EP2334753A1 - Prevention of water intrusion into particulates - Google Patents
Prevention of water intrusion into particulatesInfo
- Publication number
- EP2334753A1 EP2334753A1 EP09737116A EP09737116A EP2334753A1 EP 2334753 A1 EP2334753 A1 EP 2334753A1 EP 09737116 A EP09737116 A EP 09737116A EP 09737116 A EP09737116 A EP 09737116A EP 2334753 A1 EP2334753 A1 EP 2334753A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- particulates
- diffusion barrier
- particulate
- filler material
- formation
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title abstract description 21
- 230000002265 prevention Effects 0.000 title description 3
- 239000000463 material Substances 0.000 claims abstract description 144
- 230000015572 biosynthetic process Effects 0.000 claims abstract description 120
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- 238000009792 diffusion process Methods 0.000 claims abstract description 87
- 238000000034 method Methods 0.000 claims abstract description 85
- 239000000945 filler Substances 0.000 claims abstract description 72
- 238000000576 coating method Methods 0.000 claims abstract description 55
- 230000002209 hydrophobic effect Effects 0.000 claims abstract description 28
- 239000012530 fluid Substances 0.000 claims description 95
- 239000011248 coating agent Substances 0.000 claims description 53
- 238000012360 testing method Methods 0.000 claims description 48
- -1 organosiloxane compound Chemical class 0.000 claims description 33
- 230000003993 interaction Effects 0.000 claims description 28
- 230000035699 permeability Effects 0.000 claims description 28
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 27
- 230000000717 retained effect Effects 0.000 claims description 24
- 239000000126 substance Substances 0.000 claims description 14
- 229920001296 polysiloxane Polymers 0.000 claims description 13
- 229910052796 boron Inorganic materials 0.000 claims description 12
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 11
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 claims description 10
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- 239000003999 initiator Substances 0.000 claims description 10
- 229910052751 metal Inorganic materials 0.000 claims description 9
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- 229910052719 titanium Inorganic materials 0.000 claims description 9
- 229910052726 zirconium Inorganic materials 0.000 claims description 9
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 8
- 239000002184 metal Substances 0.000 claims description 8
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- 229910052710 silicon Inorganic materials 0.000 claims description 7
- 239000010703 silicon Substances 0.000 claims description 7
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 6
- 239000004952 Polyamide Substances 0.000 claims description 6
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 6
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 claims description 6
- 239000003431 cross linking reagent Substances 0.000 claims description 6
- 229910052742 iron Inorganic materials 0.000 claims description 6
- 229920002647 polyamide Polymers 0.000 claims description 6
- 229910000077 silane Inorganic materials 0.000 claims description 6
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 5
- 229910021485 fumed silica Inorganic materials 0.000 claims description 5
- 125000000026 trimethylsilyl group Chemical group [H]C([H])([H])[Si]([*])(C([H])([H])[H])C([H])([H])[H] 0.000 claims description 5
- 229920001328 Polyvinylidene chloride Polymers 0.000 claims description 4
- 229910052787 antimony Inorganic materials 0.000 claims description 4
- 239000004810 polytetrafluoroethylene Substances 0.000 claims description 4
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims description 4
- 239000005033 polyvinylidene chloride Substances 0.000 claims description 4
- 229910052814 silicon oxide Inorganic materials 0.000 claims description 4
- 229960003237 betaine Drugs 0.000 claims description 3
- 229910052799 carbon Inorganic materials 0.000 claims description 3
- 239000006229 carbon black Substances 0.000 claims description 3
- 235000013870 dimethyl polysiloxane Nutrition 0.000 claims description 3
- 239000010881 fly ash Substances 0.000 claims description 3
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- 150000003961 organosilicon compounds Chemical class 0.000 claims description 3
- 239000010773 plant oil Substances 0.000 claims description 3
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 claims description 3
- 229920003217 poly(methylsilsesquioxane) Polymers 0.000 claims description 3
- 239000010453 quartz Substances 0.000 claims description 3
- 239000000454 talc Substances 0.000 claims description 3
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- 150000004703 alkoxides Chemical class 0.000 claims description 2
- 239000000378 calcium silicate Substances 0.000 claims description 2
- 229910052918 calcium silicate Inorganic materials 0.000 claims description 2
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 claims description 2
- 125000002091 cationic group Chemical group 0.000 claims description 2
- 229910052804 chromium Inorganic materials 0.000 claims description 2
- 239000011651 chromium Substances 0.000 claims description 2
- 239000004927 clay Substances 0.000 claims description 2
- 229910003460 diamond Inorganic materials 0.000 claims description 2
- 239000010432 diamond Substances 0.000 claims description 2
- 239000005350 fused silica glass Substances 0.000 claims description 2
- 239000002223 garnet Substances 0.000 claims description 2
- 239000002923 metal particle Substances 0.000 claims description 2
- 150000004767 nitrides Chemical class 0.000 claims description 2
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 claims 2
- KPUWHANPEXNPJT-UHFFFAOYSA-N disiloxane Chemical class [SiH3]O[SiH3] KPUWHANPEXNPJT-UHFFFAOYSA-N 0.000 claims 2
- 229920000548 poly(silane) polymer Polymers 0.000 claims 2
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 claims 1
- DOICFEXUJKISKP-UHFFFAOYSA-L triphenylstannyl n-[2-(triphenylstannylsulfanylcarbothioylamino)ethyl]carbamodithioate Chemical compound C=1C=CC=CC=1[Sn](C=1C=CC=CC=1)(C=1C=CC=CC=1)SC(=S)NCCNC(=S)S[Sn](C=1C=CC=CC=1)(C=1C=CC=CC=1)C1=CC=CC=C1 DOICFEXUJKISKP-UHFFFAOYSA-L 0.000 claims 1
- 238000005755 formation reaction Methods 0.000 abstract description 104
- 238000011282 treatment Methods 0.000 abstract description 21
- 150000001875 compounds Chemical class 0.000 abstract description 20
- 239000002245 particle Substances 0.000 description 42
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 7
- 239000011521 glass Substances 0.000 description 7
- 239000011236 particulate material Substances 0.000 description 7
- 239000002904 solvent Substances 0.000 description 7
- 210000004027 cell Anatomy 0.000 description 6
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- 229910021641 deionized water Inorganic materials 0.000 description 5
- 230000009257 reactivity Effects 0.000 description 5
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- 239000004576 sand Substances 0.000 description 5
- 239000007787 solid Substances 0.000 description 5
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 4
- GYHNNYVSQQEPJS-UHFFFAOYSA-N Gallium Chemical compound [Ga] GYHNNYVSQQEPJS-UHFFFAOYSA-N 0.000 description 4
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 4
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 4
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 4
- 229910052788 barium Inorganic materials 0.000 description 4
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 description 4
- 229910052793 cadmium Inorganic materials 0.000 description 4
- BDOSMKKIYDKNTQ-UHFFFAOYSA-N cadmium atom Chemical compound [Cd] BDOSMKKIYDKNTQ-UHFFFAOYSA-N 0.000 description 4
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- 229910052705 radium Inorganic materials 0.000 description 4
- HCWPIIXVSYCSAN-UHFFFAOYSA-N radium atom Chemical compound [Ra] HCWPIIXVSYCSAN-UHFFFAOYSA-N 0.000 description 4
- 239000000377 silicon dioxide Substances 0.000 description 4
- 229910052712 strontium Inorganic materials 0.000 description 4
- CIOAGBVUUVVLOB-UHFFFAOYSA-N strontium atom Chemical compound [Sr] CIOAGBVUUVVLOB-UHFFFAOYSA-N 0.000 description 4
- 229910052725 zinc Inorganic materials 0.000 description 4
- 239000011701 zinc Substances 0.000 description 4
- 229910001570 bauxite Inorganic materials 0.000 description 3
- 238000004090 dissolution Methods 0.000 description 3
- 125000003709 fluoroalkyl group Chemical group 0.000 description 3
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- 239000004215 Carbon black (E152) Substances 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 239000012190 activator Substances 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- WATWJIUSRGPENY-UHFFFAOYSA-N antimony atom Chemical class [Sb] WATWJIUSRGPENY-UHFFFAOYSA-N 0.000 description 2
- 239000011230 binding agent Substances 0.000 description 2
- 235000012241 calcium silicate Nutrition 0.000 description 2
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- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 2
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- 239000013638 trimer Substances 0.000 description 2
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- 235000012431 wafers Nutrition 0.000 description 2
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- VXEGSRKPIUDPQT-UHFFFAOYSA-N 4-[4-(4-methoxyphenyl)piperazin-1-yl]aniline Chemical compound C1=CC(OC)=CC=C1N1CCN(C=2C=CC(N)=CC=2)CC1 VXEGSRKPIUDPQT-UHFFFAOYSA-N 0.000 description 1
- 239000005995 Aluminium silicate Substances 0.000 description 1
- 241000125205 Anethum Species 0.000 description 1
- 229910052582 BN Inorganic materials 0.000 description 1
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical class [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical class [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- XFBXDGLHUSUNMG-UHFFFAOYSA-N alumane;hydrate Chemical class O.[AlH3] XFBXDGLHUSUNMG-UHFFFAOYSA-N 0.000 description 1
- 235000012211 aluminium silicate Nutrition 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
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- 229910021538 borax Inorganic materials 0.000 description 1
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 description 1
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- 150000001642 boronic acid derivatives Chemical class 0.000 description 1
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- IJYZBNLEGDTEBQ-UHFFFAOYSA-N chloro-(1,1,2,2,3,3,4,4,5,5,6,6,7,7,8,8,8-heptadecafluorooctyl)-bis(trifluoromethyl)silane Chemical compound FC(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)[Si](Cl)(C(F)(F)F)C(F)(F)F IJYZBNLEGDTEBQ-UHFFFAOYSA-N 0.000 description 1
- 229910052570 clay Inorganic materials 0.000 description 1
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- IJKVHSBPTUYDLN-UHFFFAOYSA-N dihydroxy(oxo)silane Chemical compound O[Si](O)=O IJKVHSBPTUYDLN-UHFFFAOYSA-N 0.000 description 1
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- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
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- 150000002739 metals Chemical class 0.000 description 1
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- 239000000178 monomer Substances 0.000 description 1
- 239000002105 nanoparticle Substances 0.000 description 1
- 150000002902 organometallic compounds Chemical class 0.000 description 1
- 150000001282 organosilanes Chemical class 0.000 description 1
- 125000005375 organosiloxane group Chemical group 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
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- 229910052761 rare earth metal Chemical class 0.000 description 1
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- 239000005049 silicon tetrachloride Substances 0.000 description 1
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- 125000003808 silyl group Chemical group [H][Si]([H])([H])[*] 0.000 description 1
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K8/00—Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
- C09K8/60—Compositions for stimulating production by acting on the underground formation
- C09K8/80—Compositions for reinforcing fractures, e.g. compositions of proppants used to keep the fractures open
- C09K8/805—Coated proppants
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K8/00—Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
- C09K8/52—Compositions for preventing, limiting or eliminating depositions, e.g. for cleaning
- C09K8/528—Compositions for preventing, limiting or eliminating depositions, e.g. for cleaning inorganic depositions, e.g. sulfates or carbonates
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K8/00—Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
- C09K8/56—Compositions for consolidating loose sand or the like around wells without excessively decreasing the permeability thereof
- C09K8/57—Compositions based on water or polar solvents
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K8/00—Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
- C09K8/60—Compositions for stimulating production by acting on the underground formation
- C09K8/62—Compositions for forming crevices or fractures
- C09K8/66—Compositions based on water or polar solvents
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B43/00—Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
- E21B43/25—Methods for stimulating production
- E21B43/26—Methods for stimulating production by forming crevices or fractures
- E21B43/267—Methods for stimulating production by forming crevices or fractures reinforcing fractures by propping
Definitions
- the present disclosure relates to treatments and compounds useful in subterranean formations, and, at least in some embodiments, to treatments and compounds wherein particulates may be subject to water intrusion.
- hydraulic fracturing may be a useful treatment for increasing the conductivity of a subterranean formation.
- Hydraulic fracturing operations generally may involve pumping a treatment fluid (e.g., a fracturing fluid or a "pad fluid") into a well bore that penetrates a subterranean formation at a sufficient hydraulic pressure to create or enhance one or more pathways, or "fractures," in the subterranean formation.
- a treatment fluid e.g., a fracturing fluid or a "pad fluid
- Enhancing a fracture generally involves extending or enlarging a natural or pre-existing fracture in the formation. These fractures generally increase the permeability of that portion of the formation.
- the treatment fluid may comprise particulates, including proppant particulates that are deposited in the resultant fractures. The particulates are thought to help prevent the fractures from fully closing upon release of the hydraulic pressure, forming conductive channels through which fluid may flow between the formation and the well bore.
- the surfaces of particulates generally comprise minerals, which may react with other substances ⁇ e.g., water, minerals, treatment fluids, and the like) that reside in the subterranean formation in chemical reactions caused, at least in part, by conditions created by mechanical stresses on those minerals (e.g., fracturing of the mineral surfaces or the compaction of particulates). These reactions are herein referred to as “stress-activated reactions” or “stress-activated reactivity.”
- Stress-activated reactions or stress-activated reactivity.
- One type of these stress- activated reactions may be diageneous reactions.
- diageneous reactions include chemical and/or physical processes that, in the presence of water, move a portion of the mineral in a particulate and/or convert a portion of the mineral in a particulate into some other form.
- a mineral that has been so moved or converted is herein referred to as a "diageneous product” or “diagenic product.”
- Any particulate comprising a mineral may be susceptible to these diageneous reactions, including natural silicate minerals (e.g., quartz), man-made silicates and glass materials, metal oxide minerals (both natural and man-made), and the like.
- the dissolution and precipitation of minerals in the course of these reactions may reduce the conductivity of a particulate pack, inter alia, by clogging the pore spaces in the particulate pack with mineral precipitate and/or collapsing the pore spaces by dissolving solid mineral in the "walls" of those pore spaces.
- minerals on the surface of a particulate may exhibit a tendency to react with substances in the reservoir, formation, and/or treatment fluids that are in contact with the particulates, such as water, gelling agents (e.g., polysaccharides, biopolymers, etc.), and other substances commonly found in these fluids. Molecules from such substances may become anchored to the mineral surface of the particulate.
- the present disclosure relates to treatments and compounds useful in subterranean formations, and, at least in some embodiments, to treatments and compounds wherein particulates may be subject to water intrusion.
- One embodiment of the present invention provides a method.
- the method comprises providing a plurality of particulates, wherein at least a first portion of the particulates comprise a diffusion barrier.
- the method further comprises introducing the plurality of particulates into a subterranean formation.
- the method further comprises allowing an aqueous fluid to flow through the plurality of particulates.
- the method further comprises allowing the diffusion barrier to impede aqueous fluid interactions between the aqueous fluid and the plurality of particulates.
- Another embodiment of the invention provides another method.
- the method comprises providing a plurality of particulates.
- the method further comprises providing a diffusion barrier initiator.
- the method further comprises introducing the plurality of particulates into a subterranean formation.
- the method further comprises introducing the diffusion barrier initiator into the subterranean formation.
- the method further comprises allowing an aqueous fluid to flow through the plurality of particulates.
- the method further comprises allowing the diffusion barrier initiator to form a diffusion barrier for at least a portion of the plurality of particulates.
- the method further comprises allowing the diffusion barrier to impede aqueous fluid interactions between the aqueous fluid and the plurality of particulates.
- Yet another embodiment of the invention provides yet another method.
- the method comprises providing a plurality of particulates.
- the method further comprises providing a coating material.
- the method further comprises allowing the coating material to form a diffusion barrier for at least a first portion of the plurality of particulates.
- the present disclosure relates to treatments and compounds useful in subterranean formations, and, at least in some embodiments, to treatments and compounds wherein particulates may be subject to water intrusion.
- coating refers to at least a partial coating of some or all of the particulates. Neither complete nor substantial coverage of the particulates or mix of particulates is implied by the term “coating.” Rather, a particulate may be coated if it has, for example, at least a partial coating.
- derivative is defined herein to include any compound that is made from one of the listed compounds, for example, by replacing one atom in the listed compound with another atom or group of atoms, rearranging two or more atoms in the listed compound, ionizing one of the listed compounds, or creating a salt of one of the listed compounds.
- a derivative of a material may include, but is not limited to, a compound composition based on a plurality of base materials, a composite material, or an aggregated material of various compositions.
- the terms “diageneous reactions,” “diageneous reactivity,” and “diagenesis” include chemical and physical processes that, in the presence of water, move a mineral and/or convert a mineral into some other form.
- examples of such minerals include, but are not limited to, oxides or hydroxides of zirconium, magnesium, aluminum, titanium, calcium, strontium, barium, radium, zinc, cadmium, boron, gallium, iron, or any other element suitable for forming a diagenic product.
- Such minerals may be found in a particulate, in a formation, and/or introduced into a formation as "diagenesis source material.”
- a mineral that has been so moved or converted is herein referred to as a “diageneous product” or “diagenic product.”
- aqueous fluid interaction includes a variety of possible interactions between an aqueous fluid and a particulate. Such interactions may include infiltration of the aqueous fluid into the particulate, for example, by infiltrating pores, voids, crevices, cracks, and/or channels at or near the surface of the particulate. Such interactions may also include diagenesis.
- diffusion barrier includes any sort of material, including a coating, on or proximate to a particle that impedes and/or prevents aqueous fluid interaction with the particle.
- some diffusion barriers fill or coat pores, voids, crevices, cracks, or channels at or near the particle's surface to impede and/or prevent infiltration by the aqueous fluid.
- some diffusion barriers impede and/or prevent diagensis.
- diagenic protective materials refers to one or more diagenic products that may be selectively promoted in order to form a diffusion barrier.
- filler or “filler material” means a particulate material that is capable of fitting within a pore, void, crevice, crack, or channel at or near the surface of a particulate or on surfaces within the porous matrix of the individual particulates.
- relatively low molecular weight refers to a molecular weight that would encompass monomers and short-chain polymers having physical dimensions from a few angstroms to several hundred nanometers.
- a “monolayer” refers to a coating of a material approximately one unit thick. For chemicals, this may mean a coating as thin as one molecule, and for particulate compositions, it may mean a coating one particulate grain deep.
- pores refer to features at or near the surface of a particulate. Any given particulate may have one or more pores, voids, crevices, cracks, or channels, or may be free of such features. One or more such features may be generally referred to as "surface features.” The use of the terms in conjunction is in no way intended to indicate that all three must be present simultaneously, or at all, in order for the teachings of the present disclosure to apply.
- particle As used herein, the terms “particle,” “particulate,” “proppant particulate,” and “gravel” are all used to refer to either a single particle or a plurality of particles which may be used for supporting a fracture in an underground formation, for forming a proppant pack, or for use in forming a gravel pack. Such particles may be disposed in a subterranean formation, including in spaces in the rock itself, fractures within the rock, and/or a well bore penetrating the subterranean formation.
- the term "pack” or "particulate pack” refers to a collection of particulates within an enclosed volume, wherein the particulates may be juxtaposed and/or in contact with one another, and wherein pore spaces may be disposed between the particulates.
- packages may include “proppant packs,” which may refer to a collection of proppant particulates within a fracture, and/or “gravel packs,” which may refer to a grouping of particulates that are packed sufficiently close together so as to prevent the passage of certain materials through the pack.
- on-the-fly is used herein to indicate that one flowing stream comprising particulates is introduced into another flowing stream comprising a hydrophobic coating agent so that the streams are combined and mixed to flow as a single stream, hi some instances, the streams may be combined to flow as a single stream as part of an on-going treatment at the job site.
- Such mixing can also be described as "real-time” mixing.
- One advantage of the present invention may be the reduction or prevention of mechanical strength degradation of particulates due to aqueous fluid interaction with a particulate, e.g. through infiltration of aqueous fluid into the particulate and/or diagenesis.
- the methods disclosed herein pertain to providing a diffusion barrier on a particulate such that the surface features (i.e., pores, voids, crevices, cracks, or channels at or near the particulate's surface) may be filled or coated with a material that impedes and/or prevents aqueous fluid interaction with the particulate.
- each particulate may contain a number of such surface features that may act as conduits for aqueous fluid intrusion into the particle itself. Such surface features may contribute to diagenesis reactions by providing a route for aqueous fluid intrusion into the interior of the particle resulting in particulate degradation.
- the particulates may retain a greater percentage of strength relative to initial placement downhole.
- Treatments of subterranean formations, including of the rock itself, fractures within the rock, and/or a well bore penetrating the subterranean formation, with such particulates then may result in greater particulate pack permeability over time than with untreated particulate.
- Another advantage of the present invention may be the ability to quickly and easily coat particulates using a pre-treated filler material that acts as a carrier for or initiates a diffusion barrier.
- a pre-treated filler material may be pre-coated with a material such as a hydrophobic coating or a reactant that may allow a diffusion barrier to grow on the particulate once the particulates are placed downhole.
- the filler material may include a coating material which is encased in a dissolvable or degradable outer shell. Once placed downhole, the outer shell may dissolve or degrade, allowing a diffusion barrier to grow on the particulate.
- These methods may prevent aqueous fluid infiltration and/or diagenesis of the particulate. These methods may also allow the particulates to be easily coated with a pretreated filler material at or near the point of placement in the formation.
- a further advantage of the present invention may be the ability to at least partially coat the particulate with a very thin diffusion barrier that may impede aqueous fluid interactions.
- a diffusion barrier is pre-coated onto a filler material
- a monolayer of the filler material may be created when the particulate is exposed to the filler material.
- a very thin layer of the filler material may be coated on the particulate through the use of relatively low molecular weight materials with one or more of the coating techniques disclosed herein.
- Protecting particulates from damaging interactions with aqueous fluids may be achieved in several ways.
- these generally may include treating a particulate with a diffusion barrier which acts to impede the particulate interaction with aqueous fluids during and/or after placement in the formation.
- the diffusion barrier may comprise one of several types of materials, including hydrophobic materials, diagenic protective materials, and various polymeric compositions.
- Some embodiments of the present invention may utilize filler material to fill the pores, voids, crevices, cracks, or channels that may be present in a particulate surface. Alternatively, a filler material may be used to generate and/or place the diffusion barrier.
- a hydrophobic material may be used to coat a filler material, and the filler material may then generate a diffusion barrier (e.g., comprising a diageneous product) on the particulates.
- the filler material may fill the pores, voids, crevices, cracks, or channels on the particulate surface, resulting in a surface that may be more hydrophobic than the original particulate surface.
- the particulates that may be used in embodiments of the present invention include any proppant or gravel particulates that may be used in a subterranean application.
- Suitable particulates may include sand, sintered bauxite, silica alumina, glass beads, etc.
- Other suitable particulates include, but are not limited to, sand, bauxite, garnets, fumed silica, ceramic materials, glass materials, polymer materials, polytetrafluoroethylene materials, nut shell pieces, seed shell pieces, fruit pit pieces, wood, composite particulates, proppant particulates, degradable particulates, coated particulates, gravel, and combinations thereof.
- Suitable composite materials may comprise a binder and a particulate material wherein suitable particulate materials may include silica, alumina, garnets, fumed carbon, carbon black, graphite, mica, titanium dioxide, meta-silicate, calcium silicate, kaolin, talc, zirconia, boron, fly ash, hollow glass microspheres, solid glass, and combinations thereof, hi certain embodiments, the particles may comprise common sand.
- a derivative of one or more of the particulate materials may also be used. Derivatives may include materials such as compounds, composite materials, and aggregated materials of various compositions.
- some or all of the particulates may be comprised of a diagenesis source material.
- the particulates may comprise oxides or hydroxides of zirconium, magnesium, aluminum, titanium, calcium, strontium, barium, radium, zinc, cadmium, boron, gallium, iron, or any other element suitable for forming a diagenic product.
- Suitable particulates may take any shape including, but not limited to, the physical shape of platelets, shavings, flakes, ribbons, rods, strips, spheres, spheroids, ellipsoids, toroids, pellets, or tablets. Although a variety of particulate sizes may be useful in the present invention, in certain embodiments, particulate sizes may range from about 200 mesh to about 8 mesh.
- Embodiments of particulates of the present invention may contain pores, voids, crevices, cracks, or channels at or near the surface.
- SEM micrographs at high magnification may show that the surfaces of particles, such as particulates made from bauxite, may be laden with pores, voids, crevices, cracks, and channels.
- these pores, voids, crevices, cracks, or channels at or near the particulate surface may provide a direct path to allow a detrimental interaction between aqueous fluids and the particles that may lead to degradation of the particles under formation pressure and temperature.
- the particulates may be treated or coated with one or more suitable substances.
- the particulates may be treated or coated with any substance which is suitable for traditional particulate treatments.
- the particulates may be coated so as to impede the intrusion of water into the particulates.
- the particulates may be coated and/or used as discussed in "Geochemical Control of Fracturing Fluids" by Reyes et al., U.S. Patent Application Serial
- a portion of the particulates may be coated so as to limit their diagenic reactivity while others may remain uncoated so as to provide a reaction site for the diagenesis source material.
- the particle compositions used in some of the embodiments of the present invention may comprise at least one particulate and a diffusion barrier, which may comprise a hydrophobic, or water repellant, material.
- Diffusion barriers may be initiated by and/or formed from a variety of materials.
- certain materials may initiate diffusion barriers in some embodiments of the present invention.
- Suitable materials may be any chemical agent capable of forming a hydrophobic coating on the surface of particulates.
- particles comprising a diffusion barrier may have a retained strength greater than or equal to about 30%, as discussed in more detail below.
- such diffusion barriers may enhance the recovery of a reservoir, formation, and/or treatment fluid
- a surfactant may be included in the coating material so as to improve the coating process.
- Suitable coating materials may include oligomeric materials, monomelic materials, oil-wetting compounds, and combinations thereof to provide at least a monomolecular film, which may make the mineral surfaces water-repellent or hydrophobic.
- a diffusion barrier may comprise the reaction products of a compound having a reactive silyl group.
- the diffusion barrier may be formed by forming a silicon oxide layer or hybrid organo-silicon oxide anchor layer from a humidified reaction product of silicon tetrachloride or trichloromethysilane, followed by the vapor-deposition of a chloroalkylsilane.
- the diffusion barrier may comprise a trimethylsilyl functional group. For example, if a fumed silica filler particle is used, the surface hydroxyl groups may be replaced with trimethylsilyl functional groups to form a hydrophobic filler particle.
- the diffusion barrier may also comprise silicones or siloxanes.
- the diffusion barrier may comprise an organosilicon compound, which may include, for example, an organosiloxane, an organosilane, a fluoro- organosiloxane, and a fluoro-organosilane.
- the diffusion barrier may also comprise a polysiloxane or an organo-modif ⁇ ed polysiloxane, which may include a di-betaine polysiloxane or a di-quaternary polysiloxane.
- a diffusion barrier may comprise polymers of a fluoroalkyl-group containing silane compound, and the polymers may include at least dimers and trimers of the silane compound.
- This diffusion barrier may be made by preparing a solution, the solution being produced by subjecting a fluoroalkyl-group contained silane compound to a hydrolysis and a condensation polymerization to produce at least dimers and trimers of the silane compound, coating the solution onto the surface of the particulate or filler material, and heating the material to cause the fluoroalkyl group in the solution to be bonded to the surface of the particulate solids so as to form a hydrophobic film on the material.
- the diffusion barrier may comprise a fluoro-organosiloxane or a fluoro-organosilane compound, which may include, for example, 2-(n-perfluoro-octyl)- ethyltriethoxysilane and perfluoro-octyldimethyl chlorosilane.
- a diffusion barrier may comprise a polyamide.
- the diffusion barrier may comprise a silyl-modified polyamide.
- a diffusion barrier may comprise polytetrafluoroethylene, plant oils, hydrocarbons, copolymerized polyvinylidene chloride, or any other substance capable of hindering or preventing aqueous fluid penetration, permeation, or wetting of a particulate.
- the filler material may comprise materials with particles of micrometer-size, sub-micrometer-size, nano-size, or a combination thereof.
- the filler material may be reinforcing or non-reinforcing.
- Filler materials may include, for example, fumed silica, fused silica, garnet powder, clay, mica, alumina, finely divided quartz powder, amorphous silicas, meta-silicates, calcium silicates, calcine, kaoline, talc, zirconia, fly ash, boron, carbon black, fumed carbon, graphite, diamond, silicone carbide, aluminum hydrates, metal nitrides (such as boron nitride, and aluminum nitrides), metal oxides (such as aluminum oxide, zinc oxide, titanium dioxide or iron oxide), and any combination thereof, hi another embodiment, the filler material may comprise metal particles, such as aluminum, zirconium, titanium, or derivatives thereof.
- the average diameter of the filler material particles may be less than about 20 micrometers. In one embodiment, the average filler material particle diameter may range from about 0.05 micrometers to about 10 micrometers, or from about 0.1 micrometers to about 10 micrometers. In another embodiment, the particles of filler material may have a size range of from about 0.1 micrometer to about 0.5 micrometers, or from about 0.2 micrometers to about 0.5 micrometers.
- the filler material particle size may be chosen, among other purposes, to achieve a coating of a particulate including the pore spaces on the particulate surface.
- the choice of a filler material particle size may be based upon a consideration of the surface characteristics of the particulate, which may be based on the choice of particulate material, crystal structure, and/or other characteristics, hi an embodiment, the filler material particle size may be such that the maximum filler material particle size may be at least equal to, and, in some embodiments, less than, the expected diameter of a pore, void, crevice, crack, or channel at or near the surface of the particulate.
- Consideration of any additional coating thickness that the coating material may add to the filler material also may be a consideration in choosing a filler material having certain particle sizes and shapes.
- the filler material may be comprised of a material useful for promoting a diagenesis reaction, such as a diagenesis source material.
- the filler material may comprise oxides or hydroxides of zirconium, magnesium, aluminum, titanium, calcium, strontium, barium, radium, zinc, cadmium, boron, gallium, iron, or any other element suitable for forming a diagenic product.
- the filler material may comprise certain metallic compositions that may have the ability to fill the pores, voids, crevices, cracks, or channels of the particulates, which, among other things, may limit the interaction between the particulates and aqueous fluids.
- the metallic compositions may have physiochemical properties that may render the dissolution in aqueous fluids negligible under certain conditions.
- the metallic compositions may be chemically resistant.
- certain metallic compositions may be capable of forming diagenic protective materials when placed in contact with reservoir, formation, and/or treatment fluids downhole.
- the metallic compositions may include, but are not limited to, metal alkoxides, organometallic compounds (such as metal esters) of aluminum, zirconium, titanium, antimony, silicon, tin, boron, chromium, iron, and rare earth element compounds.
- the metallic compounds may include metal cationic cross linking agents selected from boron (such as boric acid, borax, metal borates including tetraborates, tetrafluoroborates, boron ore), aluminum, zirconium, titanium, and antimony.
- some or all of the metallic compositions may be comprised of a material useful for promoting a diagenesis reaction.
- the proppant particulates may comprise oxides or hydroxides of zirconium, magnesium, aluminum, titanium, calcium, strontium, barium, radium, zinc, cadmium, boron, gallium, iron, or any other element suitable for forming a diagenic product.
- polymeric materials that include the metallic elements also may be used to coat the particulates.
- silicon polymers such as polymethylsilsesquioxane, polydimethylsiloxanes, and polysiloxazane
- suitable monomelic compositions may be used to coat the particulates and then polymerized using an appropriate activator.
- the coating may be a diagenesis source material and may be used to create a diagenic product in a subterranean formation.
- a silicon- based compound may be used to promote the growth of silicates when placed in contact with an aqueous fluid at formation conditions.
- the silicate growth may fill the pores, voids, crevices, cracks, or channels, thereby limiting the interaction between the aqueous fluid and the interior of the particulate.
- the diagenic product may also grow between individual proppant particulates to act as a binder.
- the diffusion barrier may be applied to the particulates using any coating technique known in the art.
- any coating technique known in the art.
- one or more of a variety of techniques may be used, including chemically coating the particulate by means of spraying, dipping or soaking the particulate in a liquid solution of the hydrophobic material; application of a sheet of film such as copolymerized polyvinylidene chloride to essentially "shrink-wrap" the particulate and encapsulate it in a chemically desirable coating; fusing material to the particulate by placing heated particulates into a fusible powder, such as a glass frit or enamel, which may bond to the particulate; electroplating using electrostatic techniques known to those of ordinary skill in the art to transfer a diffusion barrier, including a less chemically reactive metallic layer, to the particulate; plasma spraying; sputtering; fluidizing the particulate in a fiuidized bed; and powder coating.
- the particulates also may be coated with a solid coating, such as glass frit, high alumina clays, or bauxites, metals, or other hydrophobic powders.
- a solid coating such as glass frit, high alumina clays, or bauxites, metals, or other hydrophobic powders.
- diffusion barriers could be applied by spraying, tumbling, or other means known in the art for applying powder coatings.
- a method of initiating a fluid barrier may comprise coating a filler particle with a protective coating, such as a hydrophobic material, and then mixing the coated filler particle with a particulate to form a diffusion barrier.
- a fumed silica nano-particle may be treated such that surface hydroxyl groups are replaced with trimethylsilyl functional groups to form a protective coating on the filler material.
- the particulates may exhibit hydrophobic properties when mixed with the coated filler material.
- the filler material may be a metallic compound capable of promoting the formation of diagenic products when placed in the formation.
- the particulates may be coated with filler material, and a diffusion barrier may be formed upon placement in the formation.
- the filler material may be a dry, free-flowing material suitable for mixing with a particulate.
- the treated filler material may be mixed with the particulates in an amount sufficient to impart a diffusion barrier to the particulates. This may be an amount sufficient to partially coat the particulates but not provide 100% coverage of each particle.
- the treated filler material may be mixed with the particulates in an amount ranging from about 0.025% to 50% by weight of particulates, or from about 0.25% to 50% by weight of particulates.
- the treated filler material may be mixed with the particulates in an amount ranging from about 0.25% to 5% by weight of particulates.
- the treated filler material may be mixed with the particulates during the manufacturing and processing of the particulates, or it may be mixed on-the-fly at or near the time of being placed in a formation, as discussed in more detail below.
- One skilled in the art, with the benefit of this disclosure, may be able to determine when the particulates should be coated with a treated filler material.
- a diffusion barrier may also be placed on a particulate using a solvent to carry coating material into the pores, voids, crevices, cracks, or channels of the particles.
- an appropriate solvent for a protective compound may be utilized to dissolve an amount of the coating material.
- the particulates may then be sprayed, dipped, or soaked in the resulting liquid solution of the solvent and coating material.
- a drying step then may be utilized to remove the solvent and leave a diffusion barrier behind. Such drying step may occur at a pressure sufficient to ensure that the drying temperature is below the decomposition temperature of the coating material, hi some embodiments, the drying step may take place under vacuum pressure.
- a carrier fluid e.g., a solvent, a sol (e.g., a colloidal suspension of solid particles in a liquid), a gel (e.g., a soft, resilient, solid or semisolid material which consists of at least two components, one of which is a liquid), a microemulsion, a slurry, or any combination thereof, may be used to deliver a filler material and a coating material to the particulates, thereby forming a diffusion barrier.
- a filler material or a treated filler material may be mixed with a fluid capable of supporting the filler material.
- the fluid may comprise a coating material that coats the particulates and filler material during mixing.
- the resulting mixture then may be mixed with particulates for a sufficient time to allow the filler materials and/or treated filler materials to coat the particulates, and/or enter the pores, voids, crevices, cracks, or channels of the particulates.
- the particulates then may be allowed to dry, undergo a rinse step to remove the carrier fluid, solvent, sol, gel, microemulsion, and/or slurry, or be placed directly into the formation, depending on the application.
- any of the above methods may be utilized to coat a polymeric or monomelic composition on the particulates, either alone or in combination with a filler material, thereby forming a diffusion barrier.
- an activator may be required in order to bond the composition to the particulate surface, in the pores, voids, crevices, cracks, or channels, or both. Any method of initiating polymerization known to one skilled in the art may be used to perform this function, and the selection of a suitable method may depend on, among other things, the type of polymeric or monomelic composition used. For example, exposure to an ultraviolet light source or chemical initiators prior to placement into the formation may be used to initiate a polymerization reaction capable of forming polymers within the particulates.
- the process of coating the plurality of particulates may be performed at any stage of the particulate preparation and/or use. This coating may be accomplished in treatments performed prior to transporting the particulates to a job site, or in a treatment performed "on-the-fly.”
- One such on-the-fly mixing method may involve continuously conveying the particulates and the hydrophobic coating agent (e.g., a treated filler material) to a mixing vessel, for example, using a sand screw. Once inside the mixing vessel, the particulates may be contacted with the coating material and continuously removed from the mixing vessel.
- the hydrophobic coating agent e.g., a treated filler material
- the sand screw may be used both to aid in mixing the particulates with the hydrophobic coating agent and to remove the hydrophobic coating agent from the mixing tank.
- Batch or partial batch mixing may also be used to accomplish such coating at a well site prior to introducing the particulates into a subterranean formation, in accordance with embodiments of the present invention.
- Certain methods of the present invention may result in a very thin diffusion barrier, comprising a protective material, a diagenic product, a treated filler material, or any combination thereof on a particulate.
- the use of relatively low molecular weight compounds in the coating methods may result in diffusion barriers as thin as a monolayer, hi another embodiment, filler materials may act to produce a diffusion barrier on a particulate less than about 10 micrometers thick.
- the diffusion barrier may be less than about 1 micrometer thick, or alternatively less than about 0.5 micrometers thick.
- Such thin coatings may effectively allow the coating of the pores, voids, crevices, cracks, or channels of the particulates. This may help to limit the particulate degradation due to interactions with aqueous fluids while preventing any detrimental interactions between the particulates due to agglomeration of the particulate pack.
- One embodiment of the present invention provides a method.
- the method comprises providing a plurality of particulates, wherein at least a first portion of the particulates comprise a diffusion barrier.
- the method further comprises introducing the plurality of particulates into a subterranean formation.
- the method further comprises allowing an aqueous fluid to flow through the plurality of particulates.
- the method further comprises allowing the diffusion barrier to impede aqueous fluid interactions between the aqueous fluid and the plurality of particulates.
- this method may be useful in the recovery of fluids from the subterranean formation.
- the fluids being recovered may be a fluid previously introduced into the subterranean formation, an aqueous reservoir and/or formation fluid, a hydrocarbon fluid, or a combination thereof.
- Another embodiment of the invention provides another method.
- the method comprises providing a plurality of particulates.
- the method further comprises providing a diffusion barrier initiator.
- the method further comprises introducing the plurality of particulates into a subterranean formation.
- the method further comprises introducing the diffusion barrier initiator into the subterranean formation.
- the method further comprises allowing an aqueous fluid to flow through the plurality of particulates.
- the method further comprises allowing the diffusion barrier initiator to form a diffusion barrier for at least a portion of the plurality of particulates.
- the method further comprises allowing the diffusion barrier to impede aqueous fluid interactions between the aqueous fluid and the plurality of particulates.
- this method may be useful in the recovery of fluids from the subterranean formation.
- the fluids being recovered may be a fluid previously introduced into the subterranean formation, an aqueous reservoir and/or formation fluid, a hydrocarbon fluid, or a combination thereof.
- Yet another embodiment of the invention provides yet another method.
- the method comprises providing a plurality of particulates.
- the method further comprises providing a coating material.
- the method further comprises allowing the coating material to form a diffusion barrier for at least a first portion of the plurality of particulates.
- this method may be useful in preparation of particulates for subterranean treatments and/or usage of particulates in subterranean treatments.
- test procedures may be utilized to determine various particulate properties.
- the first test method studies temperature-promoted diagenesis of a particulate pack by exposing a particulate pack to a flowing solution of simulated formation fluid at an approximate formation temperature.
- the second procedure studies stress/temperature- promoted diagenic growth through exposure of a particulate pack to a static flow environment under simulated formation pressures and temperatures.
- the mechanical strength of individual particulates may be measured before and after the test procedures to determine the percentage of particulate strength lost due to exposure to formation temperature or pressure.
- the permeability of the particulate pack may be measured before and after the temperature-promoted diagenesis test in order to determine a retained permeability value for the particulate pack.
- expected subterranean formation conditions e.g., temperature, pressure, formation fluid composition
- deionized water may first be heated to a test temperature of between about 200 degrees Fahrenheit ( 0 F) and about 600 °F by passing it through a heat exchanger coil.
- Simulated formation fluid may be formed by passing the deionized water through multiple packs of crushed formation material arranged in series.
- the number of formation packs required for the test may vary such that the simulated formation fluid leaving the last pack may be in equilibrium with the crushed formation material.
- the typical number of formation packs may generally be between about 1 and about 10.
- Crushed formation material may be screened to remove fines and an approximately 8/35 mesh fraction may be used in the formation packs.
- the simulated formation fluid may be directed to a column containing a particulate pack.
- the temperature in the particulate pack may be maintained at an approximate formation temperature between about 200 °F and about 600 0 F, which approximately corresponds to the temperature of the deionized water first entering the system.
- a flow rate of simulated formation fluid may be maintained at approximately 1 milliliter per minute during the test.
- the flow test may be maintained for between about 10 to about 200 days, and in an embodiment, for at least about 20 days.
- the particulate pack may be disassembled in order to test the mechanical properties of individual particles, as discussed in more detail below. For example, surface and compositional analysis may be made after disassembly to determine what types of materials are being formed under the simulated formation conditions.
- a permeability test may also be performed at this time. In this test, the permeability of the particulate packs may be measured at room temperature prior disassembly of the particulate pack. The measured permeability of the pack may then be compared with an initial permeability measurement made of the pack at room temperature before the pack is placed in the testing apparatus. Comparing the initial permeability measurement with the permeability measurement obtained after the pack is subjected to the test conditions may allow for a retained permeability to be calculated.
- the stress/temperature-promoted diagenesis test method may involve the testing of the particulate pack under static flow conditions at approximate formation pressures and temperatures, hi this method, a pack of particulates may be loaded in a test cell and filled with a salt solution.
- the test cell may be loaded from between about 0.5 pounds per square foot (lb/ft 2 ) of particulates to about 3.0 lb/ft 2 of particluates.
- an approximately 2% KCl solution may be used as the fluid medium.
- Formation wafers either manufactured from formation core material or from rock outcrop material, may be placed above and below the particulate pack in the test column.
- the system may then be shut in and placed under simulated formation pressure and heated to approximate formation temperatures, hi an embodiment of this method, the temperature may be maintained at between about 100 °F and about 550 °F. hi another embodiment, the temperature may be maintained at between about 100 °F and about 350 °F.
- the pressure may be maintained at between about 2,000 psi and about 10,000 psi. hi another embodiment, the pressure may be maintained at between about 5,000 psi and about 8,000 psi.
- the test may be conducted for between about 1 to about 50 weeks, and in another embodiment, the test may be conducted for at least about 4 weeks (about 28 days).
- the test cell may be disassembled and the particulate pack removed for testing. As with the flow test method, additional tests may also be performed at this time. For example, surface and compositional analysis may be made after disassembly to determine what types of materials are being formed under the simulated formation conditions. Alternatively, the resulting interstitial fluid may be analyzed to determine the relative solubility of the particulates under formation conditions. [0062] Changes in the mechanical properties of the particulates obtained from either the stress/temperature-promoted diagenesis test or the temperature-promoted diagenesis test may be determined using a single-grain crush-strength analysis.
- the analysis may utilize a Weibull statistical analysis procedure based on a plurality of particulate crush samples.
- the crush test may be based on a uni-axial compressive point loading of a particle. Under a compressive loading in the uni-axial direction, a spherical particle may be under tension in directions perpendicular to the loading with a tensile stress, ⁇ , calculated by
- a Weibull analysis may include a statistically significant number of crush samples, which may range from about 10 to about 50 individual crush samples, or from about 20 to about 40 individual crush samples. In an embodiment, a sample size of between about 25 and about 30 individual crush samples of particulates may be used in the analysis. All of the strength data points may then be sorted from low to high as ⁇ i ⁇ 3 ⁇ . . . ⁇ ⁇ /v, where JV represents the total number of samples.
- a probability of failure may be calculated from the equation:
- JV is the total number of samples, for example about 30 samples
- # is the index number for the sorted strength values (e.g., 1 through JV).
- a Weibull distribution may be found by linear fitting and generating an equation:
- ⁇ o the characteristic strength.
- the strength will tend to increase along with the reliability of the strength calculation when the ⁇ o and m values increase.
- the characteristic strength changes in the particulates may then be determined. By comparing the characteristic strength of the particulates prior to exposure to the simulated formation fluid with the characteristic strength of the particulates after exposure to the simulated formation fluid, a retained strength value may be calculated from the equation:
- ⁇ o exposed is the characteristic strength of the particles after exposure to the simulated formation fluid
- ⁇ o Une ⁇ posed is the characteristic strength of the particles prior to exposure.
- a retained permeability may be calculated by dividing the permeability measured at the end of the temperature-promoted diagenesis test with the permeability measured at the beginning.
- a single set of test conditions may be utilized for comparison of different sets of particles comprising diffusion barriers and/or filler materials.
- the retained strength value is defined to be measured by the stress/temperature-promoted diagenesis test, hi this method, a pack of particulates is loaded in a test column and filled with a salt solution comprising an approximately 2% KCl solution.
- the test cell is loaded with about 2 lb/ft 2 of particulates. Formation wafers are placed above and below the particulates in the test cell. The system is then shut in and placed under a pressure that is approximately equal to the pressure expected in the formation in which the particulates are expected to be placed.
- the temperature may be maintained at a temperature that is approximately equal to the formation temperature where the particulates are expected to be placed.
- the system may be placed under simulated formation pressure of about 9000 psi and temperature of about 250 °F. These conditions are then maintained for about 28 days.
- the test cell Upon completion of the stress/temperature-promoted diagenesis test, the test cell is disassembled and the particulate matrix removed for testing. Changes in the mechanical properties of the particulates are obtained using particulates tested using the stress/temperature-promoted diagenesis test.
- the analysis utilizes a Weibull statistical analysis procedure based on a plurality of particulate crush samples, as discussed above. A single analysis includes a statistically significant number of samples, which may be between about 20 and about 40 samples, e.g., approximately 30 crushed samples of individual particles. However, in some instances, the sample size may vary such that the actual number of samples is smaller or larger in order to obtain a statistically significant number of samples.
- the characteristic strength changes in the particulates may then be determined. By comparing the characteristic strength of the particulates prior to exposure to the simulated formation fluid with the characteristic strength of the particulates after exposure to the simulated formation fluid, a retained strength value is calculated from the equation: ⁇ 0 exposed
- the retained permeability value of the particulate pack is defined to be measured by the temperature-promoted diagenesis test.
- the temperature- promoted diagenesis test procedure an initial permeability measurement is made of a particulate pack while the particulate pack is at room temperature. Deionized water is then heated to a test temperature of approximately 500 °F by passing it through a heat exchanger coil. Lower test temperatures may also be used depending on the specific particulate material and coating used. For example, one of ordinary skill in the art may determine that a lower test temperature is required in order to avoid thermal decomposition of the particulates, the diffusion barrier, or the filler material.
- Simulated formation fluid is formed by passing the deionized water through multiple packs of crushed formation material arranged in series.
- the number of formation packs required for the test may vary such that the simulated formation fluid leaving the last pack is in equilibrium with the crushed formation material at the flow rate used during the test of approximately 1 milliliter per minute.
- the typical number of formation packs is generally between about 2 and about 5.
- Crushed formation material is screened and an approximately 8/35 mesh fraction is used in the formation packs.
- the formation material is obtained by crushing a core withdrawn from a specific well during drilling or from dill cuttings obtained while a well is being drilled through a zone of interest.
- the simulated formation fluid is then directed to a column containing a particulate pack.
- the temperature in the particulate pack is maintained at a temperature of about 500 °F.
- a lower test temperature may be used depending on the specific particulate material and coating material used. For example, one of ordinary skill in the art may determine that a lower test temperature is required in order to avoid thermal decomposition of the particulates, the diffusion barrier, or the filler.
- a flow rate of simulated formation fluid is maintained at approximately 1 milliliter per minute during the test. The flow test is maintained for about 30 days.
- permeability of the particulate pack is measured prior to disassembly and after the particulate pack has been allowed to cool to room temperature, allowing for a retained permeability to be calculated from the equation: where, Permeability e ⁇ posed is the permeability of the particles after exposure to the simulated formation fluid, and Permeability une ⁇ posed is the permeability of the particles prior to exposure.
- Particulates prepared and tested according to the methods of the current invention using the characteristic conditions of the embodiment may exhibit a retained strength value of greater than about 20%.
- the particulates may exhibit a retained strength value of greater than about 60%.
- the particulates may exhibit a retained strength value of greater than about 80%.
- the particulates may exhibit a retained strength value of greater than about 90%.
- the particulates used to form a pack may be characterized by a retained permeability value of at least about 40%.
- the particulates may be characterized by a retained permeability of at least about 60%.
- the particulates may be characterized by a retained permeability of at least about 80%.
- the retained permeability may be at least about 99%.
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Abstract
Description
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Applications Claiming Priority (9)
Application Number | Priority Date | Filing Date | Title |
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US10462408P | 2008-10-10 | 2008-10-10 | |
US10461008P | 2008-10-10 | 2008-10-10 | |
US10462908P | 2008-10-10 | 2008-10-10 | |
US10462008P | 2008-10-10 | 2008-10-10 | |
US12/574,018 US8119576B2 (en) | 2008-10-10 | 2009-10-06 | Ceramic coated particulates |
US12/574,037 US8794322B2 (en) | 2008-10-10 | 2009-10-06 | Additives to suppress silica scale build-up |
US12/574,054 US8307897B2 (en) | 2008-10-10 | 2009-10-06 | Geochemical control of fracturing fluids |
US12/573,999 US20100089578A1 (en) | 2008-10-10 | 2009-10-06 | Prevention of Water Intrusion Into Particulates |
PCT/GB2009/002422 WO2010041031A1 (en) | 2008-10-10 | 2009-10-09 | Prevention of water intrusion into particulates |
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EP2334753A1 true EP2334753A1 (en) | 2011-06-22 |
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EP09737116A Withdrawn EP2334753A1 (en) | 2008-10-10 | 2009-10-09 | Prevention of water intrusion into particulates |
EP09737117A Ceased EP2342304A1 (en) | 2008-10-10 | 2009-10-09 | Additives to suppress silica scale build-up |
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AU (3) | AU2009300848B2 (en) |
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CA2739405C (en) | 2014-06-03 |
WO2010041033A3 (en) | 2010-07-01 |
AU2009300848A1 (en) | 2010-04-15 |
MX2011003785A (en) | 2011-05-19 |
AU2009300846A1 (en) | 2010-04-15 |
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AU2009300847A1 (en) | 2010-04-15 |
MX342840B (en) | 2016-10-14 |
CA2738978C (en) | 2013-06-25 |
AU2009300847B2 (en) | 2013-09-19 |
MX343015B (en) | 2016-10-20 |
WO2010041032A1 (en) | 2010-04-15 |
WO2010041031A1 (en) | 2010-04-15 |
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