EP2496793A1 - Welded rotor of a gas turbine engine compressor - Google Patents
Welded rotor of a gas turbine engine compressorInfo
- Publication number
- EP2496793A1 EP2496793A1 EP10771153A EP10771153A EP2496793A1 EP 2496793 A1 EP2496793 A1 EP 2496793A1 EP 10771153 A EP10771153 A EP 10771153A EP 10771153 A EP10771153 A EP 10771153A EP 2496793 A1 EP2496793 A1 EP 2496793A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- rotor
- disks
- discs
- last
- flow direction
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
- F01D5/02—Blade-carrying members, e.g. rotors
- F01D5/06—Rotors for more than one axial stage, e.g. of drum or multiple disc type; Details thereof, e.g. shafts, shaft connections
- F01D5/063—Welded rotors
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
- F01D5/02—Blade-carrying members, e.g. rotors
- F01D5/08—Heating, heat-insulating or cooling means
- F01D5/081—Cooling fluid being directed on the side of the rotor disc or at the roots of the blades
- F01D5/082—Cooling fluid being directed on the side of the rotor disc or at the roots of the blades on the side of the rotor disc
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2230/00—Manufacture
- F05D2230/20—Manufacture essentially without removing material
- F05D2230/23—Manufacture essentially without removing material by permanently joining parts together
- F05D2230/232—Manufacture essentially without removing material by permanently joining parts together by welding
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49316—Impeller making
- Y10T29/4932—Turbomachine making
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49316—Impeller making
- Y10T29/4932—Turbomachine making
- Y10T29/49321—Assembling individual fluid flow interacting members, e.g., blades, vanes, buckets, on rotary support member
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49316—Impeller making
- Y10T29/4932—Turbomachine making
- Y10T29/49323—Assembling fluid flow directing devices, e.g., stators, diaphragms, nozzles
Definitions
- the present invention relates to welded rotors for gas turbine compressors, and to a method for their production.
- Rotors for gas turbines usually consist of several discs, either joined together by means of screw or
- EP984138 discloses a rotor for a gas turbine
- cooling flows are through air ducts through the vanes and through
- EP844367 discloses a welded rotor for a turbomachine with a plurality of rotor disks, which in each case between welds
- Cooling medium is guided by the rotor itself radially outward to the blade roots.
- EP1705339 discloses a rotor for a gas turbine with radial run
- Cooling air ducts which have an elliptical cross-section.
- a rotor 1 for a gas turbine with rotor axis 2 has a plurality of rotor disks 3, 4 and 5, which are connected by welds 6 between internal cavities H and KT, which are formed by the axial joining of the discs, and the rotor surface.
- the last rotor disk 3 also has a recess 7 on its surface. This recess is supplied to cooling air from outside the rotor. Heat from the center region of the last disc 3 of the compressor rotor is removed in the direction of arrow 8 and finally via the cooled recess.
- the heat dissipation 8 is favored by the fact that the rotor disk is made massive in the axial direction.
- EP193161 15 discloses a welded disc rotor for a steam turbine.
- the rotor disks each have recesses extending radially outwardly from the center thereof on the rotor axis, so that after the welding together of the disks, a cavity on and around the Rotor axis forms.
- the rotor is cooled at the rotor surface by a supplied vapor stream.
- the object of the present invention is to provide a rotor for a gas turbine compressor which is welded from a plurality of rotor disks
- the material temperature of the compressor rotor disks during operation can be maintained at or below a predetermined level, so that a predetermined service life can be expected.
- the rotor in comparison to rotors of the prior art, with regard to its production and possibilities for its testing in the
- a coolable, welded gas turbine compressor rotor with a plurality of axially juxtaposed and welded together rotor disks is shown, wherein each rotor disk extends over at least three blade stages.
- the rotor in addition to the welded-together rotor disks, the rotor has two or more rotor disks which are butt-joined to one another in a center region around and on the axis of rotation of the rotor disks, the center region comprising the rotor axis and extending radially outward from the axis.
- the two rotor disks in the flow direction are welded together in a radially outer region, this radially outer region being radially outside the center region, comprising the rotor surface and extending radially inwardly from the surface. Between the center region with the butt joint and the welded, radially outer region extends an annular space.
- the last in the direction of flow and blunt pushed to the second last rotor disks rotor disk has to dissipate heat from the center region of the rotor disk to the surface at its radially outer surface a recess which extends over the circumference of Rotor disc extends and can be cooled by an externally supplied cooling medium.
- the recess is at the last, the highest
- Center region ensures in particular an increased heat flow from the central region of the rotor to the rotor surface.
- the invention is particularly advantageous in the last rotor disk of a compressor or in the rotor disks which are exposed to higher temperatures.
- the rotor has two or more in the highest temperature range
- Rotor disks which are smaller than the rotor disks of the prior art, i. are less thick. Nevertheless, they extend over at least three blade stages. Due to their smaller size, these are easier to manufacture. In particular, their forgeability is improved and the achievable degree of deformation is increased.
- the individual rotor discs are easier to test in the forging process, since the smaller thickness of the discs, the sound path is shortened during the test and thereby measurement results can be achieved with higher resolution.
- Coolable rotor according to the invention is the most effective at the last and the highest temperatures exposed point of the rotor.
- the rotor disks according to the invention can also be arranged at any convenient location of the rotor at which cooling due to the
- the rotor additionally has a layer with a heat-conducting material between the butted rotor disks in the center region of the disks.
- this layer is attached to the surface of one of the two rotor disks.
- the thermally conductive material is, for example, a metal with higher
- All of the embodiments of the inventive rotor shown are not limited to two rotor discs, but can be applied in a suitable manner to a plurality of rotor disks of the rotor.
- a plurality of rotor disks are welded together.
- At least two rotor disks are provided which each have an annular, extending around the axis of rotation of the disks
- the rotor disks are arranged at the last and second last position of the rotor in the flow direction and welded together in a radially outer region which extends from the annular space radially outward to the outer surface of the disks and in a radial center region extending from the rotor disk center Rotation axis of the disks radially outward to extends to the annulus, butt joined together.
- Flow direction last location rotor disk mounted a coolable recess extending over the circumference of the rotor disk.
- the two rotor disks are welded together in the radially outer region and then through
- the butted rotor disks are placed at the location of the highest expected material temperatures of the rotor.
- a layer of heat-conducting material is applied in the center region of at least one of the two last rotor disks in the flow direction. Thereafter, the two rotor disks are welded together in their radially outer region. In the center area around the axis of rotation of the discs they are in turn butted together.
- FIG. 1 in cross section a welded gas turbine compressor rotor of the prior art.
- Figure 2 in cross section a first embodiment of a part of a welded gas turbine compressor rotor, in particular the rotor disks according to the invention.
- Figure 3 in cross section a second embodiment of a part of a welded gas turbine compressor rotor according to the invention.
- FIG. 4 shows in cross section a third embodiment of a part of a welded gas turbine compressor rotor, in particular the rotor disks according to the invention.
- FIG. 2 shows in longitudinal cross-section a gas turbine compressor rotor 1 with rotor axis 2.
- the rotor 1 comprises a plurality of rotor disks, of which only rotor disks 3, 4 and 5 are shown in the figure.
- the rotor discs are each designed so that they at least three blade stages of the
- Rotor disks 4 and 5 each have a recess in their middle, which form a cavity H after joining the disks together the cavity H and the radially outer surface of the discs 4 and 5
- the rotor disk 3 of the rotor of the prior art is realized according to the invention by two individual, compared to less solid rotor disks 3a and 3b.
- the rotor disks 3a and 3b are the rotor disks of a compressor arranged in the flow direction at the last and second-last positions. These have in their center region at their axially facing sides each one
- the rotor disk 3b is connected to the adjacent rotor disk 4 by means of a weld seam 6 'in the same way as the rotor disks 4 and 5
- the rotor disks 3a and 3b are interconnected in a radially outer region 9 'by the weld seam 10 which extends from the annular space H "to the surface of the rotor
- Rotation axis 2 of the rotor discs 3a and 3b are the mutually facing surfaces of the discs butted together.
- the center region 9 of the rotor is, for example, the region containing the
- FIG. 3 shows the same rotor as in FIG. 2, but with the additional feature on the rotor disk 3a, which is arranged last in the flow direction on the rotor. It has on its surface a recess 7 or annular groove which extends over the circumference of the rotor disk and can be cooled from the outside by a suitable cooling medium, such as cooling air or cooling steam.
- a suitable cooling medium such as cooling air or cooling steam.
- FIG. 4 shows an expanded embodiment of the rotor 1 according to the invention, again comprising rotor disks 3a, 3b, 4, 5.
- the rotor disks 3a and 3b each have an annular recess on their sides facing each other axially, which form an annular space H "during assembly
- a center region 9 on the mutually facing surfaces of the rotor disks 3a, 3b extends over the region which is surrounded by the annular space H ".
- the expanded version differs from the rotor of FIGS. 2 and 3 in the realization of the heat transfer in the center region 9 of the rotor disks 3a and 3b.
- the rotor disk 3a or 3b has in her
- Center region 9 a layer 1 1 of a thermally conductive material. This layer 1 1 and the surface of the center region 9 of the rotor disc 3b are in turn butted together.
- the layer 1 1 consists for example of a suitable metal having a thermal conductivity greater than that of the rotor material.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Turbine Rotor Nozzle Sealing (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CH01699/09A CH702191A1 (en) | 2009-11-04 | 2009-11-04 | Welded rotor. |
PCT/EP2010/066501 WO2011054758A1 (en) | 2009-11-04 | 2010-10-29 | Welded rotor of a gas turbine engine compressor |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2496793A1 true EP2496793A1 (en) | 2012-09-12 |
EP2496793B1 EP2496793B1 (en) | 2015-09-09 |
Family
ID=41611368
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP10771153.3A Not-in-force EP2496793B1 (en) | 2009-11-04 | 2010-10-29 | Welded rotor of a gas turbine engine compressor |
Country Status (6)
Country | Link |
---|---|
US (1) | US8517676B2 (en) |
EP (1) | EP2496793B1 (en) |
JP (1) | JP5559343B2 (en) |
CN (1) | CN102667064B (en) |
CH (1) | CH702191A1 (en) |
WO (1) | WO2011054758A1 (en) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20140137712A1 (en) * | 2012-11-20 | 2014-05-22 | General Electric Company | Lathe center |
EP2826956A1 (en) | 2013-07-17 | 2015-01-21 | Siemens Aktiengesellschaft | Rotor for a thermal flow engine |
US10385433B2 (en) | 2016-03-16 | 2019-08-20 | Honeywell International Inc. | Methods for processing bonded dual alloy rotors including differential heat treatment processes |
CN106121733B (en) * | 2016-08-12 | 2019-01-11 | 上海电气燃气轮机有限公司 | A kind of mixed rotor structure and assemble method for heavy duty gas turbine |
Family Cites Families (16)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE879343C (en) * | 1942-05-22 | 1953-06-11 | Vorkauf Heinrich | Runner for liquid-cooled gas turbines |
US2462600A (en) * | 1943-01-16 | 1949-02-22 | Jarvis C Marble | Turbine |
US2657008A (en) * | 1947-08-07 | 1953-10-27 | Atkinson Joseph | Turbine or like rotor |
FR2567069B1 (en) | 1984-07-03 | 1986-12-05 | Lhomme Sa | PROCESS AND DEVICE FOR MANUFACTURING A CALIBERED TUBE WITH VERY LOW SURFACE ROUGHNESS AND HIGH DIMENSIONAL STABILITY |
DE4239710A1 (en) * | 1992-11-26 | 1994-06-01 | Abb Patent Gmbh | Rotor for steam turbine and current generation - comprises a welded assembly of largely pre-processed components belonging to a modular construction system standardising the rotor parts |
DE4324034A1 (en) * | 1993-07-17 | 1995-01-19 | Abb Management Ag | Gas turbine with a cooled rotor |
DE19648185A1 (en) * | 1996-11-21 | 1998-05-28 | Asea Brown Boveri | Welded rotor of a turbomachine |
JP3999402B2 (en) * | 1998-06-09 | 2007-10-31 | 三菱重工業株式会社 | Dissimilar welding rotor for steam turbine |
DE19839592A1 (en) | 1998-08-31 | 2000-03-02 | Asea Brown Boveri | Fluid machine with cooled rotor shaft |
DE10112062A1 (en) * | 2001-03-14 | 2002-09-19 | Alstom Switzerland Ltd | Method of welding together two thermally differently loaded parts e.g. for turbo-machine, requires initially positioning inter-layer on connection surface of second part |
US7119461B2 (en) * | 2003-03-25 | 2006-10-10 | Pratt & Whitney Canada Corp. | Enhanced thermal conductivity ferrite stator |
EP1705339B1 (en) | 2005-03-23 | 2016-11-30 | General Electric Technology GmbH | Rotor shaft, in particular for a gas turbine |
JP4793087B2 (en) * | 2006-05-11 | 2011-10-12 | 三菱電機株式会社 | Compressor manufacturing method |
JP5049578B2 (en) * | 2006-12-15 | 2012-10-17 | 株式会社東芝 | Steam turbine |
CH700176B1 (en) * | 2007-03-02 | 2010-07-15 | Alstom Technology Ltd | Rotor for a generator. |
JP2009103097A (en) * | 2007-10-25 | 2009-05-14 | Mitsubishi Heavy Ind Ltd | Gas turbine and rotor for gas turbine |
-
2009
- 2009-11-04 CH CH01699/09A patent/CH702191A1/en not_active Application Discontinuation
-
2010
- 2010-10-29 JP JP2012537354A patent/JP5559343B2/en not_active Expired - Fee Related
- 2010-10-29 EP EP10771153.3A patent/EP2496793B1/en not_active Not-in-force
- 2010-10-29 WO PCT/EP2010/066501 patent/WO2011054758A1/en active Application Filing
- 2010-10-29 CN CN201080060612.XA patent/CN102667064B/en not_active Expired - Fee Related
-
2012
- 2012-05-03 US US13/463,090 patent/US8517676B2/en not_active Expired - Fee Related
Non-Patent Citations (1)
Title |
---|
See references of WO2011054758A1 * |
Also Published As
Publication number | Publication date |
---|---|
CH702191A1 (en) | 2011-05-13 |
JP2013510259A (en) | 2013-03-21 |
US20120275926A1 (en) | 2012-11-01 |
JP5559343B2 (en) | 2014-07-23 |
EP2496793B1 (en) | 2015-09-09 |
CN102667064B (en) | 2015-01-14 |
WO2011054758A4 (en) | 2011-08-18 |
US8517676B2 (en) | 2013-08-27 |
CN102667064A (en) | 2012-09-12 |
WO2011054758A1 (en) | 2011-05-12 |
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