EP2289133A1 - Optical fiber connector for fiber laser - Google Patents
Optical fiber connector for fiber laserInfo
- Publication number
- EP2289133A1 EP2289133A1 EP09753393A EP09753393A EP2289133A1 EP 2289133 A1 EP2289133 A1 EP 2289133A1 EP 09753393 A EP09753393 A EP 09753393A EP 09753393 A EP09753393 A EP 09753393A EP 2289133 A1 EP2289133 A1 EP 2289133A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- fiber
- connector
- optical
- connector body
- optical fibers
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/24—Coupling light guides
- G02B6/42—Coupling light guides with opto-electronic elements
- G02B6/4296—Coupling light guides with opto-electronic elements coupling with sources of high radiant energy, e.g. high power lasers, high temperature light sources
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/24—Coupling light guides
- G02B6/36—Mechanical coupling means
- G02B6/38—Mechanical coupling means having fibre to fibre mating means
- G02B6/3801—Permanent connections, i.e. wherein fibres are kept aligned by mechanical means
- G02B6/3806—Semi-permanent connections, i.e. wherein the mechanical means keeping the fibres aligned allow for removal of the fibres
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/24—Coupling light guides
- G02B6/36—Mechanical coupling means
- G02B6/38—Mechanical coupling means having fibre to fibre mating means
- G02B6/3807—Dismountable connectors, i.e. comprising plugs
- G02B6/3833—Details of mounting fibres in ferrules; Assembly methods; Manufacture
- G02B6/3855—Details of mounting fibres in ferrules; Assembly methods; Manufacture characterised by the method of anchoring or fixing the fibre within the ferrule
- G02B6/3858—Clamping, i.e. with only elastic deformation
- G02B6/3859—Ferrules characterised by use of shape memory material [SMM], e.g. heat recoverable polymers, Ti-Ni compounds
Definitions
- the present invention relates generally to optical fiber connectors and, in particular, to optical fiber connectors for fiber lasers and, more particularly, to optical fiber connectors for fiber lasers operating at high power levels.
- a fiber laser is a laser wherein the active gain medium is an optical fiber that has been suitably doped with a rare-earth element such as, for example, ytterbium, neodymium, erbium, dysprosium, praseodymium, and thulium. For example, they are compact, powerful and may be used over a wide range of emission wavelengths.
- a rare-earth element such as, for example, ytterbium, neodymium, erbium, dysprosium, praseodymium, and thulium.
- a rare-earth element such as, for example, ytterbium, neodymium, erbium, dysprosium, praseodymium, and thulium.
- a rare-earth element such as, for example, ytterbium, neodymium, erbium, dysprosium, praseodymium, and thulium.
- connection There are two different types of connections: a fused splice or the use of a mechanical splice (or mechanical connector). In both cases, optical losses are generated. These losses in transmission at the fiber junction cause a local increase of the temperature of the optical fibers which is a limiting factor having regard to the performance level obtained. In order to avoid damage or destruction of the optical fibers and/or connectors and to transmit at a high-power level, it is necessary to minimize the optical losses and to dissipate the heat expelled from these connections in an efficient way. Indeed, an optimal connection between optical fibers will allow for higher power emission by the laser.
- the present invention provides an optical fiber connector for a fiber laser which enables good signal conduction and minimizes optical losses, which is capable of operating at high power levels, which has the property of maintaining the alignment of optical fibers on a short distance when they are thermally expanding (as a consequence of high operating power levels) and which permits effective dissipation of heat generated by optical losses at the fiber junction.
- the present invention addresses the shortcomings and disadvantages of the prior art by providing an optical fiber connector made of a shape memory alloy or other shape memory material which can be used for a fiber laser where heat at the fiber splice is highly problematic.
- one main aspect of the present invention is an optical fiber connector for splicing ends of optical fibers in a fiber laser, the connector comprising a fiber conduit dimensioned to splice optical fibers, a connector body having an axially longitudinal slot extending along a main longitudinal axis of the connector body from a first end to a second end and from an outer surface of the connector body radially inwardly to the fiber conduit, the slot and conduit expanding when a wedging force is exerted into the expansion slot, the slot and conduit contracting to grip the optical fibers when the wedging force is removed, and wherein the connector body is made of a highly elastic material that is highly heat conductive.
- a fiber laser comprising a pump for pumping light, a doped optical fiber connected to the pump, the pump launching light into the doped optical fiber, an outlet connected downstream to the doped optical fiber, the outlet extracting laser light, and at least one optical fiber connector dimensioned to splice optical fibers
- the connector comprising a connector body having an axially longitudinal slot extending along a main longitudinal axis of the connector body from a first end to a second end and from an outer surface of the connector body radially inwardly to the fiber conduit, the slot and conduit expanding when a wedging force is exerted into the expansion slot, the slot and conduit contracting to grip the optical fibers when the wedging force is removed; and wherein the connector body is made of a highly elastic and heat conductive material for splicing the fibers and dissipating heat generated by optical losses at a splice of the optical fibers.
- Yet another aspect of the present invention is a method of splicing optical fibers in a fiber laser.
- the method entails providing an optical fiber connector having a connector body made of a highly elastic and heat conductive material, the connector body having a first end and a second end and a longitudinally extending fiber conduit extending from the first end to the second end, the connector body having an expansion slot extending longitudinally from the first end to the second end and from an outer surface of the connector body radially inwardly to the fiber conduit, exerting a force on the connector body of the optical fiber connector to expand the expansion slot and fiber conduit, inserting two optical fibers in the fiber conduit, and releasing the force to cause the slot and conduit to contract to thus splice the optical fibers as part of the fiber laser.
- Figure 1 is an isometric view of an optical fiber connector in accordance with one embodiment of the present invention.
- Figure 2 is a cross-sectional view of the optical fiber connector device in its open state showing the insertion of two optical fibers within the fiber conduit of the connector in which the optical fibers are not yet aligned;
- Figure 3 is a cross-sectional view of the optical fiber connector device in its closed state showing the auto-alignment of the optical fibers within the fiber conduit of the connector;
- Figure 4 is a semi-transparent isometric view of the optical fiber connector showing the insertion and alignment of two optical fibers within the fiber conduit of the connector;
- Figure 5 is a graph plotting output power as a function of launched power, showing how much power is transmitted between two optical fibers (Corning SMF-28) spliced together using an optical fiber connector in accordance with one embodiment of the present invention.
- Figure 6 is a histogram or bar chart showing a distribution of splice losses measured with SMF-28 splices.
- the optical fiber connector device has a longitudinally extending connector body which may be generally cylindrical. However, although the optical fiber connector device is shown here as cylindrical, it may be of any shape which is suitable for such a device.
- the connector body of the optical fiber connector device has a first end and a second end.
- the body has a fiber conduit extending from the first end to the second end.
- the fiber conduit which is shown here as round, may be of any shape suitable for insertion and splicing of optical fibers.
- the optical fiber connector device may have a plurality of fiber conduits depending on the number of pairs of optical fibers to insert and splice together. The diameter of the fiber conduit is slightly smaller than the size of the optical fiber.
- the fiber conduit of the optical fiber connector device is used to hold (i.e. constrain, constrict, embrace) an optical fiber in order to enshroud and protect the fiber junction where the splice is created and to provide an adequately strong grip on the two adjoining optical fibers despite the fact that the connector only contacts the two fibers over a very short distance.
- the connector body ("support") of the present invention has at least one axially longitudinal slot extending along a main longitudinal axis of the connector body from the first end to the second end and from an outer surface of the connector body radially inwardly to the fiber conduit. This longitudinal slot (or “expansion slot”) enables the fiber conduit to expand for insertion into the fiber conduit of an optical fiber.
- the optical fiber connector device can be of any suitable design for retention of an optical fiber in the conduit and can be of the kind of design as, for example, shown in the aforementioned U.S. Patent No. 7,066,656 and U.S. Patent No. 7, 121 ,731, and WO 2005/040876 published May 6, 2005 and co-pending U.S. Application No. 60/943,965, all of which are herein incorporated entirely by reference.
- WO 2005/040876 published May 6, 2005
- 60/943,965 co-pending U.S. Application No. 60/943,965
- Figure 2 shows how a wedge or wedging force can be applied to the expansion slot in a vertically downward direction onto the vertically upwardly facing expansion slot to cause the expansion slot to cleave open, i.e. to expand.
- This wedging force thus causes the fiber conduit to expand to enable insertion of the optical fibers.
- the connector body may include a dividing slit, not shown, that extends transversally to the expansion slot to divide the connector body into two separately operable portions. With a dividing slit, the two distinctly divided portions of the connector body can be actuated serially or sequentially to cause the divided expansion slot and divided fiber conduit to expand and then contract individually (independently) of each other.
- optical fiber connector devices in accordance with main embodiments of the present invention are made from SMM, and in particular shape-memory alloys (SMA) including those materials that may be used for manufacture of optical fiber connector devices of the type described in U.S. Patent No. 7,066,656 and U.S. Patent No. 7, 121 ,731, WO 2005/040876 published May 6, 2005 and co-pending U.S. application no. 60/943,965, all of which are herein incorporated entirely by reference.
- SMA shape-memory alloys
- the SMM will tend toward total recovery of its original shape. If a stress is maintained, the SMM will tend to particularly recover its original shape.
- Concerning the pseudo elastic effect when the SMM is at a temperature greater than its (A F ), it may be strained at particularly higher rates, that is, exhibiting non-used elasticity, arising from the shape memory properties. Initially, when the SMM is stressed, the strain will increase linearly, as in a used elastic material. However, at a threshold amount of stress, which is dependent on the particular SMM and temperature, the ratio of strain to stress is no longer linear, i.e. strain increases at a higher rate as stress is increasing at a lower rate. At a particular higher level of stress, the increase in strain will tend to become smaller.
- This non-linear effect exhibited by SMM at a temperature above (A F ) may manifest itself as a hysteresis-like effect, wherein on the release or reduction of stress the reduction in strain will follow a different curve from the one manifest as stress was increased, in the manner of a hysteresis-like loop.
- SMA shape memory alloy
- Examples concerning activation of the shape memory element in a SMA include D. E. Muntges et al., "Proceedings of SPIE”, Volune 4327 (2001), pages 193-200 and Byong-Ho Park et al., “Proceedings of SPIE”, Volume 4327 (2001), pages 79-87.
- Miniaturized components of SMA may be manufactured by laser radiation processing. See for example, H. Hafer Kamp et al., "Laser Zentrum Hannover e.v.”, Hannover, Germany [publication]. All of the above references are incorporated herein by reference.
- the optical fiber connector device of the present invention may, for example, be made from a polymeric material such as isostatic polybutene, shape ceramics such as zirconium with some addition of Cerium, Beryllium or Molybdenum, copper alloys including binary and ternary alloys, such as Copper - Aluminum alloys, Copper - Zinc alloys, Copper - Aluminum - Beryllium alloys, Copper - Aluminum - Zinc alloys and Copper - Aluminum - Nickel alloys, Nickel alloys such as Nickel - Titanium alloys and Nickel - Titanium - Cobalt alloys, Iron alloys such as Iron - Manganese alloys, Iron - Manganese - Silicon alloys, Iron - Chromium - Manganese alloys and Iron - Chromium - Silicon alloys, Aluminum alloys, and high elasticity composites which may optionally have metallic or polymeric reinforcement.
- a polymeric material such as isostatic polybutene
- shape ceramics such as zirconium with some addition of Cerium
- the fiber conduit of the connector is enlarged (expanded) by deforming the latter in any suitable way.
- two optical fibers may be inserted into and positioned in the connector (support) in any manner as described in the aforementioned U.S. Patent No. 7,066,656 and U.S. Patent No. 7, 121,731, and WO 2005/040876 published May 6, 2005 and co-pending U.S. Application No. 60/943,965, all of which are herein incorporated entirely by reference, for the purpose of practicing the present invention.
- an external force or pressure ("constraint") is applied to an outer surface of the connector body of the optical fiber connector to induce expansion of the fiber conduit.
- the optical fibers can thus be inserted into the expanded conduit. Once the optical fiber ends are fully inserted into the connector and their respective ends abut, the removal of the force or pressure (i.e. the release of the constraint) will allow the connector body to return to its original, initial shape. Upon releasing the force on the outer surface of connector body, the fiber conduit will constrict to retain the optical fibers within the fiber conduit of the connector (support). The conduit is carefully dimensioned such that when it constricts to its original shape the conduit will apply a uniform radial pressure along the outer cylindrical surfaces of the fibers. This optical fiber connector thus exerts a controlled compressive force on the optical fibers, sufficiently strong enough to retain the optic fibers in an abutment position but yet small enough not to crush or otherwise damage the optical fibers by over-compression.
- This mechanical optical fiber connector for fiber lasers as compared to a standard fiber-fused connection, for example.
- This novel mechanical optical fiber connector is easier to manufacture. Furthermore, it can be used to splice two optical fibers of different composition or having different coefficients of thermal expansion (or having the same or similar composition or coefficient of thermal expansion). This property is further detailed in Kozak et al. (Low-loss glue splicing method to join silica and fluoride fibers; Electronics Letters 2005 vol. 41 (16): 21-22), incorporated herein by reference.
- the fiber-fused connection generally implies that the optical fibers have a similar composition and thus a similar fusion temperature.
- the optical fiber connector device of the present invention has to maintain the alignment between the optical fibers despite thermal expansion due to exposure to high temperatures. It is important to mention that this alignment is maintained over a short distance within the length of the fiber conduit, which is at least 1 mm. The skilled person will appreciate that this has the benefit, among other things, of helping to dissipate heat efficiently. Indeed, it is known in the art that when a material is exposed to high temperature, its volume will increase proportionately with the increase in temperature depending on its coefficient of thermal expansion. Thus, the fiber connection has to account for thermal expansion (“'dilation”) and contraction of the optical fibers within the connector body.
- the connector must adjust to thermal expansion of the optical fibers so as to preclude over-compression of the fibers that could, if the compressive forces became excessive, lead to the crushing or rupture of the fibers.
- thermal expansion (dilation) of two connected optical fibers has to be meticulously controlled and fully uniform at all times in order to maintain the precise alignment of the fibers inside the connector so as to always minimize optical losses.
- This gap (usually 1 or 2 microns) is necessary for the insertion of the optical fibers within this canal.
- this gap has to be filled with glue.
- this glue is usually a thermal insulator which generally inhibits heat dissipation.
- the resulting film is usually an anisotropic film. This non- uniformity in the film of glue leads to differential thermal expansion between the two adjoining optical fibers. This frequently leads to rupture of the connection.
- the novel optical fiber connector of the present invention is glueless, i.e. adhesive-free.
- the novel optical fiber connector of the present invention enables two optical fibers to be spliced together without glue, adhesive, or equivalent between the adjoining fiber ends or between the optical fibers and the conduit. It is solely the resiliency and super elasticity of the shape memory alloy or other shape memory material of the connector body that firmly holds the optical fibers in the fiber conduit. Since no glue or adhesive is employed in the connector, the connector is able to withstand high temperature. Since no glue is used, the connector is entirely reusable.
- the connector body is made of a conductive metal, for example a shape memory alloy. The connector body therefore possesses the property of efficiently dissipating the heat generated at the splice (connection).
- the optical fiber connector of the present invention provides contact between the connector and the optical fibers over a very large surface area of the optical fibers. Accordingly, this geometry provides for improved contact of the connector with the optical fibers.
- the connector device of the present invention compared with a mechanical connector using a V-groove, such as Fujakura EZ Splice/FMS EZ-02, provides a substantially larger area of contact between the connector and the fibers, thereby enabling more efficient dissipation of heat.
- the connector body can be made of a highly elastic material (e.g. shape memory material) that is highly heat conductive (in order to dissipate heat efficiently).
- the thermal expansion coefficient of the material selected for the connector body should also enable the connector body to expand harmoniously with the thermal expansion of the optical fibers.
- the connector body should not thermally expand too much, in which case the grip on the spliced fibers may be loosened, nor should it thermally expand too little, in which case the optical fibers may be overly compressed inside the conduit.
- shape memory alloys are ideal for this connector body as the shape memory alloy exhibits excellent thermal properties (the right coefficient of thermal expansion and the right heat conductivity, while providing super elastic behavior to operate as a glueless connector that can be easily and repeatedly opened and closed to grip (splice) optical fibers.
- optical fiber connector of the present invention to join together two optical fibers while operating at high power levels has been tested and found to work very well.
- This novel technology minimizes optical losses at the fiber junction.
- two optical fibers of silica SMF-28 were joined together.
- the optical fibers' characteristics are reproduced in the following table:
- the SMF-28 optical fibers were cleaved with a high-quality Fitel S325A diamond blade cleaver that provided cleave angles under 1° with an average angle of 0.5°.
- the splice loss was measured by launching the light of a highly stable 1550 nm laser diode into a fiber segment and measuring the output power with an optical power meter. This measurement was then repeated after adding a spliced fiber segment.
- Figure 5 shows the power transmitted between the two SMF-28 fibers when increasing launched power. The linearity of the curve demonstrates that losses are stable when the launched power increases. This experiment proves that the device is capable of maintaining the alignment of the two fibers while they are thermally expanding due to the optical losses at the junction point.
- a nickel-titanium shape memory alloy would have a coefficient of thermal conductivity of 18 W/m • 0 C in the austenitic phase and 10 W/m • 0 C in the martensitic phase. Thermal conductivity would be 1 1.0 x 10-6/ 0 C in the austenitic phase and 6.6 x 10-6/ 0 C in the martensitic phase.
- a Ni-Ti-Nb alloy would have a coefficient of thermal expansion (CTE) of 1 1.4 x 10-6/ 0 C.
- Optical fibers such as, for example, the SMF28 by Corning typically range in CTE from about 6 x 10-6/ 0 C to about 9 x 10-6/ 0 C although these values can vary.
- Shape memory alloys have been discovered to have thermal expansion coefficients that are believed to be quite well-suited for maintaining alignment of the thermally expanding fibers. Similarly, the thermal conductivity properties of shape memory alloys are excellent in that they effectively dissipate heat generated by optical losses at the splice (connection) formed by the connector.
- the shape memory alloy should have a coefficient of thermal expansion ranging from 6 x 10-6/ 0 C to about 12 x 10-6/ 0 C.
- the CTE of the connector body should be matched to the CTE of the fiber to ensure that a solid yet non-damaging grip is maintained on the fibers over the full range of operating temperatures.
- the novel connector described above may be incorporated into a fiber laser.
- the fiber laser comprises a light pump (or simply a "pump"), a doped fiber having at least one optical fiber connector as described above, and a laser output from which the generated laser light emerges.
- pump light is launched from the pump through a dichroic mirror into the core of the doped fiber.
- the generated laser light is extracted through another dichroic mirror at the output.
- fiber Bragg gratings FBG may be spliced between the pump and the doped fiber and between the doped fiber and the output.
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Mechanical Coupling Of Light Guides (AREA)
- Lasers (AREA)
- Optical Couplings Of Light Guides (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US12901908P | 2008-05-30 | 2008-05-30 | |
PCT/CA2009/000761 WO2009143632A1 (en) | 2008-05-30 | 2009-06-01 | Optical fiber connector for fiber laser |
Publications (1)
Publication Number | Publication Date |
---|---|
EP2289133A1 true EP2289133A1 (en) | 2011-03-02 |
Family
ID=41376527
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP09753393A Withdrawn EP2289133A1 (en) | 2008-05-30 | 2009-06-01 | Optical fiber connector for fiber laser |
Country Status (7)
Country | Link |
---|---|
EP (1) | EP2289133A1 (en) |
JP (1) | JP2011523717A (en) |
KR (1) | KR20110036799A (en) |
AU (1) | AU2009253704A1 (en) |
CA (1) | CA2726352A1 (en) |
RU (1) | RU2010153389A (en) |
WO (1) | WO2009143632A1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102401939A (en) * | 2010-09-07 | 2012-04-04 | 西安金和光学科技有限公司 | Optical fiber butt joint device |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4261644A (en) * | 1978-11-30 | 1981-04-14 | The United States Of America As Represented By The Secretary Of The Navy | Method and article of manufacturing an optical fiber connector |
DE3378930D1 (en) * | 1982-11-26 | 1989-02-16 | British Telecomm | Connectors |
JP3106243B2 (en) * | 1997-03-06 | 2000-11-06 | セイコーインスツルメンツ株式会社 | Split sleeve material, split sleeve, and split sleeve manufacturing method |
AU2003205467A1 (en) * | 2002-02-22 | 2003-09-09 | Le Berger Du Savoir Inc. | A connector for optic fibres |
FR2845167B1 (en) * | 2002-09-30 | 2004-12-17 | Commissariat Energie Atomique | CONNECTOR FOR OPTICAL FIBERS, WITH SHAPE MEMORY |
-
2009
- 2009-06-01 RU RU2010153389/28A patent/RU2010153389A/en not_active Application Discontinuation
- 2009-06-01 EP EP09753393A patent/EP2289133A1/en not_active Withdrawn
- 2009-06-01 AU AU2009253704A patent/AU2009253704A1/en not_active Abandoned
- 2009-06-01 CA CA2726352A patent/CA2726352A1/en not_active Abandoned
- 2009-06-01 JP JP2011510796A patent/JP2011523717A/en active Pending
- 2009-06-01 WO PCT/CA2009/000761 patent/WO2009143632A1/en active Application Filing
- 2009-06-01 KR KR1020107029351A patent/KR20110036799A/en not_active Application Discontinuation
Non-Patent Citations (1)
Title |
---|
See references of WO2009143632A1 * |
Also Published As
Publication number | Publication date |
---|---|
RU2010153389A (en) | 2012-07-10 |
WO2009143632A1 (en) | 2009-12-03 |
CA2726352A1 (en) | 2009-12-03 |
JP2011523717A (en) | 2011-08-18 |
KR20110036799A (en) | 2011-04-11 |
AU2009253704A1 (en) | 2009-12-03 |
WO2009143632A8 (en) | 2010-12-29 |
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