EP2422095A1 - Apparatus for the construction of fan wheels of the double suction type - Google Patents
Apparatus for the construction of fan wheels of the double suction typeInfo
- Publication number
- EP2422095A1 EP2422095A1 EP10727977A EP10727977A EP2422095A1 EP 2422095 A1 EP2422095 A1 EP 2422095A1 EP 10727977 A EP10727977 A EP 10727977A EP 10727977 A EP10727977 A EP 10727977A EP 2422095 A1 EP2422095 A1 EP 2422095A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- end rings
- central disk
- rolling
- flanging
- assembly mandrel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/26—Rotors specially for elastic fluids
- F04D29/28—Rotors specially for elastic fluids for centrifugal or helico-centrifugal pumps for radial-flow or helico-centrifugal pumps
- F04D29/281—Rotors specially for elastic fluids for centrifugal or helico-centrifugal pumps for radial-flow or helico-centrifugal pumps for fans or blowers
- F04D29/282—Rotors specially for elastic fluids for centrifugal or helico-centrifugal pumps for radial-flow or helico-centrifugal pumps for fans or blowers the leading edge of each vane being substantially parallel to the rotation axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/26—Making other particular articles wheels or the like
- B21D53/267—Making other particular articles wheels or the like blower wheels, i.e. wheels provided with fan elements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D17/00—Radial-flow pumps, e.g. centrifugal pumps; Helico-centrifugal pumps
- F04D17/08—Centrifugal pumps
- F04D17/16—Centrifugal pumps for displacing without appreciable compression
- F04D17/162—Double suction pumps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/60—Mounting; Assembling; Disassembling
- F04D29/62—Mounting; Assembling; Disassembling of radial or helico-centrifugal pumps
- F04D29/624—Mounting; Assembling; Disassembling of radial or helico-centrifugal pumps especially adapted for elastic fluid pumps
- F04D29/626—Mounting or removal of fans
Definitions
- the present invention generally relates to the technical field of industrial fans, and in particular concerns an apparatus for the construction of fan wheels of the double suction type.
- a fan wheel of the type mentioned above is essentially formed by two arrays of inclined blades arranged on a cylindrical surface, a pair of blade restraining end rings, and at least one central disk supporting the blades and carrying the fan wheel hub.
- the fan blades are fastened through a positive locking and non- positive connection to the central disk and to the end rings by shaping the blade ends and securing them with a rolling and flanging operation into suitable grooves or slots of the central disk and of the end rings.
- the construction method of fan wheels of the type mentioned previously, at present, requires many operations to be performed which, on the one side, concur to complicate the production cycle, and on the other increase the costs of the finished product.
- the known construction method consists of the separate assembling of the two arrays of blades and the subsequent joining of the preassembled array of blades to form a unitary double suction fan wheel.
- This construction method has the drawback of being relatively long, complicated and expensive to perform; furthermore, it does not lend itself easily to the production of a fan wheel having high structural stiffness.
- an object of the present invention is to provide an apparatus for the construction of fan wheels of the double suction type as previously described which allows the blade ends to be fastened to the central disk and to the end rings in a single assembling operation, thus without requiring the separate assembling of the two arrays of blades and the subsequent joining of the array of blades to form the fan wheel.
- Another object of the present invention is to provide an apparatus allowing the mass production of fan wheels as mentioned above, requiring only a minimum number of assembly operations and permitting fan wheels, also large in size and having high structural stiffness, to be constructed with only a minimum use of labour and in the most inexpensive and simple manner as possible.
- a further object of the present invention is to achieve a particularly suitable positive locking and non-positive connection of the fan blades to the central disk and to the end rings, which can prevent deformation of the fan wheel even at high peripheral speeds. Disclosure of the invention
- an apparatus for the construction of fan wheels of the double suction type comprising a plurality of inclined blades arranged on a cylindrical surface, a pair of blade restraining end rings and at least one central disk supporting the blades and carrying the fan wheel hub, characterised in that said apparatus comprises an assembly mandrel formed of two cylindrical components displaceable one relative to the other and operable to rotate about a common axis, and a pair of circular plates slidably mounted on the ends of the assembly mandrel, said assembly mandrel carrying seats adapted for supporting and holding in position the end rings and the central disk, and said cylindrical components of the assembly mandrel being provided with retaining means, arranged on the lateral surface thereof, for temporary holding in position the blades of the fan wheel during the construction operations thereof, and in that rolling and flanging devices are mounted near said seats of the end rings and the central disk on the assembly mandrel for rolling and flanging said end rings and said central disk
- FIG. 1 is a perspective view of the overall structure of a fan wheel made with an apparatus according to the invention.
- - Figure 2 is a front elevational view of the fan wheel of Figure 1.
- FIG. 3 is a sectional view of the fan wheel taken along line HI-III of Figure 2.
- FIG. 4 is an enlarged view of the detail A of Figure 3.
- FIG. 5 is an enlarged view of the detail A of Figure 3 showing the blades of the fan wheel during the phase of positioning the same on the central disk of the fan wheel.
- FIG. 7 is an enlarged view of the detail B of Figure 3 showing the blades of the fan wheel during the phase of positioning the same on the end rings of the fan wheel.
- FIG. 8 is a perspective partial view of an apparatus according to the invention for the construction of the fan wheel of Figure 1.
- - Figure 9 is a longitudinal cross-sectional view of the apparatus of Figure 8 shown in the configuration at the beginning of the production cycle of the fan wheel of Figure 1.
- FIG. 10 is a longitudinal cross-sectional view of the apparatus of Figure 8 shown at the end of the phase of approaching of the cylindrical components of the assembly mandrel.
- - Figure 11 is an enlarged view of the detail A of Figure 10 showing the positioning of a first end of the blades into the peripheral edge of the central disk.
- - Figure 12 is an enlarged view of the detail B of Figure 10 showing the positioning of a second end of the blades into the end rings.
- FIG. 13 is a longitudinal cross-sectional view of the apparatus of Figure 8 shown during the first phase of the operation of rolling the end rings and the central disk on the blade ends.
- - Figure 14 is an enlarged view of the detail A of Figure 13 showing the first phase of the operation of rolling the central disk on a first end of the blades.
- FIG. 15 is an enlarged view of the detail B of Figure 13 showing the first phase of the operation of rolling the end rings on a second end of the blades.
- FIG. 16 is a longitudinal cross-sectional view of the apparatus of Figure 8 showing a second phase of the operation of rolling the end rings and the central disk on the blade ends.
- - Figure 17 is an enlarged view of the detail A of Figure 16 showing the second phase of the operation of rolling the central disk on a first end of the blades.
- FIG. 18 is an enlarged view of the detail B of Figure 16 showing the second phase of the operation of rolling the end rings on a second end of the blades.
- - Figure 19 is a longitudinal cross-sectional view of the apparatus of Figure 8 shown during the operation of flanging the end rings and the central disk on the blade ends.
- - Figure 20 is an enlarged view of the detail A of Figure 19 showing the operation of flanging the central disk on a first end of the blades.
- FIG. 21 is an enlarged view of the detail B of Figure 19 showing the operation of flanging the end rings on a second end of the blades.
- the proposed embodiment of the fan wheel of the double suction type consists essentially of a plurality of blades 10 of suitable shape having at their axial end bases or feet 11 which are adapted to be arranged along a circumference and are in contact one with the other for determining the desired pitch between the blades 10.
- These blades, together with the relevant feet, can be obtained in a known manner by sheet blanking.
- the structure of the fan wheel is formed of two groups or arrays 12 of blades, arranged side by side, and each consisting of a predetermined number of blades 10 arranged to form a cylindrical surface.
- This structure is made self-supporting by means of a pair of end rings 13, each of which being substantially U-shaped (Figure 7) in cross-section so as to form a hollow section for receiving the blade feet 11, with one side of the said U- shaped hollow section of the end rings being bent over the blade feet 11 to constrain the same ( Figure 6).
- a central disk 14 formed of a pair of half-disks 14A and 14B, opposite each other and joined together, carrying the hub of the fan wheel and having a peripheral edge forming in cross-section a substantially U- shaped hollow section (Figure 5), similar to that of the end rings 13, for receiving the blade feet 11 opposite to those constrained by the end rings 13, one side of said U-shaped hollow section of the peripheral edge of the central disk being bent over said blade feet 11 to constrain the same ( Figure 5), similar to that of the end rings 13, for receiving the blade feet 11 opposite to those constrained by the end rings 13, one side of said U-shaped hollow section of the peripheral edge of the central disk being bent over said blade feet 11 to constrain the same (Figure 5), similar to that of the end rings 13, for receiving the blade feet 11 opposite to those constrained by the end rings 13, one side of said U-shaped hollow section of the peripheral edge of the central disk being bent over said blade feet 11 to constrain the same (Figure 5), similar to that of the end rings 13, for receiving the blade feet 11 opposite to those constrained by the end rings 13, one
- this apparatus consists of an assembly mandrel 15 formed of two substantially symmetrical cylindrical components or drums 16 and 17, which are displaceable one relative to the other and are operable to rotate about a common axis, and a pair of circular plates 18 and 19 which are slidably mounted on the opposite ends of the assembly mandrel 15.
- Drums 16 and 17 are provided with retaining means, e.g. of elastic or magnetic type, arranged on their lateral surface, for temporary holding in position the blades 10 of the fan wheel during the construction operations thereof.
- Drums 16 and 17 are furthermore provided with mating coupling elements 21 and 22 which are arranged on their facing base surfaces and are adapted to establish a connection between the said drums when these are in an approached position, in order to permit an exactly congruent rotation thereof during the rolling and flanging operations of the fan wheel, as will be described in more detail in the following section in connection with the various operations for the construction of the fan wheel.
- the assembly mandrel 15 furthermore comprises seats 23 and 24 which are adapted for supporting and holding in position the end rings 13 and the central disk 14, respectively. Proximate said seats on the end rings and the central disk, the apparatus is provided with rolling and flanging devices 25 and 26, respectively, of known type, e.g. consisting of pins and arms carrying rolling and flanging wheels, respectively, which are capable of being lowered, by action of one or more hydraulic actuators, on the end rings 13 and the central disk 14 to bend the edges thereof on the feet 11 of the blades 10.
- the construction cycle begins with the side plates 18 and 19 being moved towards each other into an approached position, wherein the drums
- the rolling operation generally comprises two phases. In a first phase of the roiling operation, the edges of the end rings 13 and of the central disk 14 are bent inwardly (Figs. 13 to 15). In a second phase of the rolling operation, the edges of the end rings 13 and of the central disk 14 are bent over the feet 11 of the blades 10 (Figs. 16 to 18). During or after this second phase of the rolling operation, also the flanging devices 16 are positioned on the end rings 13 and on the central diskl4 for pressing the edges thereof against the feet 11 of the blades 10 (Figs. 19 to 21).
- the apparatus can achieve the proposed objects, and in particular it allows the blade feet to be fastened to the end rings and to the central disk in a single assembly operation.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| ITMI2009A000666A IT1393947B1 (en) | 2009-04-21 | 2009-04-21 | EQUIPMENT FOR THE MANUFACTURE OF FAN IMPELLERS OF THE DOUBLE SUCTION TYPE |
| PCT/IT2010/000195 WO2010122594A1 (en) | 2009-04-21 | 2010-04-19 | Apparatus for the construction of fan wheels of the double suction type |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP2422095A1 true EP2422095A1 (en) | 2012-02-29 |
| EP2422095B1 EP2422095B1 (en) | 2016-08-31 |
Family
ID=41268146
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP10727977.0A Active EP2422095B1 (en) | 2009-04-21 | 2010-04-19 | Apparatus for the construction of fan wheels of the double suction type |
Country Status (4)
| Country | Link |
|---|---|
| EP (1) | EP2422095B1 (en) |
| CN (1) | CN102395797B (en) |
| IT (1) | IT1393947B1 (en) |
| WO (1) | WO2010122594A1 (en) |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2537805A (en) * | 1945-12-17 | 1951-01-09 | Lau Blower Co | Blower |
| US2628419A (en) * | 1946-11-22 | 1953-02-17 | Lau Blower Co | Blower |
| US2982468A (en) * | 1955-10-31 | 1961-05-02 | Ruth D Mayne | Blower wheel and method of making same |
| US3335482A (en) * | 1962-10-18 | 1967-08-15 | Samuel F Mcclatchie | Assembly of blower wheels |
| US3711914A (en) * | 1970-12-07 | 1973-01-23 | Morrison Products Inc | Method for assembling centrifugal blowers |
-
2009
- 2009-04-21 IT ITMI2009A000666A patent/IT1393947B1/en active
-
2010
- 2010-04-19 WO PCT/IT2010/000195 patent/WO2010122594A1/en not_active Ceased
- 2010-04-19 EP EP10727977.0A patent/EP2422095B1/en active Active
- 2010-04-19 CN CN201080017841.3A patent/CN102395797B/en active Active
Non-Patent Citations (1)
| Title |
|---|
| See references of WO2010122594A1 * |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102395797A (en) | 2012-03-28 |
| IT1393947B1 (en) | 2012-05-17 |
| CN102395797B (en) | 2014-03-19 |
| ITMI20090666A1 (en) | 2010-10-22 |
| WO2010122594A1 (en) | 2010-10-28 |
| EP2422095B1 (en) | 2016-08-31 |
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