EP2645391A1 - Switch device and switch contact - Google Patents
Switch device and switch contact Download PDFInfo
- Publication number
- EP2645391A1 EP2645391A1 EP20120161463 EP12161463A EP2645391A1 EP 2645391 A1 EP2645391 A1 EP 2645391A1 EP 20120161463 EP20120161463 EP 20120161463 EP 12161463 A EP12161463 A EP 12161463A EP 2645391 A1 EP2645391 A1 EP 2645391A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- snap
- switching device
- switching contact
- switching
- circuit board
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000004033 plastic Substances 0.000 claims abstract description 21
- 239000004020 conductor Substances 0.000 claims abstract description 12
- 238000001746 injection moulding Methods 0.000 claims abstract description 4
- 239000000203 mixture Substances 0.000 claims abstract 2
- 239000000919 ceramic Substances 0.000 claims description 2
- 239000011248 coating agent Substances 0.000 claims description 2
- 238000000576 coating method Methods 0.000 claims description 2
- 239000011521 glass Substances 0.000 claims description 2
- 239000011810 insulating material Substances 0.000 claims description 2
- 230000015572 biosynthetic process Effects 0.000 claims 1
- 238000010073 coating (rubber) Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000005538 encapsulation Methods 0.000 description 4
- 229910000679 solder Inorganic materials 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H13/00—Switches having rectilinearly-movable operating part or parts adapted for pushing or pulling in one direction only, e.g. push-button switch
- H01H13/02—Details
- H01H13/26—Snap-action arrangements depending upon deformation of elastic members
- H01H13/48—Snap-action arrangements depending upon deformation of elastic members using buckling of disc springs
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H13/00—Switches having rectilinearly-movable operating part or parts adapted for pushing or pulling in one direction only, e.g. push-button switch
- H01H13/02—Details
- H01H13/04—Cases; Covers
- H01H13/06—Dustproof, splashproof, drip-proof, waterproof or flameproof casings
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H2207/00—Connections
- H01H2207/032—Surface mounted component
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H2215/00—Tactile feedback
- H01H2215/004—Collapsible dome or bubble
Definitions
- the invention relates to a switching device for converting a mechanical movement into an electrical switching signal according to the preamble of claim 1 and to a switching contact for use in such a switching device according to claim 13.
- the snap disk is encapsulated by a plastic housing.
- the plastic housing is manufactured using the two-component injection molding process and has been successfully sold by the patent applicants for years under the product name Racon®.
- the plastic housing also has a rigid as a support frame serving outer contour, in the center on the top of the housing a flexurally elastic thin-walled plastic layer is present, which rests directly on the top of the snap disk in the assembled state and serves as a membrane.
- a flexurally elastic thin-walled plastic layer is present, which rests directly on the top of the snap disk in the assembled state and serves as a membrane.
- Such switching devices are mass-produced articles, since they are often used to control a machine tool in considerable numbers.
- the object of the improved and simplified encapsulation of the electrical switching contact is achieved by the features of the characterizing part of claim 1 and the task of optimized training and assembly of the switching contact is achieved by the features of the characterizing part of claim 13.
- the snap disc and the body form an air- or water-tight housing and characterized in that the snap disk is mounted directly on the circuit board and electrically conductive, for example by means of a soldering seam, connected thereto via the integrated or printed circuit boards in the circuit board, creates a resilient switching device in which the switching contact is encapsulated by the snap-action disc and the body, since the snap disc closes the electrical switching contact together with the body and the circuit board airtight or waterproof.
- the snap-action disc is accessible from the outside in order to convert a mechanical actuation into an electrical switching signal.
- An additional encapsulation or attachment of the snap-action disc for example by means of a plastic housing, is advantageously eliminated, so that in this way assembly and production costs are saved.
- the switching contact is designed as a ball, because a positioning of the ball in the ground during the manufacturing process by injection molding is not necessary. Only the wall thickness of the body enclosing the ball in the form of a bottom is to be adapted to the diameter of the ball so that the ball protrudes on two opposite sides of the body to be accessible to the snap disk and to rest on the trace of the circuit board can , so that an electrically conductive contact between the ball made of an electrically conductive material and the respective conductor track is formed. It is also possible to design the electrical switching contact in its cross section as an H-shaped electrically conductive body. The bottom of the switching device extends between the two parallel legs of the H-shaped switching contact. The two outer sides of the legs of the H-shaped switching contact are freely accessible to bring them into operative connection with the snap-action disc and in electrical contact with the conductor track of the printed circuit board.
- the snap-action disc Since forces are occasionally introduced on the snap-action disc when they are actuated, which lead to stresses, torsions or shears within the snap-action disc, it is necessary to make the snap-action disc as flexible as possible in bending in order to absorb such obliquely introduced forces.
- at least two spaced-apart ring segments are on the outer circumference of the snap-action disc molded, or attached, which are aligned in the direction of the circuit board. These ring segments form flat running or inwardly or outwardly angled feet for the snap-action disc on the circuit board and are connected to this mechanically and electrically conductive, for example by means of a soldered seam.
- recesses are incorporated into the ring segments, which extend either almost over the entire length of the ring segments and parallel to the circuit board or which may also be aligned vertically in the direction of the circuit board.
- the configuration and arrangement of the recesses usually depends on the expected actuation forces and their respective direction of introduction of these loads.
- the snap disc and the body can thus be used simultaneously both as a housing and as a button, without further actuation or encapsulation aids are required.
- the snap disc is rather freely accessible from the outside, to generate the corresponding switching contact.
- FIG. 1 is a switching device 1 can be seen, which serves from a mechanical movement or actuation of a snap-action disc 6, an electrical switching signal for controlling a machine tool, an electrical device or the like. Serves.
- Such switching devices 1 often form a switching field with adjacently arranged switching devices.
- a circuit board 4 is provided, in which a plurality of interconnects 5 are incorporated or printed on the switching device 1 facing surface.
- the snap disk 6 is associated with a body 2, in which a switching contact 3 is installed such that the switching contact 3 protrudes both in the direction of the snap disk 6 and in the direction of the circuit board 4 from the body 2 ,
- the area of the switching contact 3 facing the printed circuit board 4 is connected in a stationary manner to the interconnect 5 present there.
- the bottom of the body 2 is arranged at a distance from the printed circuit board 4. In essence, the body 2 is parallel to the circuit board 4th
- the body 2 is made of an insulating material, such as plastic, ceramic or glass, and has a thin-walled wall thickness.
- the wall thickness of the body 2 is dimensioned larger in its outer region 15, as in the center of the body 2.
- Such a contour can be configured for example as a concave curved plane or as a spherical surface.
- the body 2 together with the snap-action disc 6 forms a housing; Namely, the snap-action disk 6 surrounds the outer region 15 of the body 2, so that the interior space enclosed by the snap-action disk 6 and the body 2 is encapsulated airtight or watertight to the outside.
- the snap disc 6 is designed such that it is curved in the unactuated state to the outside.
- the peripheral outer edge of the snap-action disc 6 is bent in the direction of the body 2 or in the direction of the printed circuit board 4 and is firmly connected to the outer circumferential surface 2 'of the body 2.
- the switching contact 3 is configured in cross-section as an H-shaped body 16.
- the two parallel legs of the body 16 are arranged on the top and bottom of the body 2 and the middle connecting the legs web is encased by the body 2. Consequently, the body 16 projects beyond the thin-walled plastic body 2 both in the direction of the snap disk 6 and in the direction of the printed circuit board 4.
- the snap disk 6 is made of a flexurally elastic electrically conductive material, so that on the one hand in the operation of the snap 6 it is pressed in the direction of the switching contact 3 from an upper reversal point to a lower reversal point, whereby a spring tension within the snap disk 6 is formed, and other in the effective contact between the underside of the snap-action disc 6 and the top of the switching contact 2, an electrically conductive connection between the snap-action disc 6 and the switching contact 3 is formed.
- the switching contact 3 consists of a ball 17 which is inserted in the designed as a plastic body bottom 2, that the wall thickness of the bottom 2 is dimensioned smaller than the diameter of the ball 17.
- the ball 17 dominates the ground 2 both in the direction of the snap disk 6 and in the direction of the circuit board 4th
- FIG. 2a can be seen that four ring segments are formed or worked on the snap disk 6 on the outer circumferential surface, which are aligned in pairs in opposite directions to each other.
- the ring segments 11 project beyond the body 2 and protrude in the direction of the printed circuit board 4.
- the body segments 2 superior ring segments 11 are electrically conductively attached to the circuit board 4.
- the free ends of the ring segments, which extend immediately adjacent to the printed circuit board 4, are designed plan and are in electrically conductive connection with the conductor tracks 5. Consequently, the snap disc 6 is electrically connected to the conductor tracks 5 of the printed circuit board 4.
- FIGS. 2a . 2 B and FIGS. 3 and 4 show that a recess 12 has been incorporated into the respective ring segment 11.
- the longitudinal axis of the recess 12 is designated by the reference numeral 14 and extends parallel to the printed circuit board 4 and arcuately about the center 7 of the snap-action disc 6. Due the provided recesses 12 may be such resilient, so that such stresses, torsional forces or shear forces not directly to the free end of the respective ring segments 11, stresses, torsion or shear forces that may arise within the snap disk 6 due to an oblique force or an off-center force are transferred and thereby possibly the mechanical connection between the ring segments 11 and the circuit board 4 is destroyed.
- the switching contact 3 is designed as a ball 17, can be dispensed with the appropriate orientation of the ball 17 in the manufacturing process; in contrast, in the H-shaped body 16, attention must be paid to its positioning during manufacture.
- Both variants of the switching contact 3 have in common that the body 2 enveloping the respective switching contact 3 is injection-molded around the body 16 or the ball 17, and that parts of the body 16 and the ball 17 protrude out of the body 2.
- Both the body 16 and the ball 17 are in the center of the bottom 2, so to be aligned with the center 7 of the snap-action disc 6.
- a passage opening is incorporated in the body 2.
- the snap-action disc 6 has at its center 7 the largest possible stroke.
- the distance between the surface of the body 16 or the ball 17 and the underside of the snap-action disc 6 is identified by the reference numeral 9. It is particularly advantageous if the distance 9 between the snap-action disc 6 and the respective switching contact 3 is dimensioned so large that it corresponds exactly to the maximum stroke of the snap-action disc 6, from an upper reversal point, as in FIG. 2a shown in a lower reversal point, as in FIG. 2b pictured, can be transferred.
- the snap-action disc 6 has resilient properties, so that the snap-action disc 6 springs back automatically when an actuating force no longer acts on the snap-action disc 6.
- FIG. 4 it can be seen that the snap disk 6 can also be pressed by means of an actuator 10.
- a cover 13 made of plastic or rubber is glued or snapped, which is thus firmly connected to the snap-6. Furthermore, the coating 13 has an actuating head, which extends centrally and thus in alignment with the center 7 of the snap-action disk 6.
- the actuator head is used for improved power consumption.
Landscapes
- Push-Button Switches (AREA)
- Switches With Compound Operations (AREA)
Abstract
Description
Die Erfindung bezieht sich auf eine Schaltvorrichtung zur Umwandlung einer mechanischen Bewegung in ein elektrisches Schaltsignal nach dem Oberbegriff des Patentanspruches 1 sowie auf einen Schaltkontakt zur Anwendung in einer solchen Schaltvorrichtung gemäß Patentanspruch 13.The invention relates to a switching device for converting a mechanical movement into an electrical switching signal according to the preamble of
Derartige Schaltvorrichtungen sind seit vielen Jahren bekannt und werden in unterschiedlichen Anwendungen zur Steuerung von Werkzeugmaschinen, elektrischen Geräten und dgl. eingesetzt. Üblicherweise wird dabei die Schnappscheibe von einem Kunststoff-Gehäuse gekapselt. Das Kunststoff-Gehäuse wird im ZweiKomponenten-Spritzguss-Verfahren hergestellt und von den Patentanmeldern seit Jahren erfolgreich unter dem Produktnamen Racon ® vertrieben.Such switching devices have been known for many years and are used in various applications for controlling machine tools, electrical equipment and the like. Usually, the snap disk is encapsulated by a plastic housing. The plastic housing is manufactured using the two-component injection molding process and has been successfully sold by the patent applicants for years under the product name Racon®.
Das Kunststoff-Gehäuse weist zudem eine biegesteife als Traggestell dienende Außenkontur auf, in deren Zentrum auf der Oberseite des Gehäuses eine biegeelastische dünnwandige Kunststoffschicht vorhanden ist, die unmittelbar auf der Oberseite der Schnappscheibe im montiertem Zustand aufliegt und die als Membrane dient. Durch das Kunststoff-Gehäuse ist folglich der gesamte elektrische Schaltkontakt und die Schnappscheibe nach außen luftdicht verschlossen. Denn das Kunststoff-Gehäuse ist fest mit der Leiterplatte verbunden.The plastic housing also has a rigid as a support frame serving outer contour, in the center on the top of the housing a flexurally elastic thin-walled plastic layer is present, which rests directly on the top of the snap disk in the assembled state and serves as a membrane. As a result of the plastic housing, the entire electrical switching contact and the snap-action disc are hermetically sealed to the outside. Because the plastic housing is firmly connected to the circuit board.
Bei solchen Schaltvorrichtungen handelt es sich um Massenartikel, da diese oftmals zur Ansteuerung einer Werkzeugmaschine in einer erheblichen Anzahl zu verbauen sind.Such switching devices are mass-produced articles, since they are often used to control a machine tool in considerable numbers.
Darüberhinaus ist es auch bekannt, die Schnappscheibe zur Vergrößerung des Hubweges mittels eines an der Innenseite der biegeelastischen Kunststoffschicht des Gehäuses angeordneten Stößel zu betätigen. Es ist auch bekannt, den Stößel an der Unterseite einer Tastenkappe anzuformen und die Tastenkappe in dem Kunststoff-Gehäuse linear zur Zustellung in Richtung der Schnappscheibe zu führen.Moreover, it is also known to actuate the snap disc to increase the stroke by means of a arranged on the inside of the flexurally elastic plastic layer of the housing plunger. It is also known to mold the plunger on the underside of a key cap and to guide the key cap in the plastic housing linearly for delivery in the direction of the snap disk.
Obwohl solche zusätzlichen Bedienhilfen in Form von Zwei-Komponenten-Kunststoff-Gehäuse bzw. Tastenkappen mit Stößel, die linear in einem Gehäuse geführt sind, die Produktionskosten erheblich erhöhen und obwohl solche Schnappscheiben seit mehreren Jahren in einer Vielzahl von unterschiedlichen Anwendungen benötigt sind, ist nachteiligerweise eine Lösung zur Senkung der Herstellungskosten unter Beibehaltung der gewünschten Funktionalitäten solcher Schaltvorrichtungen aus dem bekannten Stand der Technik nicht zu entnehmen.Although such additional operating aids in the form of two-component plastic housing or key caps with plunger, which are guided linearly in a housing, significantly increase the production costs and although such domes have been required for several years in a variety of different applications, is disadvantageous a solution for reducing the manufacturing cost while retaining the desired functionality of such switching devices from the prior art not apparent.
Es ist daher Aufgabe der Erfindung, eine Schaltvorrichtung der eingangs genannten Gattung derart zu vereinfachen, dass zur Betätigung und zur Kapselung der Schnappscheibe und des elektrischen Schaltkontaktes keine zusätzlichen Bauteile in Form von Kunststoff-Gehäusen oder Tastenkappen mit Betätigungsstößel notwendig sind.Desweiteren ist es Aufgabe der Erfindung, einen Schaltkontakt der eingangs genannten Gattung bereit zu stellen, der auf einfache und schnelle sowie kostengünstige Weise herstellbar bzw. montierbar ist.It is therefore an object of the invention to simplify a switching device of the type mentioned in such a way that for actuation and encapsulation of the snap disk and the electrical switching contact no additional components in the form of plastic housings or keycaps with actuating plunger are necessary.Desweiteren it is the task of Invention to provide a switching contact of the type mentioned, which is in a simple and fast and cost-effective manner produced or assembled.
Die Aufgabe zur verbesserten und vereinfachten Kapselung des elektrischen Schaltkontaktes ist durch die Merkmale des kennzeichnenden Teils von Patentanspruch 1 und die Aufgabe zur optimierten Ausbildung und Montage des Schaltkontaktes ist durch die Merkmale des kennzeichnenden Teils von Patentanspruch 13 gelöst.The object of the improved and simplified encapsulation of the electrical switching contact is achieved by the features of the characterizing part of
Weitere vorteilhafte Weiterbildungen der Erfindung ergeben sich aus den Unteransprüchen.Further advantageous developments of the invention will become apparent from the dependent claims.
Dadurch, dass die Schnappscheibe und der Körper ein luft- bzw. wasserdichtes Gehäuse bilden und dadurch dass die Schnappscheibe unmittelbar auf der Leiterplatte befestigt ist und mit dieser über die in der Leiterplatte integrierten oder aufgedruckten Leiterbahnen elektrisch leitfähig, beispielsweise mittels einer Lötnaht, verbunden ist, entsteht eine belastbare Schaltvorrichtung, bei der der Schaltkontakt durch die Schnappscheibe und den Körper gekapselt ist, da die Schnappscheibe den elektrischen Schaltkontakt gemeinsam mit dem Körper und der Leiterplatte luftdicht oder wasserdicht verschließt. Gleichzeitig ist die Schnappscheibe von außen zugänglich, um eine mechanische Betätigung in ein elektrisches Schaltsignal umzuwandeln. Eine zusätzliche Kapselung oder Befestigung der Schnappscheibe, beispielsweise durch ein Kunststoff-Gehäuse, entfällt vorteilhafterweise, so dass hierdurch Montage- und Herstellungskosten eingespart sind.Characterized in that the snap disc and the body form an air- or water-tight housing and characterized in that the snap disk is mounted directly on the circuit board and electrically conductive, for example by means of a soldering seam, connected thereto via the integrated or printed circuit boards in the circuit board, creates a resilient switching device in which the switching contact is encapsulated by the snap-action disc and the body, since the snap disc closes the electrical switching contact together with the body and the circuit board airtight or waterproof. At the same time, the snap-action disc is accessible from the outside in order to convert a mechanical actuation into an electrical switching signal. An additional encapsulation or attachment of the snap-action disc, for example by means of a plastic housing, is advantageously eliminated, so that in this way assembly and production costs are saved.
Darüberhinaus ist es besonders vorteilhaft, wenn der Schaltkontakt als Kugel ausgestaltet ist, denn eine Positionierung der Kugel in den Boden während des Herstellungsverfahrens im Spritzguss ist nicht notwendig. Lediglich die Wandstärke des die Kugel ummantelnden Körpers in Form eines Bodens ist an den Durchmesser der Kugel derart anzupassen, dass die Kugel an zwei gegenüberliegenden Seiten aus dem Körper übersteht, um für die Schnappscheibe zugänglich zu sein und um auf die Leiterbahn der Leiterplatte aufliegen zu können, so dass ein elektrisch leitfähiger Kontakt zwischen der aus einem elektrisch leitfähigen Werkstoff hergestellten Kugel und der jeweiligen Leiterbahn entsteht. Es ist dabei auch möglich, den elektrischen Schaltkontakt in seinem Querschnitt als H-förmigen elektrisch leitenden Körper auszugestalten. Der Boden der Schaltvorrichtung verläuft dabei zwischen den beiden parallelen Schenkeln des H-förmigen Schaltkontaktes. Die beiden Außenseiten der Schenkel des H-förmigen Schaltkontaktes sind dabei frei zugänglich, um diese in Wirkverbindung mit der Schnappscheibe und im elektrischen Kontakt mit der Leiterbahn der Leiterplatte zu bringen.Moreover, it is particularly advantageous if the switching contact is designed as a ball, because a positioning of the ball in the ground during the manufacturing process by injection molding is not necessary. Only the wall thickness of the body enclosing the ball in the form of a bottom is to be adapted to the diameter of the ball so that the ball protrudes on two opposite sides of the body to be accessible to the snap disk and to rest on the trace of the circuit board can , so that an electrically conductive contact between the ball made of an electrically conductive material and the respective conductor track is formed. It is also possible to design the electrical switching contact in its cross section as an H-shaped electrically conductive body. The bottom of the switching device extends between the two parallel legs of the H-shaped switching contact. The two outer sides of the legs of the H-shaped switching contact are freely accessible to bring them into operative connection with the snap-action disc and in electrical contact with the conductor track of the printed circuit board.
Da mitunter auf die Schnappscheibe bei deren Betätigung Kräfte eingeleitet sind, die innerhalb der Schnappscheibe zu Spannungen, Torsionen oder Scherungen führen, ist es erforderlich, die Schnappscheibe möglichst biegeelastisch auszugestalten, um solche schräg eingeleiteten Kräfte abzufedern. Zu diesem Zweck sind an den Außenumfang der Schnappscheibe mindestens zwei zueinander beabstandete Ringsegmente angeformt, bzw. angebracht, die in Richtung der Leiterplatte ausgerichtet sind. Diese Ringsegmente bilden plan verlaufende oder nach innen oder außen abgewinkelte Standfüße für die Schnappscheibe auf der Leiterplatte und sind mit dieser, beispielsweise mittels einer Lötnaht, mechanisch und elektrisch leitend verbunden.Since forces are occasionally introduced on the snap-action disc when they are actuated, which lead to stresses, torsions or shears within the snap-action disc, it is necessary to make the snap-action disc as flexible as possible in bending in order to absorb such obliquely introduced forces. For this purpose, at least two spaced-apart ring segments are on the outer circumference of the snap-action disc molded, or attached, which are aligned in the direction of the circuit board. These ring segments form flat running or inwardly or outwardly angled feet for the snap-action disc on the circuit board and are connected to this mechanically and electrically conductive, for example by means of a soldered seam.
Um den Spannungsabbau in diesen Ringsegmenten und damit der Schnappscheibe weiter zu erhöhen, sind in die Ringsegmente Aussparungen eingearbeitet, die entweder nahezu über die gesamte Länge der Ringsegmente und parallel zu der Leiterplatte verlaufen oder die auch senkrecht in Richtung der Leiterplatte ausgerichtet sein können. Die Ausgestaltung und Anordnung der Aussparungen hängt üblicherweise von den zu erwartenden Betätigungskräften und deren jeweiliger Einleitungsrichtung dieser Belastungen ab.In order to further increase the stress relief in these ring segments and thus the snap disk, recesses are incorporated into the ring segments, which extend either almost over the entire length of the ring segments and parallel to the circuit board or which may also be aligned vertically in the direction of the circuit board. The configuration and arrangement of the recesses usually depends on the expected actuation forces and their respective direction of introduction of these loads.
Durch die erfindungsgemäße Ausgestaltung und Anordnung der Schnappscheibe und des Körpers können diese somit sowohl als Gehäuse und als Taste gleichzeitig verwendet werden, ohne dass weitere Betätigungs- oder Kapselungshilfen erforderlich sind. Die Schnappscheibe ist vielmehr von außen frei zugänglich, um den entsprechenden Schaltkontakt zu generieren.Due to the inventive design and arrangement of the snap disc and the body, these can thus be used simultaneously both as a housing and as a button, without further actuation or encapsulation aids are required. The snap disc is rather freely accessible from the outside, to generate the corresponding switching contact.
In der Zeichnung ist ein erfindungsgemäßes Ausführungsbeispiel einer Schnappscheibe und zwei verschiedene Ausgestaltungen von Schaltkontakten für eine Schaltvorrichtung abgebildet, die nachfolgend näher erläutert sind. Im Einzelnen zeigt:
Figur 1- eine Schaltvorrichtung mit einem in einem Körper eingesetzten im Querschnitt H-förmig ausgestalteten ersten Schaltkontakt, mit einer den Körper umgreifenden Schnappscheibe, durch die eine mechanische Betätigung in ein elektrisches Schaltsignal umgewandelt ist, und mit einer Leiterplatte, auf die die Schnappscheibe mit vier plan verlaufenden Ringsegmenten befestigt ist, im Schnitt,
- Figur 2a
- die Schaltvorrichtung gemäß
mit einer zweiten Ausführungsvariante des Schaltkontaktes, der als Kugel ausgestaltet ist, im unbetätigten Zustand,Figur 1 - Figur 2b
- die Schaltvorrichtung gemäß
Figur 2a im betätigten Zustand, - Figur 2c
- die Schaltvorrichtung gemäß
mit vier nach außen abgewinkelten Ringsegmenten,Figur 1 - Figur 2d
- die Schnappscheibe nach
mit vier nach innen abgewinkelten RingsegmentenFigur 1 Figur 3- die Schaltvorrichtung gemäß
, in Draufsicht undFigur 1 Figur 4- die Schaltvorrichtung gemäß
Figur, 1 in Seitenansicht
- FIG. 1
- a switching device with a used in a body in cross-section H-shaped first switching contact, with a body surrounding the snap disc, is converted by the mechanical actuation in an electrical switching signal, and with a circuit board on which the snap disc with four planar ring segments is attached, on average,
- FIG. 2a
- the switching device according to
FIG. 1 with a second embodiment of the switching contact, which is designed as a ball, in the unactuated state, - FIG. 2b
- the switching device according to
FIG. 2a in the actuated state, - Figure 2c
- the switching device according to
FIG. 1 with four outwardly angled ring segments, - Figure 2d
- the snap disk after
FIG. 1 with four inwardly angled ring segments - FIG. 3
- the switching device according to
FIG. 1 , in top view and - FIG. 4
- the switching device according to
FIG. 1 in side view
In
Um die von den jeweiligen Schaltvorrichtungen 1 erzeugten elektrischen Schaltsignale an die Werkzeugmaschine oder das technische Gerät zu übertragen, ist eine Leiterplatte 4 vorgesehen, in der eine Vielzahl von Leiterbahnen 5 eingearbeitet sind bzw. auf der der Schaltvorrichtung 1 zugewandten Oberfläche aufgedruckt sind.In order to transmit the electrical switching signals generated by the
Um die mechanischen Zustellbewegungen in die elektrischen Schaltsignale umzuwandeln, ist der Schnappscheibe 6 ein Körper 2 zugeordnet, in dem ein Schaltkontakt 3 derart eingebaut ist, dass der Schaltkontakt 3 sowohl in Richtung der Schnappscheibe 6 als auch in Richtung der Leiterplatte 4 aus dem Körper 2 übersteht. Zudem ist der der Leiterplatte 4 zugewandte Bereich des Schaltkontaktes 3 ortsfest mit der dort vorhandenen Leiterbahn 5 verbunden. Die Unterseite des Körpers 2 ist beabstandet zu der Leiterplatte 4 angeordnet. Im Wesentlichen verläuft der Körper 2 parallel zu der Leiterplatte 4.In order to convert the mechanical feed movements in the electrical switching signals, the
Der Körper 2 ist aus einem isolierenden Werkstoff, beispielsweise Kunststoff, Keramik oder Glas, hergestellt und weist eine dünnwandige Wandstärke auf. Zudem ist die Wandstärke des Körpers 2 in dessen Außenbereich 15 größer bemessen, als im Zentrum des Körpers 2. Eine solche Kontur kann beispielsweise als konkav gekrümmte Ebene oder als sphärische Fläche ausgestaltet sein.The
Darüberhinaus bildet der Körper 2 gemeinsam mit der Schnappscheibe 6 ein Gehäuse; die Schnappscheibe 6 umgreift nämlich den Außenbereich 15 des Körpers 2, so dass der von der Schnappscheibe 6 und dem Körper 2 eingeschlossene Innenraum nach außen luftdicht oder wasserdicht gekapselt ist.Moreover, the
Die Schnappscheibe 6 ist derart ausgestaltet, dass diese in unbetätigtem Zustand nach außen gewölbt ist. Die umlaufende Außenkante der Schnappscheibe 6 ist in Richtung des Körpers 2 bzw. in Richtung der Leiterplatte 4 gebogen und ist fest mit der Außenmantelfläche 2' des Körpers 2 verbunden.The
In
Die Schnappscheibe 6 ist aus einem biegeelastischen elektrisch leitfähigen Werkstoff hergestellt, so dass zum einen bei der Betätigung der Schnappscheibe 6 diese in Richtung des Schaltkontaktes 3 von einem oberen Umkehrpunkt zu einem unteren Umkehrpunkt gedrückt wird, wodurch eine Federspannung innerhalb der Schnappscheibe 6 entsteht, und zum anderen bei dem Wirkkontakt zwischen der Unterseite der Schnappscheibe 6 und der Oberseite des Schaltkontaktes 2 eine elektrisch leitende Verbindung zwischen der Schnappscheibe 6 und dem Schaltkontakt 3 entsteht.The
Aus
Desweiteren ist
In den
Desweiteren ist den
Wenn der Schaltkontakt 3 als Kugel 17 ausgestaltet ist, kann auf die entsprechende Ausrichtung der Kugel 17 bei dem Herstellungsverfahren verzichtet werden; im Gegensatz dazu ist bei dem H-förmigen Körper 16 exakt auf dessen Positionierung während der Herstellung zu achten. Beiden Ausführungsvarianten des Schaltkontaktes 3 ist gemeinsam, dass der den jeweiligen Schaltkontakt 3 ummantelnde Körper 2 im Spritzgussverfahren um den Körper 16 bzw. die Kugel 17 gespritzt ist, und dass Teile des Körpers 16 bzw. der Kugel 17 aus dem Körper 2 überstehen. Sowohl der Körper 16 als auch die Kugel 17 sind dabei im Mittelpunkt des Bodens 2, also fluchtend zu dem Mittelpunkt 7 der Schnappscheibe 6 anzuordnen. Zu diesem Zweck ist in den Körper 2 eine Durchgangsöffnung eingearbeitet.If the
Die Schnappscheibe 6 weist nämlich in ihrem Mittelpunkt 7 den größtmöglichen Hubweg auf. Der Abstand zwischen der Oberfläche des Körpers 16 bzw. der Kugel 17 und der Unterseite der Schnappscheibe 6 ist mit der Bezugsziffer 9 gekennzeichnet. Es ist besonders vorteilhaft, wenn der Abstand 9 zwischen der Schnappscheibe 6 und dem jeweiligen Schaltkontakt 3 derart groß bemessen ist, dass dieser exakt den maximalen Hubweg der Schnappscheibe 6 entspricht, die von einem oberen Umkehrpunkt, wie in
Aus
Auf die Schnappscheibe 6 nach
Der Betätigungskopf dient zur verbesserten Kraftaufnahme.The actuator head is used for improved power consumption.
Claims (15)
dadurch gekennzeichnet,
dass eine Schnappscheibe (6) aus einem biegeelastischen und elektrisch leitfähigen Werkstoff und ein dünnwandiger Körper (2) ein Gehäuse bilden, durch das der elektrische Schaltkontakt (3) luft- oder wasserdicht gekapselt ist, und dass an der Schnappscheibe (6) mindestens zwei Ringsegmente (11) angeformt oder angebracht sind, deren freies der Leiterplatte (4) zugewandtes Ende mit dieser fest verschbunden ist.Switching device (1) for converting a mechanical movement into an electrical switching signal, consisting of an electrical switching contact (3), of a printed circuit board (4), which is electrically coupled to the switching contact (3),
characterized,
in that a snap-action disc (6) made of a flexurally elastic and electrically conductive material and a thin-walled body (2) form a housing, by which the electrical switching contact (3) is encapsulated in airtight or watertight manner, and in that at least two ring segments on the snap-action disc (6) (11) are molded or attached, whose free the printed circuit board (4) facing the end is verschzogen with this.
dadurch gekennzeichnet,
dass die Schnappscheibe (6) und der Körper (2) fest mittels eines Spritzgussverfahrens miteinander verbunden sind und dass der Körper (2) aus einem isolierenden Werkstoff, vorzugsweise aus Kunststoff, aus Keramik oder aus Glas, besteht.Switching device according to claim 1,
characterized,
in that the snap-action disc (6) and the body (2) are firmly connected to one another by means of an injection molding process and that the body (2) consists of an insulating material, preferably of plastic, of ceramic or of glass.
dadurch gekennzeichnet,
dass die Ringsegmente (11) voneinander beabstandet sind, und dass die freien Enden der Ringsegmente (11) plan verlaufen oder nach innen bzw. außen abgewinkelt sind und unmittelbar mit einer Leiterbahn (5) der Leiterplatte (4) in elektrischem Kontakt stehen und vorzugsweise angelötet sind.Switching device according to Claim 1 or 2,
characterized,
in that the ring segments (11) are spaced apart from each other and in that the free ends of the ring segments (11) are flat or angled inwards and outwards and are in direct electrical contact with a conductor track (5) of the printed circuit board (4) and are preferably soldered are.
dadurch gekennzeichnet,
dass in die Ringsegmente (11) mindestens eine Aussparung (12) zur Erhöhung der Elastizität der Schnappscheibe (6) eingearbeitet ist.Switching device according to claim 3,
characterized,
that in the ring segments (11) at least one recess (12) is incorporated to increase the elasticity of the snap disc (6).
dadurch gekennzeichnet,
dass die Längsachse (14) der jeweiligen Aussparung (12) senkrecht oder parallel zu der Leiterplatte (4) ausgerichtet istSwitching device according to claim 4
characterized,
that the longitudinal axis (14) of the respective recess (12) is aligned perpendicular or parallel to the printed circuit board (4)
dadurch gekennzeichnet,
dass der Körper (2) beabstandet zu der Leiterplatte (4) angeordnet ist und dass der äußere Randbereich des Körpers (2) eine größere Wandstärke aufweist als das Zentrum des Körpers (2).Switching device according to one of the preceding claims,
characterized,
in that the body (2) is arranged at a distance from the printed circuit board (4) and that the outer edge region of the body (2) has a greater wall thickness than the center of the body (2).
dadurch gekennzeichnet,
dass die Schnappscheibe (6) mit einem biegeelastischen Überzug (13), vorzugsweise aus Kunststoff, Gummi oder einem Kunststoff-Gummi-Gemisch, verkleidet ist.Switching device according to one of the preceding claims,
characterized,
that the snap-action disc (6) is covered with a flexurally elastic cover (13), preferably made of plastic, rubber or a plastic-rubber mixture.
dadurch gekennzeichnet,
dass in den Körper(2) eine Durchgangsöffnung (20), vorzugsweise in dessen Zentrum, eingearbeitet ist, und dass die Schnappscheibe (6) den Außenrand (15) des Körpers (2) umgreift.Switching device according to one of the preceding claims,
characterized,
that in the body (2) has a through hole (20), preferably in the center, is incorporated, and that the snap disc (6) engages around the outer edge (15) of the body (2).
dadurch gekennzeichnet,
dass der Schaltkontakt (3) im Querschnitt als H-förmiger Körper (16) oder als Kugel (17) oder als Halbkugel ausgestaltet ist, dass der jeweilige Schaltkontakt (3) aus einem elektrisch leitfähigen Werkstoff hergestellt ist und dass der Schaltkontakt (3) aus dem Körper (2) der Schaltvorrichtung (1) in Richtung der Schnappscheibe (6) und der Leiterplatte (4) übersteht und elektrisch mit der Leiterplatte (4) gekoppelt ist bzw. elektrisch mit der Schnappscheibe (6) zur Kontaktbildung zusammenwirkt.Switching device according to one of the preceding claims,
characterized,
that the switching contact (3) in cross-section as H-shaped body (16) or as a ball (17) or as a hemisphere is designed such that the respective switching contact (3) is made of an electrically conductive material and that the switching contact (3) the body (2) of the switching device (1) in the direction of the snap-action disc (6) and the circuit board (4) protrudes and is electrically coupled to the circuit board (4) or cooperates electrically with the snap-action disc (6) for contact formation.
dadurch gekennzeichnet,
dass der Körper (2) den kugelförmigen Schaltkontakt (17) in dessen Mittelebene (18) ringförmig umgreift oder umschließt.Switching device according to claim 9
characterized,
in that the body (2) surrounds or surrounds the spherical switching contact (17) annularly in its center plane (18).
dadurch gekennzeichnet,
dass der Abstand (9) zwischen der unbetätigten Schnappscheibe (6) und der der Schnappscheibe (6) zugewandten Oberseite des Schaltkontaktes (3, 16, 17) derart bemessen ist, dass der Hubweg, den die Schnappscheibe (6) vom oberen bis zum unteren Umkehrpunkt überwindet, diesem Abstand (9) entspricht.Switching device according to claim 9 or 10,
characterized,
in that the distance (9) between the unactuated snap-action disc (6) and the upper side of the switching contact (3, 16, 17) facing the snap-action disc (6) is dimensioned such that the stroke which the snap-action disc (6) from the upper to the lower one Reversal point overcomes, this distance (9) corresponds.
dadurch gekennzeichnet,
dass der Mittelpunkt (7) der Schnappscheibe (6) fluchtend zu dem geometrischen Mittelpunkt (8) des Schaltkontaktes (3, 16, 17) ausgerichtet ist.Switching device according to one of the preceding claims,
characterized,
that the center (7) of the snap disk (6) is aligned with the geometric center (8) of switching contact (3, 16, 17).
dadurch gekennzeichnet,
dass auf der Oberseite der Schnappscheibe (6) ein Kunststoff- oder Gummiüberzug (13) aufgeklebt oder aufgerastet ist und/oder dass an der von der Schnappscheibe (6) abstehenden Oberfläche eines Überzugs (13) ein Betätigungskopf angeformt ist.Switching device according to one of the preceding claims
characterized,
in that a plastic or rubber coating (13) is glued or snapped onto the upper side of the snap-action disc (6) and / or that an actuating head is formed on the surface of a coating (13) protruding from the snap-action disc (6).
nach einem der vorgenannten Ansprüche,
dadurch gekennzeichnet,
dass der Schaltkontakt (3) als Kugel (17) oder als Halbkugel ausgestaltet ist, dass der Schaltkontakt (3) ringförmig von einem dünnwandigen Körper (2) umschlossen und durch diesen räumlich beabstandet zu einer Leiterplatte (4) gehalten ist, und dass die Wandstärke des Körpers (2) geringer bemessen ist als der Durchmesser der Kugel (17) bzw. des Radiuses der Halbkugel.Switching contact (3), in particular for use in a switching device (1)
according to one of the preceding claims,
characterized,
in that the switching contact (3) is designed as a ball (17) or as a hemisphere, that the switching contact (3) is annularly enclosed by a thin-walled body (2) and held spaced apart from it by a printed circuit board (4), and that the wall thickness of the body (2) is dimensioned smaller than the diameter of the ball (17) or the radius of the hemisphere.
dadurch gekennzeichnet,
dass der Schaltkontakt (3) in einem Körper (2) aus Kunststoff angeordnet ist und dass der Körper (2) im Spritzgussverfahren um den jeweiligen Schaltkontakt (3) gespritzt ist und diesen teilweise ringförmig ummantelt.Switching contact (3) according to claim 14,
characterized,
in that the switching contact (3) is arranged in a body (2) made of plastic, and in that the body (2) is injection-molded around the respective switching contact (3) and surrounds it in part annularly.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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EP12161463.0A EP2645391B1 (en) | 2012-03-27 | 2012-03-27 | Switch device and switch contact |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP12161463.0A EP2645391B1 (en) | 2012-03-27 | 2012-03-27 | Switch device and switch contact |
Publications (2)
Publication Number | Publication Date |
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EP2645391A1 true EP2645391A1 (en) | 2013-10-02 |
EP2645391B1 EP2645391B1 (en) | 2016-10-12 |
Family
ID=46027577
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP12161463.0A Active EP2645391B1 (en) | 2012-03-27 | 2012-03-27 | Switch device and switch contact |
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Cited By (4)
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WO2015091497A1 (en) | 2013-12-19 | 2015-06-25 | Eaton Electrical Ip Gmbh & Co. Kg | Contact element |
US20160203925A1 (en) * | 2015-01-14 | 2016-07-14 | Rafi Gmbh & Co. Kg | Switching device |
EP3244430A1 (en) * | 2016-05-09 | 2017-11-15 | RAFI GmbH & Co. KG | Device for converting mechanical movements into an electrical switching signal |
CN110189946A (en) * | 2019-07-02 | 2019-08-30 | 西安易朴通讯技术有限公司 | A kind of elastic slice and switch |
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WO2015091497A1 (en) | 2013-12-19 | 2015-06-25 | Eaton Electrical Ip Gmbh & Co. Kg | Contact element |
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US20160203925A1 (en) * | 2015-01-14 | 2016-07-14 | Rafi Gmbh & Co. Kg | Switching device |
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CN110189946A (en) * | 2019-07-02 | 2019-08-30 | 西安易朴通讯技术有限公司 | A kind of elastic slice and switch |
Also Published As
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