EP2323906A2 - Method for covering light aircraft - Google Patents
Method for covering light aircraftInfo
- Publication number
- EP2323906A2 EP2323906A2 EP09736376A EP09736376A EP2323906A2 EP 2323906 A2 EP2323906 A2 EP 2323906A2 EP 09736376 A EP09736376 A EP 09736376A EP 09736376 A EP09736376 A EP 09736376A EP 2323906 A2 EP2323906 A2 EP 2323906A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- covering
- fabric
- parts
- adhesive
- light aircraft
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 51
- 239000004744 fabric Substances 0.000 claims abstract description 127
- 239000006185 dispersion Substances 0.000 claims abstract description 35
- 239000004831 Hot glue Substances 0.000 claims abstract description 29
- 229920000728 polyester Polymers 0.000 claims abstract description 12
- 239000000853 adhesive Substances 0.000 claims description 59
- 230000001070 adhesive effect Effects 0.000 claims description 59
- 239000004848 polyfunctional curative Substances 0.000 claims description 24
- 239000003381 stabilizer Substances 0.000 claims description 18
- 238000010409 ironing Methods 0.000 claims description 17
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 13
- 238000010276 construction Methods 0.000 claims description 9
- 238000001035 drying Methods 0.000 claims description 9
- 239000002562 thickening agent Substances 0.000 claims description 9
- 239000011230 binding agent Substances 0.000 claims description 8
- 239000002904 solvent Substances 0.000 claims description 8
- 239000003995 emulsifying agent Substances 0.000 claims description 7
- 229910052742 iron Inorganic materials 0.000 claims description 7
- 229920001228 polyisocyanate Polymers 0.000 claims description 7
- 239000005056 polyisocyanate Substances 0.000 claims description 7
- 159000000000 sodium salts Chemical class 0.000 claims description 6
- 229910052751 metal Inorganic materials 0.000 claims description 5
- 239000002184 metal Substances 0.000 claims description 5
- PSZYNBSKGUBXEH-UHFFFAOYSA-N naphthalene-1-sulfonic acid Chemical compound C1=CC=C2C(S(=O)(=O)O)=CC=CC2=C1 PSZYNBSKGUBXEH-UHFFFAOYSA-N 0.000 claims description 5
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 4
- 238000007598 dipping method Methods 0.000 claims description 3
- 239000011888 foil Substances 0.000 claims description 3
- 239000002023 wood Substances 0.000 claims description 3
- 239000006071 cream Substances 0.000 claims description 2
- 239000012943 hotmelt Substances 0.000 claims 3
- 210000001331 nose Anatomy 0.000 description 16
- 230000008569 process Effects 0.000 description 7
- 230000037303 wrinkles Effects 0.000 description 7
- 239000000463 material Substances 0.000 description 5
- 229910052782 aluminium Inorganic materials 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 4
- 239000004721 Polyphenylene oxide Substances 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 3
- 239000002390 adhesive tape Substances 0.000 description 3
- 125000001931 aliphatic group Chemical group 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 238000000265 homogenisation Methods 0.000 description 3
- 229920000570 polyether Polymers 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 239000002966 varnish Substances 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 239000004918 carbon fiber reinforced polymer Substances 0.000 description 2
- 239000011152 fibreglass Substances 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 238000011068 loading method Methods 0.000 description 2
- 239000004814 polyurethane Substances 0.000 description 2
- 229920002635 polyurethane Polymers 0.000 description 2
- 229920003009 polyurethane dispersion Polymers 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 230000003716 rejuvenation Effects 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- ZISPNJILQDJGRR-UHFFFAOYSA-N 8-(2-iodo-5-methoxyphenyl)sulfanyl-9-[3-(pentan-3-ylamino)propyl]purin-6-amine Chemical compound N=1C2=C(N)N=CN=C2N(CCCNC(CC)CC)C=1SC1=CC(OC)=CC=C1I ZISPNJILQDJGRR-UHFFFAOYSA-N 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000003750 conditioning effect Effects 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000004922 lacquer Substances 0.000 description 1
- 230000000873 masking effect Effects 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 239000000123 paper Substances 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 230000008719 thickening Effects 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 230000004584 weight gain Effects 0.000 description 1
- 235000019786 weight gain Nutrition 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B64—AIRCRAFT; AVIATION; COSMONAUTICS
- B64C—AEROPLANES; HELICOPTERS
- B64C1/00—Fuselages; Constructional features common to fuselages, wings, stabilising surfaces or the like
- B64C1/06—Frames; Stringers; Longerons ; Fuselage sections
- B64C1/12—Construction or attachment of skin panels
-
- A—HUMAN NECESSITIES
- A63—SPORTS; GAMES; AMUSEMENTS
- A63H—TOYS, e.g. TOPS, DOLLS, HOOPS OR BUILDING BLOCKS
- A63H27/00—Toy aircraft; Other flying toys
- A63H27/02—Model aircraft
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B64—AIRCRAFT; AVIATION; COSMONAUTICS
- B64C—AEROPLANES; HELICOPTERS
- B64C3/00—Wings
- B64C3/26—Construction, shape, or attachment of separate skins, e.g. panels
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/48—Polyethers
- C08G18/50—Polyethers having heteroatoms other than oxygen
- C08G18/5021—Polyethers having heteroatoms other than oxygen having nitrogen
- C08G18/5024—Polyethers having heteroatoms other than oxygen having nitrogen containing primary and/or secondary amino groups
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J175/00—Adhesives based on polyureas or polyurethanes; Adhesives based on derivatives of such polymers
- C09J175/04—Polyurethanes
- C09J175/08—Polyurethanes from polyethers
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J5/00—Adhesive processes in general; Adhesive processes not provided for elsewhere, e.g. relating to primers
- C09J5/06—Adhesive processes in general; Adhesive processes not provided for elsewhere, e.g. relating to primers involving heating of the applied adhesive
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2170/00—Compositions for adhesives
- C08G2170/20—Compositions for hot melt adhesives
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2170/00—Compositions for adhesives
- C08G2170/80—Compositions for aqueous adhesives
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2400/00—Presence of inorganic and organic materials
- C09J2400/20—Presence of organic materials
- C09J2400/26—Presence of textile or fabric
- C09J2400/263—Presence of textile or fabric in the substrate
Definitions
- the invention relates to a method for covering light aircraft and / or parts thereof with a polyester covering fabric and a dispersion hot-melt adhesive and its use for covering.
- the invention also relates to light aircraft or parts thereof, which is covered with a polyester covering fabric by means of the method according to the invention.
- EP 0 737 132 B1 describes a toughened, easy-to-use polyester woven fabric, which consists of a polymerized multilayer system which is applied to a polyester fabric specially developed for use as a light-gray fabric covering. Since the fabric is finished, it does not need to be painted after application. However, if desired, e.g. For reasons of the visual design of the surface, the fabric can nevertheless be painted over without a problem.
- the structures that make up the aircraft to be covered are very different and consist of materials as diverse as aluminum, steel, wood, fiberglass or carbon fiber reinforced plastic. Accordingly, the processing conditions such as the temperature for the fabric used are very different.
- a disadvantage of the systems for covering light aircraft of the prior art is that this procedure is very complex. Ie. The fabric is covered with adhesive lacquer, which was previously applied in several layers on the structure to be covered. The cover fabric is then saturated with solvents (eg acetone) which soften the adhesive varnish. Then it is pressed into the softened adhesive varnish. After drying, the fabric is covered with hot air. tightens. Subsequently, approx. 5 - 10 coats of varnish are applied, which may need to be reground in between.
- the object of the present invention is to provide a method with which light aircraft and / or parts thereof can be reliably covered, the precision of the clothing, its longevity and the cost of materials and thus the cost of the clothing are the same in every structure and material condition of the light aircraft to be covered.
- the invention relates to a method for covering light aircraft and / or parts thereof, comprising a frame system, wherein the frame or parts of the frame are covered with a polyester covering fabric, wherein the covering fabric has a longitudinal shrinkage of 5 -. 8%, preferably 7% and a transverse shrinkage 4 - 6%, preferably 5% at 160-180 0 C, comprising the following process steps,
- the covering fabric in the region of its overhangs and parts of the cream on which the covering fabric comes to rest are coated with a dispersion hot-melt adhesive, the adhesive contains a hardener component, the polymerized after reaching the processing temperature of> 40 0 C, and
- the covering fabric is wound around frame parts of the frame such that in the case of a solution the adhesive produced by the adhesive The connection between the covering fabric and the frame, the covering fabric is held on the frame.
- a light aircraft according to the invention may be frame systems e.g. made of wood, aluminum, steel, fiberglass or carbon fiber reinforced plastics.
- Parts of a light aircraft for example, its wings, tail, nose spars, end spars, main body, rudder bars, ribs, ailerons or the fuselage.
- the covering pulls itself "on by itself", even if the adhesive would come loose, thus preventing the covering fabric from becoming loose, thus preventing possible fluttering of the fabric therefore advantageous compared to the methods in the prior art.
- the method of covering is preferably characterized in that firstly the covering fabric is cut to such an extent that the shape of the fabric piece corresponds to the basic shape of the aircraft part to be covered, wherein an overhang is left on each boundary line, which for subsequent fastening of the fabric to the aircraft part serves. Subsequently, the covering fabric is coated on its inside in the area with a dispersion hot-melt adhesive, which is to be glued on the structure of the aircraft. The structure is also coated in the area to be covered with the dispersion hot-melt adhesive.
- the dispersion of hot-melt adhesive contains an integrated hardener component that is already released loading at relatively low temperatures of 40 0 C and allowed to polymerize the adhesive.
- the adhesive is polymerized at temperatures> 40 0 from C, particularly preferably at 40 - 60 0 C.
- a relatively low processing temperature has the advantage that the procedure is more gentle on the fabric covering, and that a more complete polymerization can be achieved.
- the advantage of the dispersion adhesive of the invention is that it not only adheres by supplying heat, but also polymerized, ie crosslinked. This creates a temperature-stable bond.
- a temperature-stable adhesive for aluminum constructions can be applied before applying the dispersion hot-melt adhesive.
- a temperature-stable primer can preferably be applied before the covering.
- Preferred is the method of covering light aircraft and / or parts thereof, wherein the dispersion hot-melt adhesive comprises 80-88% binder, 12-15% hardener component and 0.15-0.3% thickener.
- the binder preferably comprises a linear to slightly branched polyurethane dispersion. Also preferred is a polyurethane-based thickener, more preferably the thickener is nonionic.
- the hardener component comprises 54-60% solvent, 0.35-0.5% stabilizer based on a sodium salt of naphthalenesulfonic acid, 0.25-0.35% based on a propoxylated alcohol, 1, 7-1, 9% hardener based on a polyetheramine and 37 - 41% polyisocyanate.
- water is used as the solvent.
- the stabilizing agent based on a sodium salt of naphthalenesulfonic acid may be, for example, Tamol NN 4501.
- Emulsifier FD can be used as emulsifier.
- the hardener based a polyether amine may be, for example, Jeffamine T403. Preference is given to an aliphatic polyisocyanate, for example Desmodur LPBUEJ471.
- the underside of the aircraft part is first dug in by firstly wrapping the front, in the direction of flight end with the adhesive-coated part of the covering fabric and this part being ironed with a suitable tool. Subsequently, the rear end of the aircraft part is wrapped with a part of the fabric covering, which is coated with adhesive as in the case of the front end. Subsequently, this part is ironed in the same way as the front end.
- the next step is to dive the top of the aircraft part, starting again at the front, in the direction of flight end, which is wrapped with the, coated with adhesive part of the covering fabric, after which the covering fabric is ironed, while again the rear end of the aircraft part then with the also coated with adhesive part of the covering fabric wrapped around and the covering fabric is ironed in the same way.
- the invention relates to the method for covering light aircraft and / or parts thereof, characterized in that
- the underside of the stabilizer is entered by looping around the nose spar with approximately 1.75 turns (550 ° to 700 °) of the adhesive-coated part of the stringing cloth and then greasing this part, and then rounding the end spar with an approximately 0.75 turn ( 200 ° to 350 °) of the likewise coated with adhesive part of the covering fabric and this part is ironed in the same way, followed by
- This type of wrapping pulls the fabric "by itself”, thus ensuring hold even when the adhesive dissolves, ensuring a high degree of safety and durability.
- the top of the tail unit is first selected.
- the nose spar is first looped around the covering fabric at 0.5 ° (150 ° to 210 °, preferably 180 °), the adhesive part being coated with adhesive as in the case of the underside.
- the covering fabric is ironed, while the end spar is then looped with less than 0.5 orbit (150 ° to 210 °, preferably 180 °) of the also swept with adhesive part of the covering fabric and the covering fabric is ironed in the same way.
- This number of wraps advantageously ensures a high stability of the clothing, without negatively influencing the aerodynamic behavior of the covered aircraft parts by local thickening.
- the left side is first dipped in the covering of vertical stabilizers and the fabric on the right side with less than 0.5 orbital (110 ° to 160 °, preferably 144 °) around the nasal and looped the end spar, wherein the overlap on the spars does not protrude into the air flow.
- This embodiment also ensures a stable covering in the vertical stabilizers, which withstands the sometimes considerable, air-flow-induced mechanical load on these components.
- first all contact surfaces between the covering fabric and chassis are coated with the dispersion hot-melt adhesive and then preferably in the order bottom - right side - left side - top of the hull ingested. Maintaining this order ensures that even hard-to-reach places can be processed well.
- the fuselage fabric consists of as few individual parts as possible, as this reduces the number of impacts and seams.
- the left fuselage fabric is fixed to the fuselage prior to ironing on the right fuselage fabric, to which the fuselage structure has already been transferred and the adhesive has been applied.
- the fuselage structure can be transferred to the inside of the fabric, where then the adhesive can already be applied, which allows an exact and similar application of the covering fabric on both sides of the fuselage.
- the cover fabric is then shrunk by heating it once or twice by means of a hot air blower at a temperature setting of 280 0 C to 380 0 C, preferably 350 ° C to about 200 ° C, wherein the actual temperature on the fabric on the distance of the fan is controlled. It is preferred that the covering process be completed with this thermally-induced shrinkage of the covering fabric. Where no shrinkage is required, the fabric is merely ironed so that it is secured by the polymerized adhesive. On the one hand wrinkles are eliminated with this method, on the other hand the shrinkage of the film imparts stability. This process saves considerable time and protects the environment, since no solvents are used. Furthermore, the weight gain of the aircraft by this covering is 10 - 20 kg less than with conventional stringing technique.
- patches are likewise coated with the dispersion hot-melt adhesive before being dipped in and after drying thereof are ironed onto rivets and gusset plates to protect the final covering fabric.
- Patches according to the invention are small additional pieces of the covering fabric.
- the ironing on of covering fabric and / or of the patches takes place in wooden structures with a temperature of 70 0 C to 110 0 C. It is particularly advantageous to use a temperature of 90 0 C.
- ironing on the fabric covering is carried out by and / or the patches preferably at a temperature of about 130 0 C to 170 0 C. In this way it is ensured that the dispersion hot-melt adhesive hardens without the covering fabric is already shrunk. Since metals are basically good heat conductors and therefore relatively quickly remove a lot of heat, slightly higher temperatures can be used here.
- the method is preferred, characterized in that required seams are sealed with a spiked band made of covering fabric, which is coated with a dispersion hot-melt adhesive according to one of the preceding claims and then at 60 ° C to 100 ° C, preferably 90 ° C on the Seam is ironed on.
- the seams are preferably coated with dispersion hot-melt adhesive in 4 mm undersize to the spiked band.
- the seal increases the strength and durability of the seams and thus the entire clothing considerably.
- the surface of the fuselage and wings is protected against the ingress of moisture. Whether a fabric must be sewn, depends on the structural design.
- an optionally applied inscription of the covered areas with polyester color foil takes place by means of cold bonding and ironing at 80.degree.
- the polyester color film is preferably dimensionally stable, temperature-resistant and / or fuel-resistant. The achieved in this way, permanent and individual finish of the aircraft surface is easy to install, the cold bonding prevents unwanted deformation of the existing fabric.
- the invention relates to a dispersion hot-melt adhesive comprising dispersion hot-melt adhesive 80-88% binder, 12-15% Hardener component and 0.15-0.3% thickener, wherein the adhesive polymerized at temperatures of> 40 0 C.
- the binder preferably comprises a linear to slightly branched polyurethane dispersion. Also preferred is a polyurethane-based thickener, more preferably the thickener is nonionic.
- a dispersion hot-melt adhesive is preferred, the hardener component being 54-60% solvent, 0.35-0.5% stabilizing agent based on a sodium salt of naphthalene sulfonic acid, 0.25-0.35% based on a propoxylated alcohol, 1 , 7 - 1, 9% hardener based on a polyether amine, 37 - 41% polyisocyanate comprises.
- water is used as the solvent.
- the stabilizing agent based on a sodium salt of naphthalenesulfonic acid may be e.g. Tamol NN 4501.
- Emulsifier FD can be used as emulsifier.
- the hardener based on a polyether amine can be, for example, Jeffamine T403.
- an aliphatic polyisocyanate e.g. Desmodur LPBUEJ471.
- the adhesive according to the invention is particularly advantageous for use in the method according to the invention, since the adhesive is thermally stable and therefore does not dissolve when the covering fabric is ironed.
- the adhesive is well suited for all light aircraft materials and is characterized by a particularly good durability.
- the invention relates to the use of the dispersion hot-melt adhesive according to the invention for covering light aircraft and / or parts thereof.
- Another embodiment of the invention relates to a light aircraft or a part thereof, characterized in that it is covered with a polyester covering fabric by means of the method according to the invention.
- Embodiment 1 is a diagrammatic representation of Embodiment 1:
- the entire frame construction is encircled with a pencil on the inside and outside of the structure, so that the complete contour of the tail is transferred to the inside of the fabric. At this time, transfers are made for both the top and bottom.
- the underside is the side that is first covered, and where the nose spar is dug in from the fabric at an angle of 630 ° ( Figure 1).
- the first 270 ° of the inner enclosure of the fabric is additionally provided with an adhesive coating on the outside after tying in order to ensure optimum adhesion.
- a second line is additionally drawn as an outer cut line. The distance from this cut line to the baseline is calculated at the nose spar according to the following formula:
- the addition for the front blank edge is therefore 27.5 cm.
- the addition for the rear blank edge is therefore 5 cm.
- the area marked on the fabric, from the outer cut line to the line of the back end of the spar, as well as the areas covered by webs and straps, are now coated with dispersion hot melt adhesive. After drying the adhesive, the tissue is cut. Where there are webs or ribs during the wrapping, the area of webs and ribs is cut in. The strips resulting from the incision can be ironed on the rib or the bridge as a "patch".
- the stringing process starts at the nose spar and then continues towards the end spar.
- the tissue to be covered wraps around the nasal spar by almost 360 ° (FIG. 2).
- Rejuvenations are only covered after tissue fixation on the end spar.
- the fabric is wrapped around the nose spar of the structure to be covered and greased ( Figure 2).
- the wrap around the nose spar may be reduced to 270 °. Roundings such as margins are ironed on with the iron. Since the fabric can be stretched well by the heat, it must be pulled around the structure with the other hand when ironing. Occurring wrinkles are shrunk away by increased heat.
- the fabric is ironed at an angle of approx. 270 ° in order to have the largest possible anchor surface.
- the other outer tubes are ironed 270 °.
- the outer structure is braced with a 180 ° wrap around the spars.
- the "underside" is first covered.
- silicone paper is placed on the inside of the surface of the pipe to be ironed in addition to the structure transfer.
- the vertical stabilizer is prepared for covering. For this purpose, it is positioned on the inside of the mesh and surrounded by a circle in the outside area.
- the distance between the circle mark and the pipe is for the first side to be covered the tube circumference + 75% at the nose tube and at the tailpipe 80% of the tube circumference. For the opposite side, it is about 40% of the pipe circumference. Then the rudder is turned and the opposite side is recorded. Then the two vertical stabilizers are coated with adhesive, with the circular marking representing the outer boundary of the adhesive coating. Care must be taken to ensure that all areas of the fabric that rest on the structure are coated with adhesive to ensure a secure, firm fit. After drying, the blank is cut to an extent of about 10-15 cm along the outer circular line. The ironing is done by the method described.
- dispersion hot-melt adhesive is applied in the area where the fabric layer is on fabric layer. After drying, the outside is ironed.
- the fabric is ironed 180 ° around the pipe construction and ironed on the tail pipe with a 280 ° wrap. Wrinkles occurring in the area of curves can be shrunk off with heat. If all wrinkles do not disappear, shrink with the hot air blower and higher temperature and pull until the wrinkles have disappeared. In this work, the fabric after the removal of the hot air blower for a moment to hold, so that the adhesive can cool and he anchors the tissue on the ground.
- Wrinkles which are still present after the ironing of the fabric, are removed by means of a hot air blower at a temperature setting of 350 0 C.
- the temperature of the air impinging on the fabric is "controlled" by the distance to the fabric: the more the distance, the colder the temperature is applied ..
- the surface temperature is measured with an infrared thermometer and should not exceed 200 ° It is best to use a felt squeegee to iron the fabric to the structure.To iron the top cleanly on the underside, auxiliary points are marked on the tail fin at the center of the tube. The fabric is cut to size according to the marking and ironed on.
- the tissue In order to prevent the tissue from shifting, it is placed around the structure and fixed with adhesive tape. After the fabric is cut, it is ironed. On radii, such as marginal arches, the fabric is heat-treated and heat-shrunk with increased heat.
- the inscription can be made with a special foil, which is ironed after cold gluing at approx. 80 ° C.
- Embodiment 2 is a diagrammatic representation of Embodiment 1:
- the wing is covered in the procedure analogous to the technique described for the tail units.
- the structure of the wing is transferred to the inside of the fabric. Conveniently, you transfer the complete structure of the wing top and bottom of the rolled-up fabric web. This is then painted in the marked area with adhesive. At the same time, a strip of adhesive is applied, which is then cut, with the patches thus obtained being applied wherever there are rivets, for example over the ribs. All applied patches are then coated on top with glue. After the adhesive has dried, first the underside, then the top of the wings are covered. Also, when stringing you proceed appropriately so that you start at the nose spar and the string wraps around the nose spar. At the points where tissue lies on tissue, dispersion hot-melt adhesive is applied.
- the fabric After drying, the fabric is pulled taut to the end spar and also ironed there.
- the looping of the end spar should be at least 270 °.
- the wing is turned over and the wing top is covered as already described. It must be ensured that, especially in the case of obstacles, tig is ironed.
- the tissue At the root rib and edge arch, the tissue is ironed cleanly around or into the root rib to provide maximum anchorage area for the adhesive and tissue. Breakthroughs are secured with a round reinforcing patch to be applied on the inside and outside. After completion of the ironing process, remaining wrinkles on the pipe are shrunk away with increased heat through the hot air blower.
- Embodiment 3 is a diagrammatic representation of Embodiment 3
- the hull is covered analogously to the wing.
- the procedure corresponds to the covering scheme of Fig. 3.
- For covering the hull can be started either with the hull itself, or peripherally with the chassis.
- a rough cut of the fabric is fixed to the underside of the chassis, e.g. with masking tape, and all contact surfaces of chassis and fabric are marked.
- the outer cut lines are also drawn, whereby the tube should be turned at an angle of 270 °. All contact points, i. both the fabric, as well as the chassis are coated with dispersion hot melt adhesive.
- the tissue is cut and ironed. As already described under 1. Glue is applied at all nodes. After drying, an adhesive-coated fabric is ironed on as a patch to prevent the actual fabric from being damaged by sharp edges.
- the dispersion hot-melt adhesive must be completely dry before it can be stretched. This process can be accelerated with the hot air blower on cold air setting quite. However, it is important to make sure that this really happens with cold air.
- the hardener is already contained in the dispersion adhesive and reacts from a temperature of about 50 0 C with the adhesive. This means that once the process has started, the adhesive hardens and is then no longer suitable for bonding the fabric.
- the covering of the outside of the chassis is analogous to the bottom. Care must be taken to ensure that the overlapping seam (fabric - fabric) is coated with dispersion hot-melt adhesive before being covered. To achieve clean seams, stick it off with adhesive tape. The tape is removed before drying the adhesive. All joints and openings are reinforced with an iron-on spiked band. Even difficult jobs can be handled well.
- the fuselage clothing should consist of as few individual parts as possible in order to have few impacts and seams.
- the hull bottom is covered.
- the fabric must wrap around the side torso straps at an angle of about 270 °.
- the right side of the fuselage is completely fixed in one piece to the hull with adhesive tape.
- the structure is transferred to the tissue.
- the structural seat on the fabric and the hull structure are painted with dispersion hot melt adhesive and allowed to dry.
- the fabric is ironed from the front to the back with the iron. In this way, even difficult spots on the hull can be dipped well.
- Embodiment 4 is a diagrammatic representation of Embodiment 4:
- the adhesive solution is slowly stirred further until the forming foam has disappeared. This adhesive solution is finally filtered.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Mechanical Engineering (AREA)
- Aviation & Aerospace Engineering (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Laminated Bodies (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102008048400 | 2008-09-18 | ||
PCT/EP2009/006923 WO2010031591A2 (en) | 2008-09-18 | 2009-09-15 | Method for covering light aircraft |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2323906A2 true EP2323906A2 (en) | 2011-05-25 |
EP2323906B1 EP2323906B1 (en) | 2014-06-25 |
Family
ID=41651499
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP09736376.6A Active EP2323906B1 (en) | 2008-09-18 | 2009-09-15 | Method for covering light aircraft |
Country Status (8)
Country | Link |
---|---|
US (1) | US9764817B2 (en) |
EP (1) | EP2323906B1 (en) |
CN (1) | CN102159464B (en) |
AU (1) | AU2009294806B2 (en) |
CA (1) | CA2734345C (en) |
RU (1) | RU2463218C1 (en) |
UA (1) | UA100303C2 (en) |
WO (1) | WO2010031591A2 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
PT2147146E (en) * | 2007-05-11 | 2013-11-19 | Siegfried Lanitz | Covering fabric for aircraft in general air travel |
CN102242859A (en) * | 2011-04-11 | 2011-11-16 | 郭力 | Reinforcing process for acrylonitrile butadiene styrene (ABS) plate and acrylic plate shell |
US20200398968A1 (en) * | 2019-06-20 | 2020-12-24 | Tsc, Llc | Integrated Pultruded Composite Profiles and Method for Making Same |
Family Cites Families (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE849051C (en) | 1948-10-02 | 1952-09-15 | Leonhard Roth | Covering, in particular aircraft wing or control surfaces, and method for their production |
SU127911A1 (en) * | 1959-04-30 | 1959-11-30 | Л.Н. Триденцов | Method of making honeycomb layered structures |
SU128299A1 (en) * | 1959-11-10 | 1959-11-30 | Р.Б. Абрамович | A method of manufacturing hollow aerodynamic structures, such as propeller blades and load-bearing surfaces of aircraft |
US3841942A (en) * | 1971-04-12 | 1974-10-15 | Gen Electric | Apparatus for forming a composite metallic preform tape |
US4095760A (en) * | 1975-10-10 | 1978-06-20 | James A. Black | Structural skin construction materials and method |
US4225372A (en) * | 1979-01-25 | 1980-09-30 | The United States Of America As Represented By The National Aeronautics And Space Administration | Surface finishing |
GB8802621D0 (en) * | 1988-02-05 | 1988-03-02 | Hardman Solarfilm Ltd D | Covering sheet material |
DE4439031C2 (en) | 1994-11-02 | 1996-08-22 | Siegfried Lanitz | Polymer coated multilayer material and process for its manufacture |
JPH11510841A (en) * | 1995-08-11 | 1999-09-21 | ヘンケル・コマンディットゲゼルシャフト・アウフ・アクチエン | Polystyrene binder |
US20060084336A1 (en) | 1999-08-10 | 2006-04-20 | Warwick Mills, Inc. | High strength lightweight composite fabric with low gas permeability |
JP4574086B2 (en) | 2001-09-03 | 2010-11-04 | 富士重工業株式会社 | Method for manufacturing composite wing and composite wing |
ITTO20040208A1 (en) * | 2004-03-29 | 2004-06-29 | Alenia Aeronautica Spa | TAPES OF CONTINUOUS FILAMENTS AND TRESTLES FOR FORMING THE REINFORCEMENT LAYERS FOR AN ELEMENT COMPOSITE WITH A RESIN DIE. |
PT2147146E (en) | 2007-05-11 | 2013-11-19 | Siegfried Lanitz | Covering fabric for aircraft in general air travel |
DE502007004922D1 (en) | 2007-05-11 | 2010-10-14 | Lanitz Siegfried | Covering fabrics for aircraft |
-
2009
- 2009-09-15 RU RU2011115090/11A patent/RU2463218C1/en active
- 2009-09-15 EP EP09736376.6A patent/EP2323906B1/en active Active
- 2009-09-15 CN CN200980136759.XA patent/CN102159464B/en not_active Expired - Fee Related
- 2009-09-15 UA UAA201104689A patent/UA100303C2/en unknown
- 2009-09-15 WO PCT/EP2009/006923 patent/WO2010031591A2/en active Application Filing
- 2009-09-15 AU AU2009294806A patent/AU2009294806B2/en not_active Ceased
- 2009-09-15 US US13/119,198 patent/US9764817B2/en active Active
- 2009-09-15 CA CA2734345A patent/CA2734345C/en not_active Expired - Fee Related
Non-Patent Citations (1)
Title |
---|
See references of WO2010031591A2 * |
Also Published As
Publication number | Publication date |
---|---|
AU2009294806B2 (en) | 2012-03-22 |
CN102159464B (en) | 2014-01-08 |
WO2010031591A3 (en) | 2010-07-08 |
CA2734345C (en) | 2015-02-17 |
EP2323906B1 (en) | 2014-06-25 |
CN102159464A (en) | 2011-08-17 |
CA2734345A1 (en) | 2010-03-25 |
US20110272525A1 (en) | 2011-11-10 |
US9764817B2 (en) | 2017-09-19 |
UA100303C2 (en) | 2012-12-10 |
WO2010031591A2 (en) | 2010-03-25 |
RU2463218C1 (en) | 2012-10-10 |
AU2009294806A1 (en) | 2010-03-25 |
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