EP2304010B1 - Light duty liquid cleaning composition and method of use thereof - Google Patents

Light duty liquid cleaning composition and method of use thereof Download PDF

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Publication number
EP2304010B1
EP2304010B1 EP09767623.3A EP09767623A EP2304010B1 EP 2304010 B1 EP2304010 B1 EP 2304010B1 EP 09767623 A EP09767623 A EP 09767623A EP 2304010 B1 EP2304010 B1 EP 2304010B1
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Prior art keywords
composition
acid
cleaning
compositions
sample
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EP09767623.3A
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German (de)
French (fr)
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EP2304010A1 (en
Inventor
Cynthia Mccullar Murphy
Gregory Szewczyk
David Suriano
Julie Burke
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Colgate Palmolive Co
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Colgate Palmolive Co
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Classifications

    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D1/00Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
    • C11D1/88Ampholytes; Electroneutral compounds
    • C11D1/94Mixtures with anionic, cationic or non-ionic compounds
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16Organic compounds
    • C11D3/20Organic compounds containing oxygen
    • C11D3/2075Carboxylic acids-salts thereof
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/48Medical, disinfecting agents, disinfecting, antibacterial, germicidal or antimicrobial compositions
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D1/00Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
    • C11D1/02Anionic compounds
    • C11D1/12Sulfonic acids or sulfuric acid esters; Salts thereof
    • C11D1/14Sulfonic acids or sulfuric acid esters; Salts thereof derived from aliphatic hydrocarbons or mono-alcohols
    • C11D1/143Sulfonic acid esters
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D1/00Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
    • C11D1/02Anionic compounds
    • C11D1/12Sulfonic acids or sulfuric acid esters; Salts thereof
    • C11D1/29Sulfates of polyoxyalkylene ethers
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D1/00Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
    • C11D1/88Ampholytes; Electroneutral compounds
    • C11D1/90Betaines

Definitions

  • Light duty liquid cleaning compositions should be designed with acceptable foaming and cleaning properties. Such cleaning compositions should maintain acceptable cleaning performance, have ease of rinsing, and contain a low level of dye mix that yields a near colorless visual appearance. Light duty liquid cleaning compositions should include an ingredient mix that increases utilization of naturally derived ingredients, results in a cleaned surface with minimal spotting and is both mild and hypoallergenic. Light duty liquid cleaning compositions should also be designed to be biodegrade-able and not to leave any harmful residue on surfaces.
  • the inventors of the invention have developed light duty liquid cleaning compositions, which are suitable for disinfecting all types of surfaces including animate surfaces (e . g ., human skin and/or mouth when used as an oral preparation or toothpaste) and inanimate surfaces.
  • This technology is suitable for use on delicate surfaces including those surfaces in contact with food in a safe manner.
  • the light duty liquid cleaning compositions according to the invention reduce the amount of chemical residues left on a surface disinfected therewith. Thus, it may be not necessary to rinse, for example, a surface after the compositions of the invention have been applied thereto in diluted conditions.
  • the inventors have developed compositions and methods that include cleaning compositions with enhanced cleaning possessing antibacterial efficacy and low toxicity.
  • WO02/092743 describes antibacterial liquid dish cleaning compositions having improved viscosity.
  • US6071,866 describes mild antimicrobial liquid cleansing formulations comprising hydroxyl acid buffering compound as a potentiator of antimicrobial effectiveness.
  • WO94/11476 describes a liquid dishwashing detergent composition.
  • EP0250181 describes mild detergent compositions.
  • the invention encompasses acidic liquid cleaning compositions designed for cleaning surfaces including hard surfaces, which deliver acceptable cleaning and foaming performance and exhibit ease of rinsing while leaving low amounts residue.
  • cleaning compositions including a combination of one or more of anionic surfactants, a zwitterionic surfactant and an acid in specific amounts have antibacterial activity while at the same time having low toxicity.
  • the cleaning composition is a colorless liquid.
  • the invention encompasses cleaning compositions including an acidic formulation that exhibits ease of rinsing, which assists with the removal of residue while exhibiting antibacterial efficacy.
  • the invention specifically provides an acidic surfactant based cleaning composition according to claim 1, comprising lactic acid in an amount of 1 wt.% to 3 wt.% by weight of the total composition, and a surfactant combination, wherein the surfactant combination consists of dodecyl benzene sulfonate in an amount of 3 wt.% to 10 wt.% by weight of the total composition, lauryl ether sulfate with about two EO units in an amount of 3 wt.% to 20 wt.% by weight of the total composition, laurylamidopropyl betaine in an amount of 1 wt.% to 8 wt.
  • the composition has a log 10 reduction in microbes of at least about 3 when a surface containing bacteria is contacted with the composition for about 30 seconds at 25 °C, wherein the composition is stable for at least about 1 year at room temperature, and wherein the composition has a low toxicity.
  • the invention encompasses an acidic liquid cleaning composition designed for cleaning hard surfaces as well as glass surfaces and effective in removing grease soil and/or other soil.
  • Another embodiment of the invention encompasses cleaning compositions wherein the dodecyl benzene sulfonate is present in an amount of about 5 wt. % to about 10 wt. % by weight of the total composition, the lauryl ether sulfate with about two EO units is present in an amount of about 5 wt. % to about 20 wt. % by weight of the total composition, wherein the zwitterionic surfactant is present in an amount of about 3 wt. % to about 8 wt. % by weight of the total composition, and lactic acid, wherein the acid is present in an amount of about 1 wt. % to about 3 wt. % by weight of the total composition.
  • the cleaning composition does not contain ingredients that are not biologically or ecologically favorable.
  • a preferred cleaning composition of the invention can be characterized as containing no or no significant amount of extraneous preservatives and antimicrobial compounds, other than the acidic component.
  • the term "no significant amount" as used herein indicates a content concentration that is less than an efficacious amount to achieve the intended purpose.
  • Particularly preferred cleaning composition can be characterized as containing only ecologically acceptable solvents such as water and one or more of alkanols, e.g., ethanol, isopropanol and propanol.
  • the cleaning composition is not an emulsion or microemulsion composition.
  • a preferred cleaning composition can also be characterized as colorless or nearly colorless. A colorless or nearly colorless composition is highly desirable since the composition can be easily rendered to have any desirable color by adding colorants or dyes to the colorless or nearly colorless composition.
  • compositions have utility in a broad range of applications including, for example, in consumer product fluids such as surface cleaners, cleansers and the like.
  • the compositions are highly suitable for cleaning surfaces that are designed for food-contact uses, such as dishes, silverware, glasses and cups.
  • ranges are used as a shorthand for describing each and every value that is within the range. Any value within the range can be selected as the terminus of the range.
  • the cleaning compositions of the invention are useful as ultra and regular density dish liquid formulas designed for several key formula characteristics including, but not limited to, antibacterial efficacy from a naturally-derived organic acid, at minimum about a 3-log reduction in about 30 seconds for both Gram-positive (e.g., Staphylococcus aureus ) and Gram-negative (e.g., Salmonella enterica , E. coli ) on surfaces, minimal toxicity of inert (non-antibacterial) cleaning materials in the formulation, minimize corrosivity to processing equipment, competitive or superior foaming/cleaning performance with existing commercial cleaning products, competitive or superior rinsing and/or shine performance with existing products, and delivery of both active and aesthetic product stability performance over product lifetime.
  • antibacterial efficacy from a naturally-derived organic acid at minimum about a 3-log reduction in about 30 seconds for both Gram-positive (e.g., Staphylococcus aureus ) and Gram-negative (e.g., Salmonella enterica , E. coli ) on surfaces
  • the invention encompasses cleaning compositions as defined above, wherein the composition has a log 10 reduction in bacteria of at least about 3 when a surface containing bacteria is contacted with the composition for about 30 seconds at 25 °C, wherein the composition is stable for at least about 1 year at room temperature, and wherein the composition has a low toxicity.
  • a preferred cleaning composition of the invention can be characterized as containing no or no significant amount of extraneous preservatives and antimicrobial compounds, other than the organic acid.
  • Extraneous preservative and antimicrobial compounds that are typically included in a cleaning composition include hydrogen peroxide, biguanide, triclosan, chlorophenol, paraben, zinc compounds, glutaraldehyde, and formaldehyde.
  • the preferred cleaning composition provides efficacious antimicrobial properties without the use of extraneous preservative and antimicrobial compounds.
  • the anionic surfactants and/or the zwitterionic surfactants are derived from a natural source and biodegradable surfactants.
  • the invention also encompasses methods of cleaning a surface including contacting the surface with a composition of the invention, diluted or undiluted.
  • the cleaning compositions possess antibacterial efficacy from an acid, for example lactic acid.
  • the acid is a naturally-derived, weak-organic acid manufactured from renewable plant resources via microbial fermentation.
  • the acid is natural and readily biodegradable, non-toxic to the environment, and a natural product.
  • the surfactant is natural and readily biodegradable, non-toxic to the environment, and a natural product.
  • the phrase "from a natural source” refers to surfactants that have a natural origin and are derived from, for example, crops, animal fats and/or trees. These are also referred to in the art as oleochemical surfactants and are derived from sources including but not limited to plant oils such as palm, palm kernel or coconut oil, or from animal fats such as tallow, lard or fish oil. This is in contrast to petroleum or petrochemical surfactants derived from, for example, crude oil.
  • biodegradable surfactants refers to surfactant-based cleaning ingredients that are designed to be used with water and disposed of down the drain. There they combine with other wastes for treatment in either a municipal treatment plant or a household septic tank system. During treatment, microorganisms biodegrade surfactants and other organic materials, ultimately breaking them down into carbon dioxide, water and minerals. Any small amounts of surfactants that remain after treatment continue to biodegrade in the environment. In certain embodiments, the surfactants of the invention biodegrade quickly and thoroughly and do not present a risk to organisms living in the environment.
  • the cleaning compositions of the invention result in a minimum 3-log reduction in about 30 seconds or about one minute of both Gram-positive (e.g., Staphylococcccs aureus ) and Gram-negative (e.g., Salmonella enterica, E.coli ) bacteria, or run-off solutions.
  • Gram-positive e.g., Staphylococcccs aureus
  • Gram-negative e.g., Salmonella enterica, E.coli
  • run-off solutions e.g., Salmonella enterica, E.coli
  • the cleaning compositions of the invention which include an acid result in the acid crossing the bacterial cell membrane in its protonated or charge-neutral form. Lactic acid with a pKa of about 3.8 (the point at which half of the molecules are protonated and half are not protonated) is effective at a pH below 3.5.
  • the recommended pH for the cleaning compositions of the invention for maximal efficacy balanced against safety is about 3.25.
  • the mechanism of action for lactic acid is thought to be twofold: (1) as protonated molecules cross the bacterial membrane they become deprotonated at the internal pH of the cell and progressively lower the internal bacterial cell pH that can lead to protein deformation and halt critical cellular processes, but (2) this change in internal pH can act to collapse the delta psi gradients critical to microbial nutrient and energy transport systems in the bacterial cell membrane - also leading to a cut-off of critical nutrients and energy sources.
  • compositions of the invention comprise sodium dodecyl benzene sulfonate as a first anionic surfactant and sodium lauryl sulfate with about two ethylene oxide units as a second anionic surfactant. No other anionic surfactants are present in the composition.
  • the second anionic surfactant is present in an amount of about 5 wt. % to about 20 wt. % based on the weight of the total composition. In certain embodiments, the second anionic surfactant is present in an amount of about 13 wt. % to about 20 wt. % based on the weight of the total composition. In certain embodiments, the second anionic surfactant is present in an amount of about 13.5 wt. % based on the weight of the total composition. In certain embodiments, the second anionic surfactant is present in an amount of about 18 wt. % based on the weight of the total composition.
  • compositions of the invention also include one zwitterionic surfactant which is laurylamidopropyl betaine.
  • the zwitterionic surfactant is present in an amount of about 2 wt. % to about 7 wt. % based on the weight of the total composition. In certain embodiments, the zwitterionic surfactant is present in an amount of about 2.5 wt. % to about 6.5 wt. % based on the weight of the total composition. In certain embodiments, the zwitterionic surfactant is present in an amount of about 5.5 wt. % to about 6.5 wt. % based on the weight of the total composition..
  • the cleaning compositions of the invention also include an acid constituent, which is lactic acid, for example, D- and/or L-lactic acid or mixtures thereof, and more preferred is L-lactic acid.
  • an acid constituent which is lactic acid, for example, D- and/or L-lactic acid or mixtures thereof, and more preferred is L-lactic acid.
  • compositions are acidic in nature (pH ⁇ 7.0). Accordingly, there should be sufficient acid present in the composition such that the pH of the composition in various embodiments is less than about 6, or about 2 to about 5, or about 3 to about 4, or about 3.1 to about 3.5, or about 3.2 to about 3.3.
  • the pH of the composition incorporating a selected acid is preferred to be within 10% of the pKa of the selected acid. Mixtures of two or more acids may be used, and the acid constituent may be present in any effective amount.
  • the pH of the composition after the aging period remains less than about 6.5, or about 2.1 to about 5, or about 3 to about 4, or about 3.2 to about 3.8.
  • the pH of the composition after the aging period incorporating a selected acid is preferred to be within 10% of the pKa of the selected acid.
  • the aging period should be at least about two months, or about 6 months, or about 1 year or about 2 years.
  • the acid is present in an amount of from about 1 to about 3% wt or in an amount of about 2% wt. to about 2.5% wt.
  • the amount of acid present after the aging period should not differ substantially from the level of acid in the initial composition.
  • the cleaning compositions of the invention can also contain an organic or inorganic sequestrant or mixtures of sequestrants.
  • Organic sequestrants such as citric acid, the alkali metal salts of nitrilotriacetic acid (NTA), EDTA or salts thereof, alkali metal gluconates, polyelectrolytes such as a polyacrylic acid, and the like can be used herein.
  • sequestrants are organic sequestrants such as sodium gluconate due to the compatibility of the sequestrant with the formulation base.
  • the sequestering agent of the invention also includes an effective amount of a water-soluble organic phosphonic acid, which has sequestering properties.
  • phosphonic acids include low molecular weight compounds containing at least two anion-forming groups, at least one of which is a phosphonic acid group.
  • useful phosphonic acids include mono-, di-, tri- and tetra-phosphonic acids which can also contain groups capable of forming anions under alkaline conditions such as carboxy, hydroxy, thio and the like.
  • the phosphonic acid may also include a low molecular weight phosphonopolycarboxylic acid such as one having about 2-4 carboxylic acid moieties and about 1-3 phosphonic acid groups.
  • Such acids include 1-phosphono-1-methylsuccinic acid, phosphonosuccinic acid and 2-phosphonobutane-1,2,4-tricarboxylic acid.
  • organic phosphonic acids include 1-hydroxyethylidene-1,1-diphosphonic acid (CH 3 C(PO 3 H 2 ) 2 OH), available from Monsanto Industrial Chemicals Co., St. Louis, Mo. as Dequest ® 2010, a 58-62% aqueous solution; amino [tri(methylenephosphonic acid)] (N[CH 2 PO 3 H 2 ] 3 ), available from Monsanto as Dequest ® 2000, a 50% aqueous solution; ethylenediamine [tetra(methylene-phosphonic acid)] available from Monsanto as Dequest ® 2041, a 90% solid acid product; and 2-phosphonobutane-1,2,4-tricarboxylic acid available from Mobay Chemical Corporation, Inorganic Chemicals Division, Pittsburgh, Pa.
  • CH 3 C(PO 3 H 2 ) 2 OH 1-hydroxyethylidene-1,1-diphosphonic acid
  • Dequest ® 2010 available from Monsanto Industrial Chemicals Co., St. Louis, Mo.
  • phosphonic acids can also be used in the form of water-soluble acid salts, particularly the alkali metal salts, such as sodium or potassium; the ammonium salts or the alkylol amine salts where the alkylol has 2 to 3 carbon atoms, such as mono-, di-, or tri-ethanolamine salts. If desired, mixtures of the individual phosphonic acids or their acid salts can also be used. Further useful phosphonic acids are disclosed in U.S. Pat. No. 4,051,058 . In certain embodiments, phosphonic acids useful in the present invention do not contain amino groups since they produce substantially less degradation of the active chlorine source than do phosphonic acids including amino groups.
  • Sequestrants of the invention also include materials such as, complex phosphate sequestrants, including sodium tripolyphosphate, sodium hexametaphosphate, and the like, as well as mixtures thereof.
  • Phosphates, the sodium condensed phosphate hardness sequestering agent component functions as a water softener, a cleaner, and a detergent builder.
  • Alkali metal (M) linear and cyclic condensed phosphates commonly have a M 2 O:P 2 O 5 mole ratio of about 1:1 to 2:1 and greater.
  • Typical polyphosphates of this kind are sodium tripolyphosphate, sodium hexametaphosphate, sodium metaphosphate as well as corresponding potassium salts of these phosphates and mixtures thereof.
  • the particle size of the phosphate is not critical, and any finely divided or granular commercially available product can be employed.
  • sodium tripolyphosphate is an inorganic hardness sequestering agent for reasons of its ease of availability, low cost, and high cleaning power.
  • Sodium tripolyphosphate acts to sequester calcium and/or magnesium cations, providing water softening properties. It contributes to the removal of soil from hard surfaces and keeps soil in suspension. It has little corrosive action on common surface materials and is low in cost compared to other water conditioners.
  • Sodium tripolyphosphate has relatively low solubility in water (about 14 wt-%) and its concentration must be increased using means other than solubility.
  • Typical examples of such phosphates being alkaline condensed phosphates (i.e. polyphosphates) such as sodium or potassium pyrophosphate, sodium or potassium tripolyphosphate, sodium or potassium hexametaphosphate.; carbonates such as sodium or potassium carbonate; borates, such as sodium borate.
  • the sequestering or chelating agent(s) will generally include about 0.00015% to about 15% by weight of the cleaning compositions herein. In other various embodiments, if utilized, the sequestering or chelating agent(s) will include about 0.0003% to about 3.0% by weight of such compositions or about 0.003% to about 1.0% by weight of such compositions or about 0.03% to about 0.1 % by weight of such compositions.
  • compositions and methods of the invention can also include one or more fragrance agents.
  • Fragrance agents useful in the compositions and methods include a wide variety of natural and synthetic chemical ingredients, including, but not limited to, aldehydes, ketones, esters, and the like. Also included are various natural extracts and essences, which can include complex mixtures of ingredients, such as orange oil, lemon oil, rose extract, lavender, musk, patchouli, balsamic essence, sandalwood oil, pine oil, cedar, and the like.
  • Finished fragrance agents can include extremely complex mixtures of such ingredients. Finished fragrance agents typically include about 0.01 % to about 2%, by weight, of the detergent compositions herein, and individual fragrance agents can include about 0.0001 % to about 90% of a finished perfume composition.
  • the composition includes a blooming perfume.
  • a blooming perfume ingredient is characterized by its boiling point (B.P.) and its octanol/water partition coefficient (P).
  • the octanol/water partition coefficient of a perfume ingredient is the ratio between its equilibrium concentrations in octanol and in water.
  • the fragrance agents of the invention have a B.P., determined at the normal, standard pressure of about 760 mm Hg, of about 260 °C or lower, less than about 255 °C; and less than about 250 °C, and an octanol/water partition coefficient P of about 1,000 or higher.
  • the partition coefficients of the fragrance agents of the invention have high values, they are more conveniently given in the form of their logarithm to the base 10, logP.
  • the fragrance agents have logP of about 3 or higher, or more than about 3.1, or more than about 3.2.
  • the compositions can include a combination of fragrance agents.
  • the composition includes a first perfume ingredient having boiling point of 250 °C or less and ClogP of 3.0 or less; and a second perfume ingredient having boiling point of 250 °C or less and Clog P of 3.0 or more.
  • compositions of the invention can also include one or more hydrotrope(s). Without being limited by theory it is believed that the hydrotrope contributes to the physical and chemical stability of the compositions.
  • Suitable hydrotropes include sulfonated hydrotropes. Any sulfonated hydrotropes known to those skilled in the art are suitable for use herein. In certain embodiments, alkyl aryl sulfonates or alkyl aryl sulfonic acids are used.
  • alkyl aryl sulfonates include sodium, potassium, calcium and ammonium xylene sulfonates; sodium, potassium, calcium and ammonium toluene sulfonates; sodium, potassium, calcium and ammonium cumene sulfonates; sodium, potassium, calcium and ammonium substituted or unsubstituted naphthalene sulfonates and mixtures thereof, and preferred are sodium salts thereof.
  • alkyl aryl sulfonic acids include xylenesulfonic acid, toluenesulfonic acid, cumenesulfonic acid, substituted or unsubstituted naphthalenesulfonic acid and salts thereof.
  • xylenesulfonic acid or p-toluene sulfonate or mixtures thereof are used.
  • the compositions may include hydrotropes in amounts of about 0.01 wt. % to 20 wt. %, about wt. 0.05% to 10 wt. % or about 0.1 wt. % to 5 wt. % or about 3 wt. % by weight of the total composition.
  • the invention in certain embodiments can also include one or more solvents.
  • Typical solvents used in the composition are aqueous soluble, miscible or immiscible.
  • Solvents can include aliphatic and aromatic hydrocarbons, chlorinated hydrocarbons, alcohols, ether compounds, fluorocarbon compounds, and other similar low molecular weight generally volatile liquid materials. Of these, preferred are alkanols; more preferred are ethanol, isopropanol, and propanol; and most preferred is ethanol.
  • the solvents of the cleaning composition are of alkanols, and more preferably the solvent is ethanol.
  • the compositions may include solvents in amounts of up to about 6 wt. %, preferably at least about wt. 0.1 % by weight of the total composition.
  • water is not a solvent but when used acts as a diluent or as a dispersing medium for the active materials. In other embodiments, water is a solvent.
  • a solvent or cosolvent can be used to enhance certain soil removal properties of this invention.
  • Cosolvents include alcohols and the mono and di-alkyl ethers of alkylene glycols, dialkylene glycols, trialkylene glycols, etc.
  • Alcohols which are useful as cosolvents in this invention include methanol, ethanol, propanol and isopropanol.
  • Other suitable solvents include the mono and dialkyl ethers of ethylene glycol and diethylene glycol, which have acquired trivial names such as polyglymes, cellosolves, and carbitols.
  • Nonaqueous liquid solvents can be used for varying compositions of the present invention. These include the higher glycols, polyglycols, polyoxides and glycol ethers.
  • Suitable substances are propylene glycol, polyethylene glycol, polypropylene glycol, diethylene glycol monoethyl ether, diethylene glycol monopropyl ether, diethylene glycol monobutyl ether, tripropylene glycol methyl ether, propylene glycol methyl ether (PM), dipropylene glycol methyl ether (DPM), propylene glycol methyl ether acetate (PMA), dipropylene glycol methyl ether acetate (CPMA), propylene glycol n-butyl ether, dipropylene glycol monobutyl ether, ethylene glycol n-butyl ether and ethylene glycol n-propyl ether, and combinations thereof.
  • the glycol solvent is propylene glycol n-butyl ether.
  • the glycol solvent is dipropylene glycol monobutyl ether.
  • solvents are ethylene oxide/propylene oxide, liquid random copolymer such as Synalox ® solvent series from Dow Chemical (e.g., Synalox ® 50-50B).
  • suitable solvents are propylene glycol ethers such as PnB, DPnB and TPnB (propylene glycol mono n-butyl ether, dipropylene glycol and tripropylene glycol mono n-butyl ethers sold by Dow Chemical under the trade name Dowanol.RTM.).
  • tripropylene glycol mono methyl ether Dowanol TPM®
  • the final ingredient in the inventive cleaning compositions is water.
  • the proportion of water in the compositions generally is in the range of about 35% to about 90% or about 50% to 85% by weight of the cleaning composition.
  • the compositions of the invention also include a thickening or structuring agent.
  • Suitable thickening or structuring agents may be organic or inorganic in nature.
  • the agent may thicken the composition by either thickening the aqueous portions of the composition, or by thickening the non-aqueous portions of the composition.
  • the agent is a water soluble polymer. In other embodiments, the agent is a cationic water soluble polymer.
  • the polymeric thickener may be added to the composition to achieve two objectives (i) to increase the "flow" viscosity or the yield stress, and (ii) to neutralize the anionic detergent carry-over guaranteeing a high level of softness in washing conditions where the carry-over is high.
  • the flow viscosity corresponds to the viscosity measured with a flowmeter.
  • the flowability of the tested composition is expressed as time needed to a fixed amount of product flowing through a small tube.
  • Thickeners can be divided into organic and inorganic thickeners.
  • organic thickeners there are (1) cellulosic thickeners and their derivatives, (2) natural gums, (3) acrylates, (4) starches, (5) stearates, (6) fatty acid alcohols and inorganic thickeners including (7) clays, and (8) salts.
  • cellulosic thickeners include carboxymethyl hydroxyethylcellulose, cellulose, hydroxybutyl methylcellulose, hydroxyethylcellulose, hydroxypropylcellulose, hydroxypropyl methyl cellulose, methylcellulose, microcrystalline cellulose, sodium cellulose sulfate.
  • Some non-limiting examples of natural gums include acacia, calcium carrageenan, guar, gelatin, guar gum, hydroxypropyl guar, karaya gum, kelp, locust bean gum, pectin, sodium carrageenan, gellan gum, tragacanth gum, xanthan gum.
  • Some non-limiting examples of acrylates include potassium aluminum polyacrylate, sodium acrylate/vinyl alcohol copolymer, sodium polymethacrylate.
  • Some non-limiting examples of starches include oat flour, potato starch, wheat flour, and wheat starch.
  • Some non-limiting examples of stearates include methoxy PEG-22/dodecyl glycol copolymer, PEG-2M, and PEG-5M.
  • fatty acid alcohols include caprylic alcohol, cetearyl alcohol, lauryl alcohol, oleyl alcohol, palm kernel alcohol.
  • clays include bentonite, magnesium aluminum silicate, magnesium trisilicate, slearalkonium bentonite, and tromethamine magnesium aluminum silicate.
  • salts include calcium chloride, sodium chloride, sodium sulfate, ammonium chloride.
  • the composition may contain one thickener or a mixture of two or more thickeners.
  • the thickeners do not adversely react with the other components or compounds of the invention or otherwise render the composition of the invention ineffective. It is understood that a person skilled in the art will know how to select an appropriate thickener and control any adverse reactions through formulating.
  • the amount of thickener present in the composition depends on the desired viscosity of the composition.
  • the composition may have a viscosity of about 100 to about 15,000 centipoise, of about 150 to about 10,000 centipoise, and of about 200 to about 5,000 centipoise as determined using a Brookfield DV-II+rotational viscometer using spindle # 21 @ 20 rpm @ 70 °F.
  • the thickener may be present in the composition in an amount about 0.001 wt. % to about 5 wt. % of the total composition, about 0.01 wt. % to about 3 wt. %, and about 0.05 wt. % to about 2 wt. % of the total composition.
  • Thickeners from said classes of substance are commercially broadly available and are obtainable, for example, under the trade names Acusol® 820 (methacrylic acid (stearyl alcohol-20 EO) ester-acrylic acid copolymer, 30% strength in water, Rohm & Haas), Dapral®-GT-282-S (alkyl polyglycol ether, Akzo), Deuterol ® polymer-11 (dicarboxylic acid copolymer, Schoner GmbH), Deuteron ® XG (anionic heteropolysaccharide based on beta-D-glucose, D-manose, D-glucuronic acid, Schoner GmbH), Deuteron ® -XN (nonionogenic polysaccharide, Schoner GmbH), Dicrylan ® thickener-O (ethylene oxide adduct, 50% strength in water/isopropanol, Pfersse Chemie), EMA ® -81 and EMA ® -91 (ethylene-maleic anhydride cop
  • xanthan gum is useful as a thickening agent for suspending fragrance molecules in a hard surface cleaner.
  • the thickening agent is xanthan gum.
  • the thickening agent is xanthan gum present in at least about 0.2 weight %.
  • additional optional components include, but are not limited to, hydrotropes, fluorescent whitening agents, photobleaches, fiber lubricants, reducing agents, enzymes, enzyme stabilizing agents, powder finishing agents, builders, bleaches, bleach catalysts, soil release agents, dye transfer inhibitors, buffers, colorants, fragrances, pro-fragrances, rheology modifiers, anti-ashing polymers, soil repellents, water-resistance agents, suspending agents, aesthetic agents, structuring agents, sanitizers, solvents, fabric finishing agents, dye fixatives, fabric conditioning agents and deodorizers.
  • surfactants which can be utilized in the present invention are set forth in more detail in WO 99/21530 , U.S. Pat. No. 3,929,678 ; U.S. Pat. No. 4,565,647 ; U.S. Pat. No. 5,720,964 ; and U.S. Pat. No. 5,858,948 .
  • Other suitable surfactants are described in McCutcheon's Emulsifiers and Detergents (North American and International Editions, by Schwartz, Perry and Berch ).
  • a cationic antibacterial agent, coloring agents and perfumes may be used; polyethylene glycol, ultraviolet light absorbers such as the Uvinuls, which are products of GAF Corporation; pH modifiers; etc.
  • the proportion of such adjuvant materials, in total will normally not exceed 15% by weight of the detergent composition, and the percentages of illustrative examples of such individual components will be about 5% by weight.
  • Sodium formate or formalin or Quaternium 15 can be included in the formula as a preservative at a concentration of about 0.1 to about 4.0 wt. %.
  • compositions are readily made by simple mixing methods from readily available components which, on storage, do not adversely affect the entire composition. If a structuring agent is incorporated in the compositions, a homogenization process can be added in the production method. Solubilizing agent such as ethanol, hexylene glycol, sodium chloride and/or sodium xylene or sodium xylene sulfonate are used to assist in solubilizing the surfactants.
  • Solubilizing agent such as ethanol, hexylene glycol, sodium chloride and/or sodium xylene or sodium xylene sulfonate are used to assist in solubilizing the surfactants.
  • the viscosity of the light duty liquid composition desirably will be at least 100 centipoises (cps) at room temperature, but may be up to 1,000 centipoises. The viscosity of the light duty liquid composition and the light duty liquid composition itself remain stable on storage for lengthy periods of time, without color changes or settling out of any
  • the invention encompasses cleaning compositions useful for cleaning a surface.
  • the compositions surprisingly possess antibacterial efficacy and low toxicity.
  • surfaces it is meant herein any kind of surfaces typically found in houses like kitchens, bathrooms, or the exterior surfaces of a vehicle, for example, floors, walls, tiles, windows, sinks, showers, shower plastified curtains, wash basins, WCs, dishes and other food contact surfaces, fixtures and fittings and the like made of different materials like ceramic, vinyl, no-wax vinyl, linoleum, melamine, glass, any plastics, plastified wood, metal, especially steel and chrome metal or any painted or varnished or sealed surface and the like.
  • Surfaces also include household appliances including, but not limited to, refrigerators, garbage cans, freezers, washing machines, automatic dryers, ovens, microwave ovens, dishwashers and so on.
  • the present composition is especially efficacious in the cleaning of ceramic, steel, plastic, glass and the exterior painted or otherwise finished surface of a vehicle, for example, a car.
  • the cleaning compositions are also safe on the skin.
  • the cleaning composition is applied to the surface, undiluted or diluted, optionally after a pre-rinse step.
  • the cleaning composition can be diluted with water, preferably up to a dilution ratio of 1:20, without significantly affecting its cleaning and antimicrobial efficacies.
  • the composition can be applied using a cloth or sponge onto which the composition has been applied or by pouring the composition over the surface. Alternatively the composition may be applied by spraying the composition onto the surface using a spraying device as described above.
  • the cleaning compositions of the invention can be left to sit on a surface or be wiped or scrubbed on or from the surface.
  • the surface can then be optionally rinsed, usually with water, and left to dry naturally.
  • the user can wait in between application of the composition and rinsing in order to allow the composition maximum working time.
  • a particular benefit of the composition is that the surface can be cleaned as described above with minimal rinsing and the surface left to dry naturally without accumulating physiologically harmful deposits, and/or with reduced or no corrosion.
  • compositions of the invention Unless otherwise specified, all percentages are by weight.
  • the exemplified compositions are illustrative only and do not limit the scope of the invention.
  • the proportions in the examples and elsewhere in the specification are by active weight.
  • the active weight of a material is the weight of the material itself excluding water or other materials that may be present in the supplied form of the material.
  • Tables 1a - 1c illustrate several non-limiting illustrative embodiments of the invention illustrating regular and ultra dishwashing liquids.
  • Table 1a Ingredient Reg 2a (wt. %) Reg 2b (wt. %) Reg 1a (wt. %) Reg 1b (wt. %) Ultra 2a (wt. %) Ultra 2b (wt. %) Ultra 1a (wt. %) Ultra 1b (wt.).
  • Tables 2a - 2d illustrate several non-limiting illustrative embodiments of the invention. Amounts added are based on the percent raw amount of ingredient added.
  • the EPA mandated antibacterial efficacy of the cleaning compositions has been validated for independent lots of dish liquid manufactured under GMP conditions.
  • the lots were tested on 10 carriers (replicate surfaces) against Staphylycoccus aureus ATCC 6538 and, separately on 10 carriers (replicate surfaces) against Salmonella enterica ATCC 10708 as mandated by the EPA.
  • a confirmatory test, on independent lots, was also tested on 10 carriers (replicate surfaces) against Escherichia coli 0157 H7 ATCC 43895 for additional on-pack claims against this specific and relevant food pathogen. The tests were conducted on 1:20 use-dilutions with a 30-second exposure time.
  • the cleaning compositions of the invention include inert ingredients.
  • the inert ingredients include the surfactants that provide surface cleaning benefits, viscosity modifiers, salts, hydrotropes, chelants that deliver conventional and consumer parameters such as dispensing and clarity, and color/fragrance to provide a consumer-delightful product use experience.
  • the inerts are shown in Table 3 with its status on the EPA Inert List.
  • the cleaning compositions of the invention were designed for minimal corrosivity for processing equipment.
  • Tables 4a, 4b and 4c high salt, Sample 1, and low salt, Sample 2, versions of formulas were tested by both short-term, accelerated electrochemical polarization tests at 37.8°C (100°F), and longer-term (6 weeks) immersion tests at 37.8°C (100°F) and at 60°C (140°F) with creviced-corrosion coupons made of varying grades of stainless steel.
  • Table 4a Ingredient Ingredient % Weight in Formulation Sample 1 Sample 2 Surfactant Control 3% NaCl solution Na DBS 1 8.5 8.5 8.2 0 SLES (2EO) 17.9 17.9 0 0 NH 4 AEOS (1.3 EO) 0 0 11.3 0 Laurylamidopropyl betaine 5.4 5.4 0 0 Amine Oxide 0 0 3.5 0 Lactic Acid 2.0 2.0 0 0 MgSO 4 0.9 0.9 1.31 0 Alcohol 3.0 4.3 1.4 0 NaCl (added) 3.3 0 0.8 3.0 SXS 3.0 3.0 0.65 0 Chealant 0.1 0.1 0.1 0 0 Color Solution 0.2 0.2 0.1 0 Fragrance A 0.4 0.4 0 0 Fragrance B 0 0 0.3 0 1 Sodium dodecyl benzene sulfonate Table 4b Formula Description pH Cond.
  • the cleaning compositions of the invention provide competitive foaming/cleaning performance with existing commercial products.
  • Traditional performance tests were completed to assess the flash foam profile with and without soil (shake-foam), the foam mileage (miniplate), and typical/dynamic (Baumgartner) grease soil removal for both the ultra and regular density dishliquids.
  • the resulting performance profiles against in-market products are shown in the tables below. These results indicate an unexpectedly higher performance profile that should be more acceptable to the consumer.
  • the Baumgartner test measures grease removal in every day cleaning situations. Plastic tubes covered with solidified lard, tallow, or mixed greasy soil are dipped in a warm LDL solution 100 times; the concentration of the solution is 0.0667%. The total dipping time is approximately 1 minute. The tubes are weighed before and after grease is applied. After the tubes dry, the % grease removal is calculated.
  • 100 ml of a diluted (0.033%) test solution in 150 ppm hardness water at RT is filled into a 500 ml graduated cylinder with a stopper.
  • the stoppered cylinder is placed on an agitating machine, which rotates the cylinder for 40 cycles at 30 rpm.
  • the height of the foam in the cylinder is observed.
  • a milk soil is then introduced (about 175 ⁇ L) into the cylinder.
  • the cylinder is then inserted 40 times more, and the height after soil addition is recorded.
  • the number of miniplates is measured using an automated miniplate test. The procedure is described in detail in U.S. patent number 4,556,509 , which is incorporated herein by reference. The test is used to determine the number of theoretical plates that can be washed in a cleaning solution until the foam disappears. This test is used to demonstrate the improvement in cleaning efficiency as gauged by foam volume and foam stability. Foam is generated in a detergent solution by the action of an agitating brush. The foam is electronically measured by reflectance of the solution surface (with an added dye) as a mixed soil (potato, milk, olive oil, crisco) is added to the detergent solution at a steady rate.
  • the detergent solution was an illustrative cleaning composition of the invention at 3.3 wt. % with 150 ppm Mg/CaCO 3 hardness and was initially heated to 47 °C at the start of soil addition.
  • Table 5a Ingredient Ingredient % Weight in Formulation Sample 1 Sample 2 Sample 3 Sample 4 In-market Control Na DBS 1 8.4 4 4 4 0 Mg DBS 2 0 0 0 0 12.2 SLES (2EO) 9.3 13 13 13 0 NH 4 AEOS (1.3 EO) 0 0 0 0 7 Laurylamidopropyl betaine 1.5 3.7 3.7 3.7 0 Amine Oxide 0 0 0 0 1 MgSO 4 0.9 0.9 0 0 0.5 NaCl (added) 1.85 3.25 2.5 0 0 Antibacterial Lactic acid Lactic acid Lactic acid Lactic acid Triclosan Total % Surfactant 19.2 20.7 20.7 20.7 20.2 1 Sodium dodecyl benzene sulfonate 2 Magnesium dodecyl benzene sulfonate Table 5b Sample Total % Surfactant Baumgartner SFI Mean SFS Mean Miniplate 1 19.2% 75.83 391.67 128.33 14 2 20.
  • the cleaning compositions of the invention provide superior rinsing and/or shine performance with existing products. Studies showed that the acidic formula can deliver advantages on rinsing attributes versus in-market formulas. This is likely to be especially noticeable in hard water environments.
  • compositions of the invention were demonstrated by actual in lab rinsing measurements. This method involves applying an illustrative cleaning composition of the invention to a plate and recording the time it takes for full rinsing of the product. The illustrative cleaning compositions of the invention were nearly twice as fast to rinse. Table 6 Composition of the Invention Control Rinsing Time 6.5 sec 11.8 sec
  • Tables 7a - 7e illustrate properties including good Foam Volume, good Grease Redeposition, and good rinsibility of special cleaning compositions.
  • Table 7a Ingredient Sample 1 Sample 2 Sample 3 Sample 4 In-market Control NO DBS 1 10 10 6.4 0 Mg DBS 2 0 0 0 14 SLES (2EO) 21 21 24.6 0 NH 4 AEOS (1.3 EO) 0 0 0 16.1 Laurylamidopropyl betaine 3.6 3.6 3.6 0 Amine Oxide 0 0 0 5.9 MgSO 4 0 1.7 1.6 0 NaCl (added) 0 0.25 1.3 0.4 Antibacterial Lactic acid Lactic acid Lactic acid Triclosan Total % Surfactant 34.7 34.6 34.6 36 1 Sodium dodecyl benzene sulfonate 2 Magnesium dodecyl benzene sulfonate Table 7b Product ini soil re-en Neat 1 Foam1 Neat 2 Foam2 0.42
  • compositions exhibit stability at reduced and increased temperatures. More specifically, such compositions remain clear and stable in the range of about 0 °C to about 50 ° C.
  • Creep Yield Stress Test This rheological test was conducted on the TA Instruments ARG2 rheometer. It uses the high surface area vane geometry that is very sensitive and can measure very low yield stresses. The test is run in a 50-gram water-jacketed sample holder at a constant temperature of 25°C. The test runs a creep test (strain vs. stress) at stresses ranging from 0.01 Pa to 0.6 Pa. Custom software then calculates yield stress from the family of curves generated for each sample. A yield stress above 0.5 dyn/cm 2 is ideal for supporting particulates, but a yield stress above 0.15 dyn/cm 2 is sufficient to justify product positioning as a gel or dish gel.
  • Brookfield Yield Stress Test (dynamic test) - This test was developed to approximate the creep analysis above, but with much more rapid output to provide rapid feedback when processing formulas at manufacturing conditions. It also uses the high surface area vane geometry that is very sensitive and can measure very low yield stresses.
  • the test is run in a 400-milliliter glass beaker. The test runs a torque sweep at decreasing RPMs, or revolutions per minute, ranging from 50 to 0.3 rpm. Once the torques are recorded, custom software then calculates yield stress for each sample. A yield stress above 0.5 dyn/cm 2 is ideal for supporting particulates, but a yield stress above 0.2 dyn/cm 2 is sufficient to justify product positioning as a gel or dish gel.
  • ARG2 Viscosity Test This rheological test was conducted on the ARG2 rheometer. It simply measures viscosity at a constant shear rate of 21 s -1 with a constant temperature of 25°C. This test simulates the shear rate of the product coming out of the bottle when the consumer dispenses the product under normal conditions. If the value is above 2000 cP, the cap orifice may need to be modified to assure consumer-friendly dispensing.
  • the liquid compositions are readily pourable and exhibit a viscosity in the range of 6 to 300 milliPascal second (mPas or mps) as measured at 25 °C with a Brookfield RVTDV-II Viscometer using a #21 spindle rotating at 20 RPM. In certain embodiments, the viscosity is maintained in the range of 10 to 200 mPas.
  • compositions of the invention are nearly colorless.
  • the relative amount of a coloring agent to deliver near-colorless aesthetics is mainly dependent on the color of the dodecyl benzene sulfonate being used. Color is measured on a Klett scale where the higher the Klett the more yellow a particular material used. The next table gives an approximate amount of color needed to deliver the aesthetic according to Klett of NaLAS.
  • the formulation uses a mixture of violet and pink dyes to yield the final color aesthetic. The colors are chosen based on the color wheel. Violet dye is added to offset the light yellow color present in the base. Because it may be an imperfect match a slight green color can be generated which is accounted for with a pink colorant.
  • Toxicity Testing was conducted using animal studies and alternative tests. Animal studies were completed using Table 1a formula Ultra 2a/b (with or without fragrance).

Description

    BACKGROUND OF THE INVENTION
  • Light duty liquid cleaning compositions should be designed with acceptable foaming and cleaning properties. Such cleaning compositions should maintain acceptable cleaning performance, have ease of rinsing, and contain a low level of dye mix that yields a near colorless visual appearance. Light duty liquid cleaning compositions should include an ingredient mix that increases utilization of naturally derived ingredients, results in a cleaned surface with minimal spotting and is both mild and hypoallergenic. Light duty liquid cleaning compositions should also be designed to be biodegrade-able and not to leave any harmful residue on surfaces.
  • Accordingly, the inventors of the invention have developed light duty liquid cleaning compositions, which are suitable for disinfecting all types of surfaces including animate surfaces (e.g., human skin and/or mouth when used as an oral preparation or toothpaste) and inanimate surfaces. This technology is suitable for use on delicate surfaces including those surfaces in contact with food in a safe manner. Moreover, the light duty liquid cleaning compositions according to the invention reduce the amount of chemical residues left on a surface disinfected therewith. Thus, it may be not necessary to rinse, for example, a surface after the compositions of the invention have been applied thereto in diluted conditions. The inventors have developed compositions and methods that include cleaning compositions with enhanced cleaning possessing antibacterial efficacy and low toxicity.
  • WO02/092743 describes antibacterial liquid dish cleaning compositions having improved viscosity.
  • US662,7589 describes mild antibacterial liquid dish cleaning compositions containing peroxide having improved stability and stain removal benefits.
  • US2007/0238,631 describes a liquid cleaning composition having low viscosity.
  • US681,5406 describes liquid dish cleaning compositions.
  • US682,1939 describes acidic light duty cleaning compositions comprising a sultaine.
  • US6071,866 describes mild antimicrobial liquid cleansing formulations comprising hydroxyl acid buffering compound as a potentiator of antimicrobial effectiveness.
  • WO94/11476 describes a liquid dishwashing detergent composition.
  • EP0250181 describes mild detergent compositions.
  • US5130,056 describes a cleaning agent and process for its preparation.
  • BRIEF SUMMARY OF THE INVENTION
  • The invention encompasses acidic liquid cleaning compositions designed for cleaning surfaces including hard surfaces, which deliver acceptable cleaning and foaming performance and exhibit ease of rinsing while leaving low amounts residue.
  • The inventors have surprisingly found that cleaning compositions including a combination of one or more of anionic surfactants, a zwitterionic surfactant and an acid in specific amounts have antibacterial activity while at the same time having low toxicity. In certain embodiments, the cleaning composition is a colorless liquid.
  • The invention encompasses cleaning compositions including an acidic formulation that exhibits ease of rinsing, which assists with the removal of residue while exhibiting antibacterial efficacy.
  • The invention specifically provides an acidic surfactant based cleaning composition according to claim 1, comprising lactic acid in an amount of 1 wt.% to 3 wt.% by weight of the total composition, and a surfactant combination, wherein the surfactant combination consists of dodecyl benzene sulfonate in an amount of 3 wt.% to 10 wt.% by weight of the total composition, lauryl ether sulfate with about two EO units in an amount of 3 wt.% to 20 wt.% by weight of the total composition, laurylamidopropyl betaine in an amount of 1 wt.% to 8 wt. % by weight of the total composition wherein the dodecyl benzene sulfonate is present as a sodium salt of dodecyl benzene sulfonate, and wherein the lauryl ether sulfate is present as a sodium salt of lauryl ether sulfate.
    In a preferred embodiment, the composition has a log10 reduction in microbes of at least about 3 when a surface containing bacteria is contacted with the composition for about 30 seconds at 25 °C, wherein the composition is stable for at least about 1 year at room temperature, and wherein the composition has a low toxicity.
    In certain embodiments, the invention encompasses an acidic liquid cleaning composition designed for cleaning hard surfaces as well as glass surfaces and effective in removing grease soil and/or other soil.
  • Another embodiment of the invention encompasses cleaning compositions wherein the dodecyl benzene sulfonate is present in an amount of about 5 wt. % to about 10 wt. % by weight of the total composition, the lauryl ether sulfate with about two EO units is present in an amount of about 5 wt. % to about 20 wt. % by weight of the total composition, wherein the zwitterionic surfactant is present in an amount of about 3 wt. % to about 8 wt. % by weight of the total composition, and lactic acid, wherein the acid is present in an amount of about 1 wt. % to about 3 wt. % by weight of the total composition.
  • As a particularly desirable embodiment, the cleaning composition does not contain ingredients that are not biologically or ecologically favorable. A preferred cleaning composition of the invention can be characterized as containing no or no significant amount of extraneous preservatives and antimicrobial compounds, other than the acidic component. The term "no significant amount" as used herein indicates a content concentration that is less than an efficacious amount to achieve the intended purpose. Particularly preferred cleaning composition can be characterized as containing only ecologically acceptable solvents such as water and one or more of alkanols, e.g., ethanol, isopropanol and propanol. The cleaning composition is not an emulsion or microemulsion composition. A preferred cleaning composition can also be characterized as colorless or nearly colorless. A colorless or nearly colorless composition is highly desirable since the composition can be easily rendered to have any desirable color by adding colorants or dyes to the colorless or nearly colorless composition.
  • The compositions have utility in a broad range of applications including, for example, in consumer product fluids such as surface cleaners, cleansers and the like. The compositions are highly suitable for cleaning surfaces that are designed for food-contact uses, such as dishes, silverware, glasses and cups.
  • DETAILED DESCRIPTION OF THE INVENTION
  • As used throughout, ranges are used as a shorthand for describing each and every value that is within the range. Any value within the range can be selected as the terminus of the range.
  • The cleaning compositions of the invention are useful as ultra and regular density dish liquid formulas designed for several key formula characteristics including, but not limited to, antibacterial efficacy from a naturally-derived organic acid, at minimum about a 3-log reduction in about 30 seconds for both Gram-positive (e.g., Staphylococcus aureus) and Gram-negative (e.g., Salmonella enterica, E. coli) on surfaces, minimal toxicity of inert (non-antibacterial) cleaning materials in the formulation, minimize corrosivity to processing equipment, competitive or superior foaming/cleaning performance with existing commercial cleaning products, competitive or superior rinsing and/or shine performance with existing products, and delivery of both active and aesthetic product stability performance over product lifetime.
  • Accordingly, the invention encompasses cleaning compositions as defined above, wherein the composition has a log10 reduction in bacteria of at least about 3 when a surface containing bacteria is contacted with the composition for about 30 seconds at 25 °C, wherein the composition is stable for at least about 1 year at room temperature, and wherein the composition has a low toxicity. According to the invention, a preferred cleaning composition of the invention can be characterized as containing no or no significant amount of extraneous preservatives and antimicrobial compounds, other than the organic acid. Extraneous preservative and antimicrobial compounds that are typically included in a cleaning composition include hydrogen peroxide, biguanide, triclosan, chlorophenol, paraben, zinc compounds, glutaraldehyde, and formaldehyde. The preferred cleaning composition provides efficacious antimicrobial properties without the use of extraneous preservative and antimicrobial compounds.
  • In certain embodiments, the anionic surfactants and/or the zwitterionic surfactants are derived from a natural source and biodegradable surfactants.
  • The invention also encompasses methods of cleaning a surface including contacting the surface with a composition of the invention, diluted or undiluted. The cleaning compositions possess antibacterial efficacy from an acid, for example lactic acid. In certain embodiments, the acid is a naturally-derived, weak-organic acid manufactured from renewable plant resources via microbial fermentation. In other embodiments, the acid is natural and readily biodegradable, non-toxic to the environment, and a natural product. In other embodiments, the surfactant is natural and readily biodegradable, non-toxic to the environment, and a natural product.
  • As used herein the phrase "from a natural source" refers to surfactants that have a natural origin and are derived from, for example, crops, animal fats and/or trees. These are also referred to in the art as oleochemical surfactants and are derived from sources including but not limited to plant oils such as palm, palm kernel or coconut oil, or from animal fats such as tallow, lard or fish oil. This is in contrast to petroleum or petrochemical surfactants derived from, for example, crude oil.
  • As used herein, the term "biodegradable surfactants" refers to surfactant-based cleaning ingredients that are designed to be used with water and disposed of down the drain. There they combine with other wastes for treatment in either a municipal treatment plant or a household septic tank system. During treatment, microorganisms biodegrade surfactants and other organic materials, ultimately breaking them down into carbon dioxide, water and minerals. Any small amounts of surfactants that remain after treatment continue to biodegrade in the environment. In certain embodiments, the surfactants of the invention biodegrade quickly and thoroughly and do not present a risk to organisms living in the environment.
  • The cleaning compositions of the invention, diluted or undiluted, result in a minimum 3-log reduction in about 30 seconds or about one minute of both Gram-positive (e.g., Staphylococcccs aureus) and Gram-negative (e.g., Salmonella enterica, E.coli) bacteria, or run-off solutions. Without being limited by theory, the inventors believe that the cleaning compositions of the invention, which include an acid result in the acid crossing the bacterial cell membrane in its protonated or charge-neutral form. Lactic acid with a pKa of about 3.8 (the point at which half of the molecules are protonated and half are not protonated) is effective at a pH below 3.5. In certain embodiments, the recommended pH for the cleaning compositions of the invention for maximal efficacy balanced against safety is about 3.25. Without being limited by theory, the mechanism of action for lactic acid is thought to be twofold: (1) as protonated molecules cross the bacterial membrane they become deprotonated at the internal pH of the cell and progressively lower the internal bacterial cell pH that can lead to protein deformation and halt critical cellular processes, but (2) this change in internal pH can act to collapse the delta psi gradients critical to microbial nutrient and energy transport systems in the bacterial cell membrane - also leading to a cut-off of critical nutrients and energy sources.
  • Anionic Surfactants
  • The compositions of the invention comprise sodium dodecyl benzene sulfonate as a first anionic surfactant and sodium lauryl sulfate with about two ethylene oxide units as a second anionic surfactant. No other anionic surfactants are present in the composition.
  • In certain embodiments, the second anionic surfactant is present in an amount of about 5 wt. % to about 20 wt. % based on the weight of the total composition. In certain embodiments, the second anionic surfactant is present in an amount of about 13 wt. % to about 20 wt. % based on the weight of the total composition. In certain embodiments, the second anionic surfactant is present in an amount of about 13.5 wt. % based on the weight of the total composition. In certain embodiments, the second anionic surfactant is present in an amount of about 18 wt. % based on the weight of the total composition.
  • Zwitterionic Surfactants
  • The compositions of the invention also include one zwitterionic surfactant which is laurylamidopropyl betaine.
  • In certain embodiments, the zwitterionic surfactant is present in an amount of about 2 wt. % to about 7 wt. % based on the weight of the total composition. In certain embodiments, the zwitterionic surfactant is present in an amount of about 2.5 wt. % to about 6.5 wt. % based on the weight of the total composition. In certain embodiments, the zwitterionic surfactant is present in an amount of about 5.5 wt. % to about 6.5 wt. % based on the weight of the total composition..
  • Acids of the Invention
  • The cleaning compositions of the invention also include an acid constituent, which is lactic acid, for example, D- and/or L-lactic acid or mixtures thereof, and more preferred is L-lactic acid.
  • The compositions are acidic in nature (pH<7.0). Accordingly, there should be sufficient acid present in the composition such that the pH of the composition in various embodiments is less than about 6, or about 2 to about 5, or about 3 to about 4, or about 3.1 to about 3.5, or about 3.2 to about 3.3. The pH of the composition incorporating a selected acid is preferred to be within 10% of the pKa of the selected acid. Mixtures of two or more acids may be used, and the acid constituent may be present in any effective amount. The pH of the composition after the aging period remains less than about 6.5, or about 2.1 to about 5, or about 3 to about 4, or about 3.2 to about 3.8. The pH of the composition after the aging period incorporating a selected acid is preferred to be within 10% of the pKa of the selected acid. The aging period should be at least about two months, or about 6 months, or about 1 year or about 2 years.
  • The acid is present in an amount of from about 1 to about 3% wt or in an amount of about 2% wt. to about 2.5% wt. The amount of acid present after the aging period should not differ substantially from the level of acid in the initial composition.
  • Sequestering/Chelating Agents of the Invention
  • In certain embodiments, the cleaning compositions of the invention can also contain an organic or inorganic sequestrant or mixtures of sequestrants. Organic sequestrants such as citric acid, the alkali metal salts of nitrilotriacetic acid (NTA), EDTA or salts thereof, alkali metal gluconates, polyelectrolytes such as a polyacrylic acid, and the like can be used herein. In certain embodiments, sequestrants are organic sequestrants such as sodium gluconate due to the compatibility of the sequestrant with the formulation base.
  • The sequestering agent of the invention also includes an effective amount of a water-soluble organic phosphonic acid, which has sequestering properties. In certain embodiments, phosphonic acids include low molecular weight compounds containing at least two anion-forming groups, at least one of which is a phosphonic acid group. Such useful phosphonic acids include mono-, di-, tri- and tetra-phosphonic acids which can also contain groups capable of forming anions under alkaline conditions such as carboxy, hydroxy, thio and the like.
  • The phosphonic acid may also include a low molecular weight phosphonopolycarboxylic acid such as one having about 2-4 carboxylic acid moieties and about 1-3 phosphonic acid groups. Such acids include 1-phosphono-1-methylsuccinic acid, phosphonosuccinic acid and 2-phosphonobutane-1,2,4-tricarboxylic acid.
  • Other organic phosphonic acids include 1-hydroxyethylidene-1,1-diphosphonic acid (CH3C(PO3H2)2OH), available from Monsanto Industrial Chemicals Co., St. Louis, Mo. as Dequest® 2010, a 58-62% aqueous solution; amino [tri(methylenephosphonic acid)] (N[CH2PO3H2]3), available from Monsanto as Dequest®2000, a 50% aqueous solution; ethylenediamine [tetra(methylene-phosphonic acid)] available from Monsanto as Dequest®2041, a 90% solid acid product; and 2-phosphonobutane-1,2,4-tricarboxylic acid available from Mobay Chemical Corporation, Inorganic Chemicals Division, Pittsburgh, Pa. as Bayhibit AM, a 45-50% aqueous solution. It will be appreciated that, the above-mentioned phosphonic acids can also be used in the form of water-soluble acid salts, particularly the alkali metal salts, such as sodium or potassium; the ammonium salts or the alkylol amine salts where the alkylol has 2 to 3 carbon atoms, such as mono-, di-, or tri-ethanolamine salts. If desired, mixtures of the individual phosphonic acids or their acid salts can also be used. Further useful phosphonic acids are disclosed in U.S. Pat. No. 4,051,058 . In certain embodiments, phosphonic acids useful in the present invention do not contain amino groups since they produce substantially less degradation of the active chlorine source than do phosphonic acids including amino groups.
  • Sequestrants of the invention also include materials such as, complex phosphate sequestrants, including sodium tripolyphosphate, sodium hexametaphosphate, and the like, as well as mixtures thereof. Phosphates, the sodium condensed phosphate hardness sequestering agent component functions as a water softener, a cleaner, and a detergent builder. Alkali metal (M) linear and cyclic condensed phosphates commonly have a M2O:P2O5 mole ratio of about 1:1 to 2:1 and greater. Typical polyphosphates of this kind are sodium tripolyphosphate, sodium hexametaphosphate, sodium metaphosphate as well as corresponding potassium salts of these phosphates and mixtures thereof. The particle size of the phosphate is not critical, and any finely divided or granular commercially available product can be employed.
  • In certain embodiments, sodium tripolyphosphate is an inorganic hardness sequestering agent for reasons of its ease of availability, low cost, and high cleaning power. Sodium tripolyphosphate acts to sequester calcium and/or magnesium cations, providing water softening properties. It contributes to the removal of soil from hard surfaces and keeps soil in suspension. It has little corrosive action on common surface materials and is low in cost compared to other water conditioners. Sodium tripolyphosphate has relatively low solubility in water (about 14 wt-%) and its concentration must be increased using means other than solubility. Typical examples of such phosphates being alkaline condensed phosphates (i.e. polyphosphates) such as sodium or potassium pyrophosphate, sodium or potassium tripolyphosphate, sodium or potassium hexametaphosphate.; carbonates such as sodium or potassium carbonate; borates, such as sodium borate.
  • If utilized, the sequestering or chelating agent(s) will generally include about 0.00015% to about 15% by weight of the cleaning compositions herein. In other various embodiments, if utilized, the sequestering or chelating agent(s) will include about 0.0003% to about 3.0% by weight of such compositions or about 0.003% to about 1.0% by weight of such compositions or about 0.03% to about 0.1 % by weight of such compositions.
  • Fragrance Agents
  • The compositions and methods of the invention can also include one or more fragrance agents. Fragrance agents useful in the compositions and methods include a wide variety of natural and synthetic chemical ingredients, including, but not limited to, aldehydes, ketones, esters, and the like. Also included are various natural extracts and essences, which can include complex mixtures of ingredients, such as orange oil, lemon oil, rose extract, lavender, musk, patchouli, balsamic essence, sandalwood oil, pine oil, cedar, and the like. Finished fragrance agents can include extremely complex mixtures of such ingredients. Finished fragrance agents typically include about 0.01 % to about 2%, by weight, of the detergent compositions herein, and individual fragrance agents can include about 0.0001 % to about 90% of a finished perfume composition.
  • In a certain embodiments of the invention, the composition includes a blooming perfume. A blooming perfume ingredient is characterized by its boiling point (B.P.) and its octanol/water partition coefficient (P). The octanol/water partition coefficient of a perfume ingredient is the ratio between its equilibrium concentrations in octanol and in water. The fragrance agents of the invention have a B.P., determined at the normal, standard pressure of
    about 760 mm Hg, of about 260 °C or lower, less than about 255 °C; and less than about 250 °C, and an octanol/water partition coefficient P of about 1,000 or higher. Since the partition coefficients of the fragrance agents of the invention have high values, they are more conveniently given in the form of their logarithm to the base 10, logP. Thus the fragrance agents have logP of about 3 or higher, or more than about 3.1, or more than about 3.2.
  • In certain embodiments, the compositions can include a combination of fragrance agents. In certain embodiments, the composition includes a first perfume ingredient having boiling point of 250 °C or less and ClogP of 3.0 or less; and a second perfume ingredient having boiling point of 250 °C or less and Clog P of 3.0 or more.
  • Hydrotropes
  • The compositions of the invention can also include one or more hydrotrope(s). Without being limited by theory it is believed that the hydrotrope contributes to the physical and chemical stability of the compositions.
  • Suitable hydrotropes include sulfonated hydrotropes. Any sulfonated hydrotropes known to those skilled in the art are suitable for use herein. In certain embodiments, alkyl aryl sulfonates or alkyl aryl sulfonic acids are used. In other embodiments alkyl aryl sulfonates include sodium, potassium, calcium and ammonium xylene sulfonates; sodium, potassium, calcium and ammonium toluene sulfonates; sodium, potassium, calcium and ammonium cumene sulfonates; sodium, potassium, calcium and ammonium substituted or unsubstituted naphthalene sulfonates and mixtures thereof, and preferred are sodium salts thereof. In other embodiments alkyl aryl sulfonic acids include xylenesulfonic acid, toluenesulfonic acid, cumenesulfonic acid, substituted or unsubstituted naphthalenesulfonic acid and salts thereof. In other embodiments, xylenesulfonic acid or p-toluene sulfonate or mixtures thereof are used.
  • In various embodiments, the compositions may include hydrotropes in amounts of about 0.01 wt. % to 20 wt. %, about wt. 0.05% to 10 wt. % or about 0.1 wt. % to 5 wt. % or about 3 wt. % by weight of the total composition.
  • Solvents of the Invention
  • The invention in certain embodiments can also include one or more solvents. Typical solvents used in the composition are aqueous soluble, miscible or immiscible. Solvents can include aliphatic and aromatic hydrocarbons, chlorinated hydrocarbons, alcohols, ether compounds, fluorocarbon compounds, and other similar low molecular weight generally volatile liquid materials. Of these, preferred are alkanols; more preferred are ethanol, isopropanol, and propanol; and most preferred is ethanol. In a particularly desirable embodiment, the solvents of the cleaning composition are of alkanols, and more preferably the solvent is ethanol. In various embodiments, the compositions may include solvents in amounts of up to about 6 wt. %, preferably at least about wt. 0.1 % by weight of the total composition.
  • In certain embodiments, water is not a solvent but when used acts as a diluent or as a dispersing medium for the active materials. In other embodiments, water is a solvent.
  • These materials can be used in solution or as a miscible mixture or as a dispersion of the solvent in the aqueous liquid. A solvent or cosolvent can be used to enhance certain soil removal properties of this invention. Cosolvents include alcohols and the mono and di-alkyl ethers of alkylene glycols, dialkylene glycols, trialkylene glycols, etc. Alcohols which are useful as cosolvents in this invention include methanol, ethanol, propanol and isopropanol. Other suitable solvents include the mono and dialkyl ethers of ethylene glycol and diethylene glycol, which have acquired trivial names such as polyglymes, cellosolves, and carbitols. Representative examples of this class of cosolvent include methyl cellosolves, butyl carbitol, dibutyl carbitol, diglyme, triglyme. Nonaqueous liquid solvents can be used for varying compositions of the present invention. These include the higher glycols, polyglycols, polyoxides and glycol ethers.
  • Suitable substances are propylene glycol, polyethylene glycol, polypropylene glycol, diethylene glycol monoethyl ether, diethylene glycol monopropyl ether, diethylene glycol monobutyl ether, tripropylene glycol methyl ether, propylene glycol methyl ether (PM), dipropylene glycol methyl ether (DPM), propylene glycol methyl ether acetate (PMA), dipropylene glycol methyl ether acetate (CPMA), propylene glycol n-butyl ether, dipropylene glycol monobutyl ether, ethylene glycol n-butyl ether and ethylene glycol n-propyl ether, and combinations thereof. In certain embodiments, the glycol solvent is propylene glycol n-butyl ether. In certain embodiments, the glycol solvent is dipropylene glycol monobutyl ether.
  • Other useful solvents are ethylene oxide/propylene oxide, liquid random copolymer such as Synalox® solvent series from Dow Chemical (e.g., Synalox®50-50B). Other suitable solvents are propylene glycol ethers such as PnB, DPnB and TPnB (propylene glycol mono n-butyl ether, dipropylene glycol and tripropylene glycol mono n-butyl ethers sold by Dow Chemical under the trade name Dowanol.RTM.). Also tripropylene glycol mono methyl ether "Dowanol TPM®" from Dow Chemical is suitable.
  • The final ingredient in the inventive cleaning compositions is water. The proportion of water in the compositions generally is in the range of about 35% to about 90% or about 50% to 85% by weight of the cleaning composition.
  • Thickening Agents
  • In certain embodiments, the compositions of the invention also include a thickening or structuring agent. Suitable thickening or structuring agents may be organic or inorganic in nature. The agent may thicken the composition by either thickening the aqueous portions of the composition, or by thickening the non-aqueous portions of the composition. In certain embodiments, the agent is a water soluble polymer. In other embodiments, the agent is a cationic water soluble polymer.
  • In certain embodiments, the polymeric thickener may be added to the composition to achieve two objectives (i) to increase the "flow" viscosity or the yield stress, and (ii) to neutralize the anionic detergent carry-over guaranteeing a high level of softness in washing conditions where the carry-over is high. The flow viscosity corresponds to the viscosity measured with a flowmeter. The flowability of the tested composition is expressed as time needed to a fixed amount of product flowing through a small tube.
  • Thickeners can be divided into organic and inorganic thickeners. Of the organic thickeners there are (1) cellulosic thickeners and their derivatives, (2) natural gums, (3) acrylates, (4) starches, (5) stearates, (6) fatty acid alcohols and inorganic thickeners including (7) clays, and (8) salts. Some non-limiting examples of cellulosic thickeners include carboxymethyl hydroxyethylcellulose, cellulose, hydroxybutyl methylcellulose, hydroxyethylcellulose, hydroxypropylcellulose, hydroxypropyl methyl cellulose, methylcellulose, microcrystalline cellulose, sodium cellulose sulfate. Some non-limiting examples of natural gums include acacia, calcium carrageenan, guar, gelatin, guar gum, hydroxypropyl guar, karaya gum, kelp, locust bean gum, pectin, sodium carrageenan, gellan gum, tragacanth gum, xanthan gum. Some non-limiting examples of acrylates include potassium aluminum polyacrylate, sodium acrylate/vinyl alcohol copolymer, sodium polymethacrylate. Some non-limiting examples of starches include oat flour, potato starch, wheat flour, and wheat starch. Some non-limiting examples of stearates include methoxy PEG-22/dodecyl glycol copolymer, PEG-2M, and PEG-5M. Some non-limiting examples of fatty acid alcohols include caprylic alcohol, cetearyl alcohol, lauryl alcohol, oleyl alcohol, palm kernel alcohol. Some non-limiting examples of clays include bentonite, magnesium aluminum silicate,
    magnesium trisilicate, slearalkonium bentonite, and tromethamine magnesium aluminum silicate. Some non-limiting examples of salts include calcium chloride, sodium chloride, sodium sulfate, ammonium chloride.
  • Some non-limiting examples of thickeners that thicken the non-aqueous portions of the composition include waxes such as candelilla wax, carnauba wax, beeswax, and the like, oils, vegetable oils and animal oils.
  • The composition may contain one thickener or a mixture of two or more thickeners. In certain embodiments the thickeners do not adversely react with the other components or compounds of the invention or otherwise render the composition of the invention ineffective. It is understood that a person skilled in the art will know how to select an appropriate thickener and control any adverse reactions through formulating.
  • The amount of thickener present in the composition depends on the desired viscosity of the composition. The composition may have a viscosity of about 100 to about 15,000 centipoise, of about 150 to about 10,000 centipoise, and of about 200 to about 5,000 centipoise as determined using a Brookfield DV-II+rotational viscometer using spindle # 21 @ 20 rpm @ 70 °F. Accordingly, to achieve the desired viscosities, the thickener may be present in the composition in an amount about 0.001 wt. % to about 5 wt. % of the total composition, about 0.01 wt. % to about 3 wt. %, and about 0.05 wt. % to about 2 wt. % of the total composition.
  • Thickeners from said classes of substance are commercially broadly available and are obtainable, for example, under the trade names Acusol® 820 (methacrylic acid (stearyl alcohol-20 EO) ester-acrylic acid copolymer, 30% strength in water, Rohm & Haas), Dapral®-GT-282-S (alkyl polyglycol ether, Akzo), Deuterol®polymer-11 (dicarboxylic acid copolymer, Schoner GmbH), Deuteron® XG (anionic heteropolysaccharide based on beta-D-glucose, D-manose, D-glucuronic acid, Schoner GmbH), Deuteron®-XN (nonionogenic polysaccharide, Schoner GmbH), Dicrylan® thickener-O (ethylene oxide adduct, 50% strength in water/isopropanol, Pfersse Chemie), EMA®-81 and EMA®-91 (ethylene-maleic anhydride copolymer, Monsanto), thickener-QR-1001 (polyurethane emulsion, 19 21 % strength in water/diglycol ether, Rohm & Haas), Mirox®-AM (anionic acrylic acid-acrylic ester copolymer dispersion, 25% strength in water, Stockhausen), SER-AD-FX-1100 (hydrophobic urethane polymer, Servo Delden), Shellflo®-S (high molecular weight polysaccharide, stabilized with formaldehyde, Shell) and Shellflo®-XA (xanthan biopolymer, stabilized with formaldehyde, Shell).
  • The inventors have discovered that xanthan gum is useful as a thickening agent for suspending fragrance molecules in a hard surface cleaner. In certain embodiments, the thickening agent is xanthan gum. In other embodiments, the thickening agent is xanthan gum present in at least about 0.2 weight %.
  • Additional Optional Ingredients
  • Examples of additional optional components include, but are not limited to, hydrotropes, fluorescent whitening agents, photobleaches, fiber lubricants, reducing agents, enzymes, enzyme stabilizing agents, powder finishing agents, builders, bleaches, bleach catalysts, soil release agents, dye transfer inhibitors, buffers, colorants, fragrances, pro-fragrances, rheology modifiers, anti-ashing polymers, soil repellents, water-resistance agents, suspending agents, aesthetic agents, structuring agents, sanitizers, solvents, fabric finishing agents, dye fixatives, fabric conditioning agents and deodorizers.
  • Other surfactants which can be utilized in the present invention are set forth in more detail in WO 99/21530 , U.S. Pat. No. 3,929,678 ; U.S. Pat. No. 4,565,647 ; U.S. Pat. No. 5,720,964 ; and U.S. Pat. No. 5,858,948 . Other suitable surfactants are described in McCutcheon's Emulsifiers and Detergents (North American and International Editions, by Schwartz, Perry and Berch).
  • In addition to the previously mentioned constituents of the composition, one may also employ normal and conventional adjuvants, provided they do not adversely affect the properties of the detergent. Thus there may be used a cationic antibacterial agent, coloring agents and perfumes; polyethylene glycol, ultraviolet light absorbers such as the Uvinuls, which are products of GAF Corporation; pH modifiers; etc. The proportion of such adjuvant materials, in total will normally not exceed 15% by weight of the detergent composition, and the percentages of illustrative examples of such individual components will be about 5% by weight. Sodium formate or formalin or Quaternium 15 (Dowicil 75) can be included in the formula as a preservative at a concentration of about 0.1 to about 4.0 wt. %.
  • Process of Manufacture
  • The compositions are readily made by simple mixing methods from readily available components which, on storage, do not adversely affect the entire composition. If a structuring agent is incorporated in the compositions, a homogenization process can be added in the production method. Solubilizing agent such as ethanol, hexylene glycol, sodium chloride and/or sodium xylene or sodium xylene sulfonate are used to assist in solubilizing the surfactants. The viscosity of the light duty liquid composition desirably will be at least 100 centipoises (cps) at room temperature, but may be up to 1,000 centipoises. The viscosity of the light duty liquid composition and the light duty liquid composition itself remain stable on storage for lengthy periods of time, without color changes or settling out of any insoluble materials.
  • Methods of Use
  • The invention encompasses cleaning compositions useful for cleaning a surface. The compositions surprisingly possess antibacterial efficacy and low toxicity.
  • By surfaces, it is meant herein any kind of surfaces typically found in houses like kitchens, bathrooms, or the exterior surfaces of a vehicle, for example, floors, walls, tiles, windows, sinks, showers, shower plastified curtains, wash basins, WCs, dishes and other food contact surfaces, fixtures and fittings and the like made of different materials like ceramic, vinyl, no-wax vinyl, linoleum, melamine, glass, any plastics, plastified wood, metal, especially steel and chrome metal or any painted or varnished or sealed surface and the like. Surfaces also include household appliances including, but not limited to, refrigerators, garbage cans, freezers, washing machines, automatic dryers, ovens, microwave ovens, dishwashers and so on. The present composition is especially efficacious in the cleaning of ceramic, steel, plastic, glass and the exterior painted or otherwise finished surface of a vehicle, for example, a car. The cleaning compositions are also safe on the skin.
  • The cleaning composition is applied to the surface, undiluted or diluted, optionally after a pre-rinse step. The cleaning composition can be diluted with water, preferably up to a dilution ratio of 1:20, without significantly affecting its cleaning and antimicrobial efficacies. The composition can be applied using a cloth or sponge onto which the composition has been applied or by pouring the composition over the surface. Alternatively the composition may be applied by spraying the composition onto the surface using a spraying device as described above. The cleaning compositions of the invention can be left to sit on a surface or be wiped or scrubbed on or from the surface.
  • Once the composition has been applied to the surface, the surface can then be optionally rinsed, usually with water, and left to dry naturally. Optionally the user can wait in between application of the composition and rinsing in order to allow the composition maximum working time. A particular benefit of the composition is that the surface can be cleaned as described above with minimal rinsing and the surface left to dry naturally without accumulating physiologically harmful deposits, and/or with reduced or no corrosion.
  • The following examples illustrate compositions of the invention. Unless otherwise specified, all percentages are by weight. The exemplified compositions are illustrative only and do not limit the scope of the invention. Unless otherwise specified, the proportions in the examples and elsewhere in the specification are by active weight. The active weight of a material is the weight of the material itself excluding water or other materials that may be present in the supplied form of the material.
  • EXAMPLES
  • The following examples illustrate liquid cleaning compositions of the invention. Unless otherwise specified, all percentages are by weight.
  • Example 1
  • Tables 1a - 1c illustrate several non-limiting illustrative embodiments of the invention illustrating regular and ultra dishwashing liquids. Table 1a
    Ingredient Reg 2a (wt. %) Reg 2b (wt. %) Reg 1a (wt. %) Reg 1b (wt. %) Ultra 2a (wt. %) Ultra 2b (wt. %) Ultra 1a (wt. %) Ultra 1b (wt. %)
    Na DBS1 3.7 3.7 8.4 8.4 5.8 5.8 8.5 8.5
    SLES (2EO) 12 12 9.2 9.2 19.6 19.6 17.9 17.9
    Laurylamidopropyl betaine 3.4 3.4 1.5 1.5 6.6 6.6 5.4 5.4
    Ethanol 3.5 3.5 2.1 2.1 6 6 4.3 4.3
    Lactic Acid 2 2 2 2 2 2 2 2
    Mg2SO4 0 0 3.5 3.5 0 0 0.9 0.9
    SXS 0.8 0.8 0.8 0.8 2.2 2.2 3 3
    NaCl 0 0 0.7 0.7 0 0 0 0
    Na4EDTA 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
    Color solution 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
    Fragrance option A 0.26 0 0.26 0 0.4 0 0.4 0
    Fragrance option B 0 0.26 0 0.26 0 0.45 0 0.45
    Water qs qs qs qs qs qs qs qs
    Total Surfactant % 19 19 19 19 32 32 32 32
    Calculated LD50 4100 4100 3895 3895 4157 4157 3721 3721
    1 Sodium dodecyl benzene sulfonate
    Table 1b
    Ingredient Reg. 1c Reg. 2c Ultra 1c Ultra 2c
    NaLAS 8.4 3.7 8.5 5.75
    SLES 9.3 12.1 17.9 19.6
    Betaine 1.5 3.4 5.4 6.6
    Lactic 2 2 2 2
    Table 1c
    Ingredient Reg. 1d Reg. 2d
    NaLAS 5.3 2.3
    SLES 5.8 7.6
    Betaine 0.1 2.2
    Lactic 2 2
  • Example 2 - Reference example
  • Tables 2a - 2d illustrate several non-limiting illustrative embodiments of the invention. Amounts added are based on the percent raw amount of ingredient added.
  • In certain illustrative embodiments of the invention, the EPA mandated antibacterial efficacy of the cleaning compositions has been validated for independent lots of dish liquid manufactured under GMP conditions. The lots were tested on 10 carriers (replicate surfaces) against Staphylycoccus aureus ATCC 6538 and, separately on 10 carriers (replicate surfaces) against Salmonella enterica ATCC 10708 as mandated by the EPA. A confirmatory test, on independent lots, was also tested on 10 carriers (replicate surfaces) against Escherichia coli 0157 H7 ATCC 43895 for additional on-pack claims against this specific and relevant food pathogen. The tests were conducted on 1:20 use-dilutions with a 30-second exposure time. In all cases a minimum 3-log reduction or 99.9% kill rate was attained for both the surfaces and the run-off counts, as prescribed for EPA acceptance. Table 2a
    Organism Lot Number Dilution Replicate CFU/carrier Average log10 reduction
    1a 1:20 1 5.4 x 102 3.41
    2 1.8 x 102 3.89
    3 3.0 x 101 4.67
    1:50 1 8.0 x 101 4.54
    2 3.7 x 102 3.58
    3 1.9 x 102 4.15
    2a 1:20 1 4.7 x 102 3.47
    2 5.9 x 102 3.38
    3 7.3 x 102 3.28
    1:50 1 8.8 x 102 3.20
    2 6.1 x 102 3.36
    S. aureus 3 5.5 x 102 3.41
    3a 1:20 1 1.0 x 101 5.51
    2 5.0 x 101 4.45
    3 2.0 x 101 4.85
    1:50 1 1.0 x 101 5.51
    2 5.0 x 101 4.45
    3 5.0 x 101 4.45
    4a 1:20 1 3.4 x 102 3.61
    2 3.6 x 102 3.59
    3 1.2 x 102 4.07
    1:50 1 5.1 x 102 3.44
    2 3.0 x 102 3.67
    3 2.4 x 102 3.77
    Table 2b
    Organism Lot Number Dilution Replicate CFU/carrier Average log10 reduction
    1b 1:20 1 4.5 x 102 3.99
    2 4.7 x 102 3.97
    3 3.7 x 102 4.08
    1:50 1 9.3 x 102 3.67
    2 8.1 x 102 3.73
    3 7.6 x 102 3.76
    2b 1:20 1 1.5 x 103 3.47
    2 1.1 x 103 3.60
    3 1.4 x 103 3.50
    1:50 1 1.7 x 103 3.41
    2 2.4 x 103 3.26
    S. aureus 3 2.1 x 103 3.32
    3b 1:20 1 1.2 x 102 4.56
    2 1.1 x 102 4.60
    3 4.2 x 102 4.02
    1:50 1 5.0 x 101 4.94
    2 9.0 x 101 4.69
    3 7.0 x 101 4.80
    4b 1:20 1 3.2 x 102 4.14
    2 4.9 x 102 3.95
    3 4.4 x 102 4.00
    1:50 1 1.1 x 103 3.60
    2 1.5 x 103 3.47
    3 6.7 x 102 3.82
    Table 2c
    Organism Lot Number Dilution Replicate CFU/carrier Average log10 reduction
    1c 1:20 1 1.9 x 102 4.17
    2 2.5 x 102 4.04
    3 8.3 x 102 3.53
    1:50 1 3.3 x 102 3.93
    2 2.0 x 102 4.15
    3 1.5 x 102 4.27
    2c 1:20 1 6.3 x 102 3.65
    2 5.0 x 102 3.75
    3 5.1 x 102 3.74
    1:50 1 1.6 x 102 4.24
    2 2.2 x 102 4.10
    E. coli 3 3.0 x 101 4.97
    3c 1:20 1 6.2 x 104 1.65
    2 6.6 x 103 2.63
    3 6.0 x 104 1.67
    1:50 1 6.3 x 104 1.65
    2 6.8 x 103 2.61
    3 6.2 x 103 2.65
    3d 1:20 1 4.0 x 102 3.85
    2 7.3 x 102 3.58
    3 1.4 x 102 4.30
    1:50 1 2.0 x 101 5.15
    2 2.0 x 101 5.15
    3 2.8 x 102 4.00
    Table 2d
    Organism Lot Number Dilution Replicate CFU/carrier Average log10 reduction
    1d 1:20 1 9.0 x 101 4.74
    2 <1.0 x 101 >5.70
    3 <1.0 x 101 >5.70
    1:50 1 6.0 x 102 3.92
    2 4.4x 102 4.06
    3 2.4 x 102 4.32
    2d 1:20 1 1.0 x 101 5.70
    2 <1.0 x 101 >5.70
    3 4.0 x 102 4.10
    1:50 1 7.0 x 101 4.85
    2 5.0 x 101 5.00
    E. coli 3 2.6 x 102 4.28
    3d 1:20 1 1.8 x 104 2.44
    2 4.4 x 103 3.06
    3 1.1 x 104 2.66
    1:50 1 4.2 x 103 3.08
    2 1.7 x 103 3.47
    3 1.7 x 104 2.47
    4d 1:20 1 2.0 x 101 5.40
    2 9.0 x 101 4.74
    3 2.0 x 101 5.40
    1:50 1 1.0 x 102 4.70
    2 <1.0 x 101 >5.70
    3 3.8 x 102 4.12
  • Example 3
  • In certain embodiments, the cleaning compositions of the invention include inert ingredients. The inert ingredients include the surfactants that provide surface cleaning benefits, viscosity modifiers, salts, hydrotropes, chelants that deliver conventional and consumer parameters such as dispensing and clarity, and color/fragrance to provide a consumer-delightful product use experience. The inerts are shown in Table 3 with its status on the EPA Inert List.
    Ingredient EPA Inert List
    Na DBS1 3
    SLES (2EO) C12 4B
    Laurylamidopropyl Betaine 3
    Ethanol 4B
    Lactic Acid 4B
    Mg2SO4 4A
    SXS 3
    NaCl 4A
    Na4EDTA 4B
    Gellan gum 4A
    Water n/a
    1 Sodium dodecyl benzene sulfonate
  • Example 4
  • The cleaning compositions of the invention were designed for minimal corrosivity for processing equipment. In Tables 4a, 4b and 4c, high salt, Sample 1, and low salt, Sample 2, versions of formulas were tested by both short-term, accelerated electrochemical polarization tests at 37.8°C (100°F), and longer-term (6 weeks) immersion tests at 37.8°C (100°F) and at 60°C (140°F) with creviced-corrosion coupons made of varying grades of stainless steel. Table 4a
    Ingredient Ingredient % Weight in Formulation
    Sample 1 Sample 2 Surfactant Control 3% NaCl solution
    Na DBS1 8.5 8.5 8.2 0
    SLES (2EO) 17.9 17.9 0 0
    NH4 AEOS (1.3 EO) 0 0 11.3 0
    Laurylamidopropyl betaine 5.4 5.4 0 0
    Amine Oxide 0 0 3.5 0
    Lactic Acid 2.0 2.0 0 0
    MgSO4 0.9 0.9 1.31 0
    Alcohol 3.0 4.3 1.4 0
    NaCl (added) 3.3 0 0.8 3.0
    SXS 3.0 3.0 0.65 0
    Chealant 0.1 0.1 0.1 0
    Color Solution 0.2 0.2 0.1 0
    Fragrance A 0.4 0.4 0 0
    Fragrance B 0 0 0.3 0
    1 Sodium dodecyl benzene sulfonate
    Table 4b
    Formula Description pH Cond.1 (1st) Cond. (2nd) Cl-(ppm) SO4-(ppm) AcO-(ppm) LPR 1 (mpy) LPR 2 (mpy)
    Sample 1 3.04 39.3mS 41.7mS 23.980 7.999 14.138 0.248 0.223
    Sample 2 2.89 25.6mS 25.4mS 6.190 10.496 15.726 0.081 0.068
    Surfactant Control 6.60 28.2mS 28.5mS 4.494 11.648 BDL 0.059 0.050
    3% NaCl Solution 3.00 40.6mS 0.083 0.122
    1 A first conductivity reading was taken and then a second conductivity reading was taken. Electrochemical testing was done at 40°C.
    Table 4c
    Alloy 40 °C 60 °C
    Formula Surfactant Control Sample 2 Sample 1 Surfactant Control Sample 2 Sample 1
    Attribute Description High pH Low Cl- Low pH Low Cl- Low pH High Cl- High pH Low Cl- Low pH Low Cl- Low pH High Cl-
    pH 6.6 3.0 3.0 6.6 3.0 3.0
    Chloride (ppm) 4500 6200 24000 4500 6200 24000
    Stainless Steel1 No Attack No Attack Crevice Attack No Attack Crevice Attack Crevice Attack
    Stainless Steel Not Tested Not Tested Not Tested No Attack No Attack Crevice Attack
    1 2 Types of Stainless steel were tested (316L and AL6XN)
  • Example 5
  • The cleaning compositions of the invention provide competitive foaming/cleaning performance with existing commercial products. Traditional performance tests were completed to assess the flash foam profile with and without soil (shake-foam), the foam mileage (miniplate), and typical/dynamic (Baumgartner) grease soil removal for both the ultra and regular density dishliquids. The resulting performance profiles against in-market products are shown in the tables below. These results indicate an unexpectedly higher performance profile that should be more acceptable to the consumer.
  • (1) Baumgartner Grease Removal
  • The Baumgartner test measures grease removal in every day cleaning situations. Plastic tubes covered with solidified lard, tallow, or mixed greasy soil are dipped in a warm LDL solution 100 times; the concentration of the solution is 0.0667%. The total dipping time is approximately 1 minute. The tubes are weighed before and after grease is applied. After the tubes dry, the % grease removal is calculated.
  • (2) Shake-foam Test
  • 100 ml of a diluted (0.033%) test solution in 150 ppm hardness water at RT is filled into a 500 ml graduated cylinder with a stopper. The stoppered cylinder is placed on an agitating machine, which rotates the cylinder for 40 cycles at 30 rpm. The height of the foam in the cylinder is observed. A milk soil is then introduced (about 175 µL) into the cylinder. The cylinder is then inserted 40 times more, and the height after soil addition is recorded.
  • The number of miniplates is measured using an automated miniplate test. The procedure is described in detail in U.S. patent number 4,556,509 , which is incorporated herein by reference. The test is used to determine the number of theoretical plates that can be washed in a cleaning solution until the foam disappears. This test is used to demonstrate the improvement in cleaning efficiency as gauged by foam volume and foam stability. Foam is generated in a detergent solution by the action of an agitating brush. The foam is electronically measured by reflectance of the solution surface (with an added dye) as a mixed soil (potato, milk, olive oil, crisco) is added to the detergent solution at a steady rate. The disappearance of the foam determines the endpoint of the test and the number of miniplates is then calculated based on foam duration and the rate of soil addition. For these, tests the detergent solution was an illustrative cleaning composition of the invention at 3.3 wt. % with 150 ppm Mg/CaCO3 hardness and was initially heated to 47 °C at the start of soil addition. Table 5a
    Ingredient Ingredient % Weight in Formulation
    Sample 1 Sample 2 Sample 3 Sample 4 In-market Control
    Na DBS1 8.4 4 4 4 0
    Mg DBS2 0 0 0 0 12.2
    SLES (2EO) 9.3 13 13 13 0
    NH4 AEOS (1.3 EO) 0 0 0 0 7
    Laurylamidopropyl betaine 1.5 3.7 3.7 3.7 0
    Amine Oxide 0 0 0 0 1
    MgSO4 0.9 0.9 0 0 0.5
    NaCl (added) 1.85 3.25 2.5 0 0
    Antibacterial Lactic acid Lactic acid Lactic acid Lactic acid Triclosan
    Total % Surfactant 19.2 20.7 20.7 20.7 20.2
    1 Sodium dodecyl benzene sulfonate
    2 Magnesium dodecyl benzene sulfonate
    Table 5b
    Sample Total % Surfactant Baumgartner SFI Mean SFS Mean Miniplate
    1 19.2% 75.83 391.67 128.33 14
    2 20.7% 81.13 391.67 130.00 20
    3 20.7% 76.17 391.67 136.37 19.5
    4 20.7 % 80.27 408.33 138.33 23
    In-market Control 20.2 % 88.32 383.33 123.33 17
    Table 5c
    Ingredient Ingredient % Weight in Formulation
    Sample 1 Sample 2 Sample 3 Sample 4 In-market Control
    NO DBS1 5.7 5.7 8.5 8.5 0.9
    Mg DBS2 0 0 0 0 13.1
    SLES (2EO) 18.9 18.9 17.9 17.9 0
    NH4 AEOS (1.3 EO) 0 0 0 0 16.2
    Laurylamidopropyl betaine 5.4 5.4 5.4 5.4 0
    Amine Oxide 0 0 0 0 5.9
    MgSO4 0 0 0.85 0.85 0
    NaCl (added) 3.5 0 3.0 0 0.4
    Antibacterial Lactic acid Lactic acid Lactic acid Lactic acid Triclosan
    Total % Surfactant 30 30 31.8 31.8 35.6
    1 Sodium dodecyl benzene sulfonate
    2 Magnesium dodecyl benzene sulfonate
    Table 5d
    Sample Total % Surfactant Baumgartner SFI Mean SFS Mean Miniplate
    1 30% 68.267 390 141.67 20.4
    2 30% 67.75 398.33 146.67 19
    3 31.8 % 71.12 403.33 145.00 21.4
    4 31.8 % 75.85 395.67 163.33 21.4
    In-Market Control 35.6% 84.03 380 161.67 23.4
  • Example 6 - Reference example
  • The cleaning compositions of the invention provide superior rinsing and/or shine performance with existing products. Studies showed that the acidic formula can deliver advantages on rinsing attributes versus in-market formulas. This is likely to be especially noticeable in hard water environments.
  • The rinsing benefits of the compositions of the invention were demonstrated by actual in lab rinsing measurements. This method involves applying an illustrative cleaning composition of the invention to a plate and recording the time it takes for full rinsing of the product. The illustrative cleaning compositions of the invention were nearly twice as fast to rinse. Table 6
    Composition of the Invention Control
    Rinsing Time 6.5 sec 11.8 sec
  • Example 7 - not according to the invention
  • Tables 7a - 7e illustrate properties including good Foam Volume, good Grease Redeposition, and good rinsibility of special cleaning compositions. Table 7a
    Ingredient Sample 1 Sample 2 Sample 3 Sample 4 In-market Control
    NO DBS1 10 10 6.4 0
    Mg DBS2 0 0 0 14
    SLES (2EO) 21 21 24.6 0
    NH4 AEOS (1.3 EO) 0 0 0 16.1
    Laurylamidopropyl betaine 3.6 3.6 3.6 0
    Amine Oxide 0 0 0 5.9
    MgSO4 0 1.7 1.6 0
    NaCl (added) 0 0.25 1.3 0.4
    Antibacterial Lactic acid Lactic acid Lactic acid Triclosan
    Total % Surfactant 34.7 34.6 34.6 36
    1 Sodium dodecyl benzene sulfonate
    2 Magnesium dodecyl benzene sulfonate
    Table 7b
    Product ini soil re-en Neat1 Foam1 Neat2 Foam2
    0.423 0.55 0.51 0.70 0.73
    Sample 1 6.54 4.0 4.1 7.4 3.7
    Sample 2 6.7 4.5 4.7 7.0 3.6
    Sample 3 6.6 4.5 4.7 7.1 3.6
    Sample 4 6.7 4.5 4.8 5.7 2.6
    1Neat foam without soils - 15 squeezes.
    2Neat foam with soils added - 10 additional squeezes.
    3Minimum significant difference.
    4Means having the same letter are not significantly different (alpha=0.10).
    Table 7c
    Product Gr on glass Gr on plate Gr on plastic Gr on knife tub
    0.32 0.17 0.29 0.22 0.40
    Sample 1 1.1 0.3 0.8 0.4 1.7
    Sample 2 0.9 0.3 0.8 0.5 1.3
    Sample 3 0.9 0.4 0.8 0.4 1.4
    Sample 4 0.7 0.2 0.6 0.3 1.0
    Table 7d
    Product DLRIN (Ease of rinse)1 Glass Ease of Rinse Plate (sec)2 Amount of water film (%)3 Neat4 Glass Neat4 Plate
    0.495 1.04 10.73 0.74 0.70
    Sample 1 6.26 8.3 46.9 1.9 1.2
    Sample 2 6.2 10.0 42.4 2.1 1.9
    Sample 3 6.3 9.7 50.2 2.6 1.7
    Sample 4 6.8 13.0 48.0 2.6 1.8
    1 Number of rinses till no foam.
    2 Seconds needed to rinse detergent off plate.
    3 Percent water film on plate.
    4 Detergent residue remaining on dishes.
    5 Minimum significant difference.
    6 Means having the same letter are not significantly different (alpha=0.10).
    Table 7e
    Product Fat soils remaining
    Sample 1 2.4
    Sample 2 2.5
    Sample 3 2.3
    Sample 4 1.58
  • Example 8
  • The compositions exhibit stability at reduced and increased temperatures. More specifically, such compositions remain clear and stable in the range of about 0 °C to about 50 ° C.
  • Creep Yield Stress Test (static test) - This rheological test was conducted on the TA Instruments ARG2 rheometer. It uses the high surface area vane geometry that is very sensitive and can measure very low yield stresses. The test is run in a 50-gram water-jacketed sample holder at a constant temperature of 25°C. The test runs a creep test (strain vs. stress) at stresses ranging from 0.01 Pa to 0.6 Pa. Custom software then calculates yield stress from the family of curves generated for each sample. A yield stress above 0.5 dyn/cm2 is ideal for supporting particulates, but a yield stress above 0.15 dyn/cm2 is sufficient to justify product positioning as a gel or dish gel.
  • Brookfield Yield Stress Test (dynamic test) - This test was developed to approximate the creep analysis above, but with much more rapid output to provide rapid feedback when processing formulas at manufacturing conditions. It also uses the high surface area vane geometry that is very sensitive and can measure very low yield stresses. The test is run in a 400-milliliter glass beaker. The test runs a torque sweep at decreasing RPMs, or revolutions per minute, ranging from 50 to 0.3 rpm. Once the torques are recorded, custom software then calculates yield stress for each sample. A yield stress above 0.5 dyn/cm2 is ideal for supporting particulates, but a yield stress above 0.2 dyn/cm2 is sufficient to justify product positioning as a gel or dish gel.
  • ARG2 Viscosity Test - This rheological test was conducted on the ARG2 rheometer. It simply measures viscosity at a constant shear rate of 21 s-1 with a constant temperature of 25°C. This test simulates the shear rate of the product coming out of the bottle when the consumer dispenses the product under normal conditions. If the value is above 2000 cP, the cap orifice may need to be modified to assure consumer-friendly dispensing. Table 8a
    Ingredient Ex. Ultra acidic LDL gel #1 (wt.%) Ex. Ultra acidic LDL gel #2 (wt.%) Ex. Ultra acidic LDL gel #3 (wt.%)
    NO DBS1 5.75 5.75 5.75
    SLES (2EO) 19.6 19.6 19.6
    Laurylamidopropylbetaine 6.6 6.6 6.6
    Alcohol 4 4 4
    Lactic Acid 2 2 2
    SXS 2.5 2.5 2.5
    Gellan Gum 0.075 0.094 0.125
    Na4EDTA 0.83 0.83 0.83
    Water qs qs qs
    1 Sodium dodecyl benzene sulfonate
    Table 8b
    Ultra Acidic LDL Gel Brookfield Viscosity (cP) ARG2 Viscosity (cP) ARG2 Creep Yield Stress (dyn/cm2) Brookfield Yield Stress (dyn/cm2)
    #1 773 1472 0.16 0.231
    #2 768 1388 0.40 0.859
    #3 905 1778 ---1 1.046
    1 Surface skinning over testing creep test timing cycle yielded invalidated data
  • The liquid compositions are readily pourable and exhibit a viscosity in the range of 6 to 300 milliPascal second (mPas or mps) as measured at 25 °C with a Brookfield RVTDV-II Viscometer using a #21 spindle rotating at 20 RPM. In certain embodiments, the viscosity is maintained in the range of 10 to 200 mPas.
  • Example 9 - Reference example
  • The compositions of the invention are nearly colorless. The relative amount of a coloring agent to deliver near-colorless aesthetics is mainly dependent on the color of the dodecyl benzene sulfonate being used. Color is measured on a Klett scale where the higher the Klett the more yellow a particular material used. The next table gives an approximate amount of color needed to deliver the aesthetic according to Klett of NaLAS. The formulation uses a mixture of violet and pink dyes to yield the final color aesthetic. The colors are chosen based on the color wheel. Violet dye is added to offset the light yellow color present in the base. Because it may be an imperfect match a slight green color can be generated which is accounted for with a pink colorant. The net result is a product that has an appearance of a colorless material. Table 9
    Dodecyl Benzene Sulfonate Color Wt. % Coloring Agent Added
    0-5 <0.0035
    6-10 0.0035
    10-15 0.006
    15-20 0.008
    20-25 0.01
  • Example 10
  • Toxicity Testing was conducted using animal studies and alternative tests. Animal studies were completed using Table 1a formula Ultra 2a/b (with or without fragrance).
  • The alternate test methodologies (human testing) were done for the Inventive formula as listed in Table 1d. Studies were completed with 4 different formula/fragrance options, but the base formula is 1d. The Toxicity Testing was conducted using the following test protocols:
    1. (1) Acute Oral Toxicity - Exposure is via a single, limit dose of dish liquid at the maximum required upper limit dose of 5000mg/kg. The Acute Oral Toxicity was conducted using OPPTS Guideline Study 870.1100, EPA Publication # 98-190. The LD50 was not reached and was greater than 5000mg/kg. As a comparison, two dish liquid compositions were prepared and tested. One composition contained about 0.5 wt. % of betaine, about 13 wt. % each of Na DBS, Mg DBS, and NH4AEOS. The other composition contained about 0.5 wt. % of betaine, about 26 wt. % of Na DBS and about 13 wt. % of NH4AEOS. The LD50 values for the two compositions were less than 5000mg/kg.
    2. (2) Acute Dermal Toxicity - Exposure is via a single, limit dose of dish liquid at the upper limit dose of 5000mg/kg. The Acute Dermal Toxicity was conducted using OPPTS Guideline Study 870.1200, EPA Publication # 98-192. The LD50 was not reached and was greater than 5000mg/kg.
    3. (3) Acute Eye Irritation - Exposure is via a single 10 µl dose, with scoring µfor irritation at fixed intervals after exposure. The Acute Eye Irritation was conducted using a lower volume of test material placed directly on the eye. The amount of test material used in the LVET is 1/10th of that used in the Draize eye irritation test. There was some initial irritation that fully reversed within the 7 day scoring endpoint, and no corneal opacity.
    4. (4) Acute Dermal Irrigation - Exposure is via repeated, occluded, prolonged exposure to concentrated (undiluted) dish liquid. The Acute Dermal Irritation was conducted using OPPTS Guideline Study 870.2500, EPA Publication # 98-196. Results showed irritation within the 72 hour period that fully reversed with seven days. A more relevant measure skin irritation uses the standard 21-day Cumulative Irritation study methodology (applied commonly in the cosmetic industry) on humans. This method is a semi-occluded exposure at a relevant product use-dilution, although it is still clearly an extreme/maximal exposure scenario. This method shows no significant irritation for lactic acid based formulations.
    5. (5) Skin Sensitization - Exposure is via three weekly induction doses and then a challenge dose (following a 2 week intervening rest period). The Skin Sensitization was conducted using OPPTS Guideline Study 870.2600, EPA Publication # 98-197. A naïve control group is used as a comparison for the group receiving the challenge dose. Result is that the formula is a non-sensitizer. A more relevant measure of sensitization potential uses the Human Repeat Insult Patch Test methodology (applied commonly in the cosmetic industry) on humans. This is an occlusive patch exposure method at a relevant product use-dilution. This method also documents no skin sensitization for the sample.

Claims (2)

  1. An acidic surfactant based cleaning composition comprising lactic acid in an amount of 1 wt.% to 3 wt.% by weight of the total composition, and a surfactant combination, wherein the surfactant combination consists of dodecyl benzene sulfonate in an amount of 3 wt.% to 10 wt.% by weight of the total composition, lauryl ether sulfate with about two EO units in an amount of 3 wt.% to 20 wt.% by weight of the total composition, laurylamidopropyl betaine in an amount of 1 wt.% to 8 wt. % by weight of the total composition, wherein the dodecyl benzene sulfonate is present as a sodium salt of dodecyl benzene sulfonate, and wherein the lauryl ether sulfate is present as a sodium salt of lauryl ether sulfate.
  2. A method of cleaning a surface comprising contacting the surface with the acidic surfactant based cleaning composition of claim 1.
EP09767623.3A 2008-06-17 2009-06-17 Light duty liquid cleaning composition and method of use thereof Active EP2304010B1 (en)

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US11937602B2 (en) 2017-09-26 2024-03-26 Ecolab Usa Inc. Solid acid/anionic antimicrobial and virucidal compositions and uses thereof

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US11950595B2 (en) 2017-09-26 2024-04-09 Ecolab Usa Inc. Acid/anionic antimicrobial and virucidal compositions and uses thereof
WO2023237299A1 (en) * 2022-06-09 2023-12-14 Unilever Ip Holdings B.V. Liquid aqueous dishwashing detergent compositions

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