EP2536788A1 - Non-bituminous substance capable of being cold -laid with a spatula and processes for laying such substance - Google Patents
Non-bituminous substance capable of being cold -laid with a spatula and processes for laying such substanceInfo
- Publication number
- EP2536788A1 EP2536788A1 EP10714097A EP10714097A EP2536788A1 EP 2536788 A1 EP2536788 A1 EP 2536788A1 EP 10714097 A EP10714097 A EP 10714097A EP 10714097 A EP10714097 A EP 10714097A EP 2536788 A1 EP2536788 A1 EP 2536788A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- substance
- polymeric component
- liquid polymeric
- aggregates
- substance according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000000126 substance Substances 0.000 title claims abstract description 120
- 238000000034 method Methods 0.000 title claims abstract description 20
- 230000008569 process Effects 0.000 title claims abstract description 20
- 239000007788 liquid Substances 0.000 claims abstract description 74
- 239000007787 solid Substances 0.000 claims abstract description 25
- 230000008439 repair process Effects 0.000 claims abstract description 8
- 239000000203 mixture Substances 0.000 claims description 55
- 238000002156 mixing Methods 0.000 claims description 26
- 241000283070 Equus zebra Species 0.000 claims description 24
- 238000001033 granulometry Methods 0.000 claims description 14
- 239000003921 oil Substances 0.000 claims description 10
- 239000003086 colorant Substances 0.000 claims description 6
- 238000010438 heat treatment Methods 0.000 claims description 6
- JECYNCQXXKQDJN-UHFFFAOYSA-N 2-(2-methylhexan-2-yloxymethyl)oxirane Chemical compound CCCCC(C)(C)OCC1CO1 JECYNCQXXKQDJN-UHFFFAOYSA-N 0.000 claims description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 4
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 4
- WNLRTRBMVRJNCN-UHFFFAOYSA-L adipate(2-) Chemical compound [O-]C(=O)CCCCC([O-])=O WNLRTRBMVRJNCN-UHFFFAOYSA-L 0.000 claims description 4
- 239000007795 chemical reaction product Substances 0.000 claims description 4
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 4
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 claims description 3
- 229910052500 inorganic mineral Inorganic materials 0.000 claims description 3
- 239000011707 mineral Substances 0.000 claims description 3
- 239000010453 quartz Substances 0.000 claims description 3
- 239000005995 Aluminium silicate Substances 0.000 claims description 2
- 239000004721 Polyphenylene oxide Substances 0.000 claims description 2
- 229910021502 aluminium hydroxide Inorganic materials 0.000 claims description 2
- PZZYQPZGQPZBDN-UHFFFAOYSA-N aluminium silicate Chemical compound O=[Al]O[Si](=O)O[Al]=O PZZYQPZGQPZBDN-UHFFFAOYSA-N 0.000 claims description 2
- 229910000323 aluminium silicate Inorganic materials 0.000 claims description 2
- 235000012211 aluminium silicate Nutrition 0.000 claims description 2
- 239000004359 castor oil Substances 0.000 claims description 2
- 235000019438 castor oil Nutrition 0.000 claims description 2
- 238000006555 catalytic reaction Methods 0.000 claims description 2
- ZEMPKEQAKRGZGQ-XOQCFJPHSA-N glycerol triricinoleate Natural products CCCCCC[C@@H](O)CC=CCCCCCCCC(=O)OC[C@@H](COC(=O)CCCCCCCC=CC[C@@H](O)CCCCCC)OC(=O)CCCCCCCC=CC[C@H](O)CCCCCC ZEMPKEQAKRGZGQ-XOQCFJPHSA-N 0.000 claims description 2
- 230000000422 nocturnal effect Effects 0.000 claims description 2
- 229920000570 polyether Polymers 0.000 claims description 2
- 239000004575 stone Substances 0.000 claims description 2
- 239000004408 titanium dioxide Substances 0.000 claims description 2
- WVDDGKGOMKODPV-ZQBYOMGUSA-N phenyl(114C)methanol Chemical compound O[14CH2]C1=CC=CC=C1 WVDDGKGOMKODPV-ZQBYOMGUSA-N 0.000 claims 2
- 235000000396 iron Nutrition 0.000 description 9
- WVDDGKGOMKODPV-UHFFFAOYSA-N Benzyl alcohol Chemical compound OCC1=CC=CC=C1 WVDDGKGOMKODPV-UHFFFAOYSA-N 0.000 description 8
- 239000003981 vehicle Substances 0.000 description 8
- 239000000047 product Substances 0.000 description 6
- 238000004026 adhesive bonding Methods 0.000 description 5
- 239000003795 chemical substances by application Substances 0.000 description 5
- 238000004140 cleaning Methods 0.000 description 5
- 238000004898 kneading Methods 0.000 description 5
- 230000037452 priming Effects 0.000 description 5
- 238000005507 spraying Methods 0.000 description 5
- 238000009499 grossing Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 2
- 235000019445 benzyl alcohol Nutrition 0.000 description 2
- 239000003599 detergent Substances 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 235000010755 mineral Nutrition 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 108010053481 Antifreeze Proteins Proteins 0.000 description 1
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 1
- 239000006004 Quartz sand Substances 0.000 description 1
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000002528 anti-freeze Effects 0.000 description 1
- 239000010426 asphalt Substances 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 239000011083 cement mortar Substances 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L63/00—Compositions of epoxy resins; Compositions of derivatives of epoxy resins
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B26/00—Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
- C04B26/02—Macromolecular compounds
- C04B26/10—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C04B26/14—Polyepoxides
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D163/00—Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C23/00—Auxiliary devices or arrangements for constructing, repairing, reconditioning, or taking-up road or like surfaces
- E01C23/06—Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
- C04B2111/0075—Uses not provided for elsewhere in C04B2111/00 for road construction
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L71/00—Compositions of polyethers obtained by reactions forming an ether link in the main chain; Compositions of derivatives of such polymers
- C08L71/02—Polyalkylene oxides
Definitions
- the present invention refers to a non-bituminous substance capable of being cold-laid with a spatula, aimed in particular for making roadbeds or road repairs, and to processes for laying such substance.
- the traditional bituminous products can be scarcely resistant to attacks from alkaline- or acid- based detergents, thereby generating the need of frequent maintenance operations to road pavements subjected to the 1 action of such substances.
- bituminous products in order to increase the adherence of pavements made with them, have anti-skid solvent used as additives, making their environmental impact all but neglected.
- object of the present invention is solving the above prior art problems by providing a non- bituminous substance capable of being cold-laid with a spatula and processes for laying such substance, in particular for making roadbeds or road repairs.
- Another object of the present invention is providing a non-bituminous substance capable of being cold-laid with a spatula characterised by a high resistance that is chemical, mechanical, to abrasions, to high and low temperatures, to pedestrian walking and to vehicle passages .
- an object of the present invention is providing a non-bituminous substance capable of being cold-laid with a spatula that cannot be attached both by alkaline- or acid-based detergents, and by saline solutions, oils, hydrocarbons and the like.
- Another object of the present invention is providing a non-bituminous substance prepared for cold-laying and not hot-laying like traditional bituminous-based systems, and therefore in a simpler way, reducing costs, dangers and ecological impacts (ozone in the atmosphere) .
- an object of the present invention is providing a non-bituminous substance capable of being cold-laid with a spatula that is completely free from odours and non-toxic, therefore also suitable for being used in foodstuff environments.
- Another object of the present invention is providing processes for laying such substance, in particular for making roadbeds, that do not require the use of dilatation joints or escapes.
- an object of the present invention is providing processes for laying such substance for making draining and non-draining, anti-freeze and anti-skid road pavements, without using solvents.
- Another object of the present invention is providing processes for laying such substance for making road pavements whose thickness is lower than the one made with traditional bituminous products, though keeping unchanged, or even greater, the necessary resistance requirements.
- the non-bituminous substance capable of being cold-laid with a spatula according to the present invention is composed of a first liquid polymeric component, a second liquid polymeric component and solid granular aggregates, preferably of a mineral and quartz origin.
- the catalysis ratio in weight provides IT2010/000051 for 2 parts of first liquid polymeric component, 1 part of second liquid polymeric component and 5 to 30 parts of solid granular aggregates.
- the first liquid polymeric component is composed of:
- a first mixture composed of a reaction product between bisphenole and epichloridrine (CAS: 25068-38-6) and oxirane, mono [ (cl2-14- alkiloxi)methyl] (CAS: 68609-97-2) included between 55.3% and 63.4%: preferably such first mixture is composed of 80% of the reaction product between bisphenole and epichloridrine (CAS: 25068-38-6) and 20% of oxirane, mono[ (cl2-14-alkiloxi)methyl] (CAS: 68609-97-2);
- polyether polyole included between 6.3% and 15.3%
- aluminium hydroxide included between 1.3% and 3.1%;
- alkaline aluminium-silicate (CAS: 1318-02-1) included between 0.9% and 1.1%;
- a second mixture composed of distillates (oil) , light fraction of "hydrotreating” (CAS: 64742-47-8) and of cycloexanone (CAS: 108-94-1) included between 1.5% and 0.6%: preferably, such second mixture is composed of 65% of distillates (oil), light fraction of "hydrotreating” (CAS: 64742-47-8) and of 35% of cycloexanone (CAS: 108-94-1); and
- titanium dioxide an amount in weight of titanium dioxide (CAS: 13463- 67-7) included between 9.2% and 10.5%.
- the second liquid polymeric component is composed of:
- a third mixture composed of benzyl alcohol (CAS: 100-51-6), of polyethoxilated alcohol (CAS: 9043-30-5), of metaxilendiammine (CAS: 1477-55-0), of 3, 6-diazaoctane-l, 8-diammine (CAS: 112-24- 3) included between 73.1% and 79.5%: preferably such third mixture is composed of 44.4% of benzyl alcohol (CAS: 100-51-6), 27.8% of polyethoxilated alcohol (CAS: 9043-30-5), 11.1% of metaxilendiammine (CAS: 1477-55-0), 16.7% of 3, 6-diazaoctane-l, 8-diammine (CAS: 112-24-3); an amount in weight of octile adipate, adipate of bis (2-ethylexiles) (CAS: 103-23-1) included between 5% and 12.7%;
- the solid granular aggregates are granules of a mineral, quartz or stone origin having a granulometric curve variable depending on the specific application, based on which the amount of such aggregates also changes within the composition of the substance according to the present invention.
- a mineral, quartz or stone origin having a granulometric curve variable depending on the specific application, based on which the amount of such aggregates also changes within the composition of the substance according to the present invention.
- Table 1 shows the ranges of preferred amounts in weight present inside the substance of the solid granular aggregates for making a closed, non-draining roadbed:
- Table 3 instead shows the ranges of preferred amounts in weight present inside the substance of the solid granular aggregates for making an open, draining roadbed:
- the substance according to the present invention as described above have characteristics of a high chemical and mechanical resistance, resistance to abrasions, to pedestrian walking and, in case of aggregates with bigger granulometry, to vehicle passages.
- the substance according to the present invention allows an extremely practical laying, since it can be cold-laid, greatly reducing costs, complexity and dangerousness of laying operations, and it is advisable for:
- the substance according to the present invention allows obtaining surfaces with reduced environmental impact and therefore suitable to be used also in urban historical centres, for example for making sidewalks, lanes, squares or streets.
- the substance according to the present invention allows making road pavements having lower thickness than the one made with traditional bituminous products, though keeping unchanged the necessary resistance requirements: in particular, the substance according to the present invention allows obtaining, based on different applications, the following minimum thickness :
- the present invention further refers to some processes for cold-preparing and applying the substance according to the present invention for making the above works .
- the present invention refers to a process for making a pavement with the substance according to the present invention comprising the steps of:
- preparing the subgrade on which the pavement must be made by laying at least one layer of a mixture composed of the first and second liquid polymeric component.
- such step comprises the substeps of:
- such step comprises the substeps of:
- such step comprises the substeps of:
- such step comprises the substeps of:
- d2) letting a period of time pass, preferably included between 12 and 36 hours, to allow hardening the substance according to the present invention and the following capability of being used by pedestrians and/or vehicles of the pavement made thereby.
- the present invention further refers to a process for repairing holes or road drain wells through the substance according to the present invention comprising the steps of:
- preparing the subgrade on which the repair must be made by laying at least one layer of a mixture composed of the first and second liquid polymeric component.
- such step comprises the substeps of:
- such step comprises the substeps of:
- step c) filling the perimeter cut with the substance according to the present invention.
- step comprises the substeps of:
- such step comprises the substeps of:
- d2) letting a period of time pass, preferably included between 0 and 6 hours, to allow hardening the substance according to the present invention and its following capability of being used by pedestrians and/or vehicles.
- the present invention further refers to a process for making high-visibility zebra crossings through the substance according to the present invention comprising the steps of:
- such step comprises the substeps of:
- such step comprises the substeps of:
- step c) making the zebra crossings by alternating the application of the substance according to the present invention in different colours.
- step comprises the substeps of:
- propping la substance according to the present invention with a minimum thickness preferably of 10 mm, possibly with following smoothing through a metallic darby with smooth surface;
- such step comprises the substeps of:
- the present invention further refers to a process for making zebra crossings with high nocturnal visibility through the substance according to the present invention comprising the steps of:
- such step comprises the substeps of:
- such step comprises the substeps of:
- step c) making the zebra crossings by alternating the application of the substance according to the present invention in different colours.
- step comprises the substeps of:
- a suitable tool such as, for example, a brush, a roller, a spatula, an airless, etc.
- such step comprises the substeps of:
- the present invention further refers to a process for making heated zebra crossings or ramps through the substance according to the present invention comprising the steps of:
- such step comprises the substeps of:
- such step comprises the substeps of:
- step comprises the substeps of:
- step d) making the zebra crossings by alternating the application of the substance according to the present invention in different colours on the heating net panel.
- step d) comprises the substeps of:
- such step comprises the substeps of:
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Ceramic Engineering (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Wood Science & Technology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Health & Medical Sciences (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Mining & Mineral Resources (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Road Paving Structures (AREA)
Abstract
Description
Claims
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/IT2010/000051 WO2011101874A1 (en) | 2010-02-16 | 2010-02-16 | Non-bituminous substance capable of being cold -laid with a spatula and processes for laying such substance |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP2536788A1 true EP2536788A1 (en) | 2012-12-26 |
Family
ID=43064370
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP10714097A Withdrawn EP2536788A1 (en) | 2010-02-16 | 2010-02-16 | Non-bituminous substance capable of being cold -laid with a spatula and processes for laying such substance |
Country Status (2)
| Country | Link |
|---|---|
| EP (1) | EP2536788A1 (en) |
| WO (1) | WO2011101874A1 (en) |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS62146302A (en) * | 1985-12-17 | 1987-06-30 | 日進化成株式会社 | Ambient temperature applying paving material |
| US5049411A (en) * | 1989-12-20 | 1991-09-17 | Texaco Chemical Company | Polymer concrete composition for cementitious road repair and overlay on wet and dry surfaces |
| JP2002104860A (en) * | 2000-09-26 | 2002-04-10 | Otsuka Chem Co Ltd | Polymer cement composition containing epoxy resin |
| EA200300767A1 (en) * | 2001-01-05 | 2003-12-25 | Три-Глобал/Монофлекс Венчурс Ллк | HIGHLY EFFICIENT CONTAINING ELASTOMER CONCRETE MATERIAL |
-
2010
- 2010-02-16 EP EP10714097A patent/EP2536788A1/en not_active Withdrawn
- 2010-02-16 WO PCT/IT2010/000051 patent/WO2011101874A1/en not_active Ceased
Non-Patent Citations (1)
| Title |
|---|
| See references of WO2011101874A1 * |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2011101874A1 (en) | 2011-08-25 |
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