EP2508746A1 - A method for controlling an injection rate of a common rail fuel injector, a common rail fuel injection system and a fuel injector - Google Patents
A method for controlling an injection rate of a common rail fuel injector, a common rail fuel injection system and a fuel injector Download PDFInfo
- Publication number
- EP2508746A1 EP2508746A1 EP11161063A EP11161063A EP2508746A1 EP 2508746 A1 EP2508746 A1 EP 2508746A1 EP 11161063 A EP11161063 A EP 11161063A EP 11161063 A EP11161063 A EP 11161063A EP 2508746 A1 EP2508746 A1 EP 2508746A1
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- European Patent Office
- Prior art keywords
- pressure
- fuel
- injection
- common rail
- valve
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000002347 injection Methods 0.000 title claims abstract description 110
- 239000007924 injection Substances 0.000 title claims abstract description 110
- 239000000446 fuel Substances 0.000 title claims abstract description 92
- 238000000034 method Methods 0.000 title claims description 12
- 238000011144 upstream manufacturing Methods 0.000 claims abstract description 20
- 238000002485 combustion reaction Methods 0.000 claims description 11
- 230000003247 decreasing effect Effects 0.000 claims description 8
- 230000008859 change Effects 0.000 claims description 2
- 230000004913 activation Effects 0.000 claims 2
- 230000007423 decrease Effects 0.000 description 11
- 239000012530 fluid Substances 0.000 description 11
- 238000013016 damping Methods 0.000 description 4
- 238000004891 communication Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000003344 environmental pollutant Substances 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 231100000719 pollutant Toxicity 0.000 description 2
- 238000005086 pumping Methods 0.000 description 2
- 230000003213 activating effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000002283 diesel fuel Substances 0.000 description 1
- 230000000977 initiatory effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000000246 remedial effect Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 230000002269 spontaneous effect Effects 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M63/00—Other fuel-injection apparatus having pertinent characteristics not provided for in groups F02M39/00 - F02M57/00 or F02M67/00; Details, component parts, or accessories of fuel-injection apparatus, not provided for in, or of interest apart from, the apparatus of groups F02M39/00 - F02M61/00 or F02M67/00; Combination of fuel pump with other devices, e.g. lubricating oil pump
- F02M63/02—Fuel-injection apparatus having several injectors fed by a common pumping element, or having several pumping elements feeding a common injector; Fuel-injection apparatus having provisions for cutting-out pumps, pumping elements, or injectors; Fuel-injection apparatus having provisions for variably interconnecting pumping elements and injectors alternatively
- F02M63/0225—Fuel-injection apparatus having a common rail feeding several injectors ; Means for varying pressure in common rails; Pumps feeding common rails
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M45/00—Fuel-injection apparatus characterised by having a cyclic delivery of specific time/pressure or time/quantity relationship
- F02M45/12—Fuel-injection apparatus characterised by having a cyclic delivery of specific time/pressure or time/quantity relationship providing a continuous cyclic delivery with variable pressure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M57/00—Fuel-injectors combined or associated with other devices
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M57/00—Fuel-injectors combined or associated with other devices
- F02M57/02—Injectors structurally combined with fuel-injection pumps
- F02M57/022—Injectors structurally combined with fuel-injection pumps characterised by the pump drive
- F02M57/027—Injectors structurally combined with fuel-injection pumps characterised by the pump drive electric
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M2200/00—Details of fuel-injection apparatus, not otherwise provided for
- F02M2200/21—Fuel-injection apparatus with piezoelectric or magnetostrictive elements
Definitions
- the present disclosure refers to a method for controlling an injection rate of a common rail fuel injector, and further refers to a common rail fuel injection system and a fuel injector adapted to be used in a common rail fuel injection system.
- US 4,728,074 discloses a piezoelectric flow control valve comprising a slidable closure member for controlling a flow of fluid through a fluid passage between a fluid inlet and a fluid outlet.
- the closure member is biased towards a normally closed position by a plunger responsive to a hydraulic pressure in a pressure chamber, which pressure chamber is in fluid communication with a fluid inlet through a restriction, and with a pumping chamber of a piezoelectric pump.
- a spring bias pressure mechanism for biasing the closure member towards the normally closed position, and override means for overriding the spring bias pressure mechanism in response to a predetermined pressure at the fluid inlet are provided.
- US 7,588,012 B2 discloses a fuel injector with a nozzle member having at least one orifice, and a needle valve element having a tip end.
- the needle valve element is axially moveable to selectively allow and block a fuel flow through the at least one orifice with its tip end.
- the fuel injector also has a fuel supply line in communication with the tip end of a needle valve and a variable restrictive device disposed within the fuel supply line.
- US 2007/0215716 A1 discloses a fuel injector comprising a valve needle and damping means for damping opening movement of the valve needle, the damping means comprising a damper chamber, and the damping means being arranged such that fuel pressure variations within the damper chamber damp opening movement of the valve needle.
- common rail injectors can generate arbitrary individual injection events by directed feed of electric current, thereby enabling a certain injection rate formation for generating a smoothly initiated combustion.
- These individual injection events are known as comparatively early "pre-injections" which are relatively close to a main injection.
- Injectors as used in common rail injection systems usually differ from each other at the beginning of the injection, or their performance changes after a longer period of operation.
- the present disclosure is directed, at least in part, to improving or overcoming one or more aspects of prior systems.
- a method for controlling an injection rate of a common rail fuel injector comprising an injection valve, wherein an upstream side of the injection valve is connected to a common rail via a fuel supply line passing through a throttle, comprises a step of modulating the fuel pressure upstream of the injection valve by changing a volume of the fuel supply line between the throttle and the injection valve.
- a common rail fuel injection system may include a common rail adapted to be supplied with a fuel under high pressure, at least one fuel injector with an injection valve, whose upstream side is connected to the common rail via a fuel supply line that passes through a throttle and a storage chamber provided between the throttle and the injection valve, a valve actuating device for opening and closing the injection valve, a pressure modulating device for modulating the pressure within the storage chamber, and a control device for controlling the valve actuating device and the pressure modulating device.
- a fuel injector adapted to be used in a common rail injection system may include an injection valve, a fuel supply passage that is provided with a storage chamber and connects an upstream side of the injection valve to an inlet, which is adapted for being connected to the common rail, and a pressure modulating device for modulating the pressure within the storage chamber.
- Fig. 1 shows a principle layout of a common rail fuel injection system.
- Fig. 2 shows graphs which illustrate aspects of the present disclosure.
- a common rail fuel injection system may comprise a highpressure pumping device 10, which supplies fuel, preferably diesel fuel under a high pressure, e.g. in the range of 1500 bar, to a common rail 12.
- a highpressure pumping device 10 which supplies fuel, preferably diesel fuel under a high pressure, e.g. in the range of 1500 bar, to a common rail 12.
- the common rail 12 may be connected to fuel injectors 16, which are assigned to individual cylinders of a multi-cylinder combustion engine, via individual fuel supply lines 14.
- the individual fuel supply lines 14 and the fuel injectors 16 are basically similar or identical to each other; therefore only one of them is described in the following.
- a fuel injector 16 may include an injection valve, accommodated within a housing, which injection valve may comprise a valve actuating device for actuating a valve member, e.g. a valve needle that may be moveable by the valve actuating device 20 to close or open an injection valve.
- An upstream side of the injection valve may be connected to the fuel supply line 14 via a fuel supply passage.
- At a downstream side of the injection valve at least one fuel nozzle 22 may be provided for injecting fuel into a cylinder when the injection valve is open.
- the fuel injection valve is not described in detail, because it may be designed as commonly known.
- the fuel supply line 14 may be connected to an inlet 22 of the fuel injector, which inlet 22 may be connected to the upstream side of the injection valve via the fuel supply passage.
- the fuel supply passage may pass through, or include, a storage chamber, which increases the volume of the fuel supply passage between the inlet 22 and the upstream side of the injection valve.
- a throttle 26 with a restricted flow through opening may be provided upstream of the storage chamber 24 near the inlet 22, or within the fuel injector downstream of the inlet 22, but upstream of the storage chamber 24.
- a pressure modulating device 30 for modulating the pressure within the storage chamber 24 may be provided.
- the pressure modulating device 30 may include a plunger 32 protruding through a fixed wall of the storage chamber 24 in a fluid tight manner.
- the plunger 32 may be linearly moved with its free end portion such that the portion of the plunger 32, which protrudes into the storage chamber 24, increases or decreases.
- the portion of the plunger 32 protruding into the storage chamber 24 constitutes a moveable wall, so that the effective volume of the storage chamber 24 may be changed according to the position of the plunger 32.
- the pressure modulating device 30 may further include a plunger actuating device 34, which may include a piezo stack. An effective length of the piezo stack changes in accordance with a voltage applied to the piezo stack. This dimensional change is transferred to a linear movement of the plunger 32.
- An electronic control device 36 may be provided.
- Inlet connectors 38 of the electronic control device are connected to sensors providing signals, which are relevant for the fuel injection, e.g. load and speed of an engine.
- Exit connectors 40 of the electronic control device 36 are connected to a connector 42 of the plunger actuating device and connector 44 of the valve actuating device 20.
- the position of the plunger 32 changes according to the voltage applied to connector 42.
- the injection valve opens depending on the voltage applied to connector 44.
- the common rail fuel injection system as described above with reference of Fig. 1 allows for a smoothly increasing injection rate even in a case where a valve member, e.g. a valve needle, of the fuel injector opens the injection valve within a short time. Due to this smoothly increasing rate of the fuel injected into a burning chamber of a cylinder, the engine runs more smoothly, pollutant emission, especially with respect to NOx generation, can be decreased and the lifetime of the engine may be improved due to a decrease of mechanical loads.
- a valve member e.g. a valve needle
- Graph b shows a storage pressure, which is the fuel pressure immediately upstream the injection valve.
- the horizontal line means a storage pressure of 1500 bar in the shown example.
- Graph c) shows the injection rate, i.e. the volume of fuel injected by the injection orifice(s) of the fuel injector per time.
- Graph d shows a stroke of the valve member of the fuel injector, e.g. a valve needle.
- Graph e shows the current flowing through the valve actuating device 22, e.g. a coil of an electromagnet, which directly or indirectly actuates the valve needle.
- the injector current is caused by the voltage applied to connector 44 by electronic control device 36.
- the storage pressure is constant at 1500 bar.
- injection starts at a steeply increasing injection rate.
- the injection rate is determined by the entire cross-section of the nozzle orifice(s) and the pressure drop across the nozzle orifice(s) as soon as the flow through cross section of the injection valve is bigger than an oval cross-section of the nozzle orifice(s).
- the gradient of the pressure decrease upstream of the injection valve e.g. within the storage chamber 24, is marked by ⁇ in Fig. 2 .
- the storage pressure begins to increase to its original value of 1500 bar.
- Graph a) shows the voltage applied to the piezo stack of the plunger actuating device 34.
- the position of the plunger 32 is determined by a constant voltage V 1 applied to the connector 42 by the electronic control device 36.
- V 1 applied to the connector 42 by the electronic control device 36.
- the piezo stack of the plunger actuating device 34 is de-energized, which causes the plunger 32 to move out of the storage chamber 26 by a given distance, whereby the volume of the storage chamber 24 is increased.
- the higher gradiant of the storage pressure decrease leads to a lower gradient of the increasing injection rate according to the dotted graph c).
- the smooth increase of the injection rate despite the sudden movement of the needle results in a smooth initiation of combustion of the injected fuel, and a smooth increase of the working pressure that acts on a piston of the combustion engine.
- voltage is again applied to the piezo stack of the pressure modulating device 30.
- the voltage V 2 applied to connector 42 during an injection is preferably higher than voltage V 1 for a given period that ends after the injection valve has been closed. Due to this higher voltage V 2 , piston 32 moves further into the storage chamber 24 than during voltage V 1 , and thus the storage pressure may even exceed the value of 1500 bar. Therefore, the injection rate may increase to a value higher than the value when the pressure modulating device 33 is not activated.
- V 2 is decreased to V 1 so that the plunger 32 moves to its original position to be ready for a new injection cycle.
- the fuel pressure upstream of the injection valve is advantageously reduced before and/or during opening of the injection valve.
- the injection rate can be controlled so as to rise smoothly.
- the pressure modulating device of the common rail injection system may include a moveable plunger and a plunger actuating device for moving the plunger, wherein a volume of the storage chamber changes according to a position of the plunger. This allows changing the pressure upstream of the injection valve so as to form the injection rate in order to achieve a smooth operation of the engine, with low pollutant emission.
- valve actuating device and the plunger actuating device are preferably controlled by the control device such that the volume of the storage chamber is increased before and/or during an opening of the injection valve.
- valve actuating device and the plunger actuating device are preferably controlled by the control device such that the volume of the storage chamber is decreased before and/or during closing of the injection valve.
- the plunger actuating device includes a piezo stack that is connected to the plunger
- the position of the plunger can be precisely controlled by a voltage applied to the piezo stack.
- the fuel injector may include the pressure modulating device with a moveable plunger that forms a part of a wall of the storage chamber, and a plunger actuating device for moving the plunger, as an integrated unit.
- the plunger actuating device of the fuel injector preferably includes a piezo stack.
- the storage chamber may, for example, be formed within a member separate from a body including the injection valve and the valve actuating device.
- the moveable wall of the storage chamber 24, which allows for changing the volume of the storage chamber 24, may be actuated by a device other than a piezo stack, e.g. by a hydraulic device, electromagnetic device and so on.
- the position of the moveable wall, in the illustrated example the position of the plunger 32, may be controlled such that the volume of the storage chamber is decreased only during the beginning phase of the opening of the injection valve, and returns to its normal volume during injection.
Abstract
A common rail fuel injection system may include a common rail (12) adapted to be supplied with a fuel under high pressure, at least one fuel injector (16) with an injection valve, whose upstream side is connected to the common rail (12) via a fuel supply line (14) that passes through a throttle (26) and a storage chamber provided between the throttle and the injection valve, a valve actuating device (44) for opening and closing the injection valve, a pressure modulating device (30) for modulating the pressure within the storage chamber and a control device (36) for controlling the valve actuating device and the pressure modulating device.
Description
- The present disclosure refers to a method for controlling an injection rate of a common rail fuel injector, and further refers to a common rail fuel injection system and a fuel injector adapted to be used in a common rail fuel injection system.
-
US 4,728,074 discloses a piezoelectric flow control valve comprising a slidable closure member for controlling a flow of fluid through a fluid passage between a fluid inlet and a fluid outlet. The closure member is biased towards a normally closed position by a plunger responsive to a hydraulic pressure in a pressure chamber, which pressure chamber is in fluid communication with a fluid inlet through a restriction, and with a pumping chamber of a piezoelectric pump. In order to prevent fluid leakage under conditions where the fluid pressure in the fluid inlet is not high enough to ensure that the closure member is in the closed position, a spring bias pressure mechanism for biasing the closure member towards the normally closed position, and override means for overriding the spring bias pressure mechanism in response to a predetermined pressure at the fluid inlet are provided. -
US 7,588,012 B2 discloses a fuel injector with a nozzle member having at least one orifice, and a needle valve element having a tip end. The needle valve element is axially moveable to selectively allow and block a fuel flow through the at least one orifice with its tip end. The fuel injector also has a fuel supply line in communication with the tip end of a needle valve and a variable restrictive device disposed within the fuel supply line. -
US 2007/0215716 A1 discloses a fuel injector comprising a valve needle and damping means for damping opening movement of the valve needle, the damping means comprising a damper chamber, and the damping means being arranged such that fuel pressure variations within the damper chamber damp opening movement of the valve needle. - Conventional common rail injectors exhibit a spontaneous opening process of an injector needle. The large volume of fuel that is injected thereby results in high temperatures at the beginning of the combustion and, therefore, in undesirably high emissions of NOx.
- As a remedial measure, common rail injectors can generate arbitrary individual injection events by directed feed of electric current, thereby enabling a certain injection rate formation for generating a smoothly initiated combustion. These individual injection events are known as comparatively early "pre-injections" which are relatively close to a main injection.
- Another possibility to form the injection volume characteristics at the beginning of the objection is provided by means of a "controlled" injection needle, wherein, by virtue of hydraulic effects, the injection needle does not open abruptly, but a subtle needle stroke is generated. This can be implemented either by variation of the needle closing force or by dampening devices at the injection needle itself.
- Injectors as used in common rail injection systems usually differ from each other at the beginning of the injection, or their performance changes after a longer period of operation.
- The present disclosure is directed, at least in part, to improving or overcoming one or more aspects of prior systems.
- According to one aspect of the present disclosure, a method for controlling an injection rate of a common rail fuel injector comprising an injection valve, wherein an upstream side of the injection valve is connected to a common rail via a fuel supply line passing through a throttle, comprises a step of modulating the fuel pressure upstream of the injection valve by changing a volume of the fuel supply line between the throttle and the injection valve.
- According to a further aspect of the present disclosure, a common rail fuel injection system may include a common rail adapted to be supplied with a fuel under high pressure, at least one fuel injector with an injection valve, whose upstream side is connected to the common rail via a fuel supply line that passes through a throttle and a storage chamber provided between the throttle and the injection valve, a valve actuating device for opening and closing the injection valve, a pressure modulating device for modulating the pressure within the storage chamber, and a control device for controlling the valve actuating device and the pressure modulating device.
- According to a still further aspect of the present disclosure, a fuel injector adapted to be used in a common rail injection system may include an injection valve, a fuel supply passage that is provided with a storage chamber and connects an upstream side of the injection valve to an inlet, which is adapted for being connected to the common rail, and a pressure modulating device for modulating the pressure within the storage chamber.
- Other features and aspects of this disclosure will be apparent from the following description and the accompanying drawings.
- The accompanying drawings, which are incorporated herein and constitute part of the specification, illustrate an exemplary embodiment of the disclosure and, together with the description, serve to explain the principles of the disclosure.
-
Fig. 1 shows a principle layout of a common rail fuel injection system. -
Fig. 2 shows graphs which illustrate aspects of the present disclosure. - An exemplary embodiment of a common rail fuel injector system will be described with reference to
Fig. 1 . - A common rail fuel injection system may comprise a
highpressure pumping device 10, which supplies fuel, preferably diesel fuel under a high pressure, e.g. in the range of 1500 bar, to acommon rail 12. - The
common rail 12 may be connected tofuel injectors 16, which are assigned to individual cylinders of a multi-cylinder combustion engine, via individualfuel supply lines 14. - The individual
fuel supply lines 14 and thefuel injectors 16 are basically similar or identical to each other; therefore only one of them is described in the following. - A
fuel injector 16 may include an injection valve, accommodated within a housing, which injection valve may comprise a valve actuating device for actuating a valve member, e.g. a valve needle that may be moveable by thevalve actuating device 20 to close or open an injection valve. An upstream side of the injection valve may be connected to thefuel supply line 14 via a fuel supply passage. At a downstream side of the injection valve, at least onefuel nozzle 22 may be provided for injecting fuel into a cylinder when the injection valve is open. The fuel injection valve is not described in detail, because it may be designed as commonly known. - The
fuel supply line 14 may be connected to aninlet 22 of the fuel injector, whichinlet 22 may be connected to the upstream side of the injection valve via the fuel supply passage. The fuel supply passage may pass through, or include, a storage chamber, which increases the volume of the fuel supply passage between theinlet 22 and the upstream side of the injection valve. - A
throttle 26 with a restricted flow through opening may be provided upstream of thestorage chamber 24 near theinlet 22, or within the fuel injector downstream of theinlet 22, but upstream of thestorage chamber 24. - A
pressure modulating device 30 for modulating the pressure within thestorage chamber 24 may be provided. Thepressure modulating device 30 may include aplunger 32 protruding through a fixed wall of thestorage chamber 24 in a fluid tight manner. Theplunger 32 may be linearly moved with its free end portion such that the portion of theplunger 32, which protrudes into thestorage chamber 24, increases or decreases. The portion of theplunger 32 protruding into thestorage chamber 24 constitutes a moveable wall, so that the effective volume of thestorage chamber 24 may be changed according to the position of theplunger 32. Thepressure modulating device 30 may further include aplunger actuating device 34, which may include a piezo stack. An effective length of the piezo stack changes in accordance with a voltage applied to the piezo stack. This dimensional change is transferred to a linear movement of theplunger 32. - An
electronic control device 36 may be provided.Inlet connectors 38 of the electronic control device are connected to sensors providing signals, which are relevant for the fuel injection, e.g. load and speed of an engine. -
Exit connectors 40 of theelectronic control device 36 are connected to aconnector 42 of the plunger actuating device andconnector 44 of thevalve actuating device 20. The position of theplunger 32 changes according to the voltage applied toconnector 42. The injection valve opens depending on the voltage applied toconnector 44. - As will be explained below, the common rail fuel injection system as described above with reference of
Fig. 1 allows for a smoothly increasing injection rate even in a case where a valve member, e.g. a valve needle, of the fuel injector opens the injection valve within a short time. Due to this smoothly increasing rate of the fuel injected into a burning chamber of a cylinder, the engine runs more smoothly, pollutant emission, especially with respect to NOx generation, can be decreased and the lifetime of the engine may be improved due to a decrease of mechanical loads. - In
Fig. 2 the solid lines in graphs b) to e) show functional parameters of a conventional common rail fuel injection system that does not include thestorage chamber 24 according toFig. 1 . The abscissa of each graph gives the time with the same time elapse. - Graph b) shows a storage pressure, which is the fuel pressure immediately upstream the injection valve. The horizontal line means a storage pressure of 1500 bar in the shown example.
- Graph c) shows the injection rate, i.e. the volume of fuel injected by the injection orifice(s) of the fuel injector per time.
- Graph d) shows a stroke of the valve member of the fuel injector, e.g. a valve needle.
- Graph e) shows the current flowing through the
valve actuating device 22, e.g. a coil of an electromagnet, which directly or indirectly actuates the valve needle. The injector current is caused by the voltage applied toconnector 44 byelectronic control device 36. - Let us assume that the injection valve is closed, i.e. no voltage is applied to
connector 44, and that there is a storage pressure of 1500 bar upstream the injection valve. At time t1 a first voltage is applied toconnector 44, which leads to a steep increase of the injector current raising up to a current i1. At time t2 the voltage applied toconnector 44 is decreased to a second value, which leads to a decrease of the injector current to i2. At time t3, voltage onconnector 44 is decreased to 0, so that the current also decreases to 0 with a decrease rate determined by the design of the electromagnet. - The course of the current as described above leads to a course of the needle stroke as shown by graph d). Due to the high injector current i1 the valve needle moves to its maximal stroke within short, said maximal stroke being maintained when the injector current decreases to i2. The valve neddle closes within a short period after the injector current has decreased to 0.
- During the opening movement of the needle stroke between t1 and t2, the storage pressure is constant at 1500 bar. As soon as the valve needle begins its opening movement, injection starts at a steeply increasing injection rate. The injection rate is determined by the entire cross-section of the nozzle orifice(s) and the pressure drop across the nozzle orifice(s) as soon as the flow through cross section of the injection valve is bigger than an oval cross-section of the nozzle orifice(s). Due to the volume of fuel injected through the nozzle orifice(s) and flow resistances upstream of the injection valve, especially the flow resistance caused by the
throttle 26, the storage pressure slightly decreases while the injection valve is open and fuel is injected. The gradient of the pressure decrease upstream of the injection valve, e.g. within thestorage chamber 24, is marked by α inFig. 2 . As soon as the injection valve closes, the storage pressure begins to increase to its original value of 1500 bar. - In the following, the effect of the
pressure modulating device 30 will be explained by means of the dotted graphs ofFig. 2 . Graph a) shows the voltage applied to the piezo stack of theplunger actuating device 34. - The position of the
plunger 32 is determined by a constant voltage V1 applied to theconnector 42 by theelectronic control device 36. Simultaneously with or shortly before start of the injection, the piezo stack of theplunger actuating device 34 is de-energized, which causes theplunger 32 to move out of thestorage chamber 26 by a given distance, whereby the volume of thestorage chamber 24 is increased. This results in a pressure decrease gradient β in thestorage chamber 24, which is higher than the pressure decrease gradient α without activating thepressure modulating device 30. The higher gradiant of the storage pressure decrease leads to a lower gradient of the increasing injection rate according to the dotted graph c). - The smooth increase of the injection rate despite the sudden movement of the needle results in a smooth initiation of combustion of the injected fuel, and a smooth increase of the working pressure that acts on a piston of the combustion engine.
- During the injection (between time t2 and t3), voltage is again applied to the piezo stack of the
pressure modulating device 30. The voltage V2 applied toconnector 42 during an injection is preferably higher than voltage V1 for a given period that ends after the injection valve has been closed. Due to this higher voltage V2,piston 32 moves further into thestorage chamber 24 than during voltage V1, and thus the storage pressure may even exceed the value of 1500 bar. Therefore, the injection rate may increase to a value higher than the value when the pressure modulating device 33 is not activated. - After the given period, V2 is decreased to V1 so that the
plunger 32 moves to its original position to be ready for a new injection cycle. - As has been discussed above, the fuel pressure upstream of the injection valve is advantageously reduced before and/or during opening of the injection valve. By reducing the fuel pressure in this way the injection rate can be controlled so as to rise smoothly.
- Furthermore, it is advantageous to increase the fuel pressure before and/or during closing of the injection valve. By doing so, it can be ensured that the injection rate increases until the end of injection.
- The pressure modulating device of the common rail injection system may include a moveable plunger and a plunger actuating device for moving the plunger, wherein a volume of the storage chamber changes according to a position of the plunger. This allows changing the pressure upstream of the injection valve so as to form the injection rate in order to achieve a smooth operation of the engine, with low pollutant emission.
- As has been explained above, the valve actuating device and the plunger actuating device are preferably controlled by the control device such that the volume of the storage chamber is increased before and/or during an opening of the injection valve.
- Furthermore, the valve actuating device and the plunger actuating device are preferably controlled by the control device such that the volume of the storage chamber is decreased before and/or during closing of the injection valve.
- When the plunger actuating device includes a piezo stack that is connected to the plunger, the position of the plunger can be precisely controlled by a voltage applied to the piezo stack.
- The fuel injector may include the pressure modulating device with a moveable plunger that forms a part of a wall of the storage chamber, and a plunger actuating device for moving the plunger, as an integrated unit.
- The plunger actuating device of the fuel injector preferably includes a piezo stack.
- The common rail fuel injection system as described above with reference to
Figs. 1 and2 may be modified in many ways. - The storage chamber may, for example, be formed within a member separate from a body including the injection valve and the valve actuating device. The moveable wall of the
storage chamber 24, which allows for changing the volume of thestorage chamber 24, may be actuated by a device other than a piezo stack, e.g. by a hydraulic device, electromagnetic device and so on. The position of the moveable wall, in the illustrated example the position of theplunger 32, may be controlled such that the volume of the storage chamber is decreased only during the beginning phase of the opening of the injection valve, and returns to its normal volume during injection. - Although the preferred embodiments of this invention have been described herein, improvements and modifications may be incorporated without departing from the scope of the following claims.
Claims (15)
- A method for controlling an injection rate of a common rail fuel injector (16) with an injection valve, whose upstream side is connected to a common rail (12) via a fuel supply line (14) that passes through a throttle (26), the method comprising:modulating the fuel pressure upstream of the injection valve by changing a volume of the fuel supply line between the throttle and the injection valve.
- The method according to claim 1, wherein the fuel pressure is reduced before opening of the injection valve.
- The method according to claim 1 or 2, wherein the fuel pressure is reduced during opening of the injection valve.
- The method according to any one of claims 1 to 3, wherein the fuel pressure is increased before closing of the injection valve.
- The method according to any one of claims 1 to 4, wherein the fuel pressure is increased during closing of the injection valve.
- The method according to any one of claims 1 to 5, wherein the step of modulating the fuel pressure is adapted to generate a desired injection rate profile, which in particular is defined as the volume of fuel injected through the injection orifice(s) of the fuel injector per time.
- The method according to any one of claims 1 to 6, wherein the step of modulating the fuel pressure is adapted to generate a soft initial increase of combustion pressure and/or an excess combustion pressure, in particular at the end of the injection, with respect to the combustion pressure suppliable without throttle activation.
- A fuel injector (16) for a common rail injection system, the fuel injector (16) comprising:an injection valve;a fuel supply passage provided with a storage chamber (24) and connecting an upstream side of the injection valve to an inlet, which is configured for being connected to the common rail (12); anda pressure modulating device (30) configured to modulate pressure within the storage chamber (24).
- The fuel injector according to claim 8, wherein the pressure modulating device comprises a movable plunger (32) that forms a part of a wall of the storage chamber (24), and a plunger actuating device (34) configured to move the plunger.
- The fuel injector according to claim 8 or 9, wherein the plunger actuating device (34) comprises a piezo stack, which in particular is connected to the plunger (32).
- The fuel injector according to any one of claims 8 to 10, wherein a volume of the storage chamber (24) is configured to change according to a position of the plunger.
- A common rail fuel injection system comprising
a common rail (12) adapted to be supplied with a fuel under high pressure;
at least one fuel injector (16) according to any one of claims 8 to 11, whose upstream side of the injection valve is connected to the common rail (12) via a fuel supply line (14) that passes through a throttle (26), and the storage chamber (24) provided between the throttle and the injection valve; and
a valve actuating device (44) configured to open and close the injection valve of the fuel injector (16). - The common rail system according to claim 12, further comprising at least one control device (36) configured to control the valve actuating device and/or the pressure modulating device, and
wherein the valve actuating device (20) and the plunger actuating device (34) are controlled by the control device (36) such that the volume of the storage chamber (24) is increased before and/or during opening of the injection valve. - The common rail system according to claim 12 or 13, further comprising at least one control device (36) configured to control the valve actuating device and/or the pressure modulating device, and
wherein the valve actuating device (20) and the plunger actuating device (34) are controlled by the control device (36) such that the volume of the storage chamber (24) is decreased before and/or during closing of the injection valve. - The common rail system according to any one of claims 12 to 14, further comprising at least one control device (36) configured to control the valve actuating device and/or the pressure modulating device such that a desired injection rate profile is generated, wherein the injection rate profile in particular is defined as the volume of fuel injected through the injection orifice(s) of the fuel injector per time, and wherein the desired injection rate profile defines, for example, to a soft initial increase of combustion pressure and/or an excess combustion pressure with respect to the combustion pressure suppliable without throttle activation, and wherein the excess pressure is provided in particular at the end of the injection.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP11161063A EP2508746A1 (en) | 2011-04-04 | 2011-04-04 | A method for controlling an injection rate of a common rail fuel injector, a common rail fuel injection system and a fuel injector |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP11161063A EP2508746A1 (en) | 2011-04-04 | 2011-04-04 | A method for controlling an injection rate of a common rail fuel injector, a common rail fuel injection system and a fuel injector |
Publications (1)
Publication Number | Publication Date |
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EP2508746A1 true EP2508746A1 (en) | 2012-10-10 |
Family
ID=44303697
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP11161063A Withdrawn EP2508746A1 (en) | 2011-04-04 | 2011-04-04 | A method for controlling an injection rate of a common rail fuel injector, a common rail fuel injection system and a fuel injector |
Country Status (1)
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EP (1) | EP2508746A1 (en) |
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Publication number | Priority date | Publication date | Assignee | Title |
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US4728074A (en) | 1985-11-02 | 1988-03-01 | Nippon Soken, Inc. | Piezoelectric flow control valve |
US20040237930A1 (en) * | 2002-07-11 | 2004-12-02 | Kiyomi Kawamura | Fuel injecton apparatus |
US20050103310A1 (en) * | 2002-06-29 | 2005-05-19 | Volkmar Kern | Fuel injector comprising booster for multiple injection |
US20070215716A1 (en) | 2006-03-20 | 2007-09-20 | Cooke Michael P | Damping arrangement for a fuel injector |
US7588012B2 (en) | 2005-11-09 | 2009-09-15 | Caterpillar Inc. | Fuel system having variable injection pressure |
-
2011
- 2011-04-04 EP EP11161063A patent/EP2508746A1/en not_active Withdrawn
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4728074A (en) | 1985-11-02 | 1988-03-01 | Nippon Soken, Inc. | Piezoelectric flow control valve |
US20050103310A1 (en) * | 2002-06-29 | 2005-05-19 | Volkmar Kern | Fuel injector comprising booster for multiple injection |
US20040237930A1 (en) * | 2002-07-11 | 2004-12-02 | Kiyomi Kawamura | Fuel injecton apparatus |
US7588012B2 (en) | 2005-11-09 | 2009-09-15 | Caterpillar Inc. | Fuel system having variable injection pressure |
US20070215716A1 (en) | 2006-03-20 | 2007-09-20 | Cooke Michael P | Damping arrangement for a fuel injector |
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