EP2484461A1 - Bent member and method for manufacturing same - Google Patents
Bent member and method for manufacturing same Download PDFInfo
- Publication number
- EP2484461A1 EP2484461A1 EP10820735A EP10820735A EP2484461A1 EP 2484461 A1 EP2484461 A1 EP 2484461A1 EP 10820735 A EP10820735 A EP 10820735A EP 10820735 A EP10820735 A EP 10820735A EP 2484461 A1 EP2484461 A1 EP 2484461A1
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- European Patent Office
- Prior art keywords
- curved
- forming
- present
- cracks
- good
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000000034 method Methods 0.000 title claims abstract description 79
- 238000004519 manufacturing process Methods 0.000 title description 6
- 238000005452 bending Methods 0.000 claims abstract description 22
- 238000005304 joining Methods 0.000 claims abstract description 5
- 239000002184 metal Substances 0.000 claims description 4
- 239000000463 material Substances 0.000 abstract description 16
- 229910000831 Steel Inorganic materials 0.000 abstract description 11
- 239000010959 steel Substances 0.000 abstract description 11
- 230000003014 reinforcing effect Effects 0.000 abstract description 5
- 230000037303 wrinkles Effects 0.000 description 46
- 230000000052 comparative effect Effects 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 239000006260 foam Substances 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/01—Bending sheet metal along straight lines, e.g. to form simple curves between rams and anvils or abutments
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/01—Bending sheet metal along straight lines, e.g. to form simple curves between rams and anvils or abutments
- B21D5/015—Bending sheet metal along straight lines, e.g. to form simple curves between rams and anvils or abutments for making tubes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C37/00—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
- B21C37/06—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes
- B21C37/14—Making tubes from double flat material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D47/00—Making rigid structural elements or units, e.g. honeycomb structures
- B21D47/01—Making rigid structural elements or units, e.g. honeycomb structures beams or pillars
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D51/00—Making hollow objects
- B21D51/16—Making hollow objects characterised by the use of the objects
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C3/00—Structural elongated elements designed for load-supporting
- E04C3/02—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces
- E04C3/04—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal
- E04C3/06—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal with substantially solid, i.e. unapertured, web
- E04C3/07—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal with substantially solid, i.e. unapertured, web at least partly of bent or otherwise deformed strip- or sheet-like material
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C3/00—Structural elongated elements designed for load-supporting
- E04C3/02—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces
- E04C3/04—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal
- E04C2003/0404—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal beams, girders, or joists characterised by cross-sectional aspects
- E04C2003/0408—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal beams, girders, or joists characterised by cross-sectional aspects characterised by assembly or the cross-section
- E04C2003/0413—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal beams, girders, or joists characterised by cross-sectional aspects characterised by assembly or the cross-section being built up from several parts
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C3/00—Structural elongated elements designed for load-supporting
- E04C3/02—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces
- E04C3/04—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal
- E04C2003/0404—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal beams, girders, or joists characterised by cross-sectional aspects
- E04C2003/0426—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal beams, girders, or joists characterised by cross-sectional aspects characterised by material distribution in cross section
- E04C2003/0439—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal beams, girders, or joists characterised by cross-sectional aspects characterised by material distribution in cross section the cross-section comprising open parts and hollow parts
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C3/00—Structural elongated elements designed for load-supporting
- E04C3/02—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces
- E04C3/04—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal
- E04C2003/0404—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal beams, girders, or joists characterised by cross-sectional aspects
- E04C2003/0443—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal beams, girders, or joists characterised by cross-sectional aspects characterised by substantial shape of the cross-section
- E04C2003/0465—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal beams, girders, or joists characterised by cross-sectional aspects characterised by substantial shape of the cross-section square- or rectangular-shaped
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
- Y10T428/12229—Intermediate article [e.g., blank, etc.]
Definitions
- the present invention relates to a method of forming plates into curved parts (more specifically, curved frame parts). More particularly, the present invention relates to a forming method that makes it possible to form high-strength steel sheets having a tensile strength (TS) that is greater than or equal to 590 MPa into curved parts, curved parts, and a method for manufacturing the same.
- TS tensile strength
- Curved parts have hitherto been obtained by press forming single metal plates.
- various forming modes including drawing, stretch forming, stretch flanging, and bending are combined.
- the press forming will hereunder be referred to as "conventional press forming."
- a method of bending forming a cylindrical material (PTL 1), a roll forming technology (PTL 2), and bending forming using a hollow part (PTL 3 and PTL 4) are proposed.
- a method of filling with resin foam (PTL 5) is proposed.
- TS tensile strength
- wrinkles occur in a planar section (such as a wrinkle section in Fig. 11 ), and cracks occur in a vertical wall at a side surface or in flanges (such as a crack section in Fig. 11 ).
- TS tensile strength
- TS tensile strength
- a method of obtaining high-strength curved parts by performing bending forming or roll forming on cylindrical materials is disclosed (PTL 1 to PTL 4).
- PTL 1 to PTL 4 A method of obtaining high-strength curved parts by performing bending forming or roll forming on cylindrical materials.
- PTL 5 A method of obtaining reinforcing effects by filling with resin foam.
- the present invention for solving the aforementioned problems provides the following:
- the material is bent and deformed almost without being variously deformed by drawing, stretch forming, and stretch flanging, it is possible to perform one-piece pressing forming of a single high-strength steel sheet into portions of the curved part.
- the shape of the curved part which is a target to be formed, being reflected in the outline of the blank, it is possible to expect easy obtainment of parts having high strength and having a complex curved shape that could not be hitherto obtained, enlargement of space due to a reduction in the cross section of the parts, and a large reduction in weight because, for example, plate thickness is reduced and reinforcing parts are not used.
- Figs. 1 to 8 are schematic views of different embodiments of the present invention.
- Figs. 1 and 2 each show an exemplary case in which a curve of a curved part 30 in a longitudinal direction is along folding lines in only one of two opposite directions.
- the sectional size is constant in the longitudinal direction of the part, and, in Fig. 2 , the sectional size changes in the longitudinal direction of the part.
- Figs. 3 and 4 each show an exemplary case in which a curve of a curved part 30 in the longitudinal direction along folding lines changes from either one of two opposite directions to the other one of the two opposite directions.
- the sectional size is constant in the longitudinal direction of the part, and, in Fig.
- the sectional size changes in the longitudinal direction of the part.
- Figs. 5, 6 , 7, and 8 each show an exemplary case in which a curve of a curved part 30 in the longitudinal direction is such that the curved part 30 is continuously curved in only one of two opposite directions ( Figs. 7 and 8 each show an exemplary case in which the curved part has a warped sectional shape in the longitudinal direction).
- the sectional size is constant in the longitudinal direction of the part
- Figs. 6 , 7, and 8 the sectional size changes in the longitudinal direction of the part.
- two blanks 1 and 2 have the same planar shape, and the planar shape thereof has a side-bend outline corresponding to the curve of the curved part 30, which is a target to be formed, in the longitudinal direction of the curved part 30.
- the blanks 1 and 2 may be previously provided with working holes or beads, etc.
- the blanks 1 and 2 are each bent into a sectional shape corresponding to a division portion of a sectional shape of the curved part 30, so that portions 10 and 20 constituting the curved part 30 are formed.
- Reference numerals 1F and 2F denote portions corresponding to flanges of the blanks 1 and 2, or denote the flanges of the portions 10 and 20. In Figs.
- broken lines and dotted lines that are formed in regions of the shapes of the blanks 1 and 2 represent mountain folding and valley folding, respectively, and indicate places corresponding to bend portions (protrusion edges and recess edges) formed by bending in the bending process.
- the blanks are press bended so that forming portions of the blanks become bend portions that are in correspondence with target parts.
- forming materials primarily undergo deformation of bending forming, and are formed into target shapes.
- Joining methods may be any one of, for example, welding, caulking, riveting, and adhesion using an adhesive.
- Joining methods may be any one of, for example, welding, caulking, riveting, and adhesion using an adhesive.
- the embodiments shown in Figs. 1 to 6 are those in which the blanks are formed into a part sectional shape shown in Fig. 9(a)
- the present invention is not limited thereto. It is obvious that the present invention is applicable to cases in which, for example, as shown in Fig. 9(b) , the blanks are formed into a part sectional shape that is the reverse of that in Fig. 9(a) at the left and right sides; or, as shown in Fig.
- the blanks are formed into a part sectional shape so that the flanges 2F of only the structural portion 20 are bent.
- the embodiments shown in Figs. 7 and 8 are those in which the blanks are formed into a part sectional shape shown in Fig. 9(d) .
- the present invention is not limited thereto. It is obvious that the present invention is applicable to a case in which three or more blanks are used for one curved part, with at least one of the blanks having a planar shape that differs from the planar shapes of the remaining blanks. Further, in the present invention, in order to increase position precision of the bend portions during the bending, it is desirable to previously provide folding lines in portions of the blanks where the mountain folding and the valley folding are performed. The present invention is not only limited to (continuously) forming the folding lines along an entire bending processing portion.
- the folding lines may be (intermittently) formed in only portions of the bending processing portion according to the circumstances.
- a method of forming the folding lines it is desirable to use, for example, coining.
- Another example thereof is a method of continuously transferring the unevenness of a roller surface to surfaces of the materials.
- Suitable forms of folding lines may be provided by forming V grooves, such as that shown in Fig. 10(d) , in a linear form (10(a)), a broken-line form (10(b)), or a dotted-line form (10(c)), or in a combination of any of these forms.
- the depth of the V grooves be less than or equal to 20% of the thickness of a metal plate (abbreviated as "plate thickness").
- the depth of the V grooves exceeds 20% of the plate thickness, the strength of the parts required for, for example, the frame of an automobile may be reduced, or cracks may be formed in the bend portions; and, in a high-strength metal material, it is not easy to form the grooves deeply, thereby causing serious production and cost problems.
- the shape of the grooves is not limited to a V shape (the grooves are not limited to the V groove shown in Fig. 10(d) ), so that the grooves may have various recessed shapes such as U shapes.
- the curvature radius of the bend portions is large, a plurality of long and narrow grooves may be formed parallel to each other.
- Blanks formed of thin steel sheets (material symbols A, B, and C) having plate thicknesses and tensile properties (yield strength YS, tensile strength TS, elongation El) shown in Table 1 were formed into curved parts by forming methods based on Table 2, and the shapes of the obtained curved parts were visually observed, to evaluate the forming methods. The results are as shown in Table 2.
- Yield strength YS, tensile strength TS, elongation El tensile properties shown in Table 1
- V grooves (whose depths are shown in Table 3) in a linear form, a broken-line form, or a dotted-line form, such as those shown in Fig. 10 , were previously formed in blanks formed of thin steel sheets (material symbols A, B, and C) having plate thicknesses and tensile properties (yield strength YS, tensile strength TS, extension El) shown in Table 1. Then, the blanks were formed into curved parts using forming methods based on Table 3, and the shapes of the obtained curved parts were visually observed, to evaluate the forming methods. The results are as shown in Table 3.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
Description
- The present invention relates to a method of forming plates into curved parts (more specifically, curved frame parts). More particularly, the present invention relates to a forming method that makes it possible to form high-strength steel sheets having a tensile strength (TS) that is greater than or equal to 590 MPa into curved parts, curved parts, and a method for manufacturing the same.
- Curved parts have hitherto been obtained by press forming single metal plates. In the press forming, various forming modes including drawing, stretch forming, stretch flanging, and bending are combined. (The press forming will hereunder be referred to as "conventional press forming.") Further, a method of bending forming a cylindrical material (PTL 1), a roll forming technology (PTL 2), and bending forming using a hollow part (PTL 3 and PTL 4) are proposed. As an example of reinforcing curved parts, a method of filling with resin foam (PTL 5) is proposed.
-
- PTL 1: Japanese Unexamined Patent Application Publication No.
9-30345 - PTL 2: Japanese Unexamined Patent Application Publication No.
11-129045 - PTL 3: Japanese Unexamined Patent Application Publication No.
8-174047 - PTL 4: Japanese Unexamined Patent Application Publication No.
2005-1490 - PTL 5: Japanese Unexamined Patent Application Publication No.
11-348813 - Increasing the strength of a steel sheet in accordance with the demand for reducing weight causes at the same time a reduction in drawing ability, stretch forming ability, and stretch flanging ability on the steel sheet. Therefore, in conventional pressing forming, defects, such as cracks or wrinkles, occur. In particular, as the shape becomes complex, there are cases where curved parts cannot obtained. For example, if
portions curved part 50 shown inFig. 11 is formed by performing conventional press forming on a single high-strength steel sheet having a tensile strength (TS) that is greater than or equal to 590 MPa, wrinkles occur in a planar section (such as a wrinkle section inFig. 11 ), and cracks occur in a vertical wall at a side surface or in flanges (such as a crack section inFig. 11 ). Here, it is possible to suppress the occurrence of cracks/wrinkles up to a certain extent by changing the shapes of parts or optimizing forming conditions of, for example, a blank holder. However, in such a method, in order to satisfy the need of reducing weight, there is a limit with regard to achieving a higher tensile strength (TS) that is greater than 980 MPa. - A method of obtaining high-strength curved parts by performing bending forming or roll forming on cylindrical materials is disclosed (
PTL 1 to PTL 4). From the viewpoints of formability of the materials and process constraints, it is difficult of obtain complex curved shapes, and there are serious productivity problems such as an increase in the number of processes. For example, when low-strength materials are used, complex shapes can be easily obtained, but parts have insufficient strength. Therefore, there are, for example, technologies for obtaining reinforcing effects by filling with resin foam (PTL 5). However, from the viewpoints of costs, production, and recycling, it is actually not easy to say that such technologies are necessarily useful technologies. - That is, in conventional forming methods, when single high-strength steel sheets are used as materials, forming into desired curved parts cannot be performed by one-piece press forming, or, when single low-strength steel sheets are used as materials, forming into curved parts can be performed, but the parts have insufficient strength, thereby making it necessary to, for example, increase the number of reinforcing pats, as a result of which weight is increased.
- The present invention for solving the aforementioned problems provides the following:
- (1) A curved-part forming method for obtaining a curved part by performing forming on a blank formed of a single metal plate. The method includes a bending process in which the blank having a curved outline corresponding to a curve of the curved part in a longitudinal direction is bent into a sectional shape corresponding to a division portion of a sectional shape of the curved part, and a joining process in which two or more portions obtained by the bending process are joined together.
- (2) The curved-part forming method according to (1), wherein, prior to the bending process, a folding line is formed in the blank, or a cut is further formed in the blank.
- (3) The curved part manufactured using the curved-part forming method according to (1) or (2).
- (4) A curved-part manufacturing method for manufacturing a curved part using the curved-part forming method according to (1) or (2).
- According to the present invention, since the material is bent and deformed almost without being variously deformed by drawing, stretch forming, and stretch flanging, it is possible to perform one-piece pressing forming of a single high-strength steel sheet into portions of the curved part. In addition, as a result of the shape of the curved part, which is a target to be formed, being reflected in the outline of the blank, it is possible to expect easy obtainment of parts having high strength and having a complex curved shape that could not be hitherto obtained, enlargement of space due to a reduction in the cross section of the parts, and a large reduction in weight because, for example, plate thickness is reduced and reinforcing parts are not used.
-
- [
Fig. 1] Fig. 1 is a schematic view of an embodiment of the present invention. - [
Fig. 2] Fig. 2 is a schematic view of an embodiment of the present invention (differing from the already mentioned embodiment). - [
Fig. 3] Fig. 3 is a schematic view of an embodiment of the present invention (differing from the already mentioned embodiments). - [
Fig. 4] Fig. 4 is a schematic view of an embodiment of the present invention (differing from the already mentioned embodiments). - [
Fig. 5] Fig. 5 is a schematic view of an embodiment of the present invention (differing from the already mentioned embodiments). - [
Fig. 6] Fig. 6 is a schematic view of an embodiment of the present invention (differing from the already mentioned embodiments). - [
Fig. 7] Fig. 7 is a schematic view of an embodiment of the present invention (differing from the already mentioned embodiments). - [
Fig. 8] Fig. 8 is a schematic view of an embodiment of the present invention (differing from the already mentioned embodiments). - [
Fig. 9] Fig. 9 is a sectional view of various exemplary sectional shapes of curved parts. - [
Fig. 10] Fig. 10 is a schematic view of examples of how folding lines are formed. - [
Fig. 11] Fig. 11 is a schematic view of an exemplary curved part formed by conventional press forming. -
Figs. 1 to 8 are schematic views of different embodiments of the present invention.
Figs. 1 and 2 each show an exemplary case in which a curve of acurved part 30 in a longitudinal direction is along folding lines in only one of two opposite directions. Further, inFig. 1 , the sectional size is constant in the longitudinal direction of the part, and, inFig. 2 , the sectional size changes in the longitudinal direction of the part.Figs. 3 and 4 each show an exemplary case in which a curve of acurved part 30 in the longitudinal direction along folding lines changes from either one of two opposite directions to the other one of the two opposite directions. Further, inFig. 3 , the sectional size is constant in the longitudinal direction of the part, and, inFig. 4 , the sectional size changes in the longitudinal direction of the part.Figs. 5, 6 ,7, and 8 each show an exemplary case in which a curve of acurved part 30 in the longitudinal direction is such that thecurved part 30 is continuously curved in only one of two opposite directions (Figs. 7 and 8 each show an exemplary case in which the curved part has a warped sectional shape in the longitudinal direction). Further, inFig. 5 , the sectional size is constant in the longitudinal direction of the part, and, inFigs. 6 ,7, and 8 , the sectional size changes in the longitudinal direction of the part. - In these embodiments, two
blanks curved part 30, which is a target to be formed, in the longitudinal direction of thecurved part 30. It goes without saying that theblanks blanks curved part 30, so thatportions curved part 30 are formed.Reference numerals blanks portions Figs. 1 to 8 , broken lines and dotted lines that are formed in regions of the shapes of theblanks - Next, in a joining process, the
portions curved part 30. Joining methods may be any one of, for example, welding, caulking, riveting, and adhesion using an adhesive.
Although the embodiments shown inFigs. 1 to 6 are those in which the blanks are formed into a part sectional shape shown inFig. 9(a) , the present invention is not limited thereto. It is obvious that the present invention is applicable to cases in which, for example, as shown inFig. 9(b) , the blanks are formed into a part sectional shape that is the reverse of that inFig. 9(a) at the left and right sides; or, as shown inFig. 9(c) , the blanks are formed into a part sectional shape so that theflanges 2F of only thestructural portion 20 are bent. The embodiments shown inFigs. 7 and 8 are those in which the blanks are formed into a part sectional shape shown inFig. 9(d) . - Although, the embodiments shown in
Figs. 1 to 6 andFig. 8 use two blanks having the same planar shape for one curved part, the present invention is not limited thereto. It is obvious that the present invention is applicable to a case in which three or more blanks are used for one curved part, with at least one of the blanks having a planar shape that differs from the planar shapes of the remaining blanks.
Further, in the present invention, in order to increase position precision of the bend portions during the bending, it is desirable to previously provide folding lines in portions of the blanks where the mountain folding and the valley folding are performed. The present invention is not only limited to (continuously) forming the folding lines along an entire bending processing portion. The folding lines may be (intermittently) formed in only portions of the bending processing portion according to the circumstances. As a method of forming the folding lines, it is desirable to use, for example, coining. Another example thereof is a method of continuously transferring the unevenness of a roller surface to surfaces of the materials. Suitable forms of folding lines may be provided by forming V grooves, such as that shown inFig. 10(d) , in a linear form (10(a)), a broken-line form (10(b)), or a dotted-line form (10(c)), or in a combination of any of these forms. Here, it is desirable that the depth of the V grooves be less than or equal to 20% of the thickness of a metal plate (abbreviated as "plate thickness"). If the depth of the V grooves exceeds 20% of the plate thickness, the strength of the parts required for, for example, the frame of an automobile may be reduced, or cracks may be formed in the bend portions; and, in a high-strength metal material, it is not easy to form the grooves deeply, thereby causing serious production and cost problems. - The shape of the grooves is not limited to a V shape (the grooves are not limited to the V groove shown in
Fig. 10(d) ), so that the grooves may have various recessed shapes such as U shapes. When the curvature radius of the bend portions is large, a plurality of long and narrow grooves may be formed parallel to each other.
When there are localized portions where wrinkles or cracks are very likely to be formed due to localized excessive stretching or compression during bending (for example, when there are a plurality of localized portions at portions of the blanks corresponding to the flanges that are likely to be subjected to excessive stretch flanging or shrink flanging), previously forming cuts in such localized portions makes it possible to more reliably prevent the formation of cracks and wrinkles, which is desirable. - Blanks formed of thin steel sheets (material symbols A, B, and C) having plate thicknesses and tensile properties (yield strength YS, tensile strength TS, elongation El) shown in Table 1 were formed into curved parts by forming methods based on Table 2, and the shapes of the obtained curved parts were visually observed, to evaluate the forming methods. The results are as shown in Table 2. In conventional press forming according to a comparative example, wrinkles are formed in the wrinkle section and cracks are formed in the crack section shown in
Fig. 11 , whereas in the examples of the present invention, curved parts substantially having target shapes and without having cracks or wrinkles were obtained. -
[Table 1] MATERIAL SYMBOL PLATE THICKNESS (mm) YS (MPa) TS (MPa) E1 (%) A 1.6 710 990 17 B 1.6 810 1190 13 C 1.6 1300 1500 9 -
[Table 2] No. MATERIAL SYMBOL FORMING METHOD RESULT OF FORMING REMARKS 1 A CONVENTIONAL PRESS FORMING NO GOOD CRACKS/WRINKLES PRODUCED COMPARATIVE EXAMPLE 2 A METHOD ILLUSTRATED IN FIG. 1 GOOD NO CRACKS/WRINKLES PRODUCED EXAMPLE OF PRESENT INVENTION 3 A METHOD ILLUSTRATED IN FIG. 4 GOOD NO CRACKS/WRINKLES PRODUCED EXAMPLE OF PRESENT INVENTION 4 A METHOD ILLUSTRATED IN FIG. 7 GOOD NO CRACKS/WRINKLES PRODUCED EXAMPLE OF PRESENT INVENTION 5 B CONVENTIONAL PRESS FORMING NO GOOD CRACKS/WRINKLES PRODUCED COMPARATIVE EXAMPLE 6 B METHOD ILLUSTRATED IN FIG. 3 GOOD NO CRACKS/WRINKLES PRODUCED EXAMPLE OF PRESENT INVENTION 7 B METHOD ILLUSTRATED IN FIG. 6 GOOD NO CRACKS/WRINKLES PRODUCED EXAMPLE OF PRESENT INVENTION 8 B METHOD ILLUSTRATED IN FIG. 8 GOOD NO CRACKS/WRINKLES PRODUCED EXAMPLE OF PRESENT INVENTION 9 C CONVENTIONAL PRESS FORMING NO GOOD CRACKS/WRINKLES PRODUCED COMPARATIVE EXAMPLE 10 C METHOD ILLUSTRATED IN FIG. 5 GOOD NO CRACKS/WRINKLES PRODUCED EXAMPLE OF PRESENT INVENTION 11 C METHOD ILLUSTRATED IN FIG. 2 GOOD NO CRACKS/WRINKLES PRODUCED EXAMPLE OF PRESENT INVENTION 12 C METHOD ILLUSTRATED IN FIG. 7 GOOD NO CRACKS/WRINKLES PRODUCED EXAMPLE OF PRESENT INVENTION - Folding lines provided by V grooves (whose depths are shown in Table 3) in a linear form, a broken-line form, or a dotted-line form, such as those shown in
Fig. 10 , were previously formed in blanks formed of thin steel sheets (material symbols A, B, and C) having plate thicknesses and tensile properties (yield strength YS, tensile strength TS, extension El) shown in Table 1. Then, the blanks were formed into curved parts using forming methods based on Table 3, and the shapes of the obtained curved parts were visually observed, to evaluate the forming methods. The results are as shown in Table 3. In the examples of the present invention, cracks or wrinkles were not produced, and curved parts whose shapes more closely matched the target shapes compared to the curved parts in the first examples of the present invention (that is, curved parts whose dimensional precisions were good) were obtained. -
[Table 3] No. MATERIAL SYMBOL V GROOVE V GROOVE DEPTH (%) FORMING METHOD RESULT OF FORMING DIMENSIONAL PRECISION REMARKS 1 A LINEAR FORM 7 METHOD ILLUSTRATED IN FIG. 1 GOOD NO CRACKS/WRINKLES PRODUCED GOOD EXAMPLE OF PRESENT INVENTION 2 A LINEAR FORM 6 METHOD ILLUSTRATED IN FIG. 2 GOOD NO CRACKS/WRINKLES PRODUCED GOOD EXAMPLE OF PRESENT INVENTION 3 A BROKEN-LINE FORM 12 METHOD ILLUSTRATED IN FIG. 3 GOOD NO CRACKS/WRINKLES PRODUCED GOOD EXAMPLE OF PRESENT INVENTION 4 A BROKEN- LINE FORM 19 METHOD ILLUSTRATED IN FIG. 4 GOOD NO CRACKS/WRINKLES PRODUCED GOOD EXAMPLE OF PRESENT INVENTION 5 A DOTTED- LINE FORM 10 METHOD ILLUSTRATED IN FIG. 5 GOOD NO CRACKS/WRINKLES PRODUCED GOOD EXAMPLE OF PRESENT INVENTION 6 A DOTTED- LINE FORM 16 METHOD ILLUSTRATED IN FIG. 6 GOOD NO CRACKS/WRINKLES PRODUCED GOOD EXAMPLE OF PRESENT INVENTION 7 A LINEAR FORM 12 METHOD ILLUSTRATED IN FIG. 7 GOOD NO CRACKS/WRINKLES PRODUCED GOOD EXAMPLE OF PRESENT INVENTION 8 A LINEAR FORM 5 METHOD ILLUSTRATED IN FIG. 8 GOOD NO CRACKS/WRINKLES PRODUCED GOOD EXAMPLE OF PRESENT INVENTION 9 B LINEAR FORM 10 METHOD ILLUSTRATED IN FIG. 5 GOOD NO CRACKS/WRINKLES PRODUCED GOOD EXAMPLE OF PRESENT INVENTION 10 B LINEAR FORM 8 METHOD ILLUSTRATED IN FIG. 6 GOOD NO CRACKS/WRINKLES PRODUCED GOOD EXAMPLE OF PRESENT INVENTION 11 B DOTTED- LINE FORM 4 METHOD ILLUSTRATED IN FIG. 1 GOOD NO CRACKS/WRINKLES PRODUCED GOOD EXAMPLE OF PRESENT INVENTION 12 B DOTTED-LINE FORM 15 METHOD ILLUSTRATED IN FIG. 2 GOOD NO CRACKS/WRINKLES PRODUCED GOOD EXAMPLE OF PRESENT INVENTION 13 B BROKEN- LINE FORM 6 METHOD ILLUSTRATED IN FIG. 3 GOOD NO CRACKS/WRINKLES PRODUCED GOOD EXAMPLE OF PRESENT INVENTION 14 B BROKEN-LINE FORM 13 METHOD ILLUSTRATED IN FIG. 4 GOOD NO CRACKS/WRINKLES PRODUCED GOOD EXAMPLE OF PRESENT INVENTION 15 B DOTTED- LINE FORM 16 METHOD ILLUSTRATED IN FIG. 7 GOOD NO CRACKS/WRINKLES PRODUCED GOOD EXAMPLE OF PRESENT INVENTION 16 B DOTTED-LINE FORM 6 METHOD ILLUSTRATED IN FIG. 8 GOOD NO CRACKS/WRINKLES PRODUCED GOOD EXAMPLE OF PRESENT INVENTION 17 C BROKEN- LINE FORM 8 METHOD ILLUSTRATED IN FIG. 3 GOOD NO CRACKS/WRINKLES PRODUCED GOOD EXAMPLE OF PRESENT INVENTION 18 C BROKEN- LINE FORM 12 METHOD ILLUSTRATED IN FIG. 4 GOOD NO CRACKS/WRINKLES PRODUCED GOOD EXAMPLE OF PRESENT INVENTION 19 C DOTTED-LINE FORM 4 METHOD ILLUSTRATED IN FIG. 5 GOOD NO CRACKS/WRINKLES PRODUCED GOOD EXAMPLE OF PRESENT INVENTION 20 C DOTTED- LINE FORM 9 METHOD ILLUSTRATED IN FIG. 6 GOOD NO CRACKS/WRINKLES PRODUCED GOOD EXAMPLE OF PRESENT INVENTION 21 C LINEAR FORM 3 METHOD ILLUSTRATED IN FIG. 1 GOOD NO CRACKS/WRINKLES PRODUCED GOOD EXAMPLE OF PRESENT INVENTION 22 C LINEAR FORM 5 METHOD ILLUSTRATED IN FIG. 2 GOOD NO CRACKS/WRINKLES PRODUCED GOOD EXAMPLE OF PRESENT INVENTION 23 C BROKEN- LINE FORM 5 METHOD ILLUSTRATED IN FIG. 7 GOOD NO CRACKS/WRINKLES PRODUCED GOOD EXAMPLE OF PRESENT INVENTION 24 C BROKEN- LINE FORM 10 METHOD ILLUSTRATED IN FIG. 8 GOOD NO CRACKS/WRINKLES PRODUCED GOOD EXAMPLE OF PRESENT INVENTION -
- 1, 2
- Blanks
- 1F, 2F
- Flanges, Portions corresponding to flanges
- 10, 20
- Portions constituting curved parts according to present invention
- 30
- Curved part according to present invention (target to be formed)
- 50
- Curved part formed by conventional press forming (50A and 50B denote portions constituting curved part 50)
Claims (3)
- A curved-part forming method for obtaining a curved part by performing forming on a blank formed of a single metal plate, the method comprising:a bending process in which the blank having a curved outline corresponding to a curve of the curved part in a longitudinal direction is bent into a sectional shape corresponding to a division portion of a sectional shape of the curved part; anda joining process in which two or more portions obtained by the bending process are joined together.
- The curved-part forming method according to Claim 1, wherein, prior to the bending process, a folding line is formed in the blank, or a cut is further formed in the blank.
- The curved part manufactured using the curved-part forming method according to either Claim 1 or Claim 2.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2009224515A JP5515566B2 (en) | 2009-09-29 | 2009-09-29 | Bent member forming method, bent member and bent member manufacturing method |
PCT/JP2010/067312 WO2011040623A1 (en) | 2009-09-29 | 2010-09-28 | Bent member and method for manufacturing same |
Publications (3)
Publication Number | Publication Date |
---|---|
EP2484461A1 true EP2484461A1 (en) | 2012-08-08 |
EP2484461A4 EP2484461A4 (en) | 2015-06-03 |
EP2484461B1 EP2484461B1 (en) | 2018-04-18 |
Family
ID=43826424
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP10820735.8A Active EP2484461B1 (en) | 2009-09-29 | 2010-09-28 | Bent member and method for manufacturing same |
Country Status (7)
Country | Link |
---|---|
US (1) | US20120171506A1 (en) |
EP (1) | EP2484461B1 (en) |
JP (1) | JP5515566B2 (en) |
KR (1) | KR101443990B1 (en) |
CN (1) | CN102574192B (en) |
CA (1) | CA2772925C (en) |
WO (1) | WO2011040623A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2017108526A1 (en) * | 2015-12-22 | 2017-06-29 | Thyssenkrupp Steel Europe Ag | Semi-finished product for producing hollow profiled sections, hollow profiled sections made therefrom, and method for producing same |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
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JP5888048B2 (en) * | 2011-06-08 | 2016-03-16 | Jfeスチール株式会社 | Manufacturing method of metal parts with solid edges |
JP5915930B2 (en) * | 2011-07-06 | 2016-05-11 | 株式会社リコー | Bending member, rail-shaped member, and image forming apparatus |
EP2946845B1 (en) | 2013-01-16 | 2017-06-28 | Nippon Steel & Sumitomo Metal Corporation | Press-forming method |
US10665387B2 (en) * | 2016-05-10 | 2020-05-26 | GM Global Technology Operations LLC | Method of fabrication of a curvilinear magnet |
EP3379001B1 (en) * | 2017-03-22 | 2020-01-08 | Marte and Marte Limited Zweigniederlassung Österreich | Arbitrarily curved support structure |
US10428522B2 (en) * | 2017-09-25 | 2019-10-01 | Pravin Nanayakkara | Construction metallic trapezoidal systems |
JP2022042636A (en) * | 2020-09-03 | 2022-03-15 | プレス工業株式会社 | Vehicle body frame member, and method of manufacturing vehicle body frame member |
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AT271829B (en) * | 1966-08-09 | 1969-06-10 | Voest Ag | Folded tube and method and device for the production of foldable tubes |
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AU6392473A (en) * | 1973-02-20 | 1975-06-26 | Wellington R F | Pipe offset |
US4002000A (en) * | 1975-06-30 | 1977-01-11 | Palmer-Shile Company | Beam construction and method of manufacture |
US4041668A (en) * | 1975-12-04 | 1977-08-16 | Chicago Metallic Corporation | Clip structure for a concealed grid structure of a suspended ceiling |
US4841616A (en) * | 1987-08-03 | 1989-06-27 | The Charles Stark Draper Laboratory, Inc. | Helically wound elbow conduit and method of fabricating same |
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JPH0536410A (en) * | 1991-07-26 | 1993-02-12 | Matsushita Electric Ind Co Ltd | Manufacture of positive electrode active material for organic electrolyte battery |
JPH06328988A (en) * | 1993-03-23 | 1994-11-29 | Toupure Kk | Vehicle bumper beam |
JP3194407B2 (en) * | 1994-06-14 | 2001-07-30 | ダイハツ工業株式会社 | Pressing method and press mold device for sheet metal work |
WO2001018341A2 (en) * | 1999-09-10 | 2001-03-15 | Amweld Building Products, Llc | Door construction and method |
SE516374C2 (en) * | 2000-02-22 | 2002-01-08 | Workpiece controlled shaping of metal, preferably in the form of plates or bands, comprises heating the workpiece across notches or zones to reduce locally the tensile strength | |
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2009
- 2009-09-29 JP JP2009224515A patent/JP5515566B2/en active Active
-
2010
- 2010-09-28 KR KR1020127005931A patent/KR101443990B1/en active IP Right Grant
- 2010-09-28 CN CN201080043047.6A patent/CN102574192B/en active Active
- 2010-09-28 EP EP10820735.8A patent/EP2484461B1/en active Active
- 2010-09-28 WO PCT/JP2010/067312 patent/WO2011040623A1/en active Application Filing
- 2010-09-28 US US13/395,477 patent/US20120171506A1/en not_active Abandoned
- 2010-09-28 CA CA 2772925 patent/CA2772925C/en not_active Expired - Fee Related
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Publication number | Priority date | Publication date | Assignee | Title |
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WO2017108526A1 (en) * | 2015-12-22 | 2017-06-29 | Thyssenkrupp Steel Europe Ag | Semi-finished product for producing hollow profiled sections, hollow profiled sections made therefrom, and method for producing same |
Also Published As
Publication number | Publication date |
---|---|
CN102574192A (en) | 2012-07-11 |
CA2772925A1 (en) | 2011-04-07 |
JP5515566B2 (en) | 2014-06-11 |
JP2011073010A (en) | 2011-04-14 |
CN102574192B (en) | 2015-07-01 |
CA2772925C (en) | 2015-02-03 |
KR20120055616A (en) | 2012-05-31 |
EP2484461A4 (en) | 2015-06-03 |
EP2484461B1 (en) | 2018-04-18 |
KR101443990B1 (en) | 2014-09-23 |
US20120171506A1 (en) | 2012-07-05 |
WO2011040623A1 (en) | 2011-04-07 |
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