EP2674521A1 - Leno selvage forming apparatus for loom - Google Patents
Leno selvage forming apparatus for loom Download PDFInfo
- Publication number
- EP2674521A1 EP2674521A1 EP13002917.6A EP13002917A EP2674521A1 EP 2674521 A1 EP2674521 A1 EP 2674521A1 EP 13002917 A EP13002917 A EP 13002917A EP 2674521 A1 EP2674521 A1 EP 2674521A1
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- EP
- European Patent Office
- Prior art keywords
- selvage
- yarn
- path
- period
- motor
- Prior art date
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- 238000010276 construction Methods 0.000 claims abstract description 28
- 239000004744 fabric Substances 0.000 claims description 80
- 238000003780 insertion Methods 0.000 description 96
- 230000037431 insertion Effects 0.000 description 96
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- 230000001105 regulatory effect Effects 0.000 description 40
- 238000011144 upstream manufacturing Methods 0.000 description 34
- 230000002829 reductive effect Effects 0.000 description 31
- 235000014676 Phragmites communis Nutrition 0.000 description 19
- 230000036961 partial effect Effects 0.000 description 19
- 238000006073 displacement reaction Methods 0.000 description 18
- 238000009941 weaving Methods 0.000 description 8
- 230000006870 function Effects 0.000 description 7
- 230000002452 interceptive effect Effects 0.000 description 6
- 238000000034 method Methods 0.000 description 6
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Classifications
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03C—SHEDDING MECHANISMS; PATTERN CARDS OR CHAINS; PUNCHING OF CARDS; DESIGNING PATTERNS
- D03C7/00—Leno or similar shedding mechanisms
- D03C7/04—Mechanisms having discs oscillating about a weftwise axis and having apertures for warp threads
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03C—SHEDDING MECHANISMS; PATTERN CARDS OR CHAINS; PUNCHING OF CARDS; DESIGNING PATTERNS
- D03C7/00—Leno or similar shedding mechanisms
- D03C7/06—Mechanisms having eyed needles for moving warp threads from side to side of other warp threads
Definitions
- the dwell period can be provided by a mechanical structure.
- the dwell period depends on the period in which the engagement member is separated from the second selvage yarn. Therefore, the period in which the drive device is stopped to provide the same dwell period as that in the structure of Patent Document 2 can be reduced, and a deceleration period and/or an acceleration period may be set in the dwell period. Accordingly, the drive device can be smoothly accelerated and decelerated. Accordingly, the selvage forming apparatus of the present invention provides a desired dwell period that does not involve rapid acceleration or deceleration, and the risk that the drive device will be damaged owing to load or heat can be reduced.
- the selvage-shed opening period in which the weft insertion operation can be performed can be further increased.
- the dwell period can at least be increased by slowly decelerating the drive device in the dwell period in which the engagement member is separated from the second selvage yarn. Therefore, compared to the case in which the dwell period depends only on the intermittent driving operation of the drive device as in Patent Document 2, the load applied to the drive device to increase the selvage-shed opening period in which the weft insertion operation can be performed can be reduced by a large amount.
- the selvage-shed opening period in which the weft insertion operation can be performed can be provided with a smaller revolution path compared to that in the case where the variable speed driving operation is not performed. Therefore, the size of the selvage shedding device can be reduced.
- Fig. 1 is an enlarged plan view of a part of a loom including a selvage forming apparatus according to an embodiment of the present invention.
- Fig. 4 is a sectional side view of a selvage-yarn-path switching device.
- Fig. 5 is a sectional view of Fig. 4 taken along line V-V.
- Fig. 8 is a block diagram of a drive control device.
- Fig. 9 illustrates an operation pattern of a DD motor.
- Figs. 11A to 11D are plan views illustrating examples of leno selvage constructions formed by a selvage forming apparatus according to the present invention.
- Figs. 13A, 13B, and 13C are a plan view, a side view, and a front view, respectively, of a selvage-yarn-path switching device included in a selvage forming apparatus according to another embodiment of the present invention.
- Fig. 18 is a side view of a selvage forming apparatus according to another embodiment of the present invention.
- Fig. 21 is a plan view of a selvage forming apparatus according to another embodiment of the present invention.
- Fig. 23 illustrates the relationship between a revolution path of an engagement member and timing of a beating-up motion, a weft insertion operation, etc., according to a modification.
- a direction parallel to a direction in which warp yarns 18 are moved is defined as a "warp direction”.
- a warp let-off side (not shown) from which the warp yarns 18 are fed and a cloth fell side in the warp direction are defined as an "upstream side” and a “downstream side”, respectively.
- a direction in which a weft yarn 17 travels is defined as a "weaving-width direction”.
- the weaving-width direction is referred to also as a "left-right direction”.
- Fig. 1 is an enlarged plan view of a part of a loom including a selvage forming apparatus 1 according to the embodiment of the present invention.
- the selvage forming apparatus 1 is provided near each of cloth edges 19 at a weft insertion side and a weft arrival side in the weaving-width direction.
- the selvage forming apparatuses 1 at the weft insertion side and the weft arrival side have the same structure except that components thereof are arranged and shaped symmetrically in the weaving-width direction. Therefore, Fig. 1 illustrates only the selvage forming apparatus 1 at the weft insertion side and the structure of the loom therearound, and only the selvage forming apparatus 1 at the weft insertion side will be explained in the following description.
- the selvage forming apparatus 1 is supported at a location upstream of a heald frame group 28 by the frame 20 at the weft insertion side of the loom with a stand 30 provided therebetween.
- the stand 30 stands on a cross beam member 21 that extends between the frame 20 at the weft insertion side of the loom and a frame (not shown) at the weft arrival side of the loom.
- Each heald frame 28a included in the heald frame group 28 has a space for receiving the selvage forming apparatus 1 between a heald 28b that is closest to the cloth edge and a side frame 28c of the heald frame 28a.
- a part of the selvage forming apparatus 1 is inserted through that space from the upstream side so that the selvage forming apparatus 1 is disposed between the heald 28b closest to the cloth edge and the side frame 28c of the heald frame 28a in the weaving-width direction.
- the selvage forming apparatus 1 includes a selvage-yarn-path switching device 2, a selvage shedding device 3, a guide member 27, and a regulating member 15.
- the selvage-yarn-path switching device 2 switches paths of the first selvage yarns 16a and 16b between two positions, which are on the warp row side of and the side opposite the warp row side of the second selvage yarn 16c in the weaving-width direction.
- the selvage forming apparatus 1 includes a support frame 32 that is fixed to the stand 30.
- the selvage-yarn-path switching device 2 and the selvage shedding device 3 are attached to the support frame 32.
- the selvage-yarn-path switching device 2 is located upstream of the reed 29 in the warp direction.
- the selvage shedding device 3 is located upstream of the selvage-yarn-path switching device 2 and downstream of the guide member 27 in the warp direction.
- the selvage forming apparatus 1 includes plate-shaped guard members 33 that are provided on the support frame 32 at the side adjacent to the healds in order to prevent the selvage-yarn-path switching device 2 and the selvage shedding device 3 from contacting the heald 28b closest to the cloth edge (not shown).
- the guard members 33 are attached to the support frame 32 with respective stays (not shown) and bolts 34, and extend over a region in which the selvage-yarn-path switching device 2 and the selvage shedding device 3 are present in the warp direction.
- the selvage-yarn-path switching device 2 will be described in detail with reference to Figs. 2 to 5 .
- the selvage-yarn-path switching device 2 switches the paths of the two first selvage yarns 16a and 16b between positions on the left and right sides of the path of the second selvage yarn 16c in the weaving-width direction (see Figs. 7A and 7B ).
- the selvage-yarn-path switching device 2 mainly includes a main block 35 that is fixed to the frame 20 with the support frame 32 illustrated in Fig.
- a support shaft 36 that serves as a support member 6 and that is rotatably supported by the main block 35; a base member 37 that serves as a displacement member 7 and that is supported by the support shaft 36; two selvage-yarn guide rods 38a and 38b that serve as selvage-yarn guide members 5 and that stand on the base member 37; and a drive device 8 that swings the base member 37 around an axis of the support shaft 36 by rotating the support shaft 36.
- the main block 35 is a block-shaped member having a substantially rectangular parallelepiped shape, and has an opening 39 that opens in three side surfaces of the main block 35.
- the main block 35 has an angular U-shape with its open side facing rightward in side view.
- the main block 35 is fixed to a side surface of the support frame 32 illustrated in Fig. 2 at the warp row side in the weaving-width direction in such a manner that a flat surface 40, which is a side surface of the main block 35 that does not have the opening 39, is parallel to the weaving-width direction and is at the most downstream position in the warp direction.
- the main block 35 has bearing-receiving holes 41 that extend therethrough in the top-bottom direction with the opening 39 provided between the bearing-receiving holes 41.
- Bearings 42 are fitted to the respective bearing-receiving holes 41 such that the bearings 42 are separated from each other in the top-bottom direction with the opening 39 provided therebetween and rotation axes thereof extend in the top-bottom direction.
- the support shaft 36 is supported by the bearings 42 in the bearing-receiving holes 41 formed in the main block 35.
- the support shaft 36 is fixedly arranged with respect to the frame 20 of the loom by the bearings 42 and the main block 35.
- the base member 37 is a flat block-shaped member. Through holes 43a and 43b and a through hole 43c for receiving the two selvage-yarn guide rods 38a and 38b and the support shaft 36, respectively, are formed in the base member 37 so as to extend through the base member 37 in the thickness direction. As illustrated in Fig. 5 , the through holes 43a and 43b are formed so as to be equally spaced from the through hole 43c.
- the base member 37 is assembled to the support shaft 36 by fitting the support shaft 36 to the through hole 43c such that the through holes 43a and 43b are on the warp row side of the through hole 43c in the weaving-width direction.
- the selvage-yarn guide rods 38a and 38b are rod-shaped members having eyelets 4, through which the first selvage yarns 16a and 16b are inserted, at positions near the top ends thereof.
- the bottom ends of the selvage-yarn guide rods 38a and 38b are inserted through the through holes 43a and 43b, respectively, in the base member 37 so that the selvage-yarn guide rods 38a and 38b stand on the base member 37 in a direction parallel to the axis of the support shaft 36.
- the first selvage yarn 16a is inserted through the eyelet 4 in the selvage-yarn guide rod 38a, and the first selvage yarn 16b is inserted through the eyelet 4 in the selvage-yarn guide rod 38b.
- the two selvage-yarn guide rods 38a and 38b have different lengths (dimensions in the direction in which they extend).
- the selvage-yarn guide rod 38b is shorter than the selvage-yarn guide rod 38a. More specifically, the lengths of the selvage-yarn guide rods 38a and 38b are set so that, in the state in which the two selvage-yarn guide rods 38a and 38b are assembled to the base member 37, the tip end of the selvage-yarn guide rod 38b is below the straight line that connects the bottom end of the eyelet 4 in the selvage-yarn guide rod 38a and the cloth fell 24 in the top-bottom direction. Therefore, as illustrated in Fig.
- the paths of the first selvage yarns 16a and 16b do not cross each other in the top-bottom direction in a region between the cloth fell 24 and the selvage-yarn guide rods 38a and 38b, and the first selvage yarn 16a is always above the first selvage yarn 16b.
- first selvage yarn guides 44a and 44b are attached to the base member 37.
- the first selvage yarn guides 44a and 44b serve to position the paths of the first selvage yarns 16a and 16b below the path of the second selvage yarn 16c in a region upstream of the selvage-yarn-path switching device 2.
- the first selvage yarn guides 44a and 44b are provided to prevent the second selvage yarn 16c from interfering with the first selvage yarns 16a and 16b when a shed is formed. This will be described in more detail below.
- the drive device 8 includes a swing block 45, two permanent magnets 46 and 47, an electromagnet 48, an electromagnet housing 49, and a stopper member 50.
- the swing block 45 is a block-shaped member having a pentagonal shape that is axially symmetrical in plan view.
- the swing block 45 has three side surfaces 45a, each adjacent pair of which are orthogonal to each other, two oblique surfaces 45b that continue from two of the three side surfaces 45a that are parallel to each other (side surfaces in the width direction), and top and bottom surfaces that are parallel to each other.
- the swing block 45 is axially symmetrical about an axis of symmetry 51 that extends through the boundary between the two oblique surfaces 45b and that is parallel to the side surfaces in the width direction.
- a through hole 45c for receiving the support shaft 36 is formed in the swing block 45 so as to extend though the swing block 45 in the thickness direction.
- the center of the through hole 45c is positioned on the axis of symmetry 51.
- the portion of the support shaft 36 that is exposed at the opening 39 of the main block 35 is inserted through the through hole 45c, and the swing block 45 is fixed to the support shaft 36 such that the swing block 45 is not rotatable relative to the support shaft 36.
- the swing block 45 included in the drive device 8 is connected to the base member 37 by the support shaft 36.
- Attachment holes 52 and 53 for the permanent magnets 46 and 47, respectively, are formed in the two oblique surfaces 45b of the swing block 45.
- the permanent magnets 46 and 47 are inserted into the attachment holes 52 and 53, respectively, in the swing block 45 and are fixed to the swing block 45 by means of, for example, an adhesive.
- the permanent magnets 46 and 47 have the same cylindrical shape, and are attached to the attachment holes 52 and 53, respectively, in the swing block 45 such that the polarities thereof are opposite to each other.
- the electromagnet 48 is housed in the electromagnet housing 49.
- the electromagnet housing 49 is fixed to an upstream side surface 54 of the main block 35 (among two side surfaces in a direction orthogonal to the width direction, the side surface in which the opening is formed).
- the electromagnet housing 49 has a substantially rectangular parallelepiped shape, and includes an attachment flange 55 at one end thereof in the longitudinal direction, as illustrated in Fig. 4 .
- the electromagnet housing 49 is fixed to the main block 35 by using the flange 55 such that the longitudinal direction of the electromagnet housing 49 is parallel to the warp direction.
- the drive device 8 is fixedly arranged with respect to the frame 20 of the loom with the main block 35 provided therebetween.
- a through hole 56 that receives the electromagnet 48 is formed in the electromagnet housing 49 so as to extend through the electromagnet housing 49 in the longitudinal direction, and the electromagnet 48 is fixedly arranged in the through hole 56.
- the polarity of the electromagnet 48 in an excited state is reversed when the direction in which current flows through a coil included in the electromagnet 48 is switched.
- the permanent magnets 46 and 47 which are arranged such that polarities thereof are opposite to each other, are alternately attracted to the electromagnet 48, so that the swing block 45 swings around the axis of the support shaft 36.
- the swing motion of the swing block 45 based on the excitation of the electromagnet 48 is regulated by the stopper member 50 when the side surface 45a of the swing block 45 at the downstream side comes into contact with the stopper member 50.
- a swingable range of the swing block 45 is between a swing position (swing limit) at which a portion of the side surface 45a of the swing block 45 at the side opposite the warp row side comes into contact with the stopper member 50 and a swing position (swing limit) at which a portion of the side surface 45a of the swing block 45 at the warp row side comes into contact with the stopper member 50.
- the swing positions are determined by the above-described gap and the width of the swing block 45.
- the base member 37 swings around the axis of the support shaft 36 (center of the through holes 43c and 45c) such that the position where the line segment L is at the angle ⁇ relative to the warp direction serves as a neutral position.
- the swing block 45 swings by a maximum amount toward the side opposite the warp row side, a portion of the base member 37 on the warp row side of the support shaft 36 is at a most upstream position (state illustrated in Fig. 7A ). This position serves as the upstream swing limit of the base member 37.
- the portion of the base member 37 on the warp row side of the support shaft 36 is at a most downstream position (state illustrated in Fig. 7B ). This position serves as the downstream swing limit of the base member 37.
- the selvage-yarn guide rods 38a and 38b are at the most upstream positions in the warp direction.
- the selvage-yarn guide rod 38a is at a position farthest from the warp row and the selvage-yarn guide rod 38b is at a position closest to the warp row.
- the base member 37 is at the above-described downstream swing limit (in the state illustrated in Fig. 7B )
- the selvage-yarn guide rods 38a and 38b are at the most downstream positions in the warp direction.
- the selvage-yarn guide rod 38a is at a position closest to the warp row and the selvage-yarn guide rod 38b is at a position farthest from the warp row.
- the drive device 8 drives the displacement member 7 so that the positions of the eyelets 4 in the selvage-yarn guide rods 38a and 38b are periodically switched between two positions which are on the warp row side of and the side opposite the warp row side of the second selvage yarn 16c in the weaving-width direction.
- the selvage shedding device 3 moves the path of the second selvage yarn 16c between positions above and below the paths of the first selvage yarns 16a and 16b in the top-bottom direction.
- the selvage shedding device 3 mainly includes a rotary member 10 including an engagement member 9 that engages with the second selvage yarn 16c, a drive device 11 that rotationally drives the rotary member 10 in one direction around a rotation axis, and a drive control device 140 that controls the a rotational driving operation of the drive device 11.
- the drive device 11 is formed of a so-called direct-drive motor (hereinafter referred to as a DD motor).
- a DD motor 58 which functions as the drive device 11, is an inner-rotor motor including an annular stator 59a and a rotor 59b arranged such that the outer peripheral surface of the rotor 59b faces the inner peripheral surface of the stator 59a.
- the stator 59a is attached to the support frame 32 illustrated in Fig. 2 such that a rotation axis 60 (see Fig. 6 ) of the DD motor 58 extends in the weaving-width direction. In this manner, the DD motor 58 is fixed to a side surface of the support frame 32 at the warp row side in the weaving-width direction.
- the rotary member 10 is assembled to the rotor 59b of the DD motor 58 such that the rotary member 10 is not rotatable relative to the rotor 59b.
- the rotary member 10 includes a main body 12 that is rotationally driven by the DD motor 58.
- the main body 12 is provided with an engagement pin 13 that serves as the engagement member 9 and that projects from the main body 12 toward the warp row side in the weaving-width direction.
- the main body 12 includes a rotating disc 61, which is a disc-shaped thin plate member, and a support stay 63 attached to the rotating disc 61.
- the main body 12 is fixed to the rotor 59b (not shown) of the DD motor 58 at the warp row side of the DD motor 58 in the weaving-width direction such that the center of the rotating disc 61 coincides with the rotation axis 60 of the DD motor 58.
- the main body 12 is rotatable around the rotation axis 60 that extends in the weaving-width direction.
- the main body 12 is fixedly arranged with respect to the frame 20 of the loom by the DD motor 58, and also by the support frame 32 and the stand 30 illustrated in Fig. 2 .
- the engagement pin 13 is attached to the support stay 63 of the rotating disc 61.
- the engagement pin 13 guides the path of the second selvage yarn 16c in the top-bottom direction by engaging with the second selvage yarn 16c, and moves the path of the second selvage yarn 16c in the top-bottom direction.
- the engagement pin 13 is a round, rod-shaped member, and is provided with a flange portion 62 at the warp-row-side end thereof in the weaving-width direction to prevent the second selvage yarn 16c from being released.
- the engagement pin 13 is fixed to a side surface of the support stay 63 at the warp row side in the weaving-width direction such that an axis thereof extends in the weaving-width direction.
- the lower position (lowermost position) and the upper position (uppermost position) of the engagement pin 13 on the revolution path in the top-bottom direction at the center of the revolution path (center of the rotating disc 61) in the warp direction are respectively defined as a first position P1 and a second position P2.
- the guide member 27 is disposed between the selvage shedding device 3 and the tenser device 25.
- the position of the path of the second selvage yarn 16c in the top-bottom direction in the state in which the engagement pin 13 is omitted (when it is assumed that the engagement pin 13 is not present) is determined by the vertical position of the guide member 27 relative to the cloth fell 24 (straight line that extends through the guide position of the guide member 27 and the cloth fell 24).
- the path of the second selvage yarn 16c determined by the guide member 27 and the cloth fell 24 is such that when the component of the revolution of the engagement pin 13 in the top-bottom direction is upward, the second selvage yarn 16c is pushed upward from below by the engagement pin 13.
- the second selvage yarn 16c moves downward so as to follow the downward movement of the engagement pin 13 owing to the tension of the second selvage yarn 16c.
- the guide member 27 is formed of a substantially cylindrical member, and is fixed to one of fixing holes 31a formed in a stay 31, which stands on the cross beam member 21, such that an axis thereof extends in the weaving-width direction.
- the guide member 27 is fixedly arranged with respect to the frame of the loom.
- the guide member 27 has a guide groove 66c for guiding the second selvage yarn 16c in a peripheral surface thereof.
- the guide groove 66c extends in the circumferential direction of the guide member 27.
- the guide groove 66c in the guide member 27 regulates the path of the second selvage yarn 16c in the top-bottom direction and the weaving-width direction.
- the guide member 27 is arranged such that the guide groove 66c that guides the second selvage yarn 16c is disposed in a region in which the engagement pin 13 of the selvage shedding device 3 extends in the weaving-width direction.
- the guide member 27 is also used to guide the first selvage yarns 16a and 16b.
- the guide member 27 has not only the guide groove 66c but also guide grooves 66a and 66b for guiding the first selvage yarns 16a and 16b, respectively, in the peripheral surface thereof.
- the guide grooves 66a and 66b are on the side opposite the warp row side of the guide groove 66c in the axial direction of the guide member 27, and on the side opposite the warp row side of the region in which the engagement pin 13 extends in the weaving-width direction.
- the three guide grooves 66b, 66a, and 66c for guiding the selvage yarns 16 are arranged in that order from the weft insertion side.
- the first selvage yarns 16b and 16a and the second selvage yarn 16c are guided by the respective three guide grooves in that order from the weft insertion side.
- the guide grooves regulate the paths of the respective selvage yarns 16 in the top-bottom direction and the weaving-width direction.
- the regulating member 15 which is disposed between the selvage shedding device 3 and the selvage-yarn-path switching device 2, regulates the path of the second selvage yarn 16c in the weaving-width direction.
- the regulating member 15 serves to maintain the path of the second selvage yarn 16c at a desired position in the weaving-width direction in a region near the selvage-yarn guide rods 38a and 38b included in the selvage-yarn-path switching device 2.
- the selvage shedding device 3 is disposed on the side opposite the warp row side of the cloth edge 19 in the weaving-width direction.
- the tip end of the engagement pin 13 is also arranged outside (on the side opposite the warp row side of) the cloth edge 19. Accordingly, the guide groove 66c formed in the above-described guide member 27 is also located outside the cloth edge 19 in the weaving-width direction.
- the path of the second selvage yarn 16c is at an angle with respect to the warp direction (with respect to the cloth edge 19).
- the rotating disc 61 of the rotary member 10 included in the selvage shedding device 3 is parallel to the warp direction (cloth edge 19). Therefore, when the rotating disc 61 is rotated, the engagement pin 13 moves forward and backward in the warp direction while a distance from the cloth edge 19 in the weaving-width direction is maintained constant.
- the position of the second selvage yarn 16c with respect to the engagement pin 13 in the weaving-width direction differs between the state in which the engagement pin 13 is at the most downstream position and the state in which the engagement pin 13 is at the most upstream position. Accordingly, the second selvage yarn 16c reciprocates along the engagement pin 13 in the weaving-width direction, and the engagement between the second selvage yarn 16c and the engagement pin 13 becomes unstable. Therefore, there is a possibility that the second selvage yarn 16c will be released from the engagement pin 13 when the rotary member 10 (engagement pin 13) is continuously rotated.
- the engagement pin 13 is configured so as to maintain the state in which the second selvage yarn 16c is engaged with the engagement pin 13, the second selvage yarn 16c can be prevented from being released from the engagement pin 13 as described above even when the regulating member 15 is not provided. Even in such a case, although the position of the cloth edge 19 at the cloth fell 24 is constant, the position of the engagement pin 13 moves forward and backward in the warp direction when the rotary member 10 (engagement pin 13) is continuously rotated.
- the angle of the path of the second selvage yarn 16c between the engagement pin 13 and the cloth fell 24 with respect to the warp direction periodically changes, and the path of the second selvage yarn 16c between the engagement pin 13 and the cloth fell 24 vibrates (reciprocates) in the weaving-width direction.
- the engagement pin 13 is moved from the second position P2 to the first position P1
- the path of the second selvage yarn 16c varies while the engagement pin 13 is being moved, and there may be a case in which the second selvage yarn 16c cannot be properly guided into between the selvage-yarn guide rods 38a and 38b of the selvage-yarn-path switching device 2.
- this may be prevented by increasing the swing angle of the base member 37, there is a high possibility that the selvage forming apparatus cannot be used in a high-speed loom when the swing angle of the base member 37 is increased.
- the regulating member 15 is provided between the selvage shedding device 3 and the selvage-yarn-path switching device 2 to reduce the variation in the positional relationship between the engagement pin 13 and the second selvage yarn 16c caused by the rotation of the rotary member 10 and the vibration of the path of the second selvage yarn 16c in the weaving-width direction in a region downstream of (on the cloth fell side of) the selvage shedding device 3.
- the regulating member 15 guides the second selvage yarn 16c with the peripheral surface thereof at the side opposite the warp row side.
- the regulating member 15 is arranged such that the end thereof at the side opposite the warp row side is at the same position as the position of the guide groove 66c in the guide member 27 in the weaving-width direction. Accordingly, the path of the second selvage yarn 16c is parallel to the warp yarns (cloth edge) in a region between the guide member 27 and the regulating member 15, which are on both sides of the selvage shedding device 3.
- the positional relationship between the engagement pin 13 and the path of the second selvage yarn 16c in the weaving-width direction is always constant while the rotary member 10 rotates, and the second selvage yarn 16c can be prevented from being released from the engagement pin 13 when the rotary member 10 continuously rotates.
- the second selvage yarn 16c is pulled from the bobbin 22c and is guided to the cloth fell 24 through the tenser device 25, the guide groove 66c of the guide member 27, and the selvage shedding device 3 in that order from the upstream side.
- the second selvage yarn 16c extends above the engagement pin 13 of the selvage shedding device 3 in the region between the guide member 27 and the cloth fell 24.
- the initial path of the second selvage yarn 16c which serves as a lower yarn of the selvage shed, is determined by the cloth fell 24 and the guide member 27 as described above.
- the initial path is set in consideration of, for example, an interference with the reed 29 or other components in the top-bottom direction.
- the size of the selvage shed is preferably large when the weft insertion operation is considered.
- the angle of the path of the second selvage yarn 16c in the state in which the second selvage yarn 16c is directly guided from the guide member 27 to the cloth fell 24 (hereinafter referred to as "initial path of the second selvage yarn 16c") with respect to, for example, a warp line WL is also preferably large.
- the initial path of the second selvage yarn 16c is set in consideration of the interference with those components.
- Such components include, for example, the selvage-yarn-path switching device 2 included in the selvage forming apparatus 1 according to the present invention and the heald frame 28a (lower frame).
- the position of the initial path of the second selvage yarn 16c in the top-bottom direction is set by adjusting the vertical position of the guide member 27.
- the first selvage yarn 16a is pulled from the bobbin 22a and is guided to the selvage-yarn-path switching device 2 through the tenser device 25 and the guide groove 66a of the guide member 27 in that order from the upstream side.
- the first selvage yarn 16a that is guided from the guide member 27 to the selvage-yarn-path switching device 2 is guided through a first selvage yarn guide 67a that is fixed to the support frame 32, a first selvage yarn guide 44a that is attached to the base member 37 of the selvage-yarn-path switching device 2, and the eyelet 4 in the selvage-yarn guide rod 38a, and extends to the cloth fell 24.
- the first selvage yarn 16b is pulled from the bobbin 22b and is guided to the selvage-yarn-path switching device 2 through the tenser device 25, a dropper device 26, and the guide groove 66b of the guide member 27 in that order from the upstream side.
- the first selvage yarn 16b that is guided to the selvage-yarn-path switching device 2 is guided through a first selvage yarn guide 67b that is fixed to the support frame 32, a first selvage yarn guide 44b that is attached to the base member 37 of the selvage-yarn-path switching device 2, and the eyelet 4 in the selvage-yarn guide rod 38b, and extends to the cloth fell 24.
- the path of the first selvage yarn 16b is on the side opposite the warp row side of the path of the first selvage yarn 16a and is below the path of the first selvage yarn 16a.
- the paths of the first selvage yarns 16a and 16b, which serve as upper yarns of the selvage shed, from the respective eyelets 4 to the cloth fell 24 are determined by the positions of the eyelets 4 in the selvage-yarn guide rods 38a and 38b.
- the positions of the paths from the eyelets 4 to the cloth fell 24 in the top-bottom direction are set in consideration of, for example, the weft insertion operation and interference with the reed 29 and other components. Since the positions of the paths of the first selvage yarns 16a and 16b in the top-bottom direction are fixed, first, the positions of the paths are set in consideration of the weft insertion operation.
- the size of the selvage shed needs to be large enough to allow the weft insertion.
- the paths of the first selvage yarns 16a and 16b are set so as to be above the weft guide groove 29a of the reed 29 at a weft insertion start time (time at which the main shaft angle is 70° in the present embodiment).
- the positions of the paths are preferably high, that is, the angles of the paths with respect to the warp line WL are preferably large.
- the first selvage yarns 16a and 16b interfere with, for example, an upper cap of the reed 29. Therefore, the paths of the first selvage yarns 16a and 16b are set so that the first selvage yarns 16a and 16b do not interfere with the reed 29, the reed holder 29b, etc., at least when the reed 29 is at the most retracted position.
- the paths of the first selvage yarns 16a and 16b are set so as to avoid the interference with other components.
- the relationship between the paths of the first selvage yarns 16a and 16b and the path of the second selvage yarn 16c also needs to be considered. More specifically, when the paths of the first selvage yarns 16a and 16b are switched, the path of the second selvage yarn 16c needs to be located above the tip end of the selvage-yarn guide rod 38a (selvage-yarn guide rod 38b) while the engagement pin 13 is at the second position P2.
- the paths of the first selvage yarns 16a and 16b in a region upstream of the eyelets 4 in the warp direction are regulated by the guide member 27, the first selvage yarn guides 67a and 67b, and the first selvage yarn guides 44a and 44b.
- the first selvage yarn guides 67a and 67b are provided so that the paths of the first selvage yarns 16a and 16b that are guided from the guide member 27 to the eyelets 4 in the selvage-yarn guide rods 38a and 38b are regulated to positions below the rotary member 10.
- the first selvage yarn guides 67a and 67b are fixedly arranged in a region between the rotary member 10 and the selvage-yarn-path switching device 2 in the warp direction. The reason why the paths of the first selvage yarns 16a and 16b are positioned below the rotary member 10 is as follows.
- the first selvage yarns 16a and 16b are guided by the guide member 27, which is located below the selvage shedding device 3 in the top-bottom direction, in a region on the side opposite the warp row side of the engagement pin 13 in the weaving-width direction in a region upstream of the selvage shedding device 3.
- the eyelets 4 in the selvage-yarn guide rods 38a and 38b, which are located downstream of the selvage shedding device 3, are both located above the first position P1 (lowermost position) of the engagement pin 13.
- the first selvage yarn guides 67a and 67b are provided to regulate the paths of the first selvage yarns 16a and 16b to positions below the rotary member 10.
- the first selvage yarn guides 44a and 44b are provided on the top surface of the base member 37 of the selvage-yarn-path switching device 2 to prevent the first selvage yarns 16a and 16b that are guided from the first selvage yarn guides 67a and 67b to the eyelets 4 in the selvage-yarn guide rods 38a and 38b, respectively, from interfering with the second selvage yarn 16c.
- first selvage yarn guides 67a and 67b guide the first selvage yarns 16a and 16b, respectively, at fixed positions in a region upstream of the selvage-yarn-path switching device 2 (selvage-yarn guide rods 38a and 38b).
- the eyelets 4 in the selvage-yarn guide rods 38a and 38b are swung by the base member 37 in a region downstream of the first selvage yarn guides 67a and 67b.
- the second selvage yarn 16c when the second selvage yarn 16c is moved downward in response to the movement of the engagement pin 13, the second selvage yarn 16c interferes with one of the first selvage yarns 16a and 16b and cannot be moved to an intended position. As a result, a selvage shed having the desired size cannot be formed.
- the first selvage yarn guides 44a and 44b are arranged near the selvage-yarn guide rods 38a and 38b, respectively, on the base member 37 in the present embodiment.
- the first selvage yarn guides 44a and 44b are fixed to the base member 37 and swing together with the base member 37 (the selvage-yarn guide rods 38a and 38b). Therefore, both when the base member 37 is at the upstream swing limit and the downstream swing limit, the paths of the first selvage yarns 16a and 16b are below the lowermost position of the second selvage yarn 16c in the regions from the first selvage yarn guides 67a and 67b to the first selvage yarn guides 44a and 44b, respectively.
- the base member 37 is assembled to the support shaft 36 in the following manner. That is, when the axis of symmetry 51 of the swing block 45 is parallel to the warp direction (when the base member 37 is at the neutral position in the swingable range thereof), the line segment L that connects the centers of the through holes 43a and 43b in the base member 37 is parallel to the path of the second selvage yarn 16c from the regulating member 15 to the cloth fell 24. In the present embodiment, when the base member 37 is at the neutral position, the line segment L is on the warp row side of the path of the second selvage yarn 16c in the weaving-width direction.
- the amount by which the swing block 45 swings may be adjusted so that the middle position of the line segment L is located on the path of the second selvage yarn 16c in top view when the base member 37 is at the upstream or downstream swing limit. Accordingly, as illustrated in Figs. 7A and 7B , the selvage-yarn guide rods 38a and 38b may be equally separated from the second selvage yarn 16c in top view when the base member 37 is at the upstream and downstream swing limits. As a result, the second selvage yarn 16c can be prevented from interfering with the selvage-yarn guide rods 38a and 38b, and reliably moved in the top-bottom direction to form a selvage shed having the desired size.
- the guide member 27 according to the present embodiment illustrated in Fig. 6 has the guide grooves 66 that guide the respective selvage yarns 16.
- the guide member is not limited to this.
- guide members having eyelets for receiving the selvage yarns 16 may be provided for the respective selvage yarns 16 in place of the guide member 27 having the guide grooves 66, and the selvage yarns 16 may be guided by inserting the selvage yarns 16 through the eyelets in the respective guide members.
- the engagement pin 13 moves along a revolution path defined by the outer periphery of a rotation path of the support stay 63 that rotates around the rotation axis 60 (rotation axis of the DD motor 58).
- the revolution path is set so as to satisfy the following conditions.
- the engagement pin 13 is below (separated from) the path of the second selvage yarn 16c at least when the engagement pin 13 is at the first position P1.
- the distance from the center of the revolution path (rotating disc 61) to the path of the second selvage yarn 16c is smaller than the distance from the center of the revolution path (rotating disc 61) to the first position P1 (radius of gyration of the engagement pin 13) (see Fig. 2 ).
- “at least when the engagement pin 13 is at the first position P1” means that a case in which the engagement pin 13 reaches a position below the path of the second selvage yarn 16c before the engagement pin 13 reaches the first position P1 is included.
- Condition 2 At least when the engagement pin 13 is at the second position P2, the path of the second selvage yarn 16c that engages with the engagement pin 13 passes through a position above the tip end of the selvage-yarn guide rod 38a (position farther from the drive device 8 than the tip end of the selvage-yarn guide rod 38a) at the position of the selvage-yarn guide rod 38a in the warp direction (see Fig. 3 ).
- "at least when the engagement pin 13 is at the second position P2" means that the case in which the path of the second selvage yarn 16c reaches a position above the tip end of the selvage-yarn guide rod 38a before the engagement pin 13 reaches the second position P2 is included.
- the position of the engagement pin 13 that forms the revolution path and the rotation center of the DD motor 58 that serves as the rotation center of the engagement pin 13 are set as follows.
- the second position P2 of the engagement pin 13 is set. More specifically, the second position P2 is set so that the path of the second selvage yarn 16c defined by the engagement pin 13 at the second position P2 satisfies Condition 2 and does not interfere with, for example, the upper reed holder 29b of the reed 29 at the most retracted position.
- the arrangement of the DD motor 58 in the top-bottom direction is set by using the second position P2 set as described above as a reference. More specifically, a middle position M (imaginary position) between the second position P2 set in step (1) and the initial path of the second selvage yarn 16c in the top-bottom direction is determined, and the rotation center of the DD motor 58 is temporarily set at a position below (on the guide-member-27 side of) the middle position M.
- the distance from the center of the rotating disc 61 to the engagement pin 13, that is, the radius of gyration (radius of the revolution path) of the engagement pin 13, is determined by the rotation center of the DD motor 58 and the second position P2 set in step (1).
- the rotation center of the DD motor 58 is determined so that the engagement pin 13 (revolution path) is below the initial path of the second selvage yarn 16c in a desired period.
- the rotation center of the DD motor 58 (center of the revolution path), of course, needs to be set within a range in which the revolution path does not interfere with the heald frames 28a.
- interference with the other components also needs to be considered.
- the radius of gyration of the engagement pin 13 increases as the position of the rotation center is shifted downward from the middle position M.
- the first position P1 approaches the heald frames 28a (lower staves (not shown) that support the healds 28b). Therefore, it is necessary to determine the rotation center so that the first position P1 is not in the movable area of the lower staves of the heald frames 28a.
- the determined rotation center of the DD motor 58 serves as the center of the revolution path. Accordingly, the arrangement of the engagement pin 13 with respect to the rotating disc 61 and the dimensions of the support stay 63 for achieving the arrangement, for example, are determined on the basis of the radius of gyration of the engagement pin 13.
- the rotation center of the DD motor 58 that is, the center of the revolution path of the engagement pin 13 is set below the middle position M. Accordingly, at the center of the revolution path in the warp direction, the distance from the center of the revolution path to the initial path of the second selvage yarn 16c is necessarily smaller than the radius of the revolution path (distance from the center of the revolution path to the second position P2).
- the revolution path of the engagement pin 13 is set as described above, the engagement pin 13 is positioned below the initial path of the second selvage yarn 16c and separated from the initial path of the second selvage yarn 16c at least when the engagement pin 13 is at the first position P1 (lowermost position) on the revolution path.
- the path of the second selvage yarn 16c is maintained at the initial path during a period in which the engagement pin 13 is separated from the second selvage yarn 16c (see Fig. 2 ).
- the movement pattern is set so that the second period obtained by the movement pattern is longer than that in the case where the DD motor 58 is driven at a constant speed. Therefore, at least one of the first rotation angle and the second rotation angle needs to be set so that the first rotation angle is smaller than that in the case where the DD motor 58 is driven at a constant speed and/or the second rotation angle is larger than that in the case where the DD motor 58 is driven at a constant speed.
- the first rotation angle is set so as to be smaller than that in the case where the DD motor 58 is driven at a constant speed
- the second rotation angle is set so as to be larger than that in the case where the DD motor 58 is driven at a constant speed.
- the second rotation angle needs to be larger than that in the case where the DD motor 58 is driven at a constant speed. For this reason, the length of the first period (first rotation angle) needs to be determined in consideration of the speed pattern (deceleration) in the second period and the length of the second period.
- each period is similarly related to other periods.
- the movement pattern according to the present embodiment represented by curve [2] in Fig. 9 is determined so as to satisfy the above-described conditions in consideration of the relationships between the periods. The movement pattern will now be described in more detail.
- the first rotation angle (main shaft angle at the time when the engagement pin 13 reaches the start point of the second section) is determined as 85°.
- the rotation angle of the DD motor 58 reaches 65° when the main shaft angle reaches 85° (the DD motor 58 rotates from the origin to 65° when the main shaft rotates from 30° to 85°).
- the position of the engagement pin 13 represented by curve [4] does not reach the start point of the second section by the weft insertion start time of the loom (70° in terms of the main shaft angle).
- the size of the selvage shed is large enough to allow the weft insertion operation to be performed without a problem.
- the engagement pin 13 reaches the start point of the second section when the main shaft angle is 95°.
- the time at which the engagement pin 13 reaches the start point of the second section is earlier than that in the case where the DD motor 58 is driven at a constant speed in terms of the main shaft angle.
- the rotation speed of the DD motor 58 in the first period is higher than that in the case where the DD motor 58 is driven at a constant speed. Accordingly, the rotation speed of the DD motor 58 in the fourth period is also higher than that in the case where the DD motor 58 is driven at a constant speed.
- the second rotation angle (main shaft angle at the time when the engagement pin 13 reaches the end point of the second section) is set to 190°, which is larger than the main shaft angle (160°) in the case where the DD motor 58 is driven at a constant speed (curve [1]).
- the movement pattern in the period after the main shaft angle has reached 190° (third period) is set so that the amount of heat generated when the DD motor 58 is accelerated is allowable in the continuous operation.
- the position of the engagement pin 13 represented by curve [4] passes through the end point of the second section before the weft insertion end time of the loom (240° in terms of the main shaft angle).
- the size of the selvage shed is large enough to allow the weft insertion operation to be performed (the weft yarn to travel) without a problem.
- the rotation speed (speed pattern) of the DD motor 58 in the second period is set such that the rotation speed at the start of the second period is substantially equal to the rotation speed in the first period. Then, the DD motor 58 is decelerated in the subsequent period (intermediate period), and the rotation speed at the end of the second period after the deceleration period (intermediate period) is set to a substantially constant speed that corresponds to the deceleration in the intermediate period.
- the deceleration in the intermediate period is set within the above-described allowable acceleration range.
- the speed at the start of the third period is determined by the speed at the end of the second period.
- the acceleration in the third period which is the acceleration period, is determined by the rotation speed at the end of the second period and the rotation speed in the fourth period.
- the acceleration in the third period is also set within the allowable acceleration range.
- the curve representing the movement pattern shown in Fig. 9 is substantially straight (constant speed) in the period before the first rotation angle (30° to 85° in terms of the main shaft angle) and the period subsequent to the acceleration period after the second rotation angle.
- the DD motor 58 is not driven at a constant speed to be exact. This is because the movement pattern is set so that the curve smoothly extends over the entire range.
- the selvage forming apparatus 1 will now be described with reference to Figs. 2 , 3 , 7A, and 7B .
- the DD motor 58 (not shown) included in the selvage shedding device 3 is driven so that the rotary member 10 (engagement pin 13) rotates through one revolution clockwise when viewed from the warp row side in the weaving-width direction each time the loom main shaft rotates through one revolution.
- the above-described partial path of the second selvage yarn 16c moves to a position below the first selvage yarns 16a and 16b, and the selvage shed is formed between the second selvage yarn 16c and the first selvage yarns 16a and 16b.
- the engagement pin 13 reaches the start point of the second section (dwell section) on the revolution path, the engagement pin 13 becomes separated from the second selvage yarn 16c and the shedding motion of the second selvage yarn 16c is stopped in the state in which the size of the selvage shed is at a maximum.
- the second selvage yarn 16c extends through a space between the selvage-yarn guide rods 38a and 38b in the warp direction.
- the engagement pin 13 re-engages with the second selvage yarn 16c that has been stopped at the position where the size of the selvage shed is at a maximum when the engagement pin 13 reaches the end point of the second section (dwell section).
- the weft insertion operation is started when the rotation angle of the loom main shaft reaches the weft insertion start angle. Accordingly, the weft yarn is inserted into the selvage shed.
- the leading end of the inserted weft yarn passes through the selvage shed at the weft insertion side immediately after the start of the weft insertion operation, travels through the warp shed, and reaches the selvage shed at the weft arrival side (not shown) after passing the position of the cloth edge at the weft arrival side.
- the operation of controlling the DD motor 58 by using the movement pattern is performed by converting the target angle of the DD motor 58 into a target number of pulses. More specifically, in the present embodiment, a single revolution (360°) of the DD motor 58 is divided by 4092, and the target angle of the DD motor 58 is converted into a target number of pulses selected from 0 to 4092, which each corresponds to an angular position. A pulse table showing the relationship between the main shaft angle of the loom and the target number of pulses is formed so that the DD motor 58 is driven in accordance with the movement pattern that is set as described above. The pulse table is input to the setting unit 144 and stored in the memory unit 142 in advance.
- the position command generator 141 of the drive control device 140 refers to the pulse table stored in the memory unit 142 to determine the target number of pulses corresponding to the rotation angle ⁇ of the loom main shaft, generates the position command Pc corresponding to the determined target number of pulses, and outputs the position command Pc to the comparator 143a of the position control circuit 143.
- the path of the second selvage yarn 16c from the engagement pin to the cloth fell (hereinafter referred to as a "partial path") moves from a position above the first selvage yarns 16a and 16b to a position below the first selvage yarns 16a and 16b. In other words, a shed forming process is started.
- the engagement pin 13 is positioned below the initial path of the second selvage yarn 16c and is separated from the second selvage yarn 16c in the second section (dwell section) of the revolution path.
- the movement pattern is set so that the engagement pin 13 reaches the start point of the second section (dwell section) at the time when the main shaft angle is 85°, which is earlier compared to the case where the DD motor 58 is driven at a constant speed.
- the partial path of the second selvage yarn 16c also reaches the position of the initial path and the dwell period is started at a time earlier compared to the case where the DD motor 58 is driven at a constant speed in terms of the main shaft angle.
- the DD motor 58 is driven in the second period (dwell period) such that the rotation speed of the DD motor 58 is reduced in accordance with the rotation speeds in the previous and subsequent periods.
- the engagement pin 13 is separated from the second selvage yarn 16c in the second section of the revolution path. Accordingly, a dwell period in which the size of the selvage shed is at a maximum is provided in the shedding motion of the second selvage yarn 16c irrespective of the rotation speed of the DD motor 58, and the deceleration of the DD motor 58 in the second period is set within the allowable acceleration range.
- the engagement pin 13 moves within the second section (dwell section) until a time (190° in terms of the main shaft angle) later than that in the case where the DD motor 58 is driven at a constant speed. Therefore, the state in which the engagement pin 13 is separated from the second selvage yarn 16c is maintained for a period longer than that in the case where the DD motor 58 is driven at a constant speed.
- the DD motor 58 is rotated from 130° to the origin in the next cycle. More specifically, first, in the third period, the DD motor 58 is accelerated from the rotation speed at the end of the second period (dwell period). Then, in the fourth period, the DD motor 58 is rotationally driven at a substantially constant rotation speed that is substantially equal to the rotation speed in the first period.
- the movement pattern is determined in consideration of the size of the selvage shed at the weft arrival side, which needs to be larger than that at the weft insertion side at the weft insertion end time of the loom. Accordingly, the movement pattern for the selvage forming apparatus at the weft insertion side may be directly used as the movement pattern of the selvage forming apparatus at the weft arrival side.
- the selvage forming apparatus forms a three-yarn leno selvage construction by using the two first selvage yarns 16a and 16b and one second selvage yarn 16c
- the number of selvage yarns are not limited to three.
- the number of first selvage yarns 16a and 16b may be reduced to one, and a two-yarn leno selvage construction illustrated in Fig. 11A may be formed by using a single first selvage yarn 16a and a single second selvage yarn 16c.
- the selvage-yarn-path switching device 2 may include a single selvage-yarn guide member 5.
- the selvage-yarn-path switching device 2 forms the leno selvage construction illustrated in Fig. 11A or 11B by switching the positions of the eyelets 4 in the selvage-yarn guide members 5 each time the loom main shaft rotates through one revolution, that is, each time the weft insertion operation is performed once.
- the frequency at which the positions of the eyelets 4 are switched is not limited to once every time the weft insertion operation is performed once.
- the selvage-yarn-path switching device 2 may form a leno selvage construction illustrated in Fig.
- the selvage-yarn-path switching device 2 may switch the positions of the eyelets 4 in the selvage-yarn guide members 5 each time the loom main shaft rotates through three or more revolutions.
- the guide member 27 is positioned above the selvage shedding device 3. In the state in which the engagement pin 13 is omitted, the path of the second selvage yarn 16c passes through a space between the first position P1 and the second position P2 in the top-bottom direction.
- a section of the revolution path that is below (on the side opposite the guide-member-27 side of) the initial path of the second selvage yarn 16c serves as a first section
- a section of the revolution path that is above (on the guide-member-27 side of) the initial path of the second selvage yarn 16c serves as a second section (dwell section).
- the direction in which the selvage-yarn guide members 5 extend is not limited to the vertical direction as described above, and may be at an angle relative to the vertical direction and inclined toward the warp direction and/or the weaving-width direction as long as the paths of the first selvage yarns 16a and 16b can be switched without a problem.
- the entire body of the selvage-yarn-path switching device 2 may be inclined (the support member 6 may be inclined with respect to the top-bottom direction (vertical direction) toward the warp direction and/or the weaving-width direction).
- the support member 6 may be oriented in the vertical direction and the selvage-yarn guide members 5 may be inclined with respect to the displacement member 7.
- the positions of the selvage-yarn guide members 5 are switched in the weaving-width direction by swinging the base member 37, which functions as the displacement member 7 to which the selvage-yarn guide members 5 are fixed, around the rotation axis that extends in the vertical direction.
- the structures illustrated in Figs. 13A to 13C to 16A and 16B may instead be used. The structures will be described in more detail.
- a selvage-yarn-path switching device 2 of this example includes actuators 73 that function as drive devices 8; a groove member 71 in which grooves 70 are formed so as to extend in the weaving-width direction and that functions as a support member 6; and slide bases 72 that support the respective selvage-yarn guide members 5, that are movable in the weaving-width direction along the grooves 70 in the groove member 71, and that function as the displacement members 7.
- First selvage yarn guides 74 are fixed to the groove member 71.
- the actuators 73 linearly move the slide bases 72 in the weaving-width direction along the grooves 70 in the groove member 71 so that the positions of eyelets 4 in the selvage-yarn guide members 5 are switched in the weaving-width direction.
- first selvage yarns 16a and 16b two first selvage yarns
- two selvage-yarn guide members 5 are provided (a three-yarn leno selvage construction is formed).
- the number of grooves 70 in the groove member 71, slide bases 72, and actuators 73 is two so as to correspond to the number of selvage-yarn guide members 5.
- the number of grooves 70, slide bases 72, and actuators 73 may be one.
- first selvage yarn guides 75 are provided in addition to first selvage yarn guides 74 and 67.
- the first selvage yarn guides 75 are arranged below the rotary member 10.
- the rotary member 10 includes a balancer 14.
- the balancer 14 will be described below.
- a selvage-yarn-path switching device 2 of this example includes a servo motor 76 that serves as a drive device 8; a support shaft 77 that extends in the vertical direction, that is directly connected to an output shaft of the servo motor 76, and that serves as a support member 6; and a disc-shaped base member 78 that is fixed to the support shaft 77, that supports the selvage-yarn guide member 5 with a bearing 80 provided therebetween at a position shifted from the rotation center of the support shaft 77, and that serves as the displacement member 7.
- the servo motor 76 is contained in a main block 81.
- a first selvage yarn guide 79 is fixed to the main block 81.
- two specific positions may be set on both sides (the warp row side and the side opposite the warp row side) of a path of a second selvage yarn 16c in the weaving-width direction.
- the servo motor 76 may be controlled so that the output shaft of the servo motor 76 (the support shaft 77) is rotated through half a revolution to move the selvage-yarn guide member 5 between the two positions each time the main shaft is rotated through one revolution and so that the selvage-yarn guide member 5 is at one of the two positions in a predetermined period during each revolution of the loom main shaft.
- the selvage-yarn guide member 5 may be moved between the two positions while the second selvage yarn 16c is positioned above the top end of the selvage-yarn guide member 5 in the top-bottom direction.
- the output shaft of the servo motor 76 (support shaft 77) is rotated through a single revolution so that the selvage-yarn guide member 5 is rotated through a single revolution around the axis of the support shaft 77 each time the main shaft of the loom rotates through two revolutions.
- the servo motor 76 is controlled so that the time at which the selvage-yarn guide member 5 crosses the path of the second selvage yarn 16c in the weaving-width direction is within the period in which the second selvage yarn 16c is above the top end of the selvage-yarn guide member 5 in the top-bottom direction.
- a selvage forming apparatus 1 forms a two-yarn leno selvage construction by using a single first selvage yarn 16.
- the operation of forming the selvage construction is basically the same as the operation of the selvage forming apparatus 1 according to the above-described embodiment that forms the three-yarn leno selvage construction except that the processes related to the first selvage yarn 16b are not performed.
- a selvage-yarn-path switching device 2 of this example includes a support shaft 82 that is fixedly arranged on a main-body bracket 83 so as to extend in the warp direction and that functions as a support member 6.
- Swing rods 85 which function as the selvage-yarn guide members 5, are supported by respective end portions of the support shaft 82 in a swingable manner.
- the swing rods 85 have through holes 84 at intermediate positions in the direction in which the swing rods 85 extend, and the support shaft 82 are fitted to the through holes 84 so that the swing rods 85 are supported in a swingable manner.
- the swing rods 85 have elongate holes 86 at the bottom ends (ends opposite to the ends at which the eyelets 4 are formed) thereof.
- the elongate holes 86 are long in the direction in which the swing rods 85 extend and extend through the swing rods 85 in the thickness direction.
- First selvage yarn guides 92 are fixed to the main-body bracket 83.
- a drive device 8 includes a rotating shaft 87 that is fixedly arranged so as to extend in the warp direction; two crank discs 88 that are integrated with respective end portions of the rotating shaft 87 such that rotation centers thereof are on the axis of the rotating shaft 87 and such that the crank discs 88 are not rotatable relative to each other; swing pins 89 attached to the respective crank discs 88 at positions shifted from the rotation centers of the crank discs 88; a pinion gear 91 that meshes with gear teeth formed on the outer periphery of one of the two crank discs 88 (the upstream crank disc 88 in the illustrated example); and a servo motor 90 that is attached to an output shaft of the pinion gear 91.
- a drive device 8 includes two servo motors 94 for respective swing rods 93 that serve as the selvage-yarn guide members 5.
- the servo motors 94 are fixedly arranged on a main block 95 such that rotation axes of output shafts 94a thereof extend in the warp direction.
- Drive discs 96 are attached to the output shafts 94a of the respective servo motors 94, and the swing rods 93 are arranged so as to stand on the respective drive discs 96.
- First selvage yarn guides 97 are fixed to the main block 95.
- the swing rods 93 are driven so as to swing in a reciprocating manner, so that the positions of eyelets 4 formed in the swing rods 93 are switched between two positions that are on the warp row side of and the side opposite the warp row side of a second selvage yarn 16c in the weaving-width direction.
- the output shafts 94a of the servo motors 94 correspond to support members 6, and the drive discs 96 correspond to displacement members 7.
- Fig. 17 illustrates an example in which a selvage-yarn-path switching device 2 not only periodically switches the position of the path of a first selvage yarn (first selvage yarn 16a) between two positions that are on the warp row side of and the side opposite the warp row side of a second selvage yarn (second selvage yarn 16c) in the weaving-width direction, but also moves the first selvage yarn in the top-bottom direction to form a selvage shed.
- components similar to those in the embodiment illustrated in Figs. 1 to 10 are denoted by the same reference numerals as those in the embodiment illustrated in Figs. 1 to 10 .
- both the path of the first selvage yarn 16a and the path of the second selvage yarn 16c are moved in the top-bottom direction by the selvage-yarn-path switching device 2 and a selvage shedding device 3. Accordingly, a first selvage shed in which the first selvage yarn 16a serves as an upper yarn and the second selvage yarn 16c serves as a lower yarn and a second selvage shed in which the first selvage yarn 16a serves as a lower yarn and the second selvage yarn 16c serves as an upper yarn may be formed.
- the selvage-yarn guide rod 38a is swung upward and an engagement pin 13 is moved to a second section (dwell section) of a revolution path so as to form the first selvage shed. Then, after a weft yarn is inserted into the first selvage shed, the selvage-yarn guide rod 38a is swung downward and the engagement pin 13 is moved to a second position P2 on the revolution path so as to form the second selvage shed.
- the selvage-shed opening period in which the weft insertion operation can be performed is increased without causing the drive device 11 to perform rapid acceleration and deceleration.
- a drive device 11 is required to perform rapid acceleration and deceleration both when the first selvage shed is formed and when the second selvage shed is formed. In comparison with this, in the example illustrated in Fig. 17 , the risk that the drive device 11 will be damaged owing to load or heat can be reduced.
- Fig. 18 illustrates an example in which a main body 12 does not include the disc-shaped member according to the embodiment illustrated in Figs. 1 to 10 , and includes only a stay 99 that is attached to an output shaft of a servo motor 98, which is provided as a drive device 11, such that the stay 99 is not rotatable relative to the output shaft.
- a servo motor 98 which is provided as a drive device 11, such that the stay 99 is not rotatable relative to the output shaft.
- components similar to those in the embodiment illustrated in Figs. 1 to 10 are denoted by the same reference numerals as those in the embodiment illustrated in Figs. 1 to 10 .
- Fig. 19 illustrates an example in which a main body 12 is a belt member 103 that is wound around a drive pulley 101 attached to a drive shaft 100 of a drive device 11 (not shown) and a driven pulley 102 having a rotation axis that is parallel to the drive shaft 100.
- components similar to those in the embodiment illustrated in Fig. 18 are denoted by the same reference numerals as those in the embodiment illustrated in Fig. 18 .
- the drive pulley 101 and the driven pulley 102 are attached to a support frame 32 such that a part of the path of the belt member 103 wound around the drive pulley 101 and the driven pulley 102 is perpendicular to the top-bottom direction and parallel to the warp direction.
- an engagement member 9 is formed of an engagement pin 13.
- the engagement pin 13 is fixed to the outer peripheral surface of the belt member 103 such that an axis thereof is parallel to an axis of the drive shaft 100, and is arranged so as to partially project from the belt member 103 in the weaving-width direction.
- the drive pulley 101 is rotationally driven so that the belt member 103 is rotated in one direction. Accordingly, the engagement pin 13 is moved along a revolution path defined by the outer periphery of the belt member 103 and engages with a second selvage yarn 16c to move the path of the second selvage yarn 16c in the top-bottom direction.
- a pitch line of the belt member 103 of the rotary member 10 has an oval shape that extends in the top-bottom direction.
- the distance from the center (middle position) M of the pitch line in the top-bottom direction to the initial path of the second selvage yarn 16c is set so as to be smaller than the distance from the center M to the bottom end of the pitch line.
- the center of the revolution path of the engagement pin 13 that is defined by the outer periphery of the belt member 103 coincides with the center of the pitch line of the belt member 103.
- the distance from the center of the revolution path of the engagement pin 13 to the initial path of the second selvage yarn 16c is smaller than the distance from the center of the revolution path to the lowermost position of the revolution path.
- the engagement pin 13 is separated from the second selvage yarn 16c at least when the engagement pin 13 is at the lowermost position of the revolution path.
- the balancer stay 64 is a plate-shaped member having substantially the same weight and shape as those of the support stay 63.
- the balancer pin 65 is a round, rod-shaped member having substantially the same weight and shape as those of the engagement pin 13.
- the balancer pin 65 is arranged at a position symmetrical to the engagement pin 13 about the center of the rotating disc 61 (rotation axis of the DD motor).
- the balancer 14 Since the balancer 14 is provided, a vibratory force generated by the rotation of the engagement pin 13 around the rotation axis may be canceled by a vibratory force generated by the rotation of the balancer 14 around the rotation axis, and vibration of the rotary member 10 can be suppressed.
- the load applied to the drive device (DD motor), which drives the rotating disc 61, owing to the vibration can be reduced, and the rotary member 10 can be rotated by the drive device at a high speed. Accordingly, the selvage forming apparatus can be used in a loom operated at a higher speed.
- the engagement pin 13 having a circular cross section is used as the engagement member 9.
- the cross-sectional shape of the engagement pin is not limited to a circular shape, and may instead be flat as illustrated in Fig. 20.
- Fig. 20 illustrates a selvage forming apparatus 1 having a structure similar to that in the embodiment illustrated in Figs. 1 to 10 except for an engagement member 9.
- components similar to those in the embodiment illustrated in Figs. 1 to 10 are denoted by the same reference numerals as those in the embodiment illustrated in Figs. 1 to 10 .
- the path of a second selvage yarn 16c may be substantially maintained at the uppermost position for a period from a time earlier than the time at which the engagement member 9 that is moved along the revolution path by the rotation of a rotary member 10 reaches a second position P2 to the time at which the engagement member 9 reaches the second position P2.
- a period (dwell period) in which the position of the second selvage yarn 16c does not change in the top-bottom direction can be provided at the second position P2.
- the engagement member 9 is moved along the revolution path by rotating the rotary member 10 around the rotation axis that extends parallel to the weaving-width direction.
- the rotary member 10 may instead be rotated around a rotation axis that is inclined from the weaving-width direction toward the top-bottom direction and the warp direction within a range in which the movement of the path of the second selvage yarn 16c in the top-bottom direction is not adversely affected.
- the drive device 11 used to rotate the rotary member 10 is the DD motor 58 of an inner rotor type.
- the drive device 11 is not limited to this, and may instead be a DD motor of an outer rotor type.
- a drive motor such as a servo motor or a stepping motor (pulse motor) may be used in place of the DD motor, and the rotary member 10 may be directly attached to a rotating shaft of the drive motor.
- a motor may be connected to the rotary member 10 with a driving-force transmission mechanism including a belt and a pulley interposed therebetween.
- the drive device 11 may include the above-described drive motor and the driving-force transmission mechanism.
- the rotation speed of the DD motor 58 and the rotary member 10 of the selvage shedding device 3 may also be relatively low. Therefore, the load applied to the drive device 11 owing to the inertia of the DD motor 58 and the rotary member 10 is also small.
- the diameter of the revolution path of the engagement member 9 may be increased by increasing the diameter of the rotary member 10 within a range in which the load applied to the drive device 11 owing to the inertia is allowable, and the amount of movement of the second selvage yarn 16c in the top-bottom direction may be increased accordingly.
- the rotary member 10 may be disposed upstream of the heald frames 28a in the warp direction while the size of the shed formed by the selvage yarns 16 is maintained at the size required for the weft insertion operation.
- the regulating member 15 is provided between the selvage shedding device 3 and the selvage-yarn-path switching device 2 in the warp direction.
- the regulating member 15 is provided to prevent the path of the second selvage yarn 16c from vibrating in the weaving-width direction in a region closer to the cloth fell 24 than the selvage shedding device 3 when the rotary member 10 is rotated.
- the regulating member 15 may be omitted.
- the selvage shedding device 3 is preferably configured such that a plane including the revolution path of the engagement member 9 is parallel to the path of the second selvage yarn 16c from the guide member 27 to the cloth fell 24, that is, such that the path of the second selvage yarn 16c is orthogonal to the rotation axis of the rotary member 10.
- the regulating member 15 may be simply omitted when the arrangement of the selvage shedding device 3, the size of the revolution path of the rotary member 10, etc., are such that the above-described vibration is allowable or when the selvage-yarn-path switching device 2 is configured to tolerate the above-described vibration.
- the rotary member 10 is rotated clockwise when the selvage forming apparatus 1 is viewed from the warp row side in the weaving-width direction.
- the rotary member 10 may instead be rotated counterclockwise.
- the second selvage yarn 16c is bent toward the warp row side in the weaving-width direction at the position of the regulating member 15, and is then guided to the cloth fell 24.
- the second selvage yarn 16c slides along the regulating member 15 and receives a frictional resistance.
- the engagement member 9 When the rotary member 10 is rotated counterclockwise to rotate the engagement member 9 from the second position P2 to the first position P1, the engagement member 9 is moved along the downstream revolution path section. When the rotary member 10 is rotated clockwise, the engagement member 9 is moved along the upstream revolution path section.
- the distance between the engagement member 9 and the regulating member 15, that is, the length of the path of the second selvage yarn 16c between the engagement member 9 and the regulating member 15, differs between the case in which the rotary member 10 is rotated counterclockwise and the case in which the rotary member 10 is rotated clockwise.
- the second selvage yarn 16c In the former case, the second selvage yarn 16c is moved downward while the length of the above-described path is smaller than that in the state in which the engagement member 9 is at the second position P2. In the latter case, the second selvage yarn 16c is moved downward while the length of the above-described path is larger than that in the state in which the engagement member 9 is at the second position P2.
- the length of the above-described path is smaller than that in the case where the rotary member 10 is rotated clockwise, and therefore the partial path of the second selvage yarn 16c is not easily bent. Even though the second selvage yarn 16c slides along the regulating member 15 and receives a frictional resistance, the second selvage yarn 16c reliably follows the movement of the engagement member 9 and moves downward. As a result, the selvage shed is quickly formed in response to the movement of the engagement member 9 when the rotary member 10 is rotated counterclockwise.
- the engagement member 9 When the rotary member 10 is rotated counterclockwise to rotate the engagement member 9 from the first position P1 to the second position P2, the engagement member 9 is moved along the upstream revolution path section. When the rotary member 10 is rotated clockwise, the engagement member 9 is moved along the downstream revolution path section.
- the length of the path of the second selvage yarn 16c between the engagement member 9 and the regulating member 15 differs between the case in which the rotary member 10 is rotated counterclockwise and the case in which the rotary member 10 is rotated clockwise.
- the second selvage yarn 16c In the former case, the second selvage yarn 16c is moved upward while the length of the above-described path is larger than that in the state in which the engagement member 9 is at the first position P1. In the latter case, the second selvage yarn 16c is moved upward while the length of the above-described path is smaller than that in the state in which the engagement member 9 is at the first position P1.
- the length of the above-described path is larger than that in the case where the rotary member 10 is rotated clockwise, and therefore the partial path of the second selvage yarn 16c is easily bent.
- the second selvage yarn 16c slides along the regulating member 15 and receives a frictional resistance, followability of the second selvage yarn 16c to the movement of the engagement member 9 is reduced. Accordingly, the upward movement of the second selvage yarn 16c is slower than the movement of the engagement member 9. As a result, the selvage shed is slowly closed in response to the movement of the engagement member 9 when the rotary member 10 is rotated counterclockwise.
- the selvage forming apparatus 1 includes the regulating member 15 and the rotary member 10 is rotated counterclockwise, the selvage shed is quickly formed and slowly closed in response to the movement of the engagement member 9. Therefore, there is an advantage that the selvage-shed opening period in which the weft insertion operation can be performed can be made longer than that in the case where the rotary member 10 is rotated clockwise.
- the selvage-yarn-path switching device 2 starts switching the paths of the first selvage yarns 16a and 16b while the vertical position of the partial path of the second selvage yarn 16c at the positions of the selvage-yarn guide members 5 in the warp direction is below the top ends of the selvage-yarn guide members 5, the selvage-yarn guide members 5 may interfere with the second selvage yarn 16c.
- the rotary member may be rotated either clockwise or counterclockwise.
- the relationship between the rotation direction of the rotary member 10 and the shed forming and closing operations is similar to that in the selvage forming apparatus 1 at the weft insertion side described above, except “counterclockwise” is to be read as “clockwise” and “clockwise” is to be read as “counterclockwise” in the above description.
- the rotation angle at the time when the engagement pin 13 is at the middle position between the second position P2 and the first position P1 in the rotation direction is set as an origin (position corresponding to 0°).
- the middle position of a portion of the revolution path on the cloth fell side of the center of the revolution path is set as the origin.
- the rotation angle of the DD motor 58 at the time when the engagement pin 13 reaches the start point of the second section (dwell section) is smaller than that in the embodiment illustrated in Figs.
- the rotation angle is 50° in this example.
- the rotation angle of the DD motor 58 at the time when the engagement pin 13 reaches the end point of the second section (dwell section) is also smaller than that in the embodiment illustrated in Figs. 9 and 10 (130°). Specifically, the rotation angle is 115° in this example. Accordingly, when the rotary member 10 (DD motor 58) is rotated counterclockwise, the movement pattern may be determined as follows.
- the origin of the DD motor 58 is set to the rotation angle at the time when the engagement pin 13 is at the middle position between the second position P2 and the first position P1.
- the main shaft angle of the loom at the time when the DD motor 58 is at the origin may be set to 30°.
- the rotation angle (amount of rotation) by which the DD motor 58 is rotated from the origin to move the engagement pin 13 to the start point of the second section (dwell section) is smaller than that in the embodiment illustrated in Figs. 9 and 10 in which the rotation direction is clockwise. Therefore, when the movement pattern (rotation speed of the DD motor 58) in the first period is set such that the rotation speed is substantially constant as in the embodiment illustrated in Figs. 9 and 10 , the first rotation angle is necessarily smaller than that in the embodiment illustrated in Figs. 9 and 10 . Thus, in the movement pattern, the first rotation angle may be reduced (made as small as possible with respect to the weft insertion start time).
- the main shaft angle of the loom at the time when the DD motor 58 is at the origin may be set so as to be larger than that (30°) in the embodiment illustrated in Figs. 9 and 10 .
- the main shaft angle of the loom at the time when the DD motor 58 is at the origin may be set so as to be larger than that in the embodiment illustrated in Figs. 9 and 10 . More specifically, as illustrated in Fig. 24 , when the first rotation angle is set to 85° as in the embodiment illustrated in Figs.
- the origin may be set to a rotation angle at the time when the engagement pin 13 is at a position closer to the second position P2 than the middle position between the second position P2 and the first position P1.
- the origin of the DD motor 58 may be set so that the engagement pin 13 reaches the start point of the second section at the time when the amount of rotation of the DD motor 58 from the origin is 65°, as in the embodiment illustrated in Figs. 9 and 10 .
- the origin of the DD motor 58 may be set to a position shifted from the middle position toward the second position P2 by 15° in terms of the rotation angle of the DD motor 58.
- the movement pattern of the DD motor 58 included in the selvage forming apparatus 1 may be set to different patterns between the weft insertion side and the weft arrival side.
- a single movement pattern based on which the variable speed driving operation for the DD motor 58 is to be carried out is used in both the selvage forming apparatus at the weft insertion side and the selvage forming apparatus at the weft arrival side.
- different movement patterns may be used in consideration of the relationship with the weft insertion operation.
- the speed pattern is set such that an acceleration period is provided within (for example, at the end of) the second period (dwell period). More specifically, the speed pattern may be set such that the rotation speed is substantially equal to that at the end of the first period at the start and in the intermediate period of the second period according to the embodiment illustrated in Figs. 9 and 10 , and is increased at the end of the second period.
- the acceleration in the third period can be reduced from that in the embodiment illustrated in Figs. 9 and 10 .
- the third period which is an acceleration period that continuous from the second period (dwell period)
- the second rotation angle may be set to a time later than that in the embodiment illustrated in Figs. 9 and 10 . Accordingly, the second period (dwell period) can be increased from that in the embodiment illustrated in Figs. 9 and 10 .
- the rotation speed in the fourth period may be reduced from that in the embodiment illustrated in Figs. 9 and 10 .
- the speed pattern is set such that the DD motor 58 is continuously rotated in the second period.
- the speed pattern is not limited to this.
- the rotation of the DD motor 58 may be stopped at the end of the second period (intermitting driving operation).
- the DD motor may be stopped at the end of the second period, and the state in which the DD motor is stopped may be maintained during the next revolution of the loom main shaft until the main shaft angle reaches the same angle.
- the operation of the selvage forming apparatus 1 may be stopped in the state in which the selvage shed is opened for a period corresponding to a single revolution of the main shaft (intermitting driving operation).
- the selvage forming apparatus 1 may be stopped in the state in which the selvage shed is opened as described above during a pile-forming process, so that piles are prevented from being formed in the selvage construction.
- the drive control device 140 may instead drive the DD motor 58 at a constant speed.
- the drive control device 140 may drive the DD motor 58 at a constant speed since a long dwell period can be provided by a mechanical structure. Such a structure will now be described in detail.
- the distance from the center of the rotary member 10 to the engagement pin 13 is set so as to be larger than that in the embodiment illustrated in Figs. 1 to 10 , and the center of the revolution path is located at a position lower than that in the embodiment illustrated in Figs. 1 to 10 . Accordingly, the second section (dwell section) in which the engagement pin 13 is separated from the second selvage yarn 16c is longer than that in the embodiment illustrated in Figs. 1 to 10 .
- the origin of the DD motor 58 is set at a time later than that in the embodiment illustrated in Figs. 1 to 10 (60° in terms of the main shaft angle) within a range in which the size of the selvage shed is large enough at the weft insertion start point of the loom. Accordingly, the size of the selvage shed at the weft insertion end point of the loom is large enough to prevent the selvage yarns from interfering with the weft yarn.
- the drive control device 140 drives the DD motor 58 at a constant speed to provide the desired second period (dwell period), and the size of the selvage shed at the weft insertion side is set so that the weft insertion operation of the loom can be performed without a problem at the weft insertion start point and the weft insertion end point.
- the setting of the origin of the DD motor with respect to the main shaft angle of the loom can be changed as necessary.
- the drive control device 140 has a circuit structure (closed-loop control circuit) including a position feedback circuit for inputting the number of pulses (per unit time) detected by the encoder provided on the DD motor 58 to the comparator 143a of the position control circuit 143 as the position feedback signal Pf; a speed feedback circuit for converting the position feedback signal Pf into the speed feedback signal Sf by differentiation and inputting the speed feedback signal Sf to the comparator 145a of the speed control circuit 145; and a current feedback control for inputting the detection value I of the current supplied to the DD motor 58 to the current amplifier 147c.
- the circuit structure is not limited to this.
- the drive control device 140 may have a circuit structure (closed-loop control circuit) that does not include the above-described feedback circuits.
- the drive control device 140 includes the setting unit 144 for inputting the movement pattern and the memory unit 142 for storing the movement pattern to carry out the variable speed driving operation for the DD motor 58.
- the drive control device 140 is not limited to this.
- the setting unit for setting the movement pattern and the memory unit may be omitted.
- the movement pattern may be stored in the loom control device 146, and the position command generator 141 of the drive control device 140 included in the selvage forming apparatus 1 may be caused to refer to the movement pattern stored in the loom control device 146.
- the selvage forming apparatus 1 is provided at each of the weft insertion side and the weft arrival side of the loom that weaves a single strip of cloth, that is, at each side of the woven cloth.
- the present invention may also be applied to a center selvage forming apparatus of a double-width loom that simultaneously weaves a plurality of strips of cloth.
- the second selvage yarn 16c for the first woven cloth 127 and the second selvage yarn 16c for the second woven cloth 128 are moved in the top-bottom direction by the respective selvage shedding devices (not illustrated) to form sheds.
- first selvage yarn guides 133a, 133b, 134a, and 134b correspond to the first selvage yarn guides 44a and 44b according to the embodiment illustrated in Figs. 1 to 10
- regulating members 135 and 136 correspond to the regulating member 15 according to the embodiment illustrated in Figs. 1 to 10 .
- the selvage forming apparatus according to the present invention may be used as a catch-cord selvage forming apparatus.
- the selvage yarns of the selvage forming apparatus according to the present invention that is disposed near a cloth edge and serves as a catch-cord selvage forming apparatus catch an end of the inserted weft yarn to form a selvage construction.
- the weft yarn is cut by a cutter after beating-up motion at a position between the woven cloth and the selvage construction, so that the selvage construction is released from the woven cloth as a catch-cord selvage.
- the catch-cord selvage that has been cut off, the catch-cord selvage being formed of the end of the weft yarn and the selvage yarns, is discarded.
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Abstract
Description
- The present invention relates to a selvage forming apparatus for a loom, the selvage forming apparatus forming a selvage construction by using at least two selvage yarns pulled from respective bobbins.
- Japanese Unexamined Patent Application Publication (Translation of PCT Application) Nos.
(hereinafter referred to as Patent Document 1) and11-505298 2001-519484 (hereinafter referred to as Patent Document 2) each disclose an apparatus that forms a selvage construction by catching weft yarns with a plurality of selvage yarns at an edge of cloth woven by a loom. - The apparatus according to
Patent Document 1 forms a so-called leno selvage construction by using three selvage yarns. The three selvage yarns include two twisting yarns and a single stationary yarn. A shed is formed by switching paths of the two twisting yarns and a path of the single stationary yarn in a top-down direction each time a weft insertion operation is performed. Positions of the two twisting yarns are switched in a left-right direction every other time the weft insertion operation is performed. Thus, the weft yarns are caught by the selvage yarns. - To move the selvage yarns in the above-described manner, the apparatus according to
Patent Document 1 includes a first swing device and a second swing device.
The first swing device swings a single tube-shaped guide needle, which guides the stationary yarn, in the top-bottom direction. The second swing device swings two tube-shaped guide needles, which guide the respective twisting yarns, in the top-bottom direction and includes a rotating mechanism for switching the positions of the two guide needles by rotating the two guide needles around an axis parallel to the guide needles at an intermediate position between the two guide needles. - In the apparatus according to
Patent Document 1, the guide needle of the first swing device and the guide needles of the second swing device are swung in the top-bottom direction so that the guide needle of the first swing device is inserted between the two guide needles of the second swing device, thereby forming a first shed. After a weft yarn is inserted into the first shed, the guide needle of the first swing device is removed from between the two guide needles of the second swing device, so that a second shed is formed. The rotating mechanism rotates and switches the positions of the two guide needles of the second swing device at the position of the second shed, so that the paths of the two twisting yarns are switched in a weaving-width direction. Then, a weft yarn is inserted into the second shed. The apparatus according toPatent Document 1 forms the leno selvage construction by repeating the above-described processes. -
Patent Document 2 discloses an electrically driven selvage forming apparatus that forms a leno selvage construction by using two selvage yarns. The apparatus according toPatent Document 1 forms a shed by moving the selvage yarns in the top-bottom direction by swinging components. In contrast, the apparatus according toPatent Document 2 forms a shed by moving selvage yarns in the top-bottom direction by rotating selvage-yarn moving members in one direction around a rotation axis. - More specifically, the apparatus according to
Patent Document 2 includes an electric motor that serves as a drive device, and rotating arms are attached to a rotating shaft of the electric motor. The selvage yarns, which are guided to a cloth fell, are inserted through yarn guide holes formed in end portions of the respective rotating arms. The selvage yarns are positively moved in the top-bottom direction by rotating the rotating arms in one direction with the electric motor. - In the apparatus according to
Patent Document 2, the rotation of the electric motor is subjected to variable speed control (intermittent driving) to stabilize the weft insertion operation. The displacement of each selvage yarn in the top-bottom direction does not follow a sine curve that corresponds to constant-speed continuous rotation of the drive motor in one direction, but follows a curve including a so-called dwell period in which the selvage yarn is stopped for a predetermined time at the uppermost or lowermost position in the top-bottom direction (position where the size of the shed is at a maximum). In this way, the period in which the size of the shed formed by the selvage yarns is at a maximum can be increased. - In the apparatus according to
Patent Document 1, the guide needle of the first swing device and the guide needles of the second swing device are both swung in the top-bottom direction to cause the selvage yarns to form a shed. In the case where the components are reciprocated in this manner, load is applied to the drive devices owing to the influence of inertia when the moving directions (swing directions) of the components are reversed. - In the apparatus according to
Patent Document 2, the rotation of the electric motor that serves as the drive device directly affects the movement of the selvage yarns. Therefore, the shedding motion of the selvage yarns having the above-described dwell period depends only on the variable speed control (intermittent driving) of the electric motor. This causes the following problems when the speed of the loom is increased. - That is, since the dwell period is provided by stopping the electric motor at a position where the size of the shed formed by the selvage yarns is at a maximum, the time in which the electric motor is stopped relative to the time in which the electric motor is rotated increases as the dwell period increases. In such a case, the ratio of the time in which the electric motor is stopped to the time in which the electric motor is rotated in each cycle of the loom increases. Accordingly, the rotation speed of the electric motor in periods before and after the dwell period needs to be increased. As a result, the rate at which the electric motor is decelerated to stop the electric motor in the dwell period and the rate at which the electric motor is accelerated from the stationary state increase. In other words, the driving operation of the electric motor involves rapid acceleration and deceleration. The acceleration and deceleration of the electric motor are further increased as the speed of the loom is increased, and a large load is applied to the electric motor owing to the inertia of the rotating arms and the electric motor itself. As a result, there is a risk that the electric motor will be mechanically damaged.
- In the case where rapid acceleration and deceleration of the electric motor are required as described above, an amount of heat generated by the electric motor as a result of the acceleration and deceleration unavoidably increases. Therefore, when the loom is continuously operated, there is a risk that the electric motor and a drive circuit of the electric motor will be electrically damaged. The electrical damage of the electric motor and the drive circuit may be prevented by using a cooling device for the drive device including the electric motor. However, when such a cooling device is provided, the size of the drive device is increased and the arrangement of the selvage forming apparatus is limited. In addition, the cost of the apparatus increases.
- When the length of the rotating arms is increased to increase the radius of gyration of the yarn guide holes, which positively move the selvage yarns, around the rotation axis, the selvage-shed opening period in which the weft insertion operation can be performed can be increased without performing the variable speed control of the electric motor as in
Patent Document 2. However, in this case, the amount of movement of the selvage yarns in the top-bottom direction increases, and an excessive tension is applied to the selvage yarns when the displacement of the selvage yarns is at a maximum. As a result, there is a risk that the selvage yarns will break owing to the excessive selvage yarn tension. In addition, the inertia of the rotating arms around the rotation axis increases as the length of the rotating arms increases. Therefore, the load applied to the drive device increases and the drive device is easily damaged. - Accordingly, an object of the present invention is to provide a selvage forming apparatus capable of forming a selvage shed that allows a stable weft insertion operation to be performed without causing damage to a drive device or the like.
- The present invention is premised on a selvage forming apparatus that forms a leno selvage construction at an edge of woven cloth by allowing a weft yarn to be inserted through a selvage shed formed of a first selvage yarn and a second selvage yarn, the selvage forming apparatus including a selvage shedding device that is disposed on a warp let-off side of a cloth fell and moves a path of the second selvage yarn in a top-bottom direction, and a selvage-yarn-path switching device that, at a position between the cloth fell and the selvage shedding device, periodically switches a path of the first selvage yarn at least between two positions that are on a warp row side of and a side opposite the warp row side of the second selvage yarn in a weaving-width direction.
- According to the present invention, to achieve the above-described object, the selvage forming apparatus further includes a guide member that is fixedly arranged on the warp let-off side of the selvage shedding device so as to guide the second selvage yarn and that regulates the path of the second selvage yarn between the cloth fell and the guide member at a position where the selvage shed has a maximum size, and the selvage shedding device includes a rotary member that is fixedly arranged with respect to a frame of a loom so as to be rotatable around an axis that crosses at least the top-bottom direction, an engagement member that is supported by the rotary member, the engagement member moving along a revolution path defined by an outer periphery of the rotary member when the rotary member is rotated and engaging with the second selvage yarn to move the path of the second selvage yarn at least in the top-bottom direction, a drive device that rotationally drives the rotary member in one direction, and a drive control device that controls a rotational driving operation of the drive device. A position of the rotary member with respect to the second selvage yarn in the top-bottom direction is set so that, in the top-bottom direction at a center of the revolution path in a warp direction, a distance from the center of the revolution path to the second selvage yarn at the position where the selvage shed has the maximum size is smaller than a distance from the center of the revolution path to a position of the engagement member that moves along the revolution path.
- Here, "fixedly arranged" means that the arrangement of the member is fixed.
- In addition, "center of the revolution path" is the middle (central) position of the revolution path in the warp direction and the top-bottom direction.
- With regard to the "rotary member", "rotatable around an axis that crosses at least the top-bottom direction" means that cases in which the axis of the rotary member extends in all directions other than the vertical direction are included. As long as the direction of the axis of the rotary member is not the vertical direction, the engagement member can be moved in the top-bottom direction by rotationally driving the rotary member, so that the path of the second selvage yarn can be moved by the engagement member in the top-bottom direction with respect to the path of the first selvage yarn. Therefore, the cases in which the axis extends in all of these directions are included.
- In the selvage forming apparatus according to the present invention, the drive control device may carry out a variable speed driving operation for the drive device so as to increase a period in which the engagement member is separated from the second selvage yarn.
- In the selvage forming apparatus according to the present invention, the second selvage yarn, which is one of the first and second selvage yarns used to form the leno selvage construction, is moved in the top-bottom direction by the selvage shedding device. The selvage shedding device is configured such that the rotary member is rotated in one direction so as to move the engagement member, which engages with the second selvage yarn, along the revolution path, thereby moving the engagement member in the top-bottom direction. Accordingly, compared to a selvage forming apparatus in which devices for moving the first and second selvage yarns in the top-bottom direction are both swung as in the apparatus according to
Patent Document 1, at least the device for moving the second selvage yarn in the top-bottom direction is less likely to be damaged. As a result, the risk that the selvage forming apparatus will be damaged can be reduced. - In the selvage forming apparatus according to the present invention, the dwell period in which the selvage yarns are maintained at the positions where the selvage shed has a maximum size is increased by the following means.
That is, the guide member for guiding the second selvage yarn is fixedly arranged on the warp let-off side of the selvage shedding device to regulate the path of the second selvage yarn between the guide member and the cloth fell at the position where the selvage shed has the maximum size. In addition, the selvage shedding device is configured so that the engagement member is separated from the second selvage yarn in a region around the position where the selvage shed has the maximum size on the revolution path. Therefore, unlike the structure ofPatent Document 2 in which the dwell period depends only on the variable speed control of the drive device, the dwell period can be provided by a mechanical structure. The dwell period depends on the period in which the engagement member is separated from the second selvage yarn. Therefore, the period in which the drive device is stopped to provide the same dwell period as that in the structure ofPatent Document 2 can be reduced, and a deceleration period and/or an acceleration period may be set in the dwell period. Accordingly, the drive device can be smoothly accelerated and decelerated. Accordingly, the selvage forming apparatus of the present invention provides a desired dwell period that does not involve rapid acceleration or deceleration, and the risk that the drive device will be damaged owing to load or heat can be reduced. - When the drive control device carries out the variable speed driving operation for the drive device so as to increase the period in which the engagement member is separated from the second selvage yarn, the selvage-shed opening period in which the weft insertion operation can be performed can be further increased. The dwell period can at least be increased by slowly decelerating the drive device in the dwell period in which the engagement member is separated from the second selvage yarn. Therefore, compared to the case in which the dwell period depends only on the intermittent driving operation of the drive device as in
Patent Document 2, the load applied to the drive device to increase the selvage-shed opening period in which the weft insertion operation can be performed can be reduced by a large amount. In addition, the selvage-shed opening period in which the weft insertion operation can be performed can be provided with a smaller revolution path compared to that in the case where the variable speed driving operation is not performed. Therefore, the size of the selvage shedding device can be reduced. -
Fig. 1 is an enlarged plan view of a part of a loom including a selvage forming apparatus according to an embodiment of the present invention. -
Fig. 2 is a side view of the selvage forming apparatus according to the embodiment of the present invention in a state in which a shed is formed by selvage yarns. -
Fig. 3 is a side view of the selvage forming apparatus according to the embodiment of the present invention in a state in which the shed that has been formed by the selvage yarns is closed. -
Fig. 4 is a sectional side view of a selvage-yarn-path switching device. -
Fig. 5 is a sectional view ofFig. 4 taken along line V-V. -
Fig. 6 is a plan view of the selvage forming apparatus. -
Figs. 7A and 7B are plan views illustrating the operation of the selvage-yarn-path switching device, whereinFig. 7A shows the state in which 16a and 16b are respectively on a side opposite a warp row side of and the warp row side of afirst selvage yarns second selvage yarn 16c andFig. 7B shows the state in which the 16a and 16b are respectively on the warp row side of and the side opposite the warp row side of thefirst selvage yarns second selvage yarn 16c. -
Fig. 8 is a block diagram of a drive control device. -
Fig. 9 illustrates an operation pattern of a DD motor. -
Fig. 10 illustrates the relationship between a revolution path of an engagement member and timing of a beating-up motion, a weft insertion operation, and the like. -
Figs. 11A to 11D are plan views illustrating examples of leno selvage constructions formed by a selvage forming apparatus according to the present invention. -
Fig. 12 is a side view of a selvage forming apparatus according to another embodiment of the present invention. -
Figs. 13A, 13B, and 13C are a plan view, a side view, and a front view, respectively, of a selvage-yarn-path switching device included in a selvage forming apparatus according to another embodiment of the present invention. -
Figs. 14A, 14B, and 14C are a plan view, a side view, and a front view, respectively, of a selvage-yarn-path switching device included in a selvage forming apparatus according to another embodiment of the present invention. -
Figs. 15A and 15B are a front view and a side view, respectively, of a selvage-yarn-path switching device included in a selvage forming apparatus according to another embodiment of the present invention. -
Figs. 16A and 16B are a front view and a side view, respectively, of a selvage-yarn-path switching device included in a selvage forming apparatus according to another embodiment of the present invention. -
Fig. 17 is a side view of a selvage forming apparatus according to another embodiment of the present invention. -
Fig. 18 is a side view of a selvage forming apparatus according to another embodiment of the present invention. -
Fig. 19 is a side view of a selvage forming apparatus according to another embodiment of the present invention. -
Fig. 20 is a side view of a part of a selvage forming apparatus according to another embodiment of the present invention. -
Fig. 21 is a plan view of a selvage forming apparatus according to another embodiment of the present invention. -
Fig. 22 illustrates an operation pattern of a DD motor. -
Fig. 23 illustrates the relationship between a revolution path of an engagement member and timing of a beating-up motion, a weft insertion operation, etc., according to a modification. -
Fig. 24 illustrates the relationship between a revolution path of an engagement member and timing of a beating-up motion, a weft insertion operation, etc., according to a modification. -
Fig. 25 illustrates the relationship between a revolution path of an engagement member and timing of a beating-up motion, a weft insertion operation, etc., according to a modification. - A selvage forming apparatus according to an embodiment of the present invention will now be described with reference to
Figs. 1 to 10 . In the following description, a direction parallel to a direction in whichwarp yarns 18 are moved is defined as a "warp direction". A warp let-off side (not shown) from which thewarp yarns 18 are fed and a cloth fell side in the warp direction are defined as an "upstream side" and a "downstream side", respectively. A direction in which aweft yarn 17 travels is defined as a "weaving-width direction". When a loom is viewed in a direction from the downstream side to the upstream side, the weaving-width direction is referred to also as a "left-right direction". -
Fig. 1 is an enlarged plan view of a part of a loom including aselvage forming apparatus 1 according to the embodiment of the present invention. Theselvage forming apparatus 1 is provided near each of cloth edges 19 at a weft insertion side and a weft arrival side in the weaving-width direction. Theselvage forming apparatuses 1 at the weft insertion side and the weft arrival side have the same structure except that components thereof are arranged and shaped symmetrically in the weaving-width direction. Therefore,Fig. 1 illustrates only theselvage forming apparatus 1 at the weft insertion side and the structure of the loom therearound, and only theselvage forming apparatus 1 at the weft insertion side will be explained in the following description. -
Bobbins 22 that feedselvage yarns 16 to theselvage forming apparatus 1 are disposed upstream of theselvage forming apparatus 1. Theselvage forming apparatus 1 according to the present embodiment forms a three-yarn leno selvage construction by using threeselvage yarns 16, which include two 16a and 16b and a singlefirst selvage yarns second selvage yarn 16c. Accordingly, thebobbins 22 include two 22a and 22b for thebobbins 16a and 16b, respectively, and afirst selvage yarns single bobbin 22c for thesecond selvage yarn 16c. Each of the threebobbins 22 is rotatably supported by abobbin stand 23 that is fixedly arranged on aframe 20 of the loom. - In the present embodiment, the
bobbins 22 are located upstream of theselvage forming apparatus 1 in the warp direction. However, when theselvage yarns 16 pulled from therespective bobbins 22 are appropriately routed, thebobbins 22 may instead be located downstream of theselvage forming apparatus 1, and even be located downstream of a cloth fell 24 if possible. - The
selvage yarns 16 pulled from thebobbins 22 pass through atenser device 25 that adjusts the tension applied to eachselvage yarn 16, and are guided to theselvage forming apparatus 1 according to the embodiment of the present invention. Then, theselvage yarns 16 extend to the cloth fell 24 through between reed dents of areed 29. - The
selvage forming apparatus 1 is supported at a location upstream of aheald frame group 28 by theframe 20 at the weft insertion side of the loom with astand 30 provided therebetween. Thestand 30 stands on across beam member 21 that extends between theframe 20 at the weft insertion side of the loom and a frame (not shown) at the weft arrival side of the loom. Eachheald frame 28a included in theheald frame group 28 has a space for receiving theselvage forming apparatus 1 between aheald 28b that is closest to the cloth edge and aside frame 28c of theheald frame 28a. A part of theselvage forming apparatus 1 is inserted through that space from the upstream side so that theselvage forming apparatus 1 is disposed between theheald 28b closest to the cloth edge and theside frame 28c of theheald frame 28a in the weaving-width direction. - The overall structure of the
selvage forming apparatus 1 will now be described with reference toFig. 2 . Theselvage forming apparatus 1 includes a selvage-yarn-path switching device 2, aselvage shedding device 3, aguide member 27, and a regulatingmember 15. The selvage-yarn-path switching device 2 switches paths of the 16a and 16b between two positions, which are on the warp row side of and the side opposite the warp row side of thefirst selvage yarns second selvage yarn 16c in the weaving-width direction. Theselvage shedding device 3 moves a path of thesecond selvage yarn 16c between two positions, which are on the upper side of and the lower side of the 16a and 16b in a top-bottom direction. Thefirst selvage yarns guide member 27 regulates the path of thesecond selvage yarn 16c in the top-bottom direction. The regulatingmember 15 regulates the path of thesecond selvage yarn 16c in the weaving-width direction. - Referring to
Fig. 2 , theselvage forming apparatus 1 includes asupport frame 32 that is fixed to thestand 30. The selvage-yarn-path switching device 2 and theselvage shedding device 3 are attached to thesupport frame 32. The selvage-yarn-path switching device 2 is located upstream of thereed 29 in the warp direction. Theselvage shedding device 3 is located upstream of the selvage-yarn-path switching device 2 and downstream of theguide member 27 in the warp direction. - In the illustrated example, the
selvage forming apparatus 1 includes plate-shapedguard members 33 that are provided on thesupport frame 32 at the side adjacent to the healds in order to prevent the selvage-yarn-path switching device 2 and theselvage shedding device 3 from contacting theheald 28b closest to the cloth edge (not shown). Theguard members 33 are attached to thesupport frame 32 with respective stays (not shown) andbolts 34, and extend over a region in which the selvage-yarn-path switching device 2 and theselvage shedding device 3 are present in the warp direction. - The selvage-yarn-
path switching device 2 will be described in detail with reference toFigs. 2 to 5 . The selvage-yarn-path switching device 2 switches the paths of the two 16a and 16b between positions on the left and right sides of the path of thefirst selvage yarns second selvage yarn 16c in the weaving-width direction (seeFigs. 7A and 7B ). As illustrated inFigs. 4 and5 , the selvage-yarn-path switching device 2 mainly includes amain block 35 that is fixed to theframe 20 with thesupport frame 32 illustrated inFig. 2 provided therebetween; asupport shaft 36 that serves as asupport member 6 and that is rotatably supported by themain block 35; abase member 37 that serves as adisplacement member 7 and that is supported by thesupport shaft 36; two selvage- 38a and 38b that serve as selvage-yarn guide rods yarn guide members 5 and that stand on thebase member 37; and adrive device 8 that swings thebase member 37 around an axis of thesupport shaft 36 by rotating thesupport shaft 36. - The
main block 35 is a block-shaped member having a substantially rectangular parallelepiped shape, and has anopening 39 that opens in three side surfaces of themain block 35. Themain block 35 has an angular U-shape with its open side facing rightward in side view. Themain block 35 is fixed to a side surface of thesupport frame 32 illustrated inFig. 2 at the warp row side in the weaving-width direction in such a manner that aflat surface 40, which is a side surface of themain block 35 that does not have theopening 39, is parallel to the weaving-width direction and is at the most downstream position in the warp direction. - The
main block 35 has bearing-receivingholes 41 that extend therethrough in the top-bottom direction with theopening 39 provided between the bearing-receivingholes 41.Bearings 42 are fitted to the respective bearing-receivingholes 41 such that thebearings 42 are separated from each other in the top-bottom direction with theopening 39 provided therebetween and rotation axes thereof extend in the top-bottom direction. Thesupport shaft 36 is supported by thebearings 42 in the bearing-receivingholes 41 formed in themain block 35. Thus, thesupport shaft 36 is fixedly arranged with respect to theframe 20 of the loom by thebearings 42 and themain block 35. - The
support shaft 36 is rotatably supported by themain block 35 such that the axis thereof extends in the top-bottom direction (in a direction that crosses the weaving-width direction). A part of thesupport shaft 36 is exposed to the outside at theopening 39 between thebearings 42. Thesupport shaft 36 has a length that is greater than the height (dimension in the axial direction of the bearing-receiving holes 41) of themain block 35, and is assembled to themain block 35 so as to project from the top surface of themain block 35. Thebase member 37 is assembled to the portion of thesupport shaft 36 that projects from themain block 35 such that thebase member 37 is not rotatable relative to thesupport shaft 36. Thus, thebase member 37 is supported by thesupport shaft 36 such that thebase member 37 is movable relative to theframe 20 of the loom owing to thebearings 42. - The
base member 37 is a flat block-shaped member. Through 43a and 43b and a throughholes hole 43c for receiving the two selvage- 38a and 38b and theyarn guide rods support shaft 36, respectively, are formed in thebase member 37 so as to extend through thebase member 37 in the thickness direction. As illustrated inFig. 5 , the through 43a and 43b are formed so as to be equally spaced from the throughholes hole 43c. Thebase member 37 is assembled to thesupport shaft 36 by fitting thesupport shaft 36 to the throughhole 43c such that the through 43a and 43b are on the warp row side of the throughholes hole 43c in the weaving-width direction. - As illustrated in
Fig. 4 , the selvage- 38a and 38b are rod-shapedyarn guide rods members having eyelets 4, through which the 16a and 16b are inserted, at positions near the top ends thereof. The bottom ends of the selvage-first selvage yarns 38a and 38b are inserted through the throughyarn guide rods 43a and 43b, respectively, in theholes base member 37 so that the selvage- 38a and 38b stand on theyarn guide rods base member 37 in a direction parallel to the axis of thesupport shaft 36. In the present embodiment, thefirst selvage yarn 16a is inserted through theeyelet 4 in the selvage-yarn guide rod 38a, and thefirst selvage yarn 16b is inserted through theeyelet 4 in the selvage-yarn guide rod 38b. - The two selvage-
38a and 38b have different lengths (dimensions in the direction in which they extend). In the illustrated example, the selvage-yarn guide rods yarn guide rod 38b is shorter than the selvage-yarn guide rod 38a. More specifically, the lengths of the selvage- 38a and 38b are set so that, in the state in which the two selvage-yarn guide rods 38a and 38b are assembled to theyarn guide rods base member 37, the tip end of the selvage-yarn guide rod 38b is below the straight line that connects the bottom end of theeyelet 4 in the selvage-yarn guide rod 38a and the cloth fell 24 in the top-bottom direction. Therefore, as illustrated inFig. 2 , the paths of the 16a and 16b do not cross each other in the top-bottom direction in a region between the cloth fell 24 and the selvage-first selvage yarns 38a and 38b, and theyarn guide rods first selvage yarn 16a is always above thefirst selvage yarn 16b. - Referring to
Fig. 4 , first selvage yarn guides 44a and 44b are attached to thebase member 37. The first selvage yarn guides 44a and 44b serve to position the paths of the 16a and 16b below the path of thefirst selvage yarns second selvage yarn 16c in a region upstream of the selvage-yarn-path switching device 2. The first selvage yarn guides 44a and 44b are provided to prevent thesecond selvage yarn 16c from interfering with the 16a and 16b when a shed is formed. This will be described in more detail below.first selvage yarns - As illustrated in
Figs. 4 and5 , thedrive device 8 includes aswing block 45, two 46 and 47, anpermanent magnets electromagnet 48, anelectromagnet housing 49, and astopper member 50. As illustrated inFig. 5 , theswing block 45 is a block-shaped member having a pentagonal shape that is axially symmetrical in plan view. Theswing block 45 has threeside surfaces 45a, each adjacent pair of which are orthogonal to each other, twooblique surfaces 45b that continue from two of the threeside surfaces 45a that are parallel to each other (side surfaces in the width direction), and top and bottom surfaces that are parallel to each other. Theswing block 45 is axially symmetrical about an axis ofsymmetry 51 that extends through the boundary between the twooblique surfaces 45b and that is parallel to the side surfaces in the width direction. - A through
hole 45c for receiving thesupport shaft 36 is formed in theswing block 45 so as to extend though theswing block 45 in the thickness direction. The center of the throughhole 45c is positioned on the axis ofsymmetry 51. The portion of thesupport shaft 36 that is exposed at theopening 39 of themain block 35 is inserted through the throughhole 45c, and theswing block 45 is fixed to thesupport shaft 36 such that theswing block 45 is not rotatable relative to thesupport shaft 36. Thus, theswing block 45 included in thedrive device 8 is connected to thebase member 37 by thesupport shaft 36. Attachment holes 52 and 53 for the 46 and 47, respectively, are formed in the twopermanent magnets oblique surfaces 45b of theswing block 45. - The
46 and 47 are inserted into the attachment holes 52 and 53, respectively, in thepermanent magnets swing block 45 and are fixed to theswing block 45 by means of, for example, an adhesive. The 46 and 47 have the same cylindrical shape, and are attached to the attachment holes 52 and 53, respectively, in thepermanent magnets swing block 45 such that the polarities thereof are opposite to each other. - The
electromagnet 48 is housed in theelectromagnet housing 49. Theelectromagnet housing 49 is fixed to anupstream side surface 54 of the main block 35 (among two side surfaces in a direction orthogonal to the width direction, the side surface in which the opening is formed). Theelectromagnet housing 49 has a substantially rectangular parallelepiped shape, and includes anattachment flange 55 at one end thereof in the longitudinal direction, as illustrated inFig. 4 . Theelectromagnet housing 49 is fixed to themain block 35 by using theflange 55 such that the longitudinal direction of theelectromagnet housing 49 is parallel to the warp direction. Thus, thedrive device 8 is fixedly arranged with respect to theframe 20 of the loom with themain block 35 provided therebetween. - A through
hole 56 that receives theelectromagnet 48 is formed in theelectromagnet housing 49 so as to extend through theelectromagnet housing 49 in the longitudinal direction, and theelectromagnet 48 is fixedly arranged in the throughhole 56. The polarity of theelectromagnet 48 in an excited state is reversed when the direction in which current flows through a coil included in theelectromagnet 48 is switched. When the polarity of theelectromagnet 48 is reversed, the 46 and 47, which are arranged such that polarities thereof are opposite to each other, are alternately attracted to thepermanent magnets electromagnet 48, so that theswing block 45 swings around the axis of thesupport shaft 36. - The
stopper member 50 is plate-shaped and is fixed to the bottom surface (downstream surface) of theopening 39 in themain block 35. The thickness of thestopper member 50 is set so that a gap that allows theswing block 45 to swing is formed between thestopper member 50 and theswing block 45, and so that theswing block 45 comes into contact with thestopper member 50 when the amount of swing movement of theswing block 45 reaches a predetermined amount. - The swing motion of the
swing block 45 based on the excitation of theelectromagnet 48 is regulated by thestopper member 50 when theside surface 45a of theswing block 45 at the downstream side comes into contact with thestopper member 50. A swingable range of theswing block 45 is between a swing position (swing limit) at which a portion of theside surface 45a of theswing block 45 at the side opposite the warp row side comes into contact with thestopper member 50 and a swing position (swing limit) at which a portion of theside surface 45a of theswing block 45 at the warp row side comes into contact with thestopper member 50. The swing positions are determined by the above-described gap and the width of theswing block 45. - In the selvage-yarn-
path switching device 2 having the above-described structure, as illustrated inFig. 5 , thebase member 37 and theswing block 45 are assembled to thesupport shaft 36 so that, when the axis ofsymmetry 51 of theswing block 45 is parallel to the warp direction, a line segment L that connects the centers of the through 43a and 43b in theholes base member 37 is at an angle α with respect to the warp direction. The angle α is set in association with the path of thesecond selvage yarn 16c, which will be described below. This will be described in more detail below. - When the
swing block 45 swings between the above-described two swing positions (swing limits), thebase member 37 swings around the axis of the support shaft 36 (center of the through 43c and 45c) such that the position where the line segment L is at the angle α relative to the warp direction serves as a neutral position. When theholes swing block 45 swings by a maximum amount toward the side opposite the warp row side, a portion of thebase member 37 on the warp row side of thesupport shaft 36 is at a most upstream position (state illustrated inFig. 7A ). This position serves as the upstream swing limit of thebase member 37. When theswing block 45 swings by a maximum amount toward the warp row side, the portion of thebase member 37 on the warp row side of thesupport shaft 36 is at a most downstream position (state illustrated inFig. 7B ). This position serves as the downstream swing limit of thebase member 37. - When the
base member 37 is at the above-described upstream swing limit (in the state illustrated inFig. 7A ), the selvage- 38a and 38b are at the most upstream positions in the warp direction. In the weaving-width direction, the selvage-yarn guide rods yarn guide rod 38a is at a position farthest from the warp row and the selvage-yarn guide rod 38b is at a position closest to the warp row.
When thebase member 37 is at the above-described downstream swing limit (in the state illustrated inFig. 7B ), the selvage- 38a and 38b are at the most downstream positions in the warp direction. In the weaving-width direction, the selvage-yarn guide rods yarn guide rod 38a is at a position closest to the warp row and the selvage-yarn guide rod 38b is at a position farthest from the warp row. Thus, thedrive device 8 drives thedisplacement member 7 so that the positions of theeyelets 4 in the selvage- 38a and 38b are periodically switched between two positions which are on the warp row side of and the side opposite the warp row side of theyarn guide rods second selvage yarn 16c in the weaving-width direction. - The
selvage shedding device 3 will now be described in detail with reference toFigs. 2 ,3 , and6 . Theselvage shedding device 3 moves the path of thesecond selvage yarn 16c between positions above and below the paths of the 16a and 16b in the top-bottom direction. Thefirst selvage yarns selvage shedding device 3 mainly includes arotary member 10 including anengagement member 9 that engages with thesecond selvage yarn 16c, adrive device 11 that rotationally drives therotary member 10 in one direction around a rotation axis, and adrive control device 140 that controls the a rotational driving operation of thedrive device 11. - The
drive device 11 according to the present embodiment is formed of a so-called direct-drive motor (hereinafter referred to as a DD motor). Referring toFig. 2 , aDD motor 58, which functions as thedrive device 11, is an inner-rotor motor including anannular stator 59a and arotor 59b arranged such that the outer peripheral surface of therotor 59b faces the inner peripheral surface of thestator 59a. Thestator 59a is attached to thesupport frame 32 illustrated inFig. 2 such that a rotation axis 60 (seeFig. 6 ) of theDD motor 58 extends in the weaving-width direction. In this manner, theDD motor 58 is fixed to a side surface of thesupport frame 32 at the warp row side in the weaving-width direction. - The
rotary member 10 is assembled to therotor 59b of theDD motor 58 such that therotary member 10 is not rotatable relative to therotor 59b. In the present embodiment, therotary member 10 includes amain body 12 that is rotationally driven by theDD motor 58. Themain body 12 is provided with anengagement pin 13 that serves as theengagement member 9 and that projects from themain body 12 toward the warp row side in the weaving-width direction. - As illustrated in
Fig. 6 , themain body 12 includes arotating disc 61, which is a disc-shaped thin plate member, and asupport stay 63 attached to therotating disc 61. Themain body 12 is fixed to therotor 59b (not shown) of theDD motor 58 at the warp row side of theDD motor 58 in the weaving-width direction such that the center of therotating disc 61 coincides with therotation axis 60 of theDD motor 58. Themain body 12 is rotatable around therotation axis 60 that extends in the weaving-width direction. Themain body 12 is fixedly arranged with respect to theframe 20 of the loom by theDD motor 58, and also by thesupport frame 32 and thestand 30 illustrated inFig. 2 . - The
engagement pin 13 is attached to the support stay 63 of therotating disc 61. Theengagement pin 13 guides the path of thesecond selvage yarn 16c in the top-bottom direction by engaging with thesecond selvage yarn 16c, and moves the path of thesecond selvage yarn 16c in the top-bottom direction. - In the illustrated example, the
engagement pin 13 is a round, rod-shaped member, and is provided with aflange portion 62 at the warp-row-side end thereof in the weaving-width direction to prevent thesecond selvage yarn 16c from being released. Theengagement pin 13 is fixed to a side surface of the support stay 63 at the warp row side in the weaving-width direction such that an axis thereof extends in the weaving-width direction. When themain body 12 of therotary member 10 is rotationally driven by theDD motor 58, theengagement pin 13 moves along a revolution path having therotation axis 60 at the center. In the following description, the lower position (lowermost position) and the upper position (uppermost position) of theengagement pin 13 on the revolution path in the top-bottom direction at the center of the revolution path (center of the rotating disc 61) in the warp direction are respectively defined as a first position P1 and a second position P2. - In the present embodiment, the
guide member 27 is disposed between theselvage shedding device 3 and thetenser device 25. The position of the path of thesecond selvage yarn 16c in the top-bottom direction in the state in which theengagement pin 13 is omitted (when it is assumed that theengagement pin 13 is not present) is determined by the vertical position of theguide member 27 relative to the cloth fell 24 (straight line that extends through the guide position of theguide member 27 and the cloth fell 24). - In the present embodiment, the path of the
second selvage yarn 16c determined by theguide member 27 and the cloth fell 24 is such that when the component of the revolution of theengagement pin 13 in the top-bottom direction is upward, thesecond selvage yarn 16c is pushed upward from below by theengagement pin 13. When the component of the revolution of theengagement pin 13 in the top-bottom direction is downward, thesecond selvage yarn 16c moves downward so as to follow the downward movement of theengagement pin 13 owing to the tension of thesecond selvage yarn 16c. - The
guide member 27 is formed of a substantially cylindrical member, and is fixed to one of fixingholes 31a formed in astay 31, which stands on thecross beam member 21, such that an axis thereof extends in the weaving-width direction. Thus, theguide member 27 is fixedly arranged with respect to the frame of the loom. As illustrated inFig. 6 , theguide member 27 has aguide groove 66c for guiding thesecond selvage yarn 16c in a peripheral surface thereof. Theguide groove 66c extends in the circumferential direction of theguide member 27. Theguide groove 66c in theguide member 27 regulates the path of thesecond selvage yarn 16c in the top-bottom direction and the weaving-width direction. - As illustrated in
Fig. 6 , theguide member 27 is arranged such that theguide groove 66c that guides thesecond selvage yarn 16c is disposed in a region in which theengagement pin 13 of theselvage shedding device 3 extends in the weaving-width direction. - In the present embodiment, the
guide member 27 is also used to guide the 16a and 16b. Thefirst selvage yarns guide member 27 has not only theguide groove 66c but also guide 66a and 66b for guiding thegrooves 16a and 16b, respectively, in the peripheral surface thereof. Thefirst selvage yarns 66a and 66b are on the side opposite the warp row side of theguide grooves guide groove 66c in the axial direction of theguide member 27, and on the side opposite the warp row side of the region in which theengagement pin 13 extends in the weaving-width direction. The three 66b, 66a, and 66c for guiding theguide grooves selvage yarns 16 are arranged in that order from the weft insertion side. The 16b and 16a and thefirst selvage yarns second selvage yarn 16c are guided by the respective three guide grooves in that order from the weft insertion side. The guide grooves regulate the paths of therespective selvage yarns 16 in the top-bottom direction and the weaving-width direction. - In the present embodiment, the regulating
member 15, which is disposed between theselvage shedding device 3 and the selvage-yarn-path switching device 2, regulates the path of thesecond selvage yarn 16c in the weaving-width direction. The regulatingmember 15 serves to maintain the path of thesecond selvage yarn 16c at a desired position in the weaving-width direction in a region near the selvage- 38a and 38b included in the selvage-yarn-yarn guide rods path switching device 2. - The regulating
member 15 will be described in more detail. As illustrated inFig. 1 , in the present embodiment, theselvage shedding device 3 is disposed on the side opposite the warp row side of thecloth edge 19 in the weaving-width direction. The tip end of theengagement pin 13 is also arranged outside (on the side opposite the warp row side of) thecloth edge 19. Accordingly, theguide groove 66c formed in the above-describedguide member 27 is also located outside thecloth edge 19 in the weaving-width direction. When the regulatingmember 15 is omitted and thesecond selvage yarn 16c is directly guided from theguide member 27 to thecloth edge 19 at the cloth fell 24 without being engaged with theengagement pin 13, the path of thesecond selvage yarn 16c is at an angle with respect to the warp direction (with respect to the cloth edge 19). Therotating disc 61 of therotary member 10 included in theselvage shedding device 3 is parallel to the warp direction (cloth edge 19). Therefore, when therotating disc 61 is rotated, theengagement pin 13 moves forward and backward in the warp direction while a distance from thecloth edge 19 in the weaving-width direction is maintained constant. - Therefore, when the regulating
member 15 is omitted and thesecond selvage yarn 16c is engaged with theengagement pin 13 while thesecond selvage yarn 16c is directly guided from theguide member 27 to thecloth edge 19 at the cloth fell 24, the position of thesecond selvage yarn 16c with respect to theengagement pin 13 in the weaving-width direction differs between the state in which theengagement pin 13 is at the most downstream position and the state in which theengagement pin 13 is at the most upstream position. Accordingly, thesecond selvage yarn 16c reciprocates along theengagement pin 13 in the weaving-width direction, and the engagement between thesecond selvage yarn 16c and theengagement pin 13 becomes unstable. Therefore, there is a possibility that thesecond selvage yarn 16c will be released from theengagement pin 13 when the rotary member 10 (engagement pin 13) is continuously rotated. - If the
engagement pin 13 is configured so as to maintain the state in which thesecond selvage yarn 16c is engaged with theengagement pin 13, thesecond selvage yarn 16c can be prevented from being released from theengagement pin 13 as described above even when the regulatingmember 15 is not provided. Even in such a case, although the position of thecloth edge 19 at the cloth fell 24 is constant, the position of theengagement pin 13 moves forward and backward in the warp direction when the rotary member 10 (engagement pin 13) is continuously rotated. Therefore, the angle of the path of thesecond selvage yarn 16c between theengagement pin 13 and the cloth fell 24 with respect to the warp direction periodically changes, and the path of thesecond selvage yarn 16c between theengagement pin 13 and the cloth fell 24 vibrates (reciprocates) in the weaving-width direction. In this case, when, for example, theengagement pin 13 is moved from the second position P2 to the first position P1, the path of thesecond selvage yarn 16c varies while theengagement pin 13 is being moved, and there may be a case in which thesecond selvage yarn 16c cannot be properly guided into between the selvage- 38a and 38b of the selvage-yarn-yarn guide rods path switching device 2. Although this may be prevented by increasing the swing angle of thebase member 37, there is a high possibility that the selvage forming apparatus cannot be used in a high-speed loom when the swing angle of thebase member 37 is increased. - Accordingly, in the present embodiment, the regulating
member 15 is provided between theselvage shedding device 3 and the selvage-yarn-path switching device 2 to reduce the variation in the positional relationship between theengagement pin 13 and thesecond selvage yarn 16c caused by the rotation of therotary member 10 and the vibration of the path of thesecond selvage yarn 16c in the weaving-width direction in a region downstream of (on the cloth fell side of) theselvage shedding device 3. - As illustrated in
Figs. 2 and3 , in the present embodiment, the regulatingmember 15 is a rod-shaped member. The regulatingmember 15 is arranged so as to extend in the top-bottom direction while the bottom end thereof is fitted to a hole formed in the top surface of theelectromagnet housing 49 of thedrive device 8 and the top end thereof is supported by aguard stay 68 that supports theguard members 33. The dimension of the regulatingmember 15 in the top-bottom direction (longitudinal direction) is smaller than the diameter of the revolution path of theengagement pin 13. - As illustrated in
Fig. 6 , the regulatingmember 15 guides thesecond selvage yarn 16c with the peripheral surface thereof at the side opposite the warp row side. The regulatingmember 15 is arranged such that the end thereof at the side opposite the warp row side is at the same position as the position of theguide groove 66c in theguide member 27 in the weaving-width direction. Accordingly, the path of thesecond selvage yarn 16c is parallel to the warp yarns (cloth edge) in a region between theguide member 27 and the regulatingmember 15, which are on both sides of theselvage shedding device 3. In theselvage shedding device 3, the positional relationship between theengagement pin 13 and the path of thesecond selvage yarn 16c in the weaving-width direction is always constant while therotary member 10 rotates, and thesecond selvage yarn 16c can be prevented from being released from theengagement pin 13 when therotary member 10 continuously rotates. - As described above, the path of the
second selvage yarn 16c is parallel to therotating disc 61 of therotary member 10. Therefore, when theengagement pin 13 is rotated by the rotation of themain body 12, thesecond selvage yarn 16c does not move in the weaving-width direction, and moves only in the top-bottom direction. As a result, the above-described vibration of thesecond selvage yarn 16c does not occur in the region downstream of theselvage shedding device 3. - Since the path of the
second selvage yarn 16c between theselvage shedding device 3 and the selvage-yarn-path switching device 2 is regulated by the regulatingmember 15, the path of thesecond selvage yarn 16c between the regulatingmember 15 and the cloth fell 24 is at a constant position in the weaving-width direction. In the present embodiment, the path of thesecond selvage yarn 16c that is guided to the cloth fell 24 by the regulatingmember 15 is at the angle α (seeFig. 5 ) with respect to thewarp yarns 18 in the weaving-width direction. - In the present embodiment, as illustrated in
Fig. 6 , acover 69 for preventing thesecond selvage yarn 16c from interfering with the support stay 63 of theengagement pin 13 is attached to a side surface of therotating disc 61 at the warp row side. Thecover 69 is an annular disc-shaped member having an outer diameter that is substantially equal to that of therotating disc 61, and is arranged such that the center thereof coincides with the center of therotating disc 61. - The paths of the
16a and 16b and thefirst selvage yarns second selvage yarn 16c will now be described. In the weaving-width direction, the positional relationship between the paths of theselvage yarns 16 from therespective bobbins 22 to the selvage-yarn-path switching device 2 is constant, and thefirst selvage yarn 16b, thefirst selvage yarn 16a, and thesecond selvage yarn 16c are always arranged in that order from the side opposite the warp row side, as illustrated inFig. 1 . With regard to the positional relationship between the paths of theselvage yarns 16 from the selvage-yarn-path switching device 2 to the cloth fell 24, as illustrated inFigs. 7A and 7B , the path of thesecond selvage yarn 16c does not move. The path of thefirst selvage yarn 16a is on one of the left and right sides of the path of thesecond selvage yarn 16c, and the path of thefirst selvage yarn 16b is on the other of the left and right sides of the path of thesecond selvage yarn 16c. The paths of the 16a and 16b are switched by the operation of the selvage-yarn-first selvage yarns path switching device 2. - In the top-bottom direction, referring to
Figs. 2 and3 , the positional relationship between the paths of theselvage yarns 16 from theguide member 27 to the selvage-yarn-path switching device 2 is such that thesecond selvage yarn 16c, thefirst selvage yarn 16a, and thefirst selvage yarn 16b are arranged in that order from the top. With regard to the positional relationship between the paths of theselvage yarns 16 from the selvage-yarn-path switching device 2 to the cloth fell 24, the paths of the 16a and 16b do not move. The path of thefirst selvage yarns second selvage yarn 16c is above or below the paths of the 16a and 16b, and is switched between the positions above and below thefirst selvage yarns 16a and 16b by the operation of thefirst selvage yarns selvage shedding device 3. - Referring to
Fig. 1 , thesecond selvage yarn 16c is pulled from thebobbin 22c and is guided to the cloth fell 24 through thetenser device 25, theguide groove 66c of theguide member 27, and theselvage shedding device 3 in that order from the upstream side. As illustrated inFig. 2 , thesecond selvage yarn 16c extends above theengagement pin 13 of theselvage shedding device 3 in the region between theguide member 27 and the cloth fell 24. Therefore, when therotary member 10 rotates, thesecond selvage yarn 16c is pushed upward in response to a movement of theengagement pin 13 from the first position P1 to the second position P2, and is moved downward while being placed on theengagement pin 13 in response to a movement of theengagement pin 13 from the second position P2 to the first position P1. Thus, the path of thesecond selvage yarn 16c is moved in the top-bottom direction by the operation of theselvage shedding device 3 in the region between theguide member 27 and the cloth fell 24. As illustrated inFig. 2 , in the present embodiment, a selvage shed is formed between thesecond selvage yarn 16c and the 16a and 16b when thefirst selvage yarns engagement pin 13 is at the first position P1. - The initial path of the
second selvage yarn 16c, which serves as a lower yarn of the selvage shed, is determined by the cloth fell 24 and theguide member 27 as described above. The initial path is set in consideration of, for example, an interference with thereed 29 or other components in the top-bottom direction. The size of the selvage shed is preferably large when the weft insertion operation is considered. The angle of the path of thesecond selvage yarn 16c in the state in which thesecond selvage yarn 16c is directly guided from theguide member 27 to the cloth fell 24 (hereinafter referred to as "initial path of thesecond selvage yarn 16c") with respect to, for example, a warp line WL is also preferably large. However, when the angle is too large, thesecond selvage yarn 16c interferes with, for example, a lower cap of thereed 29. Therefore, the initial path of thesecond selvage yarn 16c is set so that the initial path is below aweft guide groove 29a of thereed 29 and thesecond selvage yarn 16c does not interfere with thereed 29, areed holder 29b, etc., at least when thereed 29 is at a most retracted position (position at the time when a main shaft angle of the loom is 180° in the present embodiment). - If there are other components that are arranged such that the
second selvage yarn 16c may interfere therewith, the initial path of thesecond selvage yarn 16c is set in consideration of the interference with those components. Such components include, for example, the selvage-yarn-path switching device 2 included in theselvage forming apparatus 1 according to the present invention and theheald frame 28a (lower frame). In the case where the position of the cloth fell 24 is fixed, the position of the initial path of thesecond selvage yarn 16c in the top-bottom direction is set by adjusting the vertical position of theguide member 27. - As illustrated in
Fig. 1 , thefirst selvage yarn 16a is pulled from thebobbin 22a and is guided to the selvage-yarn-path switching device 2 through thetenser device 25 and theguide groove 66a of theguide member 27 in that order from the upstream side. - As illustrated in
Fig. 2 , thefirst selvage yarn 16a that is guided from theguide member 27 to the selvage-yarn-path switching device 2 is guided through a firstselvage yarn guide 67a that is fixed to thesupport frame 32, a firstselvage yarn guide 44a that is attached to thebase member 37 of the selvage-yarn-path switching device 2, and theeyelet 4 in the selvage-yarn guide rod 38a, and extends to the cloth fell 24. - Similarly, the
first selvage yarn 16b is pulled from thebobbin 22b and is guided to the selvage-yarn-path switching device 2 through thetenser device 25, adropper device 26, and theguide groove 66b of theguide member 27
in that order from the upstream side. Thefirst selvage yarn 16b that is guided to the selvage-yarn-path switching device 2 is guided through a firstselvage yarn guide 67b that is fixed to thesupport frame 32, a firstselvage yarn guide 44b that is attached to thebase member 37 of the selvage-yarn-path switching device 2, and theeyelet 4 in the selvage-yarn guide rod 38b, and extends to the cloth fell 24. In the illustrated example, the path of thefirst selvage yarn 16b is on the side opposite the warp row side of the path of thefirst selvage yarn 16a and is below the path of thefirst selvage yarn 16a. - The paths of the
16a and 16b, which serve as upper yarns of the selvage shed, from thefirst selvage yarns respective eyelets 4 to the cloth fell 24 are determined by the positions of theeyelets 4 in the selvage- 38a and 38b. The positions of the paths from theyarn guide rods eyelets 4 to the cloth fell 24 in the top-bottom direction are set in consideration of, for example, the weft insertion operation and interference with thereed 29 and other components. Since the positions of the paths of the 16a and 16b in the top-bottom direction are fixed, first, the positions of the paths are set in consideration of the weft insertion operation. The size of the selvage shed needs to be large enough to allow the weft insertion. To form a selvage having such a size, the paths of thefirst selvage yarns 16a and 16b are set so as to be above thefirst selvage yarns weft guide groove 29a of thereed 29 at a weft insertion start time (time at which the main shaft angle is 70° in the present embodiment). - When only the weft insertion operation is considered, the positions of the paths are preferably high, that is, the angles of the paths with respect to the warp line WL are preferably large. However, when the angles are too large, the
16a and 16b interfere with, for example, an upper cap of thefirst selvage yarns reed 29. Therefore, the paths of the 16a and 16b are set so that thefirst selvage yarns 16a and 16b do not interfere with thefirst selvage yarns reed 29, thereed holder 29b, etc., at least when thereed 29 is at the most retracted position. When it is necessary to take an interference between the 16a and 16b and other components into consideration, the paths of thefirst selvage yarns 16a and 16b are set so as to avoid the interference with other components.first selvage yarns - When the paths of the
16a and 16b are set, the relationship between the paths of thefirst selvage yarns 16a and 16b and the path of thefirst selvage yarns second selvage yarn 16c also needs to be considered. More specifically, when the paths of the 16a and 16b are switched, the path of thefirst selvage yarns second selvage yarn 16c needs to be located above the tip end of the selvage-yarn guide rod 38a (selvage-yarn guide rod 38b) while theengagement pin 13 is at the second position P2. If the paths of the 16a and 16b are set at the maximum height in the top-bottom direction within a range in which thefirst selvage yarns 16a and 16b do not interfere with thefirst selvage yarns reed 29 or other components as described above, thesecond selvage yarn 16c interferes with these components when theengagement pin 13 is moved upward. Therefore, considering that the path of thesecond selvage yarn 16c moves to a position above the paths of the 16a and 16b, the paths of thefirst selvage yarns 16a and 16b are set within a range in which the path of thefirst selvage yarns second selvage yarn 16c does not interfere with thereed 29 or other components. - The paths of the
16a and 16b in a region upstream of thefirst selvage yarns eyelets 4 in the warp direction are regulated by theguide member 27, the first selvage yarn guides 67a and 67b, and the first selvage yarn guides 44a and 44b. - The first selvage yarn guides 67a and 67b are provided so that the paths of the
16a and 16b that are guided from thefirst selvage yarns guide member 27 to theeyelets 4 in the selvage- 38a and 38b are regulated to positions below theyarn guide rods rotary member 10. The first selvage yarn guides 67a and 67b are fixedly arranged in a region between therotary member 10 and the selvage-yarn-path switching device 2 in the warp direction. The reason why the paths of the 16a and 16b are positioned below thefirst selvage yarns rotary member 10 is as follows. - That is, as illustrated in
Figs. 2 and6 , in the present embodiment, the 16a and 16b are guided by thefirst selvage yarns guide member 27, which is located below theselvage shedding device 3 in the top-bottom direction, in a region on the side opposite the warp row side of theengagement pin 13 in the weaving-width direction in a region upstream of theselvage shedding device 3. Theeyelets 4 in the selvage- 38a and 38b, which are located downstream of theyarn guide rods selvage shedding device 3, are both located above the first position P1 (lowermost position) of theengagement pin 13. - In the structure of the present embodiment, when the
16a and 16b are directly guided from thefirst selvage yarns guide member 27 to theeyelets 4 in the selvage- 38a and 38b, respectively, the paths of theyarn guide rods 16a and 16b interfere with thefirst selvage yarns selvage shedding device 3. To prevent this, in the present embodiment, the first selvage yarn guides 67a and 67b are provided to regulate the paths of the 16a and 16b to positions below thefirst selvage yarns rotary member 10. - In the present embodiment, the first selvage yarn guides 67a and 67b are disposed on the side opposite the warp row side of the
engagement pin 13 of theselvage shedding device 3 in the weaving-width direction and above the first position P1 of theengagement pin 13 in the top-bottom direction. To prevent the path of thefirst selvage yarn 16b from crossing the path of thefirst selvage yarn 16a, the firstselvage yarn guide 67b is disposed on the side opposite the warp row side of the firstselvage yarn guide 67a in the weaving-width direction and on the downstream side of the firstselvage yarn guide 67a in the warp direction. In addition, the firstselvage yarn guide 67b is located below the firstselvage yarn guide 67a in the top-bottom direction. - The first selvage yarn guides 44a and 44b are provided on the top surface of the
base member 37 of the selvage-yarn-path switching device 2 to prevent the 16a and 16b that are guided from the first selvage yarn guides 67a and 67b to thefirst selvage yarns eyelets 4 in the selvage- 38a and 38b, respectively, from interfering with theyarn guide rods second selvage yarn 16c. - More specifically, the first selvage yarn guides 67a and 67b guide the
16a and 16b, respectively, at fixed positions in a region upstream of the selvage-yarn-path switching device 2 (selvage-first selvage yarns 38a and 38b). Theyarn guide rods eyelets 4 in the selvage- 38a and 38b are swung by theyarn guide rods base member 37 in a region downstream of the first selvage yarn guides 67a and 67b. When thebase member 37 is at an upstream or downstream swing limit, one or the other of the 16a and 16b passes through a position where it crosses the path of thefirst selvage yarns second selvage yarn 16c in the weaving-width direction in a region between the firstselvage yarn guide 67a and the selvage-yarn guide rod 38a or between the firstselvage yarn guide 67b and the selvage-yarn guide rod 38b. - Therefore, if the
16a and 16b are directly guided from the first selvage yarn guides 67a and 67b to thefirst selvage yarns eyelets 4 in the selvage- 38a and 38b, respectively, the paths from the first selvage yarn guides 67a and 67b to theyarn guide rods eyelets 4 in the selvage- 38a and 38b, respectively, pass through positions where they cross the path of theyarn guide rods second selvage yarn 16c at the lowermost position (path of thesecond selvage yarn 16c in the state in which theengagement pin 13 is at the first position P1) also in the top-bottom direction. - In such a case, when the
second selvage yarn 16c is moved downward in response to the movement of theengagement pin 13, thesecond selvage yarn 16c interferes with one of the 16a and 16b and cannot be moved to an intended position. As a result, a selvage shed having the desired size cannot be formed. To prevent this, the first selvage yarn guides 44a and 44b are arranged near the selvage-first selvage yarns 38a and 38b, respectively, on theyarn guide rods base member 37 in the present embodiment. The first selvage yarn guides 44a and 44b regulate the paths of the 16a and 16b from the first selvage yarn guides 67a and 67b to positions near the bottom ends of the selvage-first selvage yarns 38a and 38b, respectively, to positions below the path of theyarn guide rods second selvage yarn 16c at the lowermost position. - As illustrated in
Figs. 7A and 7B , the first selvage yarn guides 44a and 44b are fixed to thebase member 37 and swing together with the base member 37 (the selvage- 38a and 38b). Therefore, both when theyarn guide rods base member 37 is at the upstream swing limit and the downstream swing limit, the paths of the 16a and 16b are below the lowermost position of thefirst selvage yarns second selvage yarn 16c in the regions from the first selvage yarn guides 67a and 67b to the first selvage yarn guides 44a and 44b, respectively. One of the 16a and 16b that travels along the path that crosses the path of thefirst selvage yarns second selvage yarn 16c in the weaving-width direction is caused to extend under thesecond selvage yarn 16c and is bent upward by the firstselvage yarn guide 44a or the firstselvage yarn guide 44b. Thus, the 16a and 16b are guided to thefirst selvage yarns eyelets 4 in the selvage- 38a and 38b without interfering with the path of theyarn guide rods second selvage yarn 16c at the lowermost position. - As illustrated in
Fig. 5 , in the present embodiment, thebase member 37 is assembled to thesupport shaft 36 in the following manner. That is, when the axis ofsymmetry 51 of theswing block 45 is parallel to the warp direction (when thebase member 37 is at the neutral position in the swingable range thereof), the line segment L that connects the centers of the through 43a and 43b in theholes base member 37 is parallel to the path of thesecond selvage yarn 16c from the regulatingmember 15 to the cloth fell 24. In the present embodiment, when thebase member 37 is at the neutral position, the line segment L is on the warp row side of the path of thesecond selvage yarn 16c in the weaving-width direction. - With the above-described structure, the amount by which the
swing block 45 swings may be adjusted so that the middle position of the line segment L is located on the path of thesecond selvage yarn 16c in top view when thebase member 37 is at the upstream or downstream swing limit. Accordingly, as illustrated inFigs. 7A and 7B , the selvage- 38a and 38b may be equally separated from theyarn guide rods second selvage yarn 16c in top view when thebase member 37 is at the upstream and downstream swing limits. As a result, thesecond selvage yarn 16c can be prevented from interfering with the selvage- 38a and 38b, and reliably moved in the top-bottom direction to form a selvage shed having the desired size.yarn guide rods - The
guide member 27 according to the present embodiment illustrated inFig. 6 has theguide grooves 66 that guide therespective selvage yarns 16. However, the guide member is not limited to this. For example, guide members having eyelets for receiving theselvage yarns 16 may be provided for therespective selvage yarns 16 in place of theguide member 27 having theguide grooves 66, and theselvage yarns 16 may be guided by inserting theselvage yarns 16 through the eyelets in the respective guide members. - The arrangement of the
selvage shedding device 3 in the top-bottom direction with respect to the initial path of thesecond selvage yarn 16c will now be described. Referring toFig. 2 , theengagement pin 13 moves along a revolution path defined by the outer periphery of a rotation path of the support stay 63 that rotates around the rotation axis 60 (rotation axis of the DD motor 58). The revolution path is set so as to satisfy the following conditions. - Condition 1: The
engagement pin 13 is below (separated from) the path of thesecond selvage yarn 16c at least when theengagement pin 13 is at the first position P1. In other words, at the center of the revolution path (rotating disc 61) in the warp direction, the distance from the center of the revolution path (rotating disc 61) to the path of thesecond selvage yarn 16c is smaller than the distance from the center of the revolution path (rotating disc 61) to the first position P1 (radius of gyration of the engagement pin 13) (seeFig. 2 ). Here, "at least when theengagement pin 13 is at the first position P1" means that a case in which theengagement pin 13 reaches a position below the path of thesecond selvage yarn 16c before theengagement pin 13 reaches the first position P1 is included. - Condition 2: At least when the
engagement pin 13 is at the second position P2, the path of thesecond selvage yarn 16c that engages with theengagement pin 13 passes through a position above the tip end of the selvage-yarn guide rod 38a (position farther from thedrive device 8 than the tip end of the selvage-yarn guide rod 38a) at the position of the selvage-yarn guide rod 38a in the warp direction (seeFig. 3 ). Here, "at least when theengagement pin 13 is at the second position P2" means that the case in which the path of thesecond selvage yarn 16c reaches a position above the tip end of the selvage-yarn guide rod 38a before theengagement pin 13 reaches the second position P2 is included. - In the present embodiment, in order for the position of the revolution path in the top-bottom direction to satisfy
1 and 2, the position of theConditions engagement pin 13 that forms the revolution path and the rotation center of theDD motor 58 that serves as the rotation center of the engagement pin 13 (center of the revolution path) are set as follows. - (1) First, the second position P2 of the
engagement pin 13 is set. More specifically, the second position P2 is set so that the path of thesecond selvage yarn 16c defined by theengagement pin 13 at the second position P2 satisfiesCondition 2 and does not interfere with, for example, theupper reed holder 29b of thereed 29 at the most retracted position. - (2) Then, the arrangement of the
DD motor 58 in the top-bottom direction is set by using the second position P2 set as described above as a reference. More specifically, a middle position M (imaginary position) between the second position P2 set in step (1) and the initial path of thesecond selvage yarn 16c in the top-bottom direction is determined, and the rotation center of theDD motor 58 is temporarily set at a position below (on the guide-member-27 side of) the middle position M. The distance from the center of therotating disc 61 to theengagement pin 13, that is, the radius of gyration (radius of the revolution path) of theengagement pin 13, is determined by the rotation center of theDD motor 58 and the second position P2 set in step (1). Then, it is determined whether or not the relationship between theengagement pin 13 having the determined radius of gyration and the initial path of thesecond selvage yarn 16c, more specifically, a portion of the revolution path that is below the initial path of thesecond selvage yarn 16c, is appropriate. The rotation center of theDD motor 58 is determined so that the engagement pin 13 (revolution path) is below the initial path of thesecond selvage yarn 16c in a desired period. - In the case where the
selvage shedding device 3 is disposed in a region where theheald frame group 28 is present in the front-rear direction as in the present embodiment, the rotation center of the DD motor 58 (center of the revolution path), of course, needs to be set within a range in which the revolution path does not interfere with theheald frames 28a. In the case where other components are arranged around the revolution path, interference with the other components also needs to be considered. For example, with regard to theheald frames 28a, assuming that the second position P2 is a fixed point (reference) in the top-bottom direction, the radius of gyration of theengagement pin 13 increases as the position of the rotation center is shifted downward from the middle position M. Accordingly, the first position P1 approaches the heald frames 28a (lower staves (not shown) that support thehealds 28b). Therefore, it is necessary to determine the rotation center so that the first position P1 is not in the movable area of the lower staves of theheald frames 28a. - (3) When the rotation center of the
DD motor 58 is determined as described above, the determined rotation center of theDD motor 58 serves as the center of the revolution path. Accordingly, the arrangement of theengagement pin 13 with respect to therotating disc 61 and the dimensions of the support stay 63 for achieving the arrangement, for example, are determined on the basis of the radius of gyration of theengagement pin 13. - As described above, the rotation center of the
DD motor 58, that is, the center of the revolution path of theengagement pin 13, is set below the middle position M. Accordingly, at the center of the revolution path in the warp direction, the distance from the center of the revolution path to the initial path of thesecond selvage yarn 16c is necessarily smaller than the radius of the revolution path (distance from the center of the revolution path to the second position P2). When the revolution path of theengagement pin 13 is set as described above, theengagement pin 13 is positioned below the initial path of thesecond selvage yarn 16c and separated from the initial path of thesecond selvage yarn 16c at least when theengagement pin 13 is at the first position P1 (lowermost position) on the revolution path. The path of thesecond selvage yarn 16c is maintained at the initial path during a period in which theengagement pin 13 is separated from thesecond selvage yarn 16c (seeFig. 2 ). - As described above, the second position P2 on the revolution path is set so that the path of the
second selvage yarn 16c satisfiesCondition 2. Therefore, at least when theengagement pin 13 is at the second position P2 on the revolution path, the path of thesecond selvage yarn 16c that engages with theengagement pin 13 passes through a position above the tip end of the selvage-yarn guide rod 38a (position farther from thedrive device 8 than the tip end of the selvage-yarn guide rod 38a) in the top-bottom direction at the position of the selvage-yarn guide rod 38a in the warp direction (seeFig. 3 ). - As described above, in the present embodiment, the positions of the initial path of the
second selvage yarn 16c and the paths of the 16a and 16b are set in advance in association with the weft insertion operation of the loom, and the revolution path of thefirst selvage yarns engagement pin 13 is set so as to satisfy 1 and 2 for the initial path of theConditions second selvage yarn 16c and the paths of the 16a and 16b.first selvage yarns - The
drive control device 140 that controls the rotating operation of thedrive device 11 of theselvage shedding device 3 will now be described with reference toFig. 8 . In the present embodiment, a variable speed driving operation for therotary member 10 is carried out to increase the period in which theengagement pin 13 is separated from thesecond selvage yarn 16c. - Referring to
Fig. 8 , thedrive control device 140 is connected to a loomcontrol device 146 and theDD motor 58. Thedrive control device 140 includes asetting unit 144 for inputting a target position of theDD motor 58 that corresponds to the main shaft angle of the loom (hereinafter referred to also as a "movement pattern"); amemory unit 142 that is connected to thesetting unit 144 and stores the input movement pattern; aposition command generator 141 that is connected to the loomcontrol device 146 and thememory unit 142, that receives a signal representing a rotation angle θ of the loom main shaft from the loomcontrol device 146, and that generates a position command Pc representing the target position of theDD motor 58 that corresponds to the rotation angle θ and that is stored in thememory unit 142; aposition control circuit 143 connected to theposition command generator 141; aspeed control circuit 145 connected to theposition control circuit 143; and acurrent control circuit 147 connected to thespeed control circuit 145 and theDD motor 58. - The movement pattern of the
DD motor 58 stored in thememory unit 142 is input from thesetting unit 144 that is connected to thememory unit 142. More specifically, the rotation angle of theDD motor 58 corresponding to the movement pattern of theengagement pin 13 in a single cycle of the loom are input in association with the main shaft angle of the loom. Theposition command generator 141 generates the position command Pc corresponding to the rotation angle θ of the loom main shaft at each time point on the basis of the movement pattern of theDD motor 58 set in thememory unit 142 and the signal representing the rotation angle θ of the loom main shaft obtained from the loomcontrol device 146. Theposition command generator 141 outputs the generated position command Pc to theposition control circuit 143. - The
position control circuit 143 includes acomparator 143a that receives the position command Pc from theposition command generator 141 and aposition deviation amplifier 143b. Thecomparator 143a also receives a position feedback signal Pf from an encoder EN that detects the amount of rotation of theDD motor 58. Thecomparator 143a compares the position feedback signal Pf with the position command Pc to obtain a position deviation Pd, and outputs the position deviation Pd to theposition deviation amplifier 143b. Theposition deviation amplifier 143b amplifies the position deviation Pd with a predetermined gain to obtain a speed command Sc, and outputs the speed command Sc to thespeed control circuit 145. - The
speed control circuit 145 includes acomparator 145a that receives the speed command Sc from theposition control circuit 143 and aspeed deviation amplifier 145b. Thecomparator 145a also receives a speed feedback signal Sf obtained by adifferentiator 149 on the basis of the amount of rotation of theDD motor 58 that is detected by the encoder EN. Thecomparator 145a compares the speed feedback signal Sf with the speed command Sc to obtain a speed deviation Sd, and outputs the speed deviation Sd to thespeed deviation amplifier 145b. Thespeed deviation amplifier 145b amplifies the speed deviation Sd with a predetermined gain to obtain a torque command Tc, and outputs the torque command Tc to thecurrent control circuit 147. - The
current control circuit 147 includes atorque controller 147a, a D/A converter 147b, acurrent amplifier 147c, and acurrent detector 147d. Thetorque controller 147a outputs a current command Ic corresponding to the main shaft angle θ of the loom on the basis of the torque command Tc from thespeed control circuit 145. The D/A converter 147b converts the current command Ic into an analog signal, and inputs the analog signal to thecurrent amplifier 147c. Thecurrent amplifier 147c calculates a current deviation from a current I detected by thecurrent detector 147d and the current command Ic from the D/A converter 147b, and supplies a drive current corresponding to the current deviation to theDD motor 58. TheDD motor 58 is rotationally driven by the drive current so that the amount of rotation thereof becomes equal to the amount of rotation corresponding to the main shaft angle θ of the loom according to the movement pattern set in thesetting unit 144. - The movement pattern of the
DD motor 58 will now be described with reference toFig. 9 . In the present embodiment, the movement pattern of theDD motor 58 is set so that the relationship between the rotation angle of theDD motor 58 and the main shaft angle of the loom is as represented by curve [2] inFig. 9 . - In
Fig. 9 , the horizontal axis represents the main shaft angle of the loom, the left vertical axis represents the rotation angle of theDD motor 58, and the right vertical axis represents the amount of movement of thesecond selvage yarn 16c in the top-bottom direction. - Curves [1] to [4] in
Fig. 9 will now be described in detail. - Curve [1]: Curve showing the relationship between the main shaft angle of the loom and the rotation angle of the
DD motor 58 in the case where theDD motor 58 is driven at a constant speed (straight line connecting the origin and the point at which the target rotation angle of theDD motor 58 is 360°). - Curve [2]: Curve showing the relationship between the main shaft angle of the loom and the rotation angle of the
DD motor 58 in the case where a variable speed driving operation for theDD motor 58 is carried out in accordance with the movement pattern of the present embodiment. - Curve [3]: Curve showing the relationship between the main shaft angle of the loom and the displacement of the
engagement pin 13 in the case where theDD motor 58 is driven at a constant speed (curve [1]). - Curve [4]: Curve showing the relationship between the main shaft angle of the loom and the displacement of the
engagement pin 13 in the case where a variable speed driving operation for theDD motor 58 is carried out in accordance with the movement pattern of the present embodiment (curve [2]). - The movement pattern of the present embodiment (curve [2]) will be described in more detail with reference to
Figs. 9 and10 . In the following description, as illustrated inFig. 10 , a section of the revolution path that is above (on the side opposite the guide-member-27 side) the initial path of thesecond selvage yarn 16c than the initial path) is referred to as a first section, and a section of the revolution path that is below (on the guide-member-27 side of) the initial path of thesecond selvage yarn 16c is referred to as a second section (hereinafter referred to also as a "dwell section"). In addition, the main shaft angles at the times when theengagement pin 13 reaches the start point and the end point of the second section are defined as a "first rotation angle" and a "second rotation angle", respectively. The movement pattern according to the present embodiment is set as a variable speed pattern so that a period in which theengagement pin 13 passes through the second section (hereinafter referred to as a "second period (dwell period)") is longer than that in the case where theDD motor 58 is driven at a constant speed. - More specifically, the movement pattern is set so as to increase a selvage-shed opening period in which the weft insertion operation can be performed by increasing a period in which the
engagement pin 13 is separated from thesecond selvage yarn 16c. For this purpose, compared to the case in which theDD motor 58 is driven at a constant speed, theengagement pin 13 is caused to move from the origin to the second section (dwell section) as quickly as possible by rotating theDD motor 58 at a higher speed. After theengagement pin 13 has reached the second section (dwell section), theDD motor 58 is decelerated so that theengagement pin 13 passes through the second section (dwell section) as slowly as possible. After theengagement pin 13 has left the dwell section, theDD motor 58 is accelerated so that theDD motor 58 returns to the origin at the time when the main shaft of the loom has rotated through one revolution. - In the present embodiment, it is assumed that the weft insertion start time is set to 70° in terms of the main shaft angle of the loom and the weft insertion end time (time at which the weft yarn reaches the weft arrival side) is set to 240° in terms of the main shaft angle. The weft insertion start time (main shaft angle) and the weft insertion end time (time at which the weft yarn reaches the weft arrival side) are set in association with the shedding motion of the warp yarns and the operations of other structures that relate to the weft insertion operation. As illustrated in
Fig. 9 , the phase of theDD motor 58 is set so that theDD motor 58 is at the origin when the main shaft angle of the loom is 30°, and theDD motor 58 continuously (not intermittently) rotates through one revolution while the main shaft of the loom rotates through one revolution. In the present embodiment, the relationship between the initial path of thesecond selvage yarn 16c and the revolution path is such that theengagement pin 13 reaches the start point of the second section when theDD motor 58 is rotated by 65° from the origin and reaches the end point of the second section when theDD motor 58 is rotated by 130° from the origin. - Under the above-described assumption of the selvage shedding device, the movement pattern is determined so as to satisfy the following conditions (a) to (e) in the present embodiment. In the following description, the period prior to the second period (dwell period), that is, the period in which the main shaft angle of the loom changes from 30°, at which the
DD motor 58 is at the origin, to the first rotation angle is defined as a first period. In the present embodiment, as illustrated inFig. 9 , theDD motor 58 is accelerated in a period that continues from the second period (dwell period), and then is rotated at a substantially constant speed. Accordingly, in the following description, the acceleration period that continues from the second period (second rotation angle) is defined as a third period, and a period between the third period and the time at which the main shaft angle of the loom reaches 30° in the next cycle is defined as a fourth period. - In the first period, the rotation speed of the
DD motor 58 is not reduced and is set to a substantially constant speed. - The fourth period continues to the first period in the next cycle after the
DD motor 58 has rotated through one revolution. To allow smooth transition to the first period that does not involve acceleration or deceleration at the end of the fourth period, the rotation speed of theDD motor 58 in the fourth period is set so that the speed at the end of the fourth period is equal to the speed at the start of the first period. In addition, similar to the first period, the speed is set to a substantially constant speed. - As described above, in the present embodiment, the movement pattern is set so that the second period obtained by the movement pattern is longer than that in the case where the
DD motor 58 is driven at a constant speed. Therefore, at least one of the first rotation angle and the second rotation angle needs to be set so that the first rotation angle is smaller than that in the case where theDD motor 58 is driven at a constant speed and/or the second rotation angle is larger than that in the case where theDD motor 58 is driven at a constant speed. In the present embodiment, the first rotation angle is set so as to be smaller than that in the case where theDD motor 58 is driven at a constant speed, and the second rotation angle is set so as to be larger than that in the case where theDD motor 58 is driven at a constant speed. - The speed is also not increased or decreased around the first and second rotation angles. In other words, the speed at the end of the first period immediately before the first rotation angle is set so as to be substantially equal to the speed at the start of the second period immediately after the first rotation angle, and the speed at the end of the second period immediately before the second rotation angle is set so as to be substantially equal to the speed of at the start of the third period immediately after the second rotation angle.
- The acceleration and deceleration significantly affect the amount of heat generated by the
DD motor 58. Therefore, the acceleration and deceleration are set within a range in which the amount of heat generated is allowable (allowable acceleration range) during a continuous operation. - When the movement pattern is actually determined, the speed (speed pattern) in each period affects the speeds at the start of the previous and subsequent periods and the lengths of the previous and subsequent periods. Therefore, the speed (speed pattern) in each period is set in consideration of other periods.
- For example, the length of the first period is determined by the first rotation angle. According to condition (c), the first rotation angle is set so as to be smaller than that in the case where the
DD motor 58 is rotated at a constant speed. When the first rotation angle is reduced, the rotation speed of theDD motor 58 in the first period is increased accordingly. As a result, according to condition (b), the rotation speed of theDD motor 58 in the fourth period is also increased. In such a case, the amount by which the rotation speed is to be increased in the third period increases, and the length of the third period needs to be increased so that the acceleration in the third period falls within the allowable acceleration range as described in condition (e). The increase in the length of the third period affects the second rotation angle. More specifically, the length of the fourth period, in which theDD motor 58 is driven at a substantially constant speed, is determined by the rotation speed of theDD motor 58. When the third period is set on the basis of the fourth period that is determined in this manner, the second rotation angle decreases as the length of the third period increases. However, the second rotation angle needs to be larger than that in the case where theDD motor 58 is driven at a constant speed, as described above in condition (c). For this reason, it is necessary that the length of the first period (rotation speed in the first and fourth periods) be determined in consideration of, for example, the second rotation angle, the acceleration in the third period, and the length of the third period. - The length of the first period (rotation speed in the first period) also affects the speed pattern in the second period and the length of the second period. As described above in condition (d), the speed at the start of the second period is set so as to be substantially equal to the speed at the end of the first period. To make the second period longer than that in the case where the
DD motor 58 is driven at a constant speed as described above, the average rotation speed of theDD motor 58 in the second period is set so as to be lower than the speed at the start of the second period. Therefore, it is necessary to decelerate theDD motor 58 in the second period. Here, the deceleration also needs to be within the allowable acceleration range described above in condition (e). In this case, if the rotation speed of theDD motor 58 cannot be sufficiently reduced from that in the first period within the allowable acceleration range, the time at which the rotation angle of theDD motor 58reaches 130° becomes earlier, and the length of the second period is unavoidably reduced. However, as described above, the second rotation angle needs to be larger than that in the case where theDD motor 58 is driven at a constant speed. For this reason, the length of the first period (first rotation angle) needs to be determined in consideration of the speed pattern (deceleration) in the second period and the length of the second period. - Although the relationships between the length of the first period and the speeds (speed patterns) and lengths of the other periods are described above as an example, each period is similarly related to other periods.
- The movement pattern according to the present embodiment represented by curve [2] in
Fig. 9 is determined so as to satisfy the above-described conditions in consideration of the relationships between the periods. The movement pattern will now be described in more detail. - The first rotation angle (main shaft angle at the time when the
engagement pin 13 reaches the start point of the second section) is determined as 85°. In other words, the rotation angle of theDD motor 58reaches 65° when the main shaft angle reaches 85° (theDD motor 58 rotates from the origin to 65° when the main shaft rotates from 30° to 85°). In the case where the first rotation angle is set as described above, the position of theengagement pin 13 represented by curve [4] does not reach the start point of the second section by the weft insertion start time of the loom (70° in terms of the main shaft angle). However, the size of the selvage shed is large enough to allow the weft insertion operation to be performed without a problem. When theDD motor 58 is driven at a constant speed (curve [3]), theengagement pin 13 reaches the start point of the second section when the main shaft angle is 95°. Thus, according to the movement pattern of the present embodiment, the time at which theengagement pin 13 reaches the start point of the second section is earlier than that in the case where theDD motor 58 is driven at a constant speed in terms of the main shaft angle. - Since the first rotation angle is set as described above, the rotation speed of the
DD motor 58 in the first period is higher than that in the case where theDD motor 58 is driven at a constant speed. Accordingly, the rotation speed of theDD motor 58 in the fourth period is also higher than that in the case where theDD motor 58 is driven at a constant speed. - The second rotation angle (main shaft angle at the time when the
engagement pin 13 reaches the end point of the second section) is set to 190°, which is larger than the main shaft angle (160°) in the case where theDD motor 58 is driven at a constant speed (curve [1]). The movement pattern in the period after the main shaft angle has reached 190° (third period) is set so that the amount of heat generated when theDD motor 58 is accelerated is allowable in the continuous operation. In the case where the second rotation angle is determined as described above, the position of theengagement pin 13 represented by curve [4] passes through the end point of the second section before the weft insertion end time of the loom (240° in terms of the main shaft angle). However, the size of the selvage shed is large enough to allow the weft insertion operation to be performed (the weft yarn to travel) without a problem. - The rotation speed (speed pattern) of the
DD motor 58 in the second period (first rotation angle to second rotation angle) is set such that the rotation speed at the start of the second period is substantially equal to the rotation speed in the first period. Then, theDD motor 58 is decelerated in the subsequent period (intermediate period), and the rotation speed at the end of the second period after the deceleration period (intermediate period) is set to a substantially constant speed that corresponds to the deceleration in the intermediate period. The deceleration in the intermediate period is set within the above-described allowable acceleration range. - When the speed pattern in the second period is set as described above, the speed at the start of the third period is determined by the speed at the end of the second period. The acceleration in the third period, which is the acceleration period, is determined by the rotation speed at the end of the second period and the rotation speed in the fourth period. The acceleration in the third period is also set within the allowable acceleration range.
- The curve representing the movement pattern shown in
Fig. 9 is substantially straight (constant speed) in the period before the first rotation angle (30° to 85° in terms of the main shaft angle) and the period subsequent to the acceleration period after the second rotation angle. However, theDD motor 58 is not driven at a constant speed to be exact. This is because the movement pattern is set so that the curve smoothly extends over the entire range. - The operation of the
selvage forming apparatus 1 will now be described with reference toFigs. 2 ,3 ,7A, and 7B . In the weaving operation of the loom, the DD motor 58 (not shown) included in theselvage shedding device 3 is driven so that the rotary member 10 (engagement pin 13) rotates through one revolution clockwise when viewed from the warp row side in the weaving-width direction each time the loom main shaft rotates through one revolution. In the present embodiment, as described above, the phase relationship between the rotation angle of the loom main shaft and that of theengagement pin 13 that moves along the revolution path is set so that theengagement pin 13 is at an intermediate position (origin) between the second position P2 and the first position P1 when the main shaft angle is 30° (seeFig. 10 ). The phase relationship between the rotation angle of the loom main shaft and that of theengagement pin 13 that moves along the revolution path is not limited to this, and the phase of therotary member 10 with respect to the main shaft of the loom may be changed as necessary. - In the selvage-yarn-
path switching device 2, the time at which thebase member 37 is swung from one of the upstream and downstream swing limits to the other (time at which the polarity of the electromagnet is switched in thedrive device 8, that is, the time at which the paths of the 16a and 16b are switched) is set to the time at which thefirst selvage yarns engagement pin 13 reaches the second position P2 in theselvage shedding device 3. - (1) Referring to
Fig. 2 , when therotary member 10 included in theselvage shedding device 3 is rotated so that theengagement pin 13 is moved from the second position P2 to the first position P1 on the revolution path thereof in the weaving operation, the path of thesecond selvage yarn 16c from theengagement pin 13 to the cloth fell 24 (hereinafter referred to as a "partial path") moves downward from the uppermost position in the top-bottom direction.
The positions of the paths of the 16a and 16b are fixed in the top-bottom direction. Therefore, the above-described partial path of thefirst selvage yarns second selvage yarn 16c moves to a position below the 16a and 16b, and the selvage shed is formed between thefirst selvage yarns second selvage yarn 16c and the 16a and 16b. When thefirst selvage yarns engagement pin 13 reaches the start point of the second section (dwell section) on the revolution path, theengagement pin 13 becomes separated from thesecond selvage yarn 16c and the shedding motion of thesecond selvage yarn 16c is stopped in the state in which the size of the selvage shed is at a maximum. At this time, thesecond selvage yarn 16c extends through a space between the selvage- 38a and 38b in the warp direction. Theyarn guide rods engagement pin 13 re-engages with thesecond selvage yarn 16c that has been stopped at the position where the size of the selvage shed is at a maximum when theengagement pin 13 reaches the end point of the second section (dwell section). - (2) While the partial path of the
second selvage yarn 16c is being moved downward after the selvage shed is formed in step (1), the weft insertion operation is started when the rotation angle of the loom main shaft reaches the weft insertion start angle. Accordingly, the weft yarn is inserted into the selvage shed. The leading end of the inserted weft yarn passes through the selvage shed at the weft insertion side immediately after the start of the weft insertion operation, travels through the warp shed, and reaches the selvage shed at the weft arrival side (not shown) after passing the position of the cloth edge at the weft arrival side. Therefore, the driving operation of theDD motor 58 included in theselvage forming apparatus 1 at the weft insertion side is controlled so that the size of the selvage shed is greater than or equal to the size large enough for the weft insertion operation (required size) at least over the entire weft insertion period. The driving operation of theDD motor 58 included in theselvage forming apparatus 1 at the weft arrival side (not shown) is controlled so that the size of the selvage shed is greater than or equal to the required size at least until the end of the weft insertion operation. - (3) As illustrated in
Fig. 3 , when therotary member 10 is further rotated after the weft insertion operation, theengagement pin 13 moves to the second position P2 along the revolution path, and the partial path of thesecond selvage yarn 16c moves upward toward the uppermost position. Accordingly, the partial path of thesecond selvage yarn 16c moves to a position above the 16a and 16b, and the inserted weft yarn is held by thefirst selvage yarns 16a and 16b and thefirst selvage yarns second selvage yarn 16c. - (4) Subsequently, when the
engagement pin 13 reaches the second position P2, the partial path of thesecond selvage yarn 16c reaches the uppermost position at which the partial path is above the tip end of the selvage-yarn guide rod 38a. At this time, thedrive device 8 of the selvage-yarn-path switching device 2 swings thebase member 37 around the axis of thesupport shaft 36 from one of the swing limits to the other. Accordingly, the paths of the 16a and 16b at the side opposite the warp row side of and the warp row side of the path of thefirst selvage yarns second selvage yarn 16c in the weaving-width direction when viewed from above are switched in the weaving-width direction (seeFigs. 7A and 7B ). As a result, the 16a and 16b are caused to cross (be twisted with) thefirst selvage yarns second selvage yarn 16c in the weaving-width direction. - (5) Next, when the
rotary member 10 is further rotated and theengagement pin 13 is moved downward from the second position P2, the partial path of thesecond selvage yarn 16c is also moved downward from the uppermost position. When the main shaft angle of the loom reaches 0°, beating-up motion for beating up the inserted weft yarn is performed (see alsoFig. 10 ). When the partial path of thesecond selvage yarn 16c is moved downward from the uppermost position, the partial path of thesecond selvage yarn 16c is moved in a direction for opening the selvage shed in which the weft yarn is held. However, as described above, the 16a and 16b are caused to cross thefirst selvage yarns second selvage yarn 16c in the weaving-width direction. Therefore, even when the partial path of thesecond selvage yarn 16c is moved downward to a position below the 16a and 16b, the weft yarn is not released from the selvage shed and the state in which the weft yarn is held by thefirst selvage yarns 16a and 16b and thefirst selvage yarns second selvage yarn 16c is maintained. - The above-described steps (1) to (5) are repeated each time the main shaft of the loom rotates through one revolution, so that a three-yarn leno selvage construction is formed at the edge of the woven cloth.
- The operation for controlling the
DD motor 58 included in theselvage shedding device 3 will now be described in detail. Referring toFig. 8 , thedrive control device 140 carries out the variable speed driving operation for driving theDD motor 58 from the origin to the origin in the next cycle on the basis of the above-described movement pattern during the weaving operation. In thedrive control device 140, theposition command generator 141 generates the position command Pc corresponding to the main shaft angle at each time point on the basis of the movement pattern of theDD motor 58 set in thememory unit 142 and the signal representing the rotation angle θ of the main shaft obtained from the loomcontrol device 146. Theposition command generator 141 outputs the generated position command Pc to thecomparator 143a of theposition control circuit 143. - In the present embodiment, the operation of controlling the
DD motor 58 by using the movement pattern is performed by converting the target angle of theDD motor 58 into a target number of pulses. More specifically, in the present embodiment, a single revolution (360°) of theDD motor 58 is divided by 4092, and the target angle of theDD motor 58 is converted into a target number of pulses selected from 0 to 4092, which each corresponds to an angular position. A pulse table showing the relationship between the main shaft angle of the loom and the target number of pulses is formed so that theDD motor 58 is driven in accordance with the movement pattern that is set as described above. The pulse table is input to thesetting unit 144 and stored in thememory unit 142 in advance. Theposition command generator 141 of thedrive control device 140 refers to the pulse table stored in thememory unit 142 to determine the target number of pulses corresponding to the rotation angle θ of the loom main shaft, generates the position command Pc corresponding to the determined target number of pulses, and outputs the position command Pc to thecomparator 143a of theposition control circuit 143. - The
comparator 143a of theposition control circuit 143 compares the position feedback signal Pf with the position command Pc to obtain the position deviation Pd, and outputs the position deviation Pd to theposition deviation amplifier 143b. Theposition deviation amplifier 143b amplifies the position deviation Pd to obtain the speed command Sc, and outputs the speed command Sc to thecomparator 145a of thespeed control circuit 145. Thecomparator 145a of thespeed control circuit 145 compares the speed feedback signal Sf with the speed command Sc to obtain the speed deviation Sd, and outputs the speed deviation Sd to thespeed deviation amplifier 145b. Thespeed deviation amplifier 145b amplifies the speed deviation Sd to obtain the torque command Tc, and outputs the torque command Tc to thetorque controller 147a of thecurrent control circuit 147. - The
torque controller 147a of thecurrent control circuit 147 outputs the current command Ic corresponding to the rotation angle θ of the loom main shaft on the basis of the torque command Tc from thespeed control circuit 145. The D/A converter 147b converts the current command Ic into an analog signal, and inputs the analog signal to thecurrent amplifier 147c. Thecurrent amplifier 147c calculates a current deviation from the current I detected by thecurrent detector 147d and the current command Ic from the D/A converter 147b, and supplies a drive current corresponding to the current deviation to theDD motor 58. TheDD motor 58 is rotationally driven by the drive current so that the rotation angle thereof becomes equal to the rotation angle corresponding to the main shaft angle according to the rotation pattern set in thememory unit 142. - The detailed operation of the selvage shedding device (the
DD motor 58, theengagement pin 13, etc.) will now be described. When thedrive control device 140 performs the above-described driving control operation (speed variable driving operation) for theDD motor 58, theselvage shedding device 3 is operated as follows in the weaving operation. - (1) Referring to
Figs. 9 and10 , when the main shaft angle changes from 30° to 85° (start point of the second period (dwell period)), that is, in the first period, theDD motor 58 is rotated from the origin to 65° at a speed higher than that in the case where theDD motor 58 is driven at a constant speed. When theDD motor 58 is rotated from the origin to 65°, thesecond selvage yarn 16c, which is supported by theengagement pin 13 from below, is passively moved downward while being placed on theengagement pin 13 at a speed higher than that in the case where theDD motor 58 is driven at a constant speed. When thesecond selvage yarn 16c is moved downward in the first period, the path of thesecond selvage yarn 16c from the engagement pin to the cloth fell (hereinafter referred to as a "partial path") moves from a position above the 16a and 16b to a position below thefirst selvage yarns 16a and 16b. In other words, a shed forming process is started.first selvage yarns - As described above, the
engagement pin 13 is positioned below the initial path of thesecond selvage yarn 16c and is separated from thesecond selvage yarn 16c in the second section (dwell section) of the revolution path. In addition, the movement pattern is set so that theengagement pin 13 reaches the start point of the second section (dwell section) at the time when the main shaft angle is 85°, which is earlier compared to the case where theDD motor 58 is driven at a constant speed. Accordingly, the partial path of thesecond selvage yarn 16c also reaches the position of the initial path and the dwell period is started at a time earlier compared to the case where theDD motor 58 is driven at a constant speed in terms of the main shaft angle. - (2) When the main shaft angle changes from 85° to 190°, that is, in the second period (dwell period), the
DD motor 58 is rotated from 65° to 130°. In the second period (dwell period), theDD motor 58 is driven in accordance with the above-described speed pattern for the second period (dwell period). - More specifically, at the start of the second period (dwell period), the
DD motor 58 is rotated at substantially the same rotation speed as that in the first period. Accordingly, theDD motor 58 is rotationally driven without being greatly accelerated or decelerated in a period around the first rotation angle (65°). Subsequently, the rotation speed of theDD motor 58 is reduced from the above-described rotation speed. At this time, the deceleration is within the above-described allowable acceleration range. After that, in a period in which the main shaft angle changes to the second rotation angle, theDD motor 58 is rotationally driven to 130° at a substantially constant rotation speed that corresponds to the rotation speed at the start of the third period. - Thus, the
DD motor 58 is driven in the second period (dwell period) such that the rotation speed of theDD motor 58 is reduced in accordance with the rotation speeds in the previous and subsequent periods. However, also in this case, theengagement pin 13 is separated from thesecond selvage yarn 16c in the second section of the revolution path. Accordingly, a dwell period in which the size of the selvage shed is at a maximum is provided in the shedding motion of thesecond selvage yarn 16c irrespective of the rotation speed of theDD motor 58, and the deceleration of theDD motor 58 in the second period is set within the allowable acceleration range. In addition, in the present embodiment, an intermittent driving operation in which theDD motor 58 is temporarily stopped is not performed, and theDD motor 58 is rotationally driven in accordance with a speed pattern for rotating theDD motor 58 in one direction. Therefore, compared to the case in which the intermittent driving operation, in which theDD motor 58 is stopped and reactivated, is performed, the amount of heat generated by theDD motor 58 is reduced by a large amount. - When the above-described variable speed driving operation is performed to rotate the
DD motor 58 from 65° to 130°, theengagement pin 13 moves within the second section (dwell section) until a time (190° in terms of the main shaft angle) later than that in the case where theDD motor 58 is driven at a constant speed. Therefore, the state in which theengagement pin 13 is separated from thesecond selvage yarn 16c is maintained for a period longer than that in the case where theDD motor 58 is driven at a constant speed. As a result, the partial path of thesecond selvage yarn 16c is maintained at the position of the initial path for a longer period, and the selvage shed formed between thesecond selvage yarn 16c and the 16a and 16b is maintained at a maximum opening state (dwell state) until a time later than that in the case where thefirst selvage yarns DD motor 58 is driven at a constant speed in terms of the main shaft angle. - (3) When the main shaft angle changes from 190° to 30° in the next cycle, the
DD motor 58 is rotated from 130° to the origin in the next cycle. More specifically, first, in the third period, theDD motor 58 is accelerated from the rotation speed at the end of the second period (dwell period). Then, in the fourth period, theDD motor 58 is rotationally driven at a substantially constant rotation speed that is substantially equal to the rotation speed in the first period. - When the
DD motor 58 is rotated from 130°, theengagement pin 13 engages with thesecond selvage yarn 16c again. Accordingly, thesecond selvage yarn 16c is pushed upward from below by theengagement pin 13, and is moved upward by the upward movement of theengagement pin 13 toward the second position P2. The acceleration in the third period is also set so as to be within the allowable acceleration range as described above, so that the amount of heat generated as a result of the acceleration is also allowable in the continuous operation. - As described above, the weft insertion end time of the loom is later than the end point of the second period (dwell period). Accordingly, the
engagement pin 13 engages with thesecond selvage yarn 16c and the selvage shed closing operation is started before the weft insertion end time. In the movement pattern according to the present embodiment, the position of theengagement pin 13 at the weft insertion end time (240° in terms of the main shaft angle) is set so that the size of the selvage shed is large enough to allow the weft insertion operation (travelling of the weft yarn) to be performed without a problem. Therefore, the weft insertion operation is not affected. - The "size of the selvage shed" that does not cause a problem at the weft insertion end time of the loom differs between the selvage forming apparatus at the weft insertion side and the selvage forming apparatus at the weft arrival side. In the present embodiment, the
selvage forming apparatus 1 at the weft insertion side is described. In thisselvage forming apparatus 1, the "size of the selvage shed" is large enough as long as the weft yarn that is being inserted does not come into contact with the selvage yarns at the weft insertion end time of the loom. In contrast, in the selvage forming apparatus at the weft arrival side, the "size of the selvage shed" needs to be large enough to allow the weft yarn that has arrived at the weft arrival side to enter the selvage shed at the weft arrival side. Thus, the "size of the selvage shed" that does not cause a problem at the weft insertion end time of the loom is larger at the weft arrival side than at the weft insertion side. For this reason, in the present embodiment, the movement pattern is determined in consideration of the size of the selvage shed at the weft arrival side, which needs to be larger than that at the weft insertion side at the weft insertion end time of the loom. Accordingly, the movement pattern for the selvage forming apparatus at the weft insertion side may be directly used as the movement pattern of the selvage forming apparatus at the weft arrival side. - As described above, in the present embodiment, the
selvage shedding device 3 is configured such that theengagement pin 13 is separated from thesecond selvage yarn 16c in the second period (dwell period). Accordingly, compared to the case in which thesecond selvage yarn 16c is maintained at the position of the initial path only by the intermittent driving (variable speed driving) operation for theDD motor 58, the amount of heat generated owing to the load applied to theDD motor 58 and the damage caused by the generated heat can be significantly reduced. Thedrive control device 140 performs variable speed control of theDD motor 58 on the basis of the movement pattern so as to increase the second period (dwell period). Accordingly, the selvage-shed opening period in which the weft insertion operation can be performed is increased while the amount of heat generated by theDD motor 58 owing to the load is maintained within a range allowable in the continuous operation. - Although an embodiment of the present invention has been described, the present invention is not limited to the above-described embodiment, and various embodiments are possible within the technical scope of the present invention. Other embodiments will now be described.
- Although the selvage forming apparatus according to the above-described embodiment forms a three-yarn leno selvage construction by using the two
16a and 16b and onefirst selvage yarns second selvage yarn 16c, the number of selvage yarns are not limited to three. For example, the number of 16a and 16b may be reduced to one, and a two-yarn leno selvage construction illustrated infirst selvage yarns Fig. 11A may be formed by using a singlefirst selvage yarn 16a and a singlesecond selvage yarn 16c. In this case, the selvage-yarn-path switching device 2 may include a single selvage-yarn guide member 5. - In the above-described embodiment, the selvage-yarn-
path switching device 2 forms the leno selvage construction illustrated inFig. 11A or 11B by switching the positions of theeyelets 4 in the selvage-yarn guide members 5 each time the loom main shaft rotates through one revolution, that is, each time the weft insertion operation is performed once. However, the frequency at which the positions of theeyelets 4 are switched is not limited to once every time the weft insertion operation is performed once. For example, the selvage-yarn-path switching device 2 may form a leno selvage construction illustrated inFig. 11C by switching the positions of theeyelets 4 in the selvage-yarn guide members 5 each time the loom main shaft rotates through two revolutions, that is, each time the weft insertion operation is performed twice. Alternatively, the selvage-yarn-path switching device 2 may switch the positions of theeyelets 4 in the selvage-yarn guide members 5 each time the loom main shaft rotates through three or more revolutions. - In the above-described embodiment, the selvage-
38a and 38b are arranged so as to stand on the top surface of theyarn guide rods base member 37 and extend upward in the vertical direction, and thedrive device 8 is disposed below thebase member 37. However, for example, the selvage-yarn-path switching device 2 according to the above-described embodiment may be vertically inverted, as illustrated inFig. 12 . More specifically, the selvage- 38a and 38b may be arranged so as to extend downward in the vertical direction from the bottom surface of theyarn guide rods base member 37, and thedrive device 8 may be disposed above thebase member 37. InFig. 12 , components corresponding to those in the embodiment illustrated inFigs. 1 to 10 are denoted by the same reference numerals as those in the embodiment illustrated inFigs. 1 to 10 . - In the structure illustrated in
Fig. 12 , unlike the embodiment illustrated inFigs. 1 to 10 , theguide member 27 is positioned above theselvage shedding device 3. In the state in which theengagement pin 13 is omitted, the path of thesecond selvage yarn 16c passes through a space between the first position P1 and the second position P2 in the top-bottom direction. - In the illustrated example, opposite to the embodiment illustrated in
Figs. 1 to 10 , the size of the shed formed by theselvage yarns 16 is at a maximum when theengagement pin 13 included in theselvage shedding device 3 is above the initial path of thesecond selvage yarn 16c. Therefore, in this example, the uppermost position and the lowermost position of the revolution path of theengagement pin 13 correspond to the first position P1 and the second position P2, respectively, in the embodiment illustrated inFigs. 1 to 10 . In this example, opposite to the embodiment illustrated inFigs. 1 to 10 , a section of the revolution path that is below (on the side opposite the guide-member-27 side of) the initial path of thesecond selvage yarn 16c serves as a first section, and a section of the revolution path that is above (on the guide-member-27 side of) the initial path of thesecond selvage yarn 16c serves as a second section (dwell section). - In addition, opposite to the embodiment illustrated in
Figs. 1 to 10 , when the component of the revolution of theengagement pin 13 in the top-bottom direction is upward, thesecond selvage yarn 16c moves upward so as to follow theengagement pin 13 owing to the tension of thesecond selvage yarn 16c, and the path of thesecond selvage yarn 16c is moved upward to a position where the weft insertion operation can be performed (a shed is formed). When the component of the revolution of theengagement pin 13 in the top-bottom direction is downward, thesecond selvage yarn 16c is pushed downward from above by theengagement pin 13, and the path of thesecond selvage yarn 16c is moved downward to a position where the paths of the 16a and 16b can be switched by the selvage-yarn-first selvage yarns path switching device 2. - The direction in which the selvage-
yarn guide members 5 extend is not limited to the vertical direction as described above, and may be at an angle relative to the vertical direction and inclined toward the warp direction and/or the weaving-width direction as long as the paths of the 16a and 16b can be switched without a problem. In this case, the entire body of the selvage-yarn-first selvage yarns path switching device 2 may be inclined (thesupport member 6 may be inclined with respect to the top-bottom direction (vertical direction) toward the warp direction and/or the weaving-width direction). Alternatively, thesupport member 6 may be oriented in the vertical direction and the selvage-yarn guide members 5 may be inclined with respect to thedisplacement member 7. - In the embodiment illustrated in
Figs. 1 to 10 , the positions of the selvage-yarn guide members 5 (eyelets 4) are switched in the weaving-width direction by swinging thebase member 37, which functions as thedisplacement member 7 to which the selvage-yarn guide members 5 are fixed, around the rotation axis that extends in the vertical direction. However, the structures illustrated inFigs. 13A to 13C to16A and 16B , for example, may instead be used. The structures will be described in more detail. - In the example illustrated in
Figs. 13A to 13C ,displacement members 7 are linearly reciprocated to switch the positions of selvage-yarn guide members 5 in the weaving-width direction. InFigs. 13A to 13C , components similar to those in the embodiment illustrated inFigs. 1 to 10 , for example, components of theselvage shedding device 3, are denoted by the same reference numerals as those in the embodiment illustrated inFigs. 1 to 10 . - A selvage-yarn-
path switching device 2 of this example includesactuators 73 that function asdrive devices 8; agroove member 71 in whichgrooves 70 are formed so as to extend in the weaving-width direction and that functions as asupport member 6; andslide bases 72 that support the respective selvage-yarn guide members 5, that are movable in the weaving-width direction along thegrooves 70 in thegroove member 71, and that function as thedisplacement members 7. First selvage yarn guides 74 are fixed to thegroove member 71. Theactuators 73 linearly move the slide bases 72 in the weaving-width direction along thegrooves 70 in thegroove member 71 so that the positions ofeyelets 4
in the selvage-yarn guide members 5 are switched in the weaving-width direction. - In the example illustrated in
Figs. 13A to 13C , two first selvage yarns ( 16a and 16b) are provided, that is, two selvage-first selvage yarns yarn guide members 5 are provided (a three-yarn leno selvage construction is formed). The number ofgrooves 70 in thegroove member 71, slide bases 72, andactuators 73 is two so as to correspond to the number of selvage-yarn guide members 5. In the case where the number of first selvage yarns is one (when a two-yarn leno selvage construction is formed), the number ofgrooves 70, slide bases 72, andactuators 73 may be one. In the illustrated example, to regulate the paths of the 16a and 16b to positions below afirst selvage yarns rotary member 10, first selvage yarn guides 75 are provided in addition to first selvage yarn guides 74 and 67. The first selvage yarn guides 75 are arranged below therotary member 10. - In the example illustrated in
Figs. 13A to 13C , therotary member 10 includes abalancer 14. Thebalancer 14 will be described below. -
Figs. 14A to 14C illustrate an example in which a single first selvage yarn is used (a two-yarn leno selvage construction is formed). Adisplacement member 7 is rotationally driven around a rotation axis in one direction to switch the position of a selvage-yarn guide member 5 (eyelet 4) in the weaving-width direction. InFigs. 14A to 14C , components similar to those in the embodiment illustrated inFigs. 1 to 10 are denoted by the same reference numerals as those in the embodiment illustrated inFigs. 1 to 10 . - A selvage-yarn-
path switching device 2 of this example includes aservo motor 76 that serves as adrive device 8; asupport shaft 77 that extends in the vertical direction, that is directly connected to an output shaft of theservo motor 76, and that serves as asupport member 6; and a disc-shapedbase member 78 that is fixed to thesupport shaft 77, that supports the selvage-yarn guide member 5 with abearing 80 provided therebetween at a position shifted from the rotation center of thesupport shaft 77, and that serves as thedisplacement member 7. Theservo motor 76 is contained in amain block 81. A firstselvage yarn guide 79 is fixed to themain block 81. - The
servo motor 76 rotationally drives the disc-shapedbase member 78 in one direction so that the selvage-yarn guide member 5 revolves around the rotation axis of thesupport shaft 77 and the position of theeyelet 4 in the selvage-yarn guide member 5 is switched in the weaving-width direction. In this case, theservo motor 76 is preferably controlled so as to rotate intermittently. However, theservo motor 76 may instead be controlled so as to rotate continuously. - In the case where the
servo motor 76 is intermittently rotated, two specific positions may be set on both sides (the warp row side and the side opposite the warp row side) of a path of asecond selvage yarn 16c in the weaving-width direction. Theservo motor 76 may be controlled so that the output shaft of the servo motor 76 (the support shaft 77) is rotated through half a revolution to move the selvage-yarn guide member 5 between the two positions each time the main shaft is rotated through one revolution and so that the selvage-yarn guide member 5 is at one of the two positions in a predetermined period during each revolution of the loom main shaft. The selvage-yarn guide member 5 may be moved between the two positions while thesecond selvage yarn 16c is positioned above the top end of the selvage-yarn guide member 5 in the top-bottom direction. - In the case where the
servo motor 76 is continuously rotated, the output shaft of the servo motor 76 (support shaft 77) is rotated through a single revolution so that the selvage-yarn guide member 5 is rotated through a single revolution around the axis of thesupport shaft 77 each time the main shaft of the loom rotates through two revolutions. Theservo motor 76 is controlled so that the time at which the selvage-yarn guide member 5 crosses the path of thesecond selvage yarn 16c in the weaving-width direction is within the period in which thesecond selvage yarn 16c is above the top end of the selvage-yarn guide member 5 in the top-bottom direction. - In this example, the selvage-
yarn guide member 5 is supported by the disc-shapedbase member 78 with the bearing 80 interposed therebetween. Therefore, the selvage-yarn guide member 5 revolves around the axis of thesupport shaft 77 while rotating so that theeyelet 4 is always oriented in the warp direction owing to the tension of afirst selvage yarn 16a. Thus, thefirst selvage yarn 16a is prevented from being coiled (wound) around the selvage-yarn guide member 5 as a result of the revolution of the selvage-yarn guide member 5. - A
selvage forming apparatus 1 according to this example forms a two-yarn leno selvage construction by using a singlefirst selvage yarn 16. The operation of forming the selvage construction is basically the same as the operation of theselvage forming apparatus 1 according to the above-described embodiment that forms the three-yarn leno selvage construction except that the processes related to thefirst selvage yarn 16b are not performed. -
Figs. 15A and 15B illustrate an example in which the positions of selvage-yarn guide members 5 (eyelets 4) are switched in the weaving-width direction by swinging the selvage-yarn guide members 5 around a rotation axis that extends in the warp direction. InFigs. 15A and 15B , components similar to those in the embodiment illustrated inFigs. 1 to 10 are denoted by the same reference numerals as those in the embodiment illustrated inFigs. 1 to 10 . - A selvage-yarn-
path switching device 2 of this example includes asupport shaft 82 that is fixedly arranged on a main-body bracket 83 so as to extend in the warp direction and that functions as asupport member 6.Swing rods 85, which function as the selvage-yarn guide members 5, are supported by respective end portions of thesupport shaft 82 in a swingable manner. Theswing rods 85 have throughholes 84 at intermediate positions in the direction in which theswing rods 85 extend, and thesupport shaft 82 are fitted to the throughholes 84 so that theswing rods 85 are supported in a swingable manner. Theswing rods 85 haveelongate holes 86 at the bottom ends (ends opposite to the ends at which theeyelets 4 are formed) thereof. Theelongate holes 86 are long in the direction in which theswing rods 85 extend and extend through theswing rods 85 in the thickness direction. First selvage yarn guides 92 are fixed to the main-body bracket 83. - In the illustrated example, a
drive device 8 includes arotating shaft 87 that is fixedly arranged so as to extend in the warp direction; two crankdiscs 88 that are integrated with respective end portions of therotating shaft 87 such that rotation centers thereof are on the axis of therotating shaft 87 and such that the crankdiscs 88 are not rotatable relative to each other; swing pins 89 attached to the respective crankdiscs 88 at positions shifted from the rotation centers of thecrank discs 88; apinion gear 91 that meshes with gear teeth formed on the outer periphery of one of the two crank discs 88 (the upstream crankdisc 88 in the illustrated example); and aservo motor 90 that is attached to an output shaft of thepinion gear 91. The swing pins 89 are inserted through theelongate holes 86 in therespective swing rods 85, so that thedrive device 8 is connected to theswing rods 85. Thus, the swing rods 85 (in particular, portions of theswing rods 85 below the through holes 84), the crankdiscs 88, and the swing pins 89 form a crank mechanism. - When the
servo motor 90 rotationally drives the crankdiscs 88, the swing pins 89 move in the weaving-width direction so that theswing rods 85 swing in a reciprocating manner around thesupport shaft 82. As a result, portions of theswing rods 85 above thesupport shaft 82 move symmetrically to the respective swing pins 89 about thesupport shaft 82, and the positions of theeyelets 4 are moved in the weaving-width direction. Since the swing pins 89 are inserted through theelongate holes 86 formed in theswing rods 85, theswing rods 85 are not influenced by the movement of the swing pins 89 in the top-bottom direction due to the rotation of thecrank discs 88. - In the example illustrated in
Figs. 15A and 15B , thesupport shaft 82 that supports theswing rods 85 in a swingable manner corresponds to thesupport member 6, the portions of theswing rods 85 above thesupport shaft 82 correspond to the selvage-yarn guide members 5, and the lower portions of theswing rods 85 including the portions supported by thesupport shaft 82 correspond todisplacement members 7. In the illustrated example, the selvage-yarn guide members 5 and thedisplacement members 7 are integrated together as theswing rods 85. However, the portions of theswing rods 85 corresponding to thedisplacement members 7 may instead be formed separately from the portions corresponding to the selvage-yarn guide members 5, and theswing rods 85 may be fixed to thedisplacement members 7 that are formed separately therefrom. -
Figs. 16A and 16B illustrate an example in which selvage-yarn guide members 5 are swung around a support shaft that extends in the warp direction, similar to the example illustrated inFigs. 15A and 15B . In this example, the support shaft is directly rotated. InFigs. 16A and 16B , components similar to those in the embodiment illustrated inFigs. 15A and 15B are denoted by the same reference numerals as those in the embodiment illustrated inFigs. 15A and 15B . - In a selvage-yarn-
path switching device 2 of this example, adrive device 8 includes twoservo motors 94 forrespective swing rods 93 that serve as the selvage-yarn guide members 5. Theservo motors 94 are fixedly arranged on amain block 95 such that rotation axes ofoutput shafts 94a thereof extend in the warp direction. Drivediscs 96 are attached to theoutput shafts 94a of therespective servo motors 94, and theswing rods 93 are arranged so as to stand on therespective drive discs 96. First selvage yarn guides 97 are fixed to themain block 95. - When the
servo motors 94 periodically (intermittently) rotate therespective drive discs 96 in a reciprocating manner, theswing rods 93 are driven so as to swing in a reciprocating manner, so that the positions ofeyelets 4 formed in theswing rods 93 are switched between two positions that are on the warp row side of and the side opposite the warp row side of asecond selvage yarn 16c in the weaving-width direction. In this case, theoutput shafts 94a of theservo motors 94 correspond to supportmembers 6, and thedrive discs 96 correspond todisplacement members 7. - In the embodiment illustrated in
Figs. 1 to 10 , the selvage-yarn-path switching device 2 is configured such that the paths of the first selvage yarns ( 16a and 16b) are fixed in the top-bottom direction. However, the structure illustrated infirst selvage yarns Fig. 17 , for example, may instead be used. This will be described in more detail. -
Fig. 17 illustrates an example in which a selvage-yarn-path switching device 2 not only periodically switches the position of the path of a first selvage yarn (first selvage yarn 16a) between two positions that are on the warp row side of and the side opposite the warp row side of a second selvage yarn (second selvage yarn 16c) in the weaving-width direction, but also moves the first selvage yarn in the top-bottom direction to form a selvage shed. InFig. 17 , components similar to those in the embodiment illustrated inFigs. 1 to 10 are denoted by the same reference numerals as those in the embodiment illustrated inFigs. 1 to 10 . - The selvage-yarn-
path switching device 2 according to the illustrated example includes amain block 151 that supports a drive device 8 (not shown) that swings a selvage-yarn guide rod 38a around the axis of asupport shaft 36, and themain block 151 is fixed to aswing shaft 150 whose axis extends in the weaving-width direction. Theswing shaft 150 is connected to adrive device 152 that is fixedly arranged on the side opposite the warp row side of themain block 151 in the weaving-width direction. Thedrive device 152 periodically (intermittently) rotates themain block 151 in a reciprocating manner around the axis of theswing shaft 150, so that the selvage-yarn guide rod 38a swings in a reciprocating manner in the vertical direction. - In the illustrated example, both the path of the
first selvage yarn 16a and the path of thesecond selvage yarn 16c are moved in the top-bottom direction by the selvage-yarn-path switching device 2 and aselvage shedding device 3. Accordingly, a first selvage shed in which thefirst selvage yarn 16a serves as an upper yarn and thesecond selvage yarn 16c serves as a lower yarn and a second selvage shed in which thefirst selvage yarn 16a serves as a lower yarn and thesecond selvage yarn 16c serves as an upper yarn may be formed. - More specifically, in a
selvage forming apparatus 1 illustrated inFig. 17 , the selvage-yarn guide rod 38a is swung upward and anengagement pin 13 is moved to a second section (dwell section) of a revolution path so as to form the first selvage shed. Then, after a weft yarn is inserted into the first selvage shed, the selvage-yarn guide rod 38a is swung downward and theengagement pin 13 is moved to a second position P2 on the revolution path so as to form the second selvage shed. At the position of the second selvage shed, the selvage-yarn-path switching device 2 switches the position of the selvage-yarn guide rod 38a (eyelet 4) in the weaving-width direction, so that the path of thefirst selvage yarn 16a is switched in the weaving-width direction. Subsequently, a weft yarn is inserted into the second selvage shed, and the selvage-yarn-path switching device 2 switches the position of the selvage-yarn guide rod 38a (eyelet 4) in the weaving-width direction at the position of the second selvage shed. Then, the selvage-yarn guide rod 38a is swung upward and theengagement pin 13 is moved to the second section (dwell section) of the revolution path so as to form the first selvage shed. These processes are repeated so that theselvage forming apparatus 1 of the illustrated example forms a leno selvage construction illustrated inFig. 11D . - In the example illustrated in
Fig. 17 , thesecond selvage yarn 16c does not become separated from theengagement pin 13 and the dwell period is not provided when the second selvage shed is formed. Therefore, to allow the weft insertion operation to be performed at the same timing as that in the case of forming the first selvage shed, thedrive device 11 of theselvage shedding device 3 is required to perform the variable speed control to increase the selvage-shed opening period in which the weft insertion operation can be performed. In other words, thedrive device 11 is required to perform variable speed control which involves rapid acceleration and deceleration. When the first selvage shed is formed, thesecond selvage yarn 16c becomes separated from theengagement pin 13 and the dwell period is provided. Therefore, similar to the embodiment illustrated inFigs. 1 to 10 , the selvage-shed opening period in which the weft insertion operation can be performed is increased without causing thedrive device 11 to perform rapid acceleration and deceleration. According to an example of the related art, to provide a dwell period each time a selvage shed is formed, adrive device 11 is required to perform rapid acceleration and deceleration both when the first selvage shed is formed and when the second selvage shed is formed. In comparison with this, in the example illustrated inFig. 17 , the risk that thedrive device 11 will be damaged owing to load or heat can be reduced. - In the embodiment illustrated in
Figs. 1 to 10 , theselvage shedding device 3 is configured such that themain body 12 of therotary member 10 included in theselvage shedding device 3 includes therotating disc 61, which is a disc-shaped thin plate member, and the support stay 63 attached to therotating disc 61. However, the structure of therotary member 10 is not limited to this. For example, the support stay 63 may be omitted in the embodiment illustrated inFigs. 1 to 10 , and theengagement pin 13 may be attached to therotating disc 61. Alternatively, the structures illustrated inFigs. 18 and19 may instead be used. -
Fig. 18 illustrates an example in which amain body 12 does not include the disc-shaped member according to the embodiment illustrated inFigs. 1 to 10 , and includes only astay 99 that is attached to an output shaft of aservo motor 98, which is provided as adrive device 11, such that thestay 99 is not rotatable relative to the output shaft. InFig. 18 , components similar to those in the embodiment illustrated inFigs. 1 to 10 are denoted by the same reference numerals as those in the embodiment illustrated inFigs. 1 to 10 . -
Fig. 19 illustrates an example in which amain body 12 is abelt member 103 that is wound around adrive pulley 101 attached to adrive shaft 100 of a drive device 11 (not shown) and a drivenpulley 102 having a rotation axis that is parallel to thedrive shaft 100. InFig. 19 , components similar to those in the embodiment illustrated inFig. 18 are denoted by the same reference numerals as those in the embodiment illustrated inFig. 18 . - In this example, the
drive pulley 101 and the drivenpulley 102 are attached to asupport frame 32 such that a part of the path of thebelt member 103 wound around thedrive pulley 101 and the drivenpulley 102 is perpendicular to the top-bottom direction and parallel to the warp direction. In this example, similar to the embodiment illustrated inFigs. 1 to 10 , anengagement member 9 is formed of anengagement pin 13. Theengagement pin 13 is fixed to the outer peripheral surface of thebelt member 103 such that an axis thereof is parallel to an axis of thedrive shaft 100, and is arranged so as to partially project from thebelt member 103 in the weaving-width direction. In this structure, thedrive pulley 101 is rotationally driven so that thebelt member 103 is rotated in one direction. Accordingly, theengagement pin 13 is moved along a revolution path defined by the outer periphery of thebelt member 103 and engages with asecond selvage yarn 16c to move the path of thesecond selvage yarn 16c in the top-bottom direction. - In this example, a pitch line of the
belt member 103 of therotary member 10 has an oval shape that extends in the top-bottom direction. At the center (middle position) of the pitch line in the warp direction, the distance from the center (middle position) M of the pitch line in the top-bottom direction to the initial path of thesecond selvage yarn 16c is set so as to be smaller than the distance from the center M to the bottom end of the pitch line. The center of the revolution path of theengagement pin 13 that is defined by the outer periphery of thebelt member 103 coincides with the center of the pitch line of thebelt member 103. Thus, the distance from the center of the revolution path of theengagement pin 13 to the initial path of thesecond selvage yarn 16c is smaller than the distance from the center of the revolution path to the lowermost position of the revolution path. Theengagement pin 13 is separated from thesecond selvage yarn 16c at least when theengagement pin 13 is at the lowermost position of the revolution path. - As described above, the
rotary member 10 may be provided with thebalancer 14 as in the example illustrated inFigs. 13A to 13C . In the example illustrated inFigs. 13A to 13C , thebalancer 14 is provided on therotary member 10 at a position symmetrical to theengagement pin 13 about the rotation axis of therotary member 10. Thebalancer 14 includes abalancer stay 64 that is attached to the warp-row-side surface of therotating disc 61 and abalancer pin 65 that is attached to the balancer stay 64 on the side opposite the warp row side of a region in which theengagement pin 13 extends in the weaving-width direction. - The balancer stay 64 is a plate-shaped member having substantially the same weight and shape as those of the
support stay 63. Thebalancer pin 65 is a round, rod-shaped member having substantially the same weight and shape as those of theengagement pin 13. Thebalancer pin 65 is arranged at a position symmetrical to theengagement pin 13 about the center of the rotating disc 61 (rotation axis of the DD motor). - Since the
balancer 14 is provided, a vibratory force generated by the rotation of theengagement pin 13 around the rotation axis may be canceled by a vibratory force generated by the rotation of thebalancer 14 around the rotation axis, and vibration of therotary member 10 can be suppressed. Thus, the load applied to the drive device (DD motor), which drives therotating disc 61, owing to the vibration can be reduced, and therotary member 10 can be rotated by the drive device at a high speed. Accordingly, the selvage forming apparatus can be used in a loom operated at a higher speed. - In the embodiment illustrated in
Figs. 1 to 10 , theengagement pin 13 having a circular cross section is used as theengagement member 9. However, the cross-sectional shape of the engagement pin is not limited to a circular shape, and may instead be flat as illustrated inFig. 20. Fig. 20 illustrates aselvage forming apparatus 1 having a structure similar to that in the embodiment illustrated inFigs. 1 to 10 except for anengagement member 9. InFig. 20 , components similar to those in the embodiment illustrated inFigs. 1 to 10 are denoted by the same reference numerals as those in the embodiment illustrated inFigs. 1 to 10 . - When an
engagement pin 126 having a flat cross section illustrated inFig. 20 is used as theengagement member 9, the path of asecond selvage yarn 16c may be substantially maintained at the uppermost position for a period from a time earlier than the time at which theengagement member 9 that is moved along the revolution path by the rotation of arotary member 10 reaches a second position P2 to the time at which theengagement member 9 reaches the second position P2. Thus, a period (dwell period) in which the position of thesecond selvage yarn 16c does not change in the top-bottom direction can be provided at the second position P2. As a result, the process of switching the paths of 16a and 16b is facilitated.first selvage yarns - In the embodiment illustrated in
Figs. 1 to 10 , theengagement member 9 is moved along the revolution path by rotating therotary member 10 around the rotation axis that extends parallel to the weaving-width direction. However, therotary member 10 may instead be rotated around a rotation axis that is inclined from the weaving-width direction toward the top-bottom direction and the warp direction within a range in which the movement of the path of thesecond selvage yarn 16c in the top-bottom direction is not adversely affected. - In the embodiment illustrated in
Figs. 1 to 10 , thedrive device 11 used to rotate therotary member 10 is theDD motor 58 of an inner rotor type. However, thedrive device 11 is not limited to this, and may instead be a DD motor of an outer rotor type. Alternatively, a drive motor such as a servo motor or a stepping motor (pulse motor) may be used in place of the DD motor, and therotary member 10 may be directly attached to a rotating shaft of the drive motor. Instead of causing the DD motor or the above-described drive motor to directly drive therotary member 10, a motor may be connected to therotary member 10 with a driving-force transmission mechanism including a belt and a pulley interposed therebetween. In other words, thedrive device 11 may include the above-described drive motor and the driving-force transmission mechanism. - In the embodiment illustrated in
Figs. 1 to 10 , a part of the selvage shedding device 3 (rotary member 10) is disposed in a region in which the heald frames 28a are present. However, it is not necessary to dispose the selvage shedding device 3 (rotary member 10) in the region in which the heald frames 28a are present. For example, if the size of the selvage shed is larger than that required for the weft insertion operation, therotary member 10 may be disposed upstream of the heald frames 28a in the warp direction within a range in which the weft insertion operation can be performed without a problem. In the case where the rotation speed of the main shaft of the loom in the weaving operation is relatively low, the rotation speed of theDD motor 58 and therotary member 10 of theselvage shedding device 3 may also be relatively low. Therefore, the load applied to thedrive device 11 owing to the inertia of theDD motor 58 and therotary member 10 is also small. In such a case, the diameter of the revolution path of theengagement member 9 may be increased by increasing the diameter of therotary member 10 within a range in which the load applied to thedrive device 11 owing to the inertia is allowable, and the amount of movement of thesecond selvage yarn 16c in the top-bottom direction may be increased accordingly. Then, therotary member 10 may be disposed upstream of the heald frames 28a in the warp direction while the size of the shed formed by theselvage yarns 16 is maintained at the size required for the weft insertion operation. - In the embodiment illustrated in
Figs. 1 to 10 , the regulatingmember 15 is provided between theselvage shedding device 3 and the selvage-yarn-path switching device 2 in the warp direction. The regulatingmember 15 is provided to prevent the path of thesecond selvage yarn 16c from vibrating in the weaving-width direction in a region closer to the cloth fell 24 than theselvage shedding device 3 when therotary member 10 is rotated. However, the regulatingmember 15 may be omitted. In such a case, theselvage shedding device 3 is preferably configured such that a plane including the revolution path of theengagement member 9 is parallel to the path of thesecond selvage yarn 16c from theguide member 27 to the cloth fell 24, that is, such that the path of thesecond selvage yarn 16c is orthogonal to the rotation axis of therotary member 10. However, the regulatingmember 15 may be simply omitted when the arrangement of theselvage shedding device 3, the size of the revolution path of therotary member 10, etc., are such that the above-described vibration is allowable or when the selvage-yarn-path switching device 2 is configured to tolerate the above-described vibration. - In the
selvage forming apparatus 1 at the weft insertion side according to the embodiment illustrated inFigs. 1 to 10 , therotary member 10 is rotated clockwise when theselvage forming apparatus 1 is viewed from the warp row side in the weaving-width direction. However, therotary member 10 may instead be rotated counterclockwise. - When the
rotary member 10 is rotated counterclockwise in the structure including the regulatingmember 15 according to the embodiment illustrated inFigs. 1 to 10 , there is an advantage that the period in which the shed that allows the weft insertion operation is formed is longer than that in the case where therotary member 10 is rotated clockwise. This will be described in more detail. In the following description, it is assumed that the revolution path along which theengagement pin 13 is moved is divided into an upstream section and a downstream section by a vertical line that passes through the rotation center of therotary member 10. The upstream section of the revolution path is referred so as an upstream revolution path section, and the downstream section of the revolution path is referred to as a downstream revolution path section. - In the case where the regulating
member 15 is disposed downstream of theselvage shedding device 3 as in the embodiment illustrated inFigs. 1 to 10 , thesecond selvage yarn 16c is bent toward the warp row side in the weaving-width direction at the position of the regulatingmember 15, and is then guided to the cloth fell 24. In this case, when thesecond selvage yarn 16c is moved in the top-bottom direction, thesecond selvage yarn 16c slides along the regulatingmember 15 and receives a frictional resistance. - When the
rotary member 10 is rotated counterclockwise to rotate theengagement member 9 from the second position P2 to the first position P1, theengagement member 9 is moved along the downstream revolution path section. When therotary member 10 is rotated clockwise, theengagement member 9 is moved along the upstream revolution path section. Thus, the distance between theengagement member 9 and the regulatingmember 15, that is, the length of the path of thesecond selvage yarn 16c between theengagement member 9 and the regulatingmember 15, differs between the case in which therotary member 10 is rotated counterclockwise and the case in which therotary member 10 is rotated clockwise. In the former case, thesecond selvage yarn 16c is moved downward while the length of the above-described path is smaller than that in the state in which theengagement member 9 is at the second position P2. In the latter case, thesecond selvage yarn 16c is moved downward while the length of the above-described path is larger than that in the state in which theengagement member 9 is at the second position P2. - When the
rotary member 10 is rotated counterclockwise, the length of the above-described path is smaller than that in the case where therotary member 10 is rotated clockwise, and therefore the partial path of thesecond selvage yarn 16c is not easily bent. Even though thesecond selvage yarn 16c slides along the regulatingmember 15 and receives a frictional resistance, thesecond selvage yarn 16c reliably follows the movement of theengagement member 9 and moves downward. As a result, the selvage shed is quickly formed in response to the movement of theengagement member 9 when therotary member 10 is rotated counterclockwise. - When the
rotary member 10 is rotated counterclockwise to rotate theengagement member 9 from the first position P1 to the second position P2, theengagement member 9 is moved along the upstream revolution path section. When therotary member 10 is rotated clockwise, theengagement member 9 is moved along the downstream revolution path section. Thus, the length of the path of thesecond selvage yarn 16c between theengagement member 9 and the regulatingmember 15 differs between the case in which therotary member 10 is rotated counterclockwise and the case in which therotary member 10 is rotated clockwise. In the former case, thesecond selvage yarn 16c is moved upward while the length of the above-described path is larger than that in the state in which theengagement member 9 is at the first position P1. In the latter case, thesecond selvage yarn 16c is moved upward while the length of the above-described path is smaller than that in the state in which theengagement member 9 is at the first position P1. - When the
rotary member 10 is rotated counterclockwise, the length of the above-described path is larger than that in the case where therotary member 10 is rotated clockwise, and therefore the partial path of thesecond selvage yarn 16c is easily bent. When thesecond selvage yarn 16c slides along the regulatingmember 15 and receives a frictional resistance, followability of thesecond selvage yarn 16c to the movement of theengagement member 9 is reduced. Accordingly, the upward movement of thesecond selvage yarn 16c is slower than the movement of theengagement member 9. As a result, the selvage shed is slowly closed in response to the movement of theengagement member 9 when therotary member 10 is rotated counterclockwise. - As described above, in the case where the
selvage forming apparatus 1 includes the regulatingmember 15 and therotary member 10 is rotated counterclockwise, the selvage shed is quickly formed and slowly closed in response to the movement of theengagement member 9. Therefore, there is an advantage that the selvage-shed opening period in which the weft insertion operation can be performed can be made longer than that in the case where therotary member 10 is rotated clockwise. - However, in the case where the
rotary member 10 is rotated clockwise as in the embodiment illustrated inFigs. 1 to 10 , there is an advantage that the time at which the paths of the 16a and 16b are switched can be made earlier than that in the case where thefirst selvage yarns rotary member 10 is rotated counterclockwise. This will be described in more detail. - When the
rotary member 10 is rotated clockwise, theengagement pin 13 that is rotated from the first position P1 to the second position P2 is moved upward along the downstream revolution path section that is on the downstream side from the rotation axis of therotary member 10. The length of the path of thesecond selvage yarn 16c between theengagement member 9 and the regulatingmember 15 is small, and the partial path of thesecond selvage yarn 16c is not easily bent. Accordingly, thesecond selvage yarn 16c reliably follows the movement of theengagement pin 13. - If the selvage-yarn-
path switching device 2 starts switching the paths of the 16a and 16b while the vertical position of the partial path of thefirst selvage yarns second selvage yarn 16c at the positions of the selvage-yarn guide members 5 in the warp direction is below the top ends of the selvage-yarn guide members 5, the selvage-yarn guide members 5 may interfere with thesecond selvage yarn 16c. Even in such a case, since the partial path of thesecond selvage yarn 16c is not easily bent, thesecond selvage yarn 16c is not easily caught as a result of receiving a frictional resistance or being bent when the selvage-yarn guide members 5 interfere with thesecond selvage yarn 16c, and can be forcedly moved upward and released from between the selvage-yarn guide members 5. Therefore, the time at which the paths of the 16a and 16b are switched can be made earlier, and the selvage forming apparatus can be used in a loom operated at a higher speed.first selvage yarns - Similar to the selvage forming apparatus at the weft insertion side, also in the selvage forming apparatus at the weft arrival side (not shown), the rotary member may be rotated either clockwise or counterclockwise. In the
selvage forming apparatus 1 at the weft arrival side, the relationship between the rotation direction of therotary member 10 and the shed forming and closing operations is similar to that in theselvage forming apparatus 1 at the weft insertion side described above, except "counterclockwise" is to be read as "clockwise" and "clockwise" is to be read as "counterclockwise" in the above description. - Modifications of the movement pattern of the
engagement member 9 will now be described. - (1) In the case where the
rotary member 10 is rotated counterclockwise, as illustrated inFig. 23 , the rotation angle at the time when theengagement pin 13 is at the middle position between the second position P2 and the first position P1 in the rotation direction is set as an origin (position corresponding to 0°). In other words, the middle position of a portion of the revolution path on the cloth fell side of the center of the revolution path is set as the origin. In this case, owing to the arrangement of the initial path of thesecond selvage yarn 16c, unlike the embodiment illustrated inFigs. 9 and10 , the rotation angle of theDD motor 58 at the time when theengagement pin 13 reaches the start point of the second section (dwell section) is smaller than that in the embodiment illustrated inFigs. 9 and10 (65°). Specifically, the rotation angle is 50° in this example. The rotation angle of theDD motor 58 at the time when theengagement pin 13 reaches the end point of the second section (dwell section) is also smaller than that in the embodiment illustrated inFigs. 9 and10 (130°). Specifically, the rotation angle is 115° in this example. Accordingly, when the rotary member 10 (DD motor 58) is rotated counterclockwise, the movement pattern may be determined as follows. - A) Similar to the embodiment illustrated in
Figs. 9 and10 , the origin of theDD motor 58 is set to the rotation angle at the time when theengagement pin 13 is at the middle position between the second position P2 and the first position P1. - (a) Similar to the embodiment illustrated in
Figs. 9 and10 in which the rotation direction is clockwise, the main shaft angle of the loom at the time when theDD motor 58 is at the origin may be set to 30°. The rotation angle (amount of rotation) by which theDD motor 58 is rotated from the origin to move theengagement pin 13 to the start point of the second section (dwell section) is smaller than that in the embodiment illustrated inFigs. 9 and10 in which the rotation direction is clockwise. Therefore, when the movement pattern (rotation speed of the DD motor 58) in the first period is set such that the rotation speed is substantially constant as in the embodiment illustrated inFigs. 9 and10 , the first rotation angle is necessarily smaller than that in the embodiment illustrated inFigs. 9 and10 . Thus, in the movement pattern, the first rotation angle may be reduced (made as small as possible with respect to the weft insertion start time). - When the first rotation angle is smaller than the angle corresponding to the weft insertion start time, the rotation speed of the
DD motor 58 in the first period may be reduced from the above-described rotation speed. With regard to the weft insertion operation, it is not necessary for theengagement pin 13 to reach the start point of the second section (dwell section) and start the dwell period before the weft insertion start time. Therefore, it is better to reduce the load applied to theDD motor 58 by reducing the rotation speed of theDD motor 58. In this case, instead of reducing the substantially constant rotation speed of theDD motor 58, a deceleration period may be provided at the end of the first period as in a modification of the movement pattern described below. - (b) The main shaft angle of the loom at the time when the
DD motor 58 is at the origin may be set so as to be larger than that (30°) in the embodiment illustrated inFigs. 9 and10 . In case (a), since the rotation angle of theDD motor 58 in the first period is small, the rotation speed in the first period is reduced or the deceleration period is provided at the end of the first period. Alternatively, however, the main shaft angle of the loom at the time when theDD motor 58 is at the origin may be set so as to be larger than that in the embodiment illustrated inFigs. 9 and10 . More specifically, as illustrated inFig. 24 , when the first rotation angle is set to 85° as in the embodiment illustrated inFigs. 9 and10 in which the rotation direction is clockwise and when the rotation speed of theDD motor 58 is set so as to be equal to that in the embodiment illustrated inFigs. 9 and10 , the main shaft angle of the loom at the time when theDD motor 58 is at the origin may be set to around 42°, which is larger than that in the embodiment illustrated inFigs. 9 and10 (30°). The main shaft angle of the loom at the time when theDD motor 58 is at the origin may be set to an angle in the range of 30° to about 42° instead of about 42°. In this case, the rotation speed of theDD motor 58 in the first period may be reduced or a deceleration period may be provided at the end of the first period as in case (a). - B) Instead of setting the origin of the
DD motor 58 at the middle position as in case A), the origin may be set to a rotation angle at the time when theengagement pin 13 is at a position closer to the second position P2 than the middle position between the second position P2 and the first position P1. - More specifically, as illustrated in
Fig. 25 , the origin of theDD motor 58 may be set so that theengagement pin 13 reaches the start point of the second section at the time when the amount of rotation of theDD motor 58 from the origin is 65°, as in the embodiment illustrated inFigs. 9 and10 . In other words, when the amount by which the DD motor is rotated to rotate theengagement pin 13 counterclockwise from the middle position to the start point is 50°, the origin of theDD motor 58 may be set to a position shifted from the middle position toward the second position P2 by 15° in terms of the rotation angle of theDD motor 58. In the case where the origin is set as described above, the first and second rotation angles may be set so as to be substantially equal to those in the embodiment illustrated inFigs. 9 and10 in which the rotation direction is clockwise. In this case, owing to the above-described setting of the origin, the time at which theengagement pin 13 reaches the second position P2 on the revolution path is later than that in the embodiment illustrated inFig. 24 in terms of the main shaft angle. However, the difference in the main shaft angle is small enough to allow theselvage yarns 16 to catch the weft yarn and the selvage-yarn-path switching device 2 to switch the paths of the 16a and 16b without a problem.first selvage yarns - (2) The movement pattern of the
DD motor 58 included in theselvage forming apparatus 1 may be set to different patterns between the weft insertion side and the weft arrival side. In the embodiment illustrated inFigs. 9 and10 , a single movement pattern based on which the variable speed driving operation for theDD motor 58 is to be carried out is used in both the selvage forming apparatus at the weft insertion side and the selvage forming apparatus at the weft arrival side. Alternatively, however, different movement patterns may be used in consideration of the relationship with the weft insertion operation. In the selvage forming apparatus at the weft insertion side, with regard to the weft insertion operation, it is not necessary for the size of the selvage shed at the end point of the second section (dwell section) (second rotation angle) to be as large as that at the weft arrival side, and the size of the selvage shed may be set in consideration of only the interference with the weft yarn that travels through the selvage shed. Therefore, the second rotation angle may be set to a time (main shaft angle) earlier than that in the embodiment illustrated inFigs. 9 and10 . In the selvage forming apparatus at the weft arrival side, with regard to the weft insertion operation, the weft yarn does not reach the weft arrival side at the time when the main shaft angle is 85° in the embodiment illustrated inFigs. 9 and10 , and it is not necessary for the size of the selvage shed at the start point of the second section (dwell section) (first rotation angle) to be as large as that at the weft insertion side. Therefore, the first rotation angle may be set to a time (main shaft angle) later than that in the embodiment illustrated inFigs. 9 and10 . - (3) The rotation speed (speed pattern) in each period (each of first to third periods) may be set to a speed pattern different from that in the example illustrated in
Fig. 9 . - In the example illustrated in
Fig. 9 , the movement pattern of theDD motor 58 in the first period of the variable speed driving operation is set such that the rotation speed is not reduced. However, the movement pattern is not limited to this. For example, when the rotation angle of theDD motor 58 in the first period is smaller than that in the embodiment illustrated inFigs. 1 to 10 as in case (1) A) or when the first rotation angle is set to a time later than that in the embodiment illustrated inFigs. 9 and10 as in the case of the selvage forming apparatus at the weft arrival side in case (2), a deceleration period for reducing the rotation speed may be provided at the end of the first period. - In the case where the deceleration period for reducing the rotation speed is provided at the end of the first period as in case A), the rotation speed at the end of the first period (first rotation angle) is lower than that in the embodiment illustrated in
Figs. 9 and10 . Accordingly, the speed pattern in the second period (dwell period) may be changed as follows. - (a) When the rotation speed at the end of the first period (first rotation angle) is higher than the average rotation speed in the second period (dwell period) as in the embodiment illustrated in
Figs. 9 and10 , the speed pattern is set such that the rotation speed is reduced in an intermediate period of the second period (dwell period), similar to the embodiment illustrated inFigs. 9 and10 . In this case, owing to the deceleration at the end of the first period, the rotation speed of theDD motor 58 at the first rotation angle is lower than that in the embodiment illustrated inFigs. 9 and10 . Therefore, the rotation speed at the start of the second period (dwell period) is lower than that in the embodiment illustrated inFigs. 9 and10 . Accordingly, the deceleration in the intermediate period can be reduced from that in the embodiment illustrated inFigs. 9 and10 , and the deceleration period can also be reduced from that in the embodiment illustrated inFigs. 9 and10 . - (b) When the rotation speed can be reduced, within the allowable acceleration range, to the average rotation speed in the second period (dwell period) at the end of the first period, that is, when the rotation speed at the end of the first period is substantially equal to the average rotation speed in the second period (dwell period), the speed pattern may be set such that the rotation speed is constant and is not reduced in the second period (dwell period). In this case, the rotation speed of the
DD motor 58 at the end of the second period (dwell period) (≈ average rotation speed) is somewhat higher than that in the embodiment illustrated inFigs. 9 and10 . Accordingly, the acceleration in the third period that is determined on the basis of the rotation speed at the end of the second period (dwell period) may be reduced from that in the embodiment illustrated inFigs. 9 and10 . - (c) When the rotation speed can be reduced, within the allowable acceleration range, to a speed lower than the average rotation speed in the second period (dwell period) at the end of the first period, that is, when the rotation speed at the end of the first period is lower than the average rotation speed in the second period (dwell period), the speed pattern is set such that an acceleration period is provided within (for example, at the end of) the second period (dwell period). More specifically, the speed pattern may be set such that the rotation speed is substantially equal to that at the end of the first period at the start and in the intermediate period of the second period according to the embodiment illustrated in
Figs. 9 and10 , and is increased at the end of the second period. Also in this case, similar to case (b), the acceleration in the third period can be reduced from that in the embodiment illustrated inFigs. 9 and10 . When the rotation speed can be increased, within the allowable acceleration range, to the rotation speed in the fourth period at the end of the second period (dwell period), the third period, which is an acceleration period that continuous from the second period (dwell period), may be omitted and the second rotation angle may be set to a time later than that in the embodiment illustrated inFigs. 9 and10 . Accordingly, the second period (dwell period) can be increased from that in the embodiment illustrated inFigs. 9 and10 . When it is not necessary to set the second rotation angle to a later time as in case of the selvage forming apparatus at the weft insertion side in case (2), the rotation speed in the fourth period may be reduced from that in the embodiment illustrated inFigs. 9 and10 . - (d) According to the embodiment illustrated in
Figs. 9 and10 , the speed pattern is set such that theDD motor 58 is continuously rotated in the second period. However, the speed pattern is not limited to this. For example, if the rotation speed of the main shaft of the loom in the weaving operation is relatively low and the deceleration in the intermediate period of the second period and the acceleration in the third period can be set within the allowable acceleration range, the rotation of theDD motor 58 may be stopped at the end of the second period (intermitting driving operation). Furthermore, the DD motor may be stopped at the end of the second period, and the state in which the DD motor is stopped may be maintained during the next revolution of the loom main shaft until the main shaft angle reaches the same angle. Thus, the operation of theselvage forming apparatus 1 may be stopped in the state in which the selvage shed is opened for a period corresponding to a single revolution of the main shaft (intermitting driving operation). For example, in a pile loom or the like, theselvage forming apparatus 1 may be stopped in the state in which the selvage shed is opened as described above during a pile-forming process, so that piles are prevented from being formed in the selvage construction. - (3) Although the
drive control device 140 carries out the variable speed driving operation for theDD motor 58 in the embodiment illustrated inFigs. 1 to 10 , thedrive control device 140 may instead drive theDD motor 58 at a constant speed. For example, in the case where the rotation speed of the main shaft of the loom in the weaving operation is relatively low, the load applied to theDD motor 58 owing to the inertia of therotary member 10 and theDD motor 58 itself is small. Therefore, the diameter of the revolution path may be increased to increase the arc length of the second section (dwell section). In such a case, thedrive control device 140 may drive theDD motor 58 at a constant speed since a long dwell period can be provided by a mechanical structure. Such a structure will now be described in detail. - In the example illustrated in
Fig. 22 , the distance from the center of therotary member 10 to theengagement pin 13 is set so as to be larger than that in the embodiment illustrated inFigs. 1 to 10 , and the center of the revolution path is located at a position lower than that in the embodiment illustrated inFigs. 1 to 10 . Accordingly, the second section (dwell section) in which theengagement pin 13 is separated from thesecond selvage yarn 16c is longer than that in the embodiment illustrated inFigs. 1 to 10 . - In the illustrated example, the origin of the
DD motor 58 is set at a time later than that in the embodiment illustrated inFigs. 1 to 10 (60° in terms of the main shaft angle) within a range in which the size of the selvage shed is large enough at the weft insertion start point of the loom. Accordingly, the size of the selvage shed at the weft insertion end point of the loom is large enough to prevent the selvage yarns from interfering with the weft yarn. In the illustrated example, with the above-described structure, thedrive control device 140 drives theDD motor 58 at a constant speed to provide the desired second period (dwell period), and the size of the selvage shed at the weft insertion side is set so that the weft insertion operation of the loom can be performed without a problem at the weft insertion start point and the weft insertion end point. The setting of the origin of the DD motor with respect to the main shaft angle of the loom can be changed as necessary. - In the embodiment illustrated in
Figs. 1 to 10 , thedrive control device 140 has a circuit structure (closed-loop control circuit) including a position feedback circuit for inputting the number of pulses (per unit time) detected by the encoder provided on theDD motor 58 to thecomparator 143a of theposition control circuit 143 as the position feedback signal Pf; a speed feedback circuit for converting the position feedback signal Pf into the speed feedback signal Sf by differentiation and inputting the speed feedback signal Sf to thecomparator 145a of thespeed control circuit 145; and a current feedback control for inputting the detection value I of the current supplied to theDD motor 58 to thecurrent amplifier 147c. However, the circuit structure is not limited to this. - For example, a stepping motor (pulse motor) for which the feedback is not necessary may be used instead of the
DD motor 58, and thedrive control device 140 may have a circuit structure (closed-loop control circuit) that does not include the above-described feedback circuits. In the embodiment illustrated inFigs. 1 to 10 , thedrive control device 140 includes thesetting unit 144 for inputting the movement pattern and thememory unit 142 for storing the movement pattern to carry out the variable speed driving operation for theDD motor 58. However, thedrive control device 140 is not limited to this. For example, in the case where thedrive control device 140 drives theDD motor 58 at a constant speed, the setting unit for setting the movement pattern and the memory unit may be omitted. Alternatively, the movement pattern may be stored in the loomcontrol device 146, and theposition command generator 141 of thedrive control device 140 included in theselvage forming apparatus 1 may be caused to refer to the movement pattern stored in the loomcontrol device 146. - According to the embodiment illustrated in
Figs. 1 to 10 , theselvage forming apparatus 1 is provided at each of the weft insertion side and the weft arrival side of the loom that weaves a single strip of cloth, that is, at each side of the woven cloth. However, the present invention may also be applied to a center selvage forming apparatus of a double-width loom that simultaneously weaves a plurality of strips of cloth. In this case, in addition to the selvage forming apparatuses provided at the weft insertion side and the weft arrival side of the loom, twoselvage forming apparatuses 1 for forming center selvages are provided between the adjacent strips of woven cloth (for example, between first and second strips formed in a two-strip weaving operation) so as to correspond to the cloth edges of the respective strips. In this case, similar to the embodiment illustrated inFigs. 1 to 10 , each of the twoselvage forming apparatuses 1 disposed between the adjacent strips of woven cloth may include a dedicated selvage-yarn-path switching device 2. Alternatively, however, a single selvage-yarn-path switching device 2 may be provided for the twoselvage forming apparatuses 1. - For example,
Fig. 21 illustrates an example in which two selvage shedding devices 3 (not illustrated) and a single selvage-yarn-path switching device 2 are used to form a selvage on each of firstwoven cloth 127 and secondwoven cloth 128. In this example, a three-yarn leno selvage construction is formed on each woven cloth by using three selvage yarns 16 ( 16a and 16b and afirst selvage yarns second selvage yarn 16c). Similar to the embodiment illustrated inFigs. 1 to 10 , thesecond selvage yarn 16c for the firstwoven cloth 127 and thesecond selvage yarn 16c for the secondwoven cloth 128 are moved in the top-bottom direction by the respective selvage shedding devices (not illustrated) to form sheds. - Switching of the paths of the
16a and 16b for the firstfirst selvage yarns woven cloth 127 and switching of the paths of the 16a and 16b for the secondfirst selvage yarns woven cloth 128 are both performed by the selvage-yarn-path switching device 2. The selvage-yarn-path switching device 2 in this example includes abase member 129 that serves as adisplacement member 7. Selvage- 130a and 130b for the firstyarn guide rods woven cloth 127 and selvage- 131a and 131b for the secondyarn guide rods woven cloth 128 are provided on thebase member 129 as selvage-yarn guide members 5. Thebase member 129 is fixed to a support shaft 132 that serves as asupport member 6. Similar to the embodiment illustrated inFigs. 1 to 10 , a drive device 8 (not shown) causes thebase member 129 to swing with the support shaft 132 interposed therebetween, thereby switching the paths of the 16a and 16b.first selvage yarns - In the example illustrated in
Fig. 21 , first selvage yarn guides 133a, 133b, 134a, and 134b correspond to the first selvage yarn guides 44a and 44b according to the embodiment illustrated inFigs. 1 to 10 , and regulating 135 and 136 correspond to the regulatingmembers member 15 according to the embodiment illustrated inFigs. 1 to 10 . - The selvage forming apparatus according to the present invention may be used as a catch-cord selvage forming apparatus. In this case, the selvage yarns of the selvage forming apparatus according to the present invention that is disposed near a cloth edge and serves as a catch-cord selvage forming apparatus catch an end of the inserted weft yarn to form a selvage construction. The weft yarn is cut by a cutter after beating-up motion at a position between the woven cloth and the selvage construction, so that the selvage construction is released from the woven cloth as a catch-cord selvage. The catch-cord selvage that has been cut off, the catch-cord selvage being formed of the end of the weft yarn and the selvage yarns, is discarded.
Claims (2)
- A selvage forming apparatus (1) that forms a leno selvage construction at an edge (19) of woven cloth by allowing a weft yarn (17) to be inserted through a selvage shed formed of a first selvage yarn (16a, 16b) and a second selvage yarn (16c), the selvage forming apparatus (1) comprising:a selvage shedding device (3) that is disposed on a warp let-off side of a cloth fell (24) and moves a path of the second selvage yarn (16c) in a top-bottom direction;a selvage-yarn-path switching device (2) that, at a position between the cloth fell (24) and the selvage shedding device (3), periodically switches a path of the first selvage yarn (16a, 16b) at least between two positions that are on a warp row side of and a side opposite the warp row side of the second selvage yarn (16c) in a weaving-width direction; anda guide member (27) that is fixedly arranged on the warp let-off side of the selvage shedding device (3) so as to guide the second selvage yarn (16c) and that regulates the path of the second selvage yarn (16c) between the cloth fell (24) and the guide member (27) at a position where the selvage shed has a maximum size,wherein the selvage shedding device (3) includes
a rotary member (10) that is fixedly arranged with respect to a frame (20) of a loom so as to be rotatable around an axis that crosses at least the top-bottom direction,
an engagement member (9) that is supported by the rotary member (10), the engagement member (9) moving along a revolution path defined by an outer periphery of the rotary member (10) when the rotary member (10) is rotated and engaging with the second selvage yarn (16c) to move the path of the second selvage yarn (16c) at least in the top-bottom direction,
a drive device (11) that rotationally drives the rotary member (10) in one direction, and
a drive control device (140) that controls a rotational driving operation of the drive device (11), andwherein a position of the rotary member (10) with respect to the second selvage yarn (16c) in the top-bottom direction is set so that, in the top-bottom direction at a center of the revolution path in a warp direction, a distance from the center of the revolution path to the second selvage yarn (16c) at the position where the selvage shed has the maximum size is smaller than a distance from the center of the revolution path to a position of the engagement member (9) that moves along the revolution path. - The selvage forming apparatus (1) according to Claim 1,
wherein the drive control device (140) carries out a variable speed driving operation for the drive device (11) so as to increase a period in which the engagement member (9) is separated from the second selvage yarn (16c).
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2012134309 | 2012-06-13 | ||
| JP2012221106A JP6071391B2 (en) | 2012-06-13 | 2012-10-03 | Loom ear forming device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP2674521A1 true EP2674521A1 (en) | 2013-12-18 |
| EP2674521B1 EP2674521B1 (en) | 2016-04-27 |
Family
ID=48698864
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP13002917.6A Not-in-force EP2674521B1 (en) | 2012-06-13 | 2013-06-06 | Loom with a leno selvage forming apparatus |
Country Status (3)
| Country | Link |
|---|---|
| EP (1) | EP2674521B1 (en) |
| JP (1) | JP6071391B2 (en) |
| CN (2) | CN203295749U (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP6071391B2 (en) * | 2012-06-13 | 2017-02-01 | 津田駒工業株式会社 | Loom ear forming device |
| CN105970448B (en) * | 2016-07-18 | 2017-08-25 | 广东溢达纺织有限公司 | Bian Sha mechanisms and slashing system |
| CN109402829A (en) * | 2018-11-12 | 2019-03-01 | 山东日发纺织机械有限公司 | Electric twisted edge mechanism |
| CN110923916B (en) * | 2019-12-20 | 2025-04-18 | 江苏友诚数控科技有限公司 | Beating box of air jet loom |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2238553A (en) * | 1989-12-01 | 1991-06-05 | Nuovo Pignone Spa | Device for effectively leno-weaving the lateral edge of a fabric in a loom |
| WO1996036751A1 (en) * | 1995-05-19 | 1996-11-21 | Klöcker-Entwicklungs-Gmbh | Device for forming a fabric edge |
| DE19743872C1 (en) * | 1997-10-04 | 1998-12-17 | Kloecker Entwicklungs Gmbh | Leno selvedge electromotor control |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3794083A (en) * | 1972-04-28 | 1974-02-26 | Fieldcrest Mills Inc | Selvage forming apparatus for looms |
| DE59502454D1 (en) * | 1994-02-23 | 1998-07-16 | Dornier Gmbh Lindauer | Rotary edge turner for weaving machines |
| DE19720634C1 (en) * | 1997-05-16 | 1998-10-01 | Dornier Gmbh Lindauer | Method for forming a fabric and catch strip in the manufacture of a fabric on weaving machines and device for carrying out the method |
| DE19743612C2 (en) * | 1997-10-02 | 2001-01-11 | Dornier Gmbh Lindauer | Method and device for producing sorted weft thread waste from catch strips |
| ES2177114T3 (en) * | 1997-11-03 | 2002-12-01 | Kloecker Entwicklungs Gmbh | DEVICE FOR REGULATION OF THE THREAD TENSION OF THE RETURN AND FIXED THREADS THROUGH A RETURN RING DEVICE. |
| JP3997926B2 (en) * | 2003-02-19 | 2007-10-24 | 株式会社豊田自動織機 | Loom equipped with muzzle ear forming device |
| CN200974890Y (en) * | 2006-11-10 | 2007-11-14 | 广东丰凯机械制造有限公司 | Leno selvedge binder mechanism for gripper loom |
| JP6071391B2 (en) * | 2012-06-13 | 2017-02-01 | 津田駒工業株式会社 | Loom ear forming device |
-
2012
- 2012-10-03 JP JP2012221106A patent/JP6071391B2/en not_active Expired - Fee Related
-
2013
- 2013-05-30 CN CN2013203047960U patent/CN203295749U/en not_active Expired - Lifetime
- 2013-05-30 CN CN201310208302.3A patent/CN103485043B/en not_active Expired - Fee Related
- 2013-06-06 EP EP13002917.6A patent/EP2674521B1/en not_active Not-in-force
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2238553A (en) * | 1989-12-01 | 1991-06-05 | Nuovo Pignone Spa | Device for effectively leno-weaving the lateral edge of a fabric in a loom |
| WO1996036751A1 (en) * | 1995-05-19 | 1996-11-21 | Klöcker-Entwicklungs-Gmbh | Device for forming a fabric edge |
| JPH11505298A (en) | 1995-05-19 | 1999-05-18 | クレツケル−エントヴイツクルングス−ゲゼルシヤフト ミツト ベシユレンクテル ハフツング | Equipment for forming fabric edges |
| DE19743872C1 (en) * | 1997-10-04 | 1998-12-17 | Kloecker Entwicklungs Gmbh | Leno selvedge electromotor control |
| JP2001519484A (en) | 1997-10-04 | 2001-10-23 | クレツケル−エントヴイツクルングス−ゲゼルシヤフト・ミツト・ベシユレンクテル・ハフツング | Controls for the electric motor of the device forming the edge more |
Also Published As
| Publication number | Publication date |
|---|---|
| JP6071391B2 (en) | 2017-02-01 |
| JP2014015701A (en) | 2014-01-30 |
| CN103485043B (en) | 2016-02-24 |
| CN103485043A (en) | 2014-01-01 |
| CN203295749U (en) | 2013-11-20 |
| EP2674521B1 (en) | 2016-04-27 |
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