EP2400074A2 - Bodenblock und modulares Bodenelement - Google Patents
Bodenblock und modulares Bodenelement Download PDFInfo
- Publication number
- EP2400074A2 EP2400074A2 EP20110171118 EP11171118A EP2400074A2 EP 2400074 A2 EP2400074 A2 EP 2400074A2 EP 20110171118 EP20110171118 EP 20110171118 EP 11171118 A EP11171118 A EP 11171118A EP 2400074 A2 EP2400074 A2 EP 2400074A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- floor
- box
- floor block
- joist
- seats
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000004927 clay Substances 0.000 claims description 17
- 239000004567 concrete Substances 0.000 claims description 14
- 238000005266 casting Methods 0.000 claims description 12
- 239000004568 cement Substances 0.000 claims description 9
- 238000004519 manufacturing process Methods 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 7
- 238000003780 insertion Methods 0.000 claims description 5
- 230000037431 insertion Effects 0.000 claims description 5
- 238000001125 extrusion Methods 0.000 claims description 4
- 230000002787 reinforcement Effects 0.000 claims description 4
- 239000000843 powder Substances 0.000 claims description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 2
- 235000008733 Citrus aurantifolia Nutrition 0.000 claims 1
- 235000011941 Tilia x europaea Nutrition 0.000 claims 1
- 239000004571 lime Substances 0.000 claims 1
- 238000009434 installation Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000009833 condensation Methods 0.000 description 2
- 230000005494 condensation Effects 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000009416 shuttering Methods 0.000 description 2
- 235000019738 Limestone Nutrition 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- 230000003466 anti-cipated effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 238000009408 flooring Methods 0.000 description 1
- 238000009415 formwork Methods 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 239000006028 limestone Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000007800 oxidant agent Substances 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 238000002203 pretreatment Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B5/00—Floors; Floor construction with regard to insulation; Connections specially adapted therefor
- E04B5/16—Load-carrying floor structures wholly or partly cast or similarly formed in situ
- E04B5/17—Floor structures partly formed in situ
- E04B5/23—Floor structures partly formed in situ with stiffening ribs or other beam-like formations wholly or partly prefabricated
- E04B5/26—Floor structures partly formed in situ with stiffening ribs or other beam-like formations wholly or partly prefabricated with filling members between the beams
- E04B5/261—Monolithic filling members
- E04B5/265—Monolithic filling members with one or more hollow cores
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B5/00—Floors; Floor construction with regard to insulation; Connections specially adapted therefor
- E04B5/16—Load-carrying floor structures wholly or partly cast or similarly formed in situ
- E04B5/17—Floor structures partly formed in situ
- E04B5/23—Floor structures partly formed in situ with stiffening ribs or other beam-like formations wholly or partly prefabricated
- E04B5/26—Floor structures partly formed in situ with stiffening ribs or other beam-like formations wholly or partly prefabricated with filling members between the beams
- E04B5/266—Filling members covering the undersurface of the beams
Definitions
- the present invention relates to a floor block and a modular floor element.
- the floors currently implemented are floors assembled in place and finished with a casting of concrete.
- prefabricated joists 15, 15' (made from metal) are positioned perpendicular to the frame of the principal beams, and the spaces between one joist and another are filled by the insertion of perforated floor blocks 1 (made from clay).
- a casting of concrete covers the floor by filling each additional gap between the joists and perforated floor blocks, thus defining a single body.
- the perforated floor blocks and joists are therefore elements that have the shape of a long and narrow stem; typically, to create a floor requires not less than a dozen perforated floor blocks and not less than a dozen joists (placed side by side), but often many more.
- a view from the bottom of a floor thus formed according to the prior art shows a frame of joists interlaid with rows of perforated floor blocks.
- a perforated floor block comprises a box-shaped body elongated in a direction perpendicular to the section shown in the figure and comprising suitable concave rounded areas 12 and 12' for support adjacent to a lower base 11 and complementary to the shape of a prefabricated joist.
- the prior art teaches the use of expanded clay or sheets of insulating materials to be installed on the extrados of the floor, or to be attached to the intrados of the floor, because the joists incorporated into the concrete define thermal bridges, especially when the floor is a covering of a central part of a factory or flooring on open spaces (piles).
- a terra cotta perforated floor block with a particular shape is known; by placing two perforated floor blocks side by side, we create a seat capable of accommodating a beam (indicated by 1 in the figures) made of cement or pre-stressed material.
- a beam indicated by 1 in the figures
- the assembly of a floor that uses a perforated floor block is performed entirely on site, taking care to position the perforated floor blocks and the beams in relation to each other in an orderly and correct manner.
- a perforated floor block is known that is made of a flat strip (indicated by 2 in the figures) made from brick or wood to which is centrally fixed a box-shaped element (indicated by 5 in the figures) made of plastic, which is in effect a shell open at the bottom;
- the strip has three grooves: two lateral grooves (indicated by 24 in the figures) and one central groove (indicated by 23 in the figures);
- the lateral grooves are suited to accommodating the joists (indicated by 6 in the figures) made from metal and a casting (indicated by 7 in the figures) made from cement to secure the joists in the grooves;
- the central groove is suited to accommodating the protrusions (indicated by 55 in the figures) of the box-shaped element having a conical shape (see Fig.
- such a perforated floor block comprises an element made from a clay material and an element from a plastic material, and must be manufactured on site due to the presence of the box-shaped element to be fixed to the lower strip by means of a cement casting; in addition, the box-shaped element can be fixed to the lower strip only after the joists have been fixed (again using a cement casting) to the strip itself (otherwise the joists may damage the lateral edges of the box-shaped element if they were inserted after the box-shaped element was fixed to the strip).
- the purpose of the present invention is to provide a floor block and modular floor element suitable for resolving the above problems.
- the object of this invention is a floor block and a modular floor element according to claim 1.
- This floor block is entirely made of clay and is therefore very easy and inexpensive to produce, is completely prefabricated and is suited to simply being moved alongside other identical blocks, and is therefore very easy and inexpensive to implement.
- the joists are simply inserted into the respective seats without any particular fixation before the single casting of cementitious aggregate over the entire floor; this is an additional reason for its ease of use and affordability.
- said floor block may consist of at least one prefabricated joist in said seat defined by the same floor block. Therefore, the object of this invention is also a modular element according to claim 7.
- Another purpose of this invention is to provide a method for manufacturing a modular floor element suitable for resolving the above problems.
- the object of this invention is also a method for manufacturing a modular floor element according to claim 8.
- a first highly advantageous embodiment of the present invention provides that the floor block comprises at least a first box-shaped body and a second box-shaped body; said first and second box-shaped bodies comprise a lower projecting part in common; said first and second box-shaped bodies and said projecting part define at the bottom a seat for a joist in an intermediate zone of the perforated floor block, more particularly in an intermediate zone of said projecting part.
- the floor block may include a plurality of box-shaped elements side by side and a plurality of seats for joists: two seats are in two lateral zones of the floor block and the other seats are in the intermediate zones of the floor block between adjacent box-shaped elements.
- a real floor panel can be created that can have a width of around one metre (or even more) and can be completely prefabricated; therefore, to make a floor by means of such a floor block (which is a panel), very few floor blocks (for example, three or four) are sufficient when placed side by side, and therefore the construction is fast and simple.
- a second highly advantageous embodiment of the present invention provides that the floor block comprises a first hooked lateral edge and a second compatible lateral edge (more particularly with a matching shape) with said first hooked edge, so that a floor block clings to a previously placed adjacent floor block. It is obvious that such a hook does not have any structural function, but serves to prevent thermal bridges in a very simple way even if, during the phase of laying these floor blocks, they were not perfectly laid side by side (which can easily happen at a construction site).
- a preferred perforated floor block comprises a box-shaped body 2 elongated in a direction perpendicular to the section represented in Figure 2 and comprising suitable rounded areas 22 and 22' providing additional support to a prefabricated joist shape, and comprising a lower base 21 of the box-shaped body 2 defining a projecting part 24 below the box-shaped body 2 and shaped to envelop at least one prefabricated joist beneath it.
- a seat 23 or 23' is defined, partially open at the top and able to accommodate a prefabricated joist, on at least one side of the box-shaped body 2.
- the perforated floor block is composed of clay material, preferably made from a conglomerate of expanded clay, and preferably produced by extrusion.
- the expanded clay is preferably derived from capture in special rotating clay ovens at a maximum temperature of around 1200° C. It is therefore an inert, light granular substance that is insulating, resistant and natural.
- the conglomerate for creating the perforated block is obtained by mixing expanded clay, limestone powder, cement and water. In this way, a conglomerate with the consistency of damp earth is obtained, which can be worked by extrusion with high-pressure vibrating pressing machines, with a mass density of between 600-800 Kg/m 3 .
- a floor created from such a perforated floor block has its prefabricated joists insulated at the bottom from said part 24 projecting at the bottom to the box-shaped body 2 of the perforated blocks; see Figure 3 .
- a perforated block may define two (2,2') or more box-shaped bodies having a lower protruding element 24 in common, so as to define 2 or 3 seats 23, 23' or 23, 23,' and 23" designed to accommodate an identical number of prefabricated joists 25, 25' or 25, 25' and 25".
- said intermediate seats 23" in Figure 4 and 23", 23'" in Figure 5 are defined by two adjacent box-shaped bodies (2,2' or 2',2", or 2",2"') and by a lower projecting element 24 in common between them.
- a module possibly comprising the prefabricated joists already inserted/formed in the respective seats.
- Figure 5 shows a variant consisting of four joists 25,25',25",25"' inserted/formed in an equal number of respective seats 23,23',23",23"'.
- this lower projecting body 24 insulates the joists at the bottom, and permits the creation of the tracks for the integration of electrical or thermal equipment in any direction, so that it is therefore no longer obligatory to create tracks parallel to the floor frame.
- the thermal insulation implicitly defined by the shape of the perforated block prevents the formation of condensation on the lower part of the joist with consequent deterioration of the concrete cover.
- the intrados is homogeneous in appearance and does not have protrusions or recesses, is made completely from expanded clay and can therefore be directly coated with any type of coating and/or shaving. It is not necessary to perform pretreatments of the intrados with cleaning, grippers and the use of special shavers, as is the case for floors with composite slabs with a bottom plate made from concrete or polystyrene and similar synthetic materials. In fact, in the case of perforated blocks/modules of expanded clay, the adhesion to any coating, be it premixed or traditional, is completely optimal.
- said perforated block/panel 2 (2') may comprise a hooked lateral edge 26' compatible with an opposite edge 26 of the panel 2 (2') to define a joint with the latter during the installation of a succession of adjacent perforated blocks.
- Said hooked lateral edge 26' has the advantage of causing a perforated block to cling onto an adjacent perforated block.
- a preferred production process for a prefabricated panel based on the perforated blocks/modules of this invention includes the following steps:
- a subsequent creation of a floor comprising the panels of this invention includes the following steps:
- the panels be handled using suitable lifting eyes anchored in the concrete of the ribs and inserted into the panel during the production phase.
- thermal bridges are eliminated in the floor obtained; a substantial improvement is obtained in the acoustic insulation and passive acoustic requirements compared to ordinary brick-cement floors, with a notable reduction in acoustic bridges.
- the panel can also be used to great advantage in environments subject to fire prevention measures and with specific fire resistance requirements.
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Floor Finish (AREA)
- Domestic Plumbing Installations (AREA)
- Lubricants (AREA)
- Multiple-Way Valves (AREA)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| ITMI2010A001140A IT1402849B1 (it) | 2010-06-23 | 2010-06-23 | Pignatta di solaio ed elemento modulare di solaio |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP2400074A2 true EP2400074A2 (de) | 2011-12-28 |
| EP2400074A3 EP2400074A3 (de) | 2012-07-04 |
| EP2400074B1 EP2400074B1 (de) | 2019-09-11 |
Family
ID=43446885
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP11171118.0A Active EP2400074B1 (de) | 2010-06-23 | 2011-06-23 | Bodenblock und modulares Bodenelement |
Country Status (2)
| Country | Link |
|---|---|
| EP (1) | EP2400074B1 (de) |
| IT (1) | IT1402849B1 (de) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| ITTO20110754A1 (it) * | 2011-08-08 | 2013-02-09 | Ripa Bianca S P A | Trave prefabbricata e metodo per la realizzazione di un solaio |
| FR3057287A1 (fr) * | 2016-10-11 | 2018-04-13 | Saft | Element de construction logeant une batterie |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2323835A1 (fr) | 1975-09-09 | 1977-04-08 | Tech Tuiles Briques Centre | Perfectionnements aux planchers a poutrelles et entrevous pour ameliorer leur isolation acoustique |
| EP1916350A2 (de) | 2006-10-18 | 2008-04-30 | Alfredo Piacentini | Vorgefertigtes modul zum Bau von Decken |
-
2010
- 2010-06-23 IT ITMI2010A001140A patent/IT1402849B1/it active
-
2011
- 2011-06-23 EP EP11171118.0A patent/EP2400074B1/de active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2323835A1 (fr) | 1975-09-09 | 1977-04-08 | Tech Tuiles Briques Centre | Perfectionnements aux planchers a poutrelles et entrevous pour ameliorer leur isolation acoustique |
| EP1916350A2 (de) | 2006-10-18 | 2008-04-30 | Alfredo Piacentini | Vorgefertigtes modul zum Bau von Decken |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| ITTO20110754A1 (it) * | 2011-08-08 | 2013-02-09 | Ripa Bianca S P A | Trave prefabbricata e metodo per la realizzazione di un solaio |
| FR3057287A1 (fr) * | 2016-10-11 | 2018-04-13 | Saft | Element de construction logeant une batterie |
Also Published As
| Publication number | Publication date |
|---|---|
| IT1402849B1 (it) | 2013-09-27 |
| EP2400074B1 (de) | 2019-09-11 |
| ITMI20101140A1 (it) | 2011-12-24 |
| EP2400074A3 (de) | 2012-07-04 |
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