EP2424664A4 - Hydroconversion multi-metallic catalyst and method for making thereof - Google Patents

Hydroconversion multi-metallic catalyst and method for making thereof

Info

Publication number
EP2424664A4
EP2424664A4 EP10770109.6A EP10770109A EP2424664A4 EP 2424664 A4 EP2424664 A4 EP 2424664A4 EP 10770109 A EP10770109 A EP 10770109A EP 2424664 A4 EP2424664 A4 EP 2424664A4
Authority
EP
European Patent Office
Prior art keywords
making
metallic catalyst
hydroconversion
hydroconversion multi
metallic
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP10770109.6A
Other languages
German (de)
French (fr)
Other versions
EP2424664B1 (en
EP2424664A2 (en
Inventor
Alexander E Kuperman
Theodorus Maesen
Dennis Dykstra
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Chevron USA Inc
Original Assignee
Chevron USA Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US12/432,727 external-priority patent/US8058203B2/en
Priority claimed from US12/432,719 external-priority patent/US7964524B2/en
Priority claimed from US12/432,728 external-priority patent/US7964526B2/en
Priority claimed from US12/432,730 external-priority patent/US8080492B2/en
Priority claimed from US12/432,721 external-priority patent/US7964525B2/en
Priority claimed from US12/432,723 external-priority patent/US7931799B2/en
Application filed by Chevron USA Inc filed Critical Chevron USA Inc
Publication of EP2424664A2 publication Critical patent/EP2424664A2/en
Publication of EP2424664A4 publication Critical patent/EP2424664A4/en
Application granted granted Critical
Publication of EP2424664B1 publication Critical patent/EP2424664B1/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • C—CHEMISTRY; METALLURGY
    • C07—ORGANIC CHEMISTRY
    • C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
    • C07F15/00—Compounds containing elements of Groups 8, 9, 10 or 18 of the Periodic Table
    • C07F15/04—Nickel compounds
    • C07F15/045—Nickel compounds without a metal-carbon linkage
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/002—Mixed oxides other than spinels, e.g. perovskite
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/76—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/84—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/85—Chromium, molybdenum or tungsten
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/76—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/84—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/85—Chromium, molybdenum or tungsten
    • B01J23/888—Tungsten
    • B01J23/8885—Tungsten containing also molybdenum
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/0009—Use of binding agents; Moulding; Pressing; Powdering; Granulating; Addition of materials ameliorating the mechanical properties of the product catalyst
    • B01J37/0018—Addition of a binding agent or of material, later completely removed among others as result of heat treatment, leaching or washing,(e.g. forming of pores; protective layer, desintegrating by heat)
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02—Impregnation, coating or precipitation
    • B01J37/03—Precipitation; Co-precipitation
    • B01J37/031—Precipitation
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G49/00—Treatment of hydrocarbon oils, in the presence of hydrogen or hydrogen-generating compounds, not provided for in a single one of groups C10G45/02, C10G45/32, C10G45/44, C10G45/58 or C10G47/00
    • C10G49/02—Treatment of hydrocarbon oils, in the presence of hydrogen or hydrogen-generating compounds, not provided for in a single one of groups C10G45/02, C10G45/32, C10G45/44, C10G45/58 or C10G47/00 characterised by the catalyst used
    • C10G49/04—Treatment of hydrocarbon oils, in the presence of hydrogen or hydrogen-generating compounds, not provided for in a single one of groups C10G45/02, C10G45/32, C10G45/44, C10G45/58 or C10G47/00 characterised by the catalyst used containing nickel, cobalt, chromium, molybdenum, or tungsten metals, or compounds thereof
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2523/00—Constitutive chemical elements of heterogeneous catalysts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00—Catalysts, in general, characterised by their form or physical properties
    • B01J35/60—Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/61—Surface area
    • B01J35/613—10-100 m2/g
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00—Catalysts, in general, characterised by their form or physical properties
    • B01J35/60—Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/61—Surface area
    • B01J35/615—100-500 m2/g
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00—Catalysts, in general, characterised by their form or physical properties
    • B01J35/60—Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/63—Pore volume
    • B01J35/633—Pore volume less than 0.5 ml/g
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00—Catalysts, in general, characterised by their form or physical properties
    • B01J35/60—Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/64—Pore diameter
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/20—Sulfiding
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/10—Feedstock materials
    • C10G2300/107—Atmospheric residues having a boiling point of at least about 538 °C
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/20—Characteristics of the feedstock or the products
    • C10G2300/201—Impurities
    • C10G2300/202—Heteroatoms content, i.e. S, N, O, P
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/20—Characteristics of the feedstock or the products
    • C10G2300/30—Physical properties of feedstocks or products
    • C10G2300/301—Boiling range

Landscapes

  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • General Chemical & Material Sciences (AREA)
  • Catalysts (AREA)
  • Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
EP10770109.6A 2009-04-29 2010-04-08 Method for making a hydroconversion multi-metallic catalyst Active EP2424664B1 (en)

Applications Claiming Priority (7)

Application Number Priority Date Filing Date Title
US12/432,719 US7964524B2 (en) 2009-04-29 2009-04-29 Hydroconversion multi-metallic catalyst and method for making thereof
US12/432,728 US7964526B2 (en) 2009-04-29 2009-04-29 Hydroconversion multi-metallic catalyst and method for making thereof
US12/432,730 US8080492B2 (en) 2009-04-29 2009-04-29 Hydroconversion multi-metallic catalyst and method for making thereof
US12/432,721 US7964525B2 (en) 2009-04-29 2009-04-29 Hydroconversion multi-metallic catalyst and method for making thereof
US12/432,727 US8058203B2 (en) 2009-04-29 2009-04-29 Hydroconversion multi-metallic catalyst and method for making thereof
US12/432,723 US7931799B2 (en) 2009-04-29 2009-04-29 Hydroconversion multi-metallic catalyst and method for making thereof
PCT/US2010/030329 WO2010126690A2 (en) 2009-04-29 2010-04-08 Hydroconversion multi-metallic catalyst and method for making thereof

Publications (3)

Publication Number Publication Date
EP2424664A2 EP2424664A2 (en) 2012-03-07
EP2424664A4 true EP2424664A4 (en) 2014-08-27
EP2424664B1 EP2424664B1 (en) 2019-05-22

Family

ID=43032741

Family Applications (3)

Application Number Title Priority Date Filing Date
EP10770110.4A Active EP2424658B1 (en) 2009-04-29 2010-04-08 Method for making a hydroconversion multi-metallic catalyst
EP10770108.8A Active EP2424663B1 (en) 2009-04-29 2010-04-08 Method for making a hydroconversion multi-metallic catalyst
EP10770109.6A Active EP2424664B1 (en) 2009-04-29 2010-04-08 Method for making a hydroconversion multi-metallic catalyst

Family Applications Before (2)

Application Number Title Priority Date Filing Date
EP10770110.4A Active EP2424658B1 (en) 2009-04-29 2010-04-08 Method for making a hydroconversion multi-metallic catalyst
EP10770108.8A Active EP2424663B1 (en) 2009-04-29 2010-04-08 Method for making a hydroconversion multi-metallic catalyst

Country Status (9)

Country Link
EP (3) EP2424658B1 (en)
JP (3) JP2012525251A (en)
KR (2) KR101706288B1 (en)
CN (3) CN102413933B (en)
AU (3) AU2010241966B2 (en)
CA (3) CA2759006C (en)
EA (3) EA021708B1 (en)
SG (3) SG175405A1 (en)
WO (3) WO2010126689A2 (en)

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EP2424658B1 (en) * 2009-04-29 2019-05-22 Chevron U.S.A., Inc. Method for making a hydroconversion multi-metallic catalyst
CA2817523C (en) * 2010-11-11 2018-12-04 Chevron U.S.A. Inc. Hydroconversion multi-metallic catalyst and method for making thereof
CA2817595C (en) * 2010-12-20 2021-01-05 Chevron U.S.A. Inc. Hydroprocessing catalysts and methods for making thereof
US8802587B2 (en) * 2010-12-30 2014-08-12 Chevron U.S.A. Inc. Hydroprocessing catalysts and methods for making thereof
US10233398B2 (en) * 2015-12-15 2019-03-19 Uop Llc Crystalline transition metal oxy-hydroxide molybdotungstate
US10400181B2 (en) * 2015-12-15 2019-09-03 Uop Llc Crystalline bis-ammonia metal molybdate
US10449523B2 (en) * 2015-12-15 2019-10-22 Uop Llc Crystalline bis-ammonia transition metal molybdotungstate
IT201600077340A1 (en) * 2016-07-22 2018-01-22 Eni Spa Hydrotreatment catalysts and process for preparing said catalysts.
US9919987B1 (en) * 2016-11-22 2018-03-20 Chevron U.S.A. Inc. Naphthene ring opening over self-supported multi-metallic catalysts
FR3058909B1 (en) * 2016-11-24 2018-11-16 Arkema France SULFONIC ACID SALTS FOR THE PREPARATION OF METAL CATALYST
JP6924288B2 (en) 2017-10-18 2021-08-25 ヒンドゥスタン ペトロリアム コーポレーション リミテッド Heavy oil upgrade catalyst
US10995013B2 (en) * 2017-12-20 2021-05-04 Uop Llc Mixed transition metal tungstate
US10737249B2 (en) * 2018-06-26 2020-08-11 Uop Llc Crystalline transition metal molybdotungstate
US11033883B2 (en) * 2018-06-26 2021-06-15 Uop Llc Transition metal molybdotungstate material
CN109759087B (en) * 2019-01-16 2022-02-08 安徽大学 NiS/MgAl-LDH photocatalyst and preparation method and application thereof
CN109985639A (en) * 2019-04-17 2019-07-09 河南师范大学 A method of with the Pt/ZnS-rGO photochemical catalyst of in-situ construction and its preparing hydrogen

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US20090057201A1 (en) * 2004-09-10 2009-03-05 Axel Brait Hydroprocessing bulk catalyst and uses thereof
WO2009058783A1 (en) * 2007-10-31 2009-05-07 Chevron U.S.A. Inc. Hydroconversion processes employing multi-metallic catalysts and method for making thereof

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US7288182B1 (en) * 1997-07-15 2007-10-30 Exxonmobil Research And Engineering Company Hydroprocessing using bulk Group VIII/Group VIB catalysts
WO2002004117A1 (en) * 2000-07-12 2002-01-17 Akzo Nobel N.V. Process for preparing an additive-based mixed metal catalyst
US20090057201A1 (en) * 2004-09-10 2009-03-05 Axel Brait Hydroprocessing bulk catalyst and uses thereof
WO2009058783A1 (en) * 2007-10-31 2009-05-07 Chevron U.S.A. Inc. Hydroconversion processes employing multi-metallic catalysts and method for making thereof

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Title
See also references of WO2010126690A2 *

Also Published As

Publication number Publication date
CA2759006C (en) 2017-02-21
EA020199B1 (en) 2014-09-30
EP2424663A2 (en) 2012-03-07
EA021708B1 (en) 2015-08-31
KR101722491B1 (en) 2017-04-04
EP2424664B1 (en) 2019-05-22
AU2010241968A2 (en) 2011-11-17
WO2010126690A3 (en) 2011-01-13
WO2010126689A2 (en) 2010-11-04
AU2010241967A1 (en) 2011-11-03
JP5759452B2 (en) 2015-08-05
EP2424664A2 (en) 2012-03-07
CN102413932B (en) 2014-08-13
CN102413933A (en) 2012-04-11
EP2424663A4 (en) 2014-08-27
WO2010126691A3 (en) 2011-03-03
WO2010126690A2 (en) 2010-11-04
CN102413925A (en) 2012-04-11
CA2760298C (en) 2017-04-25
WO2010126689A3 (en) 2011-01-13
EA020644B1 (en) 2014-12-30
SG175828A1 (en) 2011-12-29
KR20120024674A (en) 2012-03-14
SG175405A1 (en) 2011-12-29
EP2424658A2 (en) 2012-03-07
KR20120002616A (en) 2012-01-06
AU2010241966A2 (en) 2011-11-03
CN102413925B (en) 2013-11-27
EA201171321A1 (en) 2012-04-30
CN102413933B (en) 2016-09-14
AU2010241967B2 (en) 2015-04-09
AU2010241967A2 (en) 2011-12-08
EA201171320A1 (en) 2012-04-30
AU2010241966B2 (en) 2015-11-19
JP2012525252A (en) 2012-10-22
JP2012525250A (en) 2012-10-22
EP2424658A4 (en) 2014-08-27
CA2760298A1 (en) 2010-11-04
CN102413932A (en) 2012-04-11
EP2424663B1 (en) 2019-05-22
JP2012525251A (en) 2012-10-22
EP2424658B1 (en) 2019-05-22
SG175391A1 (en) 2011-12-29
CA2759006A1 (en) 2010-11-04
CA2760413C (en) 2017-02-28
AU2010241968A1 (en) 2011-11-03
KR101706288B1 (en) 2017-02-15
EA201171319A1 (en) 2012-04-30
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