EP2430264A1 - Method for keeping a transportable mast upright during erection or retraction thereof, and a mast assembly - Google Patents
Method for keeping a transportable mast upright during erection or retraction thereof, and a mast assemblyInfo
- Publication number
- EP2430264A1 EP2430264A1 EP10726447A EP10726447A EP2430264A1 EP 2430264 A1 EP2430264 A1 EP 2430264A1 EP 10726447 A EP10726447 A EP 10726447A EP 10726447 A EP10726447 A EP 10726447A EP 2430264 A1 EP2430264 A1 EP 2430264A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- mast
- guy
- guy control
- assembly
- tubular
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
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- 238000006073 displacement reaction Methods 0.000 claims description 11
- RLLPVAHGXHCWKJ-IEBWSBKVSA-N (3-phenoxyphenyl)methyl (1s,3s)-3-(2,2-dichloroethenyl)-2,2-dimethylcyclopropane-1-carboxylate Chemical compound CC1(C)[C@H](C=C(Cl)Cl)[C@@H]1C(=O)OCC1=CC=CC(OC=2C=CC=CC=2)=C1 RLLPVAHGXHCWKJ-IEBWSBKVSA-N 0.000 claims description 10
- 238000003780 insertion Methods 0.000 claims description 9
- 230000037431 insertion Effects 0.000 claims description 9
- 230000000087 stabilizing effect Effects 0.000 claims description 4
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- 230000000284 resting effect Effects 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 229920002430 Fibre-reinforced plastic Polymers 0.000 description 1
- 239000004705 High-molecular-weight polyethylene Substances 0.000 description 1
- 229920000271 Kevlar® Polymers 0.000 description 1
- JHWNWJKBPDFINM-UHFFFAOYSA-N Laurolactam Chemical compound O=C1CCCCCCCCCCCN1 JHWNWJKBPDFINM-UHFFFAOYSA-N 0.000 description 1
- 229920000571 Nylon 11 Polymers 0.000 description 1
- 229920000299 Nylon 12 Polymers 0.000 description 1
- 229920003189 Nylon 4,6 Polymers 0.000 description 1
- 229920002292 Nylon 6 Polymers 0.000 description 1
- 229920002302 Nylon 6,6 Polymers 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 239000004809 Teflon Substances 0.000 description 1
- 229920006362 Teflon® Polymers 0.000 description 1
- 229920004933 Terylene® Polymers 0.000 description 1
- 238000004873 anchoring Methods 0.000 description 1
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Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H12/00—Towers; Masts or poles; Chimney stacks; Water-towers; Methods of erecting such structures
- E04H12/18—Towers; Masts or poles; Chimney stacks; Water-towers; Methods of erecting such structures movable or with movable sections, e.g. rotatable or telescopic
- E04H12/185—Towers; Masts or poles; Chimney stacks; Water-towers; Methods of erecting such structures movable or with movable sections, e.g. rotatable or telescopic with identical elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H12/00—Towers; Masts or poles; Chimney stacks; Water-towers; Methods of erecting such structures
- E04H12/34—Arrangements for erecting or lowering towers, masts, poles, chimney stacks, or the like
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01Q—ANTENNAS, i.e. RADIO AERIALS
- H01Q1/00—Details of, or arrangements associated with, antennas
- H01Q1/12—Supports; Mounting means
- H01Q1/1235—Collapsible supports; Means for erecting a rigid antenna
Definitions
- Transportable masts are known in the art, and are for example used for supporting and orienting temporary transmitting and/or receiving antennas, for both military and civilian purposes, at a distance above the ground of e.g. 2 to 25 meters.
- the mast assembly comprises a base and a transportable mast and a guy control assembly for stabilizing the mast during erection or retraction of the mast, the mast comprising a plurality of tubular mast elements positioned on top of each other;
- the base comprising: - a guide shaft with an opening for guiding the displacement of the tubular mast elements during erection or retraction of the mast; - a plurality of legs connected to the guide shaft, for positioning the guide shaft at a distance above ground to allow insertion of the tubular mast elements from a position below the guide shaft;
- the guy control assembly being connected to the mast at a predefined position T in at least three directions by means of at least three guy control wires, a first end of each guy control wire being connected to the mast, a second end of each guy control wire being connected to the guy control assembly, each guy control wire being guided at a position between the first and second end of the guy control wire towards a ground position X, Y, Z located at a distance R and being separate from
- the guy control assembly comprises rope cleats whereto the second ends of the guy control wires are connected.
- rope cleats are extremely suitable means for releasably connecting or releasing the second ends of the guy control wires to or from the guy control assembly. This allows the guy control wires to be easily connected, or released, or adapted from the guy control assembly using only one hand, so that the other hand can be used for holding the guy control assembly at a position above the ground.
- the guy control assembly has three handles, a left handle, a right handle and a lower handle, for holding the guy control wires under tension, or for adjusting a guy control wire.
- the central position of the lower handle is especially useful for holding the guy control assembly with one hand, while placing the guy control wires on the guy control assembly by the other hand, or for adjusting the position of one of the guy control wires while keeping the other guy control wires under tension.
- the left and right handles are especially handy for firmly holding the guy control assembly with both hands. It is also an aim of the present invention to provide a method for keeping a transportable mast upright during erection or retraction thereof, which method is fast and requires only one person. This aim is achieved according to the present invention by a method showing the technical features of the independent claim 14.
- the guy control wires By connecting the guy control wires in three directions and routing them to ground positions X, Y, Z at a (minimum) predefined distance R from the base, a stable position of the mast can be obtained. By routing them to a single position P, the three wires can be held by a single person. By connecting the second ends of the guy control wires to the portable guy control assembly, a firm holding of each of the guy control wires is provided, and their relative position can be better adjusted. By moving towards or away from the base, the three guy control wires are simultaneously released or pulled, allowing the mast to be quickly lifted or lowered while keeping the mast upright. As the guy control assembly has no moving parts, and is typically held by a person above the ground, sand or the like cannot block the system.
- Figure 1 C shows an example of a hinge pin with two circlipses.
- Figure 2B shows the base of figure 2A, whereby the legs are partly folded, partly unfolded.
- Figure 3B shows a preferred embodiment of the first leg attachment collar of the base of Fig 1 A.
- Figure 3C shows a preferred embodiment of the leg guide collar of the base of Fig 1 A.
- Figure 3D shows a preferred embodiment of the first circlips of the base of Fig 1 A.
- Figure 4A shows the tubular pipe of figure 3A in side view.
- Figure 4C shows the tubular pipe of figure 4B after mounting of the first circlips.
- Figure 4D shows the tubular pipe of figure 4C over which a leg guide collar is shifted.
- Figure 4E shows the tubular pipe of figure 4D after mounting of the second circlips.
- Figure 4F shows an alternative embodiment of the tubular pipe of the base of Fig 1 A.
- Figure 5A shows a partly erected antenna mast.
- Figure 5B shows a guy collar assembly
- Figure 5C shows a lifting block assembly
- Figure 5D shows an example of how a guy control wire is mounted to the guy collar assembly.
- Figure 6A shows an example of a tubular mast element.
- Figure 6B shows the upper and lower part of the tubular mast element of figure 6A.
- Figure 6C shows another example of a tubular mast element.
- Figure 7A shows a perspective view on a mast assembly according to the present invention, whereby the antenna mast is fully erected.
- Figure 7B shows a close-up view of the connections to a picket.
- Figure 7C shows a close-up view of the connections to the control picket.
- Figure 7D shows a close-up view of a preferred embodiment of the guy control assembly.
- Figure 8A shows a detailed view of the guy control assembly of figure 7D.
- Figure 8B shows a close-up view of an example of a guy control wire.
- Figure 9A shows a perspective view on a field base of an embodiment of the present invention.
- Figure 9B shows a cross section of the field base of figure 9C in plane B-B.
- Figure 9C shows a top view of the field base of an embodiment of the present invention.
- Figure 9D shows an example of how a bottom element can be fixed in a field base that can be used in the mast assembly of the present invention, using a first and a second fixation means which are different from each other.
- Figure 9E shows an example of how a bottom element can be fixed in a field base that can be used in the mast assembly of the present invention, using a first and a second fixation means which are the same.
- the invention relates to a mast assembly 47 comprising a transportable mast 2, a base 1 , and a guy control assembly 28, and to a method for keeping a transportable mast 2 upright during erection or retraction of the mast 2.
- the masts 2 aimed at by the present invention are typically 2 - 15m, or 2 - 25m, or any other height.
- the mast 2 can be a sectional mast.
- the mast 2 usually comprises a plurality of superimposed tubular mast elements 4 of a constant outer diameter D, on top of which equipment 8 can be mounted that needs to be positioned at a predetermined height and optionally also directed in a predetermined orientation, such as e.g. an antenna, a camera, a microphone, or lighting.
- a predetermined orientation such as e.g. an antenna, a camera, a microphone, or lighting.
- the rest of the description will usually describe an antenna mast, but the invention is not limited thereto.
- the transportable mast 2 is supported by a base 1 (also known as a tripod), and held in position by guy control wires when fully erected, as shown in Fig 7A.
- a base 1 also known as a tripod
- guy control wires when fully erected, as shown in Fig 7A.
- a preferred embodiment of a base 1 for such a transportable mast 2 is explained in detail.
- Figure 1A shows a preferred embodiment of a base 1 for the mast assembly 47 of the present invention.
- Figure 1 B shows the base 1 of figure 1A in more detail.
- the base 1 comprises a guide shaft 3 which comprises several parts: a tubular pipe 9, a first leg attachment collar 5 mounted to an upper part of the tubular pipe 9, and a plurality of legs 7 for supporting the mast on a positioning surface e.g. the ground, connected to the tubular pipe.
- a guide shaft 3 which comprises several parts: a tubular pipe 9, a first leg attachment collar 5 mounted to an upper part of the tubular pipe 9, and a plurality of legs 7 for supporting the mast on a positioning surface e.g. the ground, connected to the tubular pipe.
- the base 1 also comprises a leg guide collar 6 to provide a second connection between the tubular pipe 9 and the legs 7.
- the tubular pipe 9 is made of a first material, the first leg attachment collar 5 of a second material, and the leg guide collar 6 of a third material, whereby these materials can all be different, or all be the same, or some of them can be the same.
- the collars 5 and 6 could be made of the same material while the tubular pipe 9 is made of a different material, or the tubular pipe 9 and the first leg attachment collar 5 could be made of the same material, while the leg guide collar 6 is made of a different material, or the tubular pipe 9 and the leg guide collar 6 could be made of the same material while the first leg attachment collar 5 is made of a different material.
- the first, second and third material have a mass density between 1.0 and 3.0 kg/dm 3 . Using materials with a low mass density provides a lightweight guide shaft 3, which is easy to produce. A base 1 comprising this guide shaft 3 is easy to transport and can be easily set-up by only one person.
- the first material is a plastic material, such as e.g. POM
- the second and third material are aluminum or an aluminum alloy.
- the guide shaft 3 of the base 1 of Fig 1A comprises a tubular hollow pipe 9 with an opening 17 extending from the top to the bottom of the tubular pipe for guiding the displacement of the tubular mast elements 4 during erection or retraction of the mast 2, and for holding at least one tubular mast element 4 when the mast is erected.
- the tubular pipe 9 of the base 1 preferably has a circular cross section of a substantially constant outer diameter 52 (Fig 3A) over the lower part of the tubular pipe 9, to allow mounting of the first leg attachment collar 5 and the leg guide collar 6 during manufacturing of the guide shaft 3.
- substantially constant outer diameter is meant that small deviations due to production tolerances are permitted, but it also means that one or more narrow grooves are permitted.
- the tubular pipe 9 has an opening 17 of a constant inner diameter 51 (Fig 3A) to allow insertion and displacement of the tubular mast elements 4 throughout the pipe during erection or retraction of the mast 2.
- the tubular pipe 9 has a collar 12 upon which a mast suspending pin 36, which can be inserted in transverse direction of the mast, can rest when erecting or retracting a mast, for suspending part of the mast.
- the tubular pipe 9 also has position limiting means 43, 44 to permit fixing the position of the first leg attachment collar 5 on the tubular pipe 9, and to restrict movement of the leg guide collar 6 on the tubular pipe 9, for example the lower part of the tubular pipe collar 12 and a first and second groove 15, 16 on the outside surface of the tubular pipe 9, wherein a circlips can be mounted.
- Other shapes of the tubular pipe 9 than the one shown in figure 4A are also possible, for example the shape of the tubular pipe collar 12 can be cylindrical instead of conical.
- the tubular pipe 9 is preferably made of POM (Polyoxymethyleen), which is a strong and lightweight material, having a mass density of only 1.4 kg/dm 3 .
- tubular mast elements 4 which are typically made of aluminum, preferably anodized aluminum, or of composite materials, and which are inserted in the cylindrical opening 17 of the guide shaft 3 when the mast 2 is erected or retracted.
- the inventor thus came to the idea to use a tubular pipe 9 entirely made of a strong and low friction material as the core of the guide shaft 3.
- tubular pipe 9 Other materials with low friction properties can also be used for the tubular pipe 9, for example: PTFE (Teflon), polyurethane (PUR), polyamide particularly nylon 6, nylon 66, nylon 11 , nylon 12 or nylon 46 or copolymers thereof, polyester, in particular polyethylene-terephtalate (PET), polytrimethyleneterephtalate (PTT), polybutyleneterephtalate (PBT), high molecular weight polyethylene, ultra high molecular weight polyetheylene, polyetherketones, particularly polyethyletherketone (PEEK), PEEKK, polyethersulfones, polysylfones, polyvinylidenefluoride (PVDF), a polyester copolymer or mixtures of two or more of these polymers.
- PTFE Teflon
- PUR polyurethane
- polyamide particularly nylon 6, nylon 66, nylon 11 , nylon 12 or nylon 46 or copolymers thereof polyester, in particular polyethylene-ter
- a further advantage of these plastic materials is that they are electrically isolating, thereby electrically isolating the mast 2 and the equipment 8 mounted thereto from the legs 7 of the base 1 , which is safer for the personnel erecting or retracting the mast 2, especially in case of a lightning strike.
- the base 1 of Fig 1A also works when the tubular pipe 9 is made of another material such as aluminum or an aluminum alloy, but the weight of such a base 1 using aluminum would be higher than a base 1 using POM, and there would be more friction with the tubular elements 4 of the antenna mast.
- the tubular pipe 9 has a shape with a radial symmetry, preferably with an inner and outer circular cross section, as such a shape can easily be produced or machined on a lathe, but the invention also works with other inner or outer shapes, e.g. square, hexagonal, octagonal.
- the collar 12 is made as a separate part, which is mounted upon the tubular pipe 9 using conventional fixation means, such as glue, screw-thread, etc.
- fixation means such as glue, screw-thread, etc.
- the collar 12 could e.g. be made of a material with a large load bearing capacity, for example a material with a hard surface that has only a limited risk to deformations when the mast suspending pin 36 (Fig 4A) is resting upon it to support the full weight of the mast, e.g. steel or aluminum.
- FIG 3B shows the first leg attachment collar 5 in more detail. It has a cylindrical opening 19 with an inner diameter larger than the outer diameter 52 of a lower part of the tubular pipe 9 to allow shifting the first leg attachment collar over the tubular pipe 9 during assembly, and a plurality of connection positions, e.g. three or more, whereto the legs 7 can be hingedly connected at a first connection position on the legs 37 using conventional connection means.
- the first leg attachment collar 5 can be made of the same material as the tubular pipe 9, or of a different material.
- the first leg attachment collar 5 is typically made of cast or machined aluminum or an aluminum alloy, as this is a strong and lightweight material that can easily be produced in the desired shape.
- the first leg attachment collar 5 needs to be strong to support the full weight of the mast during erection or retraction of the mast, and to transfer that weight to the legs 7 via the first connection position on the legs 37.
- Aluminum has a low mass density of approximately 2.7 kg/dm 3 , and the shape of this part is suited to be manufactured by casting or machining, which is an easy and economic process step.
- the height of the first leg attachment collar 68 is chosen such that tilting of the first leg attachment collar 5 is counteracted, e.g. when mounting it on the tubular pipe 9. In the preferred embodiment the height 68 is chosen approximately equal to the inner diameter of the first leg attachment collar opening 19, but other values are also possible.
- the person skilled in the art can use different sizes, shapes, materials and processes known in the art for making the first leg attachment collar 5.
- tubular pipe 9 and the first leg attachment collar 5 can be constructed as a single part, e.g. by injection molding, moulding or casting or extruding, and could be made of aluminum, an aluminum alloy or a plastic material as listed above.
- the legs 7 can be connected to the base 1 using conventional connection means such as screws and bolts, or hinge pins 59 with a groove and circlipses mounted on both sides (as shown in Fig 1 C), but any other method known to the person skilled in the art can also be used.
- Fig 1A shows a base 1 with three legs 7, but four or more legs are also possible.
- the tubular pipe 9 extends from the first leg attachment collar 5 to a position below the first leg attachment collar where preferably a leg guide collar 6 is mounted around the tubular pipe to enable a second connection between the legs 7 and the tubular pipe 9.
- Figure 3C shows a preferred embodiment of the leg guide collar 6.
- the wall thickness of the leg guide collar 6 can be the same as that of the first leg attachment collar 5, or can be larger or smaller. Typically however the leg guide collar 6 can have a thinner wall thickness than that of the first leg attachment collar 5, as the leg guide collar 6 does not have to bear the full weight of the antenna mast 2, but only needs to hold the position of the legs 7, thus material cost and weight can be saved.
- the leg guide collar 6 is preferably made of machined aluminum or cast aluminum or another aluminum alloy that can be easily machined.
- the connection force can be divided over a large contact area.
- the leg guide collar 6 is displaceable over the tubular pipe 9 in height direction of the mast 2 between an upper position limited by the position of the first leg attachment collar 5 and a lower position limited by second position limiting means such as e.g. a groove 16 and a circlips 1 1 mounted to a lower part of the tubular pipe 9.
- second position limiting means such as e.g. a groove 16 and a circlips 1 1 mounted to a lower part of the tubular pipe 9.
- FIG. 2B shows an intermediate position, whereby the legs 7 are halfway between the extended and the retracted position.
- the leg guide collar 6 is rigidly mounted to the tubular pipe 9.
- the connection between the legs 7 and the leg guide collar 6 preferably allows the distance between them to be adjustable, e.g. by using for each leg two guide spacers 13 hingedly connected in series, as shown in
- Fig 2D This enables the base 1 to be folded for transportation or unfolded for supporting a mast 2.
- the legs 7 do not open or close simultaneously.
- the height of the leg guide collar 67 is preferably chosen such that the leg guide collar 6 cannot tilt, which would obstruct easy sliding over the tubular pipe 9.
- This height 67 can e.g. be chosen approximately equal to the inner diameter of the leg guide collar opening 21 , but other values are also possible.
- the leg guide collar 6 has a position for mounting an optional bubble level 14, to facilitate rapid installation of the base 1 in a vertical position.
- the bubble level 14 could be mounted to the first leg attachment collar 5, or both. Instead of a single circular bubble level also two oblong bubble levels can be used.
- the legs 7 are connected to a lower part of the tubular pipe 9 using second connection means 39, which may be a direct connection or an indirect connection.
- second connection means 39 which may be a direct connection or an indirect connection.
- the legs 7 are connected to the leg guide collar 6 using guide spacers 13 and conventional connection means.
- the guide spacers 13 are intended to keep the legs 7 of the base 1 , when unfolded, at a predefined position from the tubular pipe to provide a stable base 1. They are typically made of steel or stainless steel, but they can also be made of a lightweight metal such as aluminum or an aluminum alloy, or other suitable materials known to the person skilled in the art.
- the leg guide collar 6 is a preferred way of connecting the lower part of the tubular pipe 9 to the legs 7, but other ways are also possible, for example by mounting the guide spacers 13 to a protrusion (not shown) on the outer wall of the tubular pipe 9, or by using a tubular insert in the bottom of the tubular pipe 9, which insert can then be connected to the legs 7.
- the tubular pipe 9 has a tubular pipe collar 12 extending above the first leg attachment collar 5, to rest upon the first leg attachment collar 5 for transfer of the weight of the mast 2 during erection or retraction, and for temporarily supporting the mast suspending pin 36 (see Fig 4A) which can be inserted in a mast element 4 during erection or retraction of the mast 2, as will be explained further.
- Other shapes of the tubular pipe collar 12 than the one shown in figure 1 B can also be used.
- first leg attachment collar 5 and the leg guide collar 6 are mounted in a rotatable manner around the tubular pipe 9.
- two levels of rotation can be provided to the mast 2 during set-up, as the tubular mast elements 4 can rotate inside the tubular pipe 9, and the tubular pipe 9 can rotate inside the first leg attachment collar 5 and inside the leg guide collar 6.
- This might be beneficial in environments where sand or dirt could hinder the rotation of the mast 2.
- This is particularly advantageous when directional antennas are mounted on the mast 2, as in this case the antenna should be correctly directed to within approximately one degree angle, thus smooth rotation of the mast inside the guide shaft 3 is desired. It will be described further, when discussing the field base 58, how rotation of the mast 2 can be prevented.
- the first leg attachment collar 5 and the leg guide collar 6 can be mounted to the tubular pipe 9 in a non-rotatable way, using e.g. glue or screws, or grooves and a local insert, or any other technique known to the person skilled in the art to block such rotation.
- the base 1 has a graduated collar 50 which is mounted to the tubular pipe collar 12, and can be used for easy orientation and correct positioning of the mast 2, and optionally the collar 12 of the tubular pipe 9 has an indicator 66 that can be aligned with one of the graduations on the graduated collar 50.
- the graduated collar 50 shown in figures 2E and 2F has the same inner diameter as the inner diameter of the tubular pipe 9, and has provisions with a groove and a first screw 64 to prevent the graduated collar 50 from being lifted along with the tubular mast elements 4 when erecting the mast 2.
- the graduated collar 50 can be mounted to a tubular mast element 4 by means of a second screw 65, so that the graduated collar 50 rotates along with the mast.
- Other shapes of the graduated collar, and other ways of mounting them known to the person skilled in the art, can also be used.
- FIGS. 4A - 4E describe how the parts of figures 3A -
- a first leg attachment collar 5 is shifted over the tubular pipe 9 until it reaches the tubular pipe collar 12 (Fig. 4B), where the outside diameter of the tubular pipe collar 12 is larger than the inner diameter of the first leg attachment collar opening 19.
- the tubular pipe collar 12 serves as the upper part of the first position limiting means 43.
- a first circlips 10 (Fig 3D) is mounted in the first groove 15 of the tubular pipe (Fig 4C) to limit the lower position of the first leg attachment collar 5 on the tubular pipe 9, thus the height position of the first leg attachment collar 5 on the tubular pipe is fixed.
- leg guide collar 6 is shifted over the tubular pipe 9 (Fig 4D), and a second circlips 11 (Fig 3E) is mounted in the second groove 16 of the tubular pipe 9 (Fig 4E) to limit the lower position of the leg guide collar 6 on the tubular pipe 9.
- the second groove 16 and the second circlips 11 thereby form the second position limiting means 44.
- the resulting structure (Fig 4E) is a preferred embodiment of the guide shaft 3 of the base 1 of Fig 1A.
- the leg guide collar 6 of the preferred embodiment of the guide shaft 3 can thus be shifted between the location of the first groove 15 and the second groove 16 on the tubular pipe.
- legs 7 and second connection means e.g.
- grooves 15, 16 in the tubular pipe 9 and circlipses 10, 1 1 mounted in the grooves is a very easy, fast and elegant way of limiting the positions, at only a minimal cost and labor during manufacturing. As there is never any substantial force exerted upon the circlipses 10, 1 1 , the grooves 15 , 16 can be made shallow, and the thickness W of the wall of the tubular pipe 9 can thus be substantially constant below the tubular pipe collar 12, as shown in Fig 4A.
- a wall thickness W of 5 - 15 mm, preferably 7 - 13 mm, more preferably 9 - 1 1 mm gives an optimal compromise in terms of weight and strength.
- the tubular pipe 9 and the first leg attachment collar 5 could be made as a single piece, or not.
- these parts can be made as a single piece, or not.
- the tubular pipe 9 and the first leg attachment collar 5 and the leg guide collar 6 can be made as a single piece, or not.
- the tubular pipe 9 and the first leg attachment collar 5 and the leg guide collar 6 can be moulded or casted or extruded as a single part, resulting in a structure looking like the one shown in Fig 4E without the grooves 15, 16 and circlipses 10, 1 1.
- This structure would not have the capability to move the leg guide collar 6 over the tubular pipe 9.
- a base 1 using the guide shaft 3 of this alternative embodiment could also be folded and transported, e.g. after disconnecting the guide spacers 13 from the legs 7, or by using a series of guide spacers 13 as shown in Fig 2D.
- Figure 4F shows an alternative embodiment of the tubular pipe 9, where the outer diameter of the tubular pipe 9 is smaller at the position of the first leg attachment collar 5.
- the first leg attachment collar 5 could be mounted by assembling two or more parts around the tubular pipe 9. In this way the first circlips 10 would not be required to limit the position of the first leg attachment collar 5.
- Above a preferred embodiment of the base 1 of the mast assembly 47 according to the present invention was described, but the invention will also work with another base.
- the legs 7 of the base 1 are preferably made telescopic in conventional ways. In the example of figure 5A the length of the legs 7 can be adjusted using two leg adjustment screws 42 per leg, but any other means known to the person skilled in the art can also be used. Then the base 1 needs to be positioned vertically, which is typically done using the bubble-level 14 mounted to the leg guide collar 6 as an aid. The mast needs to be positioned as vertical as possible to prevent bending of the tubular mast elements 4, or falling over of the mast 2. Further a winch 20 and a lifting block assembly 23 can be attached to the base 1.
- the position of the lifting block assembly 23 is lowered to allow placement of a first tubular mast element 4 upon it. Then the first tubular mast element 4 is lifted using the winch and guided inside the upright opening 17 of the guide shaft 3 to a position extending above the tubular pipe collar 12.
- one or more guy collar assemblies 25, 40 are shifted over the first tubular mast element 4 from above.
- a device 8 such as an antenna or camera or microphone or lighting etc. can be mounted to the first tubular mast element, using the device mounting holes 18 (Fig 6B) and conventional attachment means e.g. screws.
- the legs 7 have provisions for mounting steps (not shown) thereto, which steps can e.g. be used to stand upon when mounting the equipment 8 to the mast 2.
- first mast element 4 is further lifted until a mast suspending pin 36 can be inserted in a hole 41 (Fig 4A, Fig 6A) of the first tubular mast element 4, above the tubular pipe collar 12, where after the lifting block assembly 23 is lowered again so that the mast suspending pin 36 rests upon the tubular pipe collar 12, holding the first mast element 4 in a suspending position with respect to the guide shaft 3, as shown in Fig 4A in dotted line.
- the lifting block assembly 23 can then be lowered further down, to enable placement of a second tubular mast element 4 upon it.
- the second tubular mast element 4 can then be lifted until its upper part approaches the lower part of the first tubular mast element 4 suspended in the base 1.
- the second tubular mast element 4 will then be aligned and rotated so that the upper part of the second tubular mast element 4 engages with the lower part of the first tubular mast element 4.
- both tubular mast elements 4 and the mounted equipment 8 are then lifted, the mast suspending pin 36 is removed, and the first guy collar assembly 25 is mounted to the upper tubular mast element 4 by inserting the guy collar assembly pin 34 in the hole 41 (Fig 6A) of the upper tubular mast element 4. Mounting to the upper mast element 4 is preferred, as this provides the highest stability of the mast 2. Then the partly mounted mast 2 is lifted further until the mast suspending pin 36 can be inserted in hole 41 of the second tubular mast element 4 above the tubular pipe 9, where after the lifting block assembly 23 is lowered again, and so on.
- the guide shaft 3 described above it can be made of two or more components, preferably three (the tubular pipe 9, the first leg attachment collar 5, the leg guide collar 6), which are and remain well positioned with respect to each other during erection or retraction of a mast, and which provide an optimal guidance for the displacement of the tubular mast elements during erection or retraction of the mast 2.
- Figure 5A shows an antenna as the equipment 8 to be positioned at height, but other equipment such as e.g. a camera, a microphone or lighting can also be used.
- Fig 5A shows a mast 2 at an early stage of erection, with two guy collar assemblies 25, 40 shifted over the tubular mast elements 4 and temporarily resting on the tubular pipe collar 12, to enable mounting of the guy collar assemblies 25, 40 to specific tubular mast elements 4 during further erection of the mast 2, but more than two can also be used, e.g. for a large mast.
- the guy collar assemblies 25, 40 By connecting the guy collar assemblies 25, 40 to specific tubular mast elements 4 during erection, they can be located at predefined positions T, M (Fig 7A) after the mast 2 is fully erected.
- the guy collar assemblies 25, 40 allow stabilizing the mast 2 during erection, during retraction, and during normal use of the mast, i.e. when the mast is fully erected, by providing means for connecting at least three guy control wires 71 which can be kept under tension in at least three different directions, thereby keeping the mast 2 in a stable position.
- Fig 5B shows the preferred embodiment of the guy collar assembly 25, 40. It comprises a tubular element 26, whereto a blade 27 is preferably rotatably mounted. The blade 27 typically comprises at least three guy wire mounting holes 35 preferably equally distributed around the blade 27, but other positions are also possible.
- guy control wires 71 the wires, cables or ropes attached to the upper guy collar assembly 25 are called guy control wires 71
- the wires, cables or ropes attached to the other guy collar assembly (or assemblies) 40 are called guy wires 72.
- At least three guy control wires 71 are attached to the upper guy collar assembly 25 for keeping the mast 2 upright, each guy control wire preferably being mounted to one mounting hole 35.
- the first ends of the guy control wires 48 (Fig 5D) are attached to the upper guy collar assembly 25, which is typically mounted to the upper tubular mast element 4 corresponding to a position T on the mast (Fig 7A).
- the guy collar assembly 25 is preferably mounted to the mast using a removable connection, e.g.
- the second guy collar assembly 40 is typically mounted to the tubular mast element 4 corresponding to a position M at about half the height of the mast 2 (Fig 7A).
- the guy collar assemblies 25, 40 can have four or more guy wire mounting holes 35, for attachment of four or more guy (control) wires 71 , 72.
- the second ends of the guy control wires 71 are typically routed to three different positions X, Y, Z near the ground, located at a predetermined distance R from the base 1 , thus lying on an imaginary circle with the base 1 standing in the centre, the three positions
- guy control wires 71 are only fastened to the positions near the ground after the mast 2 is fully erected, not during erection or retraction of the mast. Alternatively they are kept under tension by three or more persons standing at a distance R from the base 1 during erection of the mast, and they are fastened to a position near the ground after the mast is fully erected. In other words, in the prior art the guy control wires 71 are typically routed from point T to X, from T to Y and from T to Z, and they are fastened at the points X, Y, Z to a position near the ground after the mast is fully erected.
- a disadvantage of the first mentioned prior art method is that the mast is not stabilized during erection or retraction, making it impossible or unsafe to setup a mast under windy conditions.
- a disadvantage of the second mentioned method used in the prior art is that it requires more people during the set-up of the mast, and that it is very difficult to keep the mast stabilized when the three or more guy control wires are held by three or more different people, without causing oscillations of the mast 2. These disadvantages are especially important in military applications, where the minimal amounts of personnel, optimal safety to the equipment 8 on and next to the mast 2, as well as a fast set-up time under all weather conditions are of main importance.
- the present invention provides an improved method for keeping the mast 2 upright, during normal use of the mast, as well as during its erection or retraction, even under windy conditions, with a minimal amount of people, using mechanical means that can be hand carried, and without requiring electrical power or batteries. This is especially important for military applications.
- the present invention uses a method of routing the guy control wires 71 to a single point P, where a single person can keep the three or more guy control wires 71 under tension, by using a guy control assembly 28.
- the guy control assembly is also an object of the present invention.
- the mast assembly 47 comprises at least three guy control wires 71 , the first ends 48 of the guy control wires 71 being connected to the mast 2 at an upper position T on the mast 2, the second ends 49 of the guy control wires 71 being routed to at least three different positions X, Y, Z near the ground at a distance from the base 1 , to which positions they can be fastened, which is typically done after the mast 2 is fully erected, or from which positions they can be routed further to a single position P to permit keeping the guy control wires 71 under tension by a single person during erection or retraction of the mast.
- the three different positions X, Y, Z near the ground are located on an imaginary circle of radius R, lying preferably 120 degrees apart, where the base 1 is standing in the centre, and the radius R is chosen such that the angle ⁇ between the ground surface and the guy control wire 71 is between 45 and 60 degrees, but other angles are also possible.
- Using these positions provides for a uniform tension in the guy control wires 71 and optimal correction capabilities for the mast 2, while the area occupied by the mast assembly 47 is limited.
- the locations X, Y, Z near the ground each comprise a pulley block 56 to allow further routing of the guy control wires 71 to a point P where a single person can keep the guy control wires 71 under tension during erection or retraction of the mast 2, and a guy tensioner 32 to allow fastening the guy control wires 71 to the position near the ground after erection of the mast 2.
- the person at point P can move between a first point P1 and a second point Pn, thereby adapting the length of all guy control wires 71 simultaneously, while keeping them under tension.
- the point P1 preferably being located on an imaginary line passing through the center of the base 1 , at a predetermined distance from the center of the base of typically 1.3 - 1.5 times the height of the mast, and the point Pn being located on the same line at a distance of typically 0.8 -1.0 times the height of the mast, the exact distance depending on the angle ⁇ between the ground surface and the guy control wires 71.
- this method is performed by routing the second ends 49 of the guy control wires 71 to a guy control assembly 28 located at location P, the guy control assembly 28 having means for keeping at least three guy control wires 71 under tension.
- the guy control assembly
- the guy control assembly 28 has at least three wire holding means 31 for holding the guy control wires 71 under tension, and has at least two handles 75, 76 for holding the guy control assembly 28, the handles being located at opposite sides of the part guiding the wires.
- the wire holding means 31 are rope cleats. As shown in Figure 7A-7D, the three guy control wires
- the person holding the guy control assembly 28 starts at a position P 1 at the start of the mast erection and gradually approaches to a point P n while the mast elements 4 are being lifted, in order to keep the guy control wires 71 under tension.
- the guy control wires 71 are fastened to the support surface, e.g. the ground, by means of fastening means.
- the guy control wires 71 are fastened to pickets 30 at location X and Z and to a control picket 29 at location Y, by means of e.g. guy tensioners 32, pulley blocks 56 and carbine hooks 33.
- each guy control wire 71 and each guy wire 72 is fastened at one end to the mast, preferably to a guy collar assembly 25, 40, and to a position on the control surface, preferably a picket or control picket, at the other end, thereby keeping the mast in a fixed position.
- the right hand can be moved to the bottom handle, and then the left hand released to correct the position of a wire, etc.
- An advantage of using a spherical shape as the bottom element 24 of the lifting block assembly 23 is that it does not have sharp edges, thereby preventing injuries during the set-up of the mast 2, and it allows easy rotation of the mast 2 when positioned in the field base 58, and it is easy to manufacture e.g. on a lathe. But the invention also works for other bottom elements 24 having a lower diameter at a higher position than at a lower position.
- Providing the fixation component 62 as a separate part allows the shape and material thereof to be optimized for optimal tightening to avoid rotation of the mast 2.
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Abstract
Description
Claims
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP10726447A EP2430264B1 (en) | 2009-05-11 | 2010-05-11 | Method for keeping a transportable mast upright during erection or retraction thereof, and a mast assembly |
PL10726447T PL2430264T3 (en) | 2009-05-11 | 2010-05-11 | Method for keeping a transportable mast upright during erection or retraction thereof, and a mast assembly |
SI201030111T SI2430264T1 (en) | 2009-05-11 | 2010-05-11 | Method for keeping a transportable mast upright during erection or retraction thereof, and a mast assembly |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/EP2009/055683 WO2010130282A1 (en) | 2009-05-11 | 2009-05-11 | Base for a transportable mast and a mast assembly comprising such a base |
EP10726447A EP2430264B1 (en) | 2009-05-11 | 2010-05-11 | Method for keeping a transportable mast upright during erection or retraction thereof, and a mast assembly |
PCT/EP2010/056493 WO2010142506A1 (en) | 2009-05-11 | 2010-05-11 | Method for keeping a transportable mast upright during erection or retraction thereof, and a mast assembly |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2430264A1 true EP2430264A1 (en) | 2012-03-21 |
EP2430264B1 EP2430264B1 (en) | 2012-10-03 |
Family
ID=45569786
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP10726447A Active EP2430264B1 (en) | 2009-05-11 | 2010-05-11 | Method for keeping a transportable mast upright during erection or retraction thereof, and a mast assembly |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP2430264B1 (en) |
PL (1) | PL2430264T3 (en) |
SI (1) | SI2430264T1 (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105822133A (en) * | 2016-04-01 | 2016-08-03 | 国家电网公司 | Erecting device for electric pole |
CN107240887A (en) * | 2017-05-15 | 2017-10-10 | 天津送变电工程公司 | A kind of square Work tool of raising group tower corner block security |
CN108533052A (en) * | 2018-04-20 | 2018-09-14 | 中国电力工程顾问集团西南电力设计院有限公司 | One kind continuing the adjustable transmission of electricity support construction in large deformation area for ground |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104141405A (en) * | 2013-11-15 | 2014-11-12 | 国家电网公司 | Overhead junction pole for two-circuit overhead transmission line and line junction structure of overhead junction pole |
CN111827773B (en) * | 2020-07-22 | 2022-01-04 | 国网山东省电力公司龙口市供电公司 | Transmission line fast binding tool that acts as go-between |
-
2010
- 2010-05-11 PL PL10726447T patent/PL2430264T3/en unknown
- 2010-05-11 SI SI201030111T patent/SI2430264T1/en unknown
- 2010-05-11 EP EP10726447A patent/EP2430264B1/en active Active
Non-Patent Citations (1)
Title |
---|
See references of WO2010142506A1 * |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105822133A (en) * | 2016-04-01 | 2016-08-03 | 国家电网公司 | Erecting device for electric pole |
CN107240887A (en) * | 2017-05-15 | 2017-10-10 | 天津送变电工程公司 | A kind of square Work tool of raising group tower corner block security |
CN107240887B (en) * | 2017-05-15 | 2019-01-29 | 天津送变电工程公司 | A kind of rectangular Work tool of raising group tower corner block safety |
CN108533052A (en) * | 2018-04-20 | 2018-09-14 | 中国电力工程顾问集团西南电力设计院有限公司 | One kind continuing the adjustable transmission of electricity support construction in large deformation area for ground |
CN108533052B (en) * | 2018-04-20 | 2022-09-20 | 中国电力工程顾问集团西南电力设计院有限公司 | Adjustable power transmission supporting structure for continuous large deformation area of foundation |
Also Published As
Publication number | Publication date |
---|---|
EP2430264B1 (en) | 2012-10-03 |
SI2430264T1 (en) | 2013-05-31 |
PL2430264T3 (en) | 2013-03-29 |
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