EP2331636A2 - Thermoplastic polymer systems modified by copolymers with functionalised blocks - Google Patents
Thermoplastic polymer systems modified by copolymers with functionalised blocksInfo
- Publication number
- EP2331636A2 EP2331636A2 EP09756157A EP09756157A EP2331636A2 EP 2331636 A2 EP2331636 A2 EP 2331636A2 EP 09756157 A EP09756157 A EP 09756157A EP 09756157 A EP09756157 A EP 09756157A EP 2331636 A2 EP2331636 A2 EP 2331636A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- block
- copolymer
- polymer
- acrylic
- meth
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 229920001577 copolymer Polymers 0.000 title claims abstract description 32
- 229920001169 thermoplastic Polymers 0.000 title claims abstract description 17
- 239000000178 monomer Substances 0.000 claims abstract description 81
- 229920000642 polymer Polymers 0.000 claims abstract description 65
- 229920001400 block copolymer Polymers 0.000 claims abstract description 47
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims abstract description 33
- 239000004721 Polyphenylene oxide Substances 0.000 claims abstract description 19
- 229920000728 polyester Polymers 0.000 claims abstract description 19
- 229920000570 polyether Polymers 0.000 claims abstract description 19
- 239000012815 thermoplastic material Substances 0.000 claims abstract description 16
- 229920002959 polymer blend Polymers 0.000 claims abstract description 12
- 239000000203 mixture Substances 0.000 claims description 22
- 150000001252 acrylic acid derivatives Chemical class 0.000 claims description 17
- 229920001519 homopolymer Polymers 0.000 claims description 16
- 230000002209 hydrophobic effect Effects 0.000 claims description 16
- WHNPOQXWAMXPTA-UHFFFAOYSA-N 3-methylbut-2-enamide Chemical compound CC(C)=CC(N)=O WHNPOQXWAMXPTA-UHFFFAOYSA-N 0.000 claims description 11
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 11
- 239000004433 Thermoplastic polyurethane Substances 0.000 claims description 10
- 229920003229 poly(methyl methacrylate) Polymers 0.000 claims description 10
- 239000004926 polymethyl methacrylate Substances 0.000 claims description 10
- 229920002803 thermoplastic polyurethane Polymers 0.000 claims description 10
- -1 polyoxymethylene Polymers 0.000 claims description 9
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 claims description 8
- 125000005395 methacrylic acid group Chemical group 0.000 claims description 8
- 229920000058 polyacrylate Polymers 0.000 claims description 8
- 229920006324 polyoxymethylene Polymers 0.000 claims description 7
- 230000015572 biosynthetic process Effects 0.000 claims description 6
- 150000002148 esters Chemical class 0.000 claims description 6
- 239000004416 thermosoftening plastic Substances 0.000 claims description 6
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 claims description 5
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 claims description 5
- 229920001223 polyethylene glycol Polymers 0.000 claims description 5
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims description 4
- 229930040373 Paraformaldehyde Natural products 0.000 claims description 4
- 239000002202 Polyethylene glycol Substances 0.000 claims description 4
- 238000000113 differential scanning calorimetry Methods 0.000 claims description 4
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 3
- 230000009477 glass transition Effects 0.000 claims description 3
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 claims description 3
- YPHQUSNPXDGUHL-UHFFFAOYSA-N n-methylprop-2-enamide Chemical compound CNC(=O)C=C YPHQUSNPXDGUHL-UHFFFAOYSA-N 0.000 claims description 3
- 229920002635 polyurethane Polymers 0.000 claims description 3
- 239000004814 polyurethane Substances 0.000 claims description 3
- BGJSXRVXTHVRSN-UHFFFAOYSA-N 1,3,5-trioxane Chemical compound C1OCOCO1 BGJSXRVXTHVRSN-UHFFFAOYSA-N 0.000 claims description 2
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 claims description 2
- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 claims description 2
- 125000004200 2-methoxyethyl group Chemical group [H]C([H])([H])OC([H])([H])C([H])([H])* 0.000 claims description 2
- KFDVPJUYSDEJTH-UHFFFAOYSA-N 4-ethenylpyridine Chemical compound C=CC1=CC=NC=C1 KFDVPJUYSDEJTH-UHFFFAOYSA-N 0.000 claims description 2
- NDWUBGAGUCISDV-UHFFFAOYSA-N 4-hydroxybutyl prop-2-enoate Chemical compound OCCCCOC(=O)C=C NDWUBGAGUCISDV-UHFFFAOYSA-N 0.000 claims description 2
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 claims description 2
- WHNWPMSKXPGLAX-UHFFFAOYSA-N N-Vinyl-2-pyrrolidone Chemical compound C=CN1CCCC1=O WHNWPMSKXPGLAX-UHFFFAOYSA-N 0.000 claims description 2
- 229920002614 Polyether block amide Polymers 0.000 claims description 2
- 239000002253 acid Substances 0.000 claims description 2
- 150000007513 acids Chemical class 0.000 claims description 2
- 150000001408 amides Chemical class 0.000 claims description 2
- 125000000129 anionic group Chemical group 0.000 claims description 2
- 125000001033 ether group Chemical group 0.000 claims description 2
- 125000004356 hydroxy functional group Chemical group O* 0.000 claims description 2
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 claims description 2
- 150000002734 metacrylic acid derivatives Chemical class 0.000 claims description 2
- 238000006386 neutralization reaction Methods 0.000 claims description 2
- 229920001610 polycaprolactone Polymers 0.000 claims description 2
- 239000004632 polycaprolactone Substances 0.000 claims description 2
- 229920001451 polypropylene glycol Polymers 0.000 claims description 2
- 230000003014 reinforcing effect Effects 0.000 claims description 2
- 229920002725 thermoplastic elastomer Polymers 0.000 claims description 2
- 125000000101 thioether group Chemical group 0.000 claims description 2
- UUORTJUPDJJXST-UHFFFAOYSA-N n-(2-hydroxyethyl)prop-2-enamide Chemical compound OCCNC(=O)C=C UUORTJUPDJJXST-UHFFFAOYSA-N 0.000 claims 1
- 229920002939 poly(N,N-dimethylacrylamides) Polymers 0.000 claims 1
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 claims 1
- 238000000926 separation method Methods 0.000 claims 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims 1
- 229920002554 vinyl polymer Polymers 0.000 claims 1
- 238000001125 extrusion Methods 0.000 abstract description 6
- 238000003490 calendering Methods 0.000 abstract description 4
- 238000007664 blowing Methods 0.000 abstract description 3
- 230000009466 transformation Effects 0.000 abstract 1
- 239000000463 material Substances 0.000 description 10
- 238000010526 radical polymerization reaction Methods 0.000 description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 10
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 6
- 239000011159 matrix material Substances 0.000 description 5
- 239000001257 hydrogen Substances 0.000 description 4
- 229910052739 hydrogen Inorganic materials 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 239000012429 reaction media Substances 0.000 description 4
- WVDDGKGOMKODPV-UHFFFAOYSA-N Benzyl alcohol Chemical compound OCC1=CC=CC=C1 WVDDGKGOMKODPV-UHFFFAOYSA-N 0.000 description 3
- 229920001634 Copolyester Polymers 0.000 description 3
- 229920006347 Elastollan Polymers 0.000 description 3
- 239000005062 Polybutadiene Substances 0.000 description 3
- 239000004793 Polystyrene Substances 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 3
- 229920006243 acrylic copolymer Polymers 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 229920002521 macromolecule Polymers 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 229920001485 poly(butyl acrylate) polymer Polymers 0.000 description 3
- 229920002857 polybutadiene Polymers 0.000 description 3
- 238000006116 polymerization reaction Methods 0.000 description 3
- 229920002223 polystyrene Polymers 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 238000003786 synthesis reaction Methods 0.000 description 3
- KBPLFHHGFOOTCA-UHFFFAOYSA-N 1-Octanol Chemical compound CCCCCCCCO KBPLFHHGFOOTCA-UHFFFAOYSA-N 0.000 description 2
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- SOGAXMICEFXMKE-UHFFFAOYSA-N Butylmethacrylate Chemical compound CCCCOC(=O)C(C)=C SOGAXMICEFXMKE-UHFFFAOYSA-N 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- 238000000149 argon plasma sintering Methods 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 230000009849 deactivation Effects 0.000 description 2
- 229920001971 elastomer Polymers 0.000 description 2
- 239000000806 elastomer Substances 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 230000008020 evaporation Effects 0.000 description 2
- 239000008187 granular material Substances 0.000 description 2
- 238000000265 homogenisation Methods 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- IYDGMDWEHDFVQI-UHFFFAOYSA-N phosphoric acid;trioxotungsten Chemical compound O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.OP(O)(O)=O IYDGMDWEHDFVQI-UHFFFAOYSA-N 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- 229920005604 random copolymer Polymers 0.000 description 2
- 230000002787 reinforcement Effects 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 230000002441 reversible effect Effects 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000009864 tensile test Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 125000004209 (C1-C8) alkyl group Chemical group 0.000 description 1
- 229920002818 (Hydroxyethyl)methacrylate Polymers 0.000 description 1
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 1
- WDQMWEYDKDCEHT-UHFFFAOYSA-N 2-ethylhexyl 2-methylprop-2-enoate Chemical compound CCCCC(CC)COC(=O)C(C)=C WDQMWEYDKDCEHT-UHFFFAOYSA-N 0.000 description 1
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical compound OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 description 1
- SBVKVAIECGDBTC-UHFFFAOYSA-N 4-hydroxy-2-methylidenebutanamide Chemical compound NC(=O)C(=C)CCO SBVKVAIECGDBTC-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 1
- WOBHKFSMXKNTIM-UHFFFAOYSA-N Hydroxyethyl methacrylate Chemical compound CC(=C)C(=O)OCCO WOBHKFSMXKNTIM-UHFFFAOYSA-N 0.000 description 1
- 229930182556 Polyacetal Natural products 0.000 description 1
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Natural products C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 1
- QYTDEUPAUMOIOP-UHFFFAOYSA-N TEMPO Chemical group CC1(C)CCCC(C)(C)N1[O] QYTDEUPAUMOIOP-UHFFFAOYSA-N 0.000 description 1
- 239000012963 UV stabilizer Substances 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 125000005262 alkoxyamine group Chemical group 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 238000010539 anionic addition polymerization reaction Methods 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 125000004429 atom Chemical group 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 235000019445 benzyl alcohol Nutrition 0.000 description 1
- 238000007707 calorimetry Methods 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000007872 degassing Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003623 enhancer Substances 0.000 description 1
- QDXBVEACAWKSFL-UHFFFAOYSA-N ethenethiol Chemical compound SC=C QDXBVEACAWKSFL-UHFFFAOYSA-N 0.000 description 1
- 239000000284 extract Substances 0.000 description 1
- 238000010101 extrusion blow moulding Methods 0.000 description 1
- 229920005570 flexible polymer Polymers 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 125000003827 glycol group Chemical group 0.000 description 1
- 239000013529 heat transfer fluid Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 239000003999 initiator Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000002372 labelling Methods 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- GDOPTJXRTPNYNR-UHFFFAOYSA-N methyl-cyclopentane Natural products CC1CCCC1 GDOPTJXRTPNYNR-UHFFFAOYSA-N 0.000 description 1
- 238000001000 micrograph Methods 0.000 description 1
- 239000012764 mineral filler Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 229940088644 n,n-dimethylacrylamide Drugs 0.000 description 1
- YLGYACDQVQQZSW-UHFFFAOYSA-N n,n-dimethylprop-2-enamide Chemical compound CN(C)C(=O)C=C YLGYACDQVQQZSW-UHFFFAOYSA-N 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 125000004433 nitrogen atom Chemical group N* 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 1
- 230000002085 persistent effect Effects 0.000 description 1
- 238000005191 phase separation Methods 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 239000002798 polar solvent Substances 0.000 description 1
- 229920001195 polyisoprene Polymers 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 229920000193 polymethacrylate Polymers 0.000 description 1
- 230000037452 priming Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000002516 radical scavenger Substances 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 230000003763 resistance to breakage Effects 0.000 description 1
- 238000000518 rheometry Methods 0.000 description 1
- 239000000523 sample Substances 0.000 description 1
- 238000004626 scanning electron microscopy Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 239000012798 spherical particle Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 230000035882 stress Effects 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 239000003017 thermal stabilizer Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000004627 transmission electron microscopy Methods 0.000 description 1
- 229920000428 triblock copolymer Polymers 0.000 description 1
- 239000002966 varnish Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L75/00—Compositions of polyureas or polyurethanes; Compositions of derivatives of such polymers
- C08L75/04—Polyurethanes
- C08L75/06—Polyurethanes from polyesters
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L75/00—Compositions of polyureas or polyurethanes; Compositions of derivatives of such polymers
- C08L75/04—Polyurethanes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L33/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L35/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a carboxyl radical, and containing at least one other carboxyl radical in the molecule, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
Definitions
- the present invention generally relates to thermoplastic polymers modified with acrylic block copolymers functionalized with hydrophilic monomers.
- Block Copolymer A definition of Block Copolymer is given by the International Union of Pure and Applied Chemistry (IUPAC) ⁇ Pure Appl. Chem., Vol. 68, No.12, pp. 2287-2311, 1996).
- a block copolymer is defined as a macromolecule consisting of at least two segments linked by covalent chemical bonds, each segment possibly being a copolymer or a homopolymer according to the IUPAC definitions, and where each segment has at least one different characteristic of the adjacent segment.
- block copolymers As known block copolymers, mention may be made of styrene copolymers of the polystyrene-polyisoprene, polystyrene-polyisoprene-polystyrene, polystyrene-polybutadiene, polystyrene-polybutadiene-polystyrene type and the hydrogenated forms of these latter polymers. There are also block copolymers in which some blocks are themselves random copolymers, for example grades of block copolymers containing reactive maleic anhydride comonomers in one of the two blocks.
- acrylic block copolymers for example diblocks of the polymethyl methacrylate-butyl polyacrylate (PMM Ap ABu), polymethacrylate type. methyl - polybutadiene, or triblocks of polymethyl methacrylate - butyl polyacrylate - polymethyl methacrylate, polystyrene - polybutadiene - polymethyl methacrylate type.
- the first block copolymers comprising combinations of acrylic monomers and methacrylic monomers are described in patent EP0408429.
- block copolymers make it possible to obtain new morphologies, in particular with organizations in domains of a few nanometers of the different phases constituted by each of the blocks. These organizations are for example described in Macromolecules, Vol. 13, No. 6, 1980, pp. 1602-1617, or in Macromolecules, vol. 39, No. 17, 2006, pp. 5804-5814.
- a block copolymer of which one of the blocks is compatible with a third polymer acting as a matrix For example, as described in WO 03/062293, a PMMA-p block copolymer ABu-PMM A introduced into a PMMA matrix leads, thanks to the affinity of the PMMA arms of the block polymer with the PMMA matrix, to the fine distribution of flexible pABu domains playing the role of shock enhancer. More particularly, it is a question of using block copolymers comprising hydrophobic monomers to reinforce thermoplastic matrices, in order to obtain resins that are both transparent and resistant to impact.
- the block copolymers described in this document have a general formula B- (A) n, n being between 2 and 20, B being a flexible polymer block having a glass transition temperature (Tg) of less than 0 ° C. A being a rigid polymer block of Tg greater than 0 0 C.
- thermoplastic matrices by means of predominantly hydrophobic block copolymers of formula B- (A) n whose block A is of the same nature or compatible with the matrix.
- Systems have also been described combining thermoplastic matrices containing polyether or polyester segments with acrylic copolymers having hydrophilic groups; however, these acrylic copolymers are not block copolymers.
- a copolymer of 90% of dimethylacrylamide and 10% of butyl acrylate is incorporated into a thermoplastic polyurethane, Estane ® 5702, to improve the absorption properties of 'water.
- the hydrophilic acrylic copolymer does not correspond to a block structure and a fortiori does not contain any hydrophobic block. Indeed, it is obtained simply by conventional radical polymerization, as described in Example 2 of said document: the monomers are introduced into a reactor together with an initiator of azobisisobutyronitrile type. No additive of those known to obtain controlled radical polymerizations is introduced. Under these conditions, the distribution of the monomers in the copolymer corresponds to a statistical organization, depending on the reactivity of each of the monomers. For further details explaining the differences between conventional radical polymerization and controlled radical polymerization, for example, see Chapter 8 of "Handbook of Radical Polymerization", John Wiley & Sons, 2002. It has now been found that Thermoplastic materials with improved mechanical properties can be obtained by modifying a flexible thermoplastic matrix of polyester or polyether type with acrylic block copolymers functionalized with hydrophilic monomers.
- Thermoplastic polymers containing flexible segments of polyester or polyether type are found, for example, in copolyamide, copolyester, thermoplastic polyurethane and polyacetal materials. They are used in various applications such as shoe soles, tubes, flexible mechanical parts used in the automobile (bellows, gaskets, gears, belts), applications that subject these materials to conditions of wear, abrasion, mechanical stresses. The improvement of their mechanical properties such as elongation and resistance to breakage, abrasion resistance, is still sought. In addition their hydrophilicity makes the implementation sensitive to the processing conditions and can thus alter the properties of the material.
- thermoplastic polymers containing flexible segments of polyester or polyether type it is therefore necessary to improve the window of implementation of thermoplastic polymers containing flexible segments of polyester or polyether type by controlling the rheology and the mechanical properties of the polymer in the molten state.
- certain applications of thermoplastic polymers containing flexible segments of polyether or polyester type such as tubes, connectors for medical applications, require not only good mechanical properties but also transparency.
- mechanical properties of thermoplastic materials which contain flexible segments of polyether or polyester type in general, especially during extrusion, blowing and calendering operations, while maintaining the properties inherent to these materials. such as transparency, surface appearance, adhesion properties, at a level at least equal to that of the unmodified material. It is an object of the present invention to provide novel thermoplastic materials modified by functionalized acrylic block copolymers having improved properties.
- the subject of the invention is a mixture of polymers, comprising: as a host polymer, a thermoplastic material which contains flexible segments of polyether or polyester type having a Tg of less than 20 ° C. as measured by differential calorimetry at scavenger (DSC), and at least one acrylic block copolymer, dispersed in and miscible with said host polymer, said block copolymer having at least one hydrophilic monomer.
- a host polymer a thermoplastic material which contains flexible segments of polyether or polyester type having a Tg of less than 20 ° C. as measured by differential calorimetry at scavenger (DSC), and at least one acrylic block copolymer, dispersed in and miscible with said host polymer, said block copolymer having at least one hydrophilic monomer.
- DSC differential calorimetry at scavenger
- the invention is particularly directed to host polymers in which the ester or ether function is in the polymer backbone.
- thermoplastic material is an elastomer, the polyether or polyester segments of the host polymer having a Tg of less than 10 ° C.
- the invention relates to the use of acrylic block copolymers comprising at least one hydrophilic monomer for reinforcing thermoplastic polymers containing flexible segments of polyether or polyester type.
- hydrophilic monomers refers to monomers that can form hydrogen bonds with water and polar solvents; they are molecules that have oxygen or nitrogen atoms in their basic structure (skeleton).
- hydrophilicity of a monomer can also be defined by means of the corresponding homopolymers which are water-soluble or water-dispersible or of which an ionic form of these homopolymers is.
- a homopolymer is said to be water-soluble if it forms a clear solution when it is in solution at 5% by weight in water at 25 ° C.
- a homopolymer is said to be water-dispersible if, at 5% by weight in water and at 25 ° C., it forms a stable suspension of fine, generally spherical particles.
- the average particle size constituting said dispersion is less than 1 mm, and more generally, varies between 5 and 400 nm, preferably from 10 to 250 nm. These particle sizes are measured by light scattering.
- the hydrophilicity of a monomer can be further assessed by the logarithmic value of the octanol-1 / water apparent partition coefficient, also called log P or logKow; it can be considered that a monomer is hydrophilic when this value is less than or equal to 2, for example between -8 and 2.
- log P values are known and are determined according to a standard test which determines the concentration of the monomer in the water. octanol and in water.
- hydrophobic monomer is meant a monomer molecule that repels water, that is, that is insoluble in water and therefore can not create hydrogen bonds with water molecules.
- Their basic structure is composed of atoms of hydrogen and carbon.
- thermoplastic polymer materials containing flexible segments of polyether or polyester type.
- thermoplastic polymer materials containing flexible segments of polyether or polyester type.
- These thermoplastic materials have inherent properties such as resistance to abrasion, good mechanical properties at high temperature, a pleasant touch ("soft touch").
- the thermoplastic materials modified according to the invention maintain very good transparency properties (which testify to the good miscibility between the resin and the block copolymers), and in addition acquire new properties, especially mechanical ones, such as a better mechanical strength. the molten state during processing operations specific to thermoplastic materials, such as extrusion, blowing or calendering operations.
- the invention relates to a polymer blend, comprising: as host polymer, a thermoplastic material which contains flexible segments, of polyether or polyester type, having a Tg of less than 20 ° C. as measured by differential scanning calorimetry (DSC) and at least one acrylic block copolymer dispersed in said host polymer and miscible therewith, said block copolymer comprising at least one hydrophilic monomer.
- DSC differential scanning calorimetry
- the thermoplastic material forming the host polymer according to the invention contains flexible segments of polyether or polyester type.
- the term "flexible segment” is intended to mean any polymer fragment of homogeneous structure whose Tg is less than 20 ° C., preferably less than 10 ° C., and more preferentially less than 0 ° C.
- the host is preferably chosen from polyester homopolymers, polyether homopolymers, polyacetals, for example polyoxymethylene or copolymers of polyoxymethylene and trioxane, or block copolymers classified in the family of thermoplastic elastomers, such as copolyester esters and copolyesters.
- ether polyether block amides, elastomeric polyurethanes (TPU) TPU-ether type, TPU-ester, TPU-polycaprolactone, or polymers where the flexible segment or a part thereof contains thioether functions.
- TPU elastomeric polyurethanes
- thermoplastic material is an elastomer having a Tg of the polyether block or polyester less than 10 0 C.
- thermoplastic material any polymer-based material having little or no covalent bonds between the polymer chains, and capable of softening under the effect of temperature to be put into operation. works by techniques such as injection, extrusion, extrusion blow molding or calendering.
- the percentage of flexible segments in the host polymer is 20 to 100%, preferably 40 to 90% by weight.
- the presence of these soft segments ensures good miscibility with the acrylic block copolymer of the invention as proven inter alia by the excellent transparency qualities presented by the polymer mixtures subject of the invention.
- thermoplastic polymers can be improved by the incorporation of acrylic block copolymers functionalized with hydrophilic monomers in these matrices, for example the ability to be printed or varnish, resistance to aging due to exposure to UV radiation, chemical resistance especially to oils and hydrocarbons.
- the host polymer has a molecular weight of from 10,000 to 1,000,000 daltons, preferably from 20,000 to 250,000 daltons.
- This copolymer is chosen from block copolymers ABC and AB in which: each block is connected to the other by means of a covalent bond or of an intermediate molecule connected to one of the blocks by a covalent bond and to another block by another covalent bond,
- At least one of the monomers is derived from a derivative of acrylic or methacrylic acid
- block A is a homopolymer of a hydrophilic monomer or a copolymer of several hydrophilic monomers, or a copolymer of at least one hydrophilic monomer and of at least one hydrophobic acrylic or methacrylic monomer
- block C is a homopolymer or a copolymer of (meth) acrylic or styrenic monomers. It may contain one or more hydrophobic monomers and / or one or more hydrophilic monomers
- - block B is incompatible with block A and the optional block C; its glass transition temperature Tg is less than 20 ° C.
- the block copolymer is such that the block B is incompatible with the (s) block (s) side A and C, that is to say they have a parameter of interaction of Flory-Huggins% AB greater than 0 at room temperature.
- the phase separation results in the formation of domains comprising segments from block B and domains comprising segments from block A and / or block C, the size of these areas ranging from a few nanometers to a few tens of nanometers.
- Block A is a homopolymer of a hydrophilic monomer or a copolymer of several hydrophilic monomers, or a copolymer of at least one hydrophilic monomer and at least one hydrophobic acrylic or methacrylic monomer.
- Block A may also contain a styrenic monomer, preferably less than 10% by weight.
- the hydrophobic acrylic or methacrylic monomer (s) are preferentially C1-C8 alkyl methacrylates, and more preferably methyl methacrylate.
- hydrophilic monomer mention may be made of:
- amides derived from these acids for example dimethyl acrylamide (DMA), acrylamide, N-methyl acrylamide, N-methyl acrylamide, hydroxyethylacrylamide, optionally quaternized 2-aminoethyl amino (meth) acrylates, acrylates or methacrylates, optionally alkoxylated polyoxyalkylene (meth) acrylates, for example polyethylene glycol (meth) acrylates (PEG), (meth) methoxypolyethylene glycol acrylates, polypropylene glycol (meth) acrylates, maleic, itaconic, fumaric, maleic anhydride, hydroxy (meth) acrylates, for example 2-hydroxyethyl (meth) acrylate, 2-methoxyethyl (meth) acrylate, 4-hydroxybutyl acrylate, vinyl hydrosulfide monomers such as N-vinylpyr
- Block A is a copolymer of at least one hydrophilic monomer and at least one hydrophobic acrylic or methacrylic monomer
- the proportion of hydrophilic monomer will be greater than 5% by weight, preferably greater than 10%.
- Block B is elastomeric and essentially hydrophobic, ie free of hydrophilic monomer, but may contain a small fraction (less than 5% by weight of hydrophilic monomer).
- the Tg of B is less than 20 ° C., preferably less than 10 ° C., and more preferably less than 0 ° C.
- the monomers used to synthesize the elastomeric B block are (meth) acrylates, preferably (C 1 -C 8) alkyl (meth) acrylates, chosen so that the T g of the copolymer is less than 20 ° C. as an example of (meth) acrylic monomers of low Tg ethyl acrylate (-24 0 C), butyl acrylate (ABu), (-54 0 C), 2-ethylhexyl acrylate ( -85 ° C.), hydroxyethyl acrylate (-15 ° C.), butyl methacrylate (20 ° C.) and 2-ethylhexyl methacrylate (-10 ° C.). Butyl acrylate is advantageously used.
- (Meth) acrylates are different from those of block A to meet the condition of incompatibility between B and A.
- Block B may also contain a styrenic monomer, preferably less than 10% by weight.
- the diblock A-B has a number-average molar mass which may be between 10,000 g / mol and 500,000 g / mol, preferably between 20,000 and 200,000 g / mol.
- the diblock A-B advantageously consists of a mass fraction at A of between 5 and 95% and preferably between 15 and 85%.
- Block C is a homopolymer or a copolymer of (meth) acrylic or styrenic monomers. It may contain one or more hydrophobic monomers and / or one or more hydrophilic monomers
- the monomers and optionally comonomers of the block C are chosen from the same family of monomers and optionally comonomers as those described above for the block A, however the presence of the hydrophilic monomer is not mandatory.
- the two blocks A and C of the triblock ABC may be identical or different. They can be different in their molar mass but consist of the same monomers. If block C contains a hydrophilic monomer, this may be identical or different from the hydrophilic monomer of block A. In a preferred variant of the invention, block C has the same composition and the same molecular mass as block A.
- the block polymers A, B and C may be manufactured by any polymerization means suitable for obtaining block structures, and in particular by controlled radical polymerization.
- Controlled radical polymerization is understood to mean a conventional radical polymerization in which a check is made of at least one of the steps chosen from priming, propagation, termination and transfer.
- the reversible deactivation of growing macroradicals can be mentioned. This reversible deactivation can be caused by the addition of nitroxides in the reaction medium.
- a persistent radical is for example TEMPO (2,2,6,6-tetramethyl-1-piperidinyloxy) which captures the macroradicals and generally leads to homopolymers of very narrow polymolecularities, thus conferring a living character to radical polymerization. It is also possible to mention beta-phosphorylated molecules having a hydrogen alpha to the nitroxide function.
- the triblock A-B-C has a number-average molar mass which may be between 10,000 g / mol and 500,000 g / mol, preferably between
- the triblock ABC has the following compositions expressed in mass fraction, the total being 100%: A + C: between 10 and 80% and preferably between 25 and 70%. B: between 90 and 20% and preferably between 75 and 30%.
- the polymer mixture according to the invention comprises, by weight, the total making 100%: from 0.5% to 70% of at least one block copolymer; from 30 to 99.5% of host polymer.
- the mixture is obtained using all the thermoplastic blending techniques known to those skilled in the art, for example by extrusion.
- the mixture may contain other ingredients than the polymers described above, for example plasticizers, lubricants, thermal or UV stabilizers, antioxidants, other polymers, mineral fillers or reinforcements, dyes, pigments. Examples
- the first part of this example illustrates the synthesis of a poly (n-butyl acrylate) polymer intended to constitute one of the blocks of the copolymers described in the context of the invention.
- reaction medium After several degassings with nitrogen, the reaction medium is brought to 115 ° C. and this temperature is maintained by thermal regulation for several hours. Samples are taken throughout the reaction in order to: determine the kinetics of gravimetric polymerization (measurement of dry extracts); follow the evolution of the number average molecular weight (Mn) as a function of the conversion of monomer to polymer.
- reaction medium When the 80% conversion is reached, the reaction medium is cooled to 60 ° C. and the residual n-butyl acrylate is removed by evaporation under vacuum.
- the second part of this example illustrates the reinforcement of the poly (n-butyl acrylate) prepared above with methyl methacrylate or a mixture of methyl methacrylate and dimethylacrylamide.
- the polymer P1 is an ABC triblock where the blocks A and C are identical.
- Block B is a butyl polyacrylate representing 47% by weight of the ABC block copolymer.
- Blocks A and C consist of a copolymer obtained from 80% of methyl methacrylate monomer, which is a hydrophobic monomer, and 20% of N, N-dimethylacrylamide monomer, which is hydrophilic.
- the total number-average molecular weight Mn of the copolymer P1 is 50,000.
- the IEC polymer is a triblock ABC where the blocks A and C are identical.
- Block B is a butyl polyacrylate representing 50% by weight of the ABC block copolymer.
- Blocks A and C are identical and consist of polymethyl methacrylate (PMMA). It does not contain any hydrophilic monomer.
- PMMA polymethyl methacrylate
- CE2 Polymer (Comparative): The polymer CE2 is a triblock ABC where the blocks A and C are identical.
- Block B is a butyl polyacrylate representing 50% by weight of the ABC block copolymer.
- Blocks A and C are identical and consist of polymethyl methacrylate. It does not contain any hydrophilic monomer.
- the number-average molecular weight of the CE2 polymer is 100,000.
- the polymers P1, IEC, and CE2 are introduced at a rate of 2% in a Thermoplastic Polyurethane based on an ether-type polydiol (TPU ether) Elastollan ® 1185 A.
- the homogenization of the mixture of granules is obtained by recirculation of the material in a micro-DSM extruder.
- the barrel temperatures are set at 190 ° C. and the screw speed at 50 rpm. After 5 minutes of re-circulation in the extruder, the material is sent to the extrusion die and the appearance of the rods observed.
- the unmodified Elastollan® 1185 A leads to a transparent extrudate, as well as that modified with 2% of the triblock copolymer P1.
- the extrudates using the polymers CE1 and CE2 are highly veiled. This shows a better compatibility between the polymer P1 and the host polymer.
- a transmission electron microscopy image after marking microtomed sections with an aqueous solution containing 2% phosphotungstic acid and 2% benzyl alcohol reveals a fine and regular microstructure for the system modified with the polymer P1 (appended FIG. 1). while with CEI and CE2 polymers large nodules, are visible ( Figures 2 and 3 appended, respectively).
- the phosphotungstic acid labeling process leads to highlight the rich areas of butyl polyacrylate. More precisely, one can observe that in the case of changing the Elastollan ® 1185 A by IEC, the nodules have a diameter of about lOOnm or even higher in some cases.
- the MPEGMA symbol corresponds to methoxypolyethylene glycol methacrylate.
- the grade used is Bisomer ® 350MA from COGNIS.
- the symbol "MAA” corresponds to methacrylic acid, produced by ARKEMA.
- the DMA symbol corresponds to dimethylacrylamide, available from the company JARCHEM.
- the "ABu” symbol corresponds to n-butyl acrylate, available from the company ARKEMA.
- the symbol “MMA” corresponds to methyl methacrylate, also supplied by ARKEMA.
- the fractions indicated correspond to the mass fraction of each monomer polymerized in the block concerned.
- the symbol “p” indicates that it is the polymer, the symbol “co” of a copolymer. In the examples of the table, the copolymers are symmetrical and the blocks A and C identical.
- the acrylic polymers are introduced at a rate of 5% in a thermoplastic polyurethane based on an ether-type polydiol (TPU ether) Estane ® 58887, or an ester polydiol ester (TPU ester) Estane ® 58206.
- TPU ether ether-type polydiol
- TPU ester ester polydiol ester
- the homogenization of the mixture of granules is obtained by re-circulation of the material in a micro-DSM extruder.
- the barrel temperatures are set at 190 ° C. and the screw speed at 100 rpm.
- After 5 minutes of recirculation in the extruder the material is sent to a mold for obtaining a tensile test specimen.
- the tensile tests are carried out according to the ISO527 standard, on test pieces corresponding to the IBA geometry defined in this standard.
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Abstract
Description
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FR0856681A FR2936805B1 (en) | 2008-10-02 | 2008-10-02 | MODIFIED THERMOPLASTIC POLYMER SYSTEMS USING FUNCTIONALIZED BLOCK COPOLYMERS |
PCT/FR2009/051877 WO2010037983A2 (en) | 2008-10-02 | 2009-10-02 | Thermoplastic polymer systems modified by copolymers with functionalised blocks |
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EP (1) | EP2331636A2 (en) |
KR (1) | KR20110074562A (en) |
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CN106133015B (en) * | 2014-03-27 | 2019-12-17 | Sika技术股份公司 | Block copolymer |
FR3030530B1 (en) * | 2014-12-23 | 2017-01-27 | Arkema France | COPOLYMER DIBLOC WATER SOLUBLE |
EP3787509B1 (en) * | 2018-05-04 | 2022-06-22 | F. Hoffmann-La Roche AG | Improved diffusion layer for an enzymatic in-vivo sensor |
US20230183442A1 (en) * | 2021-12-15 | 2023-06-15 | Roland Stefandl | Method of dissolving and recycling thermoplastics |
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US3879493A (en) * | 1972-02-14 | 1975-04-22 | Cpc International Inc | Vapor permeable compositions |
US3829531A (en) * | 1973-01-08 | 1974-08-13 | Rohm & Haas | Additive for impact modified thermoplastics |
JPH0532844A (en) * | 1991-07-29 | 1993-02-09 | Asahi Chem Ind Co Ltd | Thermoplastic resin composition |
US7297394B2 (en) * | 2002-03-01 | 2007-11-20 | Bio-Tec Biologische Naturverpackungen Gmbh & Co. Kg | Biodegradable films and sheets suitable for use as coatings, wraps and packaging materials |
US7282535B2 (en) * | 2001-05-14 | 2007-10-16 | Kaneka Corporation | Thermoplastic resin composition |
FI20011354A7 (en) * | 2001-06-25 | 2002-12-26 | Optatech Corp | Heat and oil resistant thermoplastic elastomer |
FR2883879B1 (en) * | 2005-04-04 | 2007-05-25 | Arkema Sa | POLYMER MATERIALS CONTAINING IMPROVED DISPERSION CARBON NANOTUBES AND PROCESS FOR THEIR PREPARATION |
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