EP2467518A2 - Reinforcement comprising parallel rovings of glass strands - Google Patents

Reinforcement comprising parallel rovings of glass strands

Info

Publication number
EP2467518A2
EP2467518A2 EP10754571A EP10754571A EP2467518A2 EP 2467518 A2 EP2467518 A2 EP 2467518A2 EP 10754571 A EP10754571 A EP 10754571A EP 10754571 A EP10754571 A EP 10754571A EP 2467518 A2 EP2467518 A2 EP 2467518A2
Authority
EP
European Patent Office
Prior art keywords
layer
fibers
glass
molding reinforcement
reinforcement according
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP10754571A
Other languages
German (de)
French (fr)
Other versions
EP2467518B1 (en
Inventor
Gilbert Chomarat
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Chomarat Gilbert
Original Assignee
Chomarat Gilbert
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Chomarat Gilbert filed Critical Chomarat Gilbert
Priority to PL10754571T priority Critical patent/PL2467518T3/en
Publication of EP2467518A2 publication Critical patent/EP2467518A2/en
Application granted granted Critical
Publication of EP2467518B1 publication Critical patent/EP2467518B1/en
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/04Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres having existing or potential cohesive properties, e.g. natural fibres, prestretched or fibrillated artificial fibres
    • D04H1/08Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres having existing or potential cohesive properties, e.g. natural fibres, prestretched or fibrillated artificial fibres and hardened by felting; Felts or felted products
    • D04H1/10Felts made from mixtures of fibres
    • D04H1/14Felts made from mixtures of fibres and incorporating inorganic fibres
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/54Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/54Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
    • D04H1/559Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving the fibres being within layered webs
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H13/00Other non-woven fabrics
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/002Inorganic yarns or filaments
    • D04H3/004Glass yarns or filaments
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H5/00Non woven fabrics formed of mixtures of relatively short fibres and yarns or like filamentary material of substantial length
    • D04H5/02Non woven fabrics formed of mixtures of relatively short fibres and yarns or like filamentary material of substantial length strengthened or consolidated by mechanical methods, e.g. needling
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H5/00Non woven fabrics formed of mixtures of relatively short fibres and yarns or like filamentary material of substantial length
    • D04H5/06Non woven fabrics formed of mixtures of relatively short fibres and yarns or like filamentary material of substantial length strengthened or consolidated by welding-together thermoplastic fibres, filaments, or yarns
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H5/00Non woven fabrics formed of mixtures of relatively short fibres and yarns or like filamentary material of substantial length
    • D04H5/12Glass fibres
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24058Structurally defined web or sheet [e.g., overall dimension, etc.] including grain, strips, or filamentary elements in respective layers or components in angular relation
    • Y10T428/24124Fibers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/27Web or sheet containing structurally defined element or component, the element or component having a specified weight per unit area [e.g., gms/sq cm, lbs/sq ft, etc.]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/60Nonwoven fabric [i.e., nonwoven strand or fiber material]
    • Y10T442/608Including strand or fiber material which is of specific structural definition
    • Y10T442/609Cross-sectional configuration of strand or fiber material is specified
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/60Nonwoven fabric [i.e., nonwoven strand or fiber material]
    • Y10T442/643Including parallel strand or fiber material within the nonwoven fabric
    • Y10T442/644Parallel strand or fiber material is glass

Definitions

  • the present invention relates to coherent and flexible textile reinforcement used as a reinforcing product of composite articles, that is to say of resin-based articles (polyester or other) reinforced with reinforcing fibers.
  • the textile reinforcement is generally in the form of a flexible sheet packaged in a reel, which can thus be transported and handled at the place of use for the production of a composite article.
  • a piece of appropriate surface of textile reinforcement is cut, it is placed in a mold, and a resin is penetrated which comes to drown the reinforcement in the mold. After polymerization, the resin and the reinforcement form a mechanically resistant structure.
  • the mechanical strength properties are obtained provided that the resin penetrates perfectly between the fibers forming the reinforcement, without leaving areas devoid of resin, and adhering perfectly to the fibers. It is also necessary that the fibers regularly occupy the volume of the composite article to be produced, in particular by following the shapes of the article when it is not flat.
  • the document EP 0 395 548 describes the use of two textile reinforcing layers, for example made of glass fibers, arranged on either side of a central layer constituted by a sheet of permanent-wave synthetic fibers. for example 40 to 70 mm long polyester fibers which have been texturized.
  • the textile reinforcement layers are bonded to the central layer by stitching / knitting.
  • the document EP 0 694 643 describes the use of two textile reinforcing layers arranged on either side of a central layer giving the thickness of said material, the layers being bonded together by stitching / knitting, and it is provided against one of the outer faces a veil of synthetic fibers glued or sewn. Sewing / knitting techniques are relatively slow, and the textile reinforcement thus produced have non-uniform deformation capabilities, and surface appearance defects.
  • An advantage of this structure is to give textile reinforcements great flexibility and great deformation capacity to follow the shapes of complex molds, the crimped synthetic fibers ensuring the maintenance of a sufficient volume of the inner layer for good penetration of the resin during subsequent molding.
  • Reinforcing fibers such as fiberglass stretches of
  • wicks of parallel glass fibers originating from a coil or "roving” are arranged side by side in a sheet and glued on a woven or non-woven fiber support which assembles them.
  • Such wicks arranged side by side constitute a continuous band structure, with a weight of 500 to 1500 g / m 2 .
  • wire refers to a set of single glass filaments, which generally have a diameter of 5 ⁇ m to 24 ⁇ m.
  • a thread usually includes the order of 40 filaments.
  • a set of threads is called a wick.
  • a wick generally comprises about 50 wires.
  • the disadvantage of this known technique is the necessary presence of an adhesive to ensure the cohesion of the reinforcing product during its handling before injection molding. Indeed, the glue is likely to reduce the penetration capacity of the resin during molding, and to reduce the short or long term mechanical strength of the composite article from the molding.
  • the invention goes against these difficulties and makes it possible to solve them.
  • the problem proposed by the present invention is to substantially increase the mechanical strength of the composite articles made from glass fiber molding reinforcements, while retaining the properties of consistency, flexibility and deformability of the molding reinforcements before molding, and retaining good properties of penetration and printing of the resin during molding.
  • the invention aims to design a molding reinforcement that can be produced at high speed, reaching speeds of more than 10 m / min.
  • the invention proposes to improve if necessary the regularity of the surface of the composite articles made by molding the molding reinforcements.
  • the invention also aims to allow the realization of reinforcing products continuous web, can be packaged in a coil, and can be cut or cut without risk of fraying or degradation of the edges.
  • the invention provides a fiber-based web molding reinforcement comprising:
  • thermofusible surface fiber segments penetrating along part of their length into the first layer of fibers and partially adhering to each other and to the fibers of the first layer of fibers,
  • the first fiber layer comprises strands of parallel glass strands disposed side-by-side in a sheet, thereby forming a reinforcing layer.
  • thermofusible surface fibers of the bonding layer ensure the effective bonding of the strands of glass son without external glue, while maintaining flexibility and regularity of the molding reinforcement, and without deforming or breaking the glass son.
  • such a molding reinforcement structure can be realized at a high speed, since interpenetration of the hot-melt surface fibers can be achieved by a light needling step, which is much faster than the sewing process.
  • the sections of thermofusible surface fibers that penetrate the reinforcing layer are relatively spaced from each other, this spacing being equal to or greater than the needle pitch of a light needling: the surface density of such a light needling is about 5 to 10 needle penetrations per cm 2 of backing layer. This results in a reduction of the bending stresses exerted on the glass fibers, and a corresponding reduction in the risks of rupture of the glass fibers.
  • the invention thus makes it possible to use the excellent mechanical properties of the unidirectional wicks of glass fibers, conferring excellent mechanical properties on composite articles made by molding such a reinforcement.
  • the bonding layer of which certain fiber sections penetrate and adhere to the fibers of the reinforcing layer, provides a sufficient temporary retention of the glass strands of the reinforcing layer after manufacture and before use of the molding reinforcement, conferring on the molding reinforcement a satisfactory coherence.
  • the penetrating and adherent fiber bonding layer makes it possible to maintain the glass strands with only a small amount of material other than glass, that is to say by maximizing the relative amount of glass in the reinforcement. molding.
  • the bonding layer may be particularly thin, in the form of a web of fibers, for example with a basis weight of about 25 to 30 g / m 2 .
  • the strands of glass strands may advantageously have a titer of between 2,400 and 4,800 tex approximately.
  • the glass strands may advantageously be formed of an assembly of filaments having a unit diameter of between about 14 microns and about 17 microns.
  • the glass strands of the wicks may have a unitary title of 40 to 80 tex approximately.
  • the reinforcing layer is bonded to a single heat-fusible surface fiber bonding layer.
  • the reinforcing layer is bonded to two heat-fusible surface fiber bonding layers disposed on either side of the reinforcing layer.
  • the intermediate layer may comprise a layer of glass threads of approximately 160 to 200 tex, parallel and oriented perpendicularly to the wicks, and / or a layer of glass fibers cut at approximately 50 mm, in bulk at all orientations, according to a weight of Approximately 50 to 80 g / m 2 .
  • the molding reinforcement according to the invention may have a grammage of between 400 and 1800 g / m 2 . This provides a good compromise between the thickness of the molding reinforcement and its deformation capacity before molding. For example, with five locks of 2400 tex per cm is produced a weight of 1200 g / m 2 .
  • the invention proposes a method of manufacturing such a molding reinforcement, comprising the steps of:
  • step a) a second web of chemical fibers with a hot-melt surface is placed on the support, constituting a second bonding layer, and then the strands of glass strands on the second bonding layer; in step c), a light double-sided switch is made.
  • step a) In the case of an intermediate layer reinforcement, between step a) and step b), the pre-cut yarns or glass fibers of the intermediate layer are placed on the reinforcing layer.
  • needles are used whose driving barbs are placed in a diametral plane parallel to the direction of the son son of glass strands. In this way, it is avoided to break the glass son, and it is guaranteed to obtain a reinforcement providing a high mechanical strength to composite articles made from such a reinforcement.
  • FIG. 1 is a schematic longitudinal sectional view of a molding reinforcement according to a first embodiment of the invention
  • FIG. 2 is a schematic perspective view of a wick of continuous glass son, partly exploded;
  • Figure 4 is a schematic longitudinal sectional view of the molding reinforcement of Figure 1, during light needling;
  • FIG. 5 is a schematic perspective view of a molding reinforcement according to one embodiment of the invention.
  • FIG. 7 is a schematic longitudinal sectional view of a molding reinforcement according to another embodiment of the invention.
  • FIG. 8 is a schematic longitudinal sectional view of a molding reinforcement according to another embodiment of the invention.
  • a molding reinforcement 1 according to the invention comprises two fiber layers, namely a reinforcing layer 2 and a bonding layer 3.
  • the reinforcing layer 2 comprises strands of glass strands, such as the strands 2a, 2b, 2c (FIG. 5), which are parallel and arranged side by side in a single layer of strands.
  • FIG. 2 represents such a wick 2a or bundle of wires such as the wires 20a, 20b, 20c, generally parallel to one another.
  • the continuous wires 20a, 20b, 20c are normally in contact with each other.
  • the wick 2a is shown partially exploded, the son 20a, 20b, 20c deviating from each other in the right portion of the figure for a better understanding of the wick structure.
  • the wires 20a, 20b, 20c remain in contact with each other.
  • strands of continuous glass strands 20a (FIG. 3), originating from a coil or "roving".
  • the son are formed of an assembly of filaments such as filaments 200a, 200b, 200c whose unit diameter is between about 14 microns and about 17 microns.
  • the unitary title of the glass strands 20a, 20b, 20c may for example be between 40 and 80 tex, by assembling about 50 glass filaments.
  • the wires 20a, 20b, 20c are actually formed of a sufficient number of filaments to prevent them from breaking during handling and use according to the invention, it being observed that the isolated filaments, in the size in which they usually come out of manufacturing, are too fragile for such manipulations and uses.
  • strands of cut glass strands having a length of about 10 cm to about 100 cm, are advantageously chosen, the strands being able to be offset longitudinally. relative to each other to overlap each other, and remaining each formed of an assembly of filaments.
  • the length of such son is sufficient to ensure good mechanical properties to the composite article made by molding this molding reinforcement 1, and the elongation capacity improves the adaptation to a pre-existing object, for example to a tube for the covering of its outer or inner surface.
  • This embodiment allows for example an application to the renovation of pipes in the basement.
  • the bonding layer 3 comprises fiber sections 3a with a hot-melt surface.
  • the fiber sections 3a with a hot-melt surface may be of any material having a sufficiently low melting temperature and good bonding properties with the glass strands 20a, 20b, 20c of the reinforcing layer 2.
  • the fiber sections 3a with a hot-melt surface may be two-component chemical fibers, comprising a central core in polyamide, polyester or polypropylene, and an outer sheath of copolyester, polyethylene or any other material having a lower melting temperature than that of the central core.
  • Good results can be obtained by using a central core made of polyester and an outer sheath made of copolyester, or a central core of polypropylene and an outer sheath of polyethylene.
  • Other pairs of materials can be used as coaxial two-component fibers: polypropylene and copolypropylene, polypropylene and ethyl vinyl acetate.
  • the central core of the two-component fiber has a higher melting temperature than the outer sheath, an accidental risk of complete melting of the first sections of hot-melt-surface fibers is avoided during the manufacture of the molding reinforcement.
  • the hot-melt fiber sections are, by excessively high or poorly controlled heating, completely melted, forming uniform or impervious layers. to the resin by spreading their constituent material on the upper and lower faces of the reinforcing layer 2.
  • the core of the bi-component fibers is not (or very little) impaired, and the properties of the tie layer 3 are thus preserved.
  • bi-component hot-melt surface fibers outer sheath and central core reduces the polyolefin content of the molding reinforcement 1. This is advantageous, the resin being incompatible with the polyolefins.
  • the fiber sections 3a with a hot-melt surface of the connecting layer 3 at least some of these sections, for example the penetrating sections 3b in FIG. 1, penetrate along part of their length in the reinforcing layer 2 and partially adhere to each other. between them and the glass wires 20a, 20b, 20c of the reinforcing layer 2.
  • the penetrating sections 3b of fibers are regularly distributed along the surface of the molding reinforcement 1, for example at a surface density of 5 to 10 sections per cm 2 of molding reinforcement, and ensure cohesion of the assembly, while retaining the deformability and flexibility properties of the molding reinforcement 1.
  • the molding reinforcement 1 according to the invention can be produced in the form of a continuous strip which is packaged in a long coil.
  • the locks 2a, 2b, 2c are formed of continuous glass threads 20a,
  • 20b, 20c and are oriented in the direction of the strip length, or warp direction.
  • a ply of strands of glass strands is deposited on a flat support to constitute the reinforcing layer 2
  • a layer of fibers with a hot-melt surface is deposited on the reinforcing layer 2 to constitute the bonding layer 3.
  • the assembly thus obtained is subjected to a light needling which penetrates at least 3b of the fiber sections 3a with hot-melt surface of the bonding layer in the reinforcing layer 2, the whole is heated to a temperature sufficient to soften the thermofusible portion of the penetrating sections 3b of thermofusible surface fibers and to ensure after cooling their bonding to the glass son 20a, 20b, 20c of the reinforcing layer 2.
  • FIG. 4 diagrammatically illustrates the light needling operation, in which pre-needling needles 8 are distinguished, which result in penetrating sections 3b of fibers with a hot-melt surface so that they penetrate into the reinforcing layer 2.
  • the light needling carried out for example produces a surface density of perforations of about 5 to 10 perforations per cm 2 . This must be compared to needling processes which typically achieve densities at least 10 times higher.
  • the light needling allows a large flow during the manufacture of the molding reinforcement according to the invention.
  • the entrainment barbs such as the barbs 8a and 8b of the needles 8 are placed in a diametral plane containing the axis of the needle and parallel to the direction D of the pins. threads of glass strands such as wick 2a. Due to the axial movement (arrow 8c) of the needle 8 during needling, the barbs 8a and 8b pass through the locks 2a by spacing the son 20a, 20b, 20c ( Figure 2) without breaking them.
  • the light needling performed is sufficient to ensure cohesion during the transfer of the molding reinforcement blank to a next work station, but it is insufficient to ensure the final cohesion of the molding reinforcement 1 and it is still not transportable at the exit of the needling machine for use as reinforcement.
  • the heating which is performed after the light needling operation makes it possible to soften the hot-melt surface layer of the penetrating sections 3b of fibers of the tie layer 3 to make it adherent.
  • the penetrating sections 3b of fibers which have been driven by the light needling needles 8 adhere to the glass strands 20a, 20b, 20c of the reinforcement layer 2.
  • the various layers 2, 3 of the molding reinforcement 1 are thus bonded together by the 3b needled and glued fibers.
  • the molding reinforcement 1 is then transportable.
  • the heating is set to soften and adhere the penetrating sections 3b of hot-melt surface fibers, but without melting them.
  • FIG. 8 which schematically illustrates a second embodiment of the molding reinforcement according to the invention, is now considered.
  • This second embodiment is distinguished from the first embodiment of FIG. 1 by the additional presence of a second bonding layer 4 on the other side of the reinforcing layer 2.
  • Each bonding layer 3 or 4 is based on of hot-melt surface fibers.
  • thermofusible surface fibers are found which solidify the layers 2, 3 and 4.
  • FIG. 7 which schematically illustrates a third embodiment of the molding reinforcement according to the invention, is now considered.
  • This third embodiment is distinguished from the first embodiment of FIG. 1 by the additional presence of an intermediate layer 5 of glass fibers between the reinforcing layer 2 and the bonding layer 3.
  • the intermediate layer 5 comprises a layer 5a of glass threads of about 160 to 200 tex, parallel and oriented perpendicular to the wicks 2a, 2b and 2c, that is to say in the weft direction, and continuous along the entire width of the reinforcement.
  • the intermediate layer 5 comprises a layer 5b of glass fibers cut about 50 mm, in bulk at all orientations, with a weight of 50 to 80 g / m 2 approximately.
  • the intermediate layer 5 comprises a layer 5a of glass threads in the weft direction and a layer 5b of bulk cut glass fibers.
  • This third embodiment is suitable for applications requiring transverse reinforcement in the weft direction, and can improve the surface regularity of the composite article.
  • thermofusible surface fibers are found which solidify the layers 2, 3 and 5.
  • glass strands are deposited, laying them parallel in sheet and in a single thickness to form a reinforcing layer 2.
  • the glass strands are formed of a
  • the locks have a title of 2400 tex, and are present in quantity of five locks per cm.
  • a web of chemical fibers with a hot-melt surface is produced on a conventional card.
  • the chemical fiber sections consist of bicomponent fibers, with a central polyester core and a thermofusible copolyester outer sheath.
  • the thermofusible outer copolyester sheath has a melting temperature of about 110.degree .
  • the two-component chemical fibers have a unit title of between about 2 deniers and about 4 deniers.
  • the molding reinforcement blank thus produced is introduced by means of a conveyor belt into a needling machine.
  • the density of the needles is 10 / cm 2 .
  • the penetration depth of the needles is 12 mm.
  • the running speed of the carpet is 20 m / minute.
  • the molding reinforcement blank is introduced into a through air oven having a heating portion of 12 m length and a running speed of 20 m / min.
  • the temperature of the through air oven is approximately 120 ° C.
  • the basis weight of the molding reinforcement 1 is between 400 and
  • the molding reinforcement 1 according to the invention can find advantageous applications in the manufacture of long composite parts, in particular wind turbine blades.

Abstract

The reinforcement according to the invention comprises a reinforcement layer (2) based on parallel rovings (2a) of continuous glass strands, and one or two binding layers (3) consisting of portions of fibres having a heat-meltable surface. The assembly is consolidated by penetrating fibre portions (3b) that penetrate into the heat-meltable surface, these penetrating over a part of their length into the reinforcement layer (2) and adhering to the continuous glass strands of the rovings (2a).

Description

RENFORT A MECHES DE FILS DE VERRE PARALLELES  REINFORCEMENT WITH GLASS THREADS OF PARALLEL GLASSES
DOMAINE TECHNIQUE DE L'INVENTION TECHNICAL FIELD OF THE INVENTION
La présente invention concerne les armatures textiles cohérentes et souples utilisées comme produit de renforcement d'articles composites, c'est-à-dire d'articles à base de résine (polyester ou autres) armée de fibres de renforcement.  The present invention relates to coherent and flexible textile reinforcement used as a reinforcing product of composite articles, that is to say of resin-based articles (polyester or other) reinforced with reinforcing fibers.
On connaît déjà de nombreuses structures d'armature textile cohérente de renforcement constituées d'une ou plusieurs couches de fibres liées entre elles. Numerous coherent reinforcing textile reinforcing structures consisting of one or more layers of fibers bonded together are already known.
L'armature textile se présente généralement sous forme d'une nappe souple conditionnée en bobine, que l'on peut ainsi transporter et manipuler sur le lieu d'utilisation pour la réalisation d'un article composite. The textile reinforcement is generally in the form of a flexible sheet packaged in a reel, which can thus be transported and handled at the place of use for the production of a composite article.
Pour la réalisation d'un article composite, on procède généralement de la façon suivante : on découpe une pièce de surface appropriée d'armature textile, on la place dans un moule, et l'on fait pénétrer une résine qui vient noyer l'armature dans le moule. Après polymérisation, la résine et l'armature forment une structure mécaniquement résistante.  For the production of a composite article, the following procedure is generally carried out: a piece of appropriate surface of textile reinforcement is cut, it is placed in a mold, and a resin is penetrated which comes to drown the reinforcement in the mold. After polymerization, the resin and the reinforcement form a mechanically resistant structure.
Les propriétés de résistance mécanique sont obtenues à condition que la résine pénètre parfaitement entre les fibres formant l'armature, sans laisser de zones dépourvues de résine, et en adhérant parfaitement aux fibres. Il faut en outre que les fibres occupent de façon régulière le volume de l'article composite à réaliser, notamment en suivant les formes de l'article lorsque celui-ci n'est pas plan.  The mechanical strength properties are obtained provided that the resin penetrates perfectly between the fibers forming the reinforcement, without leaving areas devoid of resin, and adhering perfectly to the fibers. It is also necessary that the fibers regularly occupy the volume of the composite article to be produced, in particular by following the shapes of the article when it is not flat.
Il faut enfin que les fibres présentent en elle-même une résistance mécanique satisfaisante pour réaliser une armature efficace.  Finally, it is necessary that the fibers themselves have a satisfactory mechanical strength to achieve an effective reinforcement.
Diverses structures d'armatures textiles de renforcement ont déjà été proposées.  Various reinforcing textile reinforcement structures have already been proposed.
Ainsi, le document EP 0 395 548 décrit l'utilisation de deux couches de renfort textile, par exemple en fibres de verre, disposées de part et d'autre d'une couche centrale constituée par une nappe à base de fibres synthétiques à ondulation permanente, par exemple des fibres de polyester de 40 à 70 mm de long qui ont reçu un traitement de texturation. Les couches de renfort textile sont liées à la couche centrale par couture/tricotage.  Thus, the document EP 0 395 548 describes the use of two textile reinforcing layers, for example made of glass fibers, arranged on either side of a central layer constituted by a sheet of permanent-wave synthetic fibers. for example 40 to 70 mm long polyester fibers which have been texturized. The textile reinforcement layers are bonded to the central layer by stitching / knitting.
Le document EP 0 694 643 décrit l'utilisation de deux couches de renfort textile disposées de part et d'autre d'une couche centrale donnant l'épaisseur dudit matériau, les couches étant liées entre elles par couture/tricotage, et on prévoit contre l'une des faces externes un voile de fibres synthétiques collé ou cousu. Les techniques de couture/tricotage sont relativement lentes, et les armatures textiles ainsi réalisées présentent des capacités de déformation non uniformes, et des défauts d'aspect en surface. The document EP 0 694 643 describes the use of two textile reinforcing layers arranged on either side of a central layer giving the thickness of said material, the layers being bonded together by stitching / knitting, and it is provided against one of the outer faces a veil of synthetic fibers glued or sewn. Sewing / knitting techniques are relatively slow, and the textile reinforcement thus produced have non-uniform deformation capabilities, and surface appearance defects.
Pour augmenter les cadences de production et réduire des défauts résultant du tricotage, on a récemment proposé, dans les documents FR 2 916 208 A1 et WO 2008/139423 A1 , de réaliser une armature textile à base de fibres, comprenant une couche intérieure épaisse et aérée à base de tronçons de fibres synthétiques de 90 mm ayant reçu un traitement leur communiquant une frisure permanente, et des couches externes disposées de part et d'autre de la couche intérieure et comprenant des tronçons de fibres à surface thermofusible et des fibres de renfort de 50 mm. Certains au moins des tronçons de fibre à surface thermofusible pénètrent selon une partie de leur longueur dans la couche intérieure et adhèrent partiellement entre eux et aux fibres synthétiques de la couche intérieure.  In order to increase the production rates and to reduce defects resulting from knitting, it has recently been proposed in documents FR 2 916 208 A1 and WO 2008/139423 A1 to produce a fiber-based textile reinforcement comprising a thick inner layer and aerated based on sections of synthetic fibers of 90 mm having received a treatment imparting a permanent crimp, and outer layers disposed on either side of the inner layer and comprising fiber sections with hot melt surface and reinforcing fibers 50 mm. At least some of the fiber sections with a hot-melt surface penetrate along part of their length into the inner layer and partially adhere to each other and to the synthetic fibers of the inner layer.
Un intérêt de cette structure est de conférer aux renforts textiles une grande souplesse et une grande capacité de déformation pour suivre les formes de moules complexes, les fibres synthétiques frisées assurant le maintien d'un volume suffisant de la couche interne pour une bonne pénétration de la résine lors du moulage ultérieur.  An advantage of this structure is to give textile reinforcements great flexibility and great deformation capacity to follow the shapes of complex molds, the crimped synthetic fibers ensuring the maintenance of a sufficient volume of the inner layer for good penetration of the resin during subsequent molding.
Les fibres de renfort telles que des tronçons de fibres de verre de Reinforcing fibers such as fiberglass stretches of
50 mm, présentes dans les couches externes, permettent d'améliorer les caractéristiques mécaniques de l'article composite. Mais cette amélioration est faible, car ces fibres de renfort sont courtes et sont nécessairement en faible quantité, la proportion de fibres de verre étant limitée par la présence prépondérante des fibres synthétiques à frisure permanente. Pour certaines applications, il reste souhaitable d'augmenter sensiblement les caractéristiques mécaniques de l'article composite, notamment sa résistance à la rupture ou à la flexion. 50 mm, present in the outer layers, improve the mechanical characteristics of the composite article. But this improvement is small, because these reinforcing fibers are short and necessarily small, the proportion of glass fibers being limited by the presence of predominant synthetic fibers permanently crimped. For some applications, it remains desirable to significantly increase the mechanical characteristics of the composite article, including its resistance to rupture or bending.
Selon une technique connue de longue date et décrite dans le document FR 1 394 271 A, puis reprise plus récemment dans le document EP 1 125 728 A1 , des mèches de fibres de verre parallèles, issues d'une bobine ou « roving », sont disposées côte à côte en nappe et collées sur un support en fibres tissé ou non tissé qui les assemble. De telles mèches disposées côte à côte constituent une structure continue en bande, avec un poids de 500 à 1 500 g/m2. According to a technique known for a long time and described in the document FR 1 394 271 A, then more recently taken up in the document EP 1 125 728 A1, strands of parallel glass fibers originating from a coil or "roving" are arranged side by side in a sheet and glued on a woven or non-woven fiber support which assembles them. Such wicks arranged side by side constitute a continuous band structure, with a weight of 500 to 1500 g / m 2 .
On appelle fil un ensemble de filaments unitaires de verre, qui ont généralement un diamètre de 5 μm à 24 μm. Un fil comprend généralement de l'ordre de 40 filaments. On appelle mèche un ensemble de fils. Une mèche comprend généralement 50 fils environ. The term "wire" refers to a set of single glass filaments, which generally have a diameter of 5 μm to 24 μm. A thread usually includes the order of 40 filaments. A set of threads is called a wick. A wick generally comprises about 50 wires.
L'inconvénient de cette technique connue reste la présence nécessaire d'une colle pour assurer la cohésion du produit de renforcement lors de ses manipulations avant moulage par injection. En effet, la colle est susceptible de réduire la capacité de pénétration de la résine lors du moulage, et de réduire la résistance mécanique à court ou long terme de l'article composite issu du moulage.  The disadvantage of this known technique is the necessary presence of an adhesive to ensure the cohesion of the reinforcing product during its handling before injection molding. Indeed, the glue is likely to reduce the penetration capacity of the resin during molding, and to reduce the short or long term mechanical strength of the composite article from the molding.
Jusqu'à présent, dans les renforts cohérents à base de mèches unidirectionnelles de fibres de verre, les mèches sont assemblées par couture, ce qui est un procédé relativement lent, et un besoin existe d'augmenter sensiblement la vitesse de production des renforts textiles, pour atteindre des vitesses de plus de Until now, in the coherent reinforcements based on unidirectional strands of glass fibers, the locks are assembled by stitching, which is a relatively slow process, and there is a need to increase substantially the speed of production of the textile reinforcements, to reach speeds of over
10 m/min. 10 m / min.
L'invention va à l'encontre de ces difficultés et permet de les résoudre.  The invention goes against these difficulties and makes it possible to solve them.
EXPOSE DE L'INVENTION  SUMMARY OF THE INVENTION
Le problème proposé par la présente invention est d'augmenter sensiblement la résistance mécanique des articles composites réalisés à partir de renforts de moulage à fibres de verre, tout en conservant les propriétés de cohérence, de souplesse et de déformabilité des renforts de moulage avant moulage, et en conservant de bonnes propriétés de pénétration et d'impression de la résine lors du moulage.  The problem proposed by the present invention is to substantially increase the mechanical strength of the composite articles made from glass fiber molding reinforcements, while retaining the properties of consistency, flexibility and deformability of the molding reinforcements before molding, and retaining good properties of penetration and printing of the resin during molding.
Simultanément, l'invention vise à concevoir un renfort de moulage qui puisse être produit à grande vitesse, en atteignant des vitesses de plus de 10 m/min.  Simultaneously, the invention aims to design a molding reinforcement that can be produced at high speed, reaching speeds of more than 10 m / min.
En complément, l'invention propose d'améliorer si nécessaire la régularité de la surface des articles composites réalisés par moulage des renforts de moulage.  In addition, the invention proposes to improve if necessary the regularity of the surface of the composite articles made by molding the molding reinforcements.
De préférence, l'invention vise également à permettre la réalisation de produits de renforcement en bande continue, pouvant être conditionnée en bobine, et pouvant être découpée ou tronçonnée sans risque d'effilochage ou de dégradation des bords.  Preferably, the invention also aims to allow the realization of reinforcing products continuous web, can be packaged in a coil, and can be cut or cut without risk of fraying or degradation of the edges.
Pour atteindre ces buts ainsi que d'autres, l'invention propose un renfort de moulage en nappe à base de fibres, comprenant :  To achieve these and other objects, the invention provides a fiber-based web molding reinforcement comprising:
- une première couche de fibres,  a first layer of fibers,
- au moins une couche de liaison en tronçons de fibres à surface thermofusible, liée à la première couche de fibres, - certains au moins des tronçons de fibres à surface thermofusible pénétrant selon une partie de leur longueur dans la première couche de fibres et adhérant partiellement entre eux et aux fibres de la première couche de fibres, at least one bonding layer in sections of fibers with a hot-melt surface, bonded to the first layer of fibers, at least some of the thermofusible surface fiber segments penetrating along part of their length into the first layer of fibers and partially adhering to each other and to the fibers of the first layer of fibers,
et dans lequel la première couche de fibres comprend des mèches de fils de verre parallèles et disposées côte à côte en nappe, formant ainsi une couche de renfort. and wherein the first fiber layer comprises strands of parallel glass strands disposed side-by-side in a sheet, thereby forming a reinforcing layer.
Les fibres à surface thermofusible de la couche de liaison assurent la liaison efficace des mèches de fils de verre sans apport extérieur de colle, tout en conservant une souplesse et une régularité du renfort de moulage, et sans déformer ou rompre les fils de verre.  The thermofusible surface fibers of the bonding layer ensure the effective bonding of the strands of glass son without external glue, while maintaining flexibility and regularity of the molding reinforcement, and without deforming or breaking the glass son.
Simultanément, une telle structure de renfort de moulage peut être réalisée à grande vitesse, du fait que l'interpénétration des fibres à surface thermofusible peut être obtenue par une étape d'aiguilletage léger, qui est beaucoup plus rapide que le procédé de couture.  Simultaneously, such a molding reinforcement structure can be realized at a high speed, since interpenetration of the hot-melt surface fibers can be achieved by a light needling step, which is much faster than the sewing process.
De préférence, les tronçons de fibres à surface thermofusible qui pénètrent dans la couche de renfort sont relativement écartés les uns des autres, cet écartement étant égal ou supérieur au pas des aiguilles d'un aiguilletage léger : la densité surfacique d'un tel aiguilletage léger est d'environ 5 à 10 pénétrations d'aiguille par cm2 de couche de renfort. Il en résulte une réduction des contraintes de flexion exercées sur les fibres de verre, et une réduction correspondante des risques de rupture des fibres de verre. Preferably, the sections of thermofusible surface fibers that penetrate the reinforcing layer are relatively spaced from each other, this spacing being equal to or greater than the needle pitch of a light needling: the surface density of such a light needling is about 5 to 10 needle penetrations per cm 2 of backing layer. This results in a reduction of the bending stresses exerted on the glass fibers, and a corresponding reduction in the risks of rupture of the glass fibers.
L'invention permet ainsi d'utiliser les excellentes propriétés mécaniques des mèches unidirectionnelles de fils de verre, conférant d'excellentes propriétés mécaniques aux articles composites réalisés par moulage d'un tel renfort. La couche de liaison, dont certains tronçons de fibres pénètrent et adhèrent aux fibres de la couche de renfort, assure un maintien provisoire suffisant des fils de verre de la couche de renfort après fabrication et avant utilisation du renfort de moulage, conférant au renfort de moulage une cohérence satisfaisante.  The invention thus makes it possible to use the excellent mechanical properties of the unidirectional wicks of glass fibers, conferring excellent mechanical properties on composite articles made by molding such a reinforcement. The bonding layer, of which certain fiber sections penetrate and adhere to the fibers of the reinforcing layer, provides a sufficient temporary retention of the glass strands of the reinforcing layer after manufacture and before use of the molding reinforcement, conferring on the molding reinforcement a satisfactory coherence.
Simultanément, la couche de liaison à fibres pénétrantes et adhérentes permet d'assurer le maintien des fils de verre avec seulement une faible quantité de matière autre que le verre, c'est-à-dire en maximisant la quantité relative de verre dans le renfort de moulage.  At the same time, the penetrating and adherent fiber bonding layer makes it possible to maintain the glass strands with only a small amount of material other than glass, that is to say by maximizing the relative amount of glass in the reinforcement. molding.
La couche de liaison peut être particulièrement mince, sous forme d'un voile de fibres, par exemple selon un grammage de l'ordre de 25 à 30 g/m2. The bonding layer may be particularly thin, in the form of a web of fibers, for example with a basis weight of about 25 to 30 g / m 2 .
Les mèches de fils de verre peuvent avantageusement avoir un titre compris entre 2 400 et 4 800 tex environ. Dans une telle mèche les fils de verre peuvent avantageusement être formés d'un assemblage de filaments ayant un diamètre unitaire compris entre environ 14 μm et environ 17 μm. The strands of glass strands may advantageously have a titer of between 2,400 and 4,800 tex approximately. In such a wick the glass strands may advantageously be formed of an assembly of filaments having a unit diameter of between about 14 microns and about 17 microns.
En alternative ou en complément, les fils de verre des mèches peuvent avoir un titre unitaire de 40 à 80 tex environ.  Alternatively or in addition, the glass strands of the wicks may have a unitary title of 40 to 80 tex approximately.
Selon un premier mode de réalisation, la couche de renfort est liée à une seule couche de liaison en fibres à surface thermofusible.  According to a first embodiment, the reinforcing layer is bonded to a single heat-fusible surface fiber bonding layer.
Selon un second mode de réalisation, la couche de renfort est liée à deux couches de liaison en fibres à surface thermofusible, disposées de part et d'autre de la couche de renfort.  According to a second embodiment, the reinforcing layer is bonded to two heat-fusible surface fiber bonding layers disposed on either side of the reinforcing layer.
Selon un troisième mode de réalisation, dans une structure de l'un des modes de réalisation précédents, on prévoit en outre une couche intermédiaire de fils de verre entre la couche de renfort et la couche de liaison.  According to a third embodiment, in a structure of one of the preceding embodiments, there is further provided an intermediate layer of glass son between the reinforcing layer and the bonding layer.
La couche intermédiaire peut comprendre une couche de fils de verre de 160 à 200 tex environ, parallèles et orientés perpendiculairement aux mèches, et/ou une couche de fibres de verre coupées de 50 mm environ, en vrac à toutes orientations, selon un grammage de 50 à 80 g/m2 environ. The intermediate layer may comprise a layer of glass threads of approximately 160 to 200 tex, parallel and oriented perpendicularly to the wicks, and / or a layer of glass fibers cut at approximately 50 mm, in bulk at all orientations, according to a weight of Approximately 50 to 80 g / m 2 .
De façon avantageuse, le renfort de moulage selon l'invention peut présenter un grammage compris entre 400 et 1 800 g/m2. On réalise ainsi un bon compromis entre l'épaisseur du renfort du moulage et sa capacité de déformation avant moulage. A titre d'exemple, avec cinq mèches de 2 400 tex au cm on réalise un grammage de 1 200 g/m2. Advantageously, the molding reinforcement according to the invention may have a grammage of between 400 and 1800 g / m 2 . This provides a good compromise between the thickness of the molding reinforcement and its deformation capacity before molding. For example, with five locks of 2400 tex per cm is produced a weight of 1200 g / m 2 .
Selon un autre aspect, l'invention propose un procédé de fabrication d'un tel renfort de moulage, comprenant les étapes de :  According to another aspect, the invention proposes a method of manufacturing such a molding reinforcement, comprising the steps of:
a) sur un support, déposer côte à côte une pluralité de mèches de fils de verre parallèles, pour former une nappe de mèches de fils de verre constituant une couche de renfort, a) on a support, depositing side by side a plurality of strands of parallel glass son, to form a sheet of strands of glass son constituting a reinforcing layer,
b) déposer, sur la couche de renfort, un voile de fibres chimiques à surface thermofusible, constituant une couche de liaison, b) depositing, on the reinforcing layer, a web of chemical fibers with a hot-melt surface, constituting a tie layer,
c) effectuer un aiguilletage léger pour faire pénétrer des tronçons de fibres à surface thermofusible de la couche de liaison dans la couche de renfort, d) chauffer l'ensemble à une température suffisante pour ramollir et rendre collantes les fibres à surface thermofusible, c) lightly needling to penetrate sections of thermofusible surface fibers of the tie layer in the reinforcing layer, d) heating the assembly to a temperature sufficient to soften and sticky the hot melt surface fibers,
e) calandrer à froid l'ensemble. e) cold calendering the whole.
Dans le cas d'un renfort à deux couches de liaison, à l'étape a) on dispose sur le support un second voile de fibres chimiques à surface thermofusible, constituant une seconde couche de liaison, puis on dépose les mèches de fils de verre sur la deuxième couche de liaison ; à l'étape c), on effectue un aiguillage léger double face. In the case of a reinforcement with two bonding layers, in step a) a second web of chemical fibers with a hot-melt surface is placed on the support, constituting a second bonding layer, and then the strands of glass strands on the second bonding layer; in step c), a light double-sided switch is made.
Dans le cas d'un renfort à couche intermédiaire, entre l'étape a) et l'étape b), on place sur la couche de renfort les fils ou fibres de verre précoupés de la couche intermédiaire.  In the case of an intermediate layer reinforcement, between step a) and step b), the pre-cut yarns or glass fibers of the intermediate layer are placed on the reinforcing layer.
De préférence, lors de l'étape d'aiguilletage léger, on utilise des aiguilles dont les barbes d'entraînement sont placées dans un plan diamétral parallèle à la direction des fils des mèches de fils de verre. De la sorte, on évite de rompre les fils de verre, et on garantit l'obtention d'un renfort procurant une grande résistance mécanique aux articles composites réalisés à partir d'un tel renfort.  Preferably, during the light needling step, needles are used whose driving barbs are placed in a diametral plane parallel to the direction of the son son of glass strands. In this way, it is avoided to break the glass son, and it is guaranteed to obtain a reinforcement providing a high mechanical strength to composite articles made from such a reinforcement.
DESCRIPTION SOMMAIRE DES DESSINS  SUMMARY DESCRIPTION OF THE DRAWINGS
D'autres objets, caractéristiques et avantages de la présente invention ressortiront de la description suivante de modes de réalisation particuliers, faite en relation avec les figures jointes, parmi lesquelles :  Other objects, features and advantages of the present invention will become apparent from the following description of particular embodiments, with reference to the accompanying figures, in which:
- la figure 1 est une vue schématique en coupe longitudinale d'un renfort de moulage selon un premier mode de réalisation de l'invention ; - Figure 1 is a schematic longitudinal sectional view of a molding reinforcement according to a first embodiment of the invention;
- la figure 2 est une vue schématique en perspective d'une mèche de fils de verre continus, en partie éclatée ;  - Figure 2 is a schematic perspective view of a wick of continuous glass son, partly exploded;
- la figure 3 illustre en perspective un fil de verre continu ;  - Figure 3 illustrates in perspective a continuous glass wire;
- la figure 4 est une vue schématique en coupe longitudinale du renfort de moulage de la figure 1 , en cours d'aiguilletage léger ; - Figure 4 is a schematic longitudinal sectional view of the molding reinforcement of Figure 1, during light needling;
- la figure 5 est une vue schématique en perspective d'un renfort de moulage selon un mode de réalisation de l'invention ;  - Figure 5 is a schematic perspective view of a molding reinforcement according to one embodiment of the invention;
- la figure 6 illustre l'orientation des barbes d'entraînement des aiguilles lors de l'aiguilletage léger ;  - Figure 6 illustrates the orientation of the barbs driving the needles during light needling;
- la figure 7 est une vue schématique en coupe longitudinale d'un renfort de moulage selon un autre mode de réalisation de l'invention ; et  - Figure 7 is a schematic longitudinal sectional view of a molding reinforcement according to another embodiment of the invention; and
- la figure 8 est une vue schématique en coupe longitudinale d'un renfort de moulage selon un autre mode de réalisation de l'invention.  - Figure 8 is a schematic longitudinal sectional view of a molding reinforcement according to another embodiment of the invention.
DESCRIPTION DES MODES DE REALISATION PREFERES  DESCRIPTION OF THE PREFERRED EMBODIMENTS
Dans un premier mode de réalisation illustré sur les figures 1 et 5, un renfort de moulage 1 selon l'invention comporte deux couches de fibres, à savoir une couche de renfort 2 et une couche de liaison 3.  In a first embodiment illustrated in FIGS. 1 and 5, a molding reinforcement 1 according to the invention comprises two fiber layers, namely a reinforcing layer 2 and a bonding layer 3.
La couche de renfort 2 comprend des mèches de fils de verre, telles que les mèches 2a, 2b, 2c (figure 5), qui sont parallèles et disposées côte à côte en nappe en une seule épaisseur de mèches. A titre d'illustration, la figure 2 représente une telle mèche 2a ou faisceau de fils tels que les fils 20a, 20b, 20c, généralement parallèles les uns aux autres. Dans la mèche 2a, les fils continus 20a, 20b, 20c, sont normalement au contact les uns des autres. Sur la figure 2, la mèche 2a est illustrée partiellement éclatée, les fils 20a, 20b, 20c s'écartant les uns des autres dans la partie droite de la figure, pour une meilleure compréhension de la structure de mèche. Dans un renfort de moulage, les fils 20a, 20b, 20c restent au contact les uns des autres. The reinforcing layer 2 comprises strands of glass strands, such as the strands 2a, 2b, 2c (FIG. 5), which are parallel and arranged side by side in a single layer of strands. By way of illustration, FIG. 2 represents such a wick 2a or bundle of wires such as the wires 20a, 20b, 20c, generally parallel to one another. In the wick 2a, the continuous wires 20a, 20b, 20c are normally in contact with each other. In Figure 2, the wick 2a is shown partially exploded, the son 20a, 20b, 20c deviating from each other in the right portion of the figure for a better understanding of the wick structure. In a molding reinforcement, the wires 20a, 20b, 20c remain in contact with each other.
Pour obtenir une bonne résistance mécanique à l'allongement, on choisira avantageusement des mèches de fils de verre continus 20a (figure 3), issues d'une bobine ou « roving ». Les fils sont formés d'un assemblage de filaments tels que les filaments 200a, 200b, 200c dont le diamètre unitaire est compris entre environ 14 μm et environ 17 μm. Le titre unitaire des fils de verre 20a, 20b, 20c peut par exemple être compris entre 40 et 80 tex, par assemblage d'environ 50 filaments de verre.  To obtain a good mechanical resistance to the elongation, it will be advantageous to choose strands of continuous glass strands 20a (FIG. 3), originating from a coil or "roving". The son are formed of an assembly of filaments such as filaments 200a, 200b, 200c whose unit diameter is between about 14 microns and about 17 microns. The unitary title of the glass strands 20a, 20b, 20c may for example be between 40 and 80 tex, by assembling about 50 glass filaments.
Les fils 20a, 20b, 20c sont en réalité formés d'un nombre suffisant de filaments pour éviter leur rupture lors des manipulations et utilisations selon l'invention, étant observé que les filaments isolés, dans la taille dans laquelle ils sortent habituellement des filières de fabrication, sont trop fragiles pour de telles manipulations et utilisations.  The wires 20a, 20b, 20c are actually formed of a sufficient number of filaments to prevent them from breaking during handling and use according to the invention, it being observed that the isolated filaments, in the size in which they usually come out of manufacturing, are too fragile for such manipulations and uses.
En alternative, pour obtenir une capacité d'allongement du renfort de moulage 1 avant l'étape de moulage, on choisira avantageusement des mèches de fils de verre tronçonnés, ayant une longueur de 10 cm à 100 cm environ, les fils pouvant être décalés longitudinalement les uns par rapport aux autres pour se chevaucher, et restant formés chacun d'un assemblage de filaments. La longueur de tels fils est suffisante pour garantir de bonnes propriétés mécaniques à l'article composite réalisé par moulage de ce renfort de moulage 1 , et la capacité d'allongement améliore l'adaptation à un objet préexistant, par exemple à un tube pour le recouvrement de sa surface extérieure ou intérieure. Ce mode de réalisation permet par exemple une application à la rénovation de conduites en sous-sol.  Alternatively, in order to obtain an elongation capacity of the molding reinforcement 1 before the molding step, strands of cut glass strands, having a length of about 10 cm to about 100 cm, are advantageously chosen, the strands being able to be offset longitudinally. relative to each other to overlap each other, and remaining each formed of an assembly of filaments. The length of such son is sufficient to ensure good mechanical properties to the composite article made by molding this molding reinforcement 1, and the elongation capacity improves the adaptation to a pre-existing object, for example to a tube for the covering of its outer or inner surface. This embodiment allows for example an application to the renovation of pipes in the basement.
La couche de liaison 3 comprend des tronçons de fibres 3a à surface thermofusible.  The bonding layer 3 comprises fiber sections 3a with a hot-melt surface.
Les tronçons de fibres 3a à surface thermofusible peuvent être en toute matière ayant une température de fusion suffisamment basse et de bonnes propriétés de collage avec les fils de verre 20a, 20b, 20c de la couche de renfort 2.  The fiber sections 3a with a hot-melt surface may be of any material having a sufficiently low melting temperature and good bonding properties with the glass strands 20a, 20b, 20c of the reinforcing layer 2.
En alternative, les tronçons de fibres 3a à surface thermofusible peuvent être des fibres chimiques bi-composant, comportant une âme centrale en polyamide, polyester ou polypropylène, et une gaine externe en copolyester, en polyéthylène ou en toute autre matière ayant une température de fusion inférieure à celle de l'âme centrale. De bons résultats pourront être obtenus en utilisant une âme centrale en polyester et une gaine externe en copolyester, ou une âme centrale en polypropylène et une gaine externe en polyéthylène. D'autres couples de matières peuvent être utilisés sous forme de fibres bi-composant coaxiales : le polypropylène et le copolypropylène, le polypropylène et l'acétate d'éthyle vinyle. Alternatively, the fiber sections 3a with a hot-melt surface may be two-component chemical fibers, comprising a central core in polyamide, polyester or polypropylene, and an outer sheath of copolyester, polyethylene or any other material having a lower melting temperature than that of the central core. Good results can be obtained by using a central core made of polyester and an outer sheath made of copolyester, or a central core of polypropylene and an outer sheath of polyethylene. Other pairs of materials can be used as coaxial two-component fibers: polypropylene and copolypropylene, polypropylene and ethyl vinyl acetate.
Par le fait que l'âme centrale de la fibre bi-composant a une température de fusion plus élevée que la gaine externe, on évite un risque accidentel de fusion complète des premiers tronçons de fibres à surface thermofusible lors de la fabrication du renfort de moulage 1.  In that the central core of the two-component fiber has a higher melting temperature than the outer sheath, an accidental risk of complete melting of the first sections of hot-melt-surface fibers is avoided during the manufacture of the molding reinforcement. 1.
On limite aussi efficacement le risque, lors d'une étape d'échauffement pour la fabrication du renfort de moulage 1 , que les tronçons de fibres thermofusibles soient, par un échauffement trop élevé ou mal contrôlé, complètement fondus, formant des couches uniformes ou imperméables à la résine par étalement de leur matière constitutive sur les faces supérieure et inférieure de la couche de renfort 2. L'âme des fibres bi-composant n'est pas (ou très peu) altérée, et les propriétés de la couche de liaison 3 sont ainsi conservées.  It is also effective to limit the risk, during a heating step for the manufacture of the molding reinforcement 1, that the hot-melt fiber sections are, by excessively high or poorly controlled heating, completely melted, forming uniform or impervious layers. to the resin by spreading their constituent material on the upper and lower faces of the reinforcing layer 2. The core of the bi-component fibers is not (or very little) impaired, and the properties of the tie layer 3 are thus preserved.
En outre, l'utilisation de fibres à surface thermofusible bi-composant à gaine externe et âme centrale permet de réduire la teneur en polyoléfine du renfort de moulage 1. Cela s'avère avantageux, la résine étant peu compatible avec les polyoléfines.  In addition, the use of bi-component hot-melt surface fibers outer sheath and central core reduces the polyolefin content of the molding reinforcement 1. This is advantageous, the resin being incompatible with the polyolefins.
Parmi les tronçons de fibres 3a à surface thermofusible de la couche de liaison 3, certains au moins de ces tronçons, par exemple les tronçons pénétrants 3b sur la figure 1, pénètrent selon une partie de leur longueur dans la couche de renfort 2 et adhèrent partiellement entre eux et aux fils de verre 20a, 20b, 20c de la couche de renfort 2.  Among the fiber sections 3a with a hot-melt surface of the connecting layer 3, at least some of these sections, for example the penetrating sections 3b in FIG. 1, penetrate along part of their length in the reinforcing layer 2 and partially adhere to each other. between them and the glass wires 20a, 20b, 20c of the reinforcing layer 2.
Les tronçons pénétrants 3b de fibres sont répartis régulièrement selon la surface du renfort de moulage 1 , par exemple selon une densité surfacique de 5 à 10 tronçons par cm2 de renfort de moulage, et assurent une cohésion de l'ensemble, tout en conservant les propriétés de déformabilité et de souplesse du renfort de moulage 1. The penetrating sections 3b of fibers are regularly distributed along the surface of the molding reinforcement 1, for example at a surface density of 5 to 10 sections per cm 2 of molding reinforcement, and ensure cohesion of the assembly, while retaining the deformability and flexibility properties of the molding reinforcement 1.
Le renfort de moulage 1 selon l'invention peut être réalisé sous forme de bande continue que l'on conditionne en bobine de grande longueur. Dans une telle bande continue, les mèches 2a, 2b, 2c sont formées de fils de verre continus 20a, The molding reinforcement 1 according to the invention can be produced in the form of a continuous strip which is packaged in a long coil. In such a continuous strip, the locks 2a, 2b, 2c are formed of continuous glass threads 20a,
20b, 20c et sont orientées dans le sens de la longueur de bande, ou sens de chaîne. Par exemple, on dépose sur un support plan une nappe de mèches de fils de verre pour constituer la couche de renfort 2, on dépose sur la couche de renfort 2 un voile de fibres à surface thermofusible pour constituer la couche de liaison 3. 20b, 20c and are oriented in the direction of the strip length, or warp direction. For example, a ply of strands of glass strands is deposited on a flat support to constitute the reinforcing layer 2, a layer of fibers with a hot-melt surface is deposited on the reinforcing layer 2 to constitute the bonding layer 3.
On soumet l'ensemble ainsi obtenu à un aiguilletage léger qui fait pénétrer certains au moins 3b des tronçons de fibres 3a à surface thermofusible de la couche de liaison dans la couche de renfort 2, on chauffe l'ensemble à une température suffisante pour ramollir la partie thermofusible des tronçons pénétrants 3b de fibres à surface thermofusible et pour assurer après refroidissement leur collage aux fils de verre 20a, 20b, 20c de la couche de renfort 2.  The assembly thus obtained is subjected to a light needling which penetrates at least 3b of the fiber sections 3a with hot-melt surface of the bonding layer in the reinforcing layer 2, the whole is heated to a temperature sufficient to soften the thermofusible portion of the penetrating sections 3b of thermofusible surface fibers and to ensure after cooling their bonding to the glass son 20a, 20b, 20c of the reinforcing layer 2.
La figure 4 illustre schématiquement l'opération d'aiguilletage léger, dans laquelle on distingue des aiguilles 8 de pré-aiguilletage, qui entraînent des tronçons pénétrants 3b de fibres à surface thermofusible pour qu'ils pénètrent dans la couche de renfort 2.  FIG. 4 diagrammatically illustrates the light needling operation, in which pre-needling needles 8 are distinguished, which result in penetrating sections 3b of fibers with a hot-melt surface so that they penetrate into the reinforcing layer 2.
L'aiguilletage léger effectué réalise par exemple une densité surfacique de perforations d'environ 5 à 1 0 perforations par cm2. Cela doit être comparé aux procédés d'aiguilletage qui réalisent, de façon classique, des densités au moins 10 fois supérieures. L'aiguilletage léger permet un grand débit lors de la fabrication du renfort de moulage selon l'invention. The light needling carried out for example produces a surface density of perforations of about 5 to 10 perforations per cm 2 . This must be compared to needling processes which typically achieve densities at least 10 times higher. The light needling allows a large flow during the manufacture of the molding reinforcement according to the invention.
Comme illustré sur la figure 6, lors de l'aiguilletage léger, les barbes d'entraînement telles que les barbes 8a et 8b des aiguilles 8 sont placées dans un plan diamétral contenant l'axe de l'aiguille et parallèle à la direction D des fils des mèches de fils de verre telles que la mèche 2a. Du fait du mouvement axial (flèche 8c) de l'aiguille 8 lors de l'aiguilletage, les barbes 8a et 8b traversent les mèches 2a en écartant les fils 20a, 20b, 20c (figure 2) sans les briser.  As illustrated in FIG. 6, during light needling, the entrainment barbs such as the barbs 8a and 8b of the needles 8 are placed in a diametral plane containing the axis of the needle and parallel to the direction D of the pins. threads of glass strands such as wick 2a. Due to the axial movement (arrow 8c) of the needle 8 during needling, the barbs 8a and 8b pass through the locks 2a by spacing the son 20a, 20b, 20c (Figure 2) without breaking them.
L'aiguilletage léger effectué est suffisant pour assurer la cohésion pendant le transfert de l'ébauche de renfort de moulage jusqu'à un poste de travail suivant, mais il est insuffisant pour assurer la cohésion définitive du renfort de moulage 1 et celui-ci n'est toujours pas transportable en sortie de l'aiguilleteuse pour un usage comme produit de renfort.  The light needling performed is sufficient to ensure cohesion during the transfer of the molding reinforcement blank to a next work station, but it is insufficient to ensure the final cohesion of the molding reinforcement 1 and it is still not transportable at the exit of the needling machine for use as reinforcement.
L'échauffement qui est réalisé après l'opération d'aiguilletage léger permet de ramollir la couche superficielle thermofusible des tronçons pénétrants 3b de fibres de la couche de liaison 3 pour la rendre adhérente. Les tronçons pénétrants 3b de fibres qui ont été entraînés par les aiguilles 8 d'aiguilletage léger adhèrent aux fils de verre 20a, 20b, 20c de la couche de renfort 2. Après refroidissement, les différentes couches 2, 3 du renfort de moulage 1 sont ainsi liées entre elles par les fibres 3b aiguilletées et collées. Le renfort de moulage 1 est alors transportable. Le chauffage est réglé pour ramollir et rendre adhésifs les tronçons pénétrants 3b de fibres à surface thermofusible, mais sans les fondre. The heating which is performed after the light needling operation makes it possible to soften the hot-melt surface layer of the penetrating sections 3b of fibers of the tie layer 3 to make it adherent. The penetrating sections 3b of fibers which have been driven by the light needling needles 8 adhere to the glass strands 20a, 20b, 20c of the reinforcement layer 2. After cooling, the various layers 2, 3 of the molding reinforcement 1 are thus bonded together by the 3b needled and glued fibers. The molding reinforcement 1 is then transportable. The heating is set to soften and adhere the penetrating sections 3b of hot-melt surface fibers, but without melting them.
On considère maintenant la figure 8, qui illustre schématiquement un second mode de réalisation du renfort de moulage selon l'invention.  FIG. 8, which schematically illustrates a second embodiment of the molding reinforcement according to the invention, is now considered.
Ce second mode de réalisation se distingue du premier mode de réalisation de la figure 1 par la présence supplémentaire d'une seconde couche de liaison 4 sur l'autre face de la couche de renfort 2. Chaque couche de liaison 3 ou 4 est à base de fibres à surface thermofusible.  This second embodiment is distinguished from the first embodiment of FIG. 1 by the additional presence of a second bonding layer 4 on the other side of the reinforcing layer 2. Each bonding layer 3 or 4 is based on of hot-melt surface fibers.
On retrouve des tronçons pénétrants 3b et 4b de fibres à surface thermofusible, qui solidarisent les couches 2, 3 et 4.  Penetrating sections 3b and 4b of thermofusible surface fibers are found which solidify the layers 2, 3 and 4.
On considère maintenant la figure 7, qui illustre schématiquement un troisième mode de réalisation du renfort de moulage selon l'invention.  FIG. 7, which schematically illustrates a third embodiment of the molding reinforcement according to the invention, is now considered.
Ce troisième mode de réalisation se distingue du premier mode de réalisation de la figure 1 par la présence supplémentaire d'une couche intermédiaire 5 de fils de verre entre la couche de renfort 2 et la couche de liaison 3.  This third embodiment is distinguished from the first embodiment of FIG. 1 by the additional presence of an intermediate layer 5 of glass fibers between the reinforcing layer 2 and the bonding layer 3.
Selon une première possibilité, la couche intermédiaire 5 comprend une couche 5a de fils de verre de 160 à 200 tex environ, parallèles et orientés perpendiculairement aux mèches 2a, 2b et 2c, c'est-à-dire dans le sens de trame, et continus selon toute la largeur du renfort.  According to a first possibility, the intermediate layer 5 comprises a layer 5a of glass threads of about 160 to 200 tex, parallel and oriented perpendicular to the wicks 2a, 2b and 2c, that is to say in the weft direction, and continuous along the entire width of the reinforcement.
Selon une seconde possibilité, la couche intermédiaire 5 comprend une couche 5b de fibres de verre coupées de 50 mm environ, en vrac à toutes orientations, selon un grammage de 50 à 80 g/m2 environ. According to a second possibility, the intermediate layer 5 comprises a layer 5b of glass fibers cut about 50 mm, in bulk at all orientations, with a weight of 50 to 80 g / m 2 approximately.
Selon une troisième possibilité, illustrée sur la figure 7, la couche intermédiaire 5 comprend une couche 5a de fils de verre dans le sens de trame et une couche 5b de fibres de verre coupées en vrac.  According to a third possibility, illustrated in FIG. 7, the intermediate layer 5 comprises a layer 5a of glass threads in the weft direction and a layer 5b of bulk cut glass fibers.
Ce troisième mode de réalisation est adapté à des applications nécessitant un renfort transversal dans le sens de trame, et peut améliorer la régularité de surface de l'article composite.  This third embodiment is suitable for applications requiring transverse reinforcement in the weft direction, and can improve the surface regularity of the composite article.
On retrouve des tronçons pénétrants 3b de fibres à surface thermofusible, qui solidarisent les couches 2, 3 et 5.  Penetrating sections 3b of thermofusible surface fibers are found which solidify the layers 2, 3 and 5.
Exemple  Example
I) sur un support plan, on dépose plusieurs mèches de fils de verre, en les disposant parallèlement en nappe et en une seule épaisseur pour constituer une couche de renfort 2. Les fils de verre sont formés d'un assemblage de I) on a flat support, several strands of glass strands are deposited, laying them parallel in sheet and in a single thickness to form a reinforcing layer 2. The glass strands are formed of a
40 filaments ayant un diamètre unitaire d'environ 15 μm, les fils ayant un titre unitaire d'environ 50 tex. Les mèches ont un titre de 2 400 tex, et sont présentes en quantité de cinq mèches au cm. 40 filaments having a unit diameter of about 15 μm, the threads having a title unitary of about 50 tex. The locks have a title of 2400 tex, and are present in quantity of five locks per cm.
Il) sur une carde conventionnelle, on réalise un voile de fibres chimiques à surface thermofusible. Les tronçons de fibres chimiques sont en fibres bi- composant, avec une âme centrale en polyester et une gaine externe thermofusible en copolyester. La gaine externe thermofusible en copolyester a une température de fusion d'environ 1 100C. Il) on a conventional card, a web of chemical fibers with a hot-melt surface is produced. The chemical fiber sections consist of bicomponent fibers, with a central polyester core and a thermofusible copolyester outer sheath. The thermofusible outer copolyester sheath has a melting temperature of about 110.degree .
Les fibres chimiques bi-composant ont un titre unitaire compris entre 2 deniers environ et 4 deniers environ.  The two-component chemical fibers have a unit title of between about 2 deniers and about 4 deniers.
III) on dépose le voile de fibres chimiques à surface thermofusible sur la couche de renfort 2.  III) depositing the web of chemical fibers with a hot-melt surface on the reinforcing layer 2.
IV) l'ébauche de renfort de moulage ainsi réalisée est introduite au moyen d'un tapis transporteur dans une aiguilleteuse. La densité des aiguilles est de 10/cm2. La profondeur de pénétration des aiguilles est de 12 mm. La vitesse de défilement du tapis est de 20 m/minute. IV) the molding reinforcement blank thus produced is introduced by means of a conveyor belt into a needling machine. The density of the needles is 10 / cm 2 . The penetration depth of the needles is 12 mm. The running speed of the carpet is 20 m / minute.
V) après l'opération d'aiguilletage léger, l'ébauche de renfort de moulage est introduite dans un four à air traversant comportant une partie chauffante de 12 m de longueur et une vitesse de défilement de 20 m/minute. La température du four à air traversant est d'environ 1200C. V) after the light needling operation, the molding reinforcement blank is introduced into a through air oven having a heating portion of 12 m length and a running speed of 20 m / min. The temperature of the through air oven is approximately 120 ° C.
Vl) en sortie du four à air traversant, on procède à un calandrage à froid qui donne au renfort de moulage 1 son épaisseur finale qui est voisine de VI) at the outlet of the through-air oven, a cold calendering is carried out which gives the molding reinforcement 1 its final thickness which is close to
4 à 5 mm. 4 to 5 mm.
Le grammage du renfort de moulage 1 est compris entre 400 et The basis weight of the molding reinforcement 1 is between 400 and
1 800 g/m2 environ. About 1800 g / m 2 .
Le renfort de moulage 1 selon l'invention peut trouver des applications avantageuses dans la fabrication de pièces composites longues, notamment les pales d'éolienne.  The molding reinforcement 1 according to the invention can find advantageous applications in the manufacture of long composite parts, in particular wind turbine blades.
La présente invention n'est pas limitée aux modes de réalisation qui ont été explicitement décrits, mais elle en inclut les diverses variantes et généralisations contenues dans le domaine des revendications ci-après.  The present invention is not limited to the embodiments which have been explicitly described, but it includes the various variants and generalizations thereof within the scope of the claims below.

Claims

REVENDICATIONS
1 - Renfort de moulage (1 ) en nappe à base de fibres, comprenant : 1 - Fiber-based web molding reinforcement (1), comprising:
- une première couche de fibres (2), a first layer of fibers (2),
- au moins une couche de liaison (3) en tronçons de fibres (3a) à surface thermofusible, liée à la première couche de fibres (2),  at least one bonding layer (3) in fiber sections (3a) with a hot-melt surface, bonded to the first fiber layer (2),
- certains au moins (3b) des tronçons (3a) de fibres à surface thermofusible pénétrant selon une partie de leur longueur dans la première couche de fibres (2) et adhérant partiellement entre eux et aux fibres de la première couche de fibres (2),  - at least some (3b) sections (3a) of thermofusible surface fibers penetrating along part of their length into the first layer of fibers (2) and partially adhering to each other and to the fibers of the first layer of fibers (2) ,
caractérisé en ce que la première couche de fibres (2) comprend des mèches (2a, 2b, 2c) de fils de verre (2Oa1 20b, 20c) parallèles et disposées côte à côte en nappe, formant ainsi une couche de renfort. characterized in that the first fiber layer (2) comprises wicks (2a, 2b, 2c) of glass wires (20a 1 20b, 20c) parallel and arranged side by side in a sheet, thereby forming a reinforcing layer.
2 - Renfort de moulage selon la revendication 1 , caractérisé en ce que les mèches (2a, 2b, 2c) de fils de verre ont un titre de 2 400 à 4 800 tex environ.  2 - molding reinforcement according to claim 1, characterized in that the wicks (2a, 2b, 2c) of glass son have a title of 2400 to 4800 tex approximately.
3 - Renfort de moulage selon l'une des revendications 1 ou 2, caractérisé en ce que les fils de verre (20a, 20b, 20c) des mèches (2a, 2b, 2c) sont formés d'un assemblage de filaments ayant un diamètre unitaire compris entre environ 14 μm et environ 17 μm.  3 - molding reinforcement according to one of claims 1 or 2, characterized in that the glass son (20a, 20b, 20c) wicks (2a, 2b, 2c) are formed of an assembly of filaments having a diameter unitary between about 14 microns and about 17 microns.
4 - Renfort de moulage selon l'une quelconque des revendications 1 à 3, caractérisé en ce que les fils de verre (20a, 20b, 20c) des mèches (2a, 2b, 2c) ont un titre unitaire de 40 à 80 tex environ.  4 - molding reinforcement according to any one of claims 1 to 3, characterized in that the glass son (20a, 20b, 20c) wicks (2a, 2b, 2c) have a unit title of 40 to 80 tex approximately .
5 - Renfort de moulage selon l'une quelconque des revendications 1 à 4, caractérisé en ce que les tronçons de fibres pénétrants sont répartis selon une densité surfacique de 5 à 10 tronçons par cm2 de renfort de moulage. 5 - molding reinforcement according to any one of claims 1 to 4, characterized in that the penetrating fiber sections are distributed at a surface density of 5 to 10 sections per cm 2 of molding reinforcement.
6 - Renfort de moulage selon l'une quelconque des revendications 1 à 5, caractérisé en ce qu'il comprend une couche intermédiaire (5) de fils de verre entre la couche de renfort (2) et la couche de liaison (3).  6 - molding reinforcement according to any one of claims 1 to 5, characterized in that it comprises an intermediate layer (5) of glass son between the reinforcing layer (2) and the connecting layer (3).
7 - Renfort de moulage selon la revendication 6, caractérisé en ce que la couche intermédiaire (5) comprend une couche (5a) de fils de verre de 160 à 200 tex environ, parallèles et orientés perpendiculairement aux mèches (2a, 2b 2c), et/ou une couche (5b) de fibres de verre coupées de 50 mm de longueur environ, en vrac à toutes orientations, selon un grammage de 50 à 80 g/m2 environ. 7 - molding reinforcement according to claim 6, characterized in that the intermediate layer (5) comprises a layer (5a) of glass son of 160 to 200 tex, parallel and oriented perpendicular to the wicks (2a, 2b 2c), and / or a layer (5b) of glass fibers cut about 50 mm in length, in bulk at all orientations, with a basis weight of about 50 to 80 g / m 2 .
8 - Renfort de moulage selon l'une quelconque des revendications 1 à 7, caractérisé en ce que la couche de renfort (2) est liée à une seule couche de liaison (3) en fibres à surface thermofusible.  8 - molding reinforcement according to any one of claims 1 to 7, characterized in that the reinforcing layer (2) is bonded to a single bonding layer (3) of hot-melt surface fibers.
9 - Renfort de moulage selon l'une quelconque des revendications 1 à 7, caractérisé en ce que la couche de renfort (2) est liée à deux couches de liaison (3,4) en fibres à surface thermofusible, disposées de part et d'autre de la couche de renfort (2). 9 - molding reinforcement according to any one of claims 1 to 7, characterized in that the reinforcing layer (2) is bonded to two bonding layers (3,4) made of fibers with a hot-melt surface, arranged on either side of the reinforcing layer (2).
10 - Renfort de moulage selon l'une quelconque des revendications 1 à 9, caractérisé en ce qu'il présente un grammage compris entre 400 et 1 800 g/m2. 10 - molding reinforcement according to any one of claims 1 to 9, characterized in that it has a basis weight between 400 and 1800 g / m 2 .
1 1 - Renfort de moulage selon l'une quelconque des revendications 1 à 10, caractérisé en ce qu'il est en forme de bande continue conditionnée en bobine, les mèches (2a, 2b, 2c) étant formées de fils de verre continus (20a, 20b, 20c) et étant orientées dans le sens de la longueur de bande.  1 1 - molding reinforcement according to any one of claims 1 to 10, characterized in that it is in the form of continuous strip packaged coil, the wicks (2a, 2b, 2c) being formed of continuous glass son ( 20a, 20b, 20c) and being oriented in the direction of the strip length.
12 - Renfort de moulage selon l'une quelconque des revendications 1 à 10, caractérisé en ce qu'il est en forme de bande continue conditionnée en bobine, les mèches (2a, 2b, 2c) étant formées de fils de verre tronçonnés de 10 à 100 cm de longueur et orientés dans le sens de la longueur de bande.  12 - molding reinforcement according to any one of claims 1 to 10, characterized in that it is in the form of continuous strip packaged coil, the wicks (2a, 2b, 2c) being formed of glass son 10 to 100 cm in length and oriented in the direction of the strip length.
13 - Procédé de fabrication d'un renfort de moulage selon l'une quelconque des revendications 1 à 12, comprenant les étapes de :  13 - A method of manufacturing a molding reinforcement according to any one of claims 1 to 12, comprising the steps of:
a) sur un support, déposer côte à côte une pluralité de mèches (2a, 2b, 2c) de fils de verre parallèles, pour former une nappe de mèches de fils de verre constituant une couche de renfort (2), a) on a support, depositing side by side a plurality of wicks (2a, 2b, 2c) of parallel glass threads, to form a sheet of strands of glass son constituting a reinforcing layer (2),
b) déposer, sur la couche de renfort (2) , un voile de fibres chimiques à surface thermofusible (3a), constituant une couche de liaison (3), b) depositing, on the reinforcing layer (2), a web of chemical fibers with a hot-melt surface (3a) constituting a tie layer (3),
c) effectuer un aiguilletage léger pour faire pénétrer des tronçonsc) Lightly needling to penetrate sections
(3b) de fibres à surface thermofusible de la couche de liaison (3) dans la couche de renfort (2), (3b) of thermofusible surface fibers of the bonding layer (3) in the reinforcing layer (2),
d) chauffer l'ensemble à une température suffisante pour ramollir et rendre collantes les fibres à surface thermofusible (3a), d) heating the assembly to a temperature sufficient to soften and make sticky the hot melt surface fibers (3a),
e) calandrer à froid l'ensemble. e) cold calendering the whole.
14 - Procédé selon la revendication 13, caractérisé en ce que, pendant l'étape c) d'aiguilletage léger, on utilise des aiguilles (8) dont les barbes d'entraînement (8a, 8b) sont placées dans un plan diamétral parallèle à la direction (D) des fils des mèches de fils de verre (2a, 2b, 2c).  14 - Process according to claim 13, characterized in that, during the light needling step c), needles (8) are used whose driving barbs (8a, 8b) are placed in a diametral plane parallel to the direction (D) of the son of the strands of glass son (2a, 2b, 2c).
15 - Application d'un renfort de moulage selon l'une quelconque des revendications 1 à 12 à la fabrication de pales d'éolienne ou autres pièces composites longues.  15 - Application of a molding reinforcement according to any one of claims 1 to 12 for the manufacture of wind turbine blades or other long composite parts.
EP10754571.7A 2009-08-21 2010-08-11 Reinforcement strands of parallel glass fibers Not-in-force EP2467518B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL10754571T PL2467518T3 (en) 2009-08-21 2010-08-11 Reinforcement strands of parallel glass fibers

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR0904030A FR2949239B1 (en) 2009-08-21 2009-08-21 REINFORCEMENT HAVING GLASS THREAD PARRALLELES.
PCT/IB2010/053636 WO2011021134A2 (en) 2009-08-21 2010-08-11 Reinforcement comprising parallel rovings of glass strands

Publications (2)

Publication Number Publication Date
EP2467518A2 true EP2467518A2 (en) 2012-06-27
EP2467518B1 EP2467518B1 (en) 2014-11-26

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EP10754571.7A Not-in-force EP2467518B1 (en) 2009-08-21 2010-08-11 Reinforcement strands of parallel glass fibers

Country Status (14)

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US (1) US20120148790A1 (en)
EP (1) EP2467518B1 (en)
JP (1) JP2013502516A (en)
CN (1) CN102482815A (en)
BR (1) BR112012003544A2 (en)
CA (1) CA2771424A1 (en)
ES (1) ES2531429T3 (en)
FR (1) FR2949239B1 (en)
IL (1) IL218141A0 (en)
MX (1) MX2012002001A (en)
MY (1) MY173520A (en)
PL (1) PL2467518T3 (en)
PT (1) PT2467518E (en)
WO (1) WO2011021134A2 (en)

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DE102017127868A1 (en) * 2017-11-24 2019-05-29 Saertex Gmbh & Co. Kg Unidirectional clutch and its use

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Also Published As

Publication number Publication date
ES2531429T3 (en) 2015-03-16
EP2467518B1 (en) 2014-11-26
WO2011021134A2 (en) 2011-02-24
MY173520A (en) 2020-01-30
PL2467518T3 (en) 2015-04-30
US20120148790A1 (en) 2012-06-14
JP2013502516A (en) 2013-01-24
CA2771424A1 (en) 2011-02-24
MX2012002001A (en) 2012-09-12
BR112012003544A2 (en) 2016-03-08
FR2949239A1 (en) 2011-02-25
PT2467518E (en) 2015-03-02
WO2011021134A3 (en) 2011-05-12
CN102482815A (en) 2012-05-30
FR2949239B1 (en) 2011-10-28
IL218141A0 (en) 2012-06-28

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