EP2307630B9 - Elément mural - Google Patents

Elément mural Download PDF

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Publication number
EP2307630B9
EP2307630B9 EP09755078A EP09755078A EP2307630B9 EP 2307630 B9 EP2307630 B9 EP 2307630B9 EP 09755078 A EP09755078 A EP 09755078A EP 09755078 A EP09755078 A EP 09755078A EP 2307630 B9 EP2307630 B9 EP 2307630B9
Authority
EP
European Patent Office
Prior art keywords
wall element
intermediate layer
element according
plate
layers
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP09755078A
Other languages
German (de)
English (en)
Other versions
EP2307630A1 (fr
EP2307630B1 (fr
Inventor
Wilhelmus Jan Reinier Karel Snel
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
UNDA MARIS HOLDING NV
Original Assignee
UNDA MARIS HOLDING NV
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by UNDA MARIS HOLDING NV filed Critical UNDA MARIS HOLDING NV
Publication of EP2307630A1 publication Critical patent/EP2307630A1/fr
Publication of EP2307630B1 publication Critical patent/EP2307630B1/fr
Application granted granted Critical
Publication of EP2307630B9 publication Critical patent/EP2307630B9/fr
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
    • E04C2/34—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts
    • E04C2/3405—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts spaced apart by profiled spacer sheets
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
    • E04C2/284—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
    • E04C2/296—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and non-metallic or unspecified sheet-material
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
    • E04C2/34—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts
    • E04C2/3405—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts spaced apart by profiled spacer sheets
    • E04C2002/3444—Corrugated sheets
    • E04C2002/3466—Corrugated sheets with sinusoidal corrugations

Definitions

  • the invention relates to a wall element comprising two outer layers extending at least substantially parallel to each other with at least one intermediate layer present therebetween.
  • the object of the invention is to improve the wall element that is known from the aforesaid German patent publication, in the sense that a wall element is provided which has an optimal constructional stiffness for serving as (part of a) wall panel, for example a partition wall etc, and which at the same time is light in weight.
  • wall panel is understood to include an element for use in a wall, floor, ceiling, roof etc.
  • a wall element of the kind referred to in the introduction wherein the intermediate layer is at least substantially made of a metal plate-shaped material, and wherein a profile is formed in the plane of the plate-shaped material, is according to the invention characterised in that the intermediate layer defines a compartment which contains an insulation material.
  • the insulation material is preferably a sound-insulating and/or thermally insulating material.
  • opposing edges of the intermediate layer are flanged at least twice, with the insulation material being contained between flanged parts of the edges of the intermediate layer.
  • the intermediate layer is connected to one outer layer on its side remote from the insulation material, whilst the intermediate layer is connected to the other outer layer at the flanged parts of the edges of the intermediate layer.
  • the intermediate layer is connected to one outer layer on its side remote from the insulation material, whilst the intermediate layer is connected to the other outer layer via another, second intermediate layer.
  • the second intermediate layer preferably has an at least substantially U-shaped cross-section, with the second intermediate layer engaging the first intermediate layer with legs of said U-shaped cross-section.
  • the second intermediate layer has an at least substantially L-shaped cross-section, with the second intermediate layer engaging the first intermediate layer with legs of said L-shaped cross-section.
  • the metal intermediate layer comprising the (thermal) insulation material is resistant to very high temperatures, as high as 1000 °C and higher.
  • said experiments have shown that warping of the intermediate layer due to expansion of the metal is hardly possible at the aforesaid temperatures, if at all, since the profile is capable of compensating said expansion in various directions, viz. both in the longitudinal direction and in the transverse direction of the profile.
  • the present wall element is for example quite suitable for use as a (part of a) partition wall in a building, for example a hospital, since the metal intermediate layer is capable of stopping electromagnetic radiation that is used in the hospital.
  • the profile is a profile of corrugated cross-section formed in the plane of the plate-shaped material.
  • corrugations of the profile extend in meandering fashion in the plane of the plate-shaped material.
  • the term "in meandering fashion” is understood to mean any manner of meandering (from left to right).
  • the corrugations extend in zigzag fashion in the plane of the plate-shaped material, so that corrugations alternately make a more or less acute angle to the left and to the right.
  • the corrugations extend in snake-like fashion in the plane of the plate-shaped material.
  • the corrugations preferably extend parallel to each other in the plane of the plate-shaped material rather than converge or diverge.
  • the profile is in particular provided along at least substantially the entire length of the plate-shaped material and extends over all the first parts of the intermediate layer.
  • the corrugations extend sinusoidally in the plane of the plate-shaped material.
  • the distance between two adjacent crests of the sine shape preferably ranges between 0.25 and 2 times the amplitude of the sine shape.
  • the distance between two adjacent crests of the sine shape at least substantially equals the amplitude of the sine shape. Tests have shown that in this way a construction having an optimum constructional stiffness is obtained, whilst at the same time said construction is light in weight.
  • the plate-shaped material is made of a metal selected from the group consisting of iron, steel, copper and aluminium, or of an alloy of one or more of said metals.
  • the profile is preferably rolled in the plate-shaped material, as will be explained in more detail yet hereinafter.
  • the outer layers are glued together with the intermediate layer/layers.
  • the adhesive that is used is preferably a swellable adhesive, in particular a foamable adhesive, more in particular a polyurethane-based foamable adhesive.
  • the outer layers are at least substantially made of a material selected from the group consisting of fibre material, plastic, rubber, metal, paper/cardboard and wood.
  • plaster boards are used as the outer layers.
  • the fibre material in particular contains glass fibres, carbon fibres, mineral fibres and/or synthetic fibres. Fibres of the type known under the trade names "Kevlar” or “Twaron” may for example be used as synthetic fibres.
  • the layer of plastic material is preferably selected from the group consisting of PVC-U, PP, PE, ABS, PVC-C and PVDF. It is noted that the material abbreviations used above relate to the following (plastic) materials:
  • the rubber layer is in particular selected form the group consisting of EPDM or NBR.
  • the outer layers are made of a metal, in particular stainless steel or wood, such as two-ply or three-ply wood.
  • the outer layers are at least substantially made of layers of paper/cardboard, each layer at least substantially being made up of a corrugated sub-layer and a flat sub-layer provided on one side thereof, with the paper/cardboard layers being bonded together by means of an adhesive applied to the corrugations of the corrugated sub-layers.
  • paper is commonly used for lighter paper types, whilst the term “cardboard” is frequently used for heavier paper types.
  • the term "paper” or “cardboard” are used.
  • the outer layers are preferably impregnated, in particular with a resinous material, such as polyurethane or polyester resin.
  • a resinous material such as polyurethane or polyester resin.
  • impregnation with a resinous material not only has the advantage of increasing the constructional stiffness, but also of providing protection against external influences, such as moisture. Because of the additional stiffness, fewer layers of corrugated paper/cardboard are in principle required for imparting the required stiffness to the flat wall panel.
  • Impregnation preferably takes place by vapour deposition, spraying or otherwise, with vapour deposition or spraying taking place in a direction parallel to the direction of the "cell structure" of the corrugated paper/cardboard that is used. Impregnation can also take place mechanically, in which case toothed and/or flat rollers are used for forcing the impregnation agent into the paper/cardboard.
  • the intermediate layer/layers is/are staggered relative to the outer layers, said wall element being profiled along a first part of the circumferential edge and being provided with at least one outwardly extending lip along a second part of the circumferential edge, with a lip of one wall element being inserted into a corresponding profile of the upper wall element in the connected condition of adjacent wall elements.
  • the wall element is profiled along a first part of the circumferential edge at both ends, and the wall element is provided with at least one outwardly extending lip along an adjacent part of the circumferential edge, with a lip of one wall element being inserted into a corresponding profile of the upper wall element in the connected condition of adjacent wall elements.
  • said intermediate layer/layers is/are flanged in a direction transversely to the outer layers, parallel to the flanged portions of the intermediate layer/layers, at at least one edge of the wall element.
  • a wall element 1 according to the invention is shown.
  • the wall element 1 is substantially plate-shaped, being built up of two parallel outer layers 2 and 3 of gypsum. Disposed between said outer layers 2 and 3 is an intermediate layer 4, which extends between the outer layers 2 and 3.
  • Figure 2 shows part of the wall element 1, seen in the direction II shown in figure 1 .
  • the intermediate layer 4 comprises a first intermediate layer 4' consisting of a plate-shaped material which is flanged three times (inter alia) for forming first parts 5a, second parts 5b and third parts 5c.
  • the first parts 5a which extend perpendicularly to the outer layers 2 and 3
  • the second parts 5b which extend parallel to the outer layers 2 and 3
  • the plate-shaped material of the second intermediate layer 4'' is flanged once for forming parts 6, which extend perpendicularly to the outer layers 2 and 3.
  • the parts 6 of the second intermediate layer 4'' engage round the first intermediate layer 4', viz. at the location of the first parts 5a.
  • the intermediate layers 4' and 4'' form a compartment 7, in which strip-shaped sound-insulating and/or thermally insulating material can be contained.
  • the material 8 is partially held in place by the third parts 5c of the first intermediate layer 4'.
  • the intermediate layers 4' and 4'' are connected, preferably glued, to the outer layers 2 on their sides remote from the insulation material 8.
  • Figures 4 and 5 correspond to figures 2 and 3 , with this difference that the second intermediate layer 4'' (which is more or less L-shaped) is flanged twice on one side for forming parts 9a and 9b, part 9a extending perpendicularly to the outer layers 2 a 3 and part 9b extending parallel thereto.
  • the part 5c of the first intermediate layer 4' engages the second part 9b of the second intermediate layer 4''.
  • the intermediate layer 4 is slightly staggered relative to the outer layers 2 and 3, as is indicated at x.
  • a lip 10 can be inserted into a profile 11 of an adjacent wall element. The end of one wall element 1 comes to abut against the end of an adjacent wall element 1 in that case.
  • FIG. 1 - 5 show, a profile of corrugated cross-section comprising crests 12 and valleys 13 is formed in the intermediate layers 4' and 4''.
  • FIG 6 the plate-shaped material for use in the intermediate layer 4 of figure 7 is shown.
  • a profile of corrugated cross-section comprising crests 12 and valleys 13 is formed in the plane of the plate-shaped material, with the corrugations 14 of the profile extending sinusoidally and parallel to each other in the plane of the plate-shaped material.
  • Figure 7 corresponds to figure 5 , with this difference that a corrugated profile as shown in figure 6 is formed in the intermediate layers 4' and 4''.

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Building Environments (AREA)
  • Finishing Walls (AREA)

Claims (26)

  1. Élément mural comprenant deux couches extérieures (2, 3) s'étendant au moins sensiblement parallèlement l'un à l'autre avec au moins une couche intermédiaire (4) présente entre elles, dans lequel la couche intermédiaire (4) est au moins sensiblement en un matériau conformé en plaque métallique, et dans lequel un profilé est formé dans le plan du matériau conformé en plaque, caractérisé en ce que la couche intermédiaire définit un compartiment (7) qui contient un matériau isolant (8).
  2. Élément mural selon la revendication 1, dans lequel des bords opposés de la couche intermédiaire (4) sont rabattus au moins deux fois, et dans lequel le matériau isolant (8) est contenu entre des parties rabattues des bords de la couche intermédiaire.
  3. Élément mural selon la revendication 1 ou 2, dans lequel la couche intermédiaire (8) est reliée à une couche extérieure sur son côté distant du matériau isolant (8), et dans lequel la couche intermédiaire (4) est reliée à l'autre couche extérieure au niveau des parties rabattues des bords de la couche intermédiaire (4).
  4. Élément mural selon la revendication 1 ou 2, dans lequel la couche intermédiaire (4) est reliée à une couche extérieure sur son côté éloigné du matériau isolant (8), et dans lequel la couche intermédiaire est reliée à l'autre couche extérieure par le biais d'une autre seconde couche intermédiaire (4").
  5. Élément mural selon la revendication 4, dans lequel la deuxième couche intermédiaire (4") a une section sensiblement en forme de U, et dans lequel la deuxième couche intermédiaire (4") s'engage avec la première couche intermédiaire (4) par des pattes de ladite section en forme de U.
  6. Élément mural selon la revendication 4, dans lequel la deuxième couche intermédiaire (4") a une section au moins sensiblement en forme de L, et dans lequel la deuxième couche intermédiaire s'engage avec la première couche intermédiaire par des pattes de ladite section en forme de L.
  7. Élément mural selon la revendication 4, 5 ou 6, dans lequel la deuxième couche intermédiaire (4") est au moins sensiblement en un matériau conformé en plaque métallique, un profilé étant formé dans le plan du matériau conformé en plaque.
  8. Élément mural selon l'une quelconque des revendications précédentes 1 à 6, dans lequel le profilé est un profilé de section ondulée formée dans le plan du matériau conformé en plaque.
  9. Élément mural selon la revendication 8, dans lequel les ondulations du profilé s'étendent en méandres dans le plan du matériau conformé en plaque.
  10. Élément mural selon la revendication 9, dans lequel lesdites ondulations s'étendent parallèlement l'une à l'autre dans le plan du matériau conformé en plaque.
  11. Élément mural selon la revendication 9 ou 10, dans lequel les ondulations s'étendent en zigzag dans le plan du matériau conformé en plaque.
  12. Élément mural selon la revendication 9 ou 10, dans lequel les ondulations s'étendent en serpentant dans le plan du matériau conformé en plaque.
  13. Élément mural selon la revendication 12, dans lequel les ondulations s'étendent en sinusoïdes dans le plan du matériau conformé en plaque.
  14. Élément mural selon la revendication 13, dans lequel la distance entre deux crêtes adjacentes de la forme sinusoïdale est de préférence comprise entre 0,25 et 2 fois l'amplitude de la forme sinusoïdale.
  15. Élément mural selon la revendication 14, dans lequel la distance entre deux crêtes adjacentes de la forme sinusoïdale est au moins sensiblement égale à l'amplitude de la forme sinusoïdale.
  16. Élément mural selon l'une quelconque des revendications précédentes 1 à 15, dans lequel le profilé est prévu le long d'au moins sensiblement toute la longueur du matériau conformé en plaque.
  17. Élément mural selon l'une quelconque des revendications précédentes 1 à 16, dans lequel le matériau conformé en plaque est fait d'un métal sélectionné dans le groupe constitué du fer, de l'acier, du cuivre et de l'aluminium, ou en un alliage d'un ou plusieurs desdits métaux.
  18. Élément mural selon l'une quelconque des revendications précédentes 1 à 17, dans lequel les couches extérieures (2, 3) sont collées à la couche intermédiaire ou les couches intermédiaires.
  19. Élément mural selon l'une quelconque des revendications précédentes 1 à 18, dans lequel les couches extérieures (2, 3) sont réalisées au moins sensiblement en un matériau sélectionné dans le groupe constitué d'un matériau fibreux, d'une matière plastique, d'un caoutchouc, d'un métal, de gypse, du papier/carton ou du bois.
  20. Élément mural selon la revendication 19, dans lequel le matériau fibreux contient des fibres de verre, des fibres de carbone, des fibres minérales et/ou des fibres synthétiques.
  21. Élément mural selon la revendication 19, dans lequel les couches extérieures (2, 3) sont au moins sensiblement constituées de couches de papier/carton, chaque couche étant au moins sensiblement constituée d'une sous-couche ondulée et d'une sous-couche plate prévue sur un côté de celle-ci, les couches de papier/carton étant reliées entre elles au moyen d'un adhésif appliqué sur les ondulations des sous-couches ondulées.
  22. Élément mural selon la revendication 21, dans lequel les couches extérieures (2, 3) sont de préférences imprégnées, notamment avec un matériau résineux.
  23. Élément mural selon la revendication 19, dans lequel les couches extérieures (2, 3) sont au moins sensiblement constituées de contreplaqué à deux feuilles ou trois feuilles.
  24. Élément mural selon l'une quelconque des revendications précédentes 1 à 23, dans lequel la couche intermédiaire ou les couches intermédiaires (4, 4") sont disposées de façon alternées par rapport aux couches extérieures (2, 3), ledit élément mural étant profilé le long d'une première partie du bord circonférentiel et étant doté d'au moins une lèvre s'étendant vers l'extérieur le long d'une seconde partie du bord circonférentiel, une lèvre d'un élément mural étant insérée dans un profilé correspondant de l'élément mural supérieur lorsque des éléments muraux adjacents sont reliés entre eux.
  25. Élément mural selon l'une quelconque des revendications précédentes 1 à 24, dans lequel ladite couche intermédiaire ou lesdites couches intermédiaires (4, 4") sont rabattues dans une direction transversale aux couches extérieures (2, 3) parallèlement aux parties rabattues de la ou des couches intermédiaires (4, 4"), à au moins un côté de l'élément mural (1).
  26. Elément mural selon l'une quelconque des revendications précédentes 1 à 25, dans lequel l'élément mural est profilé le long d'une première partie du bord circonférentiel aux deux extrémités, et l'élément mural (1) est doté d'au moins une lèvre s'étendant vers l'extérieur le long d'une partie adjacente du bord circonférentiel, une lèvre (10) d'un élément mural étant insérée dans un profilé correspondant (11) de l'élément mural supérieur lorsque des éléments muraux adjacents sont reliés entre eux.
EP09755078A 2008-05-29 2009-05-25 Elément mural Not-in-force EP2307630B9 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
NL2001634A NL2001634C2 (nl) 2008-05-29 2008-05-29 Wandelement.
PCT/NL2009/050285 WO2009145621A1 (fr) 2008-05-29 2009-05-25 Elément mural

Publications (3)

Publication Number Publication Date
EP2307630A1 EP2307630A1 (fr) 2011-04-13
EP2307630B1 EP2307630B1 (fr) 2012-01-25
EP2307630B9 true EP2307630B9 (fr) 2012-09-05

Family

ID=40119335

Family Applications (1)

Application Number Title Priority Date Filing Date
EP09755078A Not-in-force EP2307630B9 (fr) 2008-05-29 2009-05-25 Elément mural

Country Status (4)

Country Link
EP (1) EP2307630B9 (fr)
AT (1) ATE542962T1 (fr)
NL (1) NL2001634C2 (fr)
WO (1) WO2009145621A1 (fr)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3441538A1 (fr) * 2017-08-09 2019-02-13 Unda Maris Holding N.V. Système de mur avec colonnes métalliques

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
NO982657L (no) * 1998-06-09 1999-12-10 Heer As Konstruksjonsmateriale, fremgangsmåte for fremstilling av dette, samt formet gjenstand fremstilt av dette
NL2000060C2 (nl) * 2006-04-21 2007-10-23 Unda Maris Holding N V Plaatvormig materiaal.

Also Published As

Publication number Publication date
EP2307630A1 (fr) 2011-04-13
WO2009145621A1 (fr) 2009-12-03
EP2307630B1 (fr) 2012-01-25
ATE542962T1 (de) 2012-02-15
NL2001634C2 (nl) 2009-02-05
WO2009145621A9 (fr) 2011-03-17

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