EP2333445A1 - Air-conditioning and refrigerating system - Google Patents
Air-conditioning and refrigerating system Download PDFInfo
- Publication number
- EP2333445A1 EP2333445A1 EP09815892A EP09815892A EP2333445A1 EP 2333445 A1 EP2333445 A1 EP 2333445A1 EP 09815892 A EP09815892 A EP 09815892A EP 09815892 A EP09815892 A EP 09815892A EP 2333445 A1 EP2333445 A1 EP 2333445A1
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- EP
- European Patent Office
- Prior art keywords
- refrigerating
- air
- conditioning
- refrigerating machine
- condenser
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B49/00—Arrangement or mounting of control or safety devices
- F25B49/02—Arrangement or mounting of control or safety devices for compression type machines, plants or systems
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F11/00—Control or safety arrangements
- F24F11/30—Control or safety arrangements for purposes related to the operation of the system, e.g. for safety or monitoring
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F11/00—Control or safety arrangements
- F24F11/30—Control or safety arrangements for purposes related to the operation of the system, e.g. for safety or monitoring
- F24F11/46—Improving electric energy efficiency or saving
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F11/00—Control or safety arrangements
- F24F11/62—Control or safety arrangements characterised by the type of control or by internal processing, e.g. using fuzzy logic, adaptive control or estimation of values
- F24F11/63—Electronic processing
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F11/00—Control or safety arrangements
- F24F11/70—Control systems characterised by their outputs; Constructional details thereof
- F24F11/80—Control systems characterised by their outputs; Constructional details thereof for controlling the temperature of the supplied air
- F24F11/83—Control systems characterised by their outputs; Constructional details thereof for controlling the temperature of the supplied air by controlling the supply of heat-exchange fluids to heat-exchangers
- F24F11/84—Control systems characterised by their outputs; Constructional details thereof for controlling the temperature of the supplied air by controlling the supply of heat-exchange fluids to heat-exchangers using valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F11/00—Control or safety arrangements
- F24F11/70—Control systems characterised by their outputs; Constructional details thereof
- F24F11/80—Control systems characterised by their outputs; Constructional details thereof for controlling the temperature of the supplied air
- F24F11/86—Control systems characterised by their outputs; Constructional details thereof for controlling the temperature of the supplied air by controlling compressors within refrigeration or heat pump circuits
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F11/00—Control or safety arrangements
- F24F11/70—Control systems characterised by their outputs; Constructional details thereof
- F24F11/80—Control systems characterised by their outputs; Constructional details thereof for controlling the temperature of the supplied air
- F24F11/87—Control systems characterised by their outputs; Constructional details thereof for controlling the temperature of the supplied air by controlling absorption or discharge of heat in outdoor units
- F24F11/871—Control systems characterised by their outputs; Constructional details thereof for controlling the temperature of the supplied air by controlling absorption or discharge of heat in outdoor units by controlling outdoor fans
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F2140/00—Control inputs relating to system states
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F2140/00—Control inputs relating to system states
- F24F2140/60—Energy consumption
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2400/00—Component parts or details not otherwise provided for in this subclass
- F25B2400/06—Several compression cycles arranged in parallel
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2400/00—Component parts or details not otherwise provided for in this subclass
- F25B2400/07—Details of compressors or related parts
- F25B2400/075—Details of compressors or related parts with parallel compressors
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2400/00—Component parts or details not otherwise provided for in this subclass
- F25B2400/22—Refrigeration systems for supermarkets
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2700/00—Sensing or detecting of parameters; Sensors therefor
- F25B2700/17—Speeds
- F25B2700/172—Speeds of the condenser fan
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2700/00—Sensing or detecting of parameters; Sensors therefor
- F25B2700/19—Pressures
- F25B2700/193—Pressures of the compressor
- F25B2700/1931—Discharge pressures
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2700/00—Sensing or detecting of parameters; Sensors therefor
- F25B2700/19—Pressures
- F25B2700/193—Pressures of the compressor
- F25B2700/1933—Suction pressures
Definitions
- the rack system refrigerating machine 3 has plural compressors (compressors) 9, a condenser (condenser) 11, plural condenser fans (fans for condensers) 13, a low-pressure side pressure sensor 26 for detecting the refrigerant pressure at the low-pressure side (hereinafter referred to as "low-pressure side pressure), and a high-pressure side pressure sensor 28 for detecting refrigerant pressure of the high-pressure side (hereinafter referred to as "high-pressure side pressure").
- Each of the compressors 9 is a capacity fixed type compressor, and the total capacity, that is, the cooling capacity is varied on the basis of the number of operating compressors 9.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Signal Processing (AREA)
- Fuzzy Systems (AREA)
- Mathematical Physics (AREA)
- Air Conditioning Control Device (AREA)
- Devices That Are Associated With Refrigeration Equipment (AREA)
Abstract
Description
- The present invention relates to a technique for performing demand control on the basis of commercial power consumed in facilities such as a store or the like.
- There has been known a refrigerating system in which plural low-temperature showcases such as freezing/chilling showcases or the like are connected to a refrigerating machine in parallel through refrigerant pipes. Plural low-temperature cases as described above are installed in a store such as a supermarket or the like, and provided to display and sell foods while freezing or chilling the foods. Furthermore, an air conditioning system for performing an air-conditioning operation on the inside of the store. In such a store, so-called demand control is performed to integrate consumed commercial power every predetermined time and reduce the commercial power consumption so that the integration value does not exceed a predetermined value or more. In general, the reduction of the commercial power consumption has been implemented to stop the operation of the air-conditioning system (for example, see Patent Document 1).
Furthermore, in a refrigerating system, a low-pressure side pressure sensor for detecting refrigerant pressure of a low-pressure side of a refrigerating machine is provided, and a microcomputer contained in the refrigerating machine controls a compressor so that the low-pressure side pressure is kept to a predetermined set value, thereby enhancing energy saving performance (for example, see Patent Document 2). -
- Patent Document 1:
JP-A-2000-186844 - Patent Document 2:
JP-A-62-116862 - It would be expected to further reduce the commercial power consumption by controlling the operation of the refrigerating system in addition to the air-conditioning system under demand control.
However, the microcomputer contained in the refrigerating machine controls the operation on the basis of a program which is optimized to the construction of the refrigerating machine, and thus it has been difficult to give the control device concerned with an instruction of controlling power consumption from the external.
The present invention has been implemented in view of the foregoing situation, and has an object to provide an air-conditioning refrigerating system that enables demand control based on operation control of an air-conditioning system and a refrigerating system. - In order to attain the above object, there is provided an air-conditioning system in which plural indoor units are connected to an outdoor unit to air-condition a building, characterized by comprising: a refrigerating system in which a plurality of low-temperature showcases are connected to a refrigerating machine to cool each of the low-temperature showcases; a main control device for generating and outputting air-conditioning demand data for varying power consumption of the air-conditioning system and refrigerating demand data for varying power consumption of the refrigerating system on the basis of commercial power consumption; and an external control device that is provided separately from the refrigerating system, receives the refrigerating demand data from the main control device and controls an operation of the refrigerating machine on the basis of the refrigerating demand data.
- Furthermore, according to the present invention, in the above air-conditioning refrigerating system, the external control device that is configured to acquire control setting required for control of a main element for determining cooling capacity of the refrigerating machine, and controls the main element of the refrigerating machine on the basis of an operation state of the refrigerating machine.
- According to the present invention, in the air-conditioning refrigerating system, the external control device is configured to acquire, as the control setting, compressor control setting required for capacity control of a compressor installed in the refrigerating machine, and controls a capacity of the compressor on the basis of low-pressure side pressure of the refrigerating machine.
- According to the present invention, in the above air-conditioning refrigerating system, the external control device is configured to acquire, as the control setting, condenser control setting required for condensation capacity control of a condenser installed in the refrigerating machine, and controls a condensation capacity of the condenser on the basis of a high-pressure side pressure of the refrigerating machine.
- According to the present invention, in the above air-conditioning refrigerating system, the main control device controls the air-conditioning system in priority to the refrigerating system on the basis of power consumption.
- According to the present invention, in the above air-conditioning refrigerating system, when the power consumption of the refrigerating system is controlled to be varied, the main control device controls the condensation capacity of the condenser in priority to the capacity of the compressor.
- According to the present invention, in the above air-conditioning refrigerating system, the refrigerating machine is a refrigerating machine that is freely constructed by selecting main elements for determining a cooling capacity from some types.
- According to the present invention, there is provided the external control device that is provided separately from the refrigerating system, receives the refrigerating demand data from the main control device and controls the operation of the refrigerating machine on the basis of the refrigerating demand data. Therefore, the control of varying the power consumption can be performed from the external main control device through the external control device. Accordingly, the demand control having a high power consumption reducing effect can be performed.
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Fig. 1] Fig. 1 is a diagram showing the construction of an air-conditioning refrigerating system according to an embodiment of the present invention. - [
Fig. 2] Fig. 2 is a block diagram showing the functional construction of a main controller. - [
Fig. 3] Fig. 3 is a diagram showing an example of demand control setting. - [
Fig. 4] Fig. 4 is a diagram showing an example of capacity control setting. - [
Fig. 5] Fig. 5 is a diagram showing an example of condensation capacity control setting. - [
Fig. 6] Fig. 6 is a block diagram showing the functional construction of a compressor controller. - [
Fig. 7] Fig. 7 is a block diagram showing the functional construction of the condenser controller. - [
Fig. 8] Fig. 8 is a flowchart showing demand control based on a main controller. - [
Fig. 9] Fig. 9 is a flowchart showing capacity control based on the compressor controller. - [
Fig. 10] Fig. 10 is a flowchart showing condensation capacity control based on the condenser controller. - An embodiment according to the present invention will be described hereunder with reference to the drawings.
Fig. 1 is a diagram showing the construction of an air-conditioning system 1 according to an embodiment.
As shown inFig. 1 , an air-conditioning refrigeratingsystem 1 has an air-conditioning system 10, refrigeratingsystem 12, a main controller (main control device) 4 and an external controller (external control device) 14, and the air-conditioning system 10 and theexternal controller 14 are connected to themain controller 4 through acommunication line 24. The air-conditioning refrigeratingsystem 1 is provided with apower meter 29 for measuring the consumption commercial power of a building in which the air-conditioning system 10 and the refrigeratingsystem 12 are laid, and a measurement value thereof is input to themain controller 4. - The air-
conditioning system 10 is constructed by connecting pluralindoor units 34 tooutdoor units 32 throughrefrigerant pipes 36, and performs air-conditioning operation of a building by eachindoor unit 34. The description will be made on the assumption that the air-conditioning system 10 is provided with two air-conditioning systems including mutually independent refrigerant circuits each of which comprises anoutdoor unit 32 andindoor units 34. However, the number of systems may be arbitrary, and the numbers of theoutdoor units 32 and theindoor units 34 in each air-conditioning system may be arbitrary. - The refrigerating
system 12 has a refrigerating circuit in which plural low-temperature showcases 7 are connected to a racksystem refrigerating machine 3 in parallel through arefrigerant pipe 5a as a liquid pipe and arefrigerant pipe 5b as a gas pipe.
The racksystem refrigerating machine 3 has plural compressors (compressors) 9, a condenser (condenser) 11, plural condenser fans (fans for condensers) 13, a low-pressureside pressure sensor 26 for detecting the refrigerant pressure at the low-pressure side (hereinafter referred to as "low-pressure side pressure), and a high-pressureside pressure sensor 28 for detecting refrigerant pressure of the high-pressure side (hereinafter referred to as "high-pressure side pressure").
Each of thecompressors 9 is a capacity fixed type compressor, and the total capacity, that is, the cooling capacity is varied on the basis of the number ofoperating compressors 9. Furthermore, thecondenser 11 is a condenser which can be variably controlled on the basis of the number ofoperating condenser fans 13. In the following description, the number ofcompressors 9 is set to two while the number ofcondensers 13 is set to six, however, these numbers are not limited to these values. - Each of the low-
temperature showcase 7 has an expansion valve (pressure reducing device) 15, and acooling unit 17, and a liquidelectromagnetic valve 19 is connected to the inlet of theexpansion valve 15.
The liquidelectromagnetic valve 19 is a valve for controlling supply of refrigerant to theexpansion valve 15, and the in-case temperature of the low-temperature showcase 7 based on the cooling operation of thecooling unit 17 is controlled by opening/closing the liquidelectromagnetic valve 19.
That is, the low-temperature showcase 7 has an in-case temperature sensor 21 for detecting the in-case temperature of the inside of the showcase and amicrocomputer 23. Themicrocomputer 23 stores an upper limit temperature and a lower limit temperature which are set at the upper and lower sides of an in-case set temperature, and executes ON-OFF control of opening the liquidelectromagnetic valve 19 at the upper limit temperature and closing the liquidelectromagnetic valve 19 at the lower limit temperature. Through the ON-OFF control concerned, the in-case temperature of the low-temperature showcase 7 is averaged and made to approach to the in-case set temperature. Not only the low-temperature showcases 7, but also other load facilities such as a chilling/freezing prefabricated storage, etc. may be connected to the racksystem refrigerating machine 3. - The rack
system refrigerating machine 3 is freely constructed by freely selecting thecompressors 9, thecondensers 1 and thecondenser fans 13 as main elements for determining the cooling capacity from some types on the basis of the maximum cooling capacity required for the refrigeratingsystem 12 and combining the selected main elements.
More specifically, the maximum cooling capacity required at the installation place of the refrigeratingsystem 12 is determined on the basis of the number of low-temperature showcases 7, the in-case set temperature, the in-store temperature and an environmental condition such as the outside air temperature, etc., and a refrigerating machine which has an extra cooling capacity with respect to the thus-determined maximum cooling capacity is selected when the refrigeratingsystem 12 is installed. At this time, the maximum cooling capacity of the refrigerating machine is determined when it is manufactured. Therefore, when a maker or the like does not prepare any refrigerating machine having the proper maximum cooling capacity which meets the environmental condition when the refrigerating machine is installed, a refrigerating machine which has a further extra cooling capacity with respect to the maximum cooling capacity must be installed, and thus vainness occurs in the cooling capacity. - On the other hand, according to the rack
system refrigerating machine 3 of this embodiment, the capacities of the compressors and the condensation capacities of the condensers as the main elements for determining the cooling capacity are freely selected from products of the same maker or other makers by a user in conformity with the maximum cooling capacity (thermal load) required under the environmental condition when the rack system refrigerating machine is installed, and the user combines these main elements by himself/herself to freely construct the refrigerating machine. Therefore, a refrigerating machine having the optimum maximum cooling capacity can be constructed.
Furthermore, in the racksystem refrigerating machine 3, the main elements are combined with one another in conformity with the required maximum cooling capacity, and thus a cooling system having no needless cooling capacity and a high energy saving effect can be implemented as compared with a conventional packaged refrigerating machine.
In addition, according to the racksystem refrigerating machine 3, it is unnecessary to package constituent parts in one housing, and thus such a layout that heat retention can be prevented even when thecondensers 11 and thecondenser fans 13 are disposed outdoors while thecompressors 9 are disposed indoors. Furthermore, the installation space is not restricted by the housing, and the degree of freedom to determine the types of thecondensers 11 and thecondenser fans 13 and the number of thecondensers 13 can be enhanced. - In the rack
system refrigerating machine 3 as described above, the types and numbers of thecompressors 9, thecondensers 11 and thecondenser fans 13 are unstable, and thus it is difficult that the refrigerating machine is constructed so as to contain a microcomputer and the capacities of thecompressors 9 and the condensation capacities of thecondensers 11 are controlled by the microcomputer as in the case of a conventional refrigerating machine. Therefore, according to the air-conditioning refrigerating system 1 of this embodiment, theexternal controller 14 which controls the main elements of the racksystem refrigerating machine 3 to vary the cooling capacity is provided separately from the racksystem refrigerating machine 3. - The
external controller 14 has acompressor controller 6 for controlling the capacities of theplural compressors 9 provided to the racksystem refrigerating machine 3, and acondenser controller 8 for controlling the condensation capacities of thecondensers 11.
Thecompressor controller 6 turns on/off each ofplural compressors 9 on the basis of refrigerating demand data described later from themain controller 4 to vary power consumption, and thecondenser controller 8 turns on/off each ofplural condenser fans 13 on the basis of the refrigerating demand data to vary power consumption. - The
main controller 4 performs so-called demand control of integrating commercial power consumption used in a building every demand time period (for example, 30 minutes) and reducing the commercial power consumption so that the integration value does not exceed a predetermined value or more. The functional construction of themain controller 4 will be described hereunder with reference toFig. 2 . -
Fig. 2 is a block diagram showing the functional construction of themain controller 4.
InFig. 2 , thecontrol unit 40 centrally controls each part of themain controller 4. Demand control setting and refrigerating machine control setting are input to the control settinginput unit 41. The demand control setting is setting information required for the demand control of the air-conditioning refrigerating system 1, and an example thereof is shown inFig. 3 . -
Fig. 3 is a diagram showing an example of the demand control setting.
With respect to the demand control, plural determination timings are provided during the demand time period, and in order to prevent the integration value from exceeding a predetermined value at the end time of the demand time period, it is determined on the basis of the integration value of the commercial power consumption at each determination timing whether the power consumption is reduced or not. With respect to the demand control setting, integration values Wa to Wd of commercial power consumption as threshold values for determining every determination timing Ta to Td whether the power consumption is reduced or not, and equipment to be stopped to reduce the power consumption are defined in association with one another as settings required for the demand control.
In this demand control setting, the air-conditioning system 10 is stopped in priority to the refrigeratingsystem 12 when the power consumption is reduced. In a case where it is still necessary to reduce the power consumption even when all the air-conditioning systems of the air-conditioning system 10 are stopped, only one of thecondenser fans 13 is stopped to reduce the condensation capacity to the extent that the condensation capacity is not nullified. Even in this case, where it is necessary to further reduce the power consumption, only one of thecompressors 9 is stopped to reduce the capacity thereof to the extent that the capacity is not nullified, whereby the power consumption is reduced with keeping the cooling capacity of the racksystem refrigerating machine 3 as much as possible. - The refrigerating machine control setting represents a setting required to control the main elements for determining the cooling capacity so that' s the cooling capacity of the rack
system refrigerating machine 3 is varied.
More specifically, according to this embodiment, the capacity of thecompressors 9 is controlled on the basis of the refrigerant pressure of the low-pressure side of the rack system refrigerating machine 3 (hereinafter referred to as "low-pressure side pressure"), and the condensation capacity of thecondensers 11 is controlled on the basis of the refrigerant pressure of the high-pressure side (hereinafter referred to as "high-pressure side pressure"). Through this control, the racksystem refrigerating machine 3 can be operated with the compressor capacity and condensation capacity necessary and sufficient to keep a predetermined cooling capacity under operation of the racksystem refrigerating machine 3, and the energy saving of the racksystem refrigerating machine 3 can be performed. - However, as described above, in the rack
system refrigerating machine 3, the types of numbers of thecompressors 9, thecondensers 11 and thecondenser fans 13 are determined when they are installed, and thus it is impossible to preinstall a program for controlling thecompressors 9 and thecondenser fans 13 into theexternal controller 14. Therefore, according to this embodiment, the compressor control setting required for the capacity control of thecompressors 9 and the condenser control setting required for the condensation capacity control of thecondensers 11 are input to themain controller 4, and output from themain controller 4 to theexternal controller 14. -
Fig. 4 is a diagram showing an example of the compressor control setting.
As shown inFig. 4 , the association relationship between the turn-on/off of eachcompressor 9 and the total output is defined in the compressor control setting, and steps No. 1, step No. 2, ... are allocated to combinations of the turn-on/off of therespective compressors 9 in the order of increasing the total output. That is, when the total output is reduced to lower the cooling capacity in the capacity control, step No. smaller than the step No. corresponding to the combination of turn-on/off of therespective compressors 9 at that time is selected, and the total output can be reduced by turning on/off eachcompressor 9 according to the combination defined by the selected step No. Conversely, when the total output is increased to increase the cooling capacity, larger step No. is selected, and eachcompressor 9 is turned on/off according to the combination defined by the selected step No., whereby the total output can be increased. - Here, the rack
system refrigerating machine 3 according to this embodiment is provided with two capacity fixedtype compressors 9 which are different in capacity, and thus four combinations of on/off state are obtained as shown in the figure. At this time, when thecompressors 9 have the same capacity, combinations having the same total output occur in the four combinations, and thus the number of the combinations having different total outputs is reduced. However, by usingcompressors 9 having different capacities, the number of combinations having different total outputs is maximized, and the total output of thecompressors 9 can be minutely controlled. -
Fig. 5 is a diagram showing an example of the condenser control setting.
As shown inFig. 5 , in the condenser control setting, the high-pressure side pressure for cut-in/cut-out is defined in each of thecondenser fans 13, and thecondenser fan 13 is regulated to be cut in as the high-pressure side pressure increases. The cut-in/cut-off high-pressure side pressure is provided with a hysteresis for preventing chattering. In the condensation capacity control, the high-pressure side pressure of the racksystem refrigerating machine 3 is monitored, acondenser fan 13 which reaches the cut-in pressure due to variation of the high-pressure side pressure is turned on, and acondenser fan 13 which reaches the cut-out pressure is turned off. Accordingly, onlycondenser fans 13 which meet the condensation capacity required to the racksystem refrigerating machine 3 are operated, so that the power consumption can be reduced as compared with a case where all thecondenser fans 13 are driven. - A measurement value of the commercial power consumption of the building is input to a power measurement
value input unit 42 ofFig. 2 . Thecontrol unit 40 calculates the integration value of the commercial power consumption for the demand time period on the basis of the measurement value concerned, and generates air-conditioning demand data for specifying an air-conditioning system to be stopped (turned off) and refrigerating demand data for specifying main elements of the racksystem refrigerating machine 3 to be stopped (turned off) on the basis of the integration value concerned and the demand control setting.
An air-conditioning communicating unit 43 transmits the air-conditioning demand data to the air-conditioning system 10, whereby the specified air-conditioning system is stopped and the power consumption of the air-conditioning system 10 is reduced in the air-conditioning system 10.
A compressorcontrol communicating unit 44 transmitsdata specifying compressors 9 as equipment to be stopped out of the refrigerating demand data, and transmits data specifyingcondenser fans 13 as equipment to be stopped out of the refrigerating demand data. Accordingly, the specified main elements are stopped and the power consumption is reduced in the racksystem refrigerating machine 3. - Furthermore, the compressor control setting is transmitted from the compressor
controller communicating unit 44 to thecompressor controller 6, and the condenser control setting is transmitted from the condensercontroller communicating unit 45 to thecondenser controller 8. In thecompressor controller 6, the capacity control based on the compressor control setting is executed, and in thecondenser controller 8, the condensation capacity control based on the condenser control setting is executed. -
Fig. 6 is a block diagram showing the functional construction of thecompressor controller 6.
InFig. 6 , thecontrol unit 60 centrally controls each part of thecompressor controller 6, and also generates a compressor control signal for controlling turn-on/off of each of thecompressors 9 installed in the racksystem refrigerating machine 3. Thecontrol unit 60 comprises a microcomputer, for example. Acontroller communicating unit 61 communicates with themain controller 4 through thecommunication line 24, and receives the compressor control setting and the refrigerating demand data. A control settingstorage unit 62 stores the compressor control setting. The detection value of the low-pressure side pressure is input from the low-pressureside pressure sensor 26 provided to the racksystem refrigerating machine 3 to a low-pressure side pressuresensor input unit 63. Thecontrol unit 60 compares the detection value of the low-pressure side pressure with the low-pressure side pressure set value, and changes the capacity of the racksystem refrigerating machine 3 according to the compressor control setting. - Specifically, when the low-pressure side pressure is lower than the low-pressure side pressure set value, it indicates that a needless cooling capacity occurs and thus the energy saving performance is degraded. Conversely, when the low-pressure side pressure is higher than the low-pressure side pressure set value, it indicates that the cooling capacity lacks ad thus the cooling performance of the low-
temperature showcase 7 is damaged. Accordingly, when the low-pressure side pressure is higher than the low-pressure side pressure set value, thecontrol unit 60 increments the step NO. of the capacity control rule one by one to increase the total output and thus enhance the cooling capacity. Conversely, when the low-pressure side pressure is lower than the low-pressure side pressure set value, thecontrol unit 60 decrements the step No. one by one to gradually reduce the total output and thus lower the cooling capacity.
Then, thecontrol unit 60 generates a control signal to actuateonly compressors 9 whose combination is indicated by the step No. concerned.
Furthermore, when thecompressors 9 are instructed to stop on the basis of the refrigerating demand data, thecontrol unit 60 generates a control signal for stopping one of thecompressors 9 being operated.
A compressor controlsignal output unit 64 outputs the compressor control signal to thecompressors 9 of the racksystem refrigerating machine 3. -
Fig. 7 is a block diagram showing the functional construction of thecondenser controller 8.
InFig. 7 , thecontrol unit 80 centrally controls each part of thecondenser controller 8 , and also generates a condenser fan control signal for controlling turn-on/off of each of thecondenser fans 13 installed in the racksystem refrigerating machine 3. For example, thecontrol unit 80 comprises a microcomputer.
Acontroller communicating unit 81 communicates with themain controller 4 through thecommunication line 24, and receives the condenser control setting and the refrigerating demand data. A control setting storingunit 82 stores the control setting. The detection value of the high-pressure side pressure is input from the high-pressureside pressure sensor 28 provided to the racksystem refrigerating machine 3 to a high-pressure side pressuresensor input unit 83.
Thecontrol unit 80 generates the condenser fan control signal for turning on/off thecondenser fans 13 according to the detection value of the high-pressure side pressure and the condenser control setting.
Furthermore, when it is instructed to stop thecondenser fan 13 on the basis of the refrigerating demand data, thecontrol unit 80 generates a control signal for stopping one of thecondenser fans 13 being operated.
A condenser fan controlsignal output unit 84 outputs this condenser fan control signal to eachcondenser fan 13 of the racksystem refrigerating machine 3. - Next, the operation of the thus-constructed air-
conditioning refrigerating system 1 will be described.
As described above, in the air-conditioning refrigerating system 1, the demand control is executed by themain controller 4 as described above, and also the capacity control of thecompressors 9 is executed by thecompressor controller 6 and the condensation capacity control of thecondensers 11 is executed by thecondenser controller 8 in the refrigeratingsystem 12. -
Fig. 8 is a flowchart showing the demand control of themain controller 4.
At the initial stage that the air-conditioning refrigerating system is installed, the demand control setting based on the construction of the racksystem refrigerating machine 3 is input to themain controller 4 by a service man or the like (step S1) . Subsequently, themain controller 4 resets the demand time period to "0 minute" and then starts the time count of the lapse time (step S2). Thereafter, when the determining timing of the demand control described above comes (step S3: YES), themain controller 4 calculates the integration value of the commercial power consumed till the determination timing concerned (step S4), and determines on the basis of the demand control setting whether the integration value exceeds a threshold value (step S5). When the integration value exceeds the threshold value (step S5: YES), themain controller 4 generates and outputs air-conditioning demand data or/and refrigerating demand data on the basis of the demand control setting to reduce the power consumption (step S6). Accordingly, the air-conditioning system, thecompressor 9 or thecondenser fan 13 is stopped to reduce the power consumption. - Subsequently, the
main controller 4 determines whether the demand time period is finished or not (for example, 30 minutes elapses or not) (step S7). When the demand time period is not finished (step S7: NO), themain controller 4 returns the processing procedure to the step S3 to perform the determination at the next determination timing. When the demand time period is finished (step S7: YES), there is no problem even if each equipment which has been stopped within this demand time period because of reduction of the power consumption is started, and thus themain controller 4 generates and outputs data for starting these equipment (step S8). Themain controller 4 returns the processing procedure to the step S2 to perform the demand control for the next demand time period. -
Fig. 9 is a flowchart showing the capacity control of thecompressor controller 6.
As shown inFig. 9 , thecompressor controller 6 acquires low-pressure side pressure from the low-pressureside pressure sensor 26 of the racksystem refrigerating machine 3 every fixed time (step S10), and compares the acquired low-pressure side pressure with the low-pressure side pressure set value (step S11) . When the low-side pressure exceeds the low-pressure side pressure set value and the cooling capacity of the racksystem refrigerating machine 3 lacks (step S11: YES), in order to increase the cooling capacity and keep the cooling performance of the low-temperature showcase 7, the step No. of the condenser control setting is incremented by "1" (step S12), and the compressor control signal based on the condenser control setting is generated and output to the compressor 9 (step S13). - Furthermore, when the low-pressure side pressure falls below the low-pressure side pressure set value and thus a surplus cooling capacity occurs in the rack system refrigerating machine 3 (step S11: NO), in order to lower the cooling capacity and reduce the power consumption of the rack
system refrigerating machine 3, the step No. of the condenser control setting is decremented by "1" (step S14), and the compressor control signal based on the condenser control setting is generated and output to the compressors 9 (step S13). - When it is determined whether the low-pressure side pressure exceeds the low-pressure side pressure set value, the low-pressure side pressure set value as a determination criterion is provided with a hysteresis. That is, when the low-pressure side pressure exceeds a pressure which is higher than the low-pressure side pressure set value by only a predetermined value, "exceeding" is determined. When the low-pressure side pressure falls below a pressure which is lower than the low-pressure side pressure set value by only a predetermined value, "falling below" is determined. The predetermined values may be transmitted from the
main controller 4 to thecompressor controller 6 together with the low-pressure side pressure set value, or preinstalled in a program of thecompressor controller 6 together with the low-pressure side pressure set value. - Subsequently, the
compressor controller 6 determines whether the refrigerating demand data is received (step S15). When no refrigerating demand data is received (step S15: NO), thecompressor controller 6 returns the processing procedure to the step S1. When the refrigerating demand data is received (step S15: YES), thecompressor controller 6 outputs a compressor control signal for stopping one of thecompressors 9 under operation (step S16) . Accordingly, through the demand control, thecompressor 9 is stopped and the power consumption is reduced. -
Fig. 10 is a flowchart showing the condensation capacity control of thecondenser controller 8.
As shown inFig. 10 , thecondenser controller 8 acquires high-pressure side pressure from the high-pressureside pressure sensor 28 of the racksystem refrigerating machine 3 every fixed time (step S20). Thecondenser controller 8 determines on the basis of this high-pressure side pressure and the condenser control setting whether there is anycondenser fan 13 to be turned on/off to vary the condensation capacity (step S21) . When there is anycondensation fan 13, thecondenser controller 8 generates the condenser control signal for turning on/off thecondenser fan 13 concerned, and outputs the condenser control signal to the condenser fan 13 (step S22). - Subsequently, the
condenser controller 8 determines whether any refrigerating demand data is received (step S23). When no refrigerating demand data is received (step S23: NO), thecondenser controller 8 directly returns the processing procedure to the step S1. When refrigerating demand data is received (step S23: YES), thecondenser controller 8 generates and outputs a condenser fan control signal for stopping one of thecondenser fans 13 being operated (step s24). Accordingly, through the demand control, thecondenser fan 13 is stopped and the power consumption is reduced. - As described above, according to this embodiment, there is provided the
external controller 14 which is provided separately from the refrigeratingsystem 12, receives the refrigerating demand data from themain controller 4 and controls the operation of the racksystem refrigerating machine 3 on the basis of the refrigerating demand data. Therefore, the control for varying the power consumption can be performed from the externalmain controller 4 through theexternal controller 14. Accordingly, the demand control having a higher power consumption reducing effect can be performed as compared with the prior art in which only the air-conditioning system 10 is subjected to the demand control. - Furthermore, according to this embodiment, the
external controller 14 acquires the control setting required for the capacity control of thecompressors 9 and the condensation capacity control of thecondensers 11, and controls to vary the cooling capacity on the basis of the operation state (the low-pressure side pressure and the high-pressure side pressure) of the racksystem refrigerating machine 3. Therefore, the energy saving performance of the racksystem refrigerating machine 3 can be more enhanced. - Particularly, the rack
system refrigerating machine 3 is constructed by selecting thecompressors 9 and thecondensers 11 for arbitrarily determining the cooling capacity from some types thereof and freely installing the selectedcompressors 9 andcondensers 11. Therefore, the optimum refrigerating machine in which no needless cooling capacity occurs with respect to the required cooling capacity can be constructed. In addition, in the racksystem refrigerating machine 3 described above, it is difficult to control the cooling capacity of a built-in microcomputer. However, according to this embodiment, theexternal controller 14 is provided and thus the cooling capacity control can be implemented. - Furthermore, the above-described embodiment is merely an example of the present invention, and it may be arbitrarily modified and applicable within the scope of the present invention. Description of Reference Numerals
-
- 1 air-conditioning refrigerating system
- 2 refrigerating circuit
- 3 rack system refrigerating machine (refrigerating machine)
- 4 main controller (main control device)
- 6 compressor controller
- 7 low-temperature showcase
- 8 condenser controller
- 9 compressor
- 10 air-conditioning system
- 11 condenser
- 12 refrigerating system
- 13 condenser fan
- 14 external controller (external control device)
- 26 low-pressure side pressure sensor
- 28 high-pressure side pressure sensor
- 29 power meter
- 32 outdoor unit
- 34 indoor unit
Claims (7)
- An air-conditioning system in which plural indoor units are connected to an outdoor unit to air-condition a building, characterized by comprising:a refrigerating system in which a plurality of low-temperature showcases are connected to a refrigerating machine to cool each of the low-temperature showcases;a main control device for generating and outputting air-conditioning demand data for varying power consumption of the air-conditioning system and refrigerating demand data for varying power consumption of the refrigerating system on the basis of commercial power consumption; andan external control device that is provided separately from the refrigerating system, receives the refrigerating demand data from the main control device and controls an operation of the refrigerating machine on the basis of the refrigerating demand data.
- The air-conditioning refrigerating system according to claim 1, wherein the external control device that is configured to acquire control setting required for control of a main element for determining cooling capacity of the refrigerating machine, and controls the main element of the refrigerating machine on the basis of an operation state of the refrigerating machine.
- The air-conditioning refrigerating system according to claim 2, wherein the external control device is configured to acquire, as the control setting, compressor control setting required for capacity control of a compressor installed in the refrigerating machine, and controls a capacity of the compressor on the basis of low-pressure side pressure of the refrigerating machine.
- The air-conditioning refrigerating system according to claim 2 or 3, wherein the external control device is configured to acquire, as the control setting, condenser control setting required for condensation capacity control of a condenser installed in the refrigerating machine, and controls a condensation capacity of the condenser on the basis of a high-pressure side pressure of the refrigerating machine.
- The air-conditioning refrigerating system according to claim 4, wherein the main control device controls the air-conditioning system in priority to the refrigerating system on the basis of power consumption.
- The air-conditioning refrigerating system according to claim 4, wherein when the power consumption of the refrigerating system is controlled to be varied, the main control device controls the condensation capacity of the condenser in priority to the capacity of the compressor.
- The air-conditioning refrigerating system according to any one of claim 1 to 6, wherein the refrigerating machine is a refrigerating machine that is freely constructed by selecting main elements for determining a cooling capacity from some types.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2008250037A JP5405076B2 (en) | 2008-09-29 | 2008-09-29 | Air conditioning refrigeration system |
| PCT/JP2009/004846 WO2010035470A1 (en) | 2008-09-29 | 2009-09-25 | Air-conditioning and refrigerating system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP2333445A1 true EP2333445A1 (en) | 2011-06-15 |
| EP2333445A4 EP2333445A4 (en) | 2014-08-13 |
Family
ID=42059483
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP09815892.6A Withdrawn EP2333445A4 (en) | 2008-09-29 | 2009-09-25 | AIR CONDITIONING SYSTEM AND REFRIGERANT |
Country Status (5)
| Country | Link |
|---|---|
| US (1) | US20110167852A1 (en) |
| EP (1) | EP2333445A4 (en) |
| JP (1) | JP5405076B2 (en) |
| CN (1) | CN101915481B (en) |
| WO (1) | WO2010035470A1 (en) |
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| CN103062846A (en) * | 2013-01-11 | 2013-04-24 | 四川长虹电器股份有限公司 | Outdoor air conditioning unit, integrated air conditioning control system and starting method thereof |
| CN103398447A (en) * | 2013-07-12 | 2013-11-20 | 青岛海信日立空调系统有限公司 | Indoor unit loading capacity control system and indoor unit loading capacity control method |
| CN103836773A (en) * | 2012-11-21 | 2014-06-04 | 美的集团股份有限公司 | Multi-split air conditioning system and shutdown noise control method thereof |
| CN104456827A (en) * | 2013-09-13 | 2015-03-25 | 欧姆龙株式会社 | Information processing device, information processing method, program and recording medium |
| WO2017004406A1 (en) | 2015-06-30 | 2017-01-05 | Emerson Climate Technologies Retail Solutions, Inc. | Energy management for refrigeration systems |
| US10627146B2 (en) | 2016-10-17 | 2020-04-21 | Emerson Climate Technologies, Inc. | Liquid slugging detection and protection |
| US11009250B2 (en) | 2015-06-30 | 2021-05-18 | Emerson Climate Technologies Retail Solutions, Inc. | Maintenance and diagnostics for refrigeration systems |
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| CN102466304B (en) * | 2010-11-16 | 2014-09-03 | 力博特公司 | Air-conditioning system and control method of condensation fan thereof |
| JP5955115B2 (en) * | 2012-01-24 | 2016-07-20 | 三菱電機株式会社 | Cooling system |
| JP5984456B2 (en) * | 2012-03-30 | 2016-09-06 | 三菱重工業株式会社 | Heat source system control device, heat source system control method, heat source system, power adjustment network system, and heat source machine control device |
| CN102654339B (en) * | 2012-05-11 | 2014-12-31 | 彭渊博 | Cloud refrigeration method and system |
| CN105910355B (en) * | 2015-12-04 | 2018-03-23 | 苏州新亚科技有限公司 | A kind of communication means of intelligent object networked control systems |
| CN112249057B (en) * | 2020-10-27 | 2021-10-22 | 石家庄国祥运输设备有限公司 | Operation control method for refrigeration mode of subway air conditioner at low temperature |
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| CN103062846B (en) * | 2013-01-11 | 2015-06-17 | 四川长虹电器股份有限公司 | Outdoor air conditioning unit, integrated air conditioning control system and starting method thereof |
| CN103398447A (en) * | 2013-07-12 | 2013-11-20 | 青岛海信日立空调系统有限公司 | Indoor unit loading capacity control system and indoor unit loading capacity control method |
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| CN104456827B (en) * | 2013-09-13 | 2017-04-26 | 欧姆龙株式会社 | Information processing device and information processing method |
| CN104456827A (en) * | 2013-09-13 | 2015-03-25 | 欧姆龙株式会社 | Information processing device, information processing method, program and recording medium |
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| EP3317597A4 (en) * | 2015-06-30 | 2019-03-13 | Emerson Climate Technologies Retail Solutions, Inc. | ENERGY MANAGEMENT FOR REFRIGERATION SYSTEMS |
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| EP3889524A1 (en) * | 2015-06-30 | 2021-10-06 | Emerson Climate Technologies Retail Solutions, Inc. | Sytem comprising a controller for refrigeration or hvac system, and associated method |
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| US12215904B2 (en) | 2015-06-30 | 2025-02-04 | Copeland Cold Chain Lp | Energy management for refrigeration systems |
| US10627146B2 (en) | 2016-10-17 | 2020-04-21 | Emerson Climate Technologies, Inc. | Liquid slugging detection and protection |
Also Published As
| Publication number | Publication date |
|---|---|
| US20110167852A1 (en) | 2011-07-14 |
| CN101915481A (en) | 2010-12-15 |
| WO2010035470A1 (en) | 2010-04-01 |
| JP2010078272A (en) | 2010-04-08 |
| JP5405076B2 (en) | 2014-02-05 |
| EP2333445A4 (en) | 2014-08-13 |
| CN101915481B (en) | 2012-10-03 |
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