb eines Verbrennungsmotors führen) etwa 3% bis 5% Kraftstoff eingespart werden können.The studies on the fuel consumption of internal combustion engines in motor vehicles have also shown that a consistent thermal management (ie those measures which lead to an energetically and thermomechanically optimal operation of an internal combustion engine) can save about 3% to 5% fuel.

Im Stand der Technik wurden daher von der Anmelderin sowohl in der DE 10 2005 004 315 B4 , in der DE 10 2005 062 200 B3 wie auch in der WO 2009/143832 A2 von der Kurbelwelle des Verbrennungsmotors über Riemenscheiben angetriebene regelbare Kühlmittelpumpen vorbeschrieben, welche eine aktive Steuerung der Kühlmittelfördermenge ermöglichen, um einerseits durch "Null-Leckage" eine optimale Erwärmung des Motors zu gewährleisten und um andererseits nach der Erwärmung des Motors (d.h. im "Dauerbetrieb") die Motortemperatur so zu beeinflussen, dass im gesamten Arbeitsbereich des Motors sowohl die Schadstoffemission, wie auch die Reibungsverluste und zudem gleichzeitig auch der Kraftstoffverbrauch deutlich reduziert werden können.In the prior art, therefore, the Applicant both in the DE 10 2005 004 315 B4 , in the DE 10 2005 062 200 B3 as well as in the WO 2009/143832 A2 prescribed by the crankshaft of the internal combustion engine via pulleys controllable coolant pumps, which allow an active control of the coolant flow rate, on the one hand by "zero leakage" to ensure optimum heating of the engine and on the other hand after the heating of the engine (ie in "continuous operation") To influence the engine temperature so that both the pollutant emission, as well as the friction losses and at the same time also the fuel consumption can be significantly reduced in the entire working range of the engine.

Bei diesen Lösungen ist im Pumpengehäuse ein jeweils in Richtung der Wellenachse der Pumpenwelle verschiebbar gelagerter, ringförmig ausgebildeter Ventilschieber mit einem den Ausströmbereich des Flügelrades variabel überdeckenden Außenzylinder angeordnet, welcher entgegen der Federkraft von Rückholfedern entweder, wie in der Lösung nach der DE 10 2005 004 315 B4 vorgeschlagen, elektromagnetisch, d.h. mit Hilfe einer im Pumpengehäuse angeordneten Magnetspule, welche auf einen mit dem Ventilschieber starr verbundenen Magnetanker einwirkt, oder, wie in der DE 10 2005 062 200 B3 vorgeschlagen, mittels eines pneumatisch oder hydraulisch betätigten Aktuators (welcher hydraulisch auf am Ventilschieber starr angeordnete, im Pumpengehäuse geführte Kolbenstangen einwirkt) linear verschoben werden kann.In these solutions, a ring-shaped valve slide displaceably mounted in the pump housing in the direction of the shaft axis of the pump shaft is arranged with an outer cylinder which variably covers the outflow region of the impeller, which counter to the spring force of return springs either as in the solution according to the DE 10 2005 004 315 B4 proposed, electromagnetically, that is, by means of a solenoid arranged in the pump housing, which acts on a rigidly connected to the valve slide armature, or, as in the DE 10 2005 062 200 B3 proposed, by means of a pneumatically or hydraulically actuated actuator (which acts hydraulically on the valve slide rigidly arranged, guided in the pump housing piston rods) can be linearly displaced.

Diese Anordnung eines geführten, linear verschiebbaren, den Ausströmbereich des Flügelrades variabel überdeckenden Ventilschiebers ist eine sehr kompakte, einfache und robuste Lösung welche eine hohe Betriebssicherheit und eine hohe Zuverlässigkeit gewährleistet.This arrangement of a guided, linearly displaceable, the outflow of the impeller variable overlapping valve spool is a very compact, simple and robust solution which ensures high reliability and high reliability.

Nachteilig ist jedoch, dass die Fertigung und die Montage der in der DE 10 2005 004 315 B4 wie auch der in der DE 10 2005 062 200 B3 vorgestellten Bauformen sehr kostenintensiv ist, da die meisten Funktionsbaugruppen dieser vg. Lösungen nicht standardisierbar sind, und daher für jede Pumpenbaugröße separat angefertigt werden müssen.The disadvantage, however, that the production and assembly of the in the DE 10 2005 004 315 B4 as well as in the DE 10 2005 062 200 B3 presented designs is very expensive, since most of the functional assemblies of this vg. Solutions are not standardized, and therefore must be made separately for each pump size.

Beim Einbau einer elektromagnetisch betätigten Kühlmittelpumpen wie auch der in der DE 10 2005 004 315 B4 vorbeschriebenen Bauform, beispielsweise in der Nähe des Turboladers ist zwingend eine Kühlung der Magnetspule (und damit ein relativ großer "Bauraum") erforderlich, da ansonsten bereits bei Temperaturen ab 120°C die Magnetspule zerstört würde.When installing an electromagnetically actuated coolant pump as well as in the DE 10 2005 004 315 B4 above-described design, for example, in the vicinity of the turbocharger is necessarily cooling the solenoid (and thus a relatively large "space") required because otherwise the solenoid would be destroyed even at temperatures above 120 ° C.

Aus diesem zwingend erforderlichen relativ großen "Bauraum", entweder für die gemäß der DE 10 2005 004 315 B4 im Pumpengehäuse angeordnete Magnetspule, oder die gemäß der DE 10 2005 062 200 B3 im Pumpengehäuse angeordneten hydraulischen bzw. pneumatischen Aktuatoren und deren Anschlussleitungen resultiert ein weiterer Nachteil, welcher dem oftmals sehr stark begrenzten, im Motorraum zur Verfügung stehende "Einbauraum" für die regelbaren Kühlmittelpumpen diametral entgegensteht.For this necessarily required relatively large "space", either for the according to the DE 10 2005 004 315 B4 arranged in the pump housing solenoid, or according to the DE 10 2005 062 200 B3 arranged in the pump housing hydraulic or pneumatic actuators and their connecting lines results in a further disadvantage, which is diametrically opposed to the often very limited, available in the engine compartment "installation space" for the controllable coolant pump.

Um nun selbst bei ungünstigen thermischen Randbedingungen, wie z.B. in der Nähe des Turboladers, oder aber auch bei sehr stark begrenztem Einbauraum eine fertigungs- und montagetechnisch einfache, kostengünstige, für unterschiedliche Pumpenbaugrößen "standardisierbare", optimal den im Motorraum vorhandenen Bauraum ausnutzende zuverlässige Betätigung des Ventilschiebers bei hohem volumetrischen Wirkungsgrad zu gewährleisten, wurde von der Anmelderin die zwischenzeitlich ebenfalls praxisbewährte, in der WO 2009/143832 A2 offenbarte Lösung vorgestellt, bei welcher eine hydraulische Betätigung des Ventilschiebers über eine mit einer Rückstellfeder in Form einer Druckfeder ausgestattete Kolbenpumpe, die mechanisch von einer am Flügelrad angeordneten Taumelscheibe angetrieben wird, realisiert wird. In Verbindung mit einer erfindungsgemäßen Regelung des von der Kolbenpumpe "gepumpten Volumenstromes" handelt es sich bei dieser Lösung um eine kompakte, sehr einfach und kostengünstig ins Motormanagement einzubindende, fertigungs- und montagetechnisch einfach und kostengünstig herstellbare, robuste und zuverlässige Lösung.In order now even in unfavorable thermal boundary conditions, such as in the vicinity of the turbocharger, or even with very limited installation space a manufacturing and assembly technology simple, cost-effective, "standardizable" for different pump sizes, optimally exploiting the available space in the engine compartment space effective operation of the To ensure valve spool at high volumetric efficiency was by the applicant in the meantime also tried and tested, in the WO 2009/143832 A2 disclosed solution in which a hydraulic actuation of the valve spool via a provided with a return spring in the form of a compression spring piston pump, which is mechanically driven by an impeller arranged on the swash plate, is realized. In connection with a regulation according to the invention of the Piston pump "pumped volume flow" is this solution to a compact, very easy and inexpensive to be incorporated into the engine management, manufacturing and assembly technology simple and inexpensive to produce, robust and reliable solution.

Ein Nachteil dieser Lösung besteht jedoch darin, dass diese Bauform auf Grund der mit einer Rückstellfeder ausgestatteten Kolbenpumpe zu träge arbeitet, und daher für Hochdrehzahlanwendungen nicht geeignet ist.A disadvantage of this solution, however, is that this design works too sluggish due to the return pump equipped with a return spring, and therefore is not suitable for high speed applications.

Auch erfordert die im Pumpengehäuse integrierte Kolbenpumpe unter heutigen Gesichtspunkten eine zu große Längenausdehnung des Pumpengehäuses, mit zu vielen Bauteilen und zu hohen Fertigungs- und Montagekosten.Also, the piston pump integrated in the pump housing from today's point of view requires too long a length expansion of the pump housing, with too many components and too high manufacturing and assembly costs.

Der Erfindung liegt somit die Aufgabe zugrunde, eine über eine Riemenscheibe angetriebene regelbare Kühlmittelpumpe (mit Ventilschieber) zu entwickeln, welche die vorgenannten Nachteile des Standes der Technik beseitigt, dabei einerseits durch "Null-Leckage" eine optimale Erwärmung des Motors gewährleistet und zudem andererseits nach der Erwärmung des Motors die Motortemperatur im Dauerbetrieb so exakt zu beeinflussen vermag, dass im gesamten Arbeitsbereich des Motors sowohl die Schadstoffemission wie auch die Reibungsverluste und der Kraftstoffverbrauch deutlich reduziert werden können und die selbst bei ungünstigen thermischen Randbedingungen, wie z.B. in der Nähe des Turboladers, oder aber auch bei sehr stark begrenztem Einbauraum für die Kühlmittelpumpe im Motorraum mit sehr geringer Antriebsleistung eine zuverlässige Betätigung des Ventilschiebers ermöglicht, selbst bei Ausfall der Regelung ein Weiterfunktionieren der Kühlmittelpumpe (Fail-safe) gewährleistet, sich durch eine fertigungs- und montagetechnisch sehr einfache, kostengünstige, für unterschiedliche Pumpenbaugrößen "standardisierbare", in ihrer Längenausdehnung sehr kurze Bauform auszeichnet, die optimal den im Motorraum vorhandenen Bauraum ausnutzt, und zudem eine hohe Betriebssicherheit und Zuverlässigkeit bei hohem volumetrischen Wirkungsgrad gewährleistet, keine werkseitige luftfreie Befüllung erfordert und zudem einfach und kostengünstig ins Motormanagement eingebunden werden kann.The invention is therefore based on the object to develop a driven via a pulley controllable coolant pump (with valve slide), which eliminates the aforementioned disadvantages of the prior art, on the one hand by "zero leakage" ensures optimum heating of the engine and also on the other hand the engine warming can influence the engine temperature in continuous operation so accurately that the pollutant emission as well as the friction losses and the fuel consumption can be significantly reduced in the entire working range of the engine and even in unfavorable thermal boundary conditions, such as in the vicinity of the turbocharger, or even with very limited installation space for the coolant pump in the engine compartment with very low drive power reliable actuation of the valve spool, even in case of failure of the regulation further functioning of the coolant pump (fail-safe) ensures you rch a manufacturing and assembly technology very simple, cost-effective, "standardizable" for different pump sizes, characterized in their length very short design, which optimally exploits the available space in the engine compartment, and also ensures high reliability and reliability at high volumetric efficiency, no factory air-free Filling requires and can also be easily and inexpensively integrated into the engine management.

Erfindungsgemäß wird diese Aufgabe durch eine über eine Riemenscheibe angetriebene regelbare Kühlmittelpumpe für Verbrennungsmotore nach den Merkmalen des unabhängigen Anspruches der Erfindung gelöst.According to the invention, this object is achieved by a driven via a pulley controllable coolant pump for internal combustion engines according to the features of the independent claim of the invention.

Vorteilhafte Ausführungen, Einzelheiten und Merkmale der Erfindung ergeben sich aus den Unteransprüchen sowie der nachfolgenden Beschreibung der in Verbindung mit sieben Darstellungen zur erfindungsgemäßen Lösung.Advantageous embodiments, details and features of the invention will become apparent from the dependent claims and the following description of the in conjunction with seven representations of the inventive solution.

Es zeigen dabei die:

Figur 1 :
die erfindungsgemäße regelbare Kühlmittelpumpe im Schnitt in der Seitenansicht;
Figur 2 :
die erfindungsgemäße regelbare Kühlmittelpumpe gemäß Figur 1 im Teilschnitt bei A - A, am Ende der "Einströmphase" kurz vor Beginn der Verdichtungsphase durch die Exzenterbuchse 27;
Figur 3 :
die erfindungsgemäße regelbare Kühlmittelpumpe gemäß Figur 1 im Teilschnitt bei A-A, zu Beginn der "Einströmphase";
Figur 4 :
die Einzelheit B der erfindungsgemäße regelbare Kühlmittelpumpe gemäß Figur 1;
Figur 5 :
Schnitt bei C-C in der Einzelheit B mit einer möglichen Bauform der erfindungsgemäßen regelbaren Kühlmittelpumpe gemäß Figur 4;
Figur 6 :
die Einzelheit B der erfindungsgemäßen regelbaren Kühlmittelpumpe gemäß Figur 1;
Figur 7 :
Schnitt bei D-D in der Einzelheit B mit einer weiteren möglichen Bauform der Einzelheit B der erfindungsgemäßen regelbaren Kühlmittelpumpe gemäß Figur 6.
It show the following:
FIG. 1:
the controllable coolant pump according to the invention in section in the side view;
FIG. 2:
the controllable coolant pump according to the invention according to FIG. 1 in partial section at A - A, at the end of the "inflow phase" shortly before the start of the compression phase through the eccentric bushing 27;
FIG. 3:
the controllable coolant pump according to the invention according to FIG. 1 in partial section at AA, at the beginning of the "inflow phase";
FIG. 4:
the detail B of the controllable coolant pump according to the invention according to FIG. 1 ;
FIG. 5:
Section at CC in the detail B with a possible design of the controllable coolant pump according to the invention according to FIG. 4 ;
FIG. 6:
the detail B of the controllable coolant pump according to the invention according to FIG. 1 ;
FIG. 7:
Section at DD in the detail B with a further possible design of the detail B of the controllable coolant pump according to the invention according to FIG. 6 ,

Bei diesen in den Figuren 1 bis 7 dargestellten Bauformen der erfindungsgemäßen regelbaren Kühlmittelpumpe ist in einem Pumpengehäuse 1, mit einer im/am Pumpengehäuse 1 in einem Pumpenlager 2 gelagerten, von einer Riemenscheibe 3 angetriebenen Pumpenwelle 4, einem auf einem freien, strömungsseitigen Ende dieser Pumpenwelle 4 drehfest angeordneten Flügelrad 5, einem druckbetätigten, durch eine Rückstellfeder 6 federbelasteten, Regelschieber 7 mit einem den Ausströmbereich des Flügelrades 5 variabel überdeckenden Außenzylinder 8, einem im Pumpengehäuse 1 zwischen dem Flügelrad 5 und dem Pumpenlager 2 in einer Dichtungsaufnahme 9 angeordneten Wellendichtring 10, einem am Pumpengehäuse 1 angeordneten Arbeitsgehäuse 11 in welchem ein Magnetventil 12 angeordnet ist, wobei zu dessen Einlassöffnung ein Druckkanal 13 und zu dessen Ausströmöffnung ein in den Pumpeninnenraum 14 mündender Rückströmkanal 15 führt.In these in the FIGS. 1 to 7 illustrated designs of the controllable coolant pump according to the invention is in a pump housing 1, with a mounted in / on the pump housing 1 in a pump bearing 2, driven by a pulley 3 pump shaft 4, on a free, flow-side end of this pump shaft 4 rotatably mounted impeller 5, a pressure-actuated , spring loaded by a return spring 6, control slide 7 with a Ausströmbereich of the impeller 5 variably overlapping outer cylinder 8, arranged in a pump housing 1 between the impeller 5 and the pump bearing 2 in a seal holder 9 shaft seal 10, a arranged on the pump housing 1 working housing 11 in which a solenoid valve 12 is arranged, wherein the inlet opening to a pressure channel 13 and to the outflow opening into the pump interior 14 recirculating passage 15 leads.

Vorteilhaft ist in diesem Zusammenhang, dass im Flügelrad 5 eine Flügelradbuchse 42 angeordnet ist, welche den Fertigungs- und Montageaufwand senkt und dabei gleichzeitig die Zuverlässigkeit der Kühlmittelpumpe erhöht.It is advantageous in this context that in the impeller 5, a vane bushing 42 is arranged, which reduces the manufacturing and assembly costs while increasing the reliability of the coolant pump.

Erfindungswesentlich ist, dass im Pumpeninnenraum 14 am Pumpengehäuse 1 ein zusammen mit dem Pumpengehäuse 1 eine Druckkammer 16 ausbildender Federteller 17 angeordnet ist, an dem die Rückstellfeder 6 anliegt, und an dessen Außenradius eine Schieberinnendichtung 18 derart angeordnet ist, dass diese innen am Außenzylinder 8 des Regelschiebers 7 anliegt, wobei zugleich im Pumpengehäuse 1 eine außen am Außenzylinder 8 des Regelschieber 7 anliegende Schieberaußendichtung 19 derart angeordnet ist, dass der Außenzylinder 8 des Regelschieber 7 bei Druckaufbau in der Druckkammer 16 entgegen der Federkraft der Rückstellfeder 6 entlang des Ausströmbereiches des Flügelrades 5 variabel verfahren werden kann. Kennzeichnend ist dabei, dass im Pumpeninnenraum 14 zwischen dem Flügelrad 5 und dem Anlagebereich des Federtellers 17 am Pumpengehäuse 1 drehfest im Pumpengehäuse 1 ein durch den Federteller 17 hindurch ragender, mit einer zum Pumpeninnenraum 14 hin verschlossenen Sacklochbohrung 20 versehener Schwenkzylinder 21 angeordnet ist, dessen offenes Bohrungsende 22 in den Druckkanal 13 mündet, und an dessen gegenüberliegenden Ende, ein Kolbenanlagesteg 23 angeordnet ist, wobei drehbar am Schwenkzylinder 21 ein Arbeitskolben 24 mit einer Kolbendurchlassbohrung 25 angeordnet ist, wobei die Kolbendurchlassbohrung 25 über eine im Bereich der Kolbendurchlassbohrung 25 im Schwenkzylinder 21 angeordnete Durchtrittsbohrung 26 in die Sacklochbohrung 20 des Schwenkzylinders 21 mündet.Is essential to the invention that in the pump interior 14 on the pump housing 1 a together with the pump housing 1, a pressure chamber 16 forming spring plate 17 is arranged, on which the return spring 6 abuts, and on the outer radius of a slider inner seal 18 is arranged such that this inside of the outer cylinder 8 of Regulating slide 7 is applied, at the same time in the pump housing 1, an outside of the outer cylinder 8 of the Regulating slide 7 fitting slide outer seal 19 is arranged such that the outer cylinder 8 of the control slide 7 can be moved variable at pressure buildup in the pressure chamber 16 against the spring force of the return spring 6 along the Ausströmbereiches of the impeller 5. It is characteristic that in the pump interior 14 between the impeller 5 and the contact area of the spring plate 17 on the pump housing 1 rotatably in the pump housing 1 through the spring plate 17 projecting through, with a closed pump hole 14 closed blind bore 20 provided pivot cylinder 21 is arranged, the open Bore end 22 opens into the pressure channel 13, and at the opposite end, a Kolbenanlagesteg 23 is arranged, wherein rotatably mounted on the pivot cylinder 21, a working piston 24 is arranged with a Kolbendurchlassbohrung 25, the Kolbendurchlassbohrung 25 arranged in the region of the Kolbendurchlassbohrung 25 in the pivot cylinder 21 Through hole 26 opens into the blind hole 20 of the swing cylinder 21.

Erfindungsgemäß ist in diesem Zusammenhang weiterhin, dass im Bereich des Arbeitskolbens 24 drehfest auf der Pumpenwelle 4 eine Exzenterbuchse 27 angeordnet ist, in der pumpenwellenseitig ein über den gesamten Umfang umlaufender, dem Flügelrad 5 benachbart angeordneter Ansaugringkanal 28 angeordnet ist.According to the invention is further in this context that in the region of the working piston 24 rotatably on the pump shaft 4, an eccentric bushing 27 is arranged in the pump shaft side a circumferentially surrounding the impeller 5 adjacent arranged Ansaugringkanal 28 is arranged.

Erfindungswesentlich ist auch, dass am Außenmantel der Exzenterbuchse 27 drehbar ein Kurbelscheibenring 29 mit einer Kolbenbohrung 30 für den Arbeitskolben 24 angeordnet ist, wobei im Bereich der Kolbenbohrung 30 in der Exzenterbuchse 27 eine Ansaugniere 31 derart angeordnet ist, dass bei mit der Pumpenwelle 4 umlaufender Exzenterbuchse 27 sich im Ansaugringkanal 28 befindliches Medium in die Kolbendurchlassbohrung 25 gefördert wird. Vorteilhaft ist dabei auch, wenn am Außenumfang des in der Kolbenbohrung 30 des Kurbelscheibenringes 29 verschiebbar gelagerten Bereiches des Arbeitskolbens 24 Kolbenringe 44 angeordnet sind, die bei niedrigem Fertigungs- und Montageaufwand einen hohen Wirkungsgrad der erfindungsgemäßen Anordnung gewährleisten.It is also essential to the invention that a crank disk ring 29 with a piston bore 30 for the working piston 24 is rotatably arranged on the outer jacket of the eccentric bushing 27, wherein a suction kidney 31 is arranged in the region of the piston bore 30 in the eccentric bushing 27 in such a way that when the eccentric bushing revolves with the pump shaft 4 27 located in Ansaugringkanal 28 medium is conveyed into the piston passage bore 25. It is also advantageous if 24 piston rings 44 are arranged on the outer circumference of the slidably mounted in the piston bore 30 of the crank disk ring 29 region of the working piston, which at low Production and assembly costs ensure a high efficiency of the arrangement according to the invention.

Ein weiteres Merkmal der Erfindung besteht darin, dass das Flügelrad 5 sowohl an der Exzenterbuchse 27 wie auch am Kurbelscheibenring 29 anliegt und über mindestens einen, dem Ansaugringkanal 28 benachbart angeordneten Sammelringkanal 33 verfügt, wobei der Anlagebereich des Flügelrades 5 an der Exzenterbuchse 27 als ringförmiger Spaltfilter 32 ausgebildet ist, so dass in diesem Bereich ein Übertritt von Medium aus dem Pumpeninnenraum 14 in den Sammelringkanal 33 / die Sammelringkanäle 33 und von diesem/diesen in den Ansaugringkanal 28 möglich ist.Another feature of the invention is that the impeller 5 bears against both the eccentric bushing 27 and the crank disk ring 29 and has at least one, the Ansaugringkanal 28 adjacent arranged collecting ring channel 33, wherein the contact region of the impeller 5 on the eccentric bushing 27 as an annular gap filter 32 is formed, so that in this area a transfer of medium from the pump interior 14 into the collecting ring channel 33 / the collecting ring channels 33 and of this / these in the Ansaugringkanal 28 is possible.

Wesentlich ist dabei, dass, wie in der Figur 5 dargestellt, der ringförmige Spaltfilter 32 zugleich die Funktion eines Fliehkraftabscheiders erfüllt und aus einem an der Exzenterbuchse 27 angeordneten ringförmigen Filterplato 45 besteht, in dem Filterkeilnuten 46 derart eingebracht sind, dass sich diese vom am Außenradius des Spaltfilters 32 befindlichen Filtereintritt 47 zum am Innenradius des Spaltfilters 32 befindlichen Filteraustritt 48 hin vergrößern, so dass vom Kühlmittel mitgeführte Partikel (wie z. B. Späne oder Sandkörner), nicht in den Bereich des Spaltfilters 32 eindringen können, und selbst bei eingesaugten Kleinstpartikeln eine gute Durchströmung des Filters in Folge der sich nach innen stark erweiternden Filterkeilnuten 46 gewährleistet bleibt, wobei bei umlaufendem Spaltfilter am Filter anhaftende Partikel gleichzeitig in Folge der auf diese einwirkenden Fliehkräfte ausgetragen werden.It is essential that, as in the FIG. 5 shown, the annular gap filter 32 at the same time fulfills the function of a centrifugal separator and consists of a arranged on the eccentric bush 27 annular Filterplato 45, are introduced in the Filterkeilnuten 46 that from the outer radius of the gap filter 32 located filter inlet 47 to the inner radius of the gap filter 32, so that particles entrained by the coolant (such as chips or grains of sand) can not penetrate into the area of the gap filter 32, and even with the smallest particles sucked in, a good flow through the filter results in the interior strongly widening Filterkeilnuten 46 is ensured, with particles adhering to the filter at the same time are discharged in the filter particles acting as a result of the forces acting on these centrifugal forces.

In einer weiteren in der Figur 7 dargestellten Ausführungsform des ringförmige Spaltfilters 32 wird dieser von einer Filterscheibe 49 gebildet, wobei im Bereich der Filterscheibe in der Exzenterbuchse 27, ein die Ebene der Exzenterbuchse 27 überragender, in den Pumpeninnenraum 14 hineinragender Abstreifer 50 derart schräg zur Tangente an die Filterscheibe 49 angeordnet ist, dass im Bereich des Spaltfilters 32 "mitgenommene" Partikel (wie z. B. Späne oder Sandkörner) bei sich drehendem Flügelrad 5 zum Pumpeninnenraum 14 hin ausgetragen werden.In another in the FIG. 7 illustrated embodiment of the annular gap filter 32 is formed by a filter disc 49, wherein in the region of the filter disc in the eccentric bushing 27, a plane of the eccentric bushing 27 superior, projecting into the pump interior 14 scraper 50 is arranged obliquely to the tangent to the filter disk 49, that in the region of the slit filter 32 "entrained" particles (such as, for example, chips or grains of sand) are discharged towards the pump interior 14 when the impeller 5 rotates.

Kennzeichnend ist weiterhin auch, dass zwischen dem Bohrungsaustritt der Sacklochbohrung 20 und dem Druckkanal 13 ein Rückschlagventil 34, und vor dem Magnetventil 12 zwischen dem Druckkanal 13 und der Druckkammer 16 eine Durchtrittsbohrung 35 angeordnet ist, wobei das Magnetventil 12 eine definierte Druckbeaufschlagung des Regelschiebers 7 bewirkt.Characteristic is also that between the bore outlet of the blind hole 20 and the pressure channel 13, a check valve 34, and in front of the solenoid valve 12 between the pressure channel 13 and the pressure chamber 16 a passage bore 35 is arranged, wherein the solenoid valve 12 causes a defined pressurization of the control slide 7 ,

Wird nun bei dieser erfindungsgemäßen, in der Figur 1 dargestellten Anordnung über die Riemenscheibe 3 das auf der Pumpenwelle 4 drehfest angeordnete Flügelrad 5 angetrieben, so wird gleichzeitig die drehfest auf der Pumpenwelle 4 angeordnete, mit dem Ansaugringkanal 28 und der Ansaugniere 31 versehene Exzenterbuchse 27 in eine Drehbewegung versetzt. Zugleich wird der am Außenmantel dieser Exzenterbuchse 27 drehbar angeordnete Kurbelscheibenring 29 mit seiner Kolbenbohrung 30 in Hubbewegungen versetzt.Will now be in this invention, in the FIG. 1 shown arrangement on the pump shaft 4 rotatably mounted impeller 5 is driven, so at the same time the non-rotatably mounted on the pump shaft 4, provided with the Ansaugringkanal 28 and the Ansaugniere 31 eccentric bushing 27 is set in a rotary motion. At the same time the rotatably arranged on the outer surface of the eccentric bushing 27 crank disk ring 29 is offset with its piston bore 30 in strokes.

Der in der Kolbenbohrung 30 angeordnete Arbeitskolben 24 mit seiner Kolbendurchlassbohrung 25 pendelt bei umlaufender Exzenterbuchse 27 leicht um den mit der Sacklochbohrung 20 versehenen Schwenkzylinder 21, in dessen Sacklochbohrung 20 über die Durchtrittsbohrung 26 die Kolbendurchlassbohrung 25 mündet.The arranged in the piston bore 30 working piston 24 with its piston passage bore 25 easily oscillates in circumferential eccentric bushing 27 to the provided with the blind hole 20 swivel cylinder 21, in the blind bore 20 via the passage bore 26, the piston passage bore 25 opens.

Das in der Figur 1 im Schnitt dargestellte Flügelrad 5 liegt sowohl an der Exzenterbuchse 27 wie auch am Kurbelscheibenring 29 an und verfügt über einen äußeren dem Spaltfilter 32 benachbarten Sammelringkanal 33 und einen inneren, dem Ansaugringkanal 28 benachbarten Sammelringkanal 33.That in the FIG. 1 Vane 5 shown in section abuts both the eccentric bush 27 and the crank disk ring 29 and has an outer collecting ring channel 33 adjacent to the split filter 32 and an inner collecting ring channel 33 adjacent to the intake ring channel 28.

Beide Sammelringkanäle 33 sind untereinander mittels Überströmbohrungen 43 miteinander verbunden.Both collecting ring channels 33 are interconnected by means of overflow holes 43.

Im Bereich des ringförmigen Spaltfilters 32, der wie in den Figuren 5 und 7 dargestellt, ausgebildet sein kann, ist ein Übertritt von Kühlmedium aus dem Pumpeninnenraum 14 hinter das Flügelrad 5 in den äußeren Sammelringkanal 33 und über die Überströmbohrungen 43 in den inneren Sammelringkanal 33 und von diesem/diesen in den Ansaugringkanal 28 gewährleistet.In the region of the annular gap filter 32, as in the Figures 5 and 7 shown, may be formed, a passage of cooling medium from the pump interior 14 behind the impeller 5 in the outer collecting ring channel 33 and over the overflow holes 43 in the inner collecting ring channel 33 and of this / these in the Ansaugringkanal 28 is ensured.

Die erfindungsgemäße Anordnung mit der in der Exzenterbuchse 27, dem Ansaugringkanal 28 benachbart, angeordneten Ansaugniere 31 bewirkt nun bei, wie in den Figuren 2 und 3 dargestellter, rotierender Pumpenwelle 4, ein erfindungsgemäßes definiertes "Fördern" des Kühlmediums aus dem Ansaugringkanal 28 über die Ansaugniere 31 in die Kolbenbohrung 30 und von dort über die Kolbendurchlassbohrung 25 und die Durchrittsbohrung 26 in die Sacklochbohrung 20 des Schwenkzylinders 21.The arrangement according to the invention with the intake kidney 31 arranged in the eccentric bush 27, the intake ring channel 28, now effects at, as in the Figures 2 and 3 a defined "conveying" of the cooling medium from the Ansaugringkanal 28 via the Ansaugniere 31 in the piston bore 30 and from there via the Kolbendurchlochbohrung 25 and the passage bore 26 into the blind hole 20 of the pivot cylinder 21.

Der Hub des Arbeitskolbens 24 in der Kolbenbohrung 30 des Kurbelscheibenringes 29 beträgt im vorliegenden Ausführungsspiel pro Umdrehung ca. 1 mm bis 2 mm da infolge der erfindungsgemäßen Anordnung bereits sehr geringe Fördermengen für eine exakte Betätigung/Verschiebung des Regelschiebers 7 ausreichen.The stroke of the working piston 24 in the piston bore 30 of the crank disk ring 29 in the present embodiment game per revolution about 1 mm to 2 mm because due to the inventive arrangement already very low flow rates for accurate actuation / displacement of the control slide 7 sufficient.

Die Betätigung des Regelschiebers erfolgt nun, indem das in die Sacklochbohrung 20 geförderte Kühlmedium über das (ein Zurückfließen verhindernde) Rückschlagventil 34 in den Druckkanal 13 gepresst wird.The actuation of the control slide is now carried out by the conveyed into the blind hole 20 cooling medium via the (a backflow preventing) check valve 34 is pressed into the pressure channel 13.

Dieser Druckkanal 13 mündet einerseits über die Durchtrittsbohrung 35 in die vom Federteller 17 und dem Pumpengehäuse 1 gebildeten Druckkammer 16 mit dem druckabhängig verschiebbar in der Druckkammer 16 gelagerten Regelschieber 7, und andererseits in das Magnetventil 12, wobei am Magnetventil 12 Auslassöffnungen angeordnet sind, die in einen im Pumpengehäuse 1 angeordneten Rückstömkanal 15 münden, der direkt mit dem Pumpeninnenraum 14 verbundenen ist.This pressure channel 13 opens on the one hand via the passage bore 35 into the pressure chamber 16 formed by the spring plate 17 and the pump housing 1 with the pressure-dependently slidably mounted in the pressure chamber 16 control slide 7, and on the other hand in the solenoid valve 12, wherein the solenoid valve 12 outlet openings are arranged in a arranged in the pump housing 1 Rückstömkanal 15 open, which is directly connected to the pump interior 14.

Erfindungsgemäß ist das Magnetventil 12 stromlos offen.According to the invention, the solenoid valve 12 is normally open.

Bei "offenem" Magnetventil 12 fördert die erfindungsgemäße Anordnung Kühlmedium "drucklos" über die Auslassöffnungen 36 des Magnetventil 12 in einen im Arbeitsgehäuse 11 angeordneten Ringkanal 37, welcher in einen Rückstömkanal 15 mündet, über den das Kühlmedium wieder in den Pumpeninnenraum 1 zurückfließt.In the case of an "open" solenoid valve 12, the arrangement according to the invention conveys cooling medium "without pressure" via the outlet openings 36 of the solenoid valve 12 into a ring channel 37 arranged in the working housing 11, which opens into a return flow channel 15, via which the cooling medium flows back into the pump interior 1.

Bei Bedarf wird der Druck im Druckkanal 13 mit Hilfe des Magnetventils 12 stufenlos erhöht.If necessary, the pressure in the pressure channel 13 by means of the solenoid valve 12 is increased continuously.

Dabei wird das von der erfindungsgemäßen Anordnung geförderte Kühlmedium in die Druckkammer 16 gepresst.The subsidized by the inventive arrangement cooling medium is pressed into the pressure chamber 16.

Dort bewirkt das so eingepresste Kühlmedium eine definierte (über das Magnetventil 12) einstellbare Druckbeaufschlagung des von der Rückstellfeder 6 federbelasteten Regelschiebers 7.There, the thus injected cooling medium causes a defined (via the solenoid valve 12) adjustable pressurization of spring-loaded by the return spring 6 control slide. 7

Dabei liegt die Rückstellfeder 6 an der dem Flügelrad 5 abgewandten Seite des Außenzylinder 8 des Regelschiebers 7, an den Federnanlagen 38 an.The return spring 6 is located on the side facing away from the impeller 5 of the outer cylinder 8 of the control slide 7, to the spring systems 38 at.

Vorteilhaft ist in diesem Zusammenhang auch, wenn in der Mantelfläche der Druckkammer 16 im Pumpengehäuse 1 ein/mehrere Führungselement/e 39 angeordnet ist/sind, das/die eine optimale, reibungsarme und exakte Führung des Regelschiebers gewährleistet/gewährleisten.It is advantageous in this context, if in the outer surface of the pressure chamber 16 in the pump housing 1, one / more guide / e 39 is arranged / are, the / ensures optimal, low-friction and precise guidance of the control slide / ensure.

Vorteilhaft ist in diesem Zusammenhang auch, dass im Pumpengehäuse 1 der Schieberaußendichtung 19 benachbart ein Außenabstreifer 40 und der Schieberinnendichtung 18 in Richtung des Pumpeninnenraumes 14 im Federteller 17 benachbart ein Innenabstreifer 41 angeordnet ist, welche den Eintrag von vom Kühlmittel mitgeführte Partikel (wie z. B. Späne, Sandkörner usw.) in den Arbeitsbereich der benachbarten Schieberdichtungen vermeiden, und dadurch nicht nur die Zuverlässigkeit und die Lebensdauer erhöhen, sondern auch die Reibungsverluste deutlich senken und dadurch die Betätigungsgenauigkeit, d.h. die Feineinstellbarkeit verbessern.In this context, it is also advantageous that an outer scraper 40 and the slider inner seal 18 adjacent to the pump inner space 14 in the spring plate 17 are arranged in the pump housing 1 adjacent to an inner scraper 41 which prevents the entry of particles entrained by the coolant (such as, for example, FIG Chips, grains of sand, etc.) in the working area of the adjacent slide seals, thereby not only increasing the reliability and the life, but also significantly reducing the frictional losses and thereby the operating accuracy, ie improve the fine adjustability.

Diese definierte Druckbeaufschlagung, der Querschnittsfläche des Regelschiebers 7, ermöglicht nun ein exaktes translatorisches Verschieben des Regelschiebers 7 und damit eine exakt einstellbare Überdeckung des Ausströmbereich des Flügelrades 5 durch den Außenzylinder 8 des Regelschiebers 7.This defined pressurization, the cross-sectional area of the control slide 7, now allows an exact translational displacement of the control slide 7 and thus a precisely adjustable overlap of the outflow of the impeller 5 through the outer cylinder 8 of the control slide. 7

Auf Grund der erfindungsgemäßen Anordnung wird über die so bewirkte, definierte Verschiebung des Regelschiebers 7 eine exakte Regelung des geförderten Kühlmittelvolumenstromes realisiert.Due to the arrangement according to the invention, an exact control of the delivered coolant volume flow is realized via the so effected, defined displacement of the control slide 7.

Nach der Erwärmungsphase des Motors (mit geschlossenem Regelschieber 7) kann so mittels des Magnetventils 12 der Druck im Druckkanal 13 exakt geregelt und damit ein definiertes Verfahren des Regelschiebers 7 entlang des Außenrandes des Flügelrades 5 realisiert werden, wodurch wiederum die Motortemperatur im Dauerbetrieb sehr exakt beeinflusst werden kann, so dass im gesamten Arbeitsbereich des Motors sowohl die Schadstoffemission wie auch die Reibungsverluste und der Kraftstoffverbrauch deutlich reduziert werden können.After the heating phase of the motor (with the closed control slide 7), the pressure in the pressure passage 13 can be precisely controlled by means of the solenoid valve 12 and thus a defined method of the control slide 7 along the outer edge of the impeller 5 realized, which in turn affects the engine temperature very accurately in continuous operation can be, so that Both the pollutant emissions as well as the friction losses and fuel consumption can be significantly reduced in the entire working range of the engine.

Selbst bei ungünstigen thermischen Randbedingungen, wie z.B. in der Nähe des Turboladers und sehr stark begrenztem Einbauraum für die Kühlmittelpumpe im Motorraum gewährleistet die erfindungsgemäße Lösung infolge der Anordnung eines im Pumpengehäuse 1 integrierten und zugleich vom Kühlmittel im Pumpengehäuse 1 gekühlten Magnetventils 12 eine optimale Kühlung bei minimiertem Bauvolumen.Even with unfavorable thermal boundary conditions, e.g. in the vicinity of the turbocharger and very limited installation space for the coolant pump in the engine compartment, the solution according to the invention ensures optimum cooling with minimal construction volume due to the arrangement of an integrated in the pump housing 1 and at the same time cooled by the coolant in the pump housing 1 solenoid valve 12.

Zudem ermöglicht die erfindungsgemäße Lösung eine zuverlässige Betätigung des Regelschiebers 7 mit einer sehr geringen Antriebsleistung.In addition, the solution according to the invention enables a reliable actuation of the control slide 7 with a very low drive power.

Selbst bei Ausfall der Regelung ist durch die erfindungsgemäße Lösung ein Weiterfunktionieren der Kühlmittelpumpe (Fail-safe) gewährleistet, da im stromlosen Zustand das Magnetventil 12 offen ist, so dass der Druck im Druckkanal 13 und in der Druckkammer 16 abfällt, so dass die Rückstellfeder 6 den Regelschieber 7 in diesem Fall in die (hintere) Arbeitsstellung "OFFEN" verfährt.Even in case of failure of the scheme according to the invention, a further functioning of the coolant pump (fail-safe) is ensured because in the de-energized state, the solenoid valve 12 is open, so that the pressure in the pressure channel 13 and in the pressure chamber 16 drops, so that the return spring. 6 the control slide 7 moves in this case in the (rear) working position "OPEN".

Beim federbelasteten "Zurückfahren" des Regelschiebers 7 in die "Fail-safe-Stellung" wird das von der erfindungsgemäßen Anordnung gepumpte Kühlmedium vom Druckkanal 13 über das offene Magnetventil 12 in den Rückströmkanal 15 und von dort in den Pumpeninnenraum 14 der erfindungsgemäßen Kühlmittelpumpe zurück geleitet.When spring-loaded "retraction" of the control slide 7 in the "fail-safe position", the pumped from the inventive arrangement cooling medium from the pressure channel 13 via the open solenoid valve 12 in the return flow 15 and from there into the pump interior 14 of the coolant pump of the invention.

Auf Grund des erfindungsgemäßen Zwanglaufes durch den Exzenterantrieb der erfindungsgemäßen Pumpe ist die vorliegende Lösung selbst für Hochdrehzahlanwendungen geeignet.Due to the inventive Zwanglaufes by the eccentric drive of the pump according to the invention, the present solution is suitable even for high speed applications.

Die erfindungsgemäße Lösung zeichnet sich dabei besonders durch ihre in ihrer Längenausdehnung sehr kurze Bauform aus, die auch sehr geringen im Motorraum vorhandenen Bauraum optimal ausnutzen kann.The solution according to the invention is characterized in particular by their very short in their length design, which can take advantage of very small space available in the engine compartment space optimally.

Die erfindungsgemäße Kühlmittelpumpe ist fertigungs- und montagetechnisch sehr einfach und kostengünstige herstellbar, ist zudem auch im Zusammenhang mit dem Bau unterschiedlicher Pumpenbaureihen und Baugrößen "standardisierbar" und bedarf keiner werkseitigen luftfreien Befüllung.The coolant pump according to the invention is manufacturing and assembly technology very easy and inexpensive to produce, is also in connection with the construction of different pump series and Sizes "standardizable" and requires no factory air-free filling.

Zudem kann die erfindungsgemäße regelbare Kühlmittelpumpe einfach und kostengünstig ins Motormanagement eingebunden werden. Sie gewährleistet bei hohem volumetrischen Wirkungsgrad eine sehr hoher Zuverlässigkeit bei sehr hoher Betriebssicherheit.In addition, the controllable coolant pump according to the invention can be easily and inexpensively integrated into the engine management. It ensures high volumetric efficiency, a very high reliability with very high reliability.

BezugszeichenzusammenstellungREFERENCE SYMBOL

11
Pumpengehäusepump housing
22
Pumpenlagerpump bearings
33
Riemenscheibepulley
44
Pumpenwellepump shaft
55
Flügelradimpeller
66
RückstellfederReturn spring
77
Regelschieberregulating slide
88th
Außenzylinderouter cylinder
99
Dichtungsaufnahmeseal Housing
1010
WellendichtringShaft seal
1111
Arbeitsgehäuselabor housing
1212
Magnetventilmagnetic valve
1313
Druckkanalpressure channel
1414
PumpeninnenraumPump interior
1515
Rückströmkanalbackflow
1616
Druckkammerpressure chamber
1717
Federtellerspring plate
1818
SchieberinnendichtungSlide inner seal
1919
SchieberaußendichtungSlider outer seal
2020
SacklochbohrungBlind hole
2121
Schwenkzylinderswing cylinders
2222
Bohrungsendebore end
2323
KolbenanlagestegPiston contact bar
2424
Arbeitskolbenworking piston
2525
KolbendurchlassbohrungKolb passage bore
2626
DurchtrittsbohrungThrough bore
2727
Exzenterbuchseeccentric
2828
AnsaugringkanalAnsaugringkanal
2929
KurbelscheibenringCrank ring
3030
Kolbenbohrungpiston bore
3131
AnsaugniereAnsaugniere
3232
Spaltfilteredge filter
3333
SammelringkanalCollecting ring channel
3434
Rückschlagventilcheck valve
3535
DurchtrittsbohrungThrough bore
3636
Auslassöffnungoutlet
3737
Ringkanalannular channel
3838
Federanlagesuspension system
3939
Führungselementguide element
4040
AußenabstreiferOuter scraper
4141
I nnenabstreiferInternal scraper
4242
FlügelradbuchseFlügelradbuchse
4343
Überströmbohrungenoverflow holes
4444
Kolbenringepiston rings
4545
Filterplatofilter Plato
4646
FilterkeilnutFilterkeilnut
4747
Filtereintrittfilter inlet
4848
Filteraustrittfilter outlet
4949
Filterscheibefilter disc
5050
Abstreiferscraper

Claims (9)

  1. Controllable coolant pump with a pump housing (1), a pump shaft (4) in a pump bearing (2) powered by a belt driven pulley (3) in / at the pump housing (1), an impeller (5) located in a torque-proof manner at a free end on the flow side of this pump shaft (4), a pressure operated gate valve (7) spring loaded with a return spring (6) with a variably covering exterior cylinder (8) at the discharge area of the impeller (5) an annular shaft seal (10) arranged in a sealing gland (9) in the pump housing (1) between the impeller (5) and the pump bearing (2), with a working housing (11) arranged at the pump housing (1) where a solenoid valve (12) is arranged with a pressure duct (13) leading to its inlet port and a return flow port (15) opening out into the pump interior compartment (14) leading to its flow outlet port, whereby a spring plate (17) forms a pressure chamber (16) with the pump housing (1) in the pump interior compartment (14) at the pump housing (1) where the return spring (6) fits, characterized by the fact
    - that an inside gate valve seal (18) is located on the external radius of the spring plate (17) in such a way that this fits at the exterior cylinder (8) of the gate valve (7), whereby an outside gate valve seal (19) is also arranged externally on the exterior cylinder (8) of the gate valve (7) in the pump housing (1) so that the exterior cylinder (8) of the gate valve (7) can be moved variably along the discharge area of the impeller (5) against the force of the return spring (6) when pressure is built up in the pressure chamber (16), and
    - that a swivel cylinder (21) is arranged in the pump interior compartment (14) between the impeller (5) and the equipment area of the spring plate (17) at the pump housing (1) so that it is torque-proof in the pump housing (1) and projects through the spring plate (17), with a blind hole (20) closed towards the pump interior compartment (14) whose exit hole (22) opens out into the pressure duct (13) and where a piston mechanism bar (23) is located at its opposite end, whereby a rotatable working piston (24) with a piston passage hole (25) is arranged on the swivel cylinder (21), whereby the piston passage hole (25) opens out above an open passage hole (26) arranged in the swivel cylinder (21) in the area of the piston passage hole (25) in the blind hole (20) of the swivel cylinder (21), and
    - that an eccentric bush (27) is arranged in a torque-proof manner on the pump shaft (4) in the are of the working piston (24) where an adjacent annular intake duct (28) is arranged to surround the entire circumference of the impeller (5), and
    - that a rotatable crank disk ring (29) with a piston hole (30) for the working piston (24) is arranged on the outside casing of the eccentric bush (27), whereby an intake manifold (31) is arranged in the eccentric bush (27) in the area of the piston hole (30) in such a way that medium located in the annular intake duct (28) for the eccentric bush (27) rotating with the pump shaft (4) is moved to the piston passage hole (25), and
    - that the impeller (5) fits at the eccentric bush (27) and also at the crank disk ring (29) and has at least one collecting ring duct (33) adjacent to the annular intake duct (28) whereby the plant area of the impeller (5) at the eccentric bush (27) is constructed at the eccentric bush (27) as an annular gap filter (32) enabling the medium to pass in this area from the pump interior compartment (14) into the collecting ring duct(s) (33) and from this / them into the annular intake duct (28), and
    - that a non-return valve (34) between the bore outlet of the blind hole (20) and the pressure duct (13) and an open passage hole (35) is arranged in front of the solenoid valve (12) between the pressure duct (13) and the pressure chamber (16) where the solenoid valve (12) exerts a defined pressurisation of the gate valve (7).
  2. Controllable coolant pump according to claim 1 characterized by the fact that one / several spring unit(s) (38) is / are arranged on the side of the exterior cylinder (8) of the gate valve (7) facing away from the impeller (5).
  3. Controllable coolant pump according to claim 1 or claim 2 characterized by the fact that one / several guide element(s) (39) is / are arranged in the casing surface of the pressure chamber (16) in the pump housing (1).
  4. Controllable coolant pump according to claim 1 to 3 characterized by the fact that an outer wiper (40) is adjacent to the outside gate valve seal (19) in the pump housing (1) and / or an inner wiper (41) in the spring plate (17) is adjacent to the inside gate valve seal (18) in the direction of the pump interior compartment (14).
  5. Controllable coolant pump according to claim 1 to 4 characterized by the fact that an impeller bush (42) is arranged in the impeller (5).
  6. Controllable coolant pump according to claim 1 to 5 characterized by the fact that when there is an arrangement of several collecting ring ducts (33) in the impeller (5) and / or in the impeller bush (42), these are connected between each other and with each other by using overflow holes (43).
  7. Controllable coolant pump according to claim 1 to 6 characterized by the fact that piston rings (44) are arranged on the outer circumference of the moveable mounted area of the crank disk ring (29) working piston (24) in the piston hole (30).
  8. Controllable coolant pump according to claim 1 to 7 characterized by the fact that the annular gap filter (32) functions simultaneously as an annular filter plateau (45), arranged on the eccentric bush (27), where the filter keyways (46) are arranged in such a way that they enlarge from the filter entry (47) on the outside radius of the gap filter (32) towards the filter exit (48) located on the interior radius of the gap filter (32).
  9. Controllable coolant pump according to claim 1 to 8 characterized by the fact that the annular gap filter (32) is formed by a filter disk (49) whereby one or several wipers (50) in the eccentric bush (27) in the zone of the filter disk (49) with them penetrating into the pump interior compartment (14) projecting from the plane of the eccentric bush (27) and being placed tangentially to the filter disk (49) so that the particles carried by the rotating impeller (5) in the filter gap are transported to the pump interior compartment (14).
EP12714542.3A 2011-03-02 2012-02-22 Controllable coolant pump Not-in-force EP2681452B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102011012826A DE102011012826B3 (en) 2011-03-02 2011-03-02 Controllable coolant pump for internal combustion engine of motor car, has passage hole arranged between pressure channel and pressure chamber before magnetic valve, where magnetic valve produces defined pressurization of regulating valve
PCT/DE2012/000173 WO2012116676A1 (en) 2011-03-02 2012-02-22 Controllable coolant pump

Publications (2)

Publication Number Publication Date
EP2681452A1 EP2681452A1 (en) 2014-01-08
EP2681452B1 true EP2681452B1 (en) 2015-10-07

Family

ID=45372810

Family Applications (1)

Application Number Title Priority Date Filing Date
EP12714542.3A Not-in-force EP2681452B1 (en) 2011-03-02 2012-02-22 Controllable coolant pump

Country Status (3)

Country Link
EP (1) EP2681452B1 (en)
DE (1) DE102011012826B3 (en)
WO (1) WO2012116676A1 (en)

Families Citing this family (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102012214503B4 (en) 2012-08-14 2017-10-12 Schwäbische Hüttenwerke Automotive GmbH Rotary pump with adjustable delivery volume, in particular for adjusting a coolant pump
DE102013111939B3 (en) * 2013-10-30 2014-10-30 Pierburg Gmbh Coolant pump for use in the automotive sector
DE102014201880B3 (en) 2014-02-03 2014-12-18 Schaeffler Technologies Gmbh & Co. Kg Dirt trap as a functional module in the impeller of a coolant pump
DE102015119097B4 (en) 2015-11-06 2019-03-21 Pierburg Gmbh Coolant pump for an internal combustion engine
DE112017008238T5 (en) * 2017-11-28 2020-08-20 Pierburg Pump Technology Gmbh Switchable mechanical coolant pump
KR102552164B1 (en) * 2018-10-22 2023-07-05 현대자동차주식회사 Method for determining condition of cooling water in vehicle
DE102019122718A1 (en) * 2019-08-23 2021-02-25 Nidec Gpm Gmbh Piston rod seal
DE102019122717A1 (en) * 2019-08-23 2021-02-25 Nidec Gpm Gmbh Adjustable coolant pump with piston rod guide
EP4226047A1 (en) * 2020-10-06 2023-08-16 Pierburg Pump Technology GmbH Variable mechanical automotive coolant pump

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102005004315B4 (en) * 2005-01-31 2007-04-26 Geräte- und Pumpenbau GmbH Dr. Eugen Schmidt Adjustable coolant pump
DE102005062200B3 (en) * 2005-12-23 2007-02-22 Geräte- und Pumpenbau GmbH Dr. Eugen Schmidt Adjustable coolant pump for internal combustion engine has annular valve pusher fitted to several piston rods movable in pump housing
DE102008026218B4 (en) * 2008-05-30 2012-04-19 Geräte- und Pumpenbau GmbH Dr. Eugen Schmidt Adjustable coolant pump
DE102008049204A1 (en) * 2008-09-27 2010-04-01 Man Nutzfahrzeuge Ag Cooling system for vehicles with liquid-cooled internal combustion engine

Also Published As

Publication number Publication date
EP2681452A1 (en) 2014-01-08
WO2012116676A1 (en) 2012-09-07
DE102011012826B3 (en) 2012-01-12

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