EP2285602A1 - Connecting mechanism that connects two vehicles or vehicle parts and method for producing a link arm for a connecting mechanism - Google Patents
Connecting mechanism that connects two vehicles or vehicle parts and method for producing a link arm for a connecting mechanismInfo
- Publication number
- EP2285602A1 EP2285602A1 EP09758619A EP09758619A EP2285602A1 EP 2285602 A1 EP2285602 A1 EP 2285602A1 EP 09758619 A EP09758619 A EP 09758619A EP 09758619 A EP09758619 A EP 09758619A EP 2285602 A1 EP2285602 A1 EP 2285602A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- connecting mechanism
- vehicle
- section
- cross
- link arms
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 230000007246 mechanism Effects 0.000 title claims abstract description 38
- 238000004519 manufacturing process Methods 0.000 title claims description 6
- 239000000463 material Substances 0.000 claims abstract description 15
- 238000013016 damping Methods 0.000 claims abstract description 5
- 238000003466 welding Methods 0.000 claims description 20
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 239000011796 hollow space material Substances 0.000 claims description 2
- 239000007769 metal material Substances 0.000 claims description 2
- 239000011800 void material Substances 0.000 claims 1
- 230000008878 coupling Effects 0.000 description 6
- 238000010168 coupling process Methods 0.000 description 6
- 238000005859 coupling reaction Methods 0.000 description 6
- 230000007613 environmental effect Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000035515 penetration Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 101100291267 Drosophila melanogaster Miga gene Proteins 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/88—Making other particular articles other parts for vehicles, e.g. cowlings, mudguards
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60D—VEHICLE CONNECTIONS
- B60D1/00—Traction couplings; Hitches; Draw-gear; Towing devices
- B60D1/14—Draw-gear or towing devices characterised by their type
- B60D1/173—Draw-gear or towing devices characterised by their type consisting of at least two bars which are not connected or articulated to each other
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60D—VEHICLE CONNECTIONS
- B60D1/00—Traction couplings; Hitches; Draw-gear; Towing devices
- B60D1/24—Traction couplings; Hitches; Draw-gear; Towing devices characterised by arrangements for particular functions
- B60D1/30—Traction couplings; Hitches; Draw-gear; Towing devices characterised by arrangements for particular functions for sway control, e.g. stabilising or anti-fishtail devices; Sway alarm means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60D—VEHICLE CONNECTIONS
- B60D5/00—Gangways for coupled vehicles, e.g. of concertina type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D47/00—Motor vehicles or trailers predominantly for carrying passengers
- B62D47/02—Motor vehicles or trailers predominantly for carrying passengers for large numbers of passengers, e.g. omnibus
- B62D47/025—Motor vehicles or trailers predominantly for carrying passengers for large numbers of passengers, e.g. omnibus articulated buses with interconnecting passageway, e.g. bellows
Definitions
- Fig. 5 shows an upper and a lower half with the cross-section on a link arm.
- Fig. Ci shows the link mechanism seen from above and in maximum final deviation.
- Fig. 7 shows a process overview for producing a link arm,
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Transportation (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Vehicle Body Suspensions (AREA)
Abstract
A connecting mechanism that connects two vehicles or vehicle parts, e.g., an accordion bus, the connecting mechanism including two crossed link arms, each of which is connected at a first end to a first vehicle or vehicle part and linked at another end to another vehicle or vehicle part, and damping means to damp the connecting mechanisms, where each of the link arms has a longitudinal hollow cavity with enclosing material that encloses the area, and the enclosing set of material has a smaller area than the hole in cross-section, preferably half as large, even more preferably one third as large or less.
Description
Connecting mechanism "that connects two vehicles or vehicle parts and method for producing a link arm for a connecting mechanism
TECHNICAL FItLD
The present invention relates to a connecting mechanism that connects two vehicles or vehicle parts, e.g., an accordion bus. More specifically, a control mechanism consisting of two crossed link arms, each of which is linked at its first end to a first part of the vehicle and at its other end to a second part of the vehicle, together with damping means to control the movement between the front and rear parts of the vehicle.
BACKGRC fUN))
Connecting mechanisms for articulated buses or railroad cars have existed for a long time. A usual connecting mechanism is to have a large bearing between a bus and a trailer, where a first molded connecting plate is arranged in ibe rear par? of Hie bus and another molded connecting plate in the front part of the trailer, are placed between the parts. Such as structure, however, is relatively unstable, since it has only one contact point (bearing), which rotates easily about its own axis. The structure also tends to be heavy and stiff. Instability is another problem, especially when ii is the trailer that drive.;* the assembly forward, and in order to help this, large damping cylinders and electronic monitoring/control systems are mounted.
US 5,452,912, US 4,421,339, HP 1,245,468, E? 1,126,986, DF 3134301. and FP 1 ,342,594 Bl are examples of various connecting plates.
PURPOSE OF THE INVENTION One goal of tbe present invention is Io provide structure for a connecting mechanism for an articulated bus or railroad car that has a relatively low weight.
Other goals of the inventions arc:
~ to provide a connecting mechanism for articulated buses or railroad cars tbai is relatively strong.
- to provide a connecting mechanism for articulated buses or railroad cars that is relatively inexpensive to produce,
- to provide a connecting mechanism for articulated buses or railroad cars ihaf causes a lower environmental burden during production. - to provide a connecting mechanism for articulated buses or railroad cars that causes a lower environmental burden the work of operating the vehicle.
BR)BP DESCRIPTION OF THF INVENTION
At least one of the above goals is solved by providing a connecting mechanism according to the type described above, where at least one of the link amis has a longihidirsa! cavity with a covering materia] ami fhat it includes a cross-section, preferably half as. large or less, even more preferably one third as large or less. This contributes to making it possible for the connecting mechanism to be made extremely light, with low material consumption and minimal effect on the environment.
Additional reported characteristics:
That each of the link arms includes an upper long profile with a mainly U- shaped cross-section and a lower long profile with a mainly U-shaped cross- section, which upper and lower profiles are arranged with their respective open sides facing each other, so as to from an enclosing cross-section with a longitudinal inner hollow space, with two opposite longitudinal welded joints where the U-profϊles meet. This contributes to the link arms becoming extremely strong, and they can handle high axle pressures and loads. That the set of materials consists of a metallic material, preferably steel, even more preferably stainless steel. - That the set of materials has a thickness in the range 4-20 mm.
Also, a method for producing a link arm for a connecting mechanism, including the steps: a) forming two U-pro files out of a rolled plate, b) placing the two U-profϊles against each other, so that they from a cross- section where the free-standing edges of U-pro files meet one another, c) longitudinal welding, where the edges of the U-pro files meet one another, so that a hollow profile is formed.
DESCRIPTION OP THE- DIAGRAMS
Fig. 1 shows a divided vehicle with a front and a rear part connected with a link mechanism.
Fig. 1 a shows tbe orientation of the x, y, and z axes with respect Io fhe vehicle.
Fig.] c shows the behavior of the connecting mechanism when the vehicle turns. Fig. 2 shows a perspective view of a connecting mechanism.
Fig. 3a, 3b shows the link arms, viewed from the side.
Fig. 4 si io Wb a Sink ami seen from above.
Fig. 5 shows an upper and a lower half with the cross-section on a link arm. Fig. Ci shows the link mechanism seen from above and in maximum final deviation. Fig. 7 shows a process overview for producing a link arm,
I)[ TAHJ D DESC R[PI lOK
Wc shall now describe the connecting mechanism 3, starting from Figs. i -6. A connecting mechanism / connecting plate 3 connects a front vehicle part 1 to a rear vehicle par! 2. The vehicle I, 2 can be, for example, an articulated bus, railroad ear, rail bus, or streetcar. The connecting mechanism permits contact between the front and rear vehicle parts in the vehicle, specifically:
- a rotating contact about the vertical axis (Z)
~ rotation about the longitudinal axis of tbc vehicle ( X)
- rotation about the transverse axis of the vehicle (Yj.
In a vehicle, a transition bridge (not show) is normally used over the connecting mechanism 3 that permits a passenger to pass between the front and rear vehicle parts. /Vn encapsulation of the bellows type is used on the outside. The connecting mechanism 3 includes two crossed link arms 4, 5, each of which is linked at its front end to the front vehicle part 1 and at its rear end to the rear vehicle part 2. The connecting mechanism A, 5 is damped by two damping cylinders 6, 7 (shown only in Fig. 1 ), one for each link arm 4, 5, to control the movement between the front and rear parts of the vehicle.
During turning, the crossed arms give the car a self-stabilizing path, even when the motor is placed in the back of the car. This is obtained when the crossing point of the arms move towards the center point of the curve (see Fig. Ic).
The respective front ends of the link arms 4, 5 have a cavity through them, in which a corresponding front bearing housing 10, 11 with a front bearing 10a, 1 Ia, is mounted. The respective front ends of the link arms 4, 5 are connected by the front bearing housings 10, 11, to be their corresponding front coupling 12, 13 of the front car, which front couplings are arranged at approximately the same height from the ground and at a distance Ll from each other in a side connecting.
The respective front couplings 12, 13 include vertical bolts 14, 15 that are mounted on bearings in the corresponding front bearing housings 10, 11. The front ends of the link arms 4, 5, are thereby permitted to rotate about the longitudinal axis (X) of the vehicle and about its vertical axis (Z), but the vehicle also rotates about its transverse axis (Y) through the respective front coupling 12, 13 permitting a limited movement in the vertical connecting.
As can be seen in Fig. 3, the respective link arms 4, 5 form base L, turned almost opposite to each other, where the rear end is thicker and corresponds to the lower part of L. This makes it possible for the link arms 4, 5 to be able to change position without becoming stuck in each other.
The respective rear ends of the link arms 4, 5 have a rear cavity through them, in which a corresponding rear bearing housing 18, 19, with two rear bearings 18a, 18b, 19a, 19b are mounted. The respective rear ends of the link arms 4, 5, are connected by the rear bearing housings 18, 19 to be their corresponding rear couplings 20, 21 in the rear car, which rear bearings are arranged at approximately the same height from the ground at a distance L2 from each other in a side connecting.
The respective rear couplings 20, 21, include vertical bolts 22, 23 that are mounted on bearings in the corresponding rear bearing housings 18, 19. The rear ends of the link arms 4, 5 thereby permit turning about its vertical axis (Z).
As can be seen from the cross-section in Fig. 5, the respective link arms 4, 5 form two form-pressed halves 4a, 4b, 5a, 5b, an upper half 4a, 5a, and a lower half 4b, 5b, that are connected together with a longitudinal weld along the sides of the link arms 4, 5. In other words, two U-shaped halves 4a, 4b, 5a, 5b are connected against each other. This contributes to the link arms 4, 5 being able to handle very high loads with respect to the thickness of the material in the link arms 4, 5. This contributes to the link arms remaining very light with respect to their volume.
The size of the connecting mechanism 3 is kept short in length with the aid of the crossed link-arros 4, 5, which maxirm/e Hie space in the vehicle I 5 2 and give room for several more paying ρa<vsεπgεϊ\s
Through tbc radical weight reduction of the connecting mechanism 3, great synergies can be achieved:
- in producing the connecting mechanism 3 itself, through reduced material costs and energy consumption. ~ irs the operation of the vehicle. Increased revenue, since tbe operator can take more paying passengers without increasing the total axle pressure.
- This gives a car with less total resources in operation, and the total environmental effect is reduced.
- The bus manufacturer can demonstrate directly calculable economic savings for operators of bus fleets.
The link arms 4, 5 are preferably made of steel, preferably stainless steel, RST 4003 (EN 10088-2/1.4003), stainless EXl. '4301 (SS2333 ), Domex EN 10MO-2, DocoL But in certain cases, another material with similar characteristics can be used.
The two halves are preferably connected by a key-hole, plasma welding, laser welding, plasma hybrid welding, or laser hybrid welding.
Key-hole plasma welding has the following advantages, among others:
- very high welding speed - possibility of butt welding without additional material ~ secure through welding
- small zone affected by heat and low deformation of the plate material
- small filUng and penetration bead
Laser welding as the following advantages, among others: - very high welding speed
- deep penetration
- slight deformation
Plasma hybrid welding combines plasma welding with conventional MIG''MAG welding and gives advantages, primarily through its ability to tϊSI joint plates. I aser hybrid welding combines laser welding with conventional MIGA'I ΛC J welding and gives advantages primarily through its ability to fill joint plates.
The halves of the link arras can be shaped by the following methods:
- Traditional press methods with forms and holders, advantageous for long series of about 4000 units/year, somewhat less accurate tolerances
- Quintus pressing, advantageous for short scries up to about 4000 units 'year and for complex shapes, high tolerance factor
- Hydro forming, possibility of designing complex details; the material goes to the form in one final piece. High tolerance factor.
Jn one embodiment that has been presented, the two halves are formed with Quititus forming and the Domex or RST 4003 material } EN 10088-2/1.4003), then connected with plasma hybrid welding.
A number of manufacturing steps for link arms are shown in Figure 7. A single system of reference points is used throughout, i.e., at least 3 points are controlled, and there may be several support points, to assure repeatability in the output. By always measuring the same strategically selected points, it can be seen directly where the chain needs to be acted on. These points should always be the same; in other words, for the upper form halves 4a, 5a, e.g., the hole centers with respect to each other, when the complete unit is viewed welded together, the former reference points become new reference points together. In this way, repeatability, traceability, and measurability are assured.
A raw material of high strength is placed flat in a form with reference points, then pressed to the desired shape by a hydraulic press or Quintus press, depending on the volume and desired tolerance of the output. A Quintus press gives better tolerances and a finer finished product; for larger series, however, a traditional hydraulic press machine is cheaper.
The halves are placed in a laser machine in a fixture with reference points when the pressed raw material is cut clean. The respective halves of the form 4a, 4b, 5a, 5b can be different, but surfaces of halves of articles that meet should be centered on and parallel to the opposite surfaces. In other words, the upper halves 4a, 5a and lower halves 4b, 5b can have different shapers, but a given thickness, but the surfaces that meet each other are preferably parallel and do not have large variations in the slit between each other; otherwise, there is a risk that plasma welding will not have proper bearing strength and the product can crack under high loads or wear when used in the vehicle 1, 2.
The two component halves 4a, 4b, 5a, 5b are placed against each other and constitute the final form.
After this, the bearing units 10, 18, 11, 19 are mounted in the respective link arms.
The halves 4a, 4b, 5a, 5b are attached to each other according to the reference points and then combined with the aid of a plasma hybrid weld or laser hybrid weld, preferably plasma hybrid weld, which is cheaper. The shape of the joint is preferably an I-shape.
Claims
1. A connecting mechanism (3) that connects two vehicles or vehicle parts, e.g., an accordion bus, the connecting mechanism (3) including two crossed link arms (4, 5), each of which is linked at a first end to a first vehicle (1) or vehicle part and linked at another end to a vehicle (2) or vehicle part, and damping means (6,
7) to damp the connecting mechanism, characterized in that each of the link arms (4, 5) includes an upper long profile (4a, 5a) with a mainly U-shaped cross- section and a lower long profile (4b, 5b) with a mainly U-shaped cross-section, which upper and lower profiles are arranged with respective open sides against each other so as to form an enclosing cross-section with a hollow space through it, with two opposite longitudinal weld joints where the U-profiles meet.
2. A connecting mechanism (3) according to patent claim 1 characterized in that each of the link arms (4, 5) has a longitudinal cavity with enclosing material and that it includes a cross-section where the area of the enclosing material is smaller in cross-section than the area of the void in cross-section, preferably half as large or less, even more preferably one third as large or less.
3. A connecting mechanics (3) according to one of the preceding patent claims characterized in that the material consists of a metallic material, preferably steel, even more preferably stainless steel.
4. A connecting mechanism (3) according to any of the preceding claims, characterized in that it has a thickness in the range 4-20 mm.
5. A method for producing a link arm (4, 5) for a connecting mechanism (3) according to any of the preceding patent claims, including the following steps: a) forming two U-profiles (4a, 4b, 5a, 5b) from a rolled plate b) placing the two U-profiles (4a, 4b, 5a, 5b) against each other, so that they form a cross-section where the free-standing edges of the U-profiles meet one another c) longitudinal welding, where the edges of the U-profiles meet one another, so that a hollow profile is formed.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| SE0801325A SE532547C2 (en) | 2008-06-05 | 2008-06-05 | Joint mechanism connecting two vehicles or vehicle parts, as well as method for manufacturing a link arm to a link mechanism |
| PCT/SE2009/050613 WO2009148392A1 (en) | 2008-06-05 | 2009-05-28 | Connecting mechanism that connects two vehicles or vehicle parts and method for producing a link arm for a connecting mechanism |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP2285602A1 true EP2285602A1 (en) | 2011-02-23 |
| EP2285602A4 EP2285602A4 (en) | 2011-10-26 |
Family
ID=41398329
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP09758619A Withdrawn EP2285602A4 (en) | 2008-06-05 | 2009-05-28 | Connecting mechanism that connects two vehicles or vehicle parts and method for producing a link arm for a connecting mechanism |
Country Status (3)
| Country | Link |
|---|---|
| EP (1) | EP2285602A4 (en) |
| SE (1) | SE532547C2 (en) |
| WO (1) | WO2009148392A1 (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20140151978A1 (en) * | 2012-12-05 | 2014-06-05 | John T. Whitney, Jr. | Reactive Steering, Instant Center, Twin Linkage System For Use With Tag Trailers For Improved Towability And Safety |
| JP6500420B2 (en) * | 2014-12-16 | 2019-04-17 | 株式会社大林組 | Coupling tool |
| FR3099088B1 (en) * | 2019-07-26 | 2022-01-21 | Lohr Ind | HITCHING ASSEMBLY INTEGRATING A DAMPING SYSTEM |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3150024A1 (en) * | 1981-12-17 | 1983-06-23 | Heinz-Jürgen 4600 Dortmund Winterhoff | Device for damping, in particular rolling motion in trailers, in particular caravans |
| DE8125294U1 (en) * | 1981-08-29 | 1987-02-12 | MAN Technologie GmbH, 8000 München | Coupling device between truck and trailer |
| US5775714A (en) * | 1996-03-15 | 1998-07-07 | Meadows; Leon | Tow bar |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2646290A (en) * | 1950-08-25 | 1953-07-21 | Rodney S Cox | Towing device with steering attachment |
| DE1952311U (en) * | 1966-08-26 | 1966-12-22 | Josef Peitz | DRAWBAR FOR VEHICLE TRAILER DRAWBARS. |
| DE10209354A1 (en) * | 2002-03-02 | 2003-09-25 | Huebner Gmbh | Hinge between two articulated vehicles or vehicle parts of an articulated vehicle |
| DE502004000534D1 (en) * | 2003-11-15 | 2006-06-14 | Huebner Gmbh | Towing vehicle with a particular double-axle trailer |
-
2008
- 2008-06-05 SE SE0801325A patent/SE532547C2/en not_active IP Right Cessation
-
2009
- 2009-05-28 EP EP09758619A patent/EP2285602A4/en not_active Withdrawn
- 2009-05-28 WO PCT/SE2009/050613 patent/WO2009148392A1/en active Application Filing
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE8125294U1 (en) * | 1981-08-29 | 1987-02-12 | MAN Technologie GmbH, 8000 München | Coupling device between truck and trailer |
| DE3150024A1 (en) * | 1981-12-17 | 1983-06-23 | Heinz-Jürgen 4600 Dortmund Winterhoff | Device for damping, in particular rolling motion in trailers, in particular caravans |
| US5775714A (en) * | 1996-03-15 | 1998-07-07 | Meadows; Leon | Tow bar |
Non-Patent Citations (1)
| Title |
|---|
| See also references of WO2009148392A1 * |
Also Published As
| Publication number | Publication date |
|---|---|
| EP2285602A4 (en) | 2011-10-26 |
| SE532547C2 (en) | 2010-02-16 |
| WO2009148392A1 (en) | 2009-12-10 |
| SE0801325L (en) | 2009-12-06 |
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