EP2542436A1 - Motor vehicle with a combined drive - Google Patents
Motor vehicle with a combined driveInfo
- Publication number
- EP2542436A1 EP2542436A1 EP11708194A EP11708194A EP2542436A1 EP 2542436 A1 EP2542436 A1 EP 2542436A1 EP 11708194 A EP11708194 A EP 11708194A EP 11708194 A EP11708194 A EP 11708194A EP 2542436 A1 EP2542436 A1 EP 2542436A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- drive machine
- motor vehicle
- drive system
- combined
- energy
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K6/00—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
- B60K6/20—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
- B60K6/42—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by the architecture of the hybrid electric vehicle
- B60K6/48—Parallel type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K6/00—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
- B60K6/20—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
- B60K6/22—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs
- B60K6/36—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs characterised by the transmission gearings
- B60K6/365—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs characterised by the transmission gearings with the gears having orbital motion
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60W—CONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
- B60W20/00—Control systems specially adapted for hybrid vehicles
- B60W20/10—Controlling the power contribution of each of the prime movers to meet required power demand
- B60W20/15—Control strategies specially adapted for achieving a particular effect
- B60W20/19—Control strategies specially adapted for achieving a particular effect for achieving enhanced acceleration
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K6/00—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
- B60K6/20—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
- B60K6/42—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by the architecture of the hybrid electric vehicle
- B60K6/48—Parallel type
- B60K2006/4825—Electric machine connected or connectable to gearbox input shaft
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K6/00—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
- B60K6/20—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
- B60K6/42—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by the architecture of the hybrid electric vehicle
- B60K6/48—Parallel type
- B60K2006/4833—Step up or reduction gearing driving generator, e.g. to operate generator in most efficient speed range
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60W—CONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
- B60W2540/00—Input parameters relating to occupants
- B60W2540/30—Driving style
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/62—Hybrid vehicles
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T74/00—Machine element or mechanism
- Y10T74/19—Gearing
- Y10T74/19023—Plural power paths to and/or from gearing
- Y10T74/19051—Single driven plural drives
Definitions
- the American automaker General Motors has announced (see eg the German edition of Wikipedia), the end of 2010 to bring an electric vehicle called Chevrolet Volt on the market, which is designed as an electric vehicle, but additionally has a small combustion engine that drives a generator , with which the batteries can be recharged.
- the vehicle in electric mode should have a range of up to 64 km.
- the combustion engine thus serves to increase the range and is therefore referred to as a "range extender”.
- the concept is also called "serial hybrid drive".
- This vehicle has a transversely mounted V6 petrol engine with a displacement of 331 1 cm 3 , which at 5600 U / min. a power of 155 KW and at 4400 U / min. delivers a torque of 288 Nm.
- To drive the front axle also serves a front mounted electric motor, which at 4500 U / min. delivers a power of 123 KW.
- An electric motor provided for driving the rear axle at a speed of 4610 - 5120 U / min. a power of 50 KW.
- the powertrain has an electric generator with a power of 109 KW and a traction battery with a capacity of 1, 9 kWh on.
- a planetary gear with electrically continuously adjustable speed ratio a so-called E-CVT planetary gear and a planetary gear for speed adjustment of the front electric motor, a so-called adaptation planetary gear, are used.
- the powertrain is designed as follows:
- the output shaft of the V6 petrol engine is via a torsional vibration damper with the web of the E-CVT planetary gear.
- the output shaft of the electric generator is connected to the sun gear of the E-CVT planetary gear.
- the output shaft of the front electric motor is connected to the sun gear of the matching planetary gear having a common ring gear with the E-CVT planetary gear connecting both planetary gears.
- the web of the adaptation planetary gear is mounted non-rotatably and can thus perform no rotational movement about its central axis.
- the common ring gear has, in the radial direction outside, an external toothing, which meshes with a gear of a counter gear stage, which is connected to an output shaft with a Vorderachsdifferential.
- the front axle differential distributes the drive power of the V6 petrol engine and the front electric motor to the front wheels.
- the drive power of the rear electric motor is directed to the rear axle. There is no torque-conducting connection between the rear axle and the front axle.
- the E-CVT planetary gearbox is the central element for controlling the powertrain of the RX400h. It is controlled while driving for a favorable efficiency.
- the speed ratio between the web and the ring gear of the E-CVT planetary gear is changeable by the speed of the sun gear.
- the ring gear speed of the E-CVT planetary gear is proportional to the travel speed.
- the V6 petrol engine is operated to maximize fuel consumption in a speed range with the highest possible efficiency. From this requirement, there is a certain rotational number ratio between the bridge and ring gear. This speed ratio is determined by the
- a motor vehicle is to be understood as a vehicle which is provided in particular for the transport of persons and / or loads.
- passenger cars range from one or two-seater small cars to heavy vehicles of the upper class, small and large buses, as well as light and heavy trucks.
- light trucks which are often used for the carriage of loads in cities, the invention can be used very advantageously.
- a combined drive system is understood to mean a device for driving this motor vehicle.
- a primary drive machine is to be understood as a device which in particular provides drive power for the combined drive system.
- the primary drive machine is designed as an electrical machine.
- a secondary drive machine is to be understood as a device which in particular provides a drive power for the combined drive system.
- the secondary drive machine is preferably an internal combustion engine.
- a torque transmission device is to be understood as a device for transmitting a torque, which usually has an input side and an output side.
- a torque transmission device preferably has two or three operating states. In a first operating state, torque is transmitted from the input side to the output side. In a second operating state, substantially no torque is transmitted. Optionally, a torque is transmitted from the output to the input side in a third operating state.
- these at least two operating states can be influenced by internal or external control commands.
- External control commands are transmitted to them from outside the torque transmitting device, internal control commands are generated within the torque transmitting device.
- the remote control commands are generated by the evaluation of the speeds of the input and / or the output side.
- Internal control commands can be superimposed by external control commands and vice versa.
- An energy storage device is to be understood as a device which is intended to record a power over a certain period of time and to deliver this power again at a later time.
- This energy storage device preferably has three operating states. In a first operating state, energy is transferred to the energy storage device. In a second operating state, an energy content contained in the energy storage device is preferably essentially obtained. In a third operating state, power is transmitted from the energy storage device directly or indirectly, in particular to the primary drive machine.
- the energy storage device is preferably a secondary battery, for example a nickel-metal hydride or a lithium-ion battery. But there are also other energy storage, such as capacitors or eg working on the flywheel kinetic memory or the like in question.
- the energy supply to the energy storage device preferably three modes are distinguished. In the first mode, the power is supplied by an external source (plug in) preferably conductive and / or inductive. In the second mode, the energy storage device is preferably charged by the primary drive machine, being driven by the secondary drive machine (active charging). In the third mode, the charge is made by recuperation during braking and the like (passive charging).
- An output device is to be understood as a payment which, in a motor vehicle, drives the drive power to at least one drive element of the vehicle.
- An output device may preferably have one or more torque-transmitting devices, a transmission device and / or a differential gear device.
- a transmission device is understood to mean a device which has at least one transmission input element, one transmission output element and one transmission housing and serves to convert a rotational speed and / or a torque.
- a drive element of a vehicle is an element which transmits the drive power of a motor vehicle to the ground.
- a drive element of a vehicle is designed as a wheel / tire combination.
- a first operating state of the primary drive machine is to be understood as a state in which it outputs power on its primary drive shaft.
- a second operating state of the primary drive machine is a state in which it receives a power at its primary drive shaft.
- the primary drive shaft is preferably offset by an external force in rotational movement. This external force is preferably applied to the primary drive shaft by the secondary drive machine or by the output device.
- NVH Noise, Vibrato on, Harshness or in German noise, vibration, roughness and characterizes the vehicle behavior, inter alia, with respect to vibrations from the drive train and the noise behavior of the drive.
- the present invention is based on a basic concept, which can be modified within the scope of the disclosure of this application.
- the basic concept starts from the assumption that the battery capacity will be relatively expensive in the near future. Companies such as The Robert Bosch GmbH, call currently (early 2010) a battery price for the lithium-ion battery of 1,500, - € / kWh. It is assumed that this price will decrease to 500, - Euro / kWh if production capacity is increased, and optimistic assumptions are up to 250, - Euro / kWh. With a 50 kWh battery, a price of 25,000 to 50,000 € is currently expected, even if optimistic.
- the energy content of a liter of diesel is 10 kWh, for storage is about 50 € for 50 liters, equivalent to 500 kWh, to estimate.
- the basic concept discussed here therefore provides, in addition to the electric drive, an internal combustion engine which extends the range as a so-called "range extender".
- the basic concept also envisages using this internal combustion engine to increase the drive power together with the electric motor. This has considerable advantages for the selection of both the electric motor and the internal combustion engine. Since the electric motor and internal combustion engine can act together during acceleration processes, both the electric motor and the internal combustion engine can be kept smaller in power than would be possible with an electric or only internal combustion engine drive.
- both the electric motor and the engine significantly weight can be saved.
- the weight is a major problem in electrically operated vehicles, since the weight of an electric motor with the same power is about twice as high as that of an internal combustion engine and the high weight of the battery is also taken into account.
- the weight of a vehicle is a crucial factor for its consumption, the resulting weight reduction leads to a significantly lower consumption.
- the invention provides for a mechanical coupling of the primary drive machine and the secondary drive machine, the so-called “mechanical drive-through.”
- the basic concept described here in which an electric motor serves as a primary drive machine, but an internal combustion engine as a secondary drive machine is mechanically connected to the primary drive machine and the output device for generating a mechanical drive through, is referred to in this application as “integrated range extender” (IRE).
- integrated is derived from the fact that the internal combustion engine as a secondary drive machine is integrated directly into the vehicle drive.
- the internal combustion engine only charges the battery without itself being involved in the generation of the driving torque.
- This initially has the advantage that the internal combustion engine can always be operated in the range of its best efficiency when charging.
- the engine thus operates at high speeds even when the vehicle is at rest, e.g. while waiting at a traffic light. This could be perceived as unpleasant by the users under the aspect of NVH comfort discussed earlier.
- the kinetic energy generated in the internal combustion engine is used directly via the mechanical drive to drive the vehicle.
- the internal combustion engine in the IRE has to operate in a larger speed range than is the case with the serial hybrid.
- this disadvantage is offset on the one hand by the higher efficiency due to the mechanical drive.
- today known engines in particular with appropriate variability of fuel injection, ignition timing, valve timing and possibly also displacement are controlled so that they work in a wide speed range with high efficiency.
- the disadvantage of possibly lower efficiency over the wide speed range is also compensated for by the fact that in the case of the IRE the electric motor serving as the primary drive machine is also used as a generator for charging the battery.
- the basic concept further preferably provides for using a transmission device with a few gear ratios, preferably two gear ratios, and preferably also for changing the rotational speed of the electric motor by a gear device.
- the basic concept also envisages using only a single combined electric motor / generator. Also by this measure weight and space can be saved. In particular, when using a correspondingly designed gear device, it is thereby also possible to design the electric machine serving as a motor and generator so that it operates in each case in the region of the most favorable efficiency.
- the design of the electric motor can - but need not - be further facilitated if, in a preferred embodiment of the invention, the internal combustion engine with a separate starter, and particularly preferably, also provided with a separate alternator. Starter and alternator can also be combined.
- This has the advantage that the electric machine, which represents the primary drive in the basic concept, can be optimized in terms of efficiency, without the use as a starter must be considered. This advantageously weighs the greater construction and weight costs for the additionally existing starter and / or the alternator.
- the basic concept therefore proposes a preferred embodiment of the mechanical drive through to arrange the internal combustion engine and electric motor on the same shaft and to dispense with a matching gear, which reduces the rotational speed of the electric motor.
- the electric motor is preferably also used to dampen the vibrations in the drive train, which are caused by the internal combustion engine.
- a control device is preferably used, which calculates the resulting from the combustion and by the inertial forces torque surges of the engine, and generates corresponding compensation torques or compensation rotational movements or counter-vibrations in the electric motor.
- Compensation torques can be generated electrically in a simple way by applying a corresponding pulse to the winding of the electric motor.
- compensation rotational movements can be generated on the housing of the electric motor by this is mounted for rotational vibration.
- the counter-rotation movements are then preferred generated by electrical means, in particular by induction or more preferably by piezoelectric encoder. In both types can be generated by an electrical pulse, a change in length, which leads to a corresponding rotational movement of the rotatably arranged housing of the electric motor.
- the signal of the engine control unit for the generation of the countervibration can be used.
- the time of the next injection process is determined and on the other hand, the injection quantity. From these data, it is possible to determine analytically and / or empirically how great the torque impulse excitation associated with the combustion is and calculate the corresponding countervibration.
- the data from the engine control system provides a reliable picture of the torsional vibrations caused by the combustion process itself.
- torsional vibrations are also caused by other phenomena in the powertrain, in particular by resonances or resonance-like phenomena. These can be taken into account in the calculation of the vibration excitation from the engine control data by e.g. empirically recorded beforehand.
- vibration sensors at one or more locations of the drive train and to use their signals to calculate the corresponding compensation measures.
- the data of this or this vibration sensor can be used together with the data of the engine control to calculate the vibration compensation, but it is within the scope of the invention also possible to use the data of these vibration damper alone, without taking into account the data of the engine control.
- the nominal power of the primary drive machine usually the electric motor, and the rated power of the secondary drive Drive machine, usually the internal combustion engine, in a certain ratio to each other.
- a prime mover can deliver a power in the short term, which is greater than the rated power.
- the drive power ratio of the primary drive machine to the secondary drive machine is in a range of 0.5 to 10, preferably in a range of 0.8 to 5 and particularly preferably in a range of 1 to 3.
- Particularly preferred is the nominal power of the primary Drive machine larger than the rated power of the secondary drive machine.
- the drive is preferably controlled at this drive power ratio, that is used to drive the vehicle substantially the primary drive machine.
- the secondary drive machine is often operated in the range of its rated power or particularly preferably in the range of high efficiency.
- the combined drive system essentially has only a single primary drive machine, which preferably also alone makes available the actively generated energy for storage in the energy storage device.
- power of the prime mover originating from potential or kinetic energy of the vehicle (passive charging) is stored in the energy storage device.
- the combined drive system preferably comprises at least one primary drive machine, a torque transmission device and a transmission device.
- a transmission device preferably has one and / or two transmission input elements and preferably one and / or two transmission output elements.
- one or two transmission input elements are connected to a power source.
- a transmission output element is provided with a power sink. prevented.
- the speed of at least one transmission input element differs from the speed of at least one transmission output element.
- the primary drive shaft and the output side of the torque transmitting device are each connected to a transmission input element.
- transmission devices are available in many different designs, so that a combined drive system with a transmission device can be constructed inexpensively and / or space-saving.
- the speed ratio between the speed of at least one transmission input element and the speed of at least one transmission output element is variable.
- this speed ratio can be changed continuously at least within a certain range.
- a plurality, preferably one to four and particularly preferably two to three, discrete speed ratios of a transmission device can be switched.
- such a shiftable transmission device is designed as a change gear with at least two different gear pairs, as a planetary gear device or as a double clutch transmission device.
- the torque-conducting connection between the primary drive shaft and the transmission device is interruptible, so that no torque is transmitted between them.
- a torque transmission device is arranged between the primary drive machine and the transmission device, which is preferably designed as a clutch and particularly preferably as a shiftable clutch or as an automatically shifting clutch.
- Switchable clutches can be brought by a control command from a first operating state in which a torque is transmitted, to a second operating state in which no torque is transmitted, or vice versa.
- the switchable coupling can preferably be given an external control command and thus the operating state can be changed.
- an internal control command can be generated.
- the rotational speed of the input side and / or the rotational speed of the output side of the torque transmission device is evaluated for this purpose. Are these speeds in a preferred ratio and / or over- and / or falls below this speed a predetermined speed, preferably, an internal control command is generated and the automatic switching clutch can change its operating state.
- an automatically-shifting clutch is designed as a freewheel or a centrifugal clutch. Instead of a control over the speed can preferably also a
- the primary drive machine is an electromechanical energy converter in which electrical energy is converted into mechanical or kinetic energy and / or mechanical or kinetic energy into electrical energy.
- the primary drive machine is an electromechanical energy converter which is operated by a magnetic field which is constantly rotating about a rotation axis.
- This magnetic field is preferably caused by at least one or more phase-shifted currents and / or by a plurality of mutually offset electromagnetic coils, and preferably forms a magnetic rotating field.
- the axis of rotation of this rotating field and the primary drive shaft substantially coincide.
- the speed of the primary drive shaft is equal to the speed of the rotating field.
- the primary drive machine is a synchronous motor / generator.
- a synchronous motor / generator has greater efficiency than other induction machines.
- the range of the vehicle is positively influenced by this high efficiency.
- the mass moment of inertia of a synchronous motor / generator is compared to other rotary field machines low. Due to this low mass moment of inertia, preferably a favorable instationary speed behavior of the combined drive train is achieved.
- the rotational speed of the primary drive shaft is less than the rotational speed of the rotating field.
- the primary drive machine is designed as an asynchronous motor / generator.
- An asynchronous motor / generator can in particular be operated more simply than other induction machines in four-quadrant operation.
- the easy-to-implement four-quadrant operation preferably facilitates energy recovery when the vehicle is being decelerated and thus increases the range.
- the speed / torque control of an asynchronous motor / generator is simple compared to other induction machines.
- the primary drive machine is a transverse flux motor / generator.
- a transversal flux motor / generator has non-chained three-phase windings, which are arranged in a ring-concentric manner with respect to the shaft. Preferably, this results in a transverse magnetic circuit arrangement in individual circuits.
- a transverse flux motor / generator has a high power density and a good efficiency and is therefore particularly suitable for mobile applications, preferably for a combined drive system.
- the primary drive machine is a reluctance motor / generator.
- a reluctance motor / generator has a plurality of electromagnetic coils distributed around the circumference, which are aligned with their axis of symmetry substantially star-shaped on the output shaft of the reluctance motor / generator. Due to this simple construction, in particular the control of a reluctance motor / generator with respect to induction machines is simplified. This simple controllability of the reluctance motor / generator leads to a better transient speed behavior of the combined drive train than would be possible with other electromechanical energy converters.
- the primary drive machine is designed as a DC motor / generator.
- a DC motor / generator in particular has a well-known and easily writable speed / torque behavior.
- the DC motor / generator is easier to control than other electromechanical energy converters. This simple controllability makes it possible to achieve a combined drive system with low weight and long reach.
- the primary drive machine is an AC motor / generator, preferably a single-phase synchronous motor /
- An AC motor / generator has a simple structure over other electromechanical energy converters. By this simple construction, a low weight of the vehicle is achieved.
- drive power which is initially supplied to the vehicle and stored in it as kinetic and / or potential energy, may return to electrical energy at a later time be converted and stored.
- the consumption of the vehicle is lowered and the range increased.
- the secondary drive machine is an internal combustion engine.
- an energy converter to understand in which chemically bound energy is converted into kinetic energy. This energy conversion is preferably based on an exothermic combustion. This exothermic combustion is preferably carried out as external or internal combustion.
- the maximum volume of a single combustion chamber ranges from 100 cubic centimeters (cc) to 2000 cc, preferably from 300 cc to 800 cc, and most preferably substantially 500 cc.
- the secondary drive machine is designed as a reciprocating engine.
- the reciprocating engine preferably has a cylinder number less than or equal to four, preferably less than or equal to three or more preferably two or one.
- Four or two cylinders have the advantage of good mass balance. With three cylinders results in a favorable ignition interval.
- the cylinders of the reciprocating engine move in a plane and / or in opposite directions. Preferably, this counter-rotating movement compensates for the mass forces arising essentially by the pistons without additional masses.
- Such a piston engine is particularly preferably designed as a two-cylinder boxer engine or as a V engine with a cylinder bank angle of substantially 180 °.
- the secondary drive machine is an internal combustion engine with a freely movable piston, wherein this piston moves within a cylinder.
- This movement of the piston is preferably not influenced substantially from the outside. In essence, this piston can thus move without mechanical positive guidance from the outside.
- a combustion engine with freely movable piston is preferably a free-piston engine.
- a second, in opposite directions moving piston is preferably used or preferably another suitable device.
- a free-piston engine is a compact drive machine with high efficiency and low weight.
- the secondary drive machine is a rotary engine, preferably a Wankel engine.
- the rotary engine has one or two rotary pistons.
- a smooth running of the secondary drive machine is preferably achieved, so that preferably only a slight additional means for damping vibrations and the noise the secondary drive machine are provided.
- a low weight of the combined drive system is preferably achieved and thus a lower
- the secondary propulsion engine is a turbomachine with internal combustion.
- An internal combustion flow or turbomachine includes at least a compressor and a combustion chamber.
- the secondary drive machine is a gas turbine.
- a gas turbine can be achieved preferably a low-vibration conversion of the chemically bonded energy into mechanical energy.
- the gas turbine has in particular a favorable emission behavior and a high power density.
- the secondary drive machine is a turbomachine with external combustion.
- a flow machine has at least a first region in which chemically bound energy is converted into thermal energy and transferred to a working medium and a second region in which the working medium its energy is at least partially withdrawn.
- the secondary drive machine with external combustion is preferably a steam turbine with a steam generator.
- a steam turbine can preferably be used to achieve a low-vibration conversion of the chemically bound energy into mechanical energy. Compared to other internal combustion engines, the steam turbine in particular has a favorable emission behavior.
- the secondary drive machine is a heat engine with external combustion. On the basis of the charge cycle behavior, at least two types of such heat engines with external combustion can be distinguished.
- the conversion of thermal into mechanical energy can be done by a charge change.
- the conversion of thermal into mechanical energy can take place without a charge change.
- the secondary drive machine essentially has at least one cavity with at least two regions. In a first area of this cavity Thermal energy is supplied to a working medium and in a second region of this cavity, thermal energy is extracted from this working medium.
- a heat engine without charge change is preferably a hot gas engine, in particular a Stirling engine.
- the thermal energy is converted into mechanical energy in a heat engine with external combustion and with a charge exchange.
- a heat engine preferably has at least one cylinder, at least one piston and a working medium.
- this piston is set in motion by the working medium in the cylinder.
- the working fluid is preferably expelled regularly from the cylinder.
- a heat engine is a piston steam engine.
- the drive power additionally required in discontinuous driving situations, for example during start-up or overtaking operations, can advantageously be provided by the primary drive machine in a combined drive system, while the secondary drive machine is preferably operated at its optimum operating point with low pollutant emissions.
- the secondary drive machine and in particular an internal combustion engine to a starting device.
- a starting device is an electromechanical energy converter, in particular a starter.
- the starting device is operable independently of the primary drive machine.
- the secondary drive machine is accelerated by the starting device to a certain speed.
- a motor vehicle having a combined propulsion system preferably achieves in-plane primary range in the range of substantially 10 km to 400 km, preferably substantially 20 to 200 km, and more preferably substantially 40 to 100 km and full more preferably of substantially 100 km.
- the primary range is to be understood as meaning the range which the motor vehicle reaches when no power is supplied to the motor vehicle from outside and when the secondary drive machine is not used for energy generation.
- electrical energy is preferably stored in chemically bound form in an electrical energy storage device.
- This electrical energy storage device is preferably designed as a secondary battery (ie accumulator).
- the electrical energy storage device preferably has a storage capacity of substantially two to 80 kWh, preferably of essentially three to 30 kWh and particularly preferably of substantially four to ten kWh.
- energy can be supplied to the motor vehicle with a combined drive system from outside the vehicle.
- this deliverable energy is electrical energy.
- the motor vehicle preferably has an interface for supplying the electrical energy.
- the energy supply preferably takes place conductively, in particular by a plug connection or, likewise preferably, inductively, preferably when the vehicle is at a standstill or else during its movement, in particular by induction devices which are arranged in, beside or above the roadway. This induction device preferably have electrical conductors.
- the primary and secondary drive machines are operated substantially in a high efficiency range.
- the efficiency of the drive machines generally depends on the speed of their drive shaft.
- the combined drive system preferably has a transmission device, preferably with a plurality of fixed gear ratios.
- a ratio stage is preferably characterized by the ratio of the rotational speeds between at least one transmission input element and at least one transmission output element.
- this transmission device has four, preferably three and more preferably two transmission stages.
- the transmission device is designed as a planetary gear.
- An epicyclic gear is preferably a planetary gear with preferably three shafts, which preferably has a sun gear, a ring gear, a planetary gear carrier and at least one planet.
- these three shafts of the planetary gear are preferably the sun gear, the ring gear and the planet carrier to be understood.
- the primary drive shaft is either directly or indirectly connectable to the sun gear and / or to the planet carrier.
- the secondary drive shaft selectively drives the planet carrier and / or the sun gear or is decoupled from the planetary gear.
- the connection of the primary drive shaft with the sun gear and / or the planet carrier is preferably influenced by at least one torque transmission device.
- the power flow from the secondary drive shaft to the planet carrier and / or to the sun gear is preferably influenced by a torque transmission device.
- the ring gear of the planetary gear serves as a transmission output element.
- the transmission device is also designed as a planetary gear.
- the planet carrier is used here but as a transmission output element.
- the ring gear is rotatably mounted and can not perform rotational movement about its central axis.
- the primary drive shaft is selectively connectable to the sun gear and / or to the planet carrier.
- the secondary drive shaft selectively drives the sun gear or does not direct power to the planetary gear.
- the connection of the primary drive shaft with the sun gear and / or the planet carrier is preferably influenced by at least one torque transmission device.
- the power flow from the secondary drive shaft to the planet carrier is preferably influenced by a torque transmission device.
- a motor vehicle with a combined drive system has a transmission device with at least one transmission stage with a high degree of efficiency.
- this transmission device is used as a planetary gear executed.
- a planetary gear preferably at least two shafts can be connected to each other.
- waves are preferably the sun or the sun gear, the ring gear or the ring gear and the planet carrier to be understood.
- the ring gear is connected to the sun gear or preferably the ring gear to the planet carrier or the sun gear to the planet carrier.
- the planetary gear has a high efficiency when two of these waves move at the same speed and the transmission ratio between a transmission input element and a transmission output element of the planetary gear 1: 1.
- the motor vehicle with a combined drive system has a transmission device with a variable speed ratio.
- the transmission device preferably has a first transmission input rotational speed, a second transmission input rotational speed and a transmission output rotational speed.
- the speed ratio between the second transmission input speed and the transmission output speed is preferably determined by the first transmission input speed.
- the second transmission input speed is superimposed with the first transmission input speed. By this speed superposition, a continuous adjustment of the speed ratio is preferably made possible.
- the changeable speed ratio transmission device has at least a first transmission input element, a second transmission input element and a transmission output element.
- the first transmission input element is preferably connectable to the primary drive shaft.
- the second transmission input element is preferably connectable to the secondary drive shaft.
- the secondary drive machine can preferably be operated in an operating range with high efficiency. By operating in a low-efficiency operating range, a low-emission operation of the motor vehicle is preferably made possible.
- the primary drive shaft and the secondary drive shaft are arranged coaxially and / or in alignment with each other. By this type of shaft alignment, a simple construction of the combined drive system is preferably made possible. Due to the simple and thus weight-saving design of the Combined drive system, an efficient operation of the motor vehicle is preferably achieved.
- the power is transmitted from the primary drive shaft to a drive element of the vehicle or vice versa without conversion.
- the power is transmitted from the secondary drive shaft without conversion to at least one drive element of the vehicle.
- the secondary drive shaft is connectable by a transmission device and / or by a torque transmission device with a drive element of the vehicle, thereby preferably a complete mechanical drive is produced and achieved a high efficiency for the combined drive system.
- the torque fluxes of the combined drive system can be influenced by torque-transmitting devices so that a high efficiency of the drive system results.
- the combined drive system preferably has one, two, three or more torque transmission devices.
- the torque transmission devices are preferably selected from a group of different torque transmission devices. This group includes mechanical clutches and brakes which at least partially transmit forces due to solid friction or due to hydrodynamic or hydrostatic effects, and / or non-contact clutches and brakes which transmit forces due to magnetic or electrical effects.
- Mechanical couplings and brakes are preferably those clutches which operate according to the principle of positive or frictional engagement. friction conclusive couplings can be divided in particular after the formation of the friction surfaces.
- the group of mechanical clutches includes jaw, cone, disc (single disc, multi-disc, multi-disc) and loop band couplings, and both wet and dry torque transmission devices.
- the torque transmission devices may also be slip-controlled.
- the slip is to be understood as meaning the rotation of the input side of the torque transmission device relative to the output side.
- the clutches and brakes may also be selected from a group of hydraulic clutches.
- Hydraulic clutches include in particular hydrodynamic torque converters with and without lock-up clutch.
- Hydraulic couplings are preferably also understood to mean couplings which transmit torques at least partially due to the shear friction of liquids.
- hydraulic clutches may have a capacity control.
- a mechanical clutch or brake can fill with a ferromagnetic medium. Flowing a current results in a magnetic flux which changes the properties of the ferromagnetic medium.
- the group of magnetic torque transmitting devices also includes magnetic particle clutches and brakes.
- the group of non-contact torque transmission devices preferably has clutches and brakes, in which an electrical current and / or a magnetic flux is induced in another area of the torque transmission device by a permanent or electromagnetic region of the torque transmission device, in particular an eddy current.
- a torque can thus be transmitted from the input side to the output side of the torque transmission device.
- the group of non-contact torque transmission devices on clutches and brakes which are at least partially filled with a medium which changes the torque transmission behavior of the torque transmission device by the application of a voltage.
- the non-contact torque transmitting device group includes clutches and brakes which contain electrorheological fluids.
- a torque transmitting device may be selected from a group of overrunning clutches. Overrunning clutches are in particular free runs.
- a freewheel means a device which allows the rotation of an element of the combined drive system only in one direction of rotation. Preferably, it may be switchable and non-switchable freewheels.
- a switchable freewheel has in particular two operating states. In a first operating state, the freewheel preferably allows rotational movement of an element of the combined drive system only in at least one direction of rotation. The freewheel unfolds a blocking effect in this operating state. In a second operating state, the blocking effect of the switchable freewheel for at least one direction of rotation can be canceled by a control command. Freewheels can be distinguished in particular by the way they achieve their blocking effect. Preferably freewheels can be classified in groups with positive and frictional locking function.
- the group of positive freewheels has pawl freewheels with internal or external teeth and rotationally actuated tooth or dog clutches.
- freewheels can be classified with axial and radial clamping function.
- the group of freewheels with radial clamping function has clamping roller freewheels with inner or outer star, sprag clutches, spring belt free runs.
- the group of freewheels with axial clamping function has axial freewheels, such as screw friction clutches, and axial freewheels with cone. Freewheels can also be constructed from a combination of the mentioned functional principles.
- the clutches mentioned today are well-known torque transmission devices. By using these torque transmission devices, in particular from at least one of the groups mentioned, a combined drive system can be set up at short notice.
- the torque transmission from the secondary drive shaft to an output device can be influenced, preferably interruptible. This interruption of the torque transmission is achieved in particular by a torque transmission device.
- the torque-conducting connection between the secondary drive machine and the output device may in particular have two states.
- a torque is preferably transmitted from the secondary drive machine to the output device.
- a second state preferably no torque is transmitted from the secondary drive machine to the output device.
- the entire or at least the predominant part of the energy stored in the vehicle can be transmitted to the primary drive machine. This ensures that the energy stored in the vehicle, at least partially, can be stored in the energy storage device. Thus, in particular the range of the motor vehicle is increased and the emissions caused reduced.
- the torque transmission device between the secondary drive machine and the output device is designed as an overrunning clutch.
- this torque transmission device is a freewheel and particularly preferably a switchable freewheel.
- it is achieved by a freewheel that the secondary drive machine transmits power to the output device only in the case when the rotational speed of the secondary drive shaft is greater than the rotational speed of an input element of the output device.
- a power flow from the output device to the secondary Drive machine is prevented in particular by a freewheel, preferably by a switchable freewheel.
- a transmission shaft of a transmission device is held non-rotatably, i. that this transmission shaft can no longer rotate with respect to another element, in particular with respect to the transmission housing.
- a gear shaft is to be understood in particular as a sun gear or a sun gear shaft, a hollow wheel or a ring gear shaft, a planet wheel or a planet wheel shaft or a planetary gear carrier.
- This transmission shaft is preferably held against rotation by a torque transmission device.
- this torque transmission device is a multi-disc brake.
- a transmission shaft of a transmission device is connected to a second transmission shaft, whereby these two transmission shafts have the same speed.
- the connection of the two transmission shafts is preferably achieved by a torque transmission device.
- At least one torsional vibration damper is arranged, which is intended to reduce torsional vibrations.
- a torsional vibration is to be understood in particular as meaning a mechanical vibration which takes place by one degree of freedom of a rotary system.
- the damping of the torsional vibrations reduces dynamic stress on combined drive system equipment, improves NVH performance and increases user comfort.
- the one or more torsional vibration dampers are preferably selected from a group of mechanical and / or electrical torsional vibration dampers which damp vibrations due to different physical effects.
- a torsional vibration damper reduces the amplitude of the torque oscillation which is applied by the secondary drive machine to the output device.
- the torsional vibration damper reduces the amplitude of this torque oscillation by more than 10%, preferably by more than 50%, and more preferably by more than 90%.
- the group of the preferred torsional vibration damper preferably includes one-, two-, three- or multi-mass flywheels, in which preferably also the resonance behavior for damping is used. Further, the group includes torsional vibration dampers which preferably damp a torsional vibration by producing a mechanical vibration having a certain phase relationship with this torsional vibration. Preferably, the mechanical vibration of the
- Torsional vibration damper essentially in phase opposition to this torsional vibration.
- the group of preferred torsional vibration dampers also includes torsional vibration dampers whose natural frequency can be changed.
- the natural frequency of a torsional vibration damper is variable by a centrifugal pendulum and / or by another device which responds to the rotational speed of the torsional vibration damper.
- the group of preferred torsional vibration dampers also includes dampers in which torsional vibrations are damped by an electromechanical actuator device.
- an electromechanical actuator device and / or by the primary drive machine generates a mechanical vibration with a specific phase relationship to this torsional vibration.
- compensation oscillations can preferably also be generated, as has already been explained above with reference to the primary drive machine.
- This can either be the data the engine control and / or data obtained from vibration sensors which are arranged at one or more locations of the drive train to absorb vibrations. It is also possible, alternatively or additionally, to detect the oscillations in the electric field of the primary drive machine. From these detected vibrations, compensatory vibration movements can be calculated, which are then generated by torsional vibration dampers.
- Such active torsional vibration damping is particularly advantageous when an internal combustion engine is used as a secondary drive machine, which has only two or even only one cylinder and is designed as a reciprocating engine.
- the group of preferred torsional vibration dampers also includes dampers which, as a physical operating principle, use the internal friction of elastic materials.
- dampers which, as a physical operating principle, use the internal friction of elastic materials.
- elastomer dampers damp vibrations with the internal friction of an elastic material.
- the group of preferred torsional vibration dampers also includes dampers in which the fluid friction or the flow resistance of a fluid is used as a physical operating principle.
- dampers in which the fluid friction or the flow resistance of a fluid is used as a physical operating principle.
- gas spring and viscous dampen vibrations with fluid friction, in particular by flow resistance.
- a motor vehicle with a combined drive system has a second energy storage device, in particular for storing energy for the secondary drive machine.
- energy is preferably stored in chemically bound form.
- the chemically bound energy is preferably bound in a liquid, gaseous or solid fuel.
- the fuel is preferably stored at a storage pressure which is increased relative to the ambient pressure or preferably at a pressure substantially corresponding to the ambient pressure.
- the fuel preferably contains at least a proportion of hydrocarbon.
- Such a fuel preferably has at least a proportion of petrol, diesel, turbine fuel (petroleum), vegetable oil, esterified vegetable oil (bio-diesel), alcohol (methanol, ethanol, butanol) and benzene, liquefied natural gas (liquefied petroleum gas), Xtl fuel (Coal, Gas, Biomass to Liquid), Natural Gas (Compressed Natural Gas), Methane, Ethane, Biogas (Synthetic Natural Gas), Dimethyl Ether and Hydrogen or a mixture of at least two of these fuels.
- This fuel is preferably stored in a container and preferably converted into thermal energy in an exothermic reaction, which thermal energy can preferably be used indirectly for driving the motor vehicle and / or for controlling the temperature of the motor vehicle.
- thermal energy is generated at various facilities. This thermal energy arises in particular during operation of a primary drive machine, a secondary drive machine, a transmission device, an energy storage device and a control device for controlling the combined drive system.
- the various devices of a combined drive system have a particularly dependent on the temperature efficiency.
- the efficiency of an energy storage device is low when it is operated at a low temperature.
- at the control device generates thermal energy, due to an efficiency less than one.
- the temperature-conducting connection can preferably be used to transmit thermal energy from the control device to the energy storage device.
- the thermal energy is preferably transferred to the temperature line to a fluid. This fluid is preferably passed through an open or closed device.
- the line of thermal energy is preferably based on the fact that the thermal energy is dissipated by a device at which it is produced and fed to a device, which achieves better efficiency at a temperature higher than their present one.
- the efficiency of the same is preferably increased and thus increases the efficiency of the combined drive system and thus the range of the motor vehicle.
- the combined drive system comprises at least one primary drive machine, a secondary drive machine and a transmission device.
- at least two of these components or all of a common fluid flow flows through or through. Heat energy from at least one of these components is preferably transferred to at least one other by this common flow of fluid.
- the fluid of the common fluid stream is preferably a lubricating oil, preferably a mineral oil or a synthetic oil.
- the reversal of the direction of travel of the motor vehicle is achieved by reversing the direction of rotation of the primary drive machine.
- a transmission shaft connected to the output device, in particular directly or indirectly is held in a rotationally fixed manner by a torque transmission device.
- this transmission shaft can not be held by the torque transmission device rotatably.
- This torque-transmitting device is preferably a self-retaining torque-transmitting device or a torque-transmitting device in which no external force is supplied to maintain at least one operating state.
- a self-retaining torque transmission device is understood to mean a torque transmission device which engages without the action of an external force Torque transfers.
- This torque transmission device is preferably a detent connection or a claw coupling.
- a parking brake can be realized in a simple and energy-efficient manner by means of a self-holding torque transmission device, and thus an improved drive system can be represented.
- a method for operating a combined drive system for a motor vehicle is preferably used to achieve high energy efficiency combined with good performance.
- the combined drive system has at least one primary drive machine, a secondary drive machine, an energy storage device and an output device.
- the secondary drive machine drives and the primary drive machine is driven by the primary drive shaft and the energy generated thereby is at least partially stored;
- the primary drive machine drives and the secondary drive machine is at a standstill
- the primary drive machine is driven by the primary drive shaft and the secondary drive machine is at a standstill or idle;
- This method preferably places the combined drive system in different operating states as a function of different boundary conditions.
- the operating state of the combined drive system and the operating requirements by the user are used.
- boundary conditions are, in particular, the state of charge of the energy store, the driving intention of the user, such as, for example, acceleration or travel speed, information about the route which should be placed, such as slope, slope and distance and information on other environmental wine flows, such as the ambient temperature.
- this method is carried out by at least one control device.
- a control device is preferably to be understood as a device which has at least one arithmetic unit for comparing data.
- a control device has at least one data memory for storing data and at least one device for reading in or inputting data. This control device preferably detects at least one of the following operating variables directly or indirectly:
- At least the jounce state of a suspension device At least the jounce state of a suspension device.
- information about the individual components of the combined drive system is stored in the control device or the data memory.
- Such information preferably contains information on technical data, preferably on the efficiencies of the components of the combined drive system.
- control device may also preferably process information which is supplied externally by radio by external transmitters and in particular by the Internet.
- This information preferably contains data on the current and expected traffic situation, in particular on traffic congestion, the weather or weather development and the like.
- the combined drive system is controlled taking into account the detected values.
- the operation quantities are detected, compared with stored data and a control command created.
- the difference between the rotational speed of the secondary drive shaft and the rotational speed of a transmission input shaft or the rotational speed of the primary drive shaft is detected. In particular, these speeds are compared. If this difference is greater than or equal to zero, in particular the power is transmitted from the secondary drive machine to the output device.
- This power transmission is made possible in particular by a torque transmission device.
- the torque transmission device is actuated or engaged in particular after the comparison of the rotational speeds and at a rotational speed difference which is substantially zero or greater than zero.
- the state of charge of the energy storage device is detected.
- a power flow from the secondary drive machine to the primary drive machine is only allowed if the state of charge the energy storage device falls below a limit stored in the control device.
- this limit value depends on at least one of the following variables:
- the power flow from the secondary drive machine to the primary drive machine is controlled so that the secondary drive machine is operated by the additional output power in a region with more favorable efficiency.
- 1 shows a characterization of drive systems based on the installed power of the primary drive machine and the secondary drive machine
- 2 shows the energy content of the electrical energy storage device for different combined drive systems
- 3 shows the number of gear ratios and the range achievable with the primary drive machine for combined drive systems
- FIG. 4 shows an embodiment of a combined drive system with a primary drive machine and a secondary drive machine
- FIG. 5 shows an embodiment of a combined drive system with a relative to the secondary drive machine coaxially aligned primary drive machine
- FIG. 6 shows a combined drive system with a matching transmission device for adapting the rotational speed of the primary drive machine to the rotational speed of the secondary drive machine
- Fig.7 a combined drive system with a torsional vibration damper, a
- FIG. 8 shows a combined drive system with a switchable transmission device and a matching transmission device
- Fig.10 a combined drive system with a planetary gear device as
- Fig.11 a combined drive system with a planetary gear device as
- FIG. 14 shows some possible arrangements and combinations of secondary drive machine, vibration damper, torque transmission device and overrunning clutch;
- FIG. 15 shows the relationships between the rotational speed adaptation between the primary drive machine and the secondary drive machine;
- FIG. 18 shows the rotational speed relationships for a combined drive system with planetary gear device between the rotational speed of the planet carrier and the rotational speed of the ring gear
- FIG. 19 shows the power requirement and the speed of a motor vehicle with a combined drive system, with a small secondary drive machine, in the Extra Urban Driving Cycle (EUDC);
- EUDC Extra Urban Driving Cycle
- FIG. 20 shows the power requirement and the speed of a motor vehicle with a combined drive system, with a secondary drive machine enlarged in comparison with FIG. 18, in the Extra Urban Driving Cycle (EUDC);
- FIG. 21 energy demand as a function of the output of the secondary drive machine for a motor vehicle with a combined drive system during the Extra Urban Driving Cycle (EUDC);
- FIG. 22 shows a comparison of the deliverable power of a combined drive system without switchable transmission device for the electrical path (serial hybrid) with the mechanical path (mechanical drive-through);
- FIG. 23 shows a comparison of the deliverable power of a combined drive system with switchable transmission device (, in) for the electrical path (serial hybrid) with the mechanical path (mechanical drive-through);
- Fig.24 a comparison of the efficiencies of the electrical drive path (serial
- Hybrid and the mechanical drive path (mechanical through drive), with shiftable transmission device, for combined drive systems;
- FIG. 25 shows the course of the electrical range over the nominal battery capacity taking into account the battery weight for a motor vehicle with a combined drive system
- Fig.26 a combined drive system with a planetary gear device as
- FIG. 1 shows the characterization of combined drive systems, this characterization being based on the distribution of the total drive power between the primary drive machine and the secondary drive machine. Based on this classification, four drive systems can be characterized today.
- the area D M in FIG. 1 identifies the area in which a combined drive system according to the invention can be arranged.
- the primary drive machine of the drive concept according to the invention based on their performance, larger than the secondary drive machine. This characterization is shown in the restricted area Di.
- the combined drive system according to the invention has a power split between the secondary drive machine and the primary drive machine, which is characterized by the range Di.
- the primary drive machine is larger than the secondary drive machine.
- FIG. 2 shows the preferred storage capacity, also referred to as the battery size, of the electrical energy storage device for a combined drive system plotted against the power split between the secondary drive machine and the primary drive machine.
- the battery size is between 2 kWh and 50 kWh.
- Figure 2 shows that it is crucial for the battery size, as the drive power is distributed between the secondary drive machine and primary drive machine. The larger the primary drive machine and the smaller the secondary drive machine, the greater the battery capacity.
- the electrical energy storage device is a device which systemically has a high specific gravity. It follows that the vehicle weight increases sharply with increasing electrical energy storage device.
- FIG. 2 shows that the battery capacity of a drive system according to the invention lies between 4 kWh and 20 kWh.
- Figure 2 it can be seen that the battery capacity of today's conventional electric vehicles, so 100% prime mover, at about 20 kWh - 60 kWh, these vehicles have systemic due to a higher weight than a motor vehicle according to the invention.
- a combined drive system thus represents an efficient solution for driving a motor vehicle, in particular if this motor vehicle is to be able to operate emission-free over longer distances.
- FIG. 3 shows that both the usual today number of switching stages of a transmission device is shown, as well as the primary range, each on the power distribution between see the secondary and the primary drive machine for a motor vehicle with a combined drive system.
- Figure 3 it can be seen that today common motor vehicles with pure internal combustion engine drive (100% secondary drive machine) have between 6 and 8 switching stages.
- FIG. 3 shows that the combined drive system according to the invention is advantageously designed with two to four gear shift stages.
- a primary drive machine can be used which reduces its drive power when the vehicle is driving continuously at high speed and with low torque. gives. This power delivery allows the use of a small and lightweight primary drive machine.
- the primary range is to be understood as the range which a motor vehicle with a combined drive system can achieve if it is driven exclusively by the primary drive machine.
- a motor vehicle with a combined drive system according to the invention achieves with its small and light energy storage device a primary range of substantially 100 km.
- FIG. 4 shows the basic concept of a combined drive system according to the invention.
- 4 has a primary drive machine 1 with a primary drive shaft 1.1, a secondary drive machine 2 with a secondary drive shaft 2.1, an output unit 3, wherein this output unit 3 can have a switchable transmission device, a drive element of the vehicle 4, an energy storage device 5 and a power electronics 6.
- the energy storage device 5 supplies via the power electronics 6, the primary drive machine 1 with electrical energy.
- the electrical energy is converted into drive power and delivered to the primary drive shaft 1.1.
- the output unit 3 the drive power of the primary drive machine 1 is passed to the drive element of the vehicle 4.
- the secondary drive machine 2 can be connected to the output unit 3 and the drive element of the vehicle 4 via a torque transmission device 8, here preferably designed as a clutch.
- chemically bound energy is converted into mechanical drive power and delivered to the secondary drive shaft 2.1. From the secondary drive machine 2 and from the primary drive machine 1, the mechanical drive through to the drive element of the vehicle 4 is possible in each case. This mechanical drive ensures high efficiency of the combined drive system.
- FIG. 5 shows a further exemplary embodiment of a combined drive system according to the invention.
- the energy storage device and the power electronics are not shown.
- This combined drive system according to the invention has a secondary drive machine 2, a torsional vibration damper 7, a torque transmission device 8, here preferably designed as a clutch, a primary drive machine 1, which with its primary drive shaft 1 .1 connected to the output unit 3 is and a drive element of the vehicle. 4
- the secondary drive machine 2 and the primary drive machine 1 are coaxially aligned coaxially with each other.
- a torsional vibration damper 7 is attached at the secondary drive shaft 2.1 .
- the torsional vibration damper 7 is connected to the input side of the torque transmission device 8.1.
- the output side of the torque transmitting device 8.2 is connected to the primary drive shaft.
- This torsional vibration damper 7 mechanical torsional vibrations are damped.
- the mechanical components between this torsional vibration damper 7 and the drive element of the vehicle 4 are less heavily loaded. Due to the lower load, the mechanical components can be made smaller and lighter.
- the torque transmission device 8 With the torque transmission device 8, the power flow from the secondary drive machine 2 to the primary drive machine 1, and vice versa, can be interrupted.
- the power flow to the secondary drive machine 2 is interrupted in particular in overrun operation of the motor vehicle.
- This is characterized in that not the drive power of the prime mover is used to overcome the driving resistance (driving), but that the potential and / or kinetic energy stored in the motor vehicle is directed to at least one of the drive machines (1, 2), preferably to the primary prime mover.
- the primary drive machine 1 the potential and / or kinetic energy of the motor vehicle in to drive the Vehicle reusable energy converted and stored in the energy storage device (not shown).
- the proportion of energy that can be stored in the energy storage device is preferably increased, thereby increasing the efficiency of the motor vehicle with the combined drive system according to the invention.
- FIG. 6 shows a further exemplary embodiment of a drive system according to the invention.
- the energy storage device and the power electronics are not shown.
- This combined drive system according to the invention comprises a secondary drive machine 2, a torsional vibration damper 7, a torque transmission device 8, here preferably designed as a clutch, a fitting gear device 10a, a primary drive machine 1, an output unit 3 and a drive element of the vehicle.
- the primary drive machine 1 is connected to the secondary drive machine 2 via the matching transmission device 10 a in this combined drive system.
- the secondary drive shaft 2.1 is connected via the torsional vibration damper 7 to the input side of the torque transmission device 8.1.
- the output side of the torque transmitting device 8.2 is connected to the matching gear device.
- the speeds are different, in which the primary drive machine 1 or the secondary drive machine 2 deliver their drive power with a high degree of efficiency.
- the rotational speed of the primary drive shaft 1.1 it is possible to adjust the rotational speed of the primary drive shaft 1.1 to the rotational speed of the secondary drive shaft 2.1. It should be understood by adjusting the speeds that the primary drive machine 1 and the secondary drive machine 2 can deliver their drive power for driving the motor vehicle in wide operating ranges near their optimum efficiency. This speed adaptation thus results in a lightweight and efficient combined drive system.
- FIG. 7 shows a further exemplary embodiment of a drive system according to the invention.
- the energy storage device and the power electronics are not shown.
- the combined drive system shown in FIG. 7 largely corresponds to the combined drive system shown in FIG.
- the secondary drive shaft 2.1 is coupled via a torsional vibration damper 7, an overrunning clutch 9, a torque transmission device 8, here preferably designed as a clutch, with an input side 8.1 and an output side 8.2 with the primary drive shaft 1.1.
- an overrunning clutch 9 the power flow from the primary drive machine 1 and / or the drive element of the vehicle 4 to the secondary drive machine 2 or vice versa can be prevented in a simple manner.
- This combined drive system has a shiftable transmission device 10c with two gear ratios, a transmission input element 10.1 and a transmission output element 10.2.
- the primary drive machine 1 is connected via the shiftable transmission device 10 c to the drive element of the vehicle 4.
- the shiftable transmission device 10c results on the one hand the advantage of adapting the power delivery of the primary drive machine 1 and / or the secondary drive machine 2 to the load requirements of the motor vehicle.
- FIG. 8 shows a further exemplary embodiment of a drive system according to the invention.
- the energy storage device and the power electronics are not shown.
- This combined drive system according to the invention has a secondary drive machine 2, a torsional vibration damper 7, a torque transmission device 8, here preferably designed as a clutch, a matching transmission device 10a, a primary drive machine 1, a switchable transmission unit. direction 10c, an output unit 3 and a drive element of the vehicle 4.
- this combined drive system has a shiftable transmission device 10c, in order to be able to preferably adapt the drive torque in several stages to the travel resistances.
- the secondary drive shaft 2.1 is connected via the torsional vibration damper 7 to the input side of the torque transmission device 8.1.
- the output side of the torque transmitting device 8.2 is connected to the matching gear device.
- the matching transmission device 10a allows an adaptation of the rotational speeds of the primary drive shaft 1.1 and the secondary drive shaft 2.1 to one another. Depending on the system, the speeds are different, in which the primary drive machine 1 or the secondary drive machine 2 deliver their drive power with a high degree of efficiency.
- the configuration of the combined drive system shown in FIG. 8 makes it possible to better match the torque of the drive machines (2, 1) with the switchable transmission device to the load requirements from the travel resistances. This adaptation thus results in a lightweight and efficient combined drive system.
- FIG. 9 shows a further exemplary embodiment of a drive system according to the invention.
- the energy storage device and the power electronics are not shown.
- the combined drive system shown in FIG. 9 essentially corresponds to the combined drive system illustrated in FIG.
- the shiftable transmission device is designed as a planetary gear device 10b. This has a gear housing 10.3, a ring gear 10b.3, a sun gear 10b.1, a planet carrier 10b.2 and planet gears 10b.4.
- the sun gear 10b.1 is connected via a torque transmission device 8, preferably designed here as a clutch, with the planet 10b.2.
- a torque transmission device 8 By connecting the sun gear 10b.1 with the planet carrier 10b.2, this is achieved by the torque transmission device 8, sets a speed ratio between the transmission input member 10.1 and the transmission output member 10.2 of 1: 1.
- the ring gear 10b.3 is rotated by an overrunning clutch 9 in a direction of rotation supported on the gear housing 10.3 of the planetary gear device 10b.
- the transmission input element 10.1 is connected to the sun gear 10b.1.
- the transmission output element 10.2 is connected to the planet 10b.2.
- the ring gear 10b.3 is connected via a further torque-transmitting device 8a, here preferably designed as a braking device with the transmission housing 10.3 connectable.
- the planetary gear device 10b shown in Figure 9 can be a switchable transmission device in a simple manner, here a two-speed manual transmission.
- the first switching stage is provided to overcome when driving the motor vehicle large driving resistances.
- the torque transmission device 8 is opened between the planet carrier 10b.2 and the sun gear 10b.1.
- the second switching stage has a ratio of 1: 1. By this ratio, a particularly high efficiency in the power transmission is achieved.
- the torque transmitting device 8 is closed between the planet carrier 10b.2 and the sun gear 10b.1, i. the planet carrier 10b.2 and the sun gear 10b.1 can not rotate relative to each other.
- the secondary drive shaft 2.1 is connected via a torsional vibration damper 7 to the input side 8b.1 of a further torque transmission device 8b, here preferably designed as a clutch.
- the output side of the torque transmitting device 8b.2 is connected to the matching gear device 10a.
- FIG. 10 shows a further exemplary embodiment of a drive system according to the invention.
- the energy storage device and the power electronics are not shown.
- the input side of the torque transmission device 8.1 is connected to the torsional vibration damper 7.
- the output side of the torque transmitting device is 8.2 with a second transmission input element 10.4 and thus connected to the planet carrier 10b.2.
- the planet 10b.2 is supported by an overrunning clutch 9 in a rotational direction on the gear housing 10.3 of the planetary gear device 10b.
- the planet 10b.2 is connected via a further torque-transmitting device 8a, here preferably designed as a braking device with the transmission housing 10.3 connectable.
- the planet carrier 10b.2 is connected to the primary drive shaft 1.1 via a further torque transmission device 8b, here preferably designed as a clutch connected.
- a further torque transmission device 8b here preferably designed as a clutch connected.
- FIG. 16 shows the corresponding speed ratios for the combined drive system in FIG. Due to the variable adjustment of the speed ratio of the planetary gear device 10b, the secondary drive machine 2 can be operated by a load point shift in a respective favorable operating point and thus an increase in efficiency of the combined drive system can be achieved. In addition, at standstill of the vehicle, the energy storage device (not shown) via the primary drive machine to be filled with energy.
- FIG. 11 shows a further combined drive system.
- the energy storage device and the power electronics are not shown.
- the secondary drive shaft 2 via a torsional vibration damper 7 and a torque transmission device 8, preferably designed here as a clutch, with a second transmission input element, here the sun gear 10b.1, the planetary gear device 10b connectable.
- the power flow between the secondary drive machine 2 and a second transmission input element 10b.1 of the planetary gear device 10b is through the torque transmission device 8 with a Input side 8.1 and an output page 8.2 interruptible.
- the primary drive shaft 1.1 is connected to a transmission input element 10.2 and thus to the sun gear 10b.1 of the planetary gear device 10b.
- the drive element of the vehicle 4 is connected to the transmission output element 10.2 and thus to the planet carrier 10b.2.
- the ring gear 10b.3 of the planetary gear device 10b is supported on the transmission housing 10.3 of the planetary gear 10b via an overrunning clutch 9 or via a further torque transmission device 8a, here preferably designed as a braking device.
- the primary drive shaft 1.1 is connected via a further torque transmission device 8b, here preferably designed as a clutch, with the planet 10b.2 connected.
- FIG. 12 shows a further exemplary embodiment of a drive system according to the invention.
- the energy storage device and the power electronics are not shown.
- the combined drive system shown in FIG. 12 essentially has the same elements as the combined drive system shown in FIG. 11.
- the secondary drive machine 2 and the primary drive machine 1 are aligned coaxially in alignment with one another.
- the secondary drive machine 2 and the primary drive machine 1 can be connected to the drive element of the vehicle 4 by a planetary gear device 10b.
- the secondary drive shaft 2.1 is provided with a torque transmission device 8, here preferably designed as a clutch, which has an input side 8.1 and an output side 8.2, connectable to the primary drive shaft 1.1.
- the primary drive shaft 1.1 is connected to the sun gear 10b.1 by the transmission input element 10.1.
- the planet 10b.2 is connected to a further torque transmission device 8a, here preferably designed as a clutch with the sun gear 10b.1 connectable.
- the ring gear 10b.3 forms the transmission output element 10.2 and is connected via the output device 3 to the drive element of the vehicle 4.
- the planet 10b.2 is connected via an overrunning clutch 9 and another torque transmission device 8b, here preferably designed as a braking device, with the transmission housing 10.3 of the planetary gear device 10b connectable.
- the planetary gear device 10b has a speed ratio of 1: 1.
- the combined drive system illustrated in FIG. 12 has no matching transmission device 10a. Due to the omission of the matching transmission device 10a is to assume that the efficiency in the power transmission increases and that at the same time the moment of inertia of the primary drive machine can be advantageously used for the vibration damping of the secondary drive machine.
- FIG. 13 a full-hybrid drive which is customary today is shown systematically as state of the art.
- This combined drive system has an energy storage device 5, two power electronics units 6, a primary drive machine 1, a generator 1 1, a secondary drive machine 2, a torque transmission device 8, an output unit 3 and a drive element of the vehicle Full hybrid drive system results on the one hand the advantage that two complete drive systems are combined and thus very high performance can be realized.
- Push operation can be recovered (recuperate), that in practice, this proportion but less fails, since recuperation a multiple energy conversion is necessary. It follows that, despite the possibility of recuperation, a light motor vehicle can be operated more efficiently than a heavy motor vehicle.
- FIG. 14 shows various possibilities of how the secondary drive machine 2 can be combined with torque transmission devices 8, here preferably as a clutch, or with torsional vibration dampers 7.
- torque transmission devices 8 here preferably as a clutch
- torsional vibration dampers 7 When the secondary drive machine 2 is implemented as a prime mover with torsional vibration output torque, e.g. in today usual reciprocating engines is the case, so it makes sense to combine the secondary drive machine 2 with a torsional vibration damper 7.
- the mass moment of inertia of the primary drive machine can be advantageously used for vibration damping.
- the prime mover is used as a mass of a two-mass flywheel.
- the secondary drive machine 2 is combined with a torsional vibration damper 7 for torsional vibration damping in FIGS. 14 a, 14 b and 14 d. If the greatest possible part of the potential and / or kinetic energy stored in the motor vehicle is to be recovered and stored in the energy storage device (not shown), then it makes sense to be able to interrupt the power flow to the secondary drive machine 2 by a torque transmission device 8. This interruption of the power transmission to the secondary drive machine 2 can be achieved by a torque transmission device 8.
- the secondary drive machine 2 is combined with a torque transmission device 8 in FIGS. 14a, 14b and 14c.
- a torque transmission device 8 in FIGS. 14a, 14b and 14c.
- additional possibilities for increasing the efficiency or for increasing the comfort of the combined drive system can be achieved.
- the combination possibilities of the secondary drive machine 2 shown in FIGS. 14a-14d with further devices (7, 8, 9) can in principle be combined with any combined drive system according to the invention.
- there are preferable embodiments of the secondary drive machine 2 with the further devices (7, 8, 9). A certain selection of these preferable combination possibilities is shown in FIGS. 5-12.
- FIG. 15 shows the relationship between the rotational speed of the primary and secondary drive machine and the vehicle speed for a combined drive system according to the invention.
- the illustration in FIG. 15 is based on the assumption that the combined drive system has no shiftable transmission device. However, the basic considerations of Figure 15 also apply to combined drive systems with a switchable transmission device.
- the primary drive machine is selected so that its maximum speed n pri max is higher than the maximum speed of the secondary drive machine n se k_ m ax-
- n se k_var 0 torque delivered can. This applies, for example, to today's conventional reciprocating engines. This area is marked with n 0 . Due to the proportional relationship of the two rotational speeds n pr i_ va r and n se k_ va r in each case with the vehicle speed, the rotational speed of the secondary drive machine n se k_var can be reduced to the rotational speed of the primary drive machine n pr j_ by a transmission device with only one discrete gear ratio. var , or vice versa.
- Combined drive systems in which such speed adjustments are performed by a matching transmission device are shown, for example, in FIG. 6 and FIG. Due to the property of the secondary drive machine in the range n 0 , a torque transmission device for separating the power transmission of the secondary drive machine to the combined drive system is necessary.
- Combined Neten drive system with a torque transmission device for separating the power transmission are shown for example in Figure 5 to 12.
- FIG. 16 shows the relationship between the rotational speed difference between the primary npri max and the secondary drive machine n se k_max with the weight, the installation space and the costs which an adaptive transmission device necessary for adapting these rotational speeds causes.
- This area is marked IG. It can be seen in Figure 16 that a low rotational speed of the primary n pri _ m ax and the secondary mover n se k_max tends to result in high weight, space requirements and cost of the transmission mechanism, since a transmission device comprising (a constant power PC ) transmits, with decreasing speed, the torque increases.
- the power-transmitting components in the transmission device are dimensioned with regard to the torque to be transmitted. Therefore, high speeds tend to lead to lighter components.
- a light motor vehicle with a combined drive system can be operated more efficiently than a heavy one.
- the system-related power losses increase with increasing speeds. These in turn worsen the efficiency of a combined drive system.
- FIG. 17 shows the relationship between the efficiency n ges of the combined drive system and the urgency Q for the active generation of electrical energy.
- the secondary drive engine delivers both power to overcome the driving resistance, as well as the primary drive machine for generating electrical energy drives.
- the energy generated in the primary prime mover is stored in the energy storage device.
- the urgency Q depends on various parameters. Such parameters are preferably the current state of charge of the energy storage device, route information and environmental parameters as well as input possibilities of vehicle occupants.
- the thingness Q preferably increases when the energy content of the energy supply cher Published is low and vice versa.
- the energy content of the energy storage device is high - preferably electrical energy is only generated actively if this generation can be carried out at a high efficiency n ges of the combined drive system. If the urgency Q high, the combined drive system is controlled so that the power is actively generated, although this ge in a poor efficiency x] s occurs.
- the ⁇ threshold In the ⁇ -threshold, the aforementioned conditions are linked to a charging strategy with the possibility of active energy generation.
- the ⁇ -threshold is preferably limited by a lower value ⁇ 2 and / or an upper value ⁇ .
- 2 value prevents the constant switching between an operating state with active power generation and an operating state without active power generation.
- FIG. 18 shows qualitatively speed ratios of a planetary gear device, as shown by way of example in FIG.
- the line marked with a in FIG. 18 represents the rotational speed for the ring gear.
- the line marked b represents the speed of the planet carrier.
- the ring gear is connected to the drive element of the vehicle.
- the planet carrier can optionally be connected to the secondary drive machine and / or to the output shaft of the primary drive machine.
- the planetary gear device By superimposing the speed of the secondary drive machine with the speed of the primary drive machine, the planetary gear device can be operated in the speed range marked with c with continuously variable speed ratio.
- the planetary gear device can also be operated with a discrete speed ratio of 1: 1.
- the speed range c is limited n se k_max and n pri _ m ax according o- ben by the maximum possible speeds of the drive machine and down through the variably adjustable rotational speed of the secondary drive machine n se k_var and the lowest with the secondary mover representable speed n se k_min-
- the speed n se k_min is, for example, the idling speed of a reciprocating engine.
- the speed n se k_var the secondary drive machine preferably adjusted so that sets a high efficiency for the combined drive system.
- the sun gear of the planetary gear device can be connected to the planet carrier.
- a speed ratio of 1: 1 is achieved for the planetary gear device.
- chosen differently to avoid frequent switching operations and to enable energy-efficient operation.
- the changeover to the range of the ratio 1: 1 is carried out in particular when constant driving resistances are overcome, as for example in the case of a constant speed overland journey.
- the superposition of the two speeds of the drive machines and the possibility of a 1: 1 ratio of the planetary gear device thus enables energy-efficient operation of the combined drive system.
- FIG. 19 shows the power demand P and the speed V of a motor vehicle with a vehicle weight of about 1000 kg for a predetermined driving cycle (Extra Urban Driving Cycle, EUDC) which are plotted against time.
- This driving cycle includes in particular the extra-urban driving with acceleration, constant driving and deceleration phases.
- FIG. 19 shows the secondary power PS which is generated by the secondary drive machine in this drive cycle.
- the secondary power PS is below the power requirement P of the motor vehicle during the acceleration and constant-speed phases.
- a motor vehicle with a combined drive system which has a Having the secondary drive power shown in FIG. 19 can not actively generate electrical energy during the illustrated drive cycle.
- the nominal secondary power is to be understood as the power which a secondary drive machine can deliver permanently. Because there are no charging potentials due to the low nominal secondary power during normal driving, the achievable driving distance is highly dependent on the size of the energy storage device. Under the charging potential is to be understood that with the secondary drive machine, not only the necessary for the drive of the motor vehicle power is delivered, but that at the same time electrical energy can be actively generated. Active energy generation means that the energy store can be refilled while the vehicle is in motion, thus extending the range of the vehicle.
- FIG. 20 the same driving cycle is shown as in FIG. 19.
- a motor vehicle with a vehicle weight of 1000 kg and with a combined drive system passes through this driving cycle, the secondary drive machine having a higher nominal secondary power compared to the motor vehicle illustrated in FIG. Due to the larger nominal secondary power, charging potentials R are produced during the driving cycle in FIG. 20.
- These charging potentials R preferably result during the constant-speed phases, in particular when the speed V is not high.
- the secondary power PS is preferably greater than the power requirement P.
- electrical energy can be actively generated during the journey.
- the combined drive system according to the invention therefore has, on the one hand, an electrical energy storage device which can already be filled with electrical energy (ES) at the start of the journey of the vehicle.
- ES electrical energy
- such a combined drive system has a secondary drive machine, which directly provides energy for driving the vehicle (MED) and can deliver power to the active electrical power generation while driving. At most, with such a system, the electric power (EM) can be generated.
- MED vehicle
- EM electric power
- the drive power which can be provided by different combined drive systems for driving a motor vehicle, is shown above the speed which a motor vehicle achieves with such a drive system.
- two fundamentally different operating states of combined drive systems are compared.
- this is an operating state of a combined drive system in which all drive elements of the vehicle are supplied with drive power exclusively by the primary drive machine, this drive power being generated in the secondary drive machine and being converted into electrical energy in a generator.
- This electrical energy is passed either to the primary drive machine and / or stored in an electrical energy storage device.
- This operation ⁇ state of a combined drive system is known as serial hybrid drive mode.
- a serial hybrid drive mode offers the advantage that the speed of the motor vehicle is largely independent of the speed of the secondary drive machine.
- the secondary drive machine can be operated in a low-efficiency range.
- additional noise emission and vibration damping requirements of the combined drive system result, so that the full power of the secondary drive machine for driving the motor vehicle can not be used for this speed range.
- the power theoretically usable with such a drive system for driving a motor vehicle is marked with a in FIG.
- the described multiple energy conversion from the secondary drive machine to the drive element of the vehicle is associated with an efficiency ⁇ .
- This efficiency ⁇ results in less than the theoretically possible power a being available for driving the vehicle, so that the actual course of the power indicated by b results in the drive of the motor vehicle.
- the power for driving a motor vehicle which can preferably be provided with a combined drive system according to the invention, is shown in FIG. 22 and labeled with c.
- a combined drive system according to the invention it is possible to directly control the power generated in the secondary drive machine, i. without further transformation of the energy form, to be guided to the drive element of the vehicle. This particularly advantageous mode is referred to as mechanical drive.
- the curve marked c shows the power for driving a motor vehicle with a combined drive system according to the invention with only one fixed gear ratio of the gear direction, which is operated in this drive-through mode. It follows that the rotational speed of the secondary drive machine is largely dependent on the speed of the motor vehicle in a wide range, to a first approximation is proportional to this. If one compares the performance of the two combined drive systems (curves e and b), it can be seen that more power can be provided by a combined drive system in the serial hybrid drive mode than by a drive system according to the invention in drive-through mode for driving the motor vehicle in the low-speed range , Areas to which this performance relationship applies are indicated by d.
- the combined drive system according to the invention has throughput mode efficiency advantages over the combined drive system in the serial hybrid drive mode.
- the power which can be provided by the drive system according to the invention for driving the motor vehicle is greater in the areas marked with e than in the combined drive system in the serial hybrid drive mode.
- FIG. 23 shows the largely identical combined drive systems as in FIG. 22.
- the difference between FIG. 22 and FIG. 23 is that the combined drive system according to the invention in FIG. 23 has a switchable transmission device with two switching stages and i M.
- m ech_Durchtrieb is consistently higher than the efficiency a combined propulsion system which is in the serial hybrid propulsion mode.
- the combined drive system according to the invention thus represents an efficient way to drive a motor vehicle.
- FIG. 25 shows the profile of the electric range a of a motor vehicle with a combined drive system plotted against the nominal battery size.
- the amount of energy actually available for driving the motor vehicle of the electrical energy storage device is less than this nominal battery size, since an electrical energy storage device according to the current state of the art should not be completely discharged.
- the relationship applies that an electrical energy storage device with a larger nominal battery capacity leads to a greater achievable electrical range of the motor vehicle.
- a larger nominal battery capacity will increase vehicle weight.
- the fundamental relationship applies that with a larger vehicle weight, the achievable range of the motor vehicle is lower, with otherwise constant boundary conditions.
- FIG. 25 accordingly shows that the electric range a of a motor vehicle initially increases progressively with the nominal battery capacity.
- the nominal battery size of the electrical energy storage device is selected so that it is substantially in the range of the maximum slope b of the illustrated function a, ie in the region c.
- the nominal battery size of the electrical energy storage device is selected so that it is substantially in the range of the maximum slope b of the illustrated function a, ie in the region c.
- today's conventional electrical energy storage devices result in a nominal battery size for a combined drive system according to the invention in a range of 5 to 15 kWh.
- FIG. 26 illustrates a combined drive system, as shown substantially in FIG. The energy storage device and the labelectronics are not shown.
- the secondary drive shaft 2.1 via a torsional vibration damper 7, here preferably designed as a flywheel, and a torque transmission device 8, preferably designed here as a clutch, with a transmission input element 10.1 and thus with the sun gear 10b.1 connectable.
- the power flow between the secondary drive machine 2 and this transmission input element 10.1 of the planetary gear device 10b can thus be influenced by the torque transmission device 8 with an input side 8.1 and an output side 8.2.
- the primary drive shaft 1.1 is connected to a transmission input element 10.1 and thus to the sun gear 10b.1 of the planetary gear device 10b.
- the primary drive machine 1 and the secondary drive machine 2 are thus arranged coaxially aligned with each other.
- the drive element of the vehicle 4 is connected to the transmission output element 10.2 and thus to the planet carrier 10b.2 by means of an output unit 3, preferably a differential gear device.
- the planetary gear mechanism 10b has a first gear ratio when the ring gear 10b.3 is still set and the further torque transmission device 8b is open, here preferably designed as a clutch, which is arranged between the planet carrier 10b.2 and ring gear 10b.3.
- the planet carrier 10b.2 and the ring gear 10b.3 can be non-rotatably connected to one another via a torque transmission device 8b arranged between them, alternatively it is also possible, as shown in FIG. 11, for the planet carrier 10b.2 and the sun gear 10b .1 are connected to each other in the same way by means of a torque transmission device. If the planet carrier 10b.2 and the ring gear 10b.3 are connected to each other and the ring gear 10b.3 is not set still further, the planetary gear device has a second gear ratio of 1: 1.
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- Engineering & Computer Science (AREA)
- Transportation (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Automation & Control Theory (AREA)
- Electric Propulsion And Braking For Vehicles (AREA)
- Arrangement Or Mounting Of Propulsion Units For Vehicles (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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DE102010009832A DE102010009832A1 (en) | 2010-03-02 | 2010-03-02 | Motor vehicle with combined drive |
PCT/EP2011/001040 WO2011107276A1 (en) | 2010-03-02 | 2011-03-02 | Motor vehicle with a combined drive |
Publications (1)
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EP2542436A1 true EP2542436A1 (en) | 2013-01-09 |
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EP11708194A Ceased EP2542436A1 (en) | 2010-03-02 | 2011-03-02 | Motor vehicle with a combined drive |
Country Status (5)
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US (1) | US10717352B2 (en) |
EP (1) | EP2542436A1 (en) |
CN (1) | CN102892606B (en) |
DE (2) | DE102010009832A1 (en) |
WO (1) | WO2011107276A1 (en) |
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Also Published As
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US10717352B2 (en) | 2020-07-21 |
WO2011107276A1 (en) | 2011-09-09 |
US20130046427A1 (en) | 2013-02-21 |
DE102010009832A1 (en) | 2011-09-08 |
CN102892606B (en) | 2017-01-18 |
CN102892606A (en) | 2013-01-23 |
DE202011110572U1 (en) | 2014-09-19 |
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