EP2346625A2 - Method for adjusting a discharge thickness of rolling stock that passes through a multi-stand mill train, control and/or regulation device and rolling mill - Google Patents
Method for adjusting a discharge thickness of rolling stock that passes through a multi-stand mill train, control and/or regulation device and rolling millInfo
- Publication number
- EP2346625A2 EP2346625A2 EP09736931A EP09736931A EP2346625A2 EP 2346625 A2 EP2346625 A2 EP 2346625A2 EP 09736931 A EP09736931 A EP 09736931A EP 09736931 A EP09736931 A EP 09736931A EP 2346625 A2 EP2346625 A2 EP 2346625A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- rolling
- train
- stand
- mill
- thickness
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000005096 rolling process Methods 0.000 title claims abstract description 616
- 238000000034 method Methods 0.000 title claims abstract description 66
- 238000011144 upstream manufacturing Methods 0.000 claims abstract description 33
- 238000012546 transfer Methods 0.000 claims description 153
- 230000008859 change Effects 0.000 claims description 60
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- 238000005266 casting Methods 0.000 claims description 26
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- 230000006378 damage Effects 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 claims description 5
- 238000005516 engineering process Methods 0.000 claims description 3
- 208000027418 Wounds and injury Diseases 0.000 claims description 2
- 208000014674 injury Diseases 0.000 claims description 2
- 238000006243 chemical reaction Methods 0.000 abstract description 6
- 230000007704 transition Effects 0.000 abstract description 3
- 230000002093 peripheral effect Effects 0.000 description 20
- 230000009467 reduction Effects 0.000 description 20
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- 239000002131 composite material Substances 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 230000002123 temporal effect Effects 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 2
- 238000005097 cold rolling Methods 0.000 description 2
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- 230000007547 defect Effects 0.000 description 2
- 230000001419 dependent effect Effects 0.000 description 2
- 238000005098 hot rolling Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000005058 metal casting Methods 0.000 description 2
- 239000011265 semifinished product Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 229910001018 Cast iron Inorganic materials 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B37/00—Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
- B21B37/16—Control of thickness, width, diameter or other transverse dimensions
- B21B37/24—Automatic variation of thickness according to a predetermined programme
- B21B37/26—Automatic variation of thickness according to a predetermined programme for obtaining one strip having successive lengths of different constant thickness
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/46—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling metal immediately subsequent to continuous casting
- B21B1/463—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling metal immediately subsequent to continuous casting in a continuous process, i.e. the cast not being cut before rolling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B13/00—Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories
- B21B13/22—Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories for rolling metal immediately subsequent to continuous casting, i.e. in-line rolling of steel
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B2265/00—Forming parameters
- B21B2265/02—Tension
- B21B2265/06—Interstand tension
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B2265/00—Forming parameters
- B21B2265/12—Rolling load or rolling pressure; roll force
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B2275/00—Mill drive parameters
- B21B2275/02—Speed
- B21B2275/06—Product speed
Definitions
- the invention relates to a method for adjusting a runout thickness of a rolling stock passing through a multi-stand rolling train, in particular hot strip, wherein a first portion of the rolling stock is rolled to a first exit thickness, wherein a second section of the rolling stock is rolled to a second exit runout different from the first exit thickness becomes.
- the invention relates to a control and / or regulating device for a rolling mill comprising a multi-stand rolling mill.
- the invention relates to a rolling mill with a multi-stand rolling line for rolling metallic rolling.
- the present invention is in the technical field of rolling mill technology.
- the rolling of metallic goods is usually used for the production of semi-finished products, which are subsequently used in the metalworking industry, for example in the automotive industry.
- a rolling mill must be able to produce a wide variety of metallic semi-finished products, which differ, for example, in the metal to be processed, in the structural properties of steel to be processed and in the spatial dimensions, in particular the thickness.
- Japanese Laid-Open Patent Publication JP 2001293510 A2 discloses a method for controlling a flying thickness change of a continuously operating hot strip mill. A method is disclosed with which the automatic change in thickness per rolling stand can be determined.
- Japanese Laid-Open Patent Publication No. 59191509 A2 discloses a method of changing material dimensions during the passage of rolling stock in a continuous rolling mill. In this case, manipulated variables are calculated from an initial state and a position tracking for the
- Section of the tape for which the thickness is to be changed Accordingly, a roll gap and a rolling speed are set for the respective rolling stand. In particular, it is provided that no reduction in thickness occurs at the last rolling stand.
- Object of the present invention is to provide an improved method for performing a flying thickness change, and a corresponding control and / or regulating device and rolling mill for this purpose.
- the procedural part of the object is achieved by a method of the aforementioned type, wherein a transfer takes place during the rolling from the first to the second outlet thickness at an entry speed of the rolling stock in the rolling train, which in dependence of a discharge speed of the rolling stock of the rolling train in the mass flow direction upstream aggregate is set.
- the determined entry speed serves as a fixed, not arbitrarily adaptable input variable for the rolling train, which is not changed in particular by processes downstream of the first rolling stand of the rolling train in the direction of mass flow. Rather, the entry speed of the rolling stock into the rolling train depends on a discharge speed of the rolling stock of one or more units, which are arranged upstream of the rolling train in the direction of mass flow.
- the discharge speed is preferably an actual discharge speed of the rolling stock of an upstream unit in the mass flow direction of the rolling mill.
- a target discharge speed of the rolling stock of an upstream in mass flow direction of the rolling mill unit can be used.
- the outflow speed of that aggregate of the rolling mill is used, which has the least time dynamics and therefore carrier reacts to changes in its process, as the other aggregates.
- This aggregate represents the limitation in the flying change of the outlet thickness. Further limitation for the flying change of the outlet thickness can result from the required or possible adjustment paths on the rolling stands and the required or possible acceleration of the work rolls of the rolling stands in the rolling train.
- outlet thickness is understood to mean the thickness of the rolling stock after the last roll stand of the rolling train; "inlet thickness” is understood to mean the thickness of the rolled stock before the first rolling stand of the rolling train.
- the method is both suitable to convert a thinner outlet thickness in a thicker outlet thickness and vice versa. In general, however, the change of the outlet thickness to a thinner outlet thickness is technically more demanding than the conversion of a thinner outlet to a thicker outlet thickness.
- An aggregate is a rolling process to be processed or generating device in a rolling mill, which with the Walz Sounds in indirect or direct operative connection stands. Examples include reel, furnace, rolling stand, caster, scissors, descalers, cooling section, etc.
- the inlet velocity is usually a variable manipulated variable, which is reacted for example to mass flow fluctuations or Bandzugschwankept in the rolling mill - caused by the change of the operation of the rolling mill - by changing just this manipulated variable.
- the deviations caused by the transfer in process variables, such as the mass flow can be corrected.
- the infeed speed of the rolling stock in the rolling train is determined, adjusted and maintained, that an adaptation of a Walzgut-discharge speed of a mass flow direction upstream aggregate on the inlet speed of the rolling train is not required or to a lesser extent is.
- the units arranged upstream of the rolling train in the mass flow direction can be operated according to their desired values, without a correction of the desired values due to processes downstream in the mass flow direction, in particular due to a transfer of a rolling stock from a first exit thickness to a second exit thickness, is required.
- the mass flow turbulences in the rolling train caused by the transfer can be completely cascaded out in the mass flow direction. the.
- the infeed speed which is set as a function of an outfeed speed of the rolling stock of an upstream unit in the mass flow direction of the rolling train, can be handled according to the invention as a hard, to be complied boundary condition of the rolling process.
- the inlet speed is set substantially constant as a function of an outlet speed of the rolling stock of an upstream unit in the mass flow direction of the rolling train.
- advantages according to the invention can also be achieved hereby for slowly changing processes preceded by the rolling train. This is particularly advantageous in cast-rolled composite systems, since the casting speed is generally constant and the casting unit is usually the aggregate with the least dynamic response.
- the invention makes it possible to ensure a constant mass flow on the input side into the rolling mill. This leads to the corresponding planning reliability and a smoother process of the processes, which are upstream of the rolling mill in the mass flow direction.
- the entry speed is set substantially to the exit speed of a next, upstream of the rolling mill unit.
- This is particularly expedient, for example, when the distance of the rolled or slabs to be rolled is very low, for example in continuous operation, in conti mode or in semi-endless operation of a rolling plant
- process control that is undisturbed by the infeed speed of the rolling train becomes aggregates that are upstream of the rolling train in the direction of mass flow possible, in particular, there are no deviations from the desired belt tension or the desired mass flow.
- the rolling train and at least one in Massenpoundrich- direction of the mill train upstream unit preferably a casting unit, coupled by the production of the first and the second Walzgutabites having rolling stock. That A change of the entry speed, which is not caused by the upstream aggregate, into the rolling train propagates via the rolling stock into the aggregates upstream of the mass flow direction of the rolling mill and thus adversely affects the processes taking place in these aggregates.
- it is possible that in the mass flow direction of the mill train upstream units are not able to respond to the relatively rapid changes in the inlet velocity, as are common in the art and also required to compensate for mass flow fluctuations during the transfer.
- a first pass plan and a second pass schedule is given, wherein the execution of the first pass plan, the first outlet thickness and the execution of the second pass plan, the second outlet thickness is rolled, wherein an operation of the rolling mill according to the first pass schedule during rolling of a Walzguts is transferred in an operation of the rolling mill according to the second pass schedule, wherein the transfer takes place for each stand of the rolling mill substantially during the rolling of a predetermined transfer section of the rolling stock through the respective rolling stand.
- this method can be used advantageously in the case of "conti" operation of a rolling train, because there is only one single transfer section, which can be assigned to a flying change in the exit thickness of the rolling train, whereas in batch operation, additional strike losses of rolling stock always occur ,
- the transfer section is determined such that it at any time during its passage through the rolling train has a length which is at most equal to a distance of two adjacent adjacent rolling mills. This ensures that the flying change of the outlet thickness of the rolling train is technically particularly easy and fast. Namely, if the thickness wedge at the same time in two rolling stands, this means a considerable overhead for the control of the flying change of the outlet thickness. Therefore, it is advantageous to determine the length of a transfer section in such a way that at a certain time during the transfer of the thickness wedge always only in a rolling mill of the Rolling mill is being processed.
- this condition is met when the length of the transfer section between the last in the mass flow direction and last but one last change in thickness of the rolling stock causing roll stand of WaIz- road is not greater than a distance of these two stands from each other.
- the length of the transfer section to be determined depends on the number of rolling stands in the rolling train, as well as the inlet thickness of the rolling stock in the rolling train and the desired outlet thickness of the rolling stock from the rolling train.
- the transfer section is rolled by means of a plurality of roll stands comprised of the rolling train, wherein at least one rolling stand is operated during the rolling of the transfer section as a rolling force-controlled rolling stand.
- a rolling-force-controlled rolling stand is used to roll the transfer section according to the specifications, the thickness wedge is automatically detected, since the rolling stand changes to a rolling force change due to the changed thickness of the thickness wedge when the transfer section enters the rolling gap.
- the change in rolling force on the respective rolling stand is dependent on whether the running-in thickness into the respective roll stand becomes lower or higher as a result of the transfer.
- these are preferably operated position-regulated. With a reduced infeed thickness of the transfer section compared to the preceding rolling stock section processed by this mill stand, when the transfer section enters the nip of this mill stand, the rolling force on this mill stand falls.
- the rolling force controller is now trying to set the desired nominal rolling force again according to the first pass schedule for this mill.
- the set rolling force to be set is continuously changed in the direction of the rolling force target value according to the second pass schedule.
- Stitch plan are set and according to the second stitch plan desired outlet thickness is achieved from the respective rolling stand. This happens for each mill stand of the rolling mill.
- a transfer of the operation of the rolling stand according to the first is handled in a second pass schedule, in which the first outlet thickness of the rolling line is less than the second outlet thickness.
- the first outlet thickness of the rolling line is less than the second outlet thickness.
- Stitch plan for a reduced thickness reduction As a result, it comes when entering the processed through the first rolling stand transfer section in the second and possibly the subsequent rolling stands to a rolling force increase.
- This rolling force increase can be used to detect the entry of the transfer section into the respective rolling stand.
- a so-called "ramp in” of the rolling force setpoint according to the second pass schedule is then carried out in the rolling set value according to the first pass schedule during the rolling of the transfer section by the respective rolling mill stand.
- the use of at least one rolling force controlled mill provides a simple possibility of a flying change of the rolling stand Outlet thickness without major increase wall, in particular with regard to a position tracking of the transfer section and a position-controlled roll gap.
- an actual process variable set on the basis of the first pass-through plan is continuously transferred to a target process variable determined on the basis of the second pass-through plan. This is a sudden change of process variables when rolling the
- Examples of process variables which undergo a continuous change during the rolling of the transition section are, for example: setting position, setting force, peripheral speed of the work rolls, acceleration rate, etc. This is particularly advantageous for the above-mentioned change in rolling force during rolling of the transfer section.
- a continuous transfer i. Non-impact or bumpless change of the process variables, simplifies the handling of WaIz- good for the rolling mill in the mass flow direction downstream units and reduces the load on the system. This can be achieved, for example, with the above-described "ramp in" of a second setpoint variable, a first setpoint size .
- the setpoint variables are overlaid in such a way that a continuous change takes place from the actual process variable in the direction of the new setpoint process variable.
- compliance with plant-technical restrictions is checked during rolling or expected violation of the restrictions the transfer of the operation of the rolling mill according to the first pass schedule in the operation of the rolling mill according to the second pass schedule.
- plant-technical restrictions are given by the plant given limiting boundary conditions, in particular technical nature, which must be complied with, so that a plant over a long time is scheduled to operate and a desired product to be manufactured can.
- plant-specific restriction are, for example, maximum setting speeds of the rolling stands, maximum permissible drive loads, etc ..
- the preferably continuously performed during operation of the system review of plant-technical restrictions ensures that any overloads occurring by rolling the transfer section is not a plant defect lead to plant downtimes.
- any directed deviation from the planned execution advantageously this is usually understood to be the fastest possible execution of the transfer.
- a slower execution of the transfer can also be considered as an interruption of the scheduled transfer.
- gradients can be reduced during the setting of manipulated variables and process variables, as a result of which system restrictions can be maintained, if necessary.
- the rolling force and / or the nip of a roll stand to be passed next by the transfer section in addition to the first and second pass schedule depending on the strip tension between this stand and the in Mass flow direction of this rolling mill upstream rolling mill set.
- Due to the flying change of the outlet thickness in the rolling train it may be between the rolling stands depending on the type of transfer, ie from a lower outlet thickness to a higher outlet thickness or from a higher outlet thickness to a lower outlet thickness to overvoltages in the band or to loss come from tape tension. These can be caused by mass flow turbulences between the rolling mills of the rolling train.
- a belt tension can be detected, for example, by means of a loop lifter between the individual rolling stands of the rolling train.
- the employment of the rolling stand to be passed through by the transfer section is now changed.
- the change of employment may have an adjustment of the roll gap to the goal or a setting of a desired rolling force for the rolling stock. If, for example, a voltage drop is detected, an opening of the roll gap of the rolling stand to be passed next from the transfer section to the strip tension is restored, since more material can thereby be transported through the next rolling stand.
- the adjustment is closed in order to lower the belt tension between the rolling stand to be passed next from the transfer section and the rolling stand upstream of this rolling stand in the direction of mass flow. This ensures that a desired belt tension between the individual rolling stands of the rolling train is maintained even during the flying change of the outlet thickness. However, with the appropriate nip changes it must be ensured that the thickness tolerances of the product to be produced are complied with.
- each rolling stand of the rolling train is operated such that each rolling stand has an identical relative change the rolling stock thickness achieved.
- a measure of the ratio of the outlet thickness of the respective rolling mill according to the first and second pass plans is understood. This allows the respective drives of the rolling stands during the transfer of the operation of the rolling mill according to the first pass schedule in the operation of the rolling mill according to the second pass schedule are uniformly accelerated.
- the second pass schedule is, if necessary, not for a stationary operation of the rolling mill for
- a change of manipulated variables required for at least one of the rolling train downstream in the mass flow direction due to the changed outlet thickness of the rolling train during the influence of the transfer section by this at least one unit is thus achieved that the downstream of the rolling mill in the mass flow direction aggregates also use the transfer section, in which the first outlet thickness merges into the second outlet thickness to make the change in their control variables.
- the coolant flow in the cooling section can be correspondingly adapted to the new outlet thickness from the rolling train.
- the torque and / or the rotational speed of the reel can be adapted to the new outlet thickness from the rolling train.
- This adaptation of the respective manipulated variables preferably takes place precisely when the transfer section of the rolling stock is influenced by changing this manipulated variable.
- control and / or regulating device The part of the object to be assigned to the control and / or regulating device is achieved by a control and / or regulating device for a multi-stand rolling mill
- Rolling mill with a machine-readable program code, which has control commands which, when executed, cause the control and / or regulating device to carry out a method according to one of claims 1 to 12.
- a rolling mill with a multi-stand rolling line for rolling metallic rolling with a control and / or regulating device according to claim 13, with a device for feeding the Auslaufge- speed of the rolling stock of the rolling mill in the mass flow direction upstream aggregate to the control and / or regulating device according to claim 13, wherein the rolling mills of the rolling train are effectively connected to the control and / or regulating device.
- a rolling plant is provided, by means of which a flying change in the outlet thickness of a rolling train can be carried out easily.
- rolling plant is understood to mean any plant which comprises a rolling train, preferably for processing metallic rolling stock, in particular cast roll composite systems.
- the rolling train is a high-reduction mill downstream of a casting unit in the direction of mass flow and / or a finishing train.
- a high-reduction mill is a rolling mill consisting of several stands in the present case, which rolls the rolling stock with a large decrease in thickness while it is still very hot.
- Liquid Core Reduction is not used in a high-reduction-mill, but the soft core reduction of the rolling stock is certainly applicable. In the soft core reduction of Walzgutkern is already, but due to the considerable temperature temperature of eg. 1200 0 C to 1300 0 C still very soft.
- the rolling stock in the High Reduction Mill would still have a liquid core, the high forces in the High Reduction Mill would lead to considerable process disruptions. Thanks to the High Reduction Mill, large reductions in the rolling stock can be achieved with soft core reduction with comparatively low rolling forces.
- the method according to the invention can be used advantageously.
- the rolling train can alternatively or additionally be formed as a multi-stand finishing train, which rolls rolling to desired final dimensions.
- FIG 1 shows a schematically illustrated system for carrying out an embodiment of the method according to the invention. Furthermore, it shows thickness courses of a rolling stock rolled by the rolling mill during the transfer of the rolling mill operation according to a first pass schedule into a rolling mill operation according to the second pass schedule for different advanced transfer states of the rolling stock. In addition, FIG 1 shows rolling force and peripheral speed curves as a function of time for the individual rolling mills of the rolling train.
- the rolling mill 1 shows a section of a rolling mill 1, which comprises a three-stand mill train 2.
- the rolling train 2 can be designed, for example, as a high-reduction mill for a system for endless strip production.
- the rolling train 2 may alternatively or additionally be designed as a multi-stand, for example five-stand finishing train of a rolling mill 1.
- the rolling train 2 comprises a first rolling stand 3, a second rolling stand 4, and a third rolling stand 5.
- the rolling mill 1 shows the rolling mill 1 in a state in which rolling stock G, the rolling mill 1, in particular the rolling mill 2, passes through.
- the entire rolling mill is coupled through the rolling mill passing through the rolling mill G, since from the beginning to the end of the rolling mill 1 is integrally formed and different sections of the rolling stock G are each in other units of the rolling mill 1 for their processing.
- the invention can be used particularly advantageously, however, this invention is not limited to this mode.
- the rolling train 2 rolls a first section G-1 of the rolling stock to a first outlet thickness H3 of the rolling train 2.
- the outlet thickness is to be transferred from the WaIz- road 2 from a first outlet thickness H3 for a first portion G-I of the rolling G into a second, thinner outlet thickness H3 'for a second section G-2 of the rolling stock G.
- each loop lifter 7, in particular for a rolling mill 2 formed as a finishing line, are arranged. These are used to check the strip tension of the rolling stock 2 passing through the rolling train 2.
- FIG. 1 further shows an aggregate 6 which is arranged upstream of the rolling train 2 in the direction of mass flow and which is designed as a casting unit for casting steel.
- FIG. 1 also shows an aggregate 8 arranged downstream of the rolling train in the direction of the mass flow and designed, for example, as a cooling section.
- the cast of the casting unit 6 rolling G coupled in stationary operation all the band influencing units of the rolling mill 1 shown with each other.
- a control and / or regulating device 9 controls the operation of the units 6, 2 and 8, in particular the operation of the rolling train 2, and is ertstructuret by a machine-readable program code for carrying out the flying change of the outlet thickness.
- the machine-readable program code includes control commands which, when executed, cause the control and / or regulating device 9 to carry out the method.
- the rolling train 2 rolls a first outlet thickness H3 according to a first stitch plan.
- the rolling stock G-1 enters the rolling train 2 or the first rolling stand 3 of the rolling train 2 with a thickness h ⁇ .
- the first Waiz scaffold 3 rolls the rolling stock G-I to a thickness Hl.
- the rolling stock of the thickness hl enters the second rolling stand 4 of the rolling train 2 and is rolled by this to its thickness H2.
- the rolling stock G-I enters the third rolling stand 5 with the thickness H2 and is rolled by the latter to an outlet thickness H3.
- a reduction in thickness of the first section G-I of the rolling stock G according to the first pass plan is shown directly below the rolling mill 1 shown schematically.
- a rolling operation of the rolling train 2 is carried out from a rolling operation according to the first pass schedule into a rolling operation of the rolling train 2 according to the second pass schedule during the rolling of rolling stock due to a changed product request.
- a transfer section XO is first determined before the first rolling stand.
- the transfer section is a section of the rolling stock between first and second sections GI and G-2 of the rolling stock G, which usually serves exclusively to transfer the rolling operation of the rolling train 2 according to a first pass schedule into an operation of the rolling mill 2 according to the second pass schedule.
- the beginning of a transfer section is usually processed according to a first pass schedule, the end of the transfer section according to a second pass schedule.
- the transfer section XO is determined to be in the rolling operation of the second operation during the transfer of the rolling operation according to the first pass schedule
- Stitch plan at any time during the transfer has a length that is not greater than the distance between two stands from each other. This ensures that the transfer control technology is comparatively easy to handle, because the transfer section is at any time of the transfer in two rolling stands simultaneously.
- the thickness wedge is rolled simultaneously in two or more adjacent roll stands. This makes it possible to reduce the demands on the rolling train, for example, with regard to setting paths and acceleration for the respective rolling stands of the rolling train, and thus a transfer of the rolling train at
- the number of rolling stands of the rolling train 2 and the desired outlet thickness H3 'of the rolling train 2 according to the second pass schedule must be taken into account. If the second run-out thickness H3 'rolled according to the second pass-plan is smaller than the first run-out thickness H3 rolled according to the first pass schedule, then it is necessary to select the transfer section XO correspondingly short.
- the length of the transfer section XO in front of the first stand of the finishing train for usual exit thicknesses at the end of the rolling train is approximately lm. This ensures that the length of the
- Transfer section between the fourth and the fifth stand is no longer than the distance of these rolling stands from each other, which is for example about 4.70m.
- the transfer section XO can also be chosen correspondingly larger, since the mass flow is correspondingly lower in the transport direction of the tape.
- An extension of the transfer section XO has the advantage that there is more time for the transfer, as a result of which the changes for the actuators for adjusting the process variables are correspondingly lower and thus the probability for the violation of boundary conditions specified by the rolling mill 1 is reduced.
- the transfer of the operation of the first roll stand 3 of the rolling train 2 according to the first stitch plan is shown in a rolling operation according to the second pass schedule.
- the temporal rolling force curve and the time course of the peripheral speed of the work rolls in particular during the transfer from the rolling operation of Roll stand 3 according to the first stitch plan in the rolling operation according to the second stitch plan, shown.
- the first rolling mill 3 is operated according to the first stitch plan, ie with the rolling force Fl and the work roll peripheral speed Vl.
- the first rolling stand 3 is operated according to the second pass schedule, ie with the rolling force Fl 'and the work roll circumferential speed Vl'.
- the automatic gauge control abbreviated AGC
- AGC automatic gauge control
- the work roll peripheral speed Vl 'at the first stand 3 after the transfer is usually dependent on the thickness change made on the first stand 3.
- the peripheral speed of the work rolls of the rolling mill 3 is increased to keep the mass flow through the rolling train 2 constant.
- the second pass schedule is forwarded to the rolling stand 4 or 5 downstream of the first rolling stand 3, or the work roll peripheral speeds of the rolling stand 4 or 5 downstream of the first rolling stand 3 are tracked to the change in circulation speed on the first rolling stand 3.
- a transfer section Xl having a thickness course also called a thickness wedge, is formed. This is shown, for example, in the transfer step S2, which shows the thickness profile of the rolling stock G after the first rolling stand has been transferred from the rolling operation according to the first pass schedule to the rolling operation according to the second pass schedule.
- the first rolling stand 3 can be operated only position-controlled SC or only rolling force-controlled FC.
- a position-controlled operation of a rolling mill is indicated in FIG. 1 by SC, a rolling-force-controlled one Operation of a roll stand with FC. This position-controlled or rolling-force-controlled operation is related in FIG. 1 in conjunction with the time axis of the rolling force curve and the peripheral speed profile of the work rolls.
- transfer step S1 shortly before entry of the transfer section XO, the operation of the first rolling stand 3 is changed from a position-controlled SC operation to a rolling-force controlled FC operation.
- the change of rolling force controlled operation in position controlled operation and vice versa is made by the tape tracking by means of which the transfer section is tracked.
- the operation of the rolling stand 3 is changed from a rolling force controlled operation to a position-controlled SC operation again.
- the aforementioned changes for the subsequent rolling stands 4 and 5 if the transfer section Xl or X2 is processed by this.
- the rolling stand 4 Until the thickness wedge or the transfer section Xl enters the second rolling stand 4, the rolling stand 4 must feed the rolling stock Hl on the inlet side and roll it to an outlet thickness H2 on the second rolling stand 4, but the working rolls of the second rolling stand 4 have a circumferential speed of V2 + ⁇ V1 due to the changed operation of the first rolling stand 3 have.
- the required loads or overloads of the drives are preferably taken into account in the calculation of the new pass-through plan, so that they do not occur as planned in the transfer of the operation of the rolling train from the operation according to the first pass schedule to the operation according to the second pass-up plan.
- the rolling force F2 is changed to a rolling force F2 'during the rolling of the transfer section.
- Associated with this is usually also a change in the peripheral speed of the work rolls in the second stand 4 from the peripheral roll speed V2 + .DELTA.V1 in a Walzenspecializedsge speed V2 'according to the second stitch plan, which essentially consists of the sums of V2, .DELTA.V1 and .DELTA.V2, wherein ⁇ V2 that portion of the roller peripheral speed V2 ', which is due to the changed outlet thickness H2' at the rolling stand 4.
- the rolling of the transfer section Xl in the second rolling stand 4 is carried out as described above, rolling force-controlled FC. In stationary operation of the roll stand 4 according to the respective stitch plan, a position-controlled SC operation of the roll stand 4 preferably takes place.
- the transfer section Xl After passing through the second stand 4, the transfer section Xl is transferred to the transfer section X2. Due to the change in the roll circumferential speed in the second roll stand 4, the roll circumference Speed of the work rolls in the third rolling mill 5 according to the discharge speed of the second portion G-2 of the rolling stock G to adapt, which is now processed according to the second pass schedule.
- the thickness profile of the rolling stock G is shown after the transfer section X2 has emerged from the second rolling stand 4. There is now a thickness wedge between the second rolling stand 4 and the third rolling stand 5, wherein the thickness wedge a thickness profile of a
- Rolling stand 5 is adapted to the outfeed speed of the rolling stock G from the second rolling stand 4.
- S5 shows the temporal rolling force curve and the course of the work roll circumferential speed for the respective rolling stands, while the transfer section passes through the third rolling stand 5. Meanwhile, the first and second rolling stands are already operated in a stationary operation according to the second pass schedule.
- the transfer section X2 or the thickness wedge, before the last rolling stand 5 of the rolling train 2 has a length which is less than the distance between the last rolling stand and the penultimate rolling stand of the rolling train, in the present embodiment thus the second rolling stand 4 and the third rolling stand 5th
- the thickness distribution shown is present.
- the time profiles of the rolling force and the roller circumferential speed for the respective rolling stands 3 to 5 are shown.
- the rolling stands 3 to 5 are now operated stationary, position-controlled according to the second pass schedule.
- the rolling forces on the respective rolling stands and the peripheral speeds of the work rolls of the rolling stands are - in the context of the then again switched AGC - substantially constant.
- the invention is not limited to the application on three-stand rolling mills 2, but is particularly advantageous in four-, five-, six- and seven-stand rolling mills 2 can be used.
- the method can be used in batch mode, in semi-continuous operation or in the endless operation of a rolling mill or a G manwalzverbundstrom.
- the conversion from a thicker outlet thickness to a thinner outlet thickness of the rolling train is technically more demanding, since the speeds towards the end of the rolling mill become comparatively high, since the entry speed of the rolling mill is not available as a compensation variable for the high rolling speeds at the end of the rolling mill.
- control and / or regulating device 9 detects such an injury or if the control and / or regulating device determines a high probability of a violation of system restrictions in the near future, the operation of the rolling train according to the first pass schedule becomes operational interrupted according to the second pass schedule, ie it is deviated from the planned transfer in such a way that the corresponding plant-technical restrictions are not violated.
- the unit which is upstream of the rolling train 2 in the direction of mass flow is a casting unit 6.
- the inlet velocity is therefore adapted to the casting speed VO of the casting unit.
- the casting unit is designed as a mold.
- a casting unit of the finishing train is usually not arranged directly in the direction of mass flow. In such a case, however, it is nevertheless expedient to set the entry speed into the rolling train as a function of the casting speed VO in such a way that the casting speed is essentially free of any reaction from the entry speed of the rolling stock into the rolling train. Because the casting unit is only a short time dynamics with regard to control interventions. Due to this inertia, the casting unit is often the limiting aggregate.
- the thickness wedge is transported away in the direction of mass flow.
- the cooling section 8 or a reel not shown in FIG 1 is now up to a certain time to process the old outlet thickness H3, then the transfer section X3, and then the new outlet thickness H3 '.
- the conversion of an aggregate from the processing of rolling stock according to the first pass schedule to the processing of rolling stock according to the second pass schedule takes place during the influencing of the transfer section X3 by the respective aggregate.
- the cooling section 8 Since the cooling section 8 is usually longer than the transfer section X3, when passing through the cooling section 8 through the transfer section X3, a part of the cooling section is operated such that it cools the first section GI of the rolling stock G as planned and that the second section G -2 also on schedule, but in a different, up the corresponding product co-ordinated way, cools.
- the changeover of the operation of the cooling section thus always takes place for the section of the cooling section 8, which currently influences the transfer section X3.
- the rejects of rolling stock continue to be kept low, as are the rolling mill 2 downstream in the mass flow direction of operation according to a first product plan on the operation according to a second product plan, the first pass schedule is assigned to the first product and the second pass schedule the second product , is converted.
- each mill stand of the rolling mill operated such that each rolling mill takes place an equal relative change in Walzgutdicke. That the relative change in thickness in order to move from the first outlet thickness of the rolling train to the second outlet thickness of the rolling train is distributed equally over all the rolling mills of the rolling train.
- a first pass schedule and a second pass schedule as well as an indication of the relative change in thickness during the transfer of the operation of the rolling mill according to the first pass schedule in the operation of the rolling mill according to the second pass schedule:
- the relative thickness changes per rolling stand in the transfer is constant, it is achieved that a speed change, especially acceleration, the entire road only at the first modification of the rolling stand caused by the change in the pass plan must be carried out. That is, the speed change will occur in all scaffolds except on the scaffold where the thickness change is made, typically the rolling stand 1.
- a change in the outlet thickness of the rolling stock from the rolling mill is achieved with low acceleration peaks and possibly constant mass flow through the rolling train, whereby, for example, a rolling mill upstream in Massen Wegrich- direction in its operation not influenced by the change of the outlet thickness in the rolling mill becomes.
- FIG. 2 shows a further possibility of implementing the invention for rolling mill 1 comprising a two-roll casting machine 6 ', wherein the cast rolling stock G subsequently has a multi-stand, i.e. at least Eatgerüstige, rolling mill 2 passes.
Abstract
Description
Claims
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP09736931.8A EP2346625B2 (en) | 2008-10-30 | 2009-10-15 | Method for setting a run-off thickness for a milled item that passes through a multiple scaffold mill train, control and/or regulating device and mill train |
PL09736931T PL2346625T3 (en) | 2008-10-30 | 2009-10-15 | Method for setting a run-off thickness for a milled item that passes through a multiple scaffold mill train, control and/or regulating device and mill train |
Applications Claiming Priority (3)
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EP08018949 | 2008-10-30 | ||
EP09736931.8A EP2346625B2 (en) | 2008-10-30 | 2009-10-15 | Method for setting a run-off thickness for a milled item that passes through a multiple scaffold mill train, control and/or regulating device and mill train |
PCT/EP2009/063508 WO2010049280A2 (en) | 2008-10-30 | 2009-10-15 | Method for adjusting a discharge thickness of rolling stock that passes through a multi-stand mill train, control and/or regulation device and rolling mill |
Publications (3)
Publication Number | Publication Date |
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EP2346625A2 true EP2346625A2 (en) | 2011-07-27 |
EP2346625B1 EP2346625B1 (en) | 2013-05-29 |
EP2346625B2 EP2346625B2 (en) | 2021-02-17 |
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EP09736931.8A Active EP2346625B2 (en) | 2008-10-30 | 2009-10-15 | Method for setting a run-off thickness for a milled item that passes through a multiple scaffold mill train, control and/or regulating device and mill train |
Country Status (9)
Country | Link |
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US (1) | US9314828B2 (en) |
EP (1) | EP2346625B2 (en) |
JP (1) | JP2012506776A (en) |
KR (1) | KR101331324B1 (en) |
CN (1) | CN102271833B (en) |
BR (1) | BRPI0921435B1 (en) |
PL (1) | PL2346625T3 (en) |
RU (1) | RU2477661C2 (en) |
WO (1) | WO2010049280A2 (en) |
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US10821502B2 (en) | 2014-09-24 | 2020-11-03 | Sms Group Gmbh | Method and casting/rolling system for casting and rolling a continuous strand material |
IT202000000316A1 (en) | 2020-01-10 | 2021-07-10 | Danieli Off Mecc | METHOD AND APPARATUS FOR THE PRODUCTION OF FLAT METALLIC PRODUCTS |
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IT202000000316A1 (en) | 2020-01-10 | 2021-07-10 | Danieli Off Mecc | METHOD AND APPARATUS FOR THE PRODUCTION OF FLAT METALLIC PRODUCTS |
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Also Published As
Publication number | Publication date |
---|---|
BRPI0921435B1 (en) | 2020-09-15 |
PL2346625T3 (en) | 2013-10-31 |
EP2346625B2 (en) | 2021-02-17 |
RU2477661C2 (en) | 2013-03-20 |
US9314828B2 (en) | 2016-04-19 |
CN102271833B (en) | 2014-01-29 |
JP2012506776A (en) | 2012-03-22 |
WO2010049280A3 (en) | 2010-07-15 |
US20110289993A1 (en) | 2011-12-01 |
CN102271833A (en) | 2011-12-07 |
KR101331324B1 (en) | 2013-11-20 |
RU2011121671A (en) | 2012-12-10 |
WO2010049280A2 (en) | 2010-05-06 |
KR20110079767A (en) | 2011-07-07 |
EP2346625B1 (en) | 2013-05-29 |
BRPI0921435A2 (en) | 2016-01-05 |
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