EP2554295A1 - Continuous casting mold, taper adjustment method and continuous casting method for continuous casting mold - Google Patents
Continuous casting mold, taper adjustment method and continuous casting method for continuous casting mold Download PDFInfo
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- EP2554295A1 EP2554295A1 EP11762911A EP11762911A EP2554295A1 EP 2554295 A1 EP2554295 A1 EP 2554295A1 EP 11762911 A EP11762911 A EP 11762911A EP 11762911 A EP11762911 A EP 11762911A EP 2554295 A1 EP2554295 A1 EP 2554295A1
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- Prior art keywords
- longer side
- worm
- mold
- continuous casting
- connecting shaft
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- 238000009749 continuous casting Methods 0.000 title claims abstract description 51
- 238000000034 method Methods 0.000 title claims description 15
- 230000007246 mechanism Effects 0.000 claims abstract description 74
- 238000005266 casting Methods 0.000 description 15
- 229910000831 Steel Inorganic materials 0.000 description 13
- 239000010959 steel Substances 0.000 description 13
- 230000000052 comparative effect Effects 0.000 description 7
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 4
- 229910052802 copper Inorganic materials 0.000 description 4
- 239000010949 copper Substances 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 239000012535 impurity Substances 0.000 description 3
- 239000011295 pitch Substances 0.000 description 3
- 230000008602 contraction Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/16—Controlling or regulating processes or operations
- B22D11/168—Controlling or regulating processes or operations for adjusting the mould size or mould taper
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/04—Continuous casting of metals, i.e. casting in indefinite lengths into open-ended moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/04—Continuous casting of metals, i.e. casting in indefinite lengths into open-ended moulds
- B22D11/05—Continuous casting of metals, i.e. casting in indefinite lengths into open-ended moulds into moulds having adjustable walls
Definitions
- the present invention relates to a continuous casting mold in which a pair of mold shorter sides are exchangeably sandwiched between a pair of mold longer sides in continuous casting, and a method for adjusting the taper of a continuous casting mold and a method for continuous casting using this continuous casting mold.
- Patent Literature 1 A technology is known in which mold shorter sides are exchanged online in order to cast cast pieces having different slab thicknesses (see Patent Literature 1).
- one of a pair of mold longer sides is stationary, and the other mold longer side facing this stationary mold longer side can be moved (that is, movable).
- a pair of mold shorter sides made according to a desired cast piece thickness are sandwiched between the stationary and movable mold longer sides.
- Drive mechanisms that move the movable mold longer side are installed in the stationary mold longer side. Opening and closing the pair of mold longer sides with the drive mechanisms allows the exchange of the mold shorter sides.
- the upper end and the lower end of the mold need to be sized differently so that the mold has a taper shape.
- the upper and lower widths of the mold shorter sides are changed according to the thickness, and thereby the taper shape is optimized.
- the amount of thermal contraction between the upper and lower ends of the mold is also large. So, the mold is exchanged for a mold in which the size difference between the upper and lower ends of the mold is large (a mold in which the difference between the upper and lower widths of the mold shorter sides is large).
- Patent Literature 1 discloses a technology in which in order to optimally adjust the taper of mold longer sides according to mold shorter sides, a total of four drive mechanisms are disposed in two places in the left-right direction at the upper end of the mold longer sides, and two places in the left-right direction at the lower end of the mold longer sides, and the taper of the mold longer sides is adjusted by the four drive mechanisms.
- the drive mechanisms in two places in the left-right direction at the upper end of the mold longer sides are operatively connected by a left-right connecting shaft, and the drive mechanisms in two places in the left-right direction at the lower end of the mold longer sides are operatively connected by a left-right connecting shaft.
- PTL 1 Japanese Unexamined Patent Application Publication No. 7-164111 .
- the present invention solves the problems of the above known continuous casting mold. It is an object of the present invention to provide a continuous casting mold in which the taper shape of mold longer sides can be optimized without connection in the left-right direction and that has simple drive mechanisms compared to the four point independent control system, and a method for adjusting the taper of a continuous casting mold and a method for continuous casting using this continuous casting mold.
- the molten steel flow control using electromagnetic force is a technology in which molten steel flow is controlled using electromagnetic force of a coil disposed around a mold.
- a cast piece contains impurities. During the process of solidifying a cast piece in a mold, the impurities are concentrated inside the cast piece and decreases the quality of the cast piece. The impurities accumulated in the solidified layer can be removed by applying electromagnetic force, and the quality of the cast piece can be maintained. In addition, under high-speed casting conditions, ruffling of the molten steel surface can be prevented by electromagnetic force, and stable operation can be performed.
- an aspect of the present invention is a continuous casting mold in which a pair of mold shorter sides are exchangeably sandwiched between a stationary mold longer side and a movable mold longer side, comprising: first and second drive mechanisms disposed in two places in the left-right direction on the upper side of one of the stationary mold longer side and the movable mold longer side and moving the movable mold longer side relative to the stationary mold longer side; third and fourth drive mechanisms disposed in two places in the left-right direction on the lower side of said one of the stationary mold longer side and the movable mold longer side and moving the movable mold longer side relative to the stationary mold longer side; a first connecting shaft operatively connecting the first drive mechanism and the third drive mechanism disposed in the top-bottom direction; and a second connecting shaft operatively connecting the second drive mechanism and the fourth drive mechanism disposed in the top-bottom direction, wherein when the first connecting shaft is rotated about its axis, the first and third drive mechanisms operate in conjunction with each other, and the first and third drive mechanisms change the inclin
- Still another aspect of the present invention is a method for adjusting the taper of a continuous casting mold in which a pair of mold shorter sides are exchangeably sandwiched between a stationary mold longer side and a movable mold longer side, the method comprising the steps of: preparing a continuous casting mold in which first and second drive mechanisms that move the movable mold longer side relative to the stationary mold longer side are disposed in two places in the left-right direction on the upper side of one of the stationary mold longer side and the movable mold longer side, and third and fourth drive mechanisms that move the movable mold longer side relative to the stationary mold longer side are disposed in two places in the left-right direction on the lower side of said one of the stationary mold longer side and the movable mold longer side; changing the inclination angle of the movable mold longer side by rotating a first connecting shaft operatively connecting the first drive mechanism and the third drive mechanism disposed in the top-bottom direction and a second connecting shaft operatively connecting the second drive mechanism and the fourth drive mechanism disposed in the top-bottom direction, about their
- drive mechanisms of mold longer sides are operatively connected by connecting shafts in the top-bottom direction, and the taper shape of the mold longer sides can be changed by rotating the connecting shafts in the top-bottom direction.
- the taper shape of the mold longer sides can be optimized without connection in the left-right direction.
- the drive mechanisms are simple compared to the four point independent control system.
- Fig. 1 is a plan view of the main part of a continuous casting mold
- Fig. 2 is a vertical sectional view of the main part
- Fig. 3 is a schematic view of drive mechanisms attached to the stationary mold longer side.
- left-right direction means the longer side direction of mold longer sides in plan view (see Fig. 1 ).
- Top-bottom direction means the vertical direction (see Fig. 2 ).
- the continuous casting mold has a structure in which a pair of mold shorter sides 2a and 2b are exchangeably sandwiched between a pair of mold longer sides 1a and 1b. That is to say, a shape of "#" is formed on a horizontal plane by the longer sides and the shorter sides.
- the stationary mold longer side 1a and the movable mold longer side 1b have longer side copper plates 4 and are connected to each other by tie rods 5 serving as rods, and the movable mold longer side 1b can be moved relative to the stationary mold longer side 1a by clamping devices 6 and worm jacks 7.
- the movable mold longer side 1b is guided slidably and inclinably by guide portions 8 of the stationary mold longer side 1a.
- both the mold longer sides 1a and 1b can be set to any taper shape.
- each tie rod 5 is expandably incorporated in a worm jack 7 serving as a drive mechanism fixed to the stationary mold longer side 1a.
- the other end of each tie rod 5 is connected to the movable mold longer side 1b via a clamping device 6.
- Belleville springs 10 are incorporated in the clamping device 6, and the Belleville springs 10 clamp a pair of mold shorter sides 2a and 2b sandwiched between the pair of mold longer sides 1a and 1b.
- the clamping by the Belleville springs 10 is released by a hydraulic cylinder 9, the movable mold longer side 1b is brought into a free state, then the tie rod 5 is elongated or contracted by the worm jack 7, and thereby the movable mold longer side 1b is moved.
- the maximum value of the travel distance of the movable mold longer side 1b is determined by the amount of lift of the worm jack 7.
- each of the mold shorter sides 2a and 2b includes a base shorter side frame 11, an exchange shorter side frame 12, and a shorter side copper plate 13, and the base shorter side frame 11 and the exchange shorter side frame 12 are detachable.
- a spindle 14 of a shorter side moving device is connected to the base shorter side frame 11, and the shorter side copper plate 13 is fixed to the exchange shorter side frame 12.
- the shorter side moving devices move the mold shorter sides 2a and 2b along the mold longer sides 1a and 1b as indicated by arrows a and b in Fig. 1 , and can thereby change the cast piece width.
- the exchange shorter side frame 12 is separated from the base shorter side frame 11 by removing bolts and hooks of the exchange shorter side frame 12, and an exchange shorter side frame 12 corresponding to a desired thickness is newly attached.
- first and second worm jacks 7a and 7b serving as first and second drive mechanisms are disposed with a molten steel flow control coil 16 therebetween.
- third and fourth worm jacks 7c and 7d serving as third and fourth drive mechanisms are disposed with the molten steel flow control coil 16 therebetween.
- first drive mechanism and the third drive mechanism are disposed in two places in the top-bottom direction such that the first drive mechanism is on the upper side
- second drive mechanism and the fourth drive mechanism are disposed in two places in the top-bottom direction such that the second drive mechanism is on the upper side
- Each worm jack 7 includes a worm gear and a screw mechanism.
- a worm 21 of the worm gear rotates, a worm wheel 27 rotates clockwise and counterclockwise (arrows indicating counterclockwise rotation are shown in Fig. 3 ).
- a nut in meshing engagement with a threaded shaft forming the tie rod 5 is formed integrally with the worm wheel 27. With the rotation of the worm wheel 27, the nut rotates integrally with the worm wheel 27, and therefore the threaded shaft moves in a direction perpendicular to the paper plane of Fig. 3 .
- the movable mold longer side 1b moves forward and backward relative to the stationary mold longer side 1a. As shown in Fig. 3 , when the worm wheel 27 is rotated counterclockwise, the movable mold longer side 1b moves in a C-direction that is the releasing direction.
- the first and third worm jacks 7a and 7c which are arranged vertically to the right of the molten steel flow control coil 16, are operatively connected to a first connecting shaft 22a extending in the top-bottom direction.
- the first connecting shaft 22a is coupled to the worms 21 of the first and third worm jacks 7a and 7c and rotates integrally with the worms 21.
- the first connecting shaft 22a is connected to a first hydraulic motor 24a serving as a first drive source via a gearbox 23a. When the first hydraulic motor 24a rotates, the first connecting shaft 22a also rotates.
- the second and fourth worm jacks 7b and 7d which are arranged vertically to the left of the molten steel flow control coil 16, are operatively connected by a second connecting shaft 22b extending in the top-bottom direction.
- the second connecting shaft 22b is coupled to the worms 21 of the second and fourth worm jacks 7b and 7d and rotates integrally with the worms 21.
- the second connecting shaft 22b is connected to a second hydraulic motor 24b serving as a second drive source via a gearbox 23b. When the second hydraulic motor 24b rotates, the second connecting shaft 22b also rotates.
- the hydraulic motors 24a and 24b are each a device that produces rotational motion of a shaft using pressure oil obtained by operating a hydraulic pump.
- the output torque can be controlled by controlling the pressure of oil, and the rotational speed of the shaft can be controlled by controlling the flow rate of oil supplied.
- Mechanical brakes are associated with the hydraulic motors 24a and 24b, so that the connecting shafts 22a and 22b can be locked via the gearboxes 23a and 23b.
- the movable mold longer side 1b can be fixed via the worm jacks 7a to 7d.
- the rotation angles of the first and second hydraulic motors 24a and 24b are monitored by first and second synchro transmitters 25a and 25b and are fed back to the control devices of the first and second hydraulic motors 24a and 24b.
- the control devices control hydraulic pumps so that the first and second hydraulic motors 24a and 24b rotate in synchronization, that is, so that the rotation angles of the shafts of the first and second hydraulic motors 24a and 24b are equal to each other.
- Worm jacks 31a to 31d for adjusting the center positions of the spindles 14 (see Fig. 1 ) of the shorter side moving devices are attached to the stationary mold longer side 1a.
- the worm jacks 31a to 31d are provided two per spindle, and each include a worm gear and a screw mechanism as with the above-described worm jacks 7a to 7d.
- the worm jacks 31a to 31d move the spindles 14 in the width direction of the mold shorter sides 2a and 2b, that is, the thickness direction of cast piece.
- the spindles 14 can be connected to the centers of any size of mold shorter sides 2a and 2b.
- Fig. 4 shows the moving state of the movable mold longer side 1b when the upper worm jacks 7a and 7b and the lower worm jacks 7c and 7d are driven.
- the leads P1 of screws of the two upper worm jacks 7a and 7b are equal to each other, and the leads P2 of screws of the two lower worm jacks 7c and 7d are also equal to each other.
- the lead P1 of screws of the two upper worm jacks 7a and 7b is different from the lead P2 of screws of the two lower worm jacks 7c and 7d.
- single-start screws are used, and therefore the leads P1 and P2 of the screws are equal to the pitches thereof.
- the lead P1 of screws of the two upper worm jacks 7a and 7b is set slightly larger than the lead of the two lower worm jacks 7c and 7d. Therefore, when the first and second connecting shafts 22a and 22b are rotated by the hydraulic motors 24a and 24b, the travel distance in the axial direction of the tie rods 5 of the two upper worm jacks 7a and 7b is larger than the travel distance in the axial direction of the tie rods 5 of the two lower worm jacks 7c and 7d. With the movement of the two upper and lower tie rods 5, the movable mold longer side 1b also slides to the left in the figure. With the sliding motion, the movable mold longer side 1b inclines.
- the amount of inclination to the vertical line V of the movable mold longer side 1b changes from tu to tu' owing to the extension of the tie rod 5.
- the amount of inclination to the vertical line V of the movable mold longer side 1b changes from tb to tb' owing to the extension of the tie rod 5. Owing to the difference in the lead of screw, (tu'-tu) > (tb'-tb). Therefore, the inclination angle of the movable mold longer side 1b increases with the extension of the tie rods 5.
- the method for exchanging the mold shorter sides 2a and 2b sandwiched between the mold longer sides is as follows. First, the clamping by the Belleville springs 10 is released by the hydraulic cylinders 9, and the movable mold longer side 1b is brought into a free state. Next, the mechanical brakes associated with the first and second hydraulic motors 24a and 24b are released, the first and second hydraulic motors 24a and 24b are rotated, and the first and second connecting shafts 22a and 22b are rotated. Owing to the rotation of the first and second connecting shafts 22a and 22b, the tie rods 5 of the first to fourth worm jacks 7a to 7d are extended, and the movable mold longer side 1b moves away from the stationary mold longer side 1a.
- the first and second hydraulic motors 24a and 24b are rotated in the reverse direction, the tie rods 5 of the first to fourth worm jacks 7a to 7d are shortened, and the mold shorter sides 2a and 2b are sandwiched between the movable mold longer side 1b and the stationary mold longer side 1a.
- the movable mold longer side 1b moves toward the stationary mold longer side 1a while inclining slightly, and forms a taper shape according to the mold shorter sides 2a and 2b.
- the mechanical brakes associated with the hydraulic motors 24a and 24b are activated. After that, the clamping by the Belleville springs 10 is started by the hydraulic cylinders 9, and thereby the desired taper shape of the movable mold longer side 1b is fixed firmly.
- the above-described continuous casting mold is incorporated in a continuous casting machine.
- Molten steel taken out of a converter is continuously poured from a ladle, into a continuous casting mold located under the ladle and is cooled.
- the cooled and solidified cast piece is cut into predetermined length pieces to become slabs, blooms, billets, or the like.
- the present invention is not limited to the above-described embodiment, and various changes may be made without changing the gist of the present invention.
- the size of the molten steel flow control coil is relatively small and there is a space for connecting the first and second connecting shafts, it is preferable to operatively connect the first and second connecting shafts with a third connecting shaft. Since only a single hydraulic motor as a common drive source is needed, the initial investment cost and maintenance cost can be further reduced.
- the size of the mold and the size of the taper can be set according to the specifications of equipment, the material casted, and so forth, and are not limited to numerical values of the following examples.
- the first to fourth worm jacks may be disposed on the movable mold longer side instead of being disposed on the stationary mold longer side.
- the gear ratios of the worm gears may be made different from each other.
- the amount of taper can be set to a value predetermined for each thickness.
- the upper and lower worm jacks may differ in both lead and gear ratio.
- the pitch of the upper worm jacks of the movable mold longer side was 12.038 mm, and the pitch of the lower worm jacks was 12.000 mm.
- the longer side taper was fixed to 2.3 mm (upper end of shorter side - lower end of shorter side) in order for an existing continuous casting machine to operate within a proven operation range when the slab thickness is 235 mm and 260 mm.
- the longer side taper when the slab thickness is 220 mm is also 2.3 mm.
- Table 2 shows the comparative example in which the longer side taper is fixed.
- the mold of the present invention example and the mold of the comparative example were incorporated in continuous casting machines, and a comparison was made on how much the maximum casting speed can be increased, using real machines.
- Table 3 shows the specifications of the continuous casting machines used.
- the mold of the present invention example was incorporated in a continuous casting machine A, and the mold of the comparative example was incorporated in a continuous casting machine B.
- Table 4 and Table 5 show the result of experiment. The operability was determined on the basis of powder consumption, the existence or absence of seizure, withdrawal resistance, and so forth.
- the symbol “O” denotes "operable,” and the symbol “x” denotes "inoperable.”
- the number of sets of drive mechanisms was able to be reduced from four to two, and the construction cost was also able to be reduced.
- the taper shape of mold longer sides can be optimized without connection in the left-right direction.
- the mold has simple drive mechanisms compared to the four point independent control system.
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Abstract
Description
- The present invention relates to a continuous casting mold in which a pair of mold shorter sides are exchangeably sandwiched between a pair of mold longer sides in continuous casting, and a method for adjusting the taper of a continuous casting mold and a method for continuous casting using this continuous casting mold.
- A technology is known in which mold shorter sides are exchanged online in order to cast cast pieces having different slab thicknesses (see Patent Literature 1). In this online exchange technology, one of a pair of mold longer sides is stationary, and the other mold longer side facing this stationary mold longer side can be moved (that is, movable). A pair of mold shorter sides made according to a desired cast piece thickness are sandwiched between the stationary and movable mold longer sides. Drive mechanisms that move the movable mold longer side are installed in the stationary mold longer side. Opening and closing the pair of mold longer sides with the drive mechanisms allows the exchange of the mold shorter sides.
- By the way, in view of thermal contraction due to temperature difference of the cast piece during continuous casting, the upper end and the lower end of the mold need to be sized differently so that the mold has a taper shape. In order to cast slabs having different thicknesses with optimum taper shapes, the upper and lower widths of the mold shorter sides are changed according to the thickness, and thereby the taper shape is optimized. When the thickness of a cast piece is large, the amount of thermal contraction between the upper and lower ends of the mold is also large. So, the mold is exchanged for a mold in which the size difference between the upper and lower ends of the mold is large (a mold in which the difference between the upper and lower widths of the mold shorter sides is large).
- Patent Literature 1 discloses a technology in which in order to optimally adjust the taper of mold longer sides according to mold shorter sides, a total of four drive mechanisms are disposed in two places in the left-right direction at the upper end of the mold longer sides, and two places in the left-right direction at the lower end of the mold longer sides, and the taper of the mold longer sides is adjusted by the four drive mechanisms. The drive mechanisms in two places in the left-right direction at the upper end of the mold longer sides are operatively connected by a left-right connecting shaft, and the drive mechanisms in two places in the left-right direction at the lower end of the mold longer sides are operatively connected by a left-right connecting shaft. By driving the drive mechanisms in two places at the upper end and the drive mechanisms in two places at the lower end separately, any taper of the mold longer sides is obtained.
- PTL 1: Japanese Unexamined Patent Application Publication No.
7-164111 - However, owing to the recent growing needs for flow control of molten steel using electromagnetic force, the installation area of the molten steel flow control coil is being expanded. For this reason, it is difficult to install connecting shafts for synchronizing the left and right drive mechanisms such that the connecting shafts straddle the molten steel flow control coil.
- In order to solve this problem, four (upper, lower, left, and right) drive mechanisms are controlled independently. In this four point independent control system, a desired amount of taper of longer side mold can be set. However, this system has the following problems: (1) bad installation environment; (2) at the time of driving, the drive mechanisms need to be synchronized, and control is complicated; and (3) the four point independent control is expensive in initial investment cost and maintenance cost.
- The present invention solves the problems of the above known continuous casting mold. It is an object of the present invention to provide a continuous casting mold in which the taper shape of mold longer sides can be optimized without connection in the left-right direction and that has simple drive mechanisms compared to the four point independent control system, and a method for adjusting the taper of a continuous casting mold and a method for continuous casting using this continuous casting mold.
- The molten steel flow control using electromagnetic force is a technology in which molten steel flow is controlled using electromagnetic force of a coil disposed around a mold. A cast piece contains impurities. During the process of solidifying a cast piece in a mold, the impurities are concentrated inside the cast piece and decreases the quality of the cast piece. The impurities accumulated in the solidified layer can be removed by applying electromagnetic force, and the quality of the cast piece can be maintained. In addition, under high-speed casting conditions, ruffling of the molten steel surface can be prevented by electromagnetic force, and stable operation can be performed.
- To solve the above problems, an aspect of the present invention is a continuous casting mold in which a pair of mold shorter sides are exchangeably sandwiched between a stationary mold longer side and a movable mold longer side, comprising: first and second drive mechanisms disposed in two places in the left-right direction on the upper side of one of the stationary mold longer side and the movable mold longer side and moving the movable mold longer side relative to the stationary mold longer side; third and fourth drive mechanisms disposed in two places in the left-right direction on the lower side of said one of the stationary mold longer side and the movable mold longer side and moving the movable mold longer side relative to the stationary mold longer side; a first connecting shaft operatively connecting the first drive mechanism and the third drive mechanism disposed in the top-bottom direction; and a second connecting shaft operatively connecting the second drive mechanism and the fourth drive mechanism disposed in the top-bottom direction, wherein when the first connecting shaft is rotated about its axis, the first and third drive mechanisms operate in conjunction with each other, and the first and third drive mechanisms change the inclination angle of the movable mold longer side, and when the second connecting shaft is rotated about its axis, the second and fourth drive mechanisms operate in conjunction with each other, and the second and fourth drive mechanisms change the inclination angle of the movable mold longer side.
Another aspect of the present invention is a method for continuous casting in which a cast piece is continuously casted using the above continuous casting mold. - Still another aspect of the present invention is a method for adjusting the taper of a continuous casting mold in which a pair of mold shorter sides are exchangeably sandwiched between a stationary mold longer side and a movable mold longer side, the method comprising the steps of: preparing a continuous casting mold in which first and second drive mechanisms that move the movable mold longer side relative to the stationary mold longer side are disposed in two places in the left-right direction on the upper side of one of the stationary mold longer side and the movable mold longer side, and third and fourth drive mechanisms that move the movable mold longer side relative to the stationary mold longer side are disposed in two places in the left-right direction on the lower side of said one of the stationary mold longer side and the movable mold longer side; changing the inclination angle of the movable mold longer side by rotating a first connecting shaft operatively connecting the first drive mechanism and the third drive mechanism disposed in the top-bottom direction and a second connecting shaft operatively connecting the second drive mechanism and the fourth drive mechanism disposed in the top-bottom direction, about their axes; and maintaining the inclination angle of the movable mold longer side constant by locking the rotation (that is, stopping the rotation) of the first and second connecting shafts.
- According to the present invention, drive mechanisms of mold longer sides are operatively connected by connecting shafts in the top-bottom direction, and the taper shape of the mold longer sides can be changed by rotating the connecting shafts in the top-bottom direction. Thus, the taper shape of the mold longer sides can be optimized without connection in the left-right direction. In addition, the drive mechanisms are simple compared to the four point independent control system.
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- [
Fig. 1] Fig. 1 is a plan view of the main part of a continuous casting mold according to an embodiment of the present invention. - [
Fig. 2] Fig. 2 is a vertical sectional view of the main part of the continuous casting mold. - [
Fig. 3] Fig. 3 is a schematic view of drive mechanisms attached to the stationary mold longer side. - [
Fig. 4] Fig. 4 is a schematic diagram showing the moving state of the movable mold longer side when the upper worm jacks and the lower worm jacks are driven. - An embodiment of the present invention will be described with reference to the drawings.
Fig. 1 is a plan view of the main part of a continuous casting mold,Fig. 2 is a vertical sectional view of the main part, andFig. 3 is a schematic view of drive mechanisms attached to the stationary mold longer side. In the present invention, left-right direction means the longer side direction of mold longer sides in plan view (seeFig. 1 ). Top-bottom direction means the vertical direction (seeFig. 2 ). - As shown in
Fig. 1 , the continuous casting mold has a structure in which a pair of moldshorter sides longer sides longer side 1a and the movable moldlonger side 1b have longer side copper plates 4 and are connected to each other bytie rods 5 serving as rods, and the movable moldlonger side 1b can be moved relative to the stationary moldlonger side 1a byclamping devices 6 andworm jacks 7. The movable moldlonger side 1b is guided slidably and inclinably byguide portions 8 of the stationary moldlonger side 1a. Thus, both the moldlonger sides - As shown in
Fig. 2 , one end of eachtie rod 5 is expandably incorporated in aworm jack 7 serving as a drive mechanism fixed to the stationary moldlonger side 1a. The other end of eachtie rod 5 is connected to the movable moldlonger side 1b via aclamping device 6. Bellevillesprings 10 are incorporated in theclamping device 6, and the Belleville springs 10 clamp a pair of moldshorter sides longer sides longer side 1b, the clamping by the Bellevillesprings 10 is released by ahydraulic cylinder 9, the movable moldlonger side 1b is brought into a free state, then thetie rod 5 is elongated or contracted by theworm jack 7, and thereby the movable moldlonger side 1b is moved. The maximum value of the travel distance of the movable moldlonger side 1b is determined by the amount of lift of theworm jack 7. - As shown in
Fig. 1 , each of the moldshorter sides shorter side frame 11, an exchangeshorter side frame 12, and a shorterside copper plate 13, and the baseshorter side frame 11 and the exchangeshorter side frame 12 are detachable. Aspindle 14 of a shorter side moving device is connected to the baseshorter side frame 11, and the shorterside copper plate 13 is fixed to the exchangeshorter side frame 12. The shorter side moving devices move the moldshorter sides longer sides Fig. 1 , and can thereby change the cast piece width. To change the cast piece thickness, the exchangeshorter side frame 12 is separated from the baseshorter side frame 11 by removing bolts and hooks of the exchangeshorter side frame 12, and an exchangeshorter side frame 12 corresponding to a desired thickness is newly attached. - As shown in
Fig. 3 , in two places in the left-right direction (in other words, the longer side direction) on the upper side of the stationary moldlonger side 1a, first andsecond worm jacks flow control coil 16 therebetween. In two places in the left-right direction on the lower side of the stationary moldlonger side 1a, third andfourth worm jacks flow control coil 16 therebetween. In other words, the first drive mechanism and the third drive mechanism are disposed in two places in the top-bottom direction such that the first drive mechanism is on the upper side, and the second drive mechanism and the fourth drive mechanism are disposed in two places in the top-bottom direction such that the second drive mechanism is on the upper side. - Each
worm jack 7 includes a worm gear and a screw mechanism. When aworm 21 of the worm gear rotates, aworm wheel 27 rotates clockwise and counterclockwise (arrows indicating counterclockwise rotation are shown inFig. 3 ). A nut in meshing engagement with a threaded shaft forming thetie rod 5 is formed integrally with theworm wheel 27. With the rotation of theworm wheel 27, the nut rotates integrally with theworm wheel 27, and therefore the threaded shaft moves in a direction perpendicular to the paper plane ofFig. 3 . Since the threaded shaft of theworm jack 7 forms thetie rod 5, with the movement of thetie rod 5, the movable mold longerside 1b moves forward and backward relative to the stationary mold longerside 1a. As shown inFig. 3 , when theworm wheel 27 is rotated counterclockwise, the movable mold longerside 1b moves in a C-direction that is the releasing direction. - The first and
third worm jacks flow control coil 16, are operatively connected to a first connectingshaft 22a extending in the top-bottom direction. The first connectingshaft 22a is coupled to theworms 21 of the first andthird worm jacks worms 21. The first connectingshaft 22a is connected to a firsthydraulic motor 24a serving as a first drive source via agearbox 23a. When the firsthydraulic motor 24a rotates, the first connectingshaft 22a also rotates. - The second and
fourth worm jacks flow control coil 16, are operatively connected by a second connectingshaft 22b extending in the top-bottom direction. The second connectingshaft 22b is coupled to theworms 21 of the second andfourth worm jacks worms 21. The second connectingshaft 22b is connected to a secondhydraulic motor 24b serving as a second drive source via agearbox 23b. When the secondhydraulic motor 24b rotates, the second connectingshaft 22b also rotates. - The
hydraulic motors hydraulic motors shafts gearboxes side 1b can be fixed via the worm jacks 7a to 7d. - The rotation angles of the first and second
hydraulic motors second synchro transmitters hydraulic motors hydraulic motors hydraulic motors - Worm jacks 31a to 31d for adjusting the center positions of the spindles 14 (see
Fig. 1 ) of the shorter side moving devices are attached to the stationary mold longerside 1a. The worm jacks 31a to 31d are provided two per spindle, and each include a worm gear and a screw mechanism as with the above-describedworm jacks 7a to 7d. When operatingshafts spindles 14 in the width direction of the moldshorter sides spindles 14 can be connected to the centers of any size of moldshorter sides -
Fig. 4 shows the moving state of the movable mold longerside 1b when theupper worm jacks lower worm jacks upper worm jacks lower worm jacks upper worm jacks lower worm jacks - The lead P1 of screws of the two
upper worm jacks lower worm jacks shafts hydraulic motors tie rods 5 of the twoupper worm jacks tie rods 5 of the twolower worm jacks lower tie rods 5, the movable mold longerside 1b also slides to the left in the figure. With the sliding motion, the movable mold longerside 1b inclines. - Specifically, at the position of the upper rod, the amount of inclination to the vertical line V of the movable mold longer side 1b changes from tu to tu' owing to the extension of the
tie rod 5. At the position of the lower rod, the amount of inclination to the vertical line V of the movable mold longer side 1b changes from tb to tb' owing to the extension of thetie rod 5. Owing to the difference in the lead of screw, (tu'-tu) > (tb'-tb). Therefore, the inclination angle of the movable mold longerside 1b increases with the extension of thetie rods 5. Making the lead P1 of screws of theupper worm jacks lower worm jacks fourth worm jacks 7a to 7d are equal to each other. - The method for exchanging the mold
shorter sides hydraulic cylinders 9, and the movable mold longerside 1b is brought into a free state. Next, the mechanical brakes associated with the first and secondhydraulic motors hydraulic motors shafts shafts tie rods 5 of the first tofourth worm jacks 7a to 7d are extended, and the movable mold longerside 1b moves away from the stationary mold longerside 1a. - After the mold
shorter sides hydraulic motors tie rods 5 of the first tofourth worm jacks 7a to 7d are shortened, and the moldshorter sides side 1b and the stationary mold longerside 1a. - Since the lead P1 of screws of the
upper worm jacks lower worm jacks side 1b moves toward the stationary mold longerside 1a while inclining slightly, and forms a taper shape according to the moldshorter sides hydraulic motors hydraulic cylinders 9, and thereby the desired taper shape of the movable mold longerside 1b is fixed firmly. - The above-described continuous casting mold is incorporated in a continuous casting machine. Molten steel taken out of a converter is continuously poured from a ladle, into a continuous casting mold located under the ladle and is cooled. The cooled and solidified cast piece is cut into predetermined length pieces to become slabs, blooms, billets, or the like.
- The present invention is not limited to the above-described embodiment, and various changes may be made without changing the gist of the present invention. For example, when the size of the molten steel flow control coil is relatively small and there is a space for connecting the first and second connecting shafts, it is preferable to operatively connect the first and second connecting shafts with a third connecting shaft. Since only a single hydraulic motor as a common drive source is needed, the initial investment cost and maintenance cost can be further reduced.
The size of the mold and the size of the taper can be set according to the specifications of equipment, the material casted, and so forth, and are not limited to numerical values of the following examples. - The first to fourth worm jacks may be disposed on the movable mold longer side instead of being disposed on the stationary mold longer side.
Instead of making the leads of the first to fourth worm jacks different from each other, the gear ratios of the worm gears may be made different from each other. In this case, owing to the difference between the gear ratio of worm gear of the upper (first and third) worm jacks and the gear ratio of worm gear of the lower (second and fourth) worm jacks, the amount of taper can be set to a value predetermined for each thickness. In addition, the upper and lower worm jacks may differ in both lead and gear ratio. - The pitch of the upper worm jacks of the movable mold longer side (equal to the lead because of single-start screws) was 12.038 mm, and the pitch of the lower worm jacks was 12.000 mm. When the mold was set to each slab thickness, optimum taper shapes (longer side taper = difference between the upper and lower ends) shown in Table 1 were able to be obtained. The distance between the mold longer sides is set slightly larger than the slab thickness.
-
[Table 1] slab thickness longer side taper (difference between upper and lower ends) 220 mm thick 2.00 mm 235 mm thick 2.15 mm 260 mm thick 2.48 mm 300 mm thick 3.00 mm - In a comparative example in which the longer side taper was fixed, the longer side taper was fixed to 2.3 mm (upper end of shorter side - lower end of shorter side) in order for an existing continuous casting machine to operate within a proven operation range when the slab thickness is 235 mm and 260 mm. In this case, the longer side taper when the slab thickness is 220 mm is also 2.3 mm.
Table 2 shows the comparative example in which the longer side taper is fixed. -
[Table 2] slab thickness longer side taper (difference between upper and lower ends) 220 mm thick 2.3 mm 235 mm thick 2.3 mm 260 mm thick 2.3 mm - The mold of the present invention example and the mold of the comparative example were incorporated in continuous casting machines, and a comparison was made on how much the maximum casting speed can be increased, using real machines. Table 3 shows the specifications of the continuous casting machines used. The mold of the present invention example was incorporated in a continuous casting machine A, and the mold of the comparative example was incorporated in a continuous casting machine B.
-
[Table 3] shorter sides of mold longer side taper maximum casting speed on equipment [m/min] continuous casting machine A online quick exchange type present invention example 220 thick 3.0 235 thick 2.7 260 thick 2.4 continuous casting machine B online quick exchange type comparative example (constant) 220 thick 3.0 235 thick 2.7 260 thick 2.4 - Table 4 and Table 5 show the result of experiment. The operability was determined on the basis of powder consumption, the existence or absence of seizure, withdrawal resistance, and so forth. The symbol "O" denotes "operable," and the symbol "x" denotes "inoperable."
-
[Table 4] continuous casting machine A (present invention) longer side taper [mm] casting speed [m/min] 2.0 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 3.0 220 thick 2.00 O O O O O O O O O O O 235 thick 2.15 O O O O O O O O / / / 260 thick 2.48 O O O O O / / / / / / /: range exceeding maximum casting speed of continuous casting machine -
[Table 5] continuous casting machine B (comparative example) longer side taper [mm] casting speed [m/min] 2.0 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 3.0 220 thick 2.30 O O O O O O O O O × × 235 thick 2.30 O O O O O O × × / / / 260 thick 2.30 O O O O O / / / / / / /: range exceeding maximum casting speed of continuous casting machine - In the comparative example, when the slab was 220 mm thick, increasing the casting speed to 2.9 m/min or higher made the machine inoperable, and the maximum casting speed within the operable range was 2.8 m/min. When the slab was 235 mm thick, increasing the casting speed to 2.6 m/min or higher made the machine inoperable, and the maximum casting speed within the operable range was 2.5 m/min.
- In the present invention example, when the slab was 220 mm thick, reducing the longer side taper to 2 mm was able to increase the operable maximum casting speed from 2.8 m/min to 3.0 m/min. 3.0 m/min is the maximum casting speed on the equipment of the continuous casting machine A. When the slab was 235 mm thick, the operable maximum casting speed was able to be increased from 2.5 m/min to 2.7 m/min, the maximum casting speed on the equipment. It was found that changing the longer side taper enables increased production of cast pieces.
- Compared to the four point independent control system, the number of sets of drive mechanisms was able to be reduced from four to two, and the construction cost was also able to be reduced.
- According to the present invention, the taper shape of mold longer sides can be optimized without connection in the left-right direction. In addition, the mold has simple drive mechanisms compared to the four point independent control system.
-
- 1a stationary mold longer side
- 1b movable mold longer side
- 2a, 2b mold shorter side
- 5 tie rod (rod)
- 6 clamping device
- 7 worm jack
- 7a first worm jack (first drive mechanism)
- 7b second worm jack (second drive mechanism)
- 7c third worm jack (third drive mechanism)
- 7d fourth worm jack (fourth drive mechanism)
- 9 hydraulic cylinder
- 10 Belleville springs
- 11 base shorter side frame
- 12 exchange shorter side frame
- 13 shorter side copper plate
- 14 spindle
- 16 molten steel flow control coil
- 21 worm
- 22a first connecting shaft
- 22b second connecting shaft
- 23a, 23b gearbox
- 24a first hydraulic motor (first drive source)
- 24b second hydraulic motor (second drive source)
- 25a first synchro transmitter
- 25b second synchro transmitter
- 27 worm wheel
- 31a to 31d worm jacks (for moving the spindles)
- 32a, 32b operating shaft
- P1 lead of screws of
worm jacks - P2 lead of screws of
worm jacks - V vertical line
- tu, tu' the amount of inclination of the longer sides (at the position of the upper rod)
- tb, tb' the amount of inclination of the longer sides (at the position of the lower rod)
Claims (8)
- A continuous casting mold in which a pair of mold shorter sides are exchangeably sandwiched between a stationary mold longer side and a movable mold longer side, comprising:first and second drive mechanisms disposed in two places in the left-right direction on the upper side of one of the stationary mold longer side and the movable mold longer side and moving the movable mold longer side relative to the stationary mold longer side;third and fourth drive mechanisms disposed in two places in the left-right direction on the lower side of said one of the stationary mold longer side and the movable mold longer side and moving the movable mold longer side relative to the stationary mold longer side;a first connecting shaft operatively connecting the first drive mechanism and the third drive mechanism disposed in the top-bottom direction; anda second connecting shaft operatively connecting the second drive mechanism and the fourth drive mechanism disposed in the top-bottom direction,wherein when the first connecting shaft is rotated about its axis, the first and third drive mechanisms operate in conjunction with each other, and the first and third drive mechanisms change the inclination angle of the movable mold longer side, andwhen the second connecting shaft is rotated about its axis, the second and fourth drive mechanisms operate in conjunction with each other, and the second and fourth drive mechanisms change the inclination angle of the movable mold longer side.
- The continuous casting mold according to Claim 1, wherein the first to fourth drive mechanisms include first to fourth worm jacks having rods bridged between the stationary mold longer side and the movable mold longer side,
so that the travel distance in the axial direction of the rod of the first worm jack is different from the travel distance in the axial direction of the rod of the third worm jack, the lead of the screw of the first worm jack is different from the lead of the screw of the third worm jack, and/or the gear ratio of the worm gear of the first worm jack is different from the gear ratio of the worm gear of the third worm jack, and
so that the travel distance in the axial direction of the rod of the second worm jack is different from the travel distance in the axial direction of the rod of the fourth worm jack, the lead of the screw of the second worm jack is different from the lead of the screw of the fourth worm jack, and/or the gear ratio of the worm gear of the second worm jack is different from the gear ratio of the worm gear of the fourth worm jack. - The continuous casting mold according to Claim 2,
wherein so that the travel distance in the axial direction of the rod of the first worm jack is equal to the travel distance in the axial direction of the rod of the second worm jack, the lead of the screw of the first worm jack is equal to the lead of the screw of the second worm jack, and the gear ratio of the worm gear of the first worm jack is equal to the gear ratio of the worm gear of the second worm jack, and
so that the travel distance in the axial direction of the rod of the third worm jack is equal to the travel distance in the axial direction of the rod of the fourth worm jack, the lead of the screw of the third worm jack is equal to the lead of the screw of the fourth worm jack, and the gear ratio of the worm gear of the third worm jack is equal to the gear ratio of the worm gear of the fourth worm jack. - The continuous casting mold according to any one of Claims 1 to 3, wherein the continuous casting mold further comprises
a first drive source that rotationally drives the first connecting shaft about its axis,
a second drive source that rotationally drives the second connecting shaft about its axis, and
a control device that controls the first drive source and the second drive source so that the first connecting shaft and the second connecting shaft operate in conjunction with each other. - The continuous casting mold according to any one of Claims 1 to 3, wherein the continuous casting mold further comprises
a third connecting shaft that operatively connects the first connecting shaft and the second connecting shaft, and
a common drive source that rotationally drives the third connecting shaft about its axis. - A method for continuous casting in which a cast piece is continuously casted using the continuous casting mold according to any one of Claims 1 to 5.
- A method for adjusting the taper of a continuous casting mold in which a pair of mold shorter sides are exchangeably sandwiched between a stationary mold longer side and a movable mold longer side, the method comprising the steps of:preparing a continuous casting mold in which first and second drive mechanisms that move the movable mold longer side relative to the stationary mold longer side are disposed in two places in the left-right direction on the upper side of one of the stationary mold longer side and the movable mold longer side, and third and fourth drive mechanisms that move the movable mold longer side relative to the stationary mold longer side are disposed in two places in the left-right direction on the lower side of said one of the stationary mold longer side and the movable mold longer side;changing the inclination angle of the movable mold longer side by rotating a first connecting shaft operatively connecting the first drive mechanism and the third drive mechanism disposed in the top-bottom direction and a second connecting shaft operatively connecting the second drive mechanism and the fourth drive mechanism disposed in the top-bottom direction, about their axes; andmaintaining the inclination angle of the movable mold longer side constant by locking the rotation of the first and second connecting shafts.
- The method for adjusting the taper of a continuous casting mold according to Claim 7,
wherein the first to fourth drive mechanisms include first to fourth worm jacks having rods bridged between the stationary mold longer side and the movable mold longer side,
the lead of the first and second worm jacks on the upper side is larger than the lead of the third and fourth worm jacks on the lower side, and
when the first and second connecting shafts are rotated about their axes, the travel distance of the upper side of the movable mold longer side is larger than the travel distance of the lower side.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
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JP2010076041 | 2010-03-29 | ||
JP2011065134A JP4835804B2 (en) | 2010-03-29 | 2011-03-24 | Continuous casting mold, taper adjustment method and continuous casting method for continuous casting mold |
PCT/JP2011/058472 WO2011122690A1 (en) | 2010-03-29 | 2011-03-28 | Continuous casting mold, taper adjustment method and continuous casting method for continuous casting mold |
Publications (3)
Publication Number | Publication Date |
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EP2554295A1 true EP2554295A1 (en) | 2013-02-06 |
EP2554295A4 EP2554295A4 (en) | 2015-09-09 |
EP2554295B1 EP2554295B1 (en) | 2017-01-25 |
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EP11762911.3A Active EP2554295B1 (en) | 2010-03-29 | 2011-03-28 | Continuous casting mold, taper adjustment method and continuous casting method for continuous casting mold |
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EP (1) | EP2554295B1 (en) |
JP (1) | JP4835804B2 (en) |
KR (1) | KR101276477B1 (en) |
CN (1) | CN102834201B (en) |
TW (1) | TWI434742B (en) |
WO (1) | WO2011122690A1 (en) |
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JP6033766B2 (en) * | 2013-12-26 | 2016-11-30 | 三島光産株式会社 | Continuous casting mold |
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JP2565346Y2 (en) * | 1992-12-25 | 1998-03-18 | 住友重機械工業株式会社 | Mold thickness changing drive in continuous casting equipment |
DE4304934A1 (en) * | 1993-02-18 | 1994-08-25 | Schloemann Siemag Ag | Device for adjusting mold narrow side walls |
JP2952635B2 (en) * | 1993-12-17 | 1999-09-27 | 住友重機械工業株式会社 | Thickness adjustment device for continuous casting mold |
JP3864810B2 (en) | 2002-03-01 | 2007-01-10 | Jfeスチール株式会社 | Continuous casting mold, short side mold replacement method, and slab width changing method using the same |
-
2011
- 2011-03-24 JP JP2011065134A patent/JP4835804B2/en active Active
- 2011-03-28 KR KR1020127025993A patent/KR101276477B1/en active IP Right Grant
- 2011-03-28 EP EP11762911.3A patent/EP2554295B1/en active Active
- 2011-03-28 WO PCT/JP2011/058472 patent/WO2011122690A1/en active Application Filing
- 2011-03-28 CN CN201180017210.6A patent/CN102834201B/en active Active
- 2011-03-29 TW TW100110781A patent/TWI434742B/en active
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EP2554295A4 (en) | 2015-09-09 |
JP2011224654A (en) | 2011-11-10 |
JP4835804B2 (en) | 2011-12-14 |
CN102834201A (en) | 2012-12-19 |
KR20120123597A (en) | 2012-11-08 |
TW201215465A (en) | 2012-04-16 |
CN102834201B (en) | 2014-10-15 |
EP2554295B1 (en) | 2017-01-25 |
WO2011122690A1 (en) | 2011-10-06 |
TWI434742B (en) | 2014-04-21 |
KR101276477B1 (en) | 2013-06-18 |
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