EP2451612A1 - Cutting by means of a jet of liquid cryogenic fluid with added abrasive particles - Google Patents
Cutting by means of a jet of liquid cryogenic fluid with added abrasive particlesInfo
- Publication number
- EP2451612A1 EP2451612A1 EP10734782A EP10734782A EP2451612A1 EP 2451612 A1 EP2451612 A1 EP 2451612A1 EP 10734782 A EP10734782 A EP 10734782A EP 10734782 A EP10734782 A EP 10734782A EP 2451612 A1 EP2451612 A1 EP 2451612A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- carbide
- abrasive particles
- mixing chamber
- cutting
- hardness
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C1/00—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
- B24C1/003—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods using material which dissolves or changes phase after the treatment, e.g. ice, CO2
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C1/00—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
- B24C1/04—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods for treating only selected parts of a surface, e.g. for carving stone or glass
- B24C1/045—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods for treating only selected parts of a surface, e.g. for carving stone or glass for cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C11/00—Selection of abrasive materials or additives for abrasive blasts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C7/00—Equipment for feeding abrasive material; Controlling the flowability, constitution, or other physical characteristics of abrasive blasts
- B24C7/0046—Equipment for feeding abrasive material; Controlling the flowability, constitution, or other physical characteristics of abrasive blasts the abrasive material being fed in a gaseous carrier
- B24C7/0076—Equipment for feeding abrasive material; Controlling the flowability, constitution, or other physical characteristics of abrasive blasts the abrasive material being fed in a gaseous carrier the blasting medium being a liquid stream
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T83/00—Cutting
- Y10T83/04—Processes
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T83/00—Cutting
- Y10T83/364—By fluid blast and/or suction
Definitions
- the invention relates to a method and a device for cutting materials, such as metals, concrete, wood, plastics or any other type of material, by a jet of cryogenic fluid at very high pressure, with added abrasive, in particular corundum.
- the cutting of materials can be done with the expuse (concrete, stone, metals ..), with the saw (metals, wood, plastics ...), by laser beam (metals, plastics ...), with jet of plasma (metals), water jet Ultra High Pressure (UHP) with or without abrasives (all types of materials) ...
- UHP waterjet cutting with abrasive when there is no hot spot in contact with hard materials, during the cutting process, only UHP waterjet cutting with abrasive is used.
- water at a pressure (UHP) of between 1000 and 4000 bar is brought to a stainless steel mixing chamber, into which a flow of compressed air conveying a garnet or olivine-type abrasive so as to form a mixture of water and ultrahigh-pressure abrasive.
- This water / abrasive mixture is then sent towards the material to be cut by a tungsten carbide focusing gun, such as that shown in FIG.
- FIG. 1 schematizes a conventional tungsten carbide focusing gun structure used to send an abrasive material to a material to be cut.
- This focusing gun 5 comprises a first inlet or inlet 1 by which the barrel is fed with an abrasive / compressed air mixture, a second inlet or inlet 2 by which the barrel 5 is fed with UHP water, for example between 1000-4000 bars, a venturi type head 3, a mixing chamber 4 and an outlet for the mixture of pressurized water and abrasive.
- cryogenic jets as taught by US-A-7,310,955 for example.
- a cryogenic fluid usually liquid nitrogen, is used at very high pressure to replace the water to achieve the desired cut.
- cryogenic fluid distribution barrel, or even the mixing chamber, of the cutting device can be very rapidly eroded when the fluid is supplemented with abrasive particles, in particular when the particles have a high hardness.
- the solution of the invention is then a method of cutting a material, in which said material is cut by means of a cutting jet at a pressure of at least 100 bars, characterized in that
- the cutting jet is formed by mixing at least a first compound in liquid form and at a cryogenic temperature below -100 ° C., and solid abrasive particles formed of at least one abrasive material having a hardness index of at least 6 Mohs, the solid abrasive particles being contained in a gaseous flow, and
- the cutting jet is directed towards the material to be cut by means of a focusing gun supplied with said mixture, the material forming, totally or partially, the focusing gun having a hardness greater than the hardness of the solid abrasive particles used.
- the cutting method of the invention may comprise one or more of the following characteristics:
- the mixture between the liquid flow and the solid abrasive particles conveyed by the gas flow is in a mixing chamber.
- the pressure of the cutting jet is between 500 and 4000 bar, between 1000 and 3800 bar, preferably of the order of 3000 to 3500 bar.
- the compound in liquid form is at a temperature below -150 ° C., preferably between -160 ° C. and -230 ° C.
- the compound in liquid form is liquid nitrogen.
- the solid abrasive particles comprise at least one abrasive material chosen from the group formed by corundum, garnet, tungsten carbide, silicon carbide, olivine, alumina and calcium carbonate.
- the solid abrasive particles have a particle size of between 20 and 200 mesh, preferably 60 and 100 mesh.
- the solid abrasive particles are advantageously particles of corundum, garnet or olivine, advantageously corundum.
- the material to be cut is metal, concrete, ceramic, wood, plastic, any other polymer or hard organic material.
- the material to be cut has a thickness of between 1 cm and 20 cm, typically between 1 and 10 cm.
- the cutting speed is between 0.01 and 4 m / min depending on the nature of the material to be cut.
- the cutting jet comprising the compound in liquid form and the solid abrasive particles is obtained by mixing said compound in liquid form with a stream of air comprising the solid abrasive particles.
- the mixture between the liquid flow and the abrasive conveyed by a gaseous flow is carried out in a mixing chamber formed, totally or partially, the solid part or inner surface coating, of hardened steel, of tungsten carbide, of carbide silicon, titanium or boron, boron nitride, preferably cubic boron nitride, or diamond, preferably a material having a hardness greater than the hardness of the solid abrasive particles used.
- the cutting jet is directed to the material to be cut by means of a focusing gun fed by the mixture obtained in said mixing chamber.
- the material forming, totally or partially, i.e. massive piece or internal surface coating, the focusing gun has a hardness greater than the hardness of the solid abrasive particles used when said particles are corundum.
- the material forming, totally or partially, the solid piece or internal surface coating, the focusing gun is tungsten carbide with a cobalt content of between approximately 0.1 and 10%, preferably of the order of 0.15% to 0.5. %, for example of the order 0.25%, silicon carbide, titanium carbide, boron carbide, cubic boron nitride or diamond.
- the mixture between the liquid flow and the abrasive conveyed by a gaseous flow is carried out in a mixing chamber formed, totally or partially, of hardened steel, of tungsten carbide with a cobalt content of between approximately 0.1 and 10. %, silicon carbide, titanium carbide, boron carbide, cubic boron nitride or diamond.
- the mixing chamber or the barrel is formed, at least partially, of tungsten carbide with a cobalt content of between approximately 0.1 and 10%, and the tungsten carbide grains have a size of less than 1.5 ⁇ m, preferably between 0.1 and 0.6 ⁇ m.
- the invention also relates to a cutting jet cutting device with a pressure of at least 100 bar comprising a source of cryogenic liquid under pressure fluidly to a mixing chamber for supplying said mixing chamber with cryogenic liquid under pressure, and a focusing gun fluidly connected to said mixing chamber, characterized in that it further comprises a source of abrasive particles having a hardness index at least 6 Mohs, feeding the mixing chamber so as to feed the focusing gun into a mixture of cryogenic liquid under pressure and said abrasive particles, which mixture is delivered by the focusing gun in the form of a jet of cutting, the focusing gun being formed, totally or partially
- tungsten carbide with a cobalt content of between 0.1 and 10%, of silicon carbide, titanium carbide, boron carbide, cubic boron nitride or diamond.
- the device of the invention may comprise one or more of the following characteristics:
- the mixing chamber is formed, totally or partially, of hardened steel, of tungsten carbide with a cobalt content of between approximately 0.1 and 10%, of silicon carbide, of titanium carbide, of boron carbide, of cubic boron nitride or diamond.
- the focusing gun or the mixing chamber is formed, totally or partially, of tungsten carbide comprising a cobalt content of between approximately 0.1 and 10%, the tungsten carbide grains having a size of less than 1.5 ⁇ m.
- the cutting method according to the invention consists in using a cutting jet formed, on the one hand, of a cryogenic fluid in liquid form, in particular liquid nitrogen, with UHP, that is to say typically more than 100 bar or more than 1000 bar, and secondly, abrasive particles formed of one or more materials having a hardness index of at least 6 Mohs, to cut a material.
- the abrasive particles are supplied by a flow of gas, such as air, to the mixing chamber feeding the focusing gun for dispensing the jet of liquid / abrasive nitrogen mixture.
- a flow of gas such as air
- the abrasives used in combination with UHP liquid nitrogen are preferably corundum, garnet and olivine for the reasons explained below.
- abrasives such as tungsten carbide, silicon carbide, alumina and calcium carbonate may also be used, depending on the application considered, including the nature, the thickness of the material to be cut, type of gun used, the nature of the material forming the mixing chamber.
- the perfo grade of an abrasive depends on its particle size, shape and hardness. The cutting tests were made with abrasives with a grain size of 80 mesh, ie 150 to 180 ⁇ m, and having the same grain shape (sharp angles at about 60 °).
- the corundum is more efficient than the garnet which is itself more efficient than the olivine since the corundum is, among other things, the hardest of these three compounds.
- Roctec® 500 and Ultramant 3000 focusing guns are harder than standard tungsten carbide (WC) guns and are much more resistant to corundum erosion.
- tungsten focusing guns comprising less than 0.5% by weight of cobalt, preferably less than 0.30% by weight. example of the order of 0.25%, when corundum is chosen as abrasive material mixed with the flow of liquid nitrogen.
- the mixing chamber 4 is very eroded by the stream of abrasive particles.
- Table III shows the degradation of a hardened steel mixing chamber following the use of a mixture of liquid nitrogen and corundum for 8 hours, in particular of the part 11 of the mixing chamber. where the abrasive arrives, the part of the mixing chamber 12 where liquid nitrogen arrives and the part of the mixing chamber where the nitrogen / abrasive mixture comes out, as shown in Figure 2.
- a focusing gun or even a mixing chamber, which is formed (ie solid pieces or surface coatings) of a harder material, will be used.
- the abrasive particles used in particular harder than corundum, thus making it possible to overcome the problem of erosion caused by these abrasive particles, in particular corundum.
- the material of the focusing gun may be tungsten carbide containing a low level of cobalt ( ⁇ 0.5%), silicon carbide, boron, titanium or other, cubic boron nitride, diamond or any material compatible and harder than corundum.
- it is essential that at least the focusing gun of the jet is made of a material resistant to erosion caused by the abrasive particles because it is the gun that undergoes the stronger erosion.
- olivine can also be used, as shown by additional tests performed under the same conditions as the previous tests.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Polishing Bodies And Polishing Tools (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR0954745A FR2947748B1 (en) | 2009-07-09 | 2009-07-09 | CUTTING OF CRYOGENIC GAS JET WITH ADDITIONAL ADDITION OF ABRASIVE PARTICLES |
PCT/FR2010/051058 WO2011004085A1 (en) | 2009-07-09 | 2010-06-01 | Cutting by means of a jet of liquid cryogenic fluid with added abrasive particles |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2451612A1 true EP2451612A1 (en) | 2012-05-16 |
EP2451612B1 EP2451612B1 (en) | 2014-01-01 |
Family
ID=41650519
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20100734782 Not-in-force EP2451612B1 (en) | 2009-07-09 | 2010-06-01 | Cutting by means of a jet of liquid cryogenic fluid with added abrasive particles |
Country Status (5)
Country | Link |
---|---|
US (1) | US20120137846A1 (en) |
EP (1) | EP2451612B1 (en) |
CN (1) | CN102470508B (en) |
FR (1) | FR2947748B1 (en) |
WO (1) | WO2011004085A1 (en) |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103862386B (en) * | 2014-03-14 | 2016-04-27 | 邓湘凌 | The preparation method of Water Cutting blast tube |
EP3020520B1 (en) | 2014-11-14 | 2018-01-03 | HP Scitex Ltd | Liquid nitrogen jet stream processing of paper, cardboards or carton |
FR3080791B1 (en) | 2018-05-04 | 2021-06-04 | Critt Techniques Jet Fluide Et Usinage | DEVICE AND METHOD FOR THE SURFACE TREATMENT OF A MATERIAL |
CN109676538B (en) * | 2019-01-22 | 2021-03-16 | 南京航空航天大学 | Low-temperature micro-abrasive gas jet machining machine tool |
MY197451A (en) * | 2019-11-06 | 2023-06-19 | Petroliam Nasional Berhad Petronas | A system and method for cutting of offshore structures |
CN112140003B (en) * | 2020-09-29 | 2022-04-08 | 南京航太机电有限公司 | Ultra-low temperature micro-abrasive air jet processing device for micro-processing of polymer |
CN112851452B (en) * | 2021-03-09 | 2022-03-22 | 河南中南工业有限责任公司 | Pyrotechnic composition for pyrotechnic cutting device and manufacturing method and application thereof |
CN115284179B (en) * | 2022-08-12 | 2024-02-27 | 武汉大学 | Abrasive jet device based on self-reaction generation |
Family Cites Families (18)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3520656A (en) * | 1966-03-30 | 1970-07-14 | Du Pont | Silicon carbide compositions |
US4648215A (en) * | 1982-10-22 | 1987-03-10 | Flow Industries, Inc. | Method and apparatus for forming a high velocity liquid abrasive jet |
US5215945A (en) * | 1988-09-20 | 1993-06-01 | The Dow Chemical Company | High hardness, wear resistant materials |
CA1331202C (en) * | 1988-09-20 | 1994-08-02 | The Dow Chemical Company | Mixed carbide material |
US5155946A (en) * | 1988-12-30 | 1992-10-20 | Gkss Forschungszentrum Geesthacht Gmbh | Method and apparatus for producing a water/abrasive mixture for cutting and cleaning objects and for the precise removal of material |
US5184434A (en) * | 1990-08-29 | 1993-02-09 | Southwest Research Institute | Process for cutting with coherent abrasive suspension jets |
DE4313154A1 (en) * | 1993-04-22 | 1994-10-27 | Demuth Alfred | Process for the production of cutting elements for drilling or cutting tools |
US5733174A (en) * | 1994-01-07 | 1998-03-31 | Lockheed Idaho Technologies Company | Method and apparatus for cutting, abrading, and drilling with sublimable particles and vaporous liquids |
US5456629A (en) * | 1994-01-07 | 1995-10-10 | Lockheed Idaho Technologies Company | Method and apparatus for cutting and abrading with sublimable particles |
US5782673A (en) * | 1996-08-27 | 1998-07-21 | Warehime; Kevin S. | Fluid jet cutting and shaping system and method of using |
DE19640921C1 (en) * | 1996-10-04 | 1997-11-27 | Saechsische Werkzeug Und Sonde | Modular cutter head with nozzle for high-speed abrasive water jet |
US6183348B1 (en) * | 1998-04-07 | 2001-02-06 | Bechtel Bwxt Idaho, Llc | Methods and apparatuses for cutting, abrading, and drilling |
US6280302B1 (en) * | 1999-03-24 | 2001-08-28 | Flow International Corporation | Method and apparatus for fluid jet formation |
US6705925B1 (en) * | 2000-10-20 | 2004-03-16 | Lightwave Microsystems | Apparatus and method to dice integrated circuits from a wafer using a pressurized jet |
ES2260691T3 (en) * | 2002-09-20 | 2006-11-01 | Jens-Werner Kipp | CLEANING PROCEDURE AND DEVICE BY PROJECTION. |
US7310955B2 (en) * | 2004-09-03 | 2007-12-25 | Nitrocision Llc | System and method for delivering cryogenic fluid |
GB0712314D0 (en) * | 2007-06-25 | 2007-08-01 | Element Six B V | Waterjet Mixing Tube Comprising Multiple Components |
US8668554B2 (en) * | 2010-02-24 | 2014-03-11 | Werner Hunziker | Blasting nozzle for a device for blast-machining or abrasive blasting objects |
-
2009
- 2009-07-09 FR FR0954745A patent/FR2947748B1/en not_active Expired - Fee Related
-
2010
- 2010-06-01 WO PCT/FR2010/051058 patent/WO2011004085A1/en active Application Filing
- 2010-06-01 EP EP20100734782 patent/EP2451612B1/en not_active Not-in-force
- 2010-06-01 US US13/383,020 patent/US20120137846A1/en not_active Abandoned
- 2010-06-01 CN CN201080030770.0A patent/CN102470508B/en not_active Expired - Fee Related
Non-Patent Citations (1)
Title |
---|
See references of WO2011004085A1 * |
Also Published As
Publication number | Publication date |
---|---|
US20120137846A1 (en) | 2012-06-07 |
FR2947748A1 (en) | 2011-01-14 |
WO2011004085A1 (en) | 2011-01-13 |
EP2451612B1 (en) | 2014-01-01 |
FR2947748B1 (en) | 2015-04-17 |
CN102470508A (en) | 2012-05-23 |
CN102470508B (en) | 2014-04-16 |
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