EP2507033A2 - Furnace for conditioning preforms - Google Patents
Furnace for conditioning preformsInfo
- Publication number
- EP2507033A2 EP2507033A2 EP10772981A EP10772981A EP2507033A2 EP 2507033 A2 EP2507033 A2 EP 2507033A2 EP 10772981 A EP10772981 A EP 10772981A EP 10772981 A EP10772981 A EP 10772981A EP 2507033 A2 EP2507033 A2 EP 2507033A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- heating
- preform
- heating chamber
- oven according
- radiation
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 230000003750 conditioning effect Effects 0.000 title claims abstract description 5
- 238000010438 heat treatment Methods 0.000 claims abstract description 196
- 238000001816 cooling Methods 0.000 claims description 58
- 230000005855 radiation Effects 0.000 claims description 39
- 239000000919 ceramic Substances 0.000 claims description 16
- 239000007788 liquid Substances 0.000 claims description 7
- 238000009423 ventilation Methods 0.000 claims description 6
- 238000009413 insulation Methods 0.000 claims description 5
- 230000001678 irradiating effect Effects 0.000 claims description 5
- 238000000071 blow moulding Methods 0.000 claims description 3
- 229910052736 halogen Inorganic materials 0.000 claims description 3
- 150000002367 halogens Chemical class 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims description 2
- 239000004033 plastic Substances 0.000 claims description 2
- 229920003023 plastic Polymers 0.000 claims description 2
- 239000000463 material Substances 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 238000007664 blowing Methods 0.000 description 5
- 239000002131 composite material Substances 0.000 description 3
- 239000000110 cooling liquid Substances 0.000 description 3
- 230000003595 spectral effect Effects 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 description 2
- 239000011707 mineral Substances 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 244000025254 Cannabis sativa Species 0.000 description 1
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 description 1
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 description 1
- 235000013162 Cocos nucifera Nutrition 0.000 description 1
- 244000060011 Cocos nucifera Species 0.000 description 1
- 235000004431 Linum usitatissimum Nutrition 0.000 description 1
- 240000006240 Linum usitatissimum Species 0.000 description 1
- 235000014676 Phragmites communis Nutrition 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 229910052918 calcium silicate Inorganic materials 0.000 description 1
- 239000000378 calcium silicate Substances 0.000 description 1
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 description 1
- 235000009120 camo Nutrition 0.000 description 1
- 235000005607 chanvre indien Nutrition 0.000 description 1
- 210000000080 chela (arthropods) Anatomy 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000007799 cork Substances 0.000 description 1
- 230000005670 electromagnetic radiation Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 239000011494 foam glass Substances 0.000 description 1
- 239000011491 glass wool Substances 0.000 description 1
- 239000011487 hemp Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 239000011490 mineral wool Substances 0.000 description 1
- -1 polyethylene Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 239000008262 pumice Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000001228 spectrum Methods 0.000 description 1
- 230000002123 temporal effect Effects 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B13/00—Conditioning or physical treatment of the material to be shaped
- B29B13/02—Conditioning or physical treatment of the material to be shaped by heating
- B29B13/023—Half-products, e.g. films, plates
- B29B13/024—Hollow bodies, e.g. tubes or profiles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/4205—Handling means, e.g. transfer, loading or discharging means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/64—Heating or cooling preforms, parisons or blown articles
- B29C49/68—Ovens specially adapted for heating preforms or parisons
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
- B29C35/08—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation
- B29C35/0805—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation
- B29C2035/0822—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation using IR radiation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/78—Measuring, controlling or regulating
- B29C49/786—Temperature
- B29C2049/7867—Temperature of the heating or cooling means
- B29C2049/78675—Temperature of the heating or cooling means of the heating means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/4205—Handling means, e.g. transfer, loading or discharging means
- B29C49/42073—Grippers
- B29C49/42087—Grippers holding outside the neck
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/64—Heating or cooling preforms, parisons or blown articles
- B29C49/6409—Thermal conditioning of preforms
- B29C49/6427—Cooling of preforms
- B29C49/643—Cooling of preforms from the inside
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/64—Heating or cooling preforms, parisons or blown articles
- B29C49/6409—Thermal conditioning of preforms
- B29C49/6427—Cooling of preforms
- B29C49/6435—Cooling of preforms from the outside
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/64—Heating or cooling preforms, parisons or blown articles
- B29C49/6409—Thermal conditioning of preforms
- B29C49/6436—Thermal conditioning of preforms characterised by temperature differential
- B29C49/6445—Thermal conditioning of preforms characterised by temperature differential through the preform length
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/64—Heating or cooling preforms, parisons or blown articles
- B29C49/68—Ovens specially adapted for heating preforms or parisons
- B29C49/681—Ovens specially adapted for heating preforms or parisons using a conditioning receptacle, e.g. a cavity, e.g. having heated or cooled regions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/78—Measuring, controlling or regulating
Definitions
- the invention relates to a rotary type kiln for conditioning preforms according to the preamble of claim 1.
- Containers to be produced in the blow-molding or stretch blow molding process are formed from so-called preforms or preforms, which must be heated to a desired process temperature before the actual blowing process.
- preforms or preforms which must be heated to a desired process temperature before the actual blowing process.
- individual wall areas of the preform are to be heated in a metered manner, preferably with infrared radiation.
- a continuous stream of preforms is passed through a furnace with appropriately adapted irradiation sections.
- a problem of such ovens is to introduce as much of the radiated heat output as possible in the preforms.
- the published patent application DE 10 2006 015853 A1 proposes to heat preforms into individual irradiation chambers surrounding the preforms in each case circumferentially, wherein the individual chambers are arranged in the form of a carousel.
- each preform is heated both by the inner wall of the chamber designed as a ceramic infrared radiator and by a rod-shaped infrared radiator introduced into the preform.
- the preform is introduced completely into the irradiation chamber.
- it remains unclear how the temperature distribution in the individual chambers can be influenced flexibly and as independently as possible, and how the heat output delivered in the chamber can be used as effectively as possible for heating the preform.
- the heating chambers of DE 10 2006 015853 A1 are predominantly thermally insulated radially outwards, they are in direct contact with each other, so that heat equalization between the heating chambers is possible.
- the chambers are open at the top, so that heat can escape unused and uncontrolled.
- Materials suitable for the insulating layer are preferably plastics, in particular PET, polyethylene, polystyrene, Neopor or polyurethane, but also aluminum, in particular layered aluminum, ceramics, mineral bevels such as glass or rock wool, ceramic film in a layer composite with other materials, wood or cork.
- plastics in particular PET, polyethylene, polystyrene, Neopor or polyurethane, but also aluminum, in particular layered aluminum, ceramics, mineral bevels such as glass or rock wool, ceramic film in a layer composite with other materials, wood or cork.
- Other conceivable materials would be composite pulp systems, hemp, flax, coconut or reed slabs.
- Mineral foams such as aerated concrete, pumice, (Prelite) expanded clay, expanded mica, calcium silicate or foam glass can also be used.
- composite layers comprising any selection from the materials mentioned.
- a lid is provided on the recess of the heating chamber in order to close the heating chamber thermally insulating in the unpopulated state. This minimizes temperature fluctuations in the heating chamber and further reduces thermal losses.
- the holding device comprises at least one gripping element, which can be cooled by a liquid and / or air flow, for holding and cooling a mouth region of the preform during the irradiation. This can ensure that the mouth region, which should remain unchanged during the blowing process, is not heated inadmissibly, so that sufficient stability of the mouth region during the irradiation and the subsequent blowing process is ensured.
- At least one ventilation inlet for the eccentric injection of cooling air into the preform is provided on the holding device in order to convey the injected cooling air substantially along the inside of the preform wall.
- at least one ventilation inlet for introducing a cooling air flow and a ventilation outlet for discharging the air flow are provided on the heating chamber in order to convey cooling air along the outside of the preform wall. This makes it possible to prevent the outside of the preform from becoming disproportionately heated compared to a central wall region or the inside of the preform.
- the heating chamber and the holding device are rotatably mounted to each other to swirl the cooling air flow in the heating chamber and / or helically along the preform.
- the surface of the preform can be uniformly cooled circumferentially.
- At least one temperature sensor for determining an internal temperature is provided in the heating chamber, the oven further comprising a control unit for setting an infrared heating power and / or a cooling air flow in the heating chamber on the basis of the determined internal temperature.
- a timing of the heating of the preform can be set in the heating chamber and / or a certain temperature level can be maintained in the heating chamber.
- a preferred embodiment of the invention further comprises air guiding devices, which are inclined and / or curved against a direction of rotation of the heating wheel, in order to guide air accumulated by rotation of the heating wheel against the heating chambers.
- air guiding devices which are inclined and / or curved against a direction of rotation of the heating wheel, in order to guide air accumulated by rotation of the heating wheel against the heating chambers.
- the heating chamber comprises at least one radiant heater in the form of a heating coil embedded in a ceramic layer, the ceramic layer being adapted for emission in the range from 2 to 3.5 ⁇ m.
- the ceramic layer By the ceramic layer, a larger and more uniform radiating surface compared to the heating coil can be provided and the spectral range of the radiated heat radiation and its spatial distribution can be adapted to produce a desired temperature distribution in the preform. In the wavelength range of 2 to 3.5 ⁇ a particularly large proportion of the radiated heat radiation is absorbed in the preform, so that the heating can be particularly well focused on a specific wall area.
- the heating chamber comprises at least one radiant heater in the form of a light radiator with a maximum radiation at a wavelength of less than 2 ⁇ , in particular a bright radiating halogen radiator, a bright light emitting diode and / or a bright-emitting laser.
- a light radiator with a maximum radiation at a wavelength of less than 2 ⁇ in particular a bright radiating halogen radiator, a bright light emitting diode and / or a bright-emitting laser.
- Such radiators can be based on low inertia control time particularly accurate and allow adaptation of the irradiation spectrum to different preform materials and material thicknesses. Due to the comparatively low absorption in the wall of the preform, the light radiation can excite a passive radiator arranged on the rear side of the irradiated wall.
- the heating modules further each comprise a heating rod for irradiating an inner wall portion of the preform with infrared radiation, the apparatus being further adapted to raise and lower the holding device and / or the heating rod to insert and withdraw the heating rod into the preform.
- the additional heating rod With the additional heating rod, the wall of the preform can be uniformly irradiated and heated over its entire thickness.
- wall areas can thereby be irradiated, in particular in the vicinity of the mouth region of the preform, which can only be irradiated inadequately by the outer radiant heater.
- the lifting device also facilitates the axial profiling of the preform by targeted irradiation of axial areas of the preform.
- the heating modules further comprise a thermally insulating housing for the heating element, in which the heating element can be withdrawn, wherein on the housing in particular a lid is provided to close the housing with retracted heating rod thermally insulating.
- a plurality of radiators with different and / or separately adjustable heating power are provided on the heating rod in the longitudinal direction.
- an axial thermal profiling of the preform wall, in particular on the inside be facilitated by selective activation of the individual radiator.
- a temporal variation of the axial profiling is possible without moving the heating element in the preform.
- At least one ceramic layer for emitting infrared light is provided on the heating element, in particular by converting bright radiation having a radiation maximum at a wavelength of less than 2 ⁇ into a longer wavelength radiation having a wavelength in the range from 2 to 3.5 ⁇ .
- This makes it possible to operate the heating element completely or additionally passive by acting from the outside of the preform radiant radiation through the wall acts on the heating element and is converted by this into radiation which is particularly effective for heating the inside of the preform.
- a radiation shield which can be cooled by a liquid and / or air stream is provided on the heating element and / or the holding device in order to shield and / or cool the mouth region with respect to the infrared radiation emitted by the heating element.
- the heating chambers are thermally insulated from each other.
- the heating chambers are thermally insulated only to the outside and communicate with each other in heat exchanging contact.
- the mouth regions of the preform are cooled directly with an air flow. This can be formed by a fan inside or outside the furnace and routed via lines to the areas to be cooled.
- the heating chambers are each cooled by a separate fan.
- the preforms are not suspended but taken up in the vertical direction with the mouth region down in the heating chamber.
- Figure 1 is a schematic plan view of a furnace according to the invention with circumferentially uniformly distributed heating chambers.
- FIG. 2 shows a schematic longitudinal section through a heating chamber of a first embodiment with a central heating element introduced into a preform
- FIG. 3b shows schematic longitudinal sections through variants of the heating chamber
- FIG. 4 shows a schematic longitudinal section through an alternative embodiment of the heating chamber according to the invention with a movable shielding
- FIG. 5 shows a schematic longitudinal section through an alternative variant of the heating chamber with a cooled gripper
- FIG. 6b show schematic longitudinal sections through alternative embodiments of the heating chamber according to the invention with a cooling function for the outer wall of the heated preform
- FIG. 7 is a schematic representation of air cooling for the heated by a heating mandrel interior of the preform.
- Fig. 8 is a plan view of an embodiment of the furnace with Lucasleitvorraumen for
- FIG 9 shows a schematic longitudinal section through a heating chamber with temperature sensors.
- the furnace 1 is designed as a rotary and comprises a rotatably mounted heating wheel 2, on the circumferentially evenly distributed heating modules 3 are arranged, the number of which can differ from the example shown and each have a heating chamber 4 for heating each comprise a preform 5 and a holding device 7 for holding the preform 5, wherein the holding device 7 can be moved via a lifting device 9 at least in the axial direction with respect to the longitudinal axis 5 'of the preform 5.
- the holding devices 7 and the lifting devices 9 are set up so that they each can take over a preform 5 from a conventional inlet starwheel (not shown) and lower it into the heating chamber 4.
- the heated preform 5 can be transferred from the holding device 7 and the lifting device 9 to a conventional outlet star (not shown) for further processing of the preform 5.
- an insulation layer 10 is provided on the heating chambers 4 in each case.
- the insulating layer 10 surrounds the heating chamber 4, preferably with the exception of an opening 4a of the heating chamber for introducing the preform 5 into the heating chamber 4.
- the heating chamber 4 is completely enclosed by the insulating layer 10 with respect to the main axis 5 'of the preform 5 to be introduced. As a result, a heat exchange between the heating chambers 4 of the individual heating modules 3 is largely avoided.
- FIG. 2 also shows an optional heating rod 13, which can be lowered into the preform 5 via the lifting device 9. At least one heating element or emitter 15 is provided on the heating rod 13 for irradiating the inner side 5b of the preform 5, wherein the emitters 15 (in the example eight pieces) are preferably provided separately. are controllable.
- the holding device 7 is not shown in FIG. 2 for the sake of clarity.
- a sleeve-shaped shielding member 17 is further indicated, which surrounds the heating element 13 in an annular shape, and which shields an opening region 5c of the preform 5 relative to the heating element 13 optically and thermally.
- the shielding element 17 can be cooled by an air flow or a liquid.
- Figs. 3a and 3b show different variants of the heating elements 11 and 15, which can be combined with each other depending on the embodiment.
- the insulation layer 10 is only indicated for the sake of clarity.
- a plurality of heating elements 11 of the heating chamber 4 are formed as axially stacked, annular functional ceramics. These are preferably each actively heated with a wire helix (not shown).
- the heating elements 11 preferably radiate in the wavelength range of 2 to 3.5 ⁇ .
- a radiator or heating element 15 is also in the form of a functional ceramic with active heating by a wire coil (not shown) is formed.
- the preferred spectral range is also for the heating element 15 of the heating element 13 between 2 and 3.5 ⁇ .
- a plurality of annular heating elements 15 could be stacked in the axial direction one above the other.
- a heating element 15 in the form of a passive functional ceramic is provided on the heating rod 13. Passive means in this context that the heating element 15 is not provided with its own power supply, but in the heating chamber 4 radiated heat radiation either reflected and / or converted into a heat radiation with a longer wavelength.
- the heating elements 11 is designed as a light radiator whose radiation is absorbed comparatively weakly in the wall 5d of the preform 5, so that the heating element 15 can also be effectively irradiated with light radiation through the wall 5d.
- the radiation emitted by the passive radiator 15 then preferably has a greater wavelength and is absorbed comparatively strongly in the wall 5 d of the preform 5.
- radiators 11 for example light radiators 11a in the form of halogen radiators, a light-emitting diode 11b, which are each characterized in that they have a radiation maximum at a wavelength of less than 2 ⁇ m.
- a laser would be suitable as a light radiator.
- a second functional ceramic 11c which may be designed, for example, as a passive functional ceramic for converting an irradiated wavelength into a longer-wave thermal radiation can, and a heated with a heating coil, active functional ceramic 11d with a specially adapted spectral radiation behavior.
- the various variants of the radiant heater 1 1 can be combined in any way with each other to heat circumferential or axial portions of the preform 5 with selected beam characteristics.
- FIGS. 3 a and 3 b Shown in FIGS. 3 a and 3 b is the shielding element 17, with which the mouth region 5 c of the preform 5 is protected against excessive irradiation.
- the inside of the heating chamber wall 4b, 4c is preferably provided with a heat radiation reflecting coating 19 at the locations where no radiant heaters 11 are provided.
- the radiant heaters 11 and 15 could alternatively emit electromagnetic radiation in another wavelength range, for example microwave radiation, as an alternative to infrared radiation.
- the radiators are not limited to the rotationally symmetrical shapes shown.
- different radiators 11, 15 may be formed only as circumferential segments, for example as ring segments.
- FIG. 4 shows a variant of the heating module 3, in which a cover 21 is provided on the heating chamber 4, with which the opening 4a of the unpopulated heating chamber 4 can be closed, as indicated on the right side of FIG.
- the equipped with a preform 5 heating chamber 4 is shown on the left side of Fig. 4.
- the lid 21 is preferably designed so that it acts thermally insulating and heat radiation reflecting.
- a thermally insulating housing 23 is provided for the heating element 13, on which a cover 25 is formed, which can be closed at unpopulated heating chamber 4, so that the drawn back into the housing 23 heater 13 is thermally insulating and heat radiation is reflective protected against cooling ,
- an infrared radiation reflecting layer 19 is provided on the inner sides of the housing 23 and the lid 21 and 25.
- the covers 21 and 25 could be made in one piece and, for example, for closing the heating chamber 4 and the housing 23 are pivoted before this. But they can also be designed in several parts and, for example, as indicated in Fig. 4 by block arrows, are pushed apart or together. For simplicity, the associated operating mechanisms and the holder of the heating element 13 are not shown.
- a heating of the chambers 4 or of the heating elements 13 after the furnace 1 has been switched on could also be accelerated until an operating temperature is reached.
- a holding device 7 is shown with a cooled gripper 27 which surrounds the mouth region 5c of the preform 5 from the outside like a pincers.
- a gripper 27 it would also be possible to form a gripper 27 on the holding device 7, which holds the mouth region 5c from the inside.
- the gripper 27 is preferably provided with cooling fins 28 in order to cool the gripper 27 by convection, in particular with air, from the outside.
- liquid cooling in which a cooling liquid flows through the gripper in a manner comparable to a cooling sleeve.
- the sleeve-shaped shielding element 17 is preferably also cooled, for example by a cooling liquid flow or an air flow.
- a platen of the heating chamber 4 for a support ring 5e formed on the preform 5 may be formed as a cooled shield 29, the gripper 27 being capable of being thermally conductive contacted with the shield 29 (not shown) to grip the gripper 27 with the aid of the shield 29 to cool.
- the gripper 27 may be formed so that it is in thermally conductive contact with the sleeve-shaped shielding member 17, so that both the gripper 27 and the shielding member 17 can be cooled by means of the cooling shield 29. This is particularly advantageous in order to reduce the number of supply lines of cooling liquid and / or cooling air.
- FIGS. 6 a and 6 b show variants of the heating chamber 4 with active cooling of the outside 5 a of the preform 5 by introducing a cooling air flow 14 symbolized in each case by arrows.
- the cooling air flow 14 is introduced through a recess 4d in the wall 4b of the heating chamber 4 from below.
- the cooling air flow 14 is guided essentially along the surface 5 a of the preform 5 and escapes from the heating chamber 4 through recesses 4 e, which are provided, for example, on a support plate 4 f for the support ring 5 e of the preform 5 can.
- a gap 11a is provided in each case between the heating elements 11, through which the cooling air flow 14 introduced from below can escape to the outside.
- the recesses 4e are preferably arranged so that the air flow 14 is conducted radially outside the heating elements 11 through the support plate 4f.
- the variant of FIG. 6a or the variant of FIG. 6b can be particularly advantageous.
- 6a and 6b is advantageous if a superficial region of the wall 5d of the preform 5 is excessively heated by the action of heat radiation compared to a central wall region, in particular if long-wave infrared radiation is used, which is particularly well absorbed in the wall 5d.
- the direction of the cooling air flow 14 could also be reversed, ie, run from top to bottom in the drawings 6a and 6b.
- FIG. 7 shows a variant in which the inside 5b of the preform 5 is actively cooled by a cooling air flow 14.
- the heating chamber 4 is not shown here for the sake of simplicity.
- the cooling air flow 14 is introduced asymmetrically at a distance 14a to the main axis 5 'of the preform on one side of the heating element 13 from above into the preform 5 and guided along the heating rod 13 or the inner side 5b.
- the cooling air flow 14 is again discharged to the outside through the circumferentially opposite side of the preform 5.
- the inner wall 5b of the preform 5 can be cooled to prevent excessive heating of a superficial portion of the wall 5d of the preform 5 by the action of heat radiation emanating from the heating rod 13 compared to a central wall portion. This may be advantageous in particular when exposed to long-wave infrared radiation.
- Fig. 8 shows an embodiment of the furnace 1 according to the invention, in which the heating chambers 4 and the heating modules 3 are cooled by the supply of a cooling air flow 34 during the rotation of the heating wheel 2.
- air-guiding devices 31 are provided on the heating wheel 2, in each case associated with the heating modules 3, for example suitably shaped walls or channels, which can be designed in particular as air baffles. These are curved and / or inclined in the direction of rotation 2 a of the heating wheel 2, so that when the heating wheel 2 is pushed up, pent-up air is conducted as cooling air flow 34 through the louvers 31 in the direction of the heating modules 3.
- FIG. 8 shows an embodiment of the furnace 1 according to the invention, in which the heating chambers 4 and the heating modules 3 are cooled by the supply of a cooling air flow 34 during the rotation of the heating wheel 2.
- air-guiding devices 31 are provided on the heating wheel 2, in each case associated with the heating modules 3, for example suitably shaped walls or channels, which can be designed in particular as air baffles. These are curved and
- the air guiding devices 31 function in a manner comparable to paddle wheels, the cooling air 34 being conducted past the heating modules 3 and being discharged through a central collecting shaft 33.
- cooling fins 35 may be formed on the heating chambers 4. Such cooling may be advantageous, although the heating chambers 4 are thermally insulated. Remaining residual heat can also be dissipated this way and kept away from thermally sensitive assemblies.
- the cooling air flow 34 can be used to cool the holding device 7, the gripper 27, the shield 17 and / or the mouth region 5c of the preform 5. Alternatively or in addition to the illustrated air cooling, it would also be possible to cool the heating chambers 4 with liquid cooling.
- FIG. 9 shows a further variant of the heating chamber 4, in which temperature sensors 41 are additionally provided. These can be provided, for example, in the vicinity of the recesses 4d of the supply line 14b or on the discharge 14c of the cooling air 14. With the temperature sensors 41, it is possible to monitor the temperature within the heating chamber 4. Likewise, it is conceivable, with the aid of the temperature sensor 41 and a suitable control device, to regulate the amount of cooling air introduced into the heating chamber 5, in particular in the case of forced convection with a fan. However, this would also be possible with free convection. A temperature control can also be used to stabilize the heat distribution in the preform and / or to compensate for differences between individual heating chambers 4 or preforms 5.
- the temperature in the heating chambers 4, in particular after closing the lid 21, when the heating chamber 4 is not equipped, can be set constant or at a uniform starting temperature for heating the preforms 5.
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Abstract
The invention relates to a furnace for conditioning preforms, comprising a heating wheel, on which several heating chambers for heating one preform each are arranged. The preforms can be heated independently of each other in a flexible and energy-efficient manner in that the walls of the heating chambers, in particular the bottom wall of the heating chambers that lies opposite the hole for inserting the preforms and the side wall adjacent thereto comprise an insulating layer in order to thermally insulate the heating chambers of the heating modules.
Description
Ofen zum Konditionieren von Vorformlingen Furnace for conditioning preforms
Die Erfindung betrifft einen Ofen vom Rundläufertyp zum Konditionieren von Vorformlingen nach dem Oberbegriff des Anspruchs 1. The invention relates to a rotary type kiln for conditioning preforms according to the preamble of claim 1.
Im Blas- bzw. Streck-Blasverfahren herzustellende Behälter werden aus sog. Vorformlingen bzw. Preforms geformt, die vor dem eigentlichen Blasvorgang auf eine gewünschte Prozesstemperatur erwärmt werden müssen. Um die rotationssymmetrischen Vorformlinge, die in der Regel standardisierte Wanddicken aufweisen, beim Blasen in Behälter mit einer bestimmten Form und Wandstärke umformen zu können, sind einzelne Wandbereiche des Vorformlings in einem Ofen, vorzugsweise mit Infrarotstrahlung, dosiert zu erwärmen. Zu diesem Zweck wird üblicherweise ein kontinuierlicher Strom Vorformlinge durch einen Ofen mit entsprechend an- gepassten Bestrahlungsabschnitten geleitet. Ein Problem derartiger Öfen ist es jedoch, einen möglichst großen Anteil der abgestrahlten Wärmeleistung gezielt in die Vorformlinge einzubringen. Containers to be produced in the blow-molding or stretch blow molding process are formed from so-called preforms or preforms, which must be heated to a desired process temperature before the actual blowing process. In order to transform the rotationally symmetrical preforms, which generally have standardized wall thicknesses, when blowing into containers having a specific shape and wall thickness, individual wall areas of the preform are to be heated in a metered manner, preferably with infrared radiation. For this purpose, usually a continuous stream of preforms is passed through a furnace with appropriately adapted irradiation sections. A problem of such ovens, however, is to introduce as much of the radiated heat output as possible in the preforms.
Als Alternative hierzu schlägt die Offenlegungsschrift DE 10 2006 015853 A1 vor, Vorformlinge in einzelnen, die Vorformlinge jeweils umfänglich umschließenden Bestrahlungskammern zu erwärmen, wobei die einzelnen Kammern karussellförmig angeordnet sind. Dabei wird jeder Vorformling sowohl von der als keramischen Infrarotstrahler ausgebildeten Innenwand der Kammer als auch von einem stabförmigen Infrarotstrahler, der in den Vorformling eingeführt wird, erwärmt. Wie einer schematischen Darstellung der DE 10 2006 015853 A1 zu entnehmen ist, wird der Vorformling dabei vollständig in die Bestrahlungskammer eingeführt. Es bleibt jedoch offen, wie die Temperaturverteilung in den einzelnen Kammern flexibel und möglichst unabhängig voneinander beeinflusst werden kann, und wie die in der Kammer abgegebene Wärmeleistung möglichst effektiv zur Erwärmung des Vorformlings genutzt werden kann. As an alternative to this, the published patent application DE 10 2006 015853 A1 proposes to heat preforms into individual irradiation chambers surrounding the preforms in each case circumferentially, wherein the individual chambers are arranged in the form of a carousel. In this case, each preform is heated both by the inner wall of the chamber designed as a ceramic infrared radiator and by a rod-shaped infrared radiator introduced into the preform. As can be seen from a schematic representation of DE 10 2006 015853 A1, the preform is introduced completely into the irradiation chamber. However, it remains unclear how the temperature distribution in the individual chambers can be influenced flexibly and as independently as possible, and how the heat output delivered in the chamber can be used as effectively as possible for heating the preform.
Die Heizkammern der DE 10 2006 015853 A1 sind zwar überwiegend radial nach außen hin thermisch isoliert, stehen untereinander aber in direktem Kontakt, so dass ein Wärmeausgleich zwischen den Heizkammern möglich ist. Außerdem sind die Kammern nach oben hin offen, so dass Wärme ungenutzt und unkontrolliert entweichen kann. Es ist jedoch wünschenswert, in den Heizelementen verschiedene umfängliche und radiale Temperaturprofile kontrolliert und energieeffizient zu erzeugen. Es besteht somit Bedarf für einen in dieser Hinsicht verbesserten Einzelkammer-Ofen.
Es ist Aufgabe der Erfindung, einen Ofen bereitzustellen, bei dem die Heizkammern in möglichst flexibler Weise und unabhängig voneinander an eine gewünschte Temperaturprofilierung der Vorformlinge, sowohl in umfänglicher als auch in axialer Ausrichtung, angepasst werden können, und bei dem Wärmeverluste minimiert sind. Although the heating chambers of DE 10 2006 015853 A1 are predominantly thermally insulated radially outwards, they are in direct contact with each other, so that heat equalization between the heating chambers is possible. In addition, the chambers are open at the top, so that heat can escape unused and uncontrolled. However, it is desirable to control various circumferential and radial temperature profiles in the heating elements in a controlled and energy efficient manner. Thus, there is a need for a single chamber oven improved in this regard. It is the object of the invention to provide an oven in which the heating chambers can be adapted in the most flexible manner and independently of one another to a desired temperature profiling of the preforms, both in circumferential as well as in axial alignment, and in which heat losses are minimized.
Dies wird mit einem Ofen erzielt, der die im Kennzeichen des Anspruchs 1 definierten Merkmale umfasst. Dadurch, dass die Wände der Heizkammer, insbesondere eine einer Ausnehmung zum Einführen des Vorformlings gegenüberliegende Bodenwand der Heizkammer und die daran angrenzende Seitenwand der Heizkammer, eine Isolationsschicht umfassen, können die umfänglichen und axialen Heizprofile der einzelnen Heizkammern flexibel und unabhängig voneinander an die jeweilige Anforderung angepasst werden. Außerdem werden Wärmeverluste reduziert. This is achieved with a furnace comprising the features defined in the characterizing part of claim 1. By virtue of the fact that the walls of the heating chamber, in particular a bottom wall of the heating chamber opposite to a recess for introducing the preform, and the adjacent side wall of the heating chamber comprise an insulating layer, the circumferential and axial heating profiles of the individual heating chambers can be flexibly and independently adapted to the respective requirement become. In addition, heat losses are reduced.
Für die Isolationsschicht geeignete Materialien sind bevorzugt Kunststoffe, insbesondere PET, Polyethylen, Polystyrol, Neopor oder Polyurethan, aber auch Aluminium, insbesondere geschichtetes Aluminium, Keramik, mineralische Fasen wie Glas- oder Steinwolle, Keramikfolie im Schichtverbund mit anderen Werkstoffen, Holz oder Kork. Andere denkbare Materialen wären Zellstoffverbundsysteme, Hanf, Flachs, Kokos oder Schilfrohrplatten. Mineralische Schäume wie Porenbeton, Bimsstein, (Prelite) Blähton, Blähglimmer, Calciumsilikat oder Schaumglas können ebenfalls eingesetzt werden. Denkbar wären auch Schichtverbünde umfassend eine beliebige Auswahl aus den genannten Materialien. Materials suitable for the insulating layer are preferably plastics, in particular PET, polyethylene, polystyrene, Neopor or polyurethane, but also aluminum, in particular layered aluminum, ceramics, mineral bevels such as glass or rock wool, ceramic film in a layer composite with other materials, wood or cork. Other conceivable materials would be composite pulp systems, hemp, flax, coconut or reed slabs. Mineral foams such as aerated concrete, pumice, (Prelite) expanded clay, expanded mica, calcium silicate or foam glass can also be used. Also conceivable would be composite layers comprising any selection from the materials mentioned.
Vorzugsweise ist an der Ausnehmung der Heizkammer ein Deckel vorgesehen, um die Heizkammer im unbestückten Zustand thermisch isolierend zu verschließen. Dadurch werden Temperaturschwankungen in der Heizkammer minimiert und thermische Verluste weiter reduziert. Preferably, a lid is provided on the recess of the heating chamber in order to close the heating chamber thermally insulating in the unpopulated state. This minimizes temperature fluctuations in the heating chamber and further reduces thermal losses.
Bei einer bevorzugten Ausführungsform umfasst die Haltevorrichtung mindestens ein durch einen Flüssigkeits- und/oder Luftstrom kühlbares Greifelement zum Halten und Kühlen eines Mündungsbereichs des Vorformlings während der Bestrahlung. Dadurch kann gewährleistet werden, dass sich der Mündungsbereich, der während des Blasvorgangs unverändert bleiben soll, nicht unzulässig erwärmt, so dass ausreichende Stabilität des Mündungsbereichs während der Bestrahlung und des anschließenden Blasvorgangs gewährleistet ist. In a preferred embodiment, the holding device comprises at least one gripping element, which can be cooled by a liquid and / or air flow, for holding and cooling a mouth region of the preform during the irradiation. This can ensure that the mouth region, which should remain unchanged during the blowing process, is not heated inadmissibly, so that sufficient stability of the mouth region during the irradiation and the subsequent blowing process is ensured.
Vorzugsweise ist an der Haltevorrichtung mindestens ein Lüftungseinlass zum exzentrischen Einblasen von Kühlluft in der Vorformling vorgesehen, um die eingeblasene Kühlluft im Wesentlichen an der Innenseite der Vorformlingwand entlang zuleiten. Dadurch kann vermieden werden, dass sich die Innenseite des Vorformlings unverhältnismäßig stark im Vergleich zu einem zentralen Wandbereich bzw. der Außenseite des Vorformlings erwärmt.
Bei einer bevorzugten Ausgestaltung ist an der Heizkammer mindestens ein Lüftungseingang zum Einleiten eines Kühlluftstroms und ein Lüftungsausgang zum Ausleiten des Luftstroms vorgesehen, um Kühlluft an der Außenseite der Vorformlingwand entlang zuleiten. Dadurch kann vermieden werden, dass sich die Außenseite des Vorformlings unverhältnismäßig stark im Vergleich zu einem zentralen Wandbereich bzw. der Innenseite des Vorformlings erwärmt. Preferably, at least one ventilation inlet for the eccentric injection of cooling air into the preform is provided on the holding device in order to convey the injected cooling air substantially along the inside of the preform wall. This can avoid that the inside of the preform is heated disproportionately compared to a central wall portion or the outside of the preform. In a preferred embodiment, at least one ventilation inlet for introducing a cooling air flow and a ventilation outlet for discharging the air flow are provided on the heating chamber in order to convey cooling air along the outside of the preform wall. This makes it possible to prevent the outside of the preform from becoming disproportionately heated compared to a central wall region or the inside of the preform.
Vorzugsweise sind die Heizkammer und die Haltevorrichtung zueinander drehbar gelagert, um den Kühlluftstrom in der Heizkammer zu verwirbeln und/oder wendeiförmig an dem Vorformling entlangzuleiten. Dadurch kann die Oberfläche des Vorformlings umfänglich gleichmäßig gekühlt werden. Preferably, the heating chamber and the holding device are rotatably mounted to each other to swirl the cooling air flow in the heating chamber and / or helically along the preform. As a result, the surface of the preform can be uniformly cooled circumferentially.
Bei einer bevorzugten Ausführungsform ist in der Heizkammer mindestens ein Temperaturfühler zum Ermitteln einer Innentemperatur vorgesehen, wobei der Ofen ferner eine Steuereinheit zum Einstellen einer Infrarotheizleistung und/oder eines Kühlluftstroms in der Heizkammer auf Basis der ermittelten Innentemperatur umfasst. Dadurch kann ein zeitlicher Ablauf der Erwärmung des Vorformlings in der Heizkammer eingestellt werden und/oder ein bestimmtes Temperaturniveau in der Heizkammer eingehalten werden. In a preferred embodiment, at least one temperature sensor for determining an internal temperature is provided in the heating chamber, the oven further comprising a control unit for setting an infrared heating power and / or a cooling air flow in the heating chamber on the basis of the determined internal temperature. Thereby, a timing of the heating of the preform can be set in the heating chamber and / or a certain temperature level can be maintained in the heating chamber.
Eine bevorzugte Ausgestaltung der Erfindung umfasst ferner Luftleitvorrichtungen, die gegen eine Rotationsrichtung des Heizrads geneigt und/oder gekrümmt sind, um durch Rotation des Heizrads aufgestaute Luft gegen die Heizkammern zu leiten. Dadurch kann ein Kühlluftstrom ohne den Einsatz eines zusätzlichen Gebläses verwirklicht werden. Der Verlauf des Luftstroms kann außerdem durch gezielte Formgebung der Luftleitvorrichtungen gesteuert werden. A preferred embodiment of the invention further comprises air guiding devices, which are inclined and / or curved against a direction of rotation of the heating wheel, in order to guide air accumulated by rotation of the heating wheel against the heating chambers. As a result, a cooling air flow can be realized without the use of an additional blower. The course of the air flow can also be controlled by targeted shaping of the louvers.
Vorzugsweise umfasst die Heizkammer mindestens einen Heizstrahler in Form einer in eine keramische Schicht eingebetteten Heizwendel, wobei die keramische Schicht für eine Emission im Bereich von 2 bis 3,5 μηη eingerichtet ist. Durch die keramische Schicht kann eine im Vergleich zur Heizwendel vergrößerte und gleichmäßiger abstrahlende Fläche bereitgestellt werden und der Spektralbereich der abgestrahlten Wärmestrahlung und deren räumliche Verteilung angepasst werden, um eine gewünschte Temperaturverteilung im Vorformling zu erzeugen. Im Wellenlängenbereich von 2 bis 3,5 μηη wird ein besonders großer Anteil der eingestrahlten Wärmestrahlung im Vorformlings absorbiert, so dass sich die Erwärmung besonders gut auf einen bestimmten Wandbereich konzentrieren lässt. Preferably, the heating chamber comprises at least one radiant heater in the form of a heating coil embedded in a ceramic layer, the ceramic layer being adapted for emission in the range from 2 to 3.5 μm. By the ceramic layer, a larger and more uniform radiating surface compared to the heating coil can be provided and the spectral range of the radiated heat radiation and its spatial distribution can be adapted to produce a desired temperature distribution in the preform. In the wavelength range of 2 to 3.5 μηη a particularly large proportion of the radiated heat radiation is absorbed in the preform, so that the heating can be particularly well focused on a specific wall area.
Bei einer besonders günstigen Ausführungsform umfasst die Heizkammer mindestens einen Heizstrahler in Form eines Hellstrahlers mit einem Strahlungsmaximum bei einer Wellenlänge von weniger als 2 μηη, insbesondere einen hellstrahlenden Halogenstrahler, eine hellstrahlende Leuchtdiode und/oder einen hellstrahlenden Laser. Derartige Strahler lassen sich auf Grund
geringer Trägheit zeitlich besonders genau steuern und ermöglichen eine Anpassung des Bestrahlungsspektrums an unterschiedliche Vorformlingmaterialien und Materialdicken. Durch die vergleichsweise geringe Absorption in der Wand des Vorformlings kann die Hellstrahlung einen auf der Rückseite der bestrahlten Wand angeordneten Passivstrahler anregen. In a particularly advantageous embodiment, the heating chamber comprises at least one radiant heater in the form of a light radiator with a maximum radiation at a wavelength of less than 2 μηη, in particular a bright radiating halogen radiator, a bright light emitting diode and / or a bright-emitting laser. Such radiators can be based on low inertia control time particularly accurate and allow adaptation of the irradiation spectrum to different preform materials and material thicknesses. Due to the comparatively low absorption in the wall of the preform, the light radiation can excite a passive radiator arranged on the rear side of the irradiated wall.
Vorzugsweise umfassen die Heizmodule ferner je einen Heizstab zum Bestrahlen eines inneren Wandbereichs des Vorformlings mit Infrarotstrahlung, wobei die Vorrichtung ferner zum Heben und Senken der Haltevorrichtung und/oder des Heizstabs eingerichtet ist, um den Heizstab in den Vorformling einzuführen bzw. aus diesem zurückzuziehen. Mit dem zusätzlichen Heizstab kann die Wand des Vorformlings über ihre gesamte Dicke besonders gleichmäßig bestrahlt und erwärmt werden. Außerdem können dadurch Wandbereiche bestrahlt werden, insbesondere in der Nähe des Mündungsbereichs des Vorformlings, die von dem äußeren Heizstrahler nur unzureichend bestrahlt werden können. Die Hubvorrichtung erleichtert zudem die axiale Profilierung des Vorformlings durch gezielte Bestrahlung axialer Bereiche des Vorformlings. Preferably, the heating modules further each comprise a heating rod for irradiating an inner wall portion of the preform with infrared radiation, the apparatus being further adapted to raise and lower the holding device and / or the heating rod to insert and withdraw the heating rod into the preform. With the additional heating rod, the wall of the preform can be uniformly irradiated and heated over its entire thickness. In addition, wall areas can thereby be irradiated, in particular in the vicinity of the mouth region of the preform, which can only be irradiated inadequately by the outer radiant heater. The lifting device also facilitates the axial profiling of the preform by targeted irradiation of axial areas of the preform.
Bei einer bevorzugten Ausführungsform umfassen die Heizmodule ferner ein thermisch isolierendes Gehäuse für den Heizstab, in das der Heizstab zurückgezogen werden kann, wobei an dem Gehäuse insbesondere ein Deckel vorgesehen ist, um das Gehäuse bei zurückgezogenem Heizstab thermisch isolierend zu verschließen. Dadurch können Wärmeverluste bei zurückgezogenem Heizstab minimiert werden. Außerdem ist es möglich, Temperaturschwankungen des Heizstabs zu reduzieren. In a preferred embodiment, the heating modules further comprise a thermally insulating housing for the heating element, in which the heating element can be withdrawn, wherein on the housing in particular a lid is provided to close the housing with retracted heating rod thermally insulating. As a result, heat losses can be minimized with withdrawn heating element. In addition, it is possible to reduce temperature fluctuations of the heating element.
Vorzugsweise sind an dem Heizstab in Längsrichtung mehrere Strahler mit unterschiedlicher und/oder getrennt einstellbarer Heizleistung vorgesehen. Damit kann eine axiale thermische Profilierung des Vorformlingwand, insbesondere an deren Innenseite, durch selektive Aktivierung der einzelnen Strahler erleichtert werden. Außerdem ist eine zeitliche Variation der axialen Profilierung möglich, ohne den Heizstab in dem Vorformling zu verschieben. Preferably, a plurality of radiators with different and / or separately adjustable heating power are provided on the heating rod in the longitudinal direction. Thus, an axial thermal profiling of the preform wall, in particular on the inside, be facilitated by selective activation of the individual radiator. In addition, a temporal variation of the axial profiling is possible without moving the heating element in the preform.
Vorzugsweise ist an dem Heizstab mindestens eine keramische Schicht zur Abstrahlung von Infrarotlicht vorgesehen, insbesondere durch Umwandlung von Hellstrahlung mit einem Strahlungsmaximum bei einer Wellenlänge von weniger als 2 μητι in eine langwelligere Strahlung mit einer Wellenlänge im Bereich von 2 bis 3,5 μηη. Dadurch ist es möglich, den Heizstab vollständig oder ergänzend passiv zu betreiben, indem von der Außenseite des Vorformlings eingestrahlte Hellstrahlung durch dessen Wand auf den Heizstab einwirkt und von diesem in eine Strahlung umgewandelt wird, die für eine Erwärmung der Innenseite des Vorformlings besonders effektiv ist.
Bei einer besonders günstigen Ausgestaltung ist an dem Heizstab und/oder der Haltevorrichtung ein durch einen Flüssigkeits- und/oder Luftstrom kühlbares Strahlungsschutzschild vorgesehen, um den Mündungsbereich gegenüber der vom Heizstab abgegebenen Infrarotstrahlung abzuschirmen und/oder zu kühlen. Dadurch kann eine übermäßige Erwärmung des Mündungsbereichs vermieden werden, insbesondere um eine stabile Halterung des Vorformlings in der Heizkammer und eine stabile Formgebung des Mündungsbereichs während des Blasprozesses zu gewährleisten. Preferably, at least one ceramic layer for emitting infrared light is provided on the heating element, in particular by converting bright radiation having a radiation maximum at a wavelength of less than 2 μητι into a longer wavelength radiation having a wavelength in the range from 2 to 3.5 μηη. This makes it possible to operate the heating element completely or additionally passive by acting from the outside of the preform radiant radiation through the wall acts on the heating element and is converted by this into radiation which is particularly effective for heating the inside of the preform. In a particularly favorable embodiment, a radiation shield which can be cooled by a liquid and / or air stream is provided on the heating element and / or the holding device in order to shield and / or cool the mouth region with respect to the infrared radiation emitted by the heating element. As a result, excessive heating of the mouth region can be avoided, in particular to ensure stable retention of the preform in the heating chamber and stable shaping of the mouth region during the blowing process.
In einer bevorzugten Ausführungsform sind die Heizkammern voneinander thermisch isoliert. In a preferred embodiment, the heating chambers are thermally insulated from each other.
In einer weiteren bevorzugten Ausführungsform werden die Heizkammern lediglich nach außen thermisch isoliert und stehen untereinander in Wärme austauschendem Kontakt. In a further preferred embodiment, the heating chambers are thermally insulated only to the outside and communicate with each other in heat exchanging contact.
In einer weiteren bevorzugten Ausführungsform werden die Mündungsbereiche der Vorformlin- ge direkt mit einem Luftstrom gekühlt. Dieser kann über ein Gebläse im Inneren oder außerhalb des Ofens gebildet und über Leitungen auf die zu kühlenden Bereiche geleitet werden. In a further preferred embodiment, the mouth regions of the preform are cooled directly with an air flow. This can be formed by a fan inside or outside the furnace and routed via lines to the areas to be cooled.
In einer weiteren bevorzugten Ausführungsform werden die Heizkammern jeweils über ein separates Gebläse gekühlt. In a further preferred embodiment, the heating chambers are each cooled by a separate fan.
In einer alternativen Ausführungsform werden die Vorformlinge nicht hängend sondern in lotrechter Richtung mit dem Mündungsbereich nach unten stehend in der Heizkammer aufgenommen. In an alternative embodiment, the preforms are not suspended but taken up in the vertical direction with the mouth region down in the heating chamber.
Bevorzugte Ausführungsformen der Erfindung sind in der Zeichnung dargestellt. Es zeigen: Preferred embodiments of the invention are shown in the drawing. Show it:
Fig. 1 eine schematische Draufsicht auf einen erfindungsgemäßen Ofen mit umfänglich gleichmäßig verteilten Heizkammern; Figure 1 is a schematic plan view of a furnace according to the invention with circumferentially uniformly distributed heating chambers.
Fig. 2 einen schematischen Längsschnitt durch eine Heizkammer einer ersten Ausführungsform mit einem in einen Vorformling eingeführten zentralen Heizstab; 2 shows a schematic longitudinal section through a heating chamber of a first embodiment with a central heating element introduced into a preform;
Fig. 3a Fig. 3a
und 3b schematische Längsschnitte durch Varianten der Heizkammer; and FIG. 3b shows schematic longitudinal sections through variants of the heating chamber;
Fig. 4 einen schematischen Längsschnitt durch eine alternative Ausführungsform der erfindungsgemäßen Heizkammer mit einer bewegbaren Abschirmung; 4 shows a schematic longitudinal section through an alternative embodiment of the heating chamber according to the invention with a movable shielding;
Fig. 5 einen schematischen Längsschnitt durch eine alternative Variante der Heizkammer mit einem gekühlten Greifer;
Fig. 6a 5 shows a schematic longitudinal section through an alternative variant of the heating chamber with a cooled gripper; Fig. 6a
und 6b schematische Längsschnitte durch alternative Ausführungsformen der erfindungsgemäßen Heizkammer mit einer Kühlfunktion für die Außenwand des erwärmten Vorformlings; and FIG. 6b show schematic longitudinal sections through alternative embodiments of the heating chamber according to the invention with a cooling function for the outer wall of the heated preform;
Fig. 7 eine schematische Darstellung einer Luftkühlung für den durch einen Heizdorn erwärmten Innenraum des Vorformlings; 7 is a schematic representation of air cooling for the heated by a heating mandrel interior of the preform.
Fig. 8 eine Draufsicht auf eine Ausführungsform des Ofens mit Luftleitvorrichtungen zum Fig. 8 is a plan view of an embodiment of the furnace with Luftleitvorrichtungen for
Kühlen der Außenwand der Heizkammern; und Cooling the outer wall of the heating chambers; and
Fig. 9 einen schematischen Längsschnitt durch eine Heizkammer mit Temperatursensoren. 9 shows a schematic longitudinal section through a heating chamber with temperature sensors.
Wie Fig. 1 erkennen lässt, ist der erfindungsgemäße Ofen 1 als Rundläufer ausgelegt und um- fasst ein drehbar gelagertes Heizrad 2, an dem umfänglich gleichmäßig verteilt Heizmodule 3 angeordnet sind, deren Anzahl vom gezeigten Beispiel abweichen kann und die jeweils eine Heizkammer 4 zum Erwärmen je eines Vorformlings 5 sowie eine Haltevorrichtung 7 zum Halten des Vorformlings 5 umfassen, wobei die Haltevorrichtung 7 über eine Hubvorrichtung 9 zumindest in axialer Richtung bezüglich der Längsachse 5' des Vorformlings 5 bewegt werden kann. Die Haltevorrichtungen 7 und die Hubvorrichtungen 9 sind so eingerichtet, dass sie je einen Vorformling 5 aus einem herkömmlichen Einlaufsternrad (nicht dargestellt) übernehmen können und in die Heizkammer 4 absenken können. Ferner kann der erwärmte Vorformling 5 von der Haltevorrichtung 7 und der Hubvorrichtung 9 an einen herkömmlichen Auslaufstern (nicht dargestellt) zur Weiterverarbeitung des Vorformlings 5 übergeben werden. As can be seen Fig. 1, the furnace 1 according to the invention is designed as a rotary and comprises a rotatably mounted heating wheel 2, on the circumferentially evenly distributed heating modules 3 are arranged, the number of which can differ from the example shown and each have a heating chamber 4 for heating each comprise a preform 5 and a holding device 7 for holding the preform 5, wherein the holding device 7 can be moved via a lifting device 9 at least in the axial direction with respect to the longitudinal axis 5 'of the preform 5. The holding devices 7 and the lifting devices 9 are set up so that they each can take over a preform 5 from a conventional inlet starwheel (not shown) and lower it into the heating chamber 4. Furthermore, the heated preform 5 can be transferred from the holding device 7 and the lifting device 9 to a conventional outlet star (not shown) for further processing of the preform 5.
Wie Fig. 2 zeigt, ist an den Heizkammern 4 jeweils eine Isolationsschicht 10 vorgesehen. Die Isolationsschicht 10 umschließt die Heizkammer 4 vorzugsweise mit Ausnahme einer Öffnung 4a der Heizkammer zum Einführen des Vorformlings 5 in die Heizkammer 4. Insbesondere ist die Heizkammer 4 von der Isolationsschicht 10 vollumfänglich bezüglich der Hauptachse 5' des einzuführenden Vorformlings 5 umschlossen. Dadurch wird ein Wärmeaustausch zwischen den Heizkammern 4 der einzelnen Heizmodule 3 weitgehend vermieden. As FIG. 2 shows, an insulation layer 10 is provided on the heating chambers 4 in each case. The insulating layer 10 surrounds the heating chamber 4, preferably with the exception of an opening 4a of the heating chamber for introducing the preform 5 into the heating chamber 4. In particular, the heating chamber 4 is completely enclosed by the insulating layer 10 with respect to the main axis 5 'of the preform 5 to be introduced. As a result, a heat exchange between the heating chambers 4 of the individual heating modules 3 is largely avoided.
In der Heizkammer 4 ist ferner mindestens ein Heizelement 11 zum Bestrahlen der Außenseite 5a des Vorformlings 5 vorgesehen. Die Fig. 2 zeigt ferner einen optionalen Heizstab 13, der über die Hubvorrichtung 9 in den Vorformling 5 abgesenkt werden kann. An dem Heizstab 13 ist mindestens ein Heizelement bzw. Strahler 15 zum Bestrahlen der Innenseite 5b des Vorformlings 5 vorgesehen, wobei die Strahler 15 (im Beispiel acht Stück) vorzugsweise getrennt an-
steuerbar sind. Die Haltevorrichtung 7 ist der Übersichtlichkeit halber in Fig. 2 nicht dargestellt. In Fig. 2 ist ferner ein hülsenförmiges Abschirmelement 17 angedeutet, das den Heizstab 13 ringförmig umgibt, und das einen Mündungsbereich 5c des Vorformlings 5 gegenüber dem Heizstab 13 optisch und thermisch abschirmt. Zu diesem Zweck kann das Abschirmelement 17 durch einen Luftstrom oder eine Flüssigkeit gekühlt werden. In the heating chamber 4, at least one heating element 11 is further provided for irradiating the outside 5a of the preform 5. FIG. 2 also shows an optional heating rod 13, which can be lowered into the preform 5 via the lifting device 9. At least one heating element or emitter 15 is provided on the heating rod 13 for irradiating the inner side 5b of the preform 5, wherein the emitters 15 (in the example eight pieces) are preferably provided separately. are controllable. The holding device 7 is not shown in FIG. 2 for the sake of clarity. In Fig. 2, a sleeve-shaped shielding member 17 is further indicated, which surrounds the heating element 13 in an annular shape, and which shields an opening region 5c of the preform 5 relative to the heating element 13 optically and thermally. For this purpose, the shielding element 17 can be cooled by an air flow or a liquid.
Die Fig. 3a und 3b zeigen unterschiedliche Varianten der Heizelemente 11 und 15, die je nach Ausführungsform beliebig miteinander kombiniert werden können. Die Isolationsschicht 10 ist der Übersichtlichkeit halber nur angedeutet. Figs. 3a and 3b show different variants of the heating elements 11 and 15, which can be combined with each other depending on the embodiment. The insulation layer 10 is only indicated for the sake of clarity.
In Fig. 3a sind beispielsweise mehrere Heizelemente 11 der Heizkammer 4 als axial aufeinander gestapelte, ringförmige Funktionskeramiken ausgebildet. Diese sind vorzugsweise jeweils aktiv mit einer Drahtwendel (nicht gezeigt) beheizt. Die Heizelemente 11 strahlen bevorzugt im Wellenlängenbereich von 2 bis 3,5 μηι ab. In Fig. 3a, for example, a plurality of heating elements 11 of the heating chamber 4 are formed as axially stacked, annular functional ceramics. These are preferably each actively heated with a wire helix (not shown). The heating elements 11 preferably radiate in the wavelength range of 2 to 3.5 μηι.
An dem Heizstab 13 der Fig. 3a ist ein Strahler bzw. Heizelement 15 ebenfalls in Form einer Funktionskeramik mit aktiver Beheizung durch eine Drahtwendel (nicht gezeigt) ausgebildet. Der bevorzugte Spektralbereich liegt auch für das Heizelement 15 des Heizstabs 13 zwischen 2 und 3,5 μηη. An dem Heizstab 13 könnten jedoch auch mehrere ringförmige Heizelemente 15 in axialer Richtung übereinander gestapelt sein. On the heating rod 13 of Fig. 3a, a radiator or heating element 15 is also in the form of a functional ceramic with active heating by a wire coil (not shown) is formed. The preferred spectral range is also for the heating element 15 of the heating element 13 between 2 and 3.5 μηη. On the heating element 13, however, a plurality of annular heating elements 15 could be stacked in the axial direction one above the other.
Bei der Variante der Fig. 3b ist dagegen am Heizstab 13 ein Heizelement 15 in Form einer passiven Funktionskeramik vorgesehen. Passiv heißt in diesem Zusammenhang, dass das Heizelement 15 nicht mit einer eigenen Stromversorgung versehen ist, sondern in die Heizkammer 4 eingestrahlte Wärmestrahlung entweder reflektiert und/oder in eine Wärmestrahlung mit längerer Wellenlänge umwandelt. Dies ist insbesondere dann vorteilhaft, wenn mindestens eines der Heizelemente 11 als Hellstrahler ausgebildet ist, dessen Strahlung vergleichsweise schwach in der Wand 5d des Vorformlings 5 absorbiert wird, so dass das Heizelement 15 mit Hellstrahlung auch durch die Wand 5d effektiv bestrahlt werden kann. Die von dem Passivstrahler 15 abgegebene Strahlung hat dann vorzugsweise eine größere Wellenlänge und wird vergleichsweise stark in der Wand 5d des Vorformlings 5 absorbiert. In contrast, in the variant of FIG. 3b, a heating element 15 in the form of a passive functional ceramic is provided on the heating rod 13. Passive means in this context that the heating element 15 is not provided with its own power supply, but in the heating chamber 4 radiated heat radiation either reflected and / or converted into a heat radiation with a longer wavelength. This is particularly advantageous if at least one of the heating elements 11 is designed as a light radiator whose radiation is absorbed comparatively weakly in the wall 5d of the preform 5, so that the heating element 15 can also be effectively irradiated with light radiation through the wall 5d. The radiation emitted by the passive radiator 15 then preferably has a greater wavelength and is absorbed comparatively strongly in the wall 5 d of the preform 5.
In Fig. 3b ferner angedeutet sind verschiedene Varianten der Strahler 11 , beispielsweise Hellstrahler 11a in Form von Halogenstrahlern, eine Leuchtdiode 11 b, die jeweils dadurch ausgezeichnet sind, dass sie ein Strahlungsmaximum bei einer Wellenlänge von weniger als 2 μηη aufweisen. Alternativ wäre als Hellstrahler auch ein Laser geeignet. Ebenso angedeutet ist eine zweite Funktionskeramik 11c, die beispielsweise als passive Funktionskeramik zur Umwandlung einer eingestrahlten Wellenlänge in eine längerwellige Wärmestrahlung ausgelegt sein
kann, und eine mit einer Heizwendel beheizte, aktive Funktionskeramik 11d mit einem speziell angepassten spektralen Abstrahlverhalten. Die verschiedenen Varianten des Heizstrahlers 1 1 können in beliebiger Weise miteinander kombiniert werden, um umfängliche oder axiale Teilbereiche des Vorformlings 5 mit ausgewählter Strahlcharakteristik zu erwärmen. Also indicated in FIG. 3b are various variants of the radiators 11, for example light radiators 11a in the form of halogen radiators, a light-emitting diode 11b, which are each characterized in that they have a radiation maximum at a wavelength of less than 2 μm. Alternatively, a laser would be suitable as a light radiator. Also indicated is a second functional ceramic 11c, which may be designed, for example, as a passive functional ceramic for converting an irradiated wavelength into a longer-wave thermal radiation can, and a heated with a heating coil, active functional ceramic 11d with a specially adapted spectral radiation behavior. The various variants of the radiant heater 1 1 can be combined in any way with each other to heat circumferential or axial portions of the preform 5 with selected beam characteristics.
In den Fig. 3a und 3b angedeutet ist das Abschirmelement 17, mit dem der Mündungsbereich 5c des Vorformlings 5 gegen übermäßige Bestrahlung geschützt wird. Die Innenseite der Heizkammerwand 4b, 4c ist an den Stellen, an denen keine Heizstrahler 11 vorgesehen sind, vorzugsweise mit einer Wärmestrahlung reflektierenden Beschichtung 19 versehen. Shown in FIGS. 3 a and 3 b is the shielding element 17, with which the mouth region 5 c of the preform 5 is protected against excessive irradiation. The inside of the heating chamber wall 4b, 4c is preferably provided with a heat radiation reflecting coating 19 at the locations where no radiant heaters 11 are provided.
Die Heizstrahler 11 und 15 könnten alternativ zur Infrarotstrahlung auch elektromagnetische Strahlung in einem anderen Wellenlängenbereich abstrahlen, beispielsweise Mikrowellenstrah- lung. Ferner sind die Strahler nicht auf die gezeigten, rotationssymmetrischen Formen beschränkt. Insbesondere zum umfänglich selektiven Profilieren der Vorformlinge 5, dem sogenannten Preferential Heating, können unterschiedliche Strahler 11 , 15 auch nur als umfängliche Segmente ausgebildet sein, beispielsweise als Ringsegmente. The radiant heaters 11 and 15 could alternatively emit electromagnetic radiation in another wavelength range, for example microwave radiation, as an alternative to infrared radiation. Furthermore, the radiators are not limited to the rotationally symmetrical shapes shown. In particular, for circumferentially selective profiling of the preforms 5, the so-called preferred heating, different radiators 11, 15 may be formed only as circumferential segments, for example as ring segments.
Fig. 4 zeigt eine Variante des Heizmoduls 3, bei der an der Heizkammer 4 ein Deckel 21 vorgesehen ist, mit dem die Öffnung 4a der unbestückten Heizkammer 4 verschlossen werden kann, wie auf der rechten Seite der Fig. 4 angedeutet. Zum Vergleich ist auf der linken Seite der Fig. 4 die mit einem Vorformling 5 bestückte Heizkammer 4 abgebildet. Der Deckel 21 ist vorzugsweise so ausgeführt, dass er thermisch isolierend und Wärmestrahlung reflektierend wirkt. Außerdem ist ein thermisch isolierendes Gehäuse 23 für den Heizstab 13 vorgesehen, an dem ein Deckel 25 ausgebildet ist, der bei unbestückter Heizkammer 4 geschlossen werden kann, so dass der in das Gehäuse 23 zurückgezogene Heizstab 13 thermisch isolierend und Wärmestrahlung reflektierend gegen ein Auskühlen geschützt ist. 4 shows a variant of the heating module 3, in which a cover 21 is provided on the heating chamber 4, with which the opening 4a of the unpopulated heating chamber 4 can be closed, as indicated on the right side of FIG. For comparison, the equipped with a preform 5 heating chamber 4 is shown on the left side of Fig. 4. The lid 21 is preferably designed so that it acts thermally insulating and heat radiation reflecting. In addition, a thermally insulating housing 23 is provided for the heating element 13, on which a cover 25 is formed, which can be closed at unpopulated heating chamber 4, so that the drawn back into the housing 23 heater 13 is thermally insulating and heat radiation is reflective protected against cooling ,
Vorzugsweise ist an den Innenseiten des Gehäuses 23 und der Deckel 21 und 25 eine Infrarotstrahlung reflektierende Schicht 19 vorgesehen. Die Deckel 21 und 25 könnten einteilig ausgeführt werden und beispielsweise zum Verschließen der Heizkammer 4 bzw. des Gehäuses 23 vor diese geschwenkt werden. Sie können aber auch mehrteilig ausgeführt sein und beispielsweise, wie in Fig. 4 durch Blockpfeile angedeutet, auseinander bzw. zusammen geschoben werden. Der Einfachheit halber sind die zugehörigen Betätigungsmechanismen und die Halterung des Heizstabs 13 nicht gezeigt. Preferably, an infrared radiation reflecting layer 19 is provided on the inner sides of the housing 23 and the lid 21 and 25. The covers 21 and 25 could be made in one piece and, for example, for closing the heating chamber 4 and the housing 23 are pivoted before this. But they can also be designed in several parts and, for example, as indicated in Fig. 4 by block arrows, are pushed apart or together. For simplicity, the associated operating mechanisms and the holder of the heating element 13 are not shown.
Mit derartigen Verschlüssen für die Heizkammern 4 und die Gehäuse 23 könnte auch ein Aufheizen der Kammern 4 bzw. der Heizstäbe 13 nach dem Einschalten des Ofens 1 bis zum Erreichen einer Betriebstemperatur beschleunigt werden.
In Fig. 5 ist eine Haltevorrichtung 7 mit einem gekühlten Greifer 27 abgebildet, der den Mündungsbereich 5c des Vorformlings 5 von außen zangenartig umschließt. Alternativ wäre es aber auch möglich, an der Haltevorrichtung 7 einen Greifer 27 auszubilden, der den Mündungsbereich 5c von der Innenseite her hält. Wie in Fig. 5 angedeutet, ist der Greifer 27 vorzugsweise mit Kühlrippen 28 versehen, um den Greifer 27 durch Konvektion, insbesondere mit Luft, von außen zu kühlen. Denkbar wäre allerdings auch eine Flüssigkeitskühlung, bei der eine Kühlflüssigkeit den Greifer vergleichbar einer Kühlmanschette durchströmt. Das hülsenförmige Abschirmelement 17 ist vorzugsweise ebenso gekühlt, beispielsweise durch einen kühlenden Flüssigkeitsstrom oder einen Luftstrom. With such closures for the heating chambers 4 and the housing 23, a heating of the chambers 4 or of the heating elements 13 after the furnace 1 has been switched on could also be accelerated until an operating temperature is reached. In Fig. 5, a holding device 7 is shown with a cooled gripper 27 which surrounds the mouth region 5c of the preform 5 from the outside like a pincers. Alternatively, it would also be possible to form a gripper 27 on the holding device 7, which holds the mouth region 5c from the inside. As indicated in Fig. 5, the gripper 27 is preferably provided with cooling fins 28 in order to cool the gripper 27 by convection, in particular with air, from the outside. However, it would also be conceivable to have liquid cooling in which a cooling liquid flows through the gripper in a manner comparable to a cooling sleeve. The sleeve-shaped shielding element 17 is preferably also cooled, for example by a cooling liquid flow or an air flow.
Ein Auflageplatte der Heizkammer 4 für einen an dem Vorformling 5 ausgebildeten Tragring 5e kann als gekühltes Schutzschild 29 ausgebildet sein, wobei der Greifer 27 mit dem Schutzschild 29 im thermisch leitenden Kontakt gebracht werden könnte (nicht gezeigt), um den Greifer 27 mit Hilfe des Schutzschilds 29 zu kühlen. Außerdem kann der Greifer 27 derart ausgebildet sein, dass er mit dem hülsenförmigen Abschirmelement 17 in thermisch leitendem Kontakt steht, so dass sowohl der Greifer 27 als auch das Abschirmelement 17 mit Hilfe des Kühlschilds 29 gekühlt werden können. Dies ist insbesondere vorteilhaft, um die Anzahl der Zuleitungen von Kühlflüssigkeit und/oder Kühlluft zu reduzieren. A platen of the heating chamber 4 for a support ring 5e formed on the preform 5 may be formed as a cooled shield 29, the gripper 27 being capable of being thermally conductive contacted with the shield 29 (not shown) to grip the gripper 27 with the aid of the shield 29 to cool. In addition, the gripper 27 may be formed so that it is in thermally conductive contact with the sleeve-shaped shielding member 17, so that both the gripper 27 and the shielding member 17 can be cooled by means of the cooling shield 29. This is particularly advantageous in order to reduce the number of supply lines of cooling liquid and / or cooling air.
Die Fig. 6a und 6b zeigen Varianten der Heizkammer 4 mit aktiver Kühlung der Außenseite 5a des Vorformlings 5 durch Einleiten eines jeweils durch Pfeile symbolisierten Kühlluftstroms 14. FIGS. 6 a and 6 b show variants of the heating chamber 4 with active cooling of the outside 5 a of the preform 5 by introducing a cooling air flow 14 symbolized in each case by arrows.
In der Variante der Fig. 6a wird der Kühlluftstrom 14 durch eine Ausnehmung 4d in der Wand 4b der Heizkammer 4 von unten eingeleitet. Wie in Fig. 6a ferner zu erkennen ist, wird der Kühlluftstrom 14 im Wesentlichen an der Oberfläche 5a des Vorformlings 5 entlang geleitet und entweicht aus der Heizkammer 4 durch Ausnehmungen 4e, die beispielsweise an einer Auflageplatte 4f für den Tragring 5e des Vorformlings 5 vorgesehen sein können. In the variant of FIG. 6a, the cooling air flow 14 is introduced through a recess 4d in the wall 4b of the heating chamber 4 from below. As can also be seen in FIG. 6 a, the cooling air flow 14 is guided essentially along the surface 5 a of the preform 5 and escapes from the heating chamber 4 through recesses 4 e, which are provided, for example, on a support plate 4 f for the support ring 5 e of the preform 5 can.
Bei der Variante der Fig. 6b ist zwischen den Heizelementen 11 jeweils ein Zwischenraum 11a vorgesehen, durch den der von unten eingeleitete Kühlluftstrom 14 nach außen entweichen kann. In diesem Fall sind die Ausnehmungen 4e vorzugsweise so angeordnet, dass der Luftstrom 14 radial außerhalb der Heizelemente 11 durch die Auflageplatte 4f geleitet wird. Je nach Auslegung der Kühlung des Mündungsbereichs 5c des Vorformlings 5, kann entweder die Variante der Fig. 6a oder die Variante der Fig. 6b besonders vorteilhaft sein. Die in den Figuren 6a und 6b angedeutete Kühlung ist vorteilhaft, wenn ein oberflächlicher Bereich der Wand 5d des Vorformlings 5 durch Einwirken der Wärmestrahlung übermäßig im Vergleich zu einem mittigen Wandbereich erwärmt wird, insbesondere wenn langwellige Infrarotstrahlung verwendet wird,
die besonders gut in der Wand 5d absorbiert wird. Um die Kühlwirkung möglichst gleichmäßig auf der Oberfläche 5a des Vorformlings 5 zu verteilen, ist es vorteilhaft, den Vorformling 5 relativ zur Heizkammer 4 rotieren zu lassen. Ebenso wäre es möglich, den Kühlluftstrom 14 so einzuleiten, dass er im Wesentlichen einer Schraubenlinie folgend um den Vorformling 5 herumgeleitet wird. Die Richtung des Kühlluftstroms 14 könnte auch umgekehrt werden, d.h. in den Zeichnungen 6a und 6b von oben nach unten verlaufen. In the variant of FIG. 6b, a gap 11a is provided in each case between the heating elements 11, through which the cooling air flow 14 introduced from below can escape to the outside. In this case, the recesses 4e are preferably arranged so that the air flow 14 is conducted radially outside the heating elements 11 through the support plate 4f. Depending on the design of the cooling of the mouth region 5c of the preform 5, either the variant of FIG. 6a or the variant of FIG. 6b can be particularly advantageous. The cooling indicated in FIGS. 6a and 6b is advantageous if a superficial region of the wall 5d of the preform 5 is excessively heated by the action of heat radiation compared to a central wall region, in particular if long-wave infrared radiation is used, which is particularly well absorbed in the wall 5d. In order to distribute the cooling effect as evenly as possible on the surface 5a of the preform 5, it is advantageous to allow the preform 5 to rotate relative to the heating chamber 4. It would also be possible to introduce the cooling air flow 14 in such a way that it is guided around the preform 5 essentially following a helix. The direction of the cooling air flow 14 could also be reversed, ie, run from top to bottom in the drawings 6a and 6b.
Fig. 7 zeigt eine Variante, bei der die Innenseite 5b des Vorformlings 5 aktiv durch einen Kühlluftstrom 14 gekühlt wird. Die Heizkammer 4 ist hier der Einfachheit halber nicht dargestellt. Wie der Fig. 7 zu entnehmen ist, wird der Kühlluftstrom 14 asymmetrisch mit einem Abstand 14a zur Hauptachse 5' des Vorformlings auf einer Seite des Heizstabs 13 von oben in den Vorformling 5 eingeleitet und an dem Heizstab 13 bzw. der Innenseite 5b entlang geführt. Wie in der Fig. 7 ferner angedeutet ist, wird der Kühlluftstrom 14 durch die umfänglich entgegengesetzt liegende Seite des Vorformlings 5 wieder nach außen abgeleitet. Mit der dargestellten Luftkühlung kann die Innenwand 5b des Vorformlings 5 gekühlt werden, um ein übermäßiges Erwärmen eines oberflächlichen Bereichs der Wand 5d des Vorformlings 5 durch Einwirken der von dem Heizstab 13 ausgehenden Wärmestrahlung im Vergleich zu einem mittigen Wandbereich zu vermeiden. Dies kann insbesondere bei Einwirken langwelliger Infrarotstrahlung vorteilhaft sein. FIG. 7 shows a variant in which the inside 5b of the preform 5 is actively cooled by a cooling air flow 14. The heating chamber 4 is not shown here for the sake of simplicity. As can be seen from FIG. 7, the cooling air flow 14 is introduced asymmetrically at a distance 14a to the main axis 5 'of the preform on one side of the heating element 13 from above into the preform 5 and guided along the heating rod 13 or the inner side 5b. As is also indicated in FIG. 7, the cooling air flow 14 is again discharged to the outside through the circumferentially opposite side of the preform 5. With the illustrated air cooling, the inner wall 5b of the preform 5 can be cooled to prevent excessive heating of a superficial portion of the wall 5d of the preform 5 by the action of heat radiation emanating from the heating rod 13 compared to a central wall portion. This may be advantageous in particular when exposed to long-wave infrared radiation.
Bei der in Fig. 7 gezeigten Anordnung ist es vorteilhaft, wenn der Vorformling 5 gegenüber dem Heizstab 13 und der Kühlluftzuführung 14b sowie der Kühlluftabführung 14c rotiert. Dadurch kann der Kühlluftstrom 14, der in Fig. 7 durch Pfeile markiert ist, besonders gleichmäßig an der Wand 5b des Vorformlings 5 entlang geleitet werden. Ergänzend, insbesondere bei langen Vor- formlingen 5, kann es zweckmäßig sein, eine zusätzliche Absaugung an der Kühlluftabführung 14c zum gezielten Ausleiten des Kühlluftstroms 14 vorzusehen. Dies ist der Einfachheit halber nicht dargestellt. In the arrangement shown in Fig. 7, it is advantageous if the preform 5 with respect to the heating element 13 and the cooling air supply 14b and the cooling air discharge 14c rotates. As a result, the cooling air flow 14, which is marked by arrows in FIG. 7, can be guided particularly uniformly along the wall 5b of the preform 5. In addition, in particular in the case of long preforms 5, it may be expedient to provide an additional suction at the cooling air discharge 14c for targeted discharge of the cooling air flow 14. This is not shown for the sake of simplicity.
Fig. 8 zeigt eine Ausführungsform des erfindungsgemäßen Ofens 1 , bei dem die Heizkammern 4 bzw. die Heizmodule 3 durch das Zuleiten eines Kühlluftstroms 34 während der Drehung des Heizrads 2 gekühlt werden. Zu diesem Zweck sind an dem Heizrad 2, jeweils den Heizmodulen 3 zugeordnet, Luftleiteinrichtungen 31 vorgesehen, beispielsweise geeignet geformte Wände oder Kanäle, die insbesondere als Luftleitbleche ausgebildet sein können. Diese sind in Drehrichtung 2a des Heizrads 2 gekrümmt und/oder geneigt, so dass bei Drehung des Heizrads 2 aufgestaute Luft als kühlender Luftstrom 34 durch die Luftleiteinrichtungen 31 in Richtung der Heizmodule 3 geleitet wird. Wie in Fig. 8 angedeutet, funktionieren die Luftleiteinrichtungen 31 vergleichbar zu Schaufelrädern, wobei die Kühlluft 34 an den Heizmodulen 3 vorbeigeleitet und durch einen zentralen Sammelschacht 33 abgeführt wird. Um die Wirkung des Kühlluftstroms
34 zu verbessern, können an den Heizkammern 4 Kühlrippen 35 ausgebildet sein. Eine derartige Kühlung kann vorteilhaft sein, obwohl die Heizkammern 4 thermisch isoliert sind. Verbleibende Restwärme kann auch diese Weise abgeführt werden und von thermisch empfindlichen Baugruppen ferngehalten werden. Außerdem kann der Kühlluftstrom 34 dazu benutzt werden, die Haltevorrichtung 7, die Greifer 27, das Schutzschild 17 und/oder den Mündungsbereich 5c des Vorformlings 5 zu kühlen. Alternativ oder ergänzend zu der dargestellten Luftkühlung wäre es auch möglich, die Heizkammern 4 mit einer Flüssigkeitskühlung zu kühlen. Fig. 8 shows an embodiment of the furnace 1 according to the invention, in which the heating chambers 4 and the heating modules 3 are cooled by the supply of a cooling air flow 34 during the rotation of the heating wheel 2. For this purpose, air-guiding devices 31 are provided on the heating wheel 2, in each case associated with the heating modules 3, for example suitably shaped walls or channels, which can be designed in particular as air baffles. These are curved and / or inclined in the direction of rotation 2 a of the heating wheel 2, so that when the heating wheel 2 is pushed up, pent-up air is conducted as cooling air flow 34 through the louvers 31 in the direction of the heating modules 3. As indicated in FIG. 8, the air guiding devices 31 function in a manner comparable to paddle wheels, the cooling air 34 being conducted past the heating modules 3 and being discharged through a central collecting shaft 33. To the effect of the cooling air flow 34, cooling fins 35 may be formed on the heating chambers 4. Such cooling may be advantageous, although the heating chambers 4 are thermally insulated. Remaining residual heat can also be dissipated this way and kept away from thermally sensitive assemblies. In addition, the cooling air flow 34 can be used to cool the holding device 7, the gripper 27, the shield 17 and / or the mouth region 5c of the preform 5. Alternatively or in addition to the illustrated air cooling, it would also be possible to cool the heating chambers 4 with liquid cooling.
Fig. 9 zeigt eine weitere Variante der Heizkammer 4, bei der zusätzlich Temperaturfühler 41 vorgesehen sind. Diese können beispielsweise in Nähe der Ausnehmungen 4d der Zuleitung 14b bzw. an der Ableitung 14c der Kühlluft 14 vorgesehen sein. Mit den Temperaturfühlern 41 ist es möglich, die Temperatur innerhalb der Heizkammer 4 zu überwachen. Ebenso ist es denkbar, mit Hilfe der Temperaturfühler 41 und einer geeigneten Regelvorrichtung die in die Heizkammer 5 eingebrachte Kühlluftmenge zu regeln, insbesondere bei einer mit einem Gebläse erzwungenen Konvektion. Allerdings wäre dies auch bei freier Konvektion möglich. Eine Temperaturregelung kann auch dazu verwendet werden, die Wärmeverteilung im Vorformling zu stabilisieren und/oder Unterschiede zwischen einzelnen Heizkammern 4 bzw. Vorformlingen 5 auszugleichen. Denkbar wäre es auch, die einzuleitende Luftmenge in Abhängigkeit von einer gemessenen Endtemperatur nach der Erwärmung des Vorformlings nachzuregeln und/oder abgeführte Kühlluft 14 zur Temperaturregulierung zumindest teilweise mit zuzuführender Kühl- luft 14 zu mischen und/oder die abgeführte Kühlluft 14 einem Wärmetauscher zur Wärmegewinnung in einem anderen Prozess zuzuführen. FIG. 9 shows a further variant of the heating chamber 4, in which temperature sensors 41 are additionally provided. These can be provided, for example, in the vicinity of the recesses 4d of the supply line 14b or on the discharge 14c of the cooling air 14. With the temperature sensors 41, it is possible to monitor the temperature within the heating chamber 4. Likewise, it is conceivable, with the aid of the temperature sensor 41 and a suitable control device, to regulate the amount of cooling air introduced into the heating chamber 5, in particular in the case of forced convection with a fan. However, this would also be possible with free convection. A temperature control can also be used to stabilize the heat distribution in the preform and / or to compensate for differences between individual heating chambers 4 or preforms 5. It would also be conceivable to readjust the amount of air to be introduced as a function of a measured final temperature after the preform has been heated and / or to mix discharged cooling air 14 for temperature regulation at least partially with cooling air 14 to be supplied and / or the discharged cooling air 14 to a heat exchanger for heat recovery to another process.
Mit Hilfe von Temperaturfühlern 41 lässt sich die Temperatur in den Heizkammern 4, insbesondere nach Schließen der Deckel 21 , bei nicht bestückter Heizkammer 4 konstant bzw. auf einer einheitlichen Ausgangstemperatur für das Erwärmen der Vorformlinge 5 einstellen. With the aid of temperature sensors 41, the temperature in the heating chambers 4, in particular after closing the lid 21, when the heating chamber 4 is not equipped, can be set constant or at a uniform starting temperature for heating the preforms 5.
Die Merkmale der beschriebenen Ausführungsformen und Varianten lassen sich beliebig kombinieren. Insbesondere sind verschiedene Varianten der Bestrahlung, Isolierung und Kühlung miteinander kombinierbar.
The features of the described embodiments and variants can be combined as desired. In particular, different variants of irradiation, insulation and cooling can be combined with one another.
Claims
1. Ofen vom Rundläufertyp zum Konditionieren von Vorformlingen (5), insbesondere für das Streckblasen von Kunststoffgefäßen, mit einem Heizrad (2), an dem mehrere Heizmodule (3) zum Erwärmen je eines Vorformlings (5) angeordnet sind, wobei die Heizmodule (3) jeweils eine Heizkammer (4) mit mindestens einem Heizstrahler (11) zum Bestrahlen eines äußeren Wandbereichs (5a) des Vorformlings (5) mit Infrarotstrahlung umfassen, und wobei an der Heizkammer (4) eine Ausnehmung (4a) zum Einführen des Vorformlings (5) vorgesehen ist, 1. Oven of the rotary type for conditioning preforms (5), in particular for the stretch blow molding of plastic vessels, with a heating wheel (2) on which several heating modules (3) are arranged for heating one preform (5), the heating modules (3 ) each comprise a heating chamber (4) with at least one radiant heater (11) for irradiating an outer wall region (5a) of the preform (5) with infrared radiation, and wherein on the heating chamber (4) there is a recess (4a) for inserting the preform (5 ) is provided,
dadurch gekennzeichnet, dass characterized in that
die Heizmodule (3) ferner umfassen: the heating modules (3) further include:
- eine Haltevorrichtung (7) zum Halten des Vorformlings (5); und - a holding device (7) for holding the preform (5); and
- eine Hubvorrichtung (9) zum Heben und Senken der Haltevorrichtung (7) und/oder der Heizkammer (4), um den Vorformling (5) in die bzw. aus der Heizkammer (4) zu bewegen, wobei die Wände der Heizkammer (4), insbesondere die der Ausnehmung (4a) gegenüber liegende Bodenwand der Heizkammer (4b) und die daran angrenzende Seitenwand (4c) der Heizkammer (4), eine Isolationsschicht (10) umfassen, um die Heizkammern (4) der Heizmodule (3) thermisch zu isolieren. - a lifting device (9) for raising and lowering the holding device (7) and/or the heating chamber (4) in order to move the preform (5) into or out of the heating chamber (4), the walls of the heating chamber (4 ), in particular the bottom wall of the heating chamber (4b) opposite the recess (4a) and the adjacent side wall (4c) of the heating chamber (4), comprise an insulation layer (10) in order to provide thermal insulation to the heating chambers (4) of the heating modules (3). to isolate.
2. Ofen nach Anspruch 1 , dadurch gekennzeichnet, dass an der Ausnehmung (4a) der Heizkammer (4) ein Deckel (21) vorgesehen ist, um die Heizkammer (4) im unbestückten Zustand thermisch isolierend zu verschließen. 2. Oven according to claim 1, characterized in that a cover (21) is provided on the recess (4a) of the heating chamber (4) in order to close the heating chamber (4) in a thermally insulating manner in the unequipped state.
3. Ofen nach Anspruch 1 oder 2, dadurch gekennzeichnet, dass die Haltevorrichtung (7) mindestens ein durch einen Flüssigkeits- und/oder Luftstrom (14) kühlbares Greifelement (27) zum Halten und Kühlen eines Mündungsbereichs (5c) des Vorformlings (5) während der Bestrahlung umfasst. 3. Oven according to claim 1 or 2, characterized in that the holding device (7) has at least one gripping element (27) which can be cooled by a liquid and/or air flow (14) for holding and cooling a mouth region (5c) of the preform (5). during irradiation.
4. Ofen nach mindestens einem der vorigen Ansprüche, dadurch gekennzeichnet, dass an der Haltevorrichtung (7) mindestens ein Lüftungseinlass (14b) zum exzentrischen Einbläser! von Kühlluft (14) in den Vorformling (5) vorgesehen ist, um die eingeblasene Kühlluft (14) im Wesentlichen an der Innenseite (5b) der Vorformlingwand (5d) entlang zu leiten. 4. Furnace according to at least one of the preceding claims, characterized in that on the holding device (7) there is at least one ventilation inlet (14b) for the eccentric blower! of cooling air (14) is provided in the preform (5) in order to guide the blown-in cooling air (14) essentially along the inside (5b) of the preform wall (5d).
5. Ofen nach mindestens einem der vorigen Ansprüche, dadurch gekennzeichnet, dass an der Heizkammer (4) mindestens ein Lüftungseingang (4d) zum Einleiten eines Kühlluftstroms (14) und ein Lüftungsausgang ( 4e) zum Ausleiten des Luftstroms (14) vorgesehen ist, um Kühlluft an der Außenseite (5a) der Vorformlingwand (5d) entlang zu leiten.
5. Oven according to at least one of the preceding claims, characterized in that at least one ventilation inlet (4d) for introducing a cooling air flow (14) and a ventilation outlet (4e) for discharging the air flow (14) are provided on the heating chamber (4). To direct cooling air along the outside (5a) of the preform wall (5d).
6. Ofen nach Anspruch 5, dadurch gekennzeichnet, dass die Heizkammer (4) und die Haltevorrichtung (7) zueinander drehbar gelagert sind, um den Kühlluftstrom (14) in der Heizkammer (4) zu verwirbeln und/oder wendeiförmig an dem Vorformling (5) entlang zu leiten. 6. Oven according to claim 5, characterized in that the heating chamber (4) and the holding device (7) are mounted rotatably relative to one another in order to swirl the cooling air flow (14) in the heating chamber (4) and/or helically on the preform (5 ) to guide along.
7. Ofen nach mindestens einem der vorigen Ansprüche, dadurch gekennzeichnet, dass in der Heizkammer (4) mindestens ein Temperaturfühler (41) zum Ermitteln einer Innentemperatur vorgesehen ist, und dass der Ofen (1) ferner eine Steuereinheit zum Einstellen einer Infrarot-Heizleistung und/oder eines Kühlluftstroms (14) in der Heizkammer (4) auf Basis der ermittelten Innentemperatur umfasst. 7. Oven according to at least one of the preceding claims, characterized in that at least one temperature sensor (41) is provided in the heating chamber (4) for determining an internal temperature, and that the oven (1) further has a control unit for setting an infrared heating power and / or a cooling air flow (14) in the heating chamber (4) based on the determined internal temperature.
8. Ofen nach mindestens einem der vorigen Ansprüche, ferner gekennzeichnet durch Luftleitvorrichtungen (31), die gegen eine Rotationsrichtung (2a) des Heizrads (2) geneigt und/oder gekrümmt sind, um durch Rotation des Heizrads (2) aufgestaute Luft gegen die Heizkammern (4) zu leiten. 8. Oven according to at least one of the preceding claims, further characterized by air guiding devices (31) which are inclined and/or curved against a direction of rotation (2a) of the heating wheel (2) in order to move air accumulated by rotation of the heating wheel (2) against the heating chambers (4) to direct.
9. Ofen nach mindestens einem der vorigen Ansprüche, dadurch gekennzeichnet, dass die Heizkammer (4) mindestens einen Heizstrahler (11) in Form einer in eine keramische Schicht eingebetteten Heizwendel umfasst, wobei die keramische Schicht für eine Emission im Bereich von 2 bis 3,5 m eingerichtet ist. 9. Furnace according to at least one of the preceding claims, characterized in that the heating chamber (4) comprises at least one radiant heater (11) in the form of a heating coil embedded in a ceramic layer, the ceramic layer providing an emission in the range of 2 to 3, 5 m is set up.
10. Ofen nach mindestens einem der vorigen Ansprüche, dadurch gekennzeichnet, dass die Heizkammer (4) mindestens einen Heizstrahler (11 ) in Form eines Hellstrahlers mit einem Strahlungsmaximum bei einer Wellenlänge von weniger als 2 μιτι umfasst, insbesondere einen hellstrahlender Halogenstrahler (11 a), eine hellstrahlende Leuchtdiode (11 b) und/oder einen hellstrahlenden Laser. 10. Oven according to at least one of the preceding claims, characterized in that the heating chamber (4) comprises at least one radiant heater (11) in the form of a bright radiator with a radiation maximum at a wavelength of less than 2 μιτι, in particular a bright halogen radiator (11 a) , a bright light-emitting diode (11 b) and/or a bright laser.
11. Ofen nach mindestens einem der vorigen Ansprüche, dadurch gekennzeichnet, dass die Heizmodule (3) ferner je einen Heizstab (13) zum Bestrahlen eines inneren Wandbereichs (5b) des Vorformlings (5) mit Infrarotstrahlung umfassen, und dass die Hubvorrichtung (9) ferner zum Heben und Senken der Haltevorrichtung (7) und/oder des Heizstabs (13) eingerichtet ist, um den Heizstab in den Vorformling (5) einzuführen bzw. aus diesem zurück zu ziehen. 11. Oven according to at least one of the preceding claims, characterized in that the heating modules (3) each further comprise a heating rod (13) for irradiating an inner wall region (5b) of the preform (5) with infrared radiation, and that the lifting device (9) is also set up to raise and lower the holding device (7) and/or the heating rod (13) in order to insert the heating rod into the preform (5) or to pull it back out of it.
12. Ofen nach Anspruch 11 , dadurch gekennzeichnet, dass die Heizmodule (3) ferner ein thermisch isolierendes Gehäuse (23) für den Heizstab (13) umfassen, in das der Heizstab (13) zurück gezogen werden kann, wobei an dem Gehäuse (23) insbesondere ein Deckel (25) vorgesehen ist, um das Gehäuse (23) bei zurück gezogenem Heizstab (13) thermisch isolierend zu verschließen.
12. Oven according to claim 11, characterized in that the heating modules (3) further comprise a thermally insulating housing (23) for the heating rod (13), into which the heating rod (13) can be pulled back, with the housing (23 ) In particular, a cover (25) is provided in order to close the housing (23) in a thermally insulating manner when the heating element (13) is retracted.
13. Ofen nach Anspruch 11 oder 12, dadurch gekennzeichnet, dass an dem Heizstab (13) in Längsrichtung mehrere Strahler (15) mit unterschiedlicher und/oder getrennt einstellbarer Heizleistung vorgesehen sind. 13. Oven according to claim 11 or 12, characterized in that a plurality of radiators (15) with different and/or separately adjustable heating power are provided on the heating rod (13) in the longitudinal direction.
1 . Ofen nach mindestens einem der Ansprüche 11 bis 13, dadurch gekennzeichnet, dass an dem Heizstab (13) mindestens eine keramische Schicht zur Abstrahlung von Infrarotlicht vorgesehen ist, insbesondere durch Umwandlung von Hellstrahlung mit einem Strahlungsmaximum bei einer Wellenlänge von weniger als 2 μιη in eine langwelligere Strahlung mit einer Wellenlänge im Bereich von 2 bis 3,5 pm. 1 . Oven according to at least one of claims 11 to 13, characterized in that at least one ceramic layer for emitting infrared light is provided on the heating rod (13), in particular by converting bright radiation with a radiation maximum at a wavelength of less than 2 μm into a longer wavelength Radiation with a wavelength in the range of 2 to 3.5 pm.
15. Ofen nach mindestens einem der Ansprüche 11 bis 14, dadurch gekennzeichnet, dass an dem Heizstab (13) und/oder der Haltevorrichtung (7) ein durch einen Flüssigkeitsund/oder Luftstrom (14, 34) kühlbares Strahlungsschutzschild (17) vorgesehen ist, um den Mündungsbereich (5c) gegenüber der vom Heizstab (13) abgegebenen Infrarotstrahlung abzuschirmen und/oder zu kühlen.
15. Oven according to at least one of claims 11 to 14, characterized in that a radiation protection shield (17) which can be cooled by a liquid and/or air flow (14, 34) is provided on the heating rod (13) and/or the holding device (7), in order to shield and/or cool the mouth area (5c) from the infrared radiation emitted by the heating rod (13).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102009047540A DE102009047540A1 (en) | 2009-12-04 | 2009-12-04 | Furnace for conditioning preforms |
PCT/EP2010/006421 WO2011066885A2 (en) | 2009-12-04 | 2010-10-20 | Furnace for conditioning preforms |
Publications (1)
Publication Number | Publication Date |
---|---|
EP2507033A2 true EP2507033A2 (en) | 2012-10-10 |
Family
ID=43570175
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP10772981A Withdrawn EP2507033A2 (en) | 2009-12-04 | 2010-10-20 | Furnace for conditioning preforms |
Country Status (5)
Country | Link |
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US (1) | US20120269918A1 (en) |
EP (1) | EP2507033A2 (en) |
CN (1) | CN102725124A (en) |
DE (1) | DE102009047540A1 (en) |
WO (1) | WO2011066885A2 (en) |
Families Citing this family (18)
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FR2976514B1 (en) * | 2011-06-17 | 2013-07-12 | Sidel Participations | METHOD FOR HEATING RECOVERY RINKS |
EP2682243A1 (en) * | 2012-07-04 | 2014-01-08 | Value & Intellectual Properties Management GmbH | Device for manufacturing hollow bodies and method for producing the hollow bodies |
DE102012106308A1 (en) * | 2012-07-13 | 2014-05-22 | Krones Ag | Sterile heating device for plastic preforms |
DE102012106310A1 (en) * | 2012-07-13 | 2014-05-22 | Krones Ag | Device for heating plastic preforms with sterile space |
DE102012215581A1 (en) * | 2012-09-03 | 2014-03-06 | Krones Ag | Device for heating plastic containers for preparation of bottles, has narrow-band light source for emitting light having wavelength in a range, in which thirty to fifty percent of irradiated energy is absorbed in wall of plastic container |
DE102013010693B4 (en) | 2013-06-27 | 2015-11-19 | Khs Corpoplast Gmbh | Device for heating preforms made of thermoplastic material |
DE102014202302B4 (en) * | 2013-07-03 | 2015-02-19 | Technische Universität Dresden | Device for heating preforms |
CN103402282A (en) * | 2013-07-31 | 2013-11-20 | 无锡柯马机械有限公司 | Microwave heating device |
DE102014006275A1 (en) * | 2014-05-02 | 2015-11-19 | Khs Corpoplast Gmbh | Method and device for tempering preforms |
DE102016001630A1 (en) | 2016-02-15 | 2017-08-17 | Khs Corpoplast Gmbh | A heating device for the thermal conditioning of preforms intended for blow molding |
JP7176729B2 (en) * | 2018-09-12 | 2022-11-22 | 料材開発株式会社 | PET bottle manufacturing equipment |
IT201900012549A1 (en) * | 2019-07-22 | 2021-01-22 | Smi Spa | SYSTEM FOR HEATING THE PREFORMS |
EP3769935B1 (en) * | 2019-07-22 | 2021-09-15 | SMI S.p.A. | Preform heating system |
IT202000001360A1 (en) * | 2020-01-24 | 2021-07-24 | Smi Spa | PREFORM HEATING DEVICE |
JP6999768B1 (en) * | 2020-09-28 | 2022-01-19 | 銓寶工業股▲分▼有限公司 | Temperature control device and blow molding machine |
JP6985478B1 (en) * | 2020-09-28 | 2021-12-22 | 銓寶工業股▲分▼有限公司 | Blow molding method for bottles with handles |
IT202100008870A1 (en) * | 2021-04-09 | 2022-10-09 | Smi Spa | PREFORM HEATING SYSTEM |
CN114988666B (en) * | 2022-07-13 | 2024-02-02 | 江苏贵琂电子科技有限公司 | Tank furnace for manufacturing optical glass and preparation method thereof |
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FR1559785A (en) * | 1968-01-16 | 1969-03-14 | ||
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JPS61261024A (en) * | 1985-05-15 | 1986-11-19 | Sakaguchi Dennetsu Kk | Heating method for plastic bottle |
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- 2009-12-04 DE DE102009047540A patent/DE102009047540A1/en not_active Withdrawn
-
2010
- 2010-10-20 CN CN2010800550463A patent/CN102725124A/en active Pending
- 2010-10-20 WO PCT/EP2010/006421 patent/WO2011066885A2/en active Application Filing
- 2010-10-20 US US13/513,288 patent/US20120269918A1/en not_active Abandoned
- 2010-10-20 EP EP10772981A patent/EP2507033A2/en not_active Withdrawn
Non-Patent Citations (1)
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Also Published As
Publication number | Publication date |
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DE102009047540A1 (en) | 2011-06-09 |
US20120269918A1 (en) | 2012-10-25 |
WO2011066885A3 (en) | 2011-09-09 |
WO2011066885A2 (en) | 2011-06-09 |
CN102725124A (en) | 2012-10-10 |
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