EP2506281B1 - Temperature-dependent circuit with series resistor - Google Patents
Temperature-dependent circuit with series resistor Download PDFInfo
- Publication number
- EP2506281B1 EP2506281B1 EP12161290.7A EP12161290A EP2506281B1 EP 2506281 B1 EP2506281 B1 EP 2506281B1 EP 12161290 A EP12161290 A EP 12161290A EP 2506281 B1 EP2506281 B1 EP 2506281B1
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- EP
- European Patent Office
- Prior art keywords
- heating resistor
- switch
- contact
- switch according
- temperature
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H37/00—Thermally-actuated switches
- H01H37/02—Details
- H01H37/32—Thermally-sensitive members
- H01H37/52—Thermally-sensitive members actuated due to deflection of bimetallic element
- H01H37/54—Thermally-sensitive members actuated due to deflection of bimetallic element wherein the bimetallic element is inherently snap acting
- H01H37/5427—Thermally-sensitive members actuated due to deflection of bimetallic element wherein the bimetallic element is inherently snap acting encapsulated in sealed miniaturised housing
- H01H37/5436—Thermally-sensitive members actuated due to deflection of bimetallic element wherein the bimetallic element is inherently snap acting encapsulated in sealed miniaturised housing mounted on controlled apparatus
Definitions
- the present invention relates to a temperature-dependent switch with a temperature-dependent switching mechanism, a derailleur receiving housing having an upper part with a first outer terminal and an electrically conductive lower part with an outer bottom, with a support plate on top of a heating resistor and two with the Heating resistor connected solder pads are arranged, wherein the bottom of the lower part rests on the heating resistor and the lower part is soldered to the first soldering surface and the second soldering surface serves as a second external connection.
- Such a switch is from the DE 43 36 564 C2 known.
- the well-known switch is designed as a sealed switch with two-piece metal housing, as he also for example from the DE 21 21 802 A or the DE 196 23 570 C2 is known.
- the encapsulated switch is arranged on a carrier plate made of ceramic, on which a thick-film resistor is arranged as a heating resistor, which is surrounded by a conductor track in a U-shape. Another trace leads under the thick-film resistor, which rests on both tracks and is thus electrically connected to these.
- the U-shaped trace is electrically connected to the conductive bottom of the encapsulated switch, while the other trace serves as a solder pad to which a first pigtail is soldered, and the second pigtail is electrically soldered to the conductive lid portion of the encapsulated switch.
- the lower part rests with its outer bottom on the heating resistor.
- the thick-film resistor can be covered by an insulating layer.
- the switch should be soldered to the U-shaped track on the support plate, which is not mentioned in this document, as the soldering is to take place. As a result, a line-shaped cohesive contact between the lower part and serving as a soldering surface U-shaped conductor is produced.
- the DE 41 42 716 A1 describes a switch with a metallic base and a top, in which centrally the first external connection is provided.
- the second external connection is via the lower part.
- On this lower part of a supporter ring is clamped from below, which carries a substrate with a thick-film resistor, which is thus arranged electrically in series with the switch and is responsible as a heating resistor for the current sensitivity.
- temperature-dependent switches are used in a known manner to protect electrical equipment from overheating.
- the switch is electrically connected in series with the device to be protected and mechanically arranged on the device so that it is in thermal communication with this.
- a temperature-dependent switching mechanism of spring washer, bimetallic snap disk and movable contact member is arranged in each case, which is in the closed state of the switch in contact with a stationary contact part inside of the upper part, as is outwardly plated through to a first outer terminal.
- the second external connection is the conductive lower part.
- the operating current of the device to be protected flows through the two contact parts and the spring washer in the lower part.
- the circuit is closed and the device to be protected is powered by the switch with power. If the temperature rises above a permissible value, then deforms the bimetallic snap disk, which opens the switch and the supply of the device to be protected is interrupted.
- the now de-energized device can then cool down again.
- the thermally coupled to the device switch cools down again, which then automatically closes again. While such switching behavior protects e.g. A hair dryer can be quite useful, this is not desirable anywhere where the device to be protected after switching off may not automatically turn on to avoid damage. This is for example for electric motors, which are used as drive units.
- the DE 41 42 716 A1 proposes therefore to provide a so-called self-holding resistor, which is electrically parallel to the external terminals.
- the self-holding resistor is in the open switch electrically in series with the device to be protected, through which only a harmless residual current now flows because of the resistance value of the self-holding resistor.
- this residual current is sufficient to heat the self-holding resistor so far that it emits a heat that holds the bimetallic snap disk above its switching temperature.
- each temperature-dependent switch with a housing having a lower part, which is closed by a shell.
- a temperature-dependent switching mechanism is arranged with a movable contact part, which cooperates with a stationary contact part, which is arranged centrally in the upper part.
- the temperature-dependent switches each have a self-holding resistor, which is connected in parallel to the switching mechanism, and a further heating resistor, which is connected in series with the switching mechanism, as this already in principle for the switch from the DE 41 42 716 A1 and the DE 43 36 564 C2 is known.
- the switches must be able to reliably protect the motors both in the limit mode with maximum allowable power and with a blocking rotor. To test whether the switch does this, usually two tests are performed.
- the motor In the so-called heating test , the motor is operated at maximum power, wherein neither the flow of current through the switch nor the case thereby transferred from the engine to the switch heat may open the switch.
- the motor is connected to the operating voltage with the rotor locked , which results in an operating current flowing through the motor which is three to five times greater than the usual operating current.
- the response temperature of the bimetallic snap disk could be chosen to be above the temperature that the engine assumes at maximum allowable power during operation and transmits to the switch, but below the temperature to which the bimetallic snap disk is subjected by the heating resistor is heated when it is traversed by the current with blocked rotor.
- this object is achieved in the switch mentioned above in that lying on the floor next to each other an electric Contact surface to the first soldering surface and a thermal contact surface are formed to the heating resistor, the bottom is soldered flat on the first soldering surface, and the first soldering surface is formed by at least two adjacent to the heating resistor tin sheets.
- the bottom of the switch and not only the lateral transition between the bottom and side wall is soldered.
- the bottom of the switch is now used for two purposes, for one, it lies on the entire surface of the heating resistor, on the other hand, it is held flat by material bond on the soldering surface.
- the switch is set not only mechanically very stable on the support plate in this way, this type of fixing also leads to the desired thermal coupling.
- the heating resistor now heats up very quickly due to the very high operating current and, due to the good and firm contact to the bottom of the switch, introduces this heat into the switching mechanism, thus rapidly increasing the operating current interrupts.
- the first soldering surface is formed by at least two tin tracks arranged next to the heating resistor, a large-area electrical connection and at the same time good mechanical support at the bottom of the switch are provided.
- the bottom of the base is formed in an electrical contact surface to the first soldering surface and lying adjacent a thermal contact surface to the heating resistor, the surface of the bottom can almost completely for
- the fixed mechanical connection by the surface soldering to the bottom of the base thus does not affect the switching behavior, for example, but provides compared with the prior art for a better thermal coupling both to the engine and to the heating resistor.
- the inventor has not so from the DE 43 36 564 C2 known lateral solder joint improved by additional measures, but selected a different type of cohesive connection.
- a large-area solder joint is produced between the bottom of the lower part and a soldering surface next to the heating resistor.
- This planar connection can be produced, for example, by heating the carrier plate on a hotplate to liquefy tin tracts provided in addition to the heating resistor. Thereafter, the switch is pressed onto the carrier plates, so that the tin sheets make a large-area connection to the bottom of the switch.
- the new switch is now designed so that the heating resistor leads to a very rapid heating of the switch itself.
- solder pins are soldered to the second soldering surface and to the first external connection.
- connection provided according to the invention is significantly stronger than in the case of lateral soldering according to the invention DE 43 36 564 C2 so that it can be dispensed with, the switch for mechanical stabilization even with a shrink cap to surround, which would hinder the heat input to the engine and thus the shutdown in overheated engine.
- the omission of an additional casing also allows other types of connection than laterally led away Pigtails, such as the use of pins. This type of connection is not possible with the known switches discussed in the introduction.
- the heating resistor is a thick-film resistor, wherein preferably a heating resistor is arranged between the heating resistor and a protective film.
- planar heating resistor is used, so that the floor can be coupled over a large area.
- the protective foil prevents electrical short circuits.
- the two contact surfaces cover at least 50%, preferably 80%, of the surface of the base, wherein preferably the contact surface to the heating resistor has a larger area than the contact surface to the first soldering surface, more preferably at least 30% greater.
- the advantage here is that the ratio of the sizes of the contact surfaces to each other ensures both the required mechanical hold and the required thermal coupling.
- the derailleur comprises a bimetal snap-action disc which is mechanically connected to a movable contact part and presses this below its switching temperature against a stationary contact part and lifts above its switching temperature of this.
- a spring snap-action disc which biases the movable contact part in the sense of an abutment against the stationary contact part
- a bimetal snap-action disc which lifts the movable contact part above its switching temperature of the stationary contact part, wherein further preferably the spring snap-action disc is arranged between stationary contact part and bimetal snap-action disc.
- the derailleur has a current transmitting member which cooperates with two stationary contact parts, of which the first is connected to the first outer terminal and the second to the second outer terminal, preferably wherein the second contact part is electrically connected to the lower part on
- the derailleur comprises a bimetallic snap disk, which is mechanically connected to the current transfer member and this below its switching temperature against the two stationary Contact parts pushes and lifts above their switching temperature of these, and further preferably the switching mechanism has a spring washer which biases the current transfer member in the sense of a plant against the stationary contact parts, the bimetallic snap-off the current transfer member above its switching temperature of the stationary contact parts.
- the switch can lead significantly higher currents than the above-mentioned switch, in which the current is passed through the bimetallic snap-action disc or through the spring snap-action disc. This is particularly advantageous when the switch is used to power powerful electric motors that require high operating currents.
- Temperature-dependent switch with a current transmitting member which cooperates with two stationary contact parts are, for example, from DE 26 44 411 A1 known.
- the two stationary contact parts which are arranged in the upper part, are connected in series with the supply current of the device to be protected, so that the current flows through the current transmission element, when the switch is at a temperature below the switching temperature.
- the power transmission member may be a separate contact plate, but it is also possible in individual cases, to use the bimetallic snap disk or a spring snap-action as a power transmission member.
- the second stationary contact part is electrically connected to the electrically conductive lower part, which in turn is connected to the first soldering surface, which via the heating resistor with the second Soldering surface is connected.
- Fig. 1 is denoted by a temperature-dependent switch 10, which includes a cup-shaped lower part 11 which is closed by an upper part 12 which is held with the interposition of an insulating film 13 by a flanged edge 14 on the lower part 11.
- a temperature-dependent switch 10 which includes a cup-shaped lower part 11 which is closed by an upper part 12 which is held with the interposition of an insulating film 13 by a flanged edge 14 on the lower part 11.
- a temperature-dependent switching mechanism 15 is arranged, which comprises a Federschnappulation 16, which carries a movable contact member 17 centrally on which a freely inserted bimetallic disc 18 is seated.
- the Federschnappulation 16 is supported on a bottom 19 inside of the lower part 11, which is made of electrically conductive material.
- the movable contact part 17 is in contact with a stationary contact part 20, which is provided on an inner side 21 of the upper part 12, which is also made of metal in this embodiment.
- the temperature-dependent switching mechanism 15 in the in Fig. 1 shown low-temperature position an electrically conductive connection between the upper part 12 and the lower part 11 forth, the operating current via the stationary contact part 20, the movable contact part 17 and the spring snap disk 16 flows.
- Such a temperature-dependent switch 10 is for example from the DE 196 23 570 A1 The contents of which are hereby incorporated by reference.
- a first pad 22 is off at the switch Fig. 1 arranged in a central region of the upper part 12.
- a second connection surface 23 may be provided on the edge 14.
- the switch 10 can be thermally coupled to an electrical device to be protected, it has a flat, outer bottom 24, which is designed as a heat transfer surface and comes into contact with the electrical device to be protected.
- the carrier plate 25 is formed as a ceramic substrate, on the upper side 26 in Fig. 2 from right to left side by side, a first soldering surface 27, a heating resistor 28 in the form of a thick-film resistor and a second soldering surface 29 are arranged.
- soldered pins 31, 32 which serve the external connection. These pins are in Fig. 3 Not shown.
- the 4 and 5 show the support plate 25 without soldered switch 10th
- the heating resistor 28 is formed as a thick-film resistor, which at its in Fig. 4 right side with the soldering surface 29 is connected directly via a conductive layer 31.
- the soldering surface 27 is arranged, which has in the non-soldered state, three tin tracks 33, 34, 35 which are parallel to each other. At least one of the tin traces 33, 34, 35 is connected to the heating resistor 28 via a conductive layer 32 over which they project upwardly.
- the switch 10 is to be mounted on the support plate 25, this is heated to the extent that the tin traces 33, 34, 35 liquefy. Thereafter, the switch 10 is pressed with the bottom 24 on the top 26 of the support plate 25, so that the tin sheets 33, 34, 35 connect to the soldering surface 27 and provide a full-surface cohesive connection to the bottom 24.
- the floor passes into fixed mechanical contact with the heating resistor 28, which may be covered by a thin protective film 36, which electrically insulates the thick-film resistor from the floor 24.
- the contact surface 38 to the heating resistor 28 is greater than about 30% greater than the contact surface 37 to the soldering surface 27th
- Fig. 7 is denoted by 40 another temperature-dependent switch, which together with the support plate 25 from Fig. 4 can be used as the switch 10 off Fig. 1 ,
- the switch 40 includes a temperature-dependent switching mechanism 41 which is housed in a housing 42.
- the housing 42 has an upper part 43 made of insulating material, which closes an electrically conductive lower part 44 whose edge 45 defines the upper part 43 on the lower part 44.
- the switching mechanism 41 comprises a spring snap-action disc 46 and a bimetal snap-action disc 47, which, together with the spring snap-action disc 46, is centrally penetrated by a pin-like rivet 48, by which these are mechanically connected to a current transfer member 49 in the form of a contact plate.
- the spring snap-action disc 46 is clamped with its edge 51 between a circumferential shoulder 52 inside in the lower part 44 and a spacer ring 53, on which the upper part 43 rests with its inner side 54
- the bimetallic snap disk 47 is supported with its edge 55 inside on the bottom 56 of the lower part 44.
- the round, in the present case circular current transfer member 49 has in the direction of the upper part 43 in the circumferential direction, an electrically conductive contact surface 57 which cooperates with two stationary contact parts 58, 59, which are arranged on the inner side 54 of the upper part 43.
- the stationary contact parts 58, 59 are formed as inner heads of contact rivets 61, 62, which pass through the upper part 43 and with their outer portions 63, 64 serve the external connection. Between the sections 63, 64 an insulating web 65 is provided. Remote from the web 65, a bottom 66 of the lower part 44 is formed as a thermal contact surface.
- Fig. 8 the switch 40 is off Fig. 7 shown on the support plate 25, in connection with the 4 and 5 has been described.
- the lower part 44 was with the in Fig. 8 soldered to unrecognizable first soldering surface 27 and lies with its bottom 66 with the interposition of the protective film 36 on the heating resistor 28.
- Fig. 8 are also the attached to the two outer portions 63, 64 of the contact rivets 61, 62 connecting piece 67 and 68 can be seen, each having an upper, U-shaped tab 69 and 71, respectively.
- the upper, U-shaped tabs 69, 71 folded down on the sections 63 and 64 and inserted into the form of "tunnel" usually stripped ends of connecting strands and soldered.
- Fig. 9 In this way, it is shown that the tab 69 associated with the first stationary contact part 58 has been connected to a first pigtail 72 which forms the first external connection of the switch 40.
- the tab 71 associated with the second stationary contact part 59 is electrically connected in a comparable manner to a connecting part 73 which is connected to the conductive lower part 44 via its edge 45.
- the connecting part 73 is solder which electrically and mechanically connects the edge 45 to the connecting piece 68.
- Soldering surface 29 is soldered to a second pigtail 74, which forms the second outer terminal.
- the lower part 44 is connected to its bottom 66 via the first soldering surface 27 with the heating resistor 28 which is connected at its other end to the second soldering surface 29, to which the second pigtail 74 is soldered.
- the switch 40 is like the switch 10 thermally coupled very well to the heating resistor 28, while at the same time electrically isolated from this. At the same time, the switch 40 is mechanically fixedly connected to the carrier plate 25 via the bottom 66 of the lower part 44 and the first soldering surface 27.
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- Thermal Sciences (AREA)
- Thermally Actuated Switches (AREA)
Description
Die vorliegende Erfindung betrifft einen temperaturabhängigen Schalter mit einem temperaturabhängigen Schaltwerk, einem das Schaltwerk aufnehmenden Gehäuse, das ein Oberteil mit einem ersten Außenanschluss sowie ein elektrisch leitendes Unterteil mit einem außen liegenden Boden aufweist, mit einer Trägerplatte, auf dessen Oberseite ein Heizwiderstand und zwei mit dem Heizwiderstand verbundene Lötflächen angeordnet sind, wobei der Boden des Unterteils auf dem Heizwiderstand aufliegt und das Unterteil mit der ersten Lötfläche verlötet ist und die zweite Lötfläche als zweiter Außenanschluss dient.The present invention relates to a temperature-dependent switch with a temperature-dependent switching mechanism, a derailleur receiving housing having an upper part with a first outer terminal and an electrically conductive lower part with an outer bottom, with a support plate on top of a heating resistor and two with the Heating resistor connected solder pads are arranged, wherein the bottom of the lower part rests on the heating resistor and the lower part is soldered to the first soldering surface and the second soldering surface serves as a second external connection.
Ein derartiger Schalter ist aus der
Der bekannte Schalter ist als gekapselten Schalter mit zweiteiligem Metallgehäuse ausgebildet, wie er beispielsweise auch aus der
Das Unterteil liegt mit seinem außen liegenden Boden auf dem Heizwiderstand auf. Der Dickschichtwiderstand kann dabei durch eine Isolierschicht abgedeckt werden.The lower part rests with its outer bottom on the heating resistor. The thick-film resistor can be covered by an insulating layer.
Der Schalter soll an die u-förmige Leiterbahn auf der Trägerplatte angelötet sein, wobei in dieser Druckschrift nicht erwähnt ist, wie das Löten erfolgen soll. Im Ergebnis wird ein linienförmiger stoffschlüssiger Kontakt zwischen dem Unterteil und der als Lötfläche dienenden u-förmigen Leiterbahn hergestellt.The switch should be soldered to the U-shaped track on the support plate, which is not mentioned in this document, as the soldering is to take place. As a result, a line-shaped cohesive contact between the lower part and serving as a soldering surface U-shaped conductor is produced.
Diese Verbindung ist nicht nur problematisch herzustellen, sondern zudem auch mechanisch nicht hinreichend stabil, weshalb die Druckschrift zeigt, dass auf Schalter und Trägerplatte gemeinsam ein Schrumpfschlauch aufgeschrumpft ist, aus dem seitlich die beiden Anschlusslitzen herausragen. Dadurch werden Schalter und Trägerplatte zusätzlich mechanisch aneinander fixiert. Dennoch ist die thermische Ankopplung des Heizwiderstandes an den Boden des Schalters für bestimmte Anwendungsfälle unbefriedigend.This connection is not only problematic to manufacture, but also mechanically not sufficiently stable, which is why the document shows that together on the switch and carrier plate, a shrink tube is shrunk, protrude from the side of the two connecting wires. As a result, the switch and carrier plate are additionally mechanically fixed to one another. Nevertheless, the thermal coupling of the heating resistor to the bottom of the switch for certain applications is unsatisfactory.
Auch die
Als zweiter Außenanschluss sind Anschlussmöglichkeiten an dem Überwurfring oder dem Substrat vorgesehen.As a second external connection options are provided on the coupling ring or the substrate.
Bei der bekannten Konstruktion ist von Nachteil, dass zwar für einen guten mechanischen Halt des Heizwiderstandes an dem Gehäuse des Schalters gesorgt wird, die elektrische Verbindung jedoch insbesondere bei starken Erschütterungen nicht hinreichend zuverlässig ist.In the known construction is disadvantageous that, although provided for a good mechanical support of the heating resistor to the housing of the switch, the electrical connection, however, is not sufficiently reliable, especially in strong shocks.
Diese temperaturabhängigen Schalter werden in bekannter Weise dazu verwendet, elektrische Geräte vor Überhitzung zu schützen. Dazu wird der Schalter elektrisch mit dem zu schützenden Gerät in Reihe geschaltet und mechanisch so an dem Gerät angeordnet, dass er mit diesem in thermischer Verbindung steht.These temperature-dependent switches are used in a known manner to protect electrical equipment from overheating. For this purpose, the switch is electrically connected in series with the device to be protected and mechanically arranged on the device so that it is in thermal communication with this.
In dem Gehäuse ist jeweils ein temperaturabhängiges Schaltwerk aus Federscheibe, Bimetall-Schnappscheibe und beweglichem Kontaktteil angeordnet, das im geschlossenen Zustand des Schalters in Anlage mit einem stationären Kontaktteil innen an dem Oberteil ist, da nach außen zu einem ersten Außenanschluss durchkontaktiert ist. Als zweiter Außenanschluss dient das leitfähige Unterteil.In the housing, a temperature-dependent switching mechanism of spring washer, bimetallic snap disk and movable contact member is arranged in each case, which is in the closed state of the switch in contact with a stationary contact part inside of the upper part, as is outwardly plated through to a first outer terminal. The second external connection is the conductive lower part.
Der Betriebsstrom des zu schützenden Gerätes fließt so durch die beiden Kontaktteile und die Federscheibe in das Unterteil.The operating current of the device to be protected flows through the two contact parts and the spring washer in the lower part.
Unterhalb der Ansprechtemperatur der Bimetall-Schnappscheibe ist der Stromkreis geschlossen und das zu schützende Gerät wird über den Schalter mit Strom versorgt. Erhöht sich die Temperatur über einen zulässigen Wert hinaus, so verformt sich die Bimetall-Schnappscheibe, wodurch der Schalter geöffnet und die Versorgung des zu schützenden Gerätes unterbrochen wird.Below the response temperature of the bimetallic snap disk, the circuit is closed and the device to be protected is powered by the switch with power. If the temperature rises above a permissible value, then deforms the bimetallic snap disk, which opens the switch and the supply of the device to be protected is interrupted.
Das jetzt stromlose Gerät kann sich dann wieder abkühlen. Dabei kühlt sich auch der thermisch an das Gerät angekoppelte Schalter wieder ab, der daraufhin selbsttätig wieder schließt. Während ein derartiges Schaltverhalten zum Schutz z.B. eines Haartrockners durchaus sinnvoll sein kann, ist dies überall dort nicht erwünscht, wo sich das zu schützende Gerät nach dem Abschalten nicht automatisch wieder einschalten darf, um Beschädigungen zu vermeiden. Dies gilt z.B. für Elektromotoren, die als Antriebsaggregate eingesetzt werden.The now de-energized device can then cool down again. In this case, the thermally coupled to the device switch cools down again, which then automatically closes again. While such switching behavior protects e.g. A hair dryer can be quite useful, this is not desirable anywhere where the device to be protected after switching off may not automatically turn on to avoid damage. This is for example for electric motors, which are used as drive units.
Die
Die aus der
Die
Die temperaturabhängigen Schalter weisen jeweils einen Selbsthaltewiderstand auf, der parallel zu dem Schaltwerk geschaltet ist, sowie einen weiteren Heizwiderstand, der in Reihe zu dem Schaltwerk geschaltet ist, wie dies prinzipiell bereits für die Schalter aus der
Insbesondere dann, wenn die bekannten Schalter zum Schutz von leistungsstarken Motoren verwendet werden, müssen sie wegen der im Betrieb und insbesondere beim Anfahren der Motoren auftretenden starken Erschütterungen mechanisch sehr belastbar sein.In particular, when the known switches are used for the protection of high-performance engines, they must because of the operation and especially when starting the engines occurring strong shocks to be mechanically very resilient.
Ferner müssen die Schalter dazu in der Lage sein, die Motoren sowohl im Grenzbetrieb bei maximal zulässiger Leistung als auch bei blockierendem Rotor zuverlässig zu schützen. Um zu prüfen, ob der Schalter dies auch leistet, werden üblicher zwei Tests durchgeführt.Furthermore, the switches must be able to reliably protect the motors both in the limit mode with maximum allowable power and with a blocking rotor. To test whether the switch does this, usually two tests are performed.
Bei dem sogennanten Heating Test wird der Motor mit maximaler Leistung betrieben, wobei weder der Stromfluss durch den Schalter noch die dabei von dem Motor auf den Schalter übertragene Hitze den Schalter öffnen darf.In the so-called heating test , the motor is operated at maximum power, wherein neither the flow of current through the switch nor the case thereby transferred from the engine to the switch heat may open the switch.
Bei dem sogenannten Locked Rotor Test dagegen wird der Motor bei blockiertem Rotor mit der Betriebsspannung verbunden, was dazu führt, dass ein Betriebsstrom durch den Motor fließt, der drei bis fünf Mal größer ist als der übliche Betriebsstrom.In contrast, in the so-called locked rotor test , the motor is connected to the operating voltage with the rotor locked , which results in an operating current flowing through the motor which is three to five times greater than the usual operating current.
Dieser hohe Strom führt natürlich auch zu einem Aufheizen des Motors und damit zu einer Temperaturerhöhung an dem Schalter.Of course, this high current also leads to a heating of the motor and thus to an increase in temperature at the switch.
Dieses Aufheizen erfolgt jedoch so langsam, dass der Motor ggf. schon irreversibel zerstört ist, bevor der Schalter infolge der Erhöhung der Motortemperatur anspringt. Daher muss in diesem Test ein Heizwiderstand dafür sorgen, dass der Schalter sehr schnell öffnet.However, this heating takes place so slowly that the engine may already irreversibly destroyed before the switch starts due to the increase in engine temperature. Therefore, in this test, a heater resistor must cause the switch to open very quickly.
Selbst bei geeigneter Abstimmung zwischen der Ansprechtemperatur der Bimetall-Schnappscheibe und dem Widerstandswert des Heizwiderstandes allein können diese beiden gegensätzlichen Bedingungen bei den oben beschriebenen, bekannten Schaltern jedoch nicht erfüllt werden.Even with a suitable coordination between the response temperature of the bimetallic snap disk and the resistance of the heating resistor alone, however, these two conflicting conditions in the known switches described above can not be met.
Zwar könnten diese Werte so eingestellt werden, dass der maximal zulässige Betriebsstrom nicht dazu führt, dass der Heizwiderstand die Bimetall-Schnappscheibe auf eine Temperatur oberhalb ihrer Schalttemperatur aufheizt, sondern dass dies erst durch den deutlich höheren Strom bei blockiertem Rotor erfolgt.Although these values could be adjusted so that the maximum allowable operating current does not cause the heating resistor heats the bimetallic snap disk to a temperature above its switching temperature, but that this is done only by the much higher current at locked rotor.
Andererseits könnte die Ansprechtemperatur der Bimetall-Schnappscheibe so gewählt werden, dass sie oberhalb der Temperatur liegt, die der Motor im Betrieb mit maximal zulässiger Leistung annimmt und auf den Schalter überträgt, aber unterhalb der Temperatur liegt, auf die die Bimetall-Schnappscheibe durch den Heizwiderstand aufgeheizt wird, wenn er von dem Strom bei blockiertem Rotor durchflossenen wird.On the other hand, the response temperature of the bimetallic snap disk could be chosen to be above the temperature that the engine assumes at maximum allowable power during operation and transmits to the switch, but below the temperature to which the bimetallic snap disk is subjected by the heating resistor is heated when it is traversed by the current with blocked rotor.
Das so eingestellte Schaltverhalten wird aber nur im statischen Betrieb erreicht, wenn also genügend Zeit verstrichen ist, damit entweder bei zu hoher Temperatur des Motors oder aber bei zu hohem Strom der Schalter öffnet. Für den Schutz eines leistungsstarken Motors ist es aber auch erforderlich, dass der Schalter extrem schnell anspringt, insbesondere bei blockierendem Rotor.However, the so set switching behavior is only achieved in static operation, so if enough time has elapsed, so that either opens at too high a temperature of the motor or too high current, the switch. To protect a powerful engine, it is also necessary that the switch starts extremely fast, especially with a blocking rotor.
Dies erfordert eine sehr gute thermische Ankopplung des Heizwiderstandes an den Schalter, so dass eine Änderung in der Temperatur des Heizwiderstandes in kürzester Zeit auf die Bimetall-Schnappscheibe übertragen wird.This requires a very good thermal coupling of the heating resistor to the switch, so that a change in the temperature of the heating resistor is transmitted to the bimetallic snap disk in no time.
Ausgehend von diesem Stand der Technik ist es daher Aufgabe der vorliegenden Erfindung, den eingangs genannten Schalter derart weiterzubilden, dass bei preiswertem und zuverlässigem Aufbau eine gute thermische Ankopplung des Heizwiderstandes an den Schalter und gleichzeitig ein guter mechanischer Halt zwischen Schalter und Heizwiderstand realisiert wird.Based on this prior art, it is therefore an object of the present invention to develop the aforementioned switch such that at low cost and reliable construction a good thermal coupling of the heating resistor to the switch and at the same time a good mechanical hold between the switch and heating resistor is realized.
Erfindungsgemäß wird diese Aufgabe bei dem eingangs genannten Schalter dadurch gelöst, dass an dem Boden nebeneinander liegend eine elektrische Kontaktfläche zu der ersten Lötfläche und eine thermische Kontaktfläche zu dem Heizwiderstand ausgebildet sind, der Boden flächig auf die erste Lötfläche aufgelötet ist, und die erste Lötfläche durch zumindest zwei neben dem Heizwiderstand angeordnete Zinnbahnen gebildet ist.According to the invention this object is achieved in the switch mentioned above in that lying on the floor next to each other an electric Contact surface to the first soldering surface and a thermal contact surface are formed to the heating resistor, the bottom is soldered flat on the first soldering surface, and the first soldering surface is formed by at least two adjacent to the heating resistor tin sheets.
Im Gegensatz zu der Konstruktion der
Der Schalter wird auf diese Weise nicht nur mechanisch sehr stabil an der Trägerplatte festgelegt, diese Art der Festlegung führt auch zu der gewünschten thermischen Ankopplung.The switch is set not only mechanically very stable on the support plate in this way, this type of fixing also leads to the desired thermal coupling.
Wenn der neue Schalter jetzt im Locked Rotor Test eingesetzt wird, heizt sich der Heizwiderstand aufgrund des sehr hohen Betriebsstromes jetzt sehr schnell auf und leitet diese Wärme aufgrund des guten und festen Kontaktes zu dem Boden des Schalters in das Schaltwerk hinein, das folglich den Betriebsstrom schnell unterbricht.Now, when the new switch is used in the Locked Rotor Test , the heating resistor now heats up very quickly due to the very high operating current and, due to the good and firm contact to the bottom of the switch, introduces this heat into the switching mechanism, thus rapidly increasing the operating current interrupts.
Weil die erste Lötfläche durch zumindest zwei neben dem Heizwiderstand angeordnete Zinnbahnen gebildet ist, wird für einen großflächigen elektrischen Anschluss und zugleich einen guten mechanischen Halt am Boden des Schalters gesorgt.Because the first soldering surface is formed by at least two tin tracks arranged next to the heating resistor, a large-area electrical connection and at the same time good mechanical support at the bottom of the switch are provided.
Weil ferner der Boden des Unterteils in eine elektrische Kontaktfläche zu der ersten Lötfläche und daneben liegend eine thermische Kontaktfläche zum Heizwiderstand ausgebildet ist, kann die Fläche des Bodens nahezu vollständig fürFurther, because the bottom of the base is formed in an electrical contact surface to the first soldering surface and lying adjacent a thermal contact surface to the heating resistor, the surface of the bottom can almost completely for
den elektrischen und mechanischen Kontakt zu der ersten Lötfläche und den thermischen Kontakt zu dem Heizwiderstand ausgenutzt werden.the electrical and mechanical contact with the first soldering surface and the thermal contact with the heating resistor are utilized.
Die der Erfindung zugrundeliegende Aufgabe wird auf diese Weise vollkommen gelöst.The problem underlying the invention is completely solved in this way.
Die feste mechanische Anbindung durch das flächige Anlöten an den Boden des Unterteils beeinträchtigt also das Schaltverhalten nicht etwa, sondern sorgt verglichen mit dem Stand der Technik für eine bessere thermische Ankopplung sowohl an den Motor als auch an den Heizwiderstand.The fixed mechanical connection by the surface soldering to the bottom of the base thus does not affect the switching behavior, for example, but provides compared with the prior art for a better thermal coupling both to the engine and to the heating resistor.
Zur Lösung der sich stellenden Aufgabe hat der Erfinder also nicht etwa die aus der
Der Erfinder ist aber auch nicht den sich auf den ersten Blick anbietenden Weg gegangen, die Trägerplatte auf mechanische Weise kraftschlüssig mit dem Gehäuse zu verbinden, wie dies aus der eingangs erwähnten
Vielmehr wird erfindungsgemäß eine großflächige Lötverbindung zwischen dem Boden des Unterteils und einer Lötfläche neben dem Heizwiderstand hergestellt.Rather, according to the invention, a large-area solder joint is produced between the bottom of the lower part and a soldering surface next to the heating resistor.
Diese flächige Verbindung kann beispielsweise dadurch hergestellt werden, dass die Trägerplatte auf einer Heizplatte so weit erhitzt wird, dass sich neben dem Heizwiderstand vorgesehene Zinnbahnen verflüssigen. Danach wird der Schalter auf die Trägerplatter aufgedrückt, so dass die Zinnbahnen eine großflächige Verbindung zu dem Boden des Schalters herstellen.This planar connection can be produced, for example, by heating the carrier plate on a hotplate to liquefy tin tracts provided in addition to the heating resistor. Thereafter, the switch is pressed onto the carrier plates, so that the tin sheets make a large-area connection to the bottom of the switch.
Damit ist für einen festen Halt der Trägerplatte an dem Schaltergehäuse gesorgt.This is taken care of for a firm grip of the support plate on the switch housing.
Der neue Schalter ist jetzt so ausgelegt, dass der Heizwiderstand zu einem sehr schnellen Aufheizen des Schalters selbst führt.The new switch is now designed so that the heating resistor leads to a very rapid heating of the switch itself.
Allgemein ist es bevorzugt, wenn an die zweite Lötfläche und an den ersten Außenanschluss Anschlussstifte angelötet sind.In general, it is preferred if solder pins are soldered to the second soldering surface and to the first external connection.
Der Erfinder der vorliegenden Anmeldung hat nämlich erkannt, dass die erfindungsgemäß vorgesehene Verbindung derart deutlich fester ist als bei dem seitlichen Anlöten gemäß der
Allgemein ist es bevorzugt, wenn der Heizwiderstand ein Dickschichtwiderstand ist, wobei vorzugsweise zischen Heizwiderstand und Boden eine Schutzfolie angeordnet ist.In general, it is preferred if the heating resistor is a thick-film resistor, wherein preferably a heating resistor is arranged between the heating resistor and a protective film.
Hier ist von Vorteil, dass ein flächiger Heizwiderstand verwendet wird, so dass der Boden großflächig angekoppelt werden kann. Durch die Schutzfolie werden dabei elektrische Kurzschlüsse verhindert.Here it is advantageous that a planar heating resistor is used, so that the floor can be coupled over a large area. The protective foil prevents electrical short circuits.
Dabei ist es bevorzugt, wenn die beiden Kontaktflächen zumindest 50%, vorzugsweise 80% der Fläche des Bodens bedecken, wobei vorzugsweise die Kontaktfläche zu dem Heizwiderstand eine größere Fläche aufweist als die Kontaktfläche zu der ersten Lötfläche, weiter vorzugsweise zumindest um 30% größer ist.In this case, it is preferred if the two contact surfaces cover at least 50%, preferably 80%, of the surface of the base, wherein preferably the contact surface to the heating resistor has a larger area than the contact surface to the first soldering surface, more preferably at least 30% greater.
Hier ist von Vorteil, dass durch das Verhältnis der Größen der Kontaktflächen zueinander sowohl der erforderliche mechanische Halt als auch die erforderliche thermische Ankopplung sichergestellt werden.The advantage here is that the ratio of the sizes of the contact surfaces to each other ensures both the required mechanical hold and the required thermal coupling.
Daher ist es bevorzugt, wenn das Schaltwerk eine Bimetall-Schnappscheibe umfasst, die mechanisch mit einem beweglichen Kontaktteil verbunden ist und dieses unterhalb ihrer Schalttemperatur gegen ein stationäres Kontaktteil drückt und oberhalb ihrer Schalttemperatur von diesem abhebt.Therefore, it is preferred if the derailleur comprises a bimetal snap-action disc which is mechanically connected to a movable contact part and presses this below its switching temperature against a stationary contact part and lifts above its switching temperature of this.
Andererseits ist es bevorzugt, wenn eine Feder-Schnappscheibe, die das bewegliche Kontaktteil im Sinne einer Anlage an das stationäre Kontaktteil vorspannt, und ferner eine Bimetall-Schnappscheibe vorgesehen ist, die das bewegliche Kontaktteil oberhalb ihrer Schalttemperatur von dem stationären Kontaktteil abhebt, wobei ferner vorzugsweise die Feder-Schnappscheibe zwischen stationärem Kontaktteil und Bimetall-Schnappscheibe angeordnet ist.On the other hand, it is preferred if a spring snap-action disc, which biases the movable contact part in the sense of an abutment against the stationary contact part, and also a bimetal snap-action disc is provided, which lifts the movable contact part above its switching temperature of the stationary contact part, wherein further preferably the spring snap-action disc is arranged between stationary contact part and bimetal snap-action disc.
Während es nämlich durchaus genügt, wenn lediglich eine Bimetall-Schnappscheibe vorgesehen ist, die sowohl den Kontaktdruck herstellt als auch für das temperaturabhängige Öffnen sorgt, kann durch eine Feder-Schnappscheibe, die zusätzlich zur Bimetall-Schnappscheibe oder allein den Kontaktdruck bewirkt, die Bimetall-Schnappscheibe in ihrer Tieftemperaturstellung mechanisch und elektrisch entlastet werden, was zu einer größeren Langzeitstabilität ihres Schaltverhaltens beiträgt.While it is quite sufficient, if only a bimetallic snap disk is provided which produces both the contact pressure and provides for the temperature-dependent opening, can by a spring-snap disk, which in addition to the bimetallic snap disk or alone causes the contact pressure, the bimetallic Snap disk are mechanically and electrically relieved in their low temperature position, which contributes to greater long-term stability of their switching behavior.
Alternativ ist es bevorzugt, wenn das Schaltwerk ein Stromübertragungsglied aufweist, das mit zwei stationären Kontaktteilen zusammenwirkt, von denen das erste mit dem ersten Außenanschluss und das zweite mit dem zweiten Außenanschluss verbunden ist, wobei vorzugsweise das zweite Kontaktteil elektrisch mit dem Unterteil verbunden ist, weiter vorzugsweise das Schaltwerk eine Bimetall-Schnappscheibe umfasst, die mechanisch mit dem Stromübertragungsglied verbunden ist und dieses unterhalb ihrer Schalttemperatur gegen die beiden stationären Kontaktteile drückt und oberhalb ihrer Schalttemperatur von diesen abhebt, und ferner vorzugsweise das Schaltwerk eine Federscheibe aufweist, die das Stromübertragungsglied im Sinne einer Anlage gegen die stationären Kontaktteile vorspannt, wobei die Bimetall-Schnappscheibe das Stromübertragungsglied oberhalb ihrer Schalttemperatur von den stationären Kontaktteilen abhebt.Alternatively, it is preferable if the derailleur has a current transmitting member which cooperates with two stationary contact parts, of which the first is connected to the first outer terminal and the second to the second outer terminal, preferably wherein the second contact part is electrically connected to the lower part on Preferably, the derailleur comprises a bimetallic snap disk, which is mechanically connected to the current transfer member and this below its switching temperature against the two stationary Contact parts pushes and lifts above their switching temperature of these, and further preferably the switching mechanism has a spring washer which biases the current transfer member in the sense of a plant against the stationary contact parts, the bimetallic snap-off the current transfer member above its switching temperature of the stationary contact parts.
Hier ist von Vorteil, dass der Schalter deutlich höhere Ströme führen kann als der oben erwähnte Schalter, bei dem der Strom durch die Bimetall-Schnappscheibe oder durch die Feder-Schnappscheibe geführt wird. Dies ist insbesondere von Vorteil, wenn der Schalter zum Betrieb von leistungsstarken Elektromotoren verwendet wird, die hohe Betriebsströme benötigen.Here it is advantageous that the switch can lead significantly higher currents than the above-mentioned switch, in which the current is passed through the bimetallic snap-action disc or through the spring snap-action disc. This is particularly advantageous when the switch is used to power powerful electric motors that require high operating currents.
Temperaturabhängige Schalter mit einem Stromübertragungsglied, das mit zwei stationären Kontaktteilen zusammenwirkt, sind beispielsweise aus der
Das Stromübertragungsglied kann ein gesonderter Kontaktteller sein, es ist in Einzelfällen aber auch möglich, die Bimetall-Schnappscheibe oder eine Feder-Schnappscheibe als Stromübertragungsglied zu verwenden.The power transmission member may be a separate contact plate, but it is also possible in individual cases, to use the bimetallic snap disk or a spring snap-action as a power transmission member.
Um nun die oben schon beschriebene Trägerplatte mit den beiden Lötflächen und die damit verbundenen Vorteile nutzen zu können, wird erfindungsgemäß das zweite stationäre Kontaktteil elektrisch mit dem elektrisch leitenden Unterteil verbunden, das wiederum mit der ersten Lötfläche verbunden ist, die über den Heizwiderstand mit der zweiten Lötfläche verbunden ist. Dadurch fließt der Strom von dem zweiten Außenanschluß durch den Heizwiderstand in das Unterteil und von dort zu dem zweiten stationären Kontaktteil, von dort durch das Stromübertragungsglied und dann über das erste Kontaktteil zu dem ersten Außenanschluß.In order to be able to use the carrier plate already described above with the two soldering surfaces and the associated advantages, according to the invention the second stationary contact part is electrically connected to the electrically conductive lower part, which in turn is connected to the first soldering surface, which via the heating resistor with the second Soldering surface is connected. As a result, the current flows from the second external terminal through the heating resistor in the lower part and from there to the second stationary contact part, from there through the current transmitting member and then via the first contact part to the first outer terminal.
Durch die auf den ersten Blick ungewöhnliche Verschaltung des zweiten Kontaktteils mit dem Unterteil ist es also möglich, die Vorteile der Trägerplatte auch für Schalter mit Stromübertragungsglied zu nutzen.Due to the unusual at first glance interconnection of the second contact part with the lower part, it is possible to use the advantages of the support plate for switches with a power transmission element.
Weitere Vorteile ergeben sich aus der Beschreibung und der beigefügten Zeichnung.Further advantages will become apparent from the description and the accompanying drawings.
Es versteht sich, dass die vorstehend genannten und die nachstehend noch zu erläuternden Merkmale nicht nur in der jeweils angegebenen Kombination, sondern auch in anderen Kombinationen oder in Alleinstellung verwendbar sind, ohne den Rahmen der vorliegenden Erfindung zu verlassen.It is understood that the features mentioned above and those yet to be explained below can be used not only in the particular combination given, but also in other combinations or in isolation, without departing from the scope of the present invention.
Ausführungsbeispiele der Erfindung sind in der beigefügten Zeichnung dargestellt und werden in der nachfolgenden Beschreibung näher erläutert. Es zeigen:
- Fig. 1
- einen schematischen, nicht maßstabsgetreuen Längsschnitt durch einen bekannten temperaturabhängigen Schalter, bei dem ein bewegliches Kontaktteil mit einem stationären Kontaktteil zusammenwirkt;
- Fig. 2
- in einer schematischen Seitenansicht die Anordnung des Schalters aus
Fig. 1 auf einer Trägerplatte, auf der ein Heizwiderstand und ein Lötanschluss vorgesehen sind; - Fig. 3
- eine Draufsicht auf die Anordnung aus
Fig. 2 , jedoch ohne Anschlussstifte; - Fig. 4
- eine Draufsicht auf die Trägerplatte aus
Fig. 2 und 3 ; - Fig. 5
- eine perspektivische Ansicht der Trägerplatte aus
Fig. 4 .; - Fig. 6
- eine Unteransicht des Schalters aus
Fig. 1 , wobei auf dem Boden Kontaktflächen angedeutet sind; - Fig. 7
- in einer Darstellung wie in
Fig. 1 einen weiteren temperaturabhängigen Schalter, bei dem zwei stationäre Kontaktteile mit einem Stromübertragungsglied zusammenwirken; - Fig. 8
- in perspektivischer Ansicht von schräg oben den auf die Trägerplatte aus
Fig. 5 aufgelöteten Schalter ausFig. 7 , an dem außen zwei mit den stationären Kontakten verbundene Anschlussstücke zu sehen sind; und - Fig. 9
- den mit Anschlusslitzen versehenen Schalter aus
Fig. 8 in Seitenansicht und Draufsicht.
- Fig. 1
- a schematic, not to scale longitudinal section through a known temperature-dependent switch, wherein a movable contact part cooperates with a stationary contact part;
- Fig. 2
- in a schematic side view of the arrangement of the switch
Fig. 1 on a support plate on which a heating resistor and a solder terminal are provided; - Fig. 3
- a plan view of the arrangement
Fig. 2 but without pins; - Fig. 4
- a plan view of the carrier plate
FIGS. 2 and 3 ; - Fig. 5
- a perspective view of the carrier plate
Fig. 4 . - Fig. 6
- a bottom view of the switch
Fig. 1 , wherein contact surfaces are indicated on the ground; - Fig. 7
- in a representation like in
Fig. 1 another temperature-dependent switch in which two stationary contact parts cooperate with a current transmitting member; - Fig. 8
- in a perspective view obliquely from above the on the support plate
Fig. 5 soldered switch offFig. 7 on the outside of which two connecting pieces connected to the stationary contacts can be seen; and - Fig. 9
- the provided with pigtails switch off
Fig. 8 in side view and top view.
In
In dem durch Unterteil 11 und Oberteil 12 gebildeten Gehäuse des Schalters 10 ist ein temperaturabhängiges Schaltwerk 15 angeordnet, das eine Federschnappscheibe 16 umfasst, die zentrisch ein bewegliches Kontaktteil 17 trägt, auf dem eine frei eingelegte Bimetallscheibe 18 sitzt.In the housing formed by the
Die Federschnappscheibe 16 stützt sich auf einem Boden 19 innen am Unterteil 11 ab, das aus elektrisch leitendem Material gefertigt ist.The
Das bewegliche Kontaktteil 17 ist in Anlage mit einem stationären Kontaktteil 20, das an einer Innenseite 21 des Oberteiles 12 vorgesehen ist, das in diesem Ausführungsbeispiel ebenfalls aus Metall gefertigt ist.The
Auf diese Weise stellt das temperaturabhängige Schaltwerk 15 in der in
Es ist alternativ auch möglich, statt der Federschnappscheibe 18 unmittelbar ein Bimetallteil einzusetzen, dass das bewegliche Kontaktteil 17 trägt und somit bei geschlossenem Schalter 10 den Betriebsstrom führt.Alternatively, it is also possible, instead of the
Erhöht sich bei dem Schalter 10 aus
Ein derartiger temperaturabhängiger Schalter 10 ist beispielsweise aus der
Eine erste Anschlussfläche 22 ist bei dem Schalter aus
An diese Anschlussflächen 22, 23 kann in bekannter Weise je eine Anschlussfahne mit ihrem jeweiligen inneren Ende angelötet werden.At these
Damit der Schalter 10 thermisch an ein zu schützendes elektrisches Gerät angekoppelt werden kann, weist er einen ebenen, außen liegenden Boden 24 auf, der als Wärmeübergangsfläche ausgebildet ist und in Anlage mit dem zu schützenden elektrischen Gerät kommt.So that the
Um den Schalter jetzt mit einem Heizwiderstand zu versehen, ist er auf eine dünne Trägerplatte 25 aufgelötet, wie es in
Die Trägerplatte 25 ist als Keramiksubstrat ausgebildet, auf dessen Oberseite 26 in
An die Lötfläche 29 und die Anschlussfläche 22 sind Anschlussstifte 31, 32 angelötet, die dem Außenanschluss dienen. Diese Anschlussstifte sind in
Die
Der Heizwiderstand 28 ist als Dickschichtwiderstand ausgebildet, der an seiner in
In
Wenn der Schalter 10 auf der Trägerplatte 25 montiert werden soll, wird diese soweit erhitzt, dass die Zinnbahnen 33, 34, 35 sich verflüssigen. Danach wird der Schalter 10 mit dem Boden 24 auf die Oberseite 26 der Trägerplatte 25 aufgedrückt, so dass sich die Zinnbahnen 33, 34, 35 zu der Lötfläche 27 verbinden und für eine vollflächige stoffschlüssige Verbindung zu dem Boden 24 sorgen.If the
Gleichzeitig gelangt der Boden dabei in feste mechanische Anlage mit dem Heizwiderstand 28, der von einer dünnen Schutzfolie 36 abgedeckt sein kann, die den Dickschichtwiderstand elektrisch gegenüber dem Boden 24 isoliert.At the same time, the floor passes into fixed mechanical contact with the
Zwischen Boden 24 und Lötfläche 27 bzw. Heizwiderstand 28 bilden sich dabei zwei Kontaktflächen 37, 38 aus, die in
Aus der
In
Der Schalter 40 umfasst ein temperaturabhängiges Schaltwerk 41, das in einem Gehäuse 42 untergebracht ist. Das Gehäuse 42 weist ein aus Isolationsmaterial gefertigtes Oberteil 43 auf, das ein elektrisch leitendes Unterteil 44 verschließt, dessen Rand 45 das Oberteil 43 an dem Unterteil 44 festlegt.The
Das Schaltwerk 41 umfasst eine Feder-Schnappscheibe 46 und eine Bimetall-Schnappscheibe 47, die zusammen mit der Feder-Schnappscheibe 46 zentrisch von einem zapfenartigen Niet 48 durchgriffen wird, durch den diese mit einem Stromübertragungsglied 49 in Form eines Kontakttellers mechanisch verbunden sind.The
Die Feder-Schnappscheibe 46 ist mit ihrem Rand 51 zwischen eine umlaufende Schulter 52 innen in dem Unterteil 44 und einen Distanzring 53 eingeklemmt, auf dem das Oberteil 43 mit seiner Innenseite 54 aufliegtThe spring snap-
Die Bimetall-Schnappscheibe 47 stützt sich mit ihrem Rand 55 innen an dem Boden 56 des Unterteils 44 ab.The
Das runde, im vorliegenden Fall kreisrunde Stromübertragungsglied 49 weist in Richtung des Oberteils 43 eine im Umfangsrichtung umlaufende, elektrisch leitende Kontaktfläche 57 auf, die mit zwei stationären Kontaktteilen 58, 59 zusammenwirkt, die an der Innenseite 54 des Oberteils 43 angeordnet sind.The round, in the present case circular
Die stationären Kontaktteile 58, 59 sind als innere Köpfe von Kontaktnieten 61, 62 ausgebildet, die das Oberteil 43 durchgreifen und mit ihren äußeren Abschnitten 63, 64 dem Außenanschluss dienen. Zwischen den Abschnitten 63, 64 ist ein isolierender Steg 65 vorgesehen. Abgelegen vom Steg 65 ist ein Boden 66 des Unterteils 44 als Wärmekontaktfläche ausgebildet.The
An den äußeren Abschnitten 63, 64 ist je ein Anschlussstück 67 bzw. 68 befestigt, das dem Außenanschluss dient.At the
In
Zwischen dem Boden 66 und der ersten Lötfläche 27 bzw. dem Heizwiderstand 28 bilden sich dabei wieder die beiden Kontaktflächen aus, die in
In
In
Die dem zweiten stationären Kontaktteil 59 zugeordnete Lasche 71 ist auf vergleichbare Weise elektrisch mit einem Verbindungsteil 73 verbunden, das mit dem leitenden Unterteil 44 über dessen Rand 45 verbunden ist. Im einfachsten Fall ist das Verbindungsteil 73 Lötmasse, die den Rand 45 elektrisch und mechanisch mit dem Anschlussstück 68 verbindet.The
An die zweite. Lötfläche 29 ist eine zweite Anschlusslitze 74 angelötet, die den zweiten Außenanschluss bildet.To the second. Soldering
Da das Stromübertragungsglied 49 in
Das Unterteil 44 ist mit seinem Boden 66 über die erste Lötfläche 27 mit dem Heizwiderstand 28 verbunden, der an seinem anderen Ende mit der zweiten Lötfläche 29 verbunden ist, an die die zweite Anschlusslitze 74 angelötet ist.The
Der Schalter 40 ist wie der Schalter 10 thermisch sehr gut an den Heizwiderstand 28 angekoppelt, dabei aber gegenüber diesem zugleich elektrisch isoliert. Gleichzeitig ist der Schalter 40 über den Boden 66 des Unterteils 44 und die erste Lötfläche 27 mechanisch fest mit der Trägerplatte 25 verbunden.The
Claims (14)
- Temperature-dependent switch (10, 40) having a temperature-dependent switching mechanism (15, 41), a housing receiving said switching mechanism (15, 41), said housing comprising an upper part (12, 43) having a first external connection (22, 63) and an electrically conductive lower part (11, 44) having an external base (24, 66), with a carrier plate (25) having arranged on its upper side (26) a heating resistor (26) and two solder pads (27, 29) connected to said heating resistor (28), wherein the base (24, 66) of the lower part (11, 44) is supported on said heating resistor (28) and the lower part (11, 44) is soldered to the first solder pad (27) and the second solder pad (29) serves as second external connection,
characterized in that at said base (24, 66) and lying side-by-side an electrical contact pad (37) to said first solder pad (27) and a thermal contact pad (38) to said heating resistor (28) are embodied, said base (24, 66) is soldered flat onto said first solder pad (27), and said first solder pad (27) is embodied by at least two tin conductors tracks (33, 34, 25) arranged beside the heating resistor (28). - Switch according to claim 1, characterized in that said heating resistor (28) is a thick-film resistor.
- Switch according to claim 1 or 2, characterized in that connector pins (32, 31) are soldered to said second solder pad (29) and to said first external connection (22).
- Switch according to anyone of claims 1 to 3, characterized in that a protective film (36) is arranged between heating resistor (28) and base (24, 66).
- Switch according to anyone of claims 1 to 4, characterized in that said two contact pads (37, 38) cover at least 50% of the surface of the base (24, 66).
- Switch according to claim 5, characterized in that said two contact pads (37, 38) cover at least 80% of the surface of the base (24, 66).
- Switch according to anyone of claims 1 to 6, characterized in that the contact pad (38) to the heating resistor (28) covers a surface greater than the contact pad (37) to the first solder pad (27).
- Switch according to claim 7, characterized in that the contact pad (38) to the heating resistor (28) is by at lest 30% greater than the contact pad (37) to the first solder pad (27).
- Switch according to anyone of claims 1 to 8, characterized in that the switching mechanism (15) comprises a bimetal snap-action disc (18) that is mechanically connected to a movable contact part (17) and presses the latter against a stationary contact part (20), when being below its switching temperature, and lifts the latter off from the stationary contact part, when being above its switching temperature.
- Switch according to claim 9, characterized in that a spring disk (16) is provided that presses the movable contact part (17) in the sense of contact with the stationary contact part (20), whereby the bimetal snap-action disc (18) lifts the movable contact part (17) off from the stationary contact part (20), when being above its switching temperature.
- Switch according to anyone of claims 1 to 8, characterized in that the switching mechanism (41) comprises a current transfer element (49) cooperating with two stationary contact parts (58, 59), of which the first (58) is connected to the first external connection (72) and the second (59) is connected to the second external connection (73).
- Switch according to claim 10, characterized in that the second contact part (59) is electrically connected to the lower part (44).
- Switch according to claim 11 or 12, characterized in that the switching mechanism (44) comprises a bimetal snap-action disc (47) that is mechanically connected to said current transfer element (49) and presses the latter against said two stationary contact parts (58, 59), when being below its switching temperature, and lifts the latter off from said two stationary contact parts, when being above its switching temperature.
- Switch according to claim 13, characterized in that the switching mechanism (41) comprises a spring disk (46) that presses the current transfer element (49) in the sense of contact with said two stationary contact parts (58, 59), whereby the bimetal snap-action disc (47) lifts the current transfer element (49) off from said stationary contact parts (58, 59), when being above its switching temperature.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE201110016133 DE102011016133B4 (en) | 2011-03-29 | 2011-03-29 | Temperature-dependent switch with series resistor |
DE102011104984A DE102011104984B4 (en) | 2011-06-20 | 2011-06-20 | Temperature-dependent switch with heating resistor on carrier plate |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2506281A1 EP2506281A1 (en) | 2012-10-03 |
EP2506281B1 true EP2506281B1 (en) | 2015-10-07 |
Family
ID=46000723
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP12161290.7A Not-in-force EP2506281B1 (en) | 2011-03-29 | 2012-03-26 | Temperature-dependent circuit with series resistor |
Country Status (1)
Country | Link |
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EP (1) | EP2506281B1 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102013108508A1 (en) * | 2013-08-07 | 2015-02-12 | Thermik Gerätebau GmbH | Temperature-dependent switch |
CN104064401B (en) * | 2014-06-24 | 2016-08-17 | 广东福尔电子有限公司 | The reliable Kick type temperature controller of a kind of electrical connection and assembly method thereof |
DE102019112581B4 (en) * | 2019-05-14 | 2020-12-17 | Marcel P. HOFSAESS | Temperature dependent switch |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2121802C3 (en) | 1971-05-03 | 1974-10-24 | Thermik-Geraetebau Gmbh + Co, 7530 Pforzheim | Temperature monitor |
DE7630734U1 (en) | 1976-10-01 | 1977-01-20 | Hofsaess, Peter, 7530 Pforzheim | Temperature monitor |
DE4142716C2 (en) | 1991-12-21 | 1997-01-16 | Microtherm Gmbh | Thermal switch |
DE9214940U1 (en) | 1992-11-03 | 1992-12-17 | Thermik Geraetebau Gmbh, 7530 Pforzheim | Temperature monitor |
DE4428226C1 (en) * | 1994-08-10 | 1995-10-12 | Thermik Geraetebau Gmbh | Temp. monitoring switch e.g. for electric motor or transformer |
DE19507105C1 (en) * | 1995-03-01 | 1996-05-15 | Hofsaes Geb Zeitz Ulrika | Temperature monitor with excess temp. electrical switch |
DE19623570C2 (en) | 1996-06-13 | 1998-05-28 | Marcel Hofsaes | Temperature monitor with a Kapton film |
-
2012
- 2012-03-26 EP EP12161290.7A patent/EP2506281B1/en not_active Not-in-force
Also Published As
Publication number | Publication date |
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EP2506281A1 (en) | 2012-10-03 |
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