EP2465621B1 - Déformation et/ou coupe électromagnétique à l'aide d'une tôle motrice collée - Google Patents

Déformation et/ou coupe électromagnétique à l'aide d'une tôle motrice collée Download PDF

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Publication number
EP2465621B1
EP2465621B1 EP11185880.9A EP11185880A EP2465621B1 EP 2465621 B1 EP2465621 B1 EP 2465621B1 EP 11185880 A EP11185880 A EP 11185880A EP 2465621 B1 EP2465621 B1 EP 2465621B1
Authority
EP
European Patent Office
Prior art keywords
cutting
forming
flat material
driving plate
cut
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP11185880.9A
Other languages
German (de)
English (en)
Other versions
EP2465621A1 (fr
Inventor
Thomas Hermeyer
Charlotte Dr. Beerwald
Jan Otmar Nell
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Bayerische Motoren Werke AG
Original Assignee
Bayerische Motoren Werke AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Bayerische Motoren Werke AG filed Critical Bayerische Motoren Werke AG
Publication of EP2465621A1 publication Critical patent/EP2465621A1/fr
Application granted granted Critical
Publication of EP2465621B1 publication Critical patent/EP2465621B1/fr
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D26/00Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces
    • B21D26/14Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces applying magnetic forces

Definitions

  • the invention relates to a method and a mobile device for electromagnetic forming and / or cutting a poorly electrically conductive or electrically non-conductive sheet material using at least one drive plate.
  • the invention also relates to a specially designed flat material.
  • a flat material is to be understood as meaning a sheet-like material which is dimensionally stable at room temperature and whose thickness is low with respect to the areal extent. It is preferably provided that such a flat material is present in the form of a component or molded part or semifinished product. Under a poorly electrically conductive flat material is to be understood in the following priority that the specific conductivity of the material is significantly worse than that of copper.
  • the flat material to be formed is positioned between a coil and a shaping die and subsequently deformed into the die by means of magnetic pressure force.
  • a so-called blowing plate is arranged between the to be formed flat material and the coil.
  • a current is induced in the electrically conductive blowing plate, to which the magnetic field of the coil exerts a repulsive pressure force.
  • the kinetic energy occurring here in the blowing plate is transmitted by direct contact with the flat material to be formed.
  • the blowing plate is clamped to the reshaped sheet, such. B. in the DE 10 2005 013 539 A1 and DE 10 2005 013 540 A1 shown. This is complex and often leads to unsatisfactory results.
  • An object of the invention is to show ways in which the disadvantages associated with the prior art can be avoided or at least reduced.
  • the solution of the problem also extends to a specially designed flat material and to a mobile device for performing a forming and / or cutting operation, which is in particular a forming and / or cutting device.
  • the solution of the above object is achieved, on the one hand, by adhering or gluing the blowing sheet at least locally in the forming and / or cutting region onto the flat material to be formed and / or cut, for which purpose the blowing sheet is made self-adhesive.
  • the sticking of the blowing plate takes place before the cutting and / or forming process.
  • a surface bonding is provided, wherein the forming and / or cutting area can be formed flat or with a spatial shape.
  • a line-shaped or selective adhesive application can be provided.
  • a cut line may have an open or a closed course.
  • a cutting line may have a planar or a spatial or three-dimensional course.
  • the blowing plate is also formed from a flat material, which need not necessarily be a metal sheet, as explained in more detail below. The sticking of the drive plate is not precluded that this can be additionally clamped in a conventional manner.
  • the sticking sheet is self-adhesive.
  • the blowing plate is provided at least on one side with an adhesive layer, which adheres to the sheet z. B. is protected by a protective film or the like, which must then be removed on site and before bonding.
  • the adhesive layer may be formed as a surface applied adhesive film.
  • the adhesive layer may be in the form of adhesive film strips or adhesive film webs, adhesive film dots or the like. Instead of such an adhesive film, adhesive dots or the like may also be provided. It can likewise be provided that the flat material to be reshaped and / or cut is already provided with an adhesive layer according to the preceding explanations, at least in the forming and / or cutting region.
  • the sticking plate to be stuck is provided as a prefabricated adhesive pad.
  • a prefabricated adhesive pad is understood to mean a piece of sheet metal or the like adapted in the contour (outline) and / or shaping to the forming and / or cutting region. This makes it possible to provide an optimized for the pressure force training blowing plate.
  • the adhesive pad is preferably provided on one side with an adhesive layer, as explained above. Such adhesive pads may be provided as series parts or made individually as needed, especially on site. Since the driving plates are wear parts, the amount of waste can be reduced by using suitable prefabricated driving plates.
  • such an adhesive pad with respect to the substantially predetermined by the die contour of the forming and / or cutting area is formed with a smaller and primarily only slightly smaller contour, this blowing plate is then glued within the actual forming and / or cutting area on the reshaped and / or to be cut flat material.
  • the blowing plate can mitgeformt or pressed together with the sheet through a cutting die, as explained in more detail below in connection with the figures.
  • the adhesive pad is formed larger than the forming and / or cutting area and thus z. B. can be additionally clamped on its outer edge.
  • the forming and / or cutting process several scenarios are possible.
  • the glued blowing sheet is formed and / or separated together with the flat material to be formed and / or cut.
  • the glued-on blowing plate is detached from the flat material during forming and / or cutting, as explained in more detail below in connection with the figures.
  • the thickness of the blowing plate is less than or equal to 1 mm, preferably less than or equal to 0.8 mm, in particular less than or equal to 0.5 mm and particularly preferably less than or equal to 0.3 mm.
  • a blowing plate with a thickness of less than or equal to 0.5 mm can also be referred to as a blowing film.
  • the use of propellant films proves to be particularly advantageous.
  • blowing plate or for the blowing film are preferably aluminum and aluminum alloys, copper and copper alloys, and silver-containing alloy into consideration.
  • an electrically conductive plastic or a plastic composite can be used as the material for the blowing plate.
  • the electrical conductivity of a plastic or a plastic composite can, for. B. be improved by integrated metal foils, metal wires or metal baubles.
  • a further idea here is that such a blowing plate provided as a pre-assembled, ie in contour and shape adapted to the forming and / or cutting area injection molded part is, wherein it is in such an injection molded part z.
  • B. may be a plastic over-molded metal foil.
  • the flat material to be reshaped and / or cut can be a metal sheet, in particular a steel sheet, a laminate sheet, in particular a sandwich sheet containing plastic, or an organic sheet. Furthermore, the flat material to be formed and / or cut can also be a plastic material or a plastic-containing material. These materials are preferably in the form of semi-finished products (for example plates, profiles and the like) or spatially shaped components. To transform these materials, a separate heat input may be required.
  • a flat material to be formed and in particular to be cut is a plastic material, preferably a fiber-reinforced plastic material and in particular a CFRP material.
  • Fiber-reinforced plastic materials are understood to be dimensionally stable and, in particular, also cured composite materials which consist of a plastic matrix and reinforcing fibers embedded therein, in particular carbon fibers. These materials are preferably in the form of semi-finished products (for example plates, profiles and the like) or spatially shaped components.
  • the cutting of fiber-reinforced plastic materials by the method according to the invention represents a very interesting aspect, since conventional devices for mechanical cutting of these materials, due to the fiber content contained therein, are subject to very high wear.
  • a reliable cutting of semi-finished products and components made of a fiber-reinforced plastic material is made possible, in particular, the very stable carbon fibers of a carbon fiber reinforced plastic material (CFRP) are reliably separated at the cutting edge.
  • CFRP carbon fiber reinforced plastic material
  • the cutting takes place without relative movements between tool parts, only a relatively small amount of wear occurs on the cutting edge or edges, whereby the operating costs are relatively low. Further advantages include good reproducibility of the cutting results and short processing times.
  • cuts in difficult to access component areas are possible, which are not accessible for mechanical cutting elements or for a cutting laser beam.
  • the cutting of fiber-reinforced plastic materials can also be carried out with only clamped driving plates and offers significant advantages over the conventional mechanical cutting of these materials.
  • the solution of the above object is also achieved by the fact that the blowing plate is incorporated or embedded at least locally and preferably only locally in the forming and / or cutting area in the flat material to be reshaped and / or cut.
  • the flat material to be formed and / or cut is provided, as it were, with at least one already integrated blowing plate for the cutting and / or forming process, wherein the at least one blowing plate is arranged in an area to be subsequently formed and / or cut.
  • a driving plate is z. B. so incorporated into the reshaped and / or to be cut flat material, that this forms part of the surface in the forming and / or cutting area or at least positioned near the surface. It is preferably provided that such a blowing plate is a blowing film (i.e., the film thickness is 0.5 mm or less). Instead of a sheet or a foil and wires or wire mesh could be incorporated into the sheet. Separate protection is claimed for such a flat material. Further developments are analogous to the preceding and following explanations.
  • a drive plate (possibly also of wires or wire mesh) z. B. be achieved in that in the curing tool at the appropriate location or at the appropriate places a metal foil is inserted, which is then embedded as close to the surface as possible in the composite material.
  • the incorporated blowing plate remains after forming and / or cutting in the flat material.
  • the blowing plate during forming and / or cutting, or afterwards, dissolved out of the composite material.
  • the blowing plate remains in a waste part and can be disposed of with it.
  • inventive methods can be carried out with a mobile or a stationary device, wherein protection is claimed separately for a mobile device. Further developments are analogous to the preceding and following explanations.
  • a mobile device may e.g. B. be executed as a pincer-like device, wherein the die and the coil, in particular interchangeable, are arranged on opposite legs and in this way on a semifinished product or on a component from the outer edge forth to a forming and / or interface (or to a Forming and / or cutting area) can be performed.
  • a blowing plate or a pre-assembled adhesive pad has to be glued to the flat material beforehand.
  • Such a device allows a very flexible introduction of holes in the sheet and / or performing local transformations.
  • the two-sided application of the die and coil to be reshaped and / or to be cut flat material, as well as the application of clamping forces, z. B.
  • Such a mobile device may e.g. B. be attached to a robot arm, a 3D guide or the like and hereby moved or guided.
  • a mobile device could be designed as a handheld device, which then ideally load compensation means are provided in order to handle this device can.
  • a stationary device is z. B. a locking device in which the die z. B. at a table and the coil are arranged on a relatively movable plunger. Again, it is preferably provided that the die and the coil are interchangeable received in this device. Also, magazines, such as Revolvermagazine, with different matrices and coils conceivable to allow a quick change and to achieve high flexibility.
  • Fig. 1a shows a schematic sectional view of a total of 100 designated device.
  • the device has a die 10 with a circumferential cutting edge 11, wherein the cutting edge 11 is formed at the upper end of a downwardly enlarging opening 12.
  • the die 10 is formed integrally with a subframe 20.
  • the die 10 is formed as a separate tool part and fixed to the sub-frame 20, which is indicated by the two dashed lines 14.
  • a cutting blade or the like may be provided.
  • the device 100 further comprises a coil 30, which is integrated in an actuator 40.
  • the coil 30 is positioned opposite the die 10 and with respect to aligned with the cutting edge 11.
  • the coil 30 is designed as a flat coil.
  • the electrical connection lines to the coil 30 are not shown.
  • the actuator 40 with the coil 30 is held in a top frame 50.
  • a plate-shaped flat material M to be cut is clamped.
  • a so-called blowing plate B is glued to the flat material M on the coil side.
  • a recess 51 is formed in the frame 50 on the contact side to the flat material M in order to make room for the blowing plate B.
  • Fig. 2 shows a modification in which, for example, the Fig. 1 (see in particular Fig. 1 b) the blowing plate B not cut, but the separated piece of surface A is replaced by the blowing plate B.
  • Fig. 3 shows a modification in which, for example, the Fig. 1 (see in particular Fig. 1a ) the blowing plate B is cut and positioned (ready-made blowing plate) so that it is located within the peripheral cutting edge 11 and subsequently driven through the cutting die 10 together with the separated surface piece A without being cut by itself.
  • the section line has a closed, z. B. circular, and level course.
  • z. B. a circular disk.
  • tubes (or the like) arbitrarily shaped cutting lines and in particular to introduce holes, in which case the matrices are formed as cutting mandrels.
  • Fig. 4a shows such a total designated P component, which is z. B. may be a deep-drawn or injection-molded component, or even a CFRP component act.
  • the dotted and designated C line indicates a closed and spatially extending cutting line along which a hole or an opening is to be introduced into the component P.
  • the introduction of the hole is analogous to the preceding explanations.
  • a blowing plate B is assembled and glued on the component P, that this is within the section line C (but this need not necessarily be so).
  • the blowing plate B is to be assembled and applied manually, a self-adhesive metal foil is recommended.
  • the component P is positioned in a cutting device with a correspondingly formed cutting die and a coil arranged correspondingly thereto (alternatively, a mobile device, as explained above, can be used).
  • the cutting operation is performed, wherein along the cutting line C, a surface piece is cut out, on which the blowing plate B remains glued.
  • Fig. 4c shows the component P with hole introduced W. The generated cutting edge is denoted by E.
  • the Fig. 5a and the Fig. 5b show analogous to Fig. 1 (or to the Fig. 1 a and 1 b) a device 100, the die 10, however, is not formed as a cutting die, but as a molding die.
  • the die 10 has a concave shaping section 13 (see Fig. 5a ), in the activation of the drive coil 30, the flat material M to be formed is driven in together with the driving plate B. Shows the final state of the transformation Fig. 5b ,
  • the shaping section 13 By appropriate design of the shaping section 13 also embossments in the flat material M can be generated.
  • the sheet material M formed into a shaped part can be removed after opening the device 100.
  • the blowing sheet B glued onto the flat material M is to be removed.
  • the blowing plate B for example as a reinforcement, could remain on the molded part.
  • a modification provides that the blowing plate is not glued directly to the flat material, but that at least one intermediate layer is disposed between the flat material and the blowing plate, which can also be glued or glued.
  • the effective compressive force by means of the intermediate layer and thus indirectly from the blowing plate B is transferred to the to be formed and / or to be cut flat material M.
  • z. B. the surface of the reshaped and / or to be cut flat material can be spared.
  • the lower frame 10 and the upper frame 50 have large masses. In addition, they are stiff and stable designed to avoid elastic or plastic deformation. Alternatively or additionally, z. B. by a press or locking device, locking forces are applied, which is indicated in the figures by the arrows denoted by F.
  • Fig . 6 shows a schematic sectional view of a flat material M made of an electrically non-conductive material, wherein it is z. B. may be a CFRP material.
  • a blowing plate B is incorporated, which forms a part of the turning surface of the coil. Gluing the drift plate, as in the FIGS. 1 to 5 shown, is not required in such an integrated blowing plate. For the rest, reference is made to the above explanations.

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  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
  • Laser Beam Processing (AREA)

Claims (9)

  1. Procédé de mise en forme et/ou de découpe électromagnétique d'un matériau plat (M) mauvais conducteur électrique ou non conducteur électrique en utilisant au moins une tôle d'entraînement (B), qui transmet dans la zone de mise en forme et/ou de découpe une contrainte magnétique produite par une bobine (30) sur le matériau plat (M) à mettre en forme et/ou à découper,
    selon lequel
    la tôle d'entraînement (B) est collée au moins localement dans la zone de mise en forme et/ou de découpe sur le matériau plat (M) à mettre en forme et/ou à découper,
    caractérisé en ce que
    la tôle d'entraînement (B) à coller est autoadhésive.
  2. Procédé conforme à la revendication 1,
    caractérisé en ce que
    la tôle d'entraînement (B) à coller est fournie sous la forme d'un patin adhésif préfabriqué.
  3. Procédé conforme à l'une des revendications précédentes,
    caractérisé en ce que
    l'épaisseur de la tôle d'entraînement (B) est ≤ 1 mm, de préférence ≤ 0,8 mm en particulier ≤ 0,5 mm et de façon particulièrement préférentielle ≤ 0,3 mm.
  4. Procédé conforme à l'une des revendications 1 à 3,
    caractérisé en ce que
    la tôle d'entraînement (B) est réalisée en aluminium, en cuivre ou en un matériau renfermant de l'argent.
  5. Procédé conforme à l'une des revendications 1 à 3,
    caractérisé en ce que
    la tôle d'entraînement (B) est réalisée en un matériau synthétique ou un matériau synthétique composite électriquement conducteur.
  6. Procédé conforme à l'une des revendications précédentes,
    caractérisé en ce que
    le matériau plat (M) à mettre en forme et prioritairement à découper est un matériau synthétique, de préférence un matériau synthétique renforcé par des fibres et en particulier un matériau CFK.
  7. Procédé de mise en forme et/ou de découpe électromagnétique d'un matériau plat (M) mauvais conducteur électrique ou non conducteur électrique en utilisant au moins une tôle d'entraînement (B) qui transmet une contrainte magnétique produite par une bobine (30) dans la zone de mise en forme et/ou de découpe au matériau plat (M) à mettre en forme et/ou à découper,
    caractérisé en ce que
    la tôle d'entraînement (B) est enfoncée au moins localement dans la zone de mise en forme et/ou de découpe dans le matériau plat (M) à mettre en forme et/ou à découper.
  8. Matériau plan (M) en particulier matériau synthétique ou matériau synthétique renforcé par les fibres réalisé sous la forme d'un produit semi-fini, qui est réalisé, au moins localement dans au moins une zone prévue pour permettre une mise en forme et/ou une découpe électro-magnétique avec une tôle d'entraînement (B) enfoncée, en particulier un film d'entraînement métallique.
  9. Dispositif mobile destiné à permettre la mise en oeuvre d'un processus de mise en forme et/ou de découpe sur un matériau plan mauvais conducteur électrique ou non conducteur électrique (M) selon un procédé conforme à l'une des revendications précédentes 1 à 7, ce dispositif étant réalisé sous la forme d'un dispositif en forme de pince de sorte qu'une matrice et une bobine soient montées sur des branches opposées, et puissent de cette manière, être transférées sur un produit semifini ou un élément d'un bord externe vers un emplacement de mise en forme et/ou de découpe.
EP11185880.9A 2010-12-14 2011-10-20 Déformation et/ou coupe électromagnétique à l'aide d'une tôle motrice collée Not-in-force EP2465621B1 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102010062978A DE102010062978A1 (de) 2010-12-14 2010-12-14 Elektromagnetisches Umformen und/oder Schneiden mit aufgeklebten Treibblech

Publications (2)

Publication Number Publication Date
EP2465621A1 EP2465621A1 (fr) 2012-06-20
EP2465621B1 true EP2465621B1 (fr) 2016-03-23

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
EP11185880.9A Not-in-force EP2465621B1 (fr) 2010-12-14 2011-10-20 Déformation et/ou coupe électromagnétique à l'aide d'une tôle motrice collée

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EP (1) EP2465621B1 (fr)
DE (1) DE102010062978A1 (fr)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102019109136A1 (de) 2018-04-16 2019-10-17 Volkswagen Aktiengesellschaft Verfahren und Vorrichtung zur Herstellung von endkonturnahen, dreidimensionalen Vorformlingen, Vorformteil
CN108672543B (zh) * 2018-04-28 2019-11-05 中南大学 一种板料弯曲回弹的电磁控制成形装置和方法
CN110686976A (zh) * 2019-11-18 2020-01-14 湖南沃尔丁科技有限公司 一种电磁力驱动的金属薄板高速成形极限测试装置
CN114192651B (zh) * 2021-11-19 2023-09-05 上海航天精密机械研究所 钛合金曲面壳体小直径翻孔成形方法

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3212311A (en) 1962-04-17 1965-10-19 Inoue Kiyoshi Method and apparatus for electromagnetic shaping of metallic bodies
US7069756B2 (en) 2004-03-30 2006-07-04 The Ohio State University Electromagnetic metal forming
US7076981B2 (en) 2004-03-30 2006-07-18 Bradley John R Electromagnetic formation of fuel cell plates

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Publication number Publication date
DE102010062978A1 (de) 2012-06-14
EP2465621A1 (fr) 2012-06-20

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