EP2303451A4 - Mullite-containing carrier for ethylene oxide catalysts - Google Patents

Mullite-containing carrier for ethylene oxide catalysts Download PDF

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Publication number
EP2303451A4
EP2303451A4 EP09798545.1A EP09798545A EP2303451A4 EP 2303451 A4 EP2303451 A4 EP 2303451A4 EP 09798545 A EP09798545 A EP 09798545A EP 2303451 A4 EP2303451 A4 EP 2303451A4
Authority
EP
European Patent Office
Prior art keywords
mullite
ethylene oxide
oxide catalysts
containing carrier
carrier
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP09798545.1A
Other languages
German (de)
French (fr)
Other versions
EP2303451A2 (en
EP2303451B1 (en
Inventor
Serguei Pak
Andrzej Rokicki
Shuji Kawabata
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Scientific Design Co Inc
Original Assignee
Scientific Design Co Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Scientific Design Co Inc filed Critical Scientific Design Co Inc
Publication of EP2303451A2 publication Critical patent/EP2303451A2/en
Publication of EP2303451A4 publication Critical patent/EP2303451A4/en
Application granted granted Critical
Publication of EP2303451B1 publication Critical patent/EP2303451B1/en
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J21/00Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
    • B01J21/02Boron or aluminium; Oxides or hydroxides thereof
    • B01J21/04Alumina
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J21/00Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
    • B01J21/16Clays or other mineral silicates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/38Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
    • B01J23/54Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/66Silver or gold
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/38Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
    • B01J23/54Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/66Silver or gold
    • B01J23/68Silver or gold with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/688Silver or gold with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium with manganese, technetium or rhenium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J27/00Catalysts comprising the elements or compounds of halogens, sulfur, selenium, tellurium, phosphorus or nitrogen; Catalysts comprising carbon compounds
    • B01J27/02Sulfur, selenium or tellurium; Compounds thereof
    • B01J27/053Sulfates
    • B01J27/055Sulfates with alkali metals, copper, gold or silver
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D301/00Preparation of oxiranes
    • C07D301/02Synthesis of the oxirane ring
    • C07D301/03Synthesis of the oxirane ring by oxidation of unsaturated compounds, or of mixtures of unsaturated and saturated compounds
    • C07D301/04Synthesis of the oxirane ring by oxidation of unsaturated compounds, or of mixtures of unsaturated and saturated compounds with air or molecular oxygen
    • C07D301/08Synthesis of the oxirane ring by oxidation of unsaturated compounds, or of mixtures of unsaturated and saturated compounds with air or molecular oxygen in the gaseous phase
    • C07D301/10Synthesis of the oxirane ring by oxidation of unsaturated compounds, or of mixtures of unsaturated and saturated compounds with air or molecular oxygen in the gaseous phase with catalysts containing silver or gold
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D303/00Compounds containing three-membered rings having one oxygen atom as the only ring hetero atom
    • C07D303/02Compounds containing oxirane rings
    • C07D303/04Compounds containing oxirane rings containing only hydrogen and carbon atoms in addition to the ring oxygen atoms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/60Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/63Pore volume
    • B01J35/633Pore volume less than 0.5 ml/g
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/60Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/63Pore volume
    • B01J35/6350.5-1.0 ml/g
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/60Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/64Pore diameter
    • B01J35/65150-500 nm
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/60Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/64Pore diameter
    • B01J35/653500-1000 nm
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/60Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/64Pore diameter
    • B01J35/657Pore diameter larger than 1000 nm
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/60Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/66Pore distribution
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/60Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/66Pore distribution
    • B01J35/69Pore distribution bimodal
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/52Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts

Landscapes

  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Dispersion Chemistry (AREA)
  • Catalysts (AREA)
  • Epoxy Compounds (AREA)
  • Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)
EP09798545.1A 2008-07-18 2009-06-26 Mullite-containing carrier for ethylene oxide catalysts Not-in-force EP2303451B1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US8201608P 2008-07-18 2008-07-18
US12/360,457 US8349765B2 (en) 2008-07-18 2009-01-27 Mullite-containing carrier for ethylene oxide catalysts
PCT/US2009/048816 WO2010008920A2 (en) 2008-07-18 2009-06-26 Mullite-containing carrier for ethylene oxide catalysts

Publications (3)

Publication Number Publication Date
EP2303451A2 EP2303451A2 (en) 2011-04-06
EP2303451A4 true EP2303451A4 (en) 2017-02-22
EP2303451B1 EP2303451B1 (en) 2019-04-03

Family

ID=41530882

Family Applications (1)

Application Number Title Priority Date Filing Date
EP09798545.1A Not-in-force EP2303451B1 (en) 2008-07-18 2009-06-26 Mullite-containing carrier for ethylene oxide catalysts

Country Status (11)

Country Link
US (2) US8349765B2 (en)
EP (1) EP2303451B1 (en)
JP (1) JP2011528611A (en)
KR (1) KR20110033287A (en)
CN (2) CN105727916A (en)
BR (1) BRPI0916618A2 (en)
CA (1) CA2731213A1 (en)
MX (1) MX2011000720A (en)
RU (1) RU2495715C2 (en)
TW (1) TWI471170B (en)
WO (2) WO2010008920A2 (en)

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US7932408B2 (en) * 2006-09-29 2011-04-26 Scientific Design Company, Inc. Catalyst with bimodal pore size distribution and the use thereof
US8883678B2 (en) * 2010-06-04 2014-11-11 Scientific Design Company, Inc. Carrier for ethylene oxide catalysts
US8586769B2 (en) * 2010-06-04 2013-11-19 Scientific Design Company, Inc. Carrier for ethylene oxide catalysts
JP5656709B2 (en) * 2011-03-24 2015-01-21 株式会社日本触媒 A method for recovering an active component from a catalyst for producing ethylene oxide after use, and a method for producing a catalyst using the recovered component.
JP5656708B2 (en) * 2011-03-24 2015-01-21 株式会社日本触媒 A method for recovering an active component from a catalyst for producing ethylene oxide after use, and a method for producing a catalyst using the recovered component.
WO2012140616A1 (en) * 2011-04-14 2012-10-18 Basf Se Zinc-containing catalyst for the production of ethylene oxide
CN102989517B (en) * 2011-09-09 2015-07-29 中国石油天然气股份有限公司 Alumina support of bimodal pore size distribution and preparation method thereof
CN102989516B (en) * 2011-09-09 2015-05-27 中国石油天然气股份有限公司 Alumina-titanium oxide composite carrier and preparation method
SG11201401948UA (en) * 2011-10-31 2014-09-26 Dow Technology Investments Llc Methods for producing epoxidation catalysts and epoxidation methods utilizing these
CN104066504B (en) * 2011-11-21 2017-10-10 科学设计公司 Carrier for epoxyethane catalyst
TWI703108B (en) 2015-06-02 2020-09-01 美商科學設計有限公司 Method for producing porous bodies with enhanced properties
BR112019011162B1 (en) 2016-12-02 2022-08-16 Shell Internationale Research Maatschappij B.V. METHOD FOR THE CONDITIONING OF AN ETHYLENE EPOXIDATION CATALYST AND METHOD TO IMPROVE THE SELECTIVITY OF SUCH CATALYST IN AN ETHYLENE EPOXIDATION PROCESS
US10449520B2 (en) 2017-05-15 2019-10-22 Scientific Design Company, Inc. Porous bodies with enhanced crush strength
CN107715868B (en) * 2017-10-27 2019-07-23 万华化学集团股份有限公司 A kind of preparation method and its usage of oxidation catalyst of cyclopropene
EP3749449B1 (en) 2018-02-07 2022-02-02 Basf Se Method for preparing a silver impregnation solution
EP3639923A1 (en) 2018-10-15 2020-04-22 Basf Se Process for producing ethylene oxide by gas-phase oxidation of ethylene
EP3639924A1 (en) 2018-10-15 2020-04-22 Basf Se Catalyst for producing ethylene oxide by gas-phase oxidation
EP3659703A1 (en) 2018-11-28 2020-06-03 Basf Se Catalyst for producing ethylene oxide by gas-phase oxidation

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See also references of WO2010008920A2 *

Also Published As

Publication number Publication date
RU2495715C2 (en) 2013-10-20
US20100016617A1 (en) 2010-01-21
MX2011000720A (en) 2011-09-01
CN105727916A (en) 2016-07-06
KR20110033287A (en) 2011-03-30
US8349765B2 (en) 2013-01-08
WO2010008920A3 (en) 2010-04-15
WO2010008919A2 (en) 2010-01-21
US8916495B2 (en) 2014-12-23
WO2010008920A2 (en) 2010-01-21
BRPI0916618A2 (en) 2019-03-12
CA2731213A1 (en) 2010-01-21
CN102099109A (en) 2011-06-15
TW201016314A (en) 2010-05-01
US20130116456A1 (en) 2013-05-09
EP2303451A2 (en) 2011-04-06
TWI471170B (en) 2015-02-01
EP2303451B1 (en) 2019-04-03
RU2011106030A (en) 2012-08-27
JP2011528611A (en) 2011-11-24

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