EP2589920B1 - High performance initiator - Google Patents
High performance initiator Download PDFInfo
- Publication number
- EP2589920B1 EP2589920B1 EP12003022.6A EP12003022A EP2589920B1 EP 2589920 B1 EP2589920 B1 EP 2589920B1 EP 12003022 A EP12003022 A EP 12003022A EP 2589920 B1 EP2589920 B1 EP 2589920B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- pyrotechnic material
- holder
- contacts
- initiator
- outer container
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000003999 initiator Substances 0.000 title claims description 26
- 239000000463 material Substances 0.000 claims description 50
- 229920003023 plastic Polymers 0.000 claims description 6
- 239000002184 metal Substances 0.000 description 5
- 239000000126 substance Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000035515 penetration Effects 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 229920001903 high density polyethylene Polymers 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F42—AMMUNITION; BLASTING
- F42B—EXPLOSIVE CHARGES, e.g. FOR BLASTING, FIREWORKS, AMMUNITION
- F42B3/00—Blasting cartridges, i.e. case and explosive
- F42B3/10—Initiators therefor
- F42B3/103—Mounting initiator heads in initiators; Sealing-plugs
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F42—AMMUNITION; BLASTING
- F42B—EXPLOSIVE CHARGES, e.g. FOR BLASTING, FIREWORKS, AMMUNITION
- F42B3/00—Blasting cartridges, i.e. case and explosive
- F42B3/10—Initiators therefor
- F42B3/195—Manufacture
Definitions
- the invention relates to a compact the high performance initiator for high loading of pyrotechnic material or other energetic materials which use separate sealed inner container for very sensitive primary pyrotechnic material and hermetically separated outer container for very high load of booster pyrotechnic material. It is intended to ensure the function of various security systems, especially in automotive safety systems.
- the initiator according to the US patent 5 140 906 can contain higher amount of different energetic materials. However, it is rather complicated, it contains many parts, many technological steps being necessary to its production. Therefore it is costly, primarily thanks to using two headers - inner header and outer header. These headers are connected each to other by two glass seals - inner seal and outer seal. Moreover, the said inner header and outer header are separated each from other through circular ceramic washer.
- the inner plastic liner does not assure the hermetic tightness of the whole as the moisture penetration through radial output holes is allowed.
- the embodiment with connected cables does not assure the hermetic separation of the initiator charge from the output charge which can lead to the moisture penetration from the output charge into the initiator charge, possibly to the chemical interaction of these materials.
- the described and depicted assembly is voluminous which complicates its putting on standard automotive systems where standard shapes of the initiator body are required.
- Nature of the invention consists in the fact that the initiator which contains the holder of contacts, which towards inside the initiator has reduced diameter of the holder, where the inner container is placed which contains primary pyrotechnic material and over the circumference is sealed with reduced diameter of holder, over the inner container outer container is inserted, and such initiator has that the outer container which contains booster pyrotechnic material on its inner edge is adjacent to the holder of contacts with which it is sealed around the circumference, while the area of the holder of contacts with the adjacent edge of the outer container is integrated into the plastic body which carries also contacts at the same time, wherein the circumference connection of the inner container with the reduced diameter of the holder and/or circumference connection of the outer container with the holder of contacts is hermetic and is performed by first and/or the second laser weld.
- the volume of the outer container which contains booster pyrotechnic material is advantageously equal to 1 to 200 times the volume of the inner container containing primary pyrotechnic material.
- the outer container can be surrounded by an insulating cup edges of which are then integrated into the plastic body.
- High performance initiator is a compact initiator with arbitrarily large and hermetically separated outer container for very high loading of the booster pyrotechnic material which has hermetically separated sensitive primary pyrotechnic material from other used pyrotechnic materials or other energetic materials.
- Fig. 1 represents the initiator in the axial cross-section.
- High performance initiator for high loading of pyrotechnic material or other energetic materials shown in Fig. 1 consists of the holder 1 of contacts, which is put at the reduced diameter 2 of holder and by the first laser weld 10a sealed to the metal inner container 3 containing the primary pyrotechnic material 4 (forms the GTMS subassembly), on the place of the holder 1 of contacts is the metal outer container 5 placed over the inner container 3 , the said metal outer container 5 contains the booster pyrotechnic material 6 and by second laser weld 10b for the sealing of outer container 5 is performed with the holder 1 of contacts, and whole thus created subassembly is covered by insulated cover 7 surrounding the outer container 5 and holder 1 of contacts with the edge of the outer container 5 and the insulated cover 7 is surrounded by the plastic body 8 , where contacts 9 go through this plastic body 8 .
- Purpose of the invention is achieved by adding the second independent metal inner container 3 which contains the primary pyrotechnic material 4 .
- the primary pyrotechnic material 4 is hermetically separated from the booster pyrotechnic material 6 and, simultaneously, this booster pyrotechnic material 6 as well as primary pyrotechnic material 4 is hermetically separated from the surrounding environment.
- This initiator is used to create high power ignition energy.
- High performance initiator for high loading of pyrotechnic material or other energetic materials is applicable primarily in various safety systems, passive safety device of passengers of car or pedestrians, particularly for gas generator for airbags without the need for separate housing of booster pyrotechnic material.
- the invention can be used in the construction of automatic fire extinguishing systems for industry and household use.
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Air Bags (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
- Casings For Electric Apparatus (AREA)
Description
- The invention relates to a compact the high performance initiator for high loading of pyrotechnic material or other energetic materials which use separate sealed inner container for very sensitive primary pyrotechnic material and hermetically separated outer container for very high load of booster pyrotechnic material. It is intended to ensure the function of various security systems, especially in automotive safety systems.
- Currently there are advantageously used pyrotechnic initiators in the automotive industry or in other related industries for some applications.
- Increasing demands on the ignition performance of pyrotechnic initiators, trends of simplifying products for automotive safety systems and operations and also their manufacturing processes cause that it is essential to insert higher amount of different energetic materials into these elements.
- The initiator according to the
US patent 5 140 906 can contain higher amount of different energetic materials. However, it is rather complicated, it contains many parts, many technological steps being necessary to its production. Therefore it is costly, primarily thanks to using two headers - inner header and outer header. These headers are connected each to other by two glass seals - inner seal and outer seal. Moreover, the said inner header and outer header are separated each from other through circular ceramic washer. - The inner plastic liner does not assure the hermetic tightness of the whole as the moisture penetration through radial output holes is allowed. The embodiment with connected cables does not assure the hermetic separation of the initiator charge from the output charge which can lead to the moisture penetration from the output charge into the initiator charge, possibly to the chemical interaction of these materials.
- The described and depicted assembly is voluminous which complicates its putting on standard automotive systems where standard shapes of the initiator body are required.
- In reality, it is for standard well known designs of initiators currently solved by increasing length of a metal container into which the larger amount of pyrotechnic materials are filled. These booster pyrotechnic materials adversely affect sensitive primary pyrotechnic material due to its chemical composition, content of volatile substances and moisture. These negative impacts could lead to degradation of the product or in the worst case to the failure of the initiator. It means that the possibilities of increasing the performance of pyrotechnic initiators through a simple increase of the pyrotechnic materials amount are limited and they are practically already exhausted.
- The disadvantages and imperfections of the known high performance initiators, designated especially for the automotive industry, largely eliminates high performance initiator for high loading of pyrotechnic material or other energetic materials consisting of electrical contacts and contiguous closed space containing primary pyrotechnic material and booster pyrotechnic material according to invention. Nature of the invention consists in the fact that the initiator which contains the holder of contacts, which towards inside the initiator has reduced diameter of the holder, where the inner container is placed which contains primary pyrotechnic material and over the circumference is sealed with reduced diameter of holder, over the inner container outer container is inserted, and such initiator has that the outer container which contains booster pyrotechnic material on its inner edge is adjacent to the holder of contacts with which it is sealed around the circumference, while the area of the holder of contacts with the adjacent edge of the outer container is integrated into the plastic body which carries also contacts at the same time, wherein the circumference connection of the inner container with the reduced diameter of the holder and/or circumference connection of the outer container with the holder of contacts is hermetic and is performed by first and/or the second laser weld.
- The volume of the outer container which contains booster pyrotechnic material is advantageously equal to 1 to 200 times the volume of the inner container containing primary pyrotechnic material. The outer container can be surrounded by an insulating cup edges of which are then integrated into the plastic body.
- High performance initiator according to the invention is a compact initiator with arbitrarily large and hermetically separated outer container for very high loading of the booster pyrotechnic material which has hermetically separated sensitive primary pyrotechnic material from other used pyrotechnic materials or other energetic materials.
- Specific design of the high performance initiator for high loading of pyrotechnic material or other energetic materials according to the invention is shown in the attached drawings in which
Fig. 1 represents the initiator in the axial cross-section. - High performance initiator for high loading of pyrotechnic material or other energetic materials shown in
Fig. 1 consists of the holder 1 of contacts, which is put at the reduceddiameter 2 of holder and by the first laser weld 10a sealed to the metalinner container 3 containing the primary pyrotechnic material 4 (forms the GTMS subassembly), on the place of the holder 1 of contacts is the metal outer container 5 placed over theinner container 3, the said metal outer container 5 contains the booster pyrotechnic material 6 and bysecond laser weld 10b for the sealing of outer container 5 is performed with the holder 1 of contacts, and whole thus created subassembly is covered by insulated cover 7 surrounding the outer container 5 and holder 1 of contacts with the edge of the outer container 5 and the insulated cover 7 is surrounded by theplastic body 8, wherecontacts 9 go through thisplastic body 8. - Purpose of the invention is achieved by adding the second independent metal
inner container 3 which contains the primary pyrotechnic material 4. By this solution the primary pyrotechnic material 4 is hermetically separated from the booster pyrotechnic material 6 and, simultaneously, this booster pyrotechnic material 6 as well as primary pyrotechnic material 4 is hermetically separated from the surrounding environment. Thus, it is possible to substantially increase the loading of the booster pyrotechnic material 6 and the total volume of the outer container 5 without negative influence on the primary pyrotechnic material 4, which is protected by theinner container 3. This initiator is used to create high power ignition energy. - High performance initiator for high loading of pyrotechnic material or other energetic materials according to the invention is applicable primarily in various safety systems, passive safety device of passengers of car or pedestrians, particularly for gas generator for airbags without the need for separate housing of booster pyrotechnic material. In addition, the invention can be used in the construction of automatic fire extinguishing systems for industry and household use.
-
- 1 -
- holder of contacts
- 2 -
- reduced diameter of holder
- 3 -
- inner container
- 4 -
- primary pyrotechnic material
- 5 -
- outer container
- 6 -
- booster pyrotechnic material
- 7 -
- insulated cover
- 8 -
- plastic body
- 9 -
- contacts
- 10a, 10b -
- first and second laser weld
Claims (2)
- High performance initiator for high loading of pyrotechnic material or other energetic materials consisting of electrical contacts and contiguous closed space containing primary pyrotechnic material and booster pyrotechnic material, which contains the holder (1) of contacts, which towards inside the initiator has reduced diameter (2) of the holder, where the inner container (3) is placed which contains primary pyrotechnic material (4) and over the circumference is sealed with reduced diameter (2) of holder, over the inner container (3) outer container (5) is inserted, wherein the outer container which contains booster pyrotechnic material (6) on its inner edge is adjacent to the holder (1) of contacts with which it is sealed around the circumference, while the area of the holder (1) of contacts with the adjacent edge of the outer container (5) is integrated into the plastic body (8) which carries also contacts (9) at the same time, wherein the circumference connection of the inner container (3) with the reduced diameter (2) of the holder and/or circumference connection of the outer container (5) with the holder (1) of contacts is hermetic and is performed by first and/or the second laser weld (10a, 10b).
- High performance initiator for high loading of pyrotechnic material according to the claim 1, characterized by the fact that the volume of the outer container (5) which contains booster pyrotechnic material (6) is equal to 1 to 200 times the volume of the inner container (3) containing primary pyrotechnic material (4).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL12003022T PL2589920T3 (en) | 2011-11-02 | 2012-04-30 | High performance initiator |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CZ201125059U CZ22999U1 (en) | 2011-11-02 | 2011-11-02 | Powerful initiator for high loads of pyrotechnic composition |
Publications (3)
Publication Number | Publication Date |
---|---|
EP2589920A2 EP2589920A2 (en) | 2013-05-08 |
EP2589920A3 EP2589920A3 (en) | 2015-05-13 |
EP2589920B1 true EP2589920B1 (en) | 2016-12-14 |
Family
ID=45062730
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP12003022.6A Active EP2589920B1 (en) | 2011-11-02 | 2012-04-30 | High performance initiator |
Country Status (6)
Country | Link |
---|---|
EP (1) | EP2589920B1 (en) |
CZ (1) | CZ22999U1 (en) |
ES (1) | ES2617057T3 (en) |
HU (1) | HUE033666T2 (en) |
PL (1) | PL2589920T3 (en) |
PT (1) | PT2589920T (en) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102013017383A1 (en) | 2013-10-21 | 2015-04-23 | Trw Airbag Systems Gmbh | Ignition unit, in particular for a gas generator, gas generator, gas bag module, vehicle safety system and method for producing an ignition unit |
DE102017204497A1 (en) | 2017-03-17 | 2018-09-20 | Takata AG | Ignition device of a gas generator of an airbag module for a motor vehicle |
DE102017130969A1 (en) | 2017-12-21 | 2019-06-27 | Trw Airbag Systems Gmbh | Ignition unit, gas generator, gas bag module, vehicle safety system and method for producing an ignition unit |
US11760303B2 (en) * | 2021-04-19 | 2023-09-19 | Autoliv Asp, Inc. | Initiator for a gas generator of vehicle safety device |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5140906A (en) * | 1991-11-05 | 1992-08-25 | Ici Americas, Inc. | Airbag igniter having double glass seal |
CZ20033416A3 (en) * | 2001-05-15 | 2004-04-14 | Nippon Kayaku Kabushiki-Kaisha | Gas generator |
US6644206B2 (en) * | 2001-12-21 | 2003-11-11 | Trw Inc. | Electrically actuatable initiator with output charge |
-
2011
- 2011-11-02 CZ CZ201125059U patent/CZ22999U1/en not_active IP Right Cessation
-
2012
- 2012-04-30 ES ES12003022.6T patent/ES2617057T3/en active Active
- 2012-04-30 EP EP12003022.6A patent/EP2589920B1/en active Active
- 2012-04-30 HU HUE12003022A patent/HUE033666T2/en unknown
- 2012-04-30 PT PT120030226T patent/PT2589920T/en unknown
- 2012-04-30 PL PL12003022T patent/PL2589920T3/en unknown
Also Published As
Publication number | Publication date |
---|---|
EP2589920A3 (en) | 2015-05-13 |
PL2589920T3 (en) | 2017-06-30 |
EP2589920A2 (en) | 2013-05-08 |
HUE033666T2 (en) | 2017-12-28 |
CZ22999U1 (en) | 2011-11-28 |
PT2589920T (en) | 2017-04-12 |
ES2617057T3 (en) | 2017-06-15 |
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